Hearth and Home Technologies Indoor Fireplace 3100 I User Manual

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3100-I ACT WOOD INSERT  
Advanced Combustion Technology (ACT)  
OWNER’S MANUAL  
Beaverton  
Oregon USA  
Tested and  
Listed by  
C
US  
Installation and Operation  
OMNI- Test Laboratories, Inc.  
Model:  
830-0381  
CAUTION  
DO NOT DISCARD THIS MANUAL  
Read, understand and  
follow these instructions  
for safe installation and  
operation.  
Leave this manual with  
party responsible for  
use and operation.  
Important operating  
and maintenance  
instructions included.  
WARNING  
WARNING  
HOT SURFACES!  
If the information in these  
instructions is not followed  
exactly, a fire may result causing  
property damage, personal injury,  
or death.  
Glass and other surfaces are  
hot during operation AND  
cool down.  
Hot glass will cause burns.  
Do not store or use gasoline or other  
flammable vapors and liquids in the vicinity  
of this or any other appliance.  
Do not touch glass until it is cooled  
• NEVER allow children to touch glass  
Keep children away  
CAREFULLY SUPERVISE children in the same room  
as appliance  
• Alert children and adults to hazards of high  
temperatures  
High temperatures may ignite clothing or other  
flammable materials.  
• Do not overfire - If heater or chimney  
connector glows, you are overfiring.  
Overfiring will void your warranty.  
• Comply with all minimum clearances to  
combustibles as specified. Failure to  
comply may cause house fire.  
Keep clothing, furniture, draperies and other  
combustibles away.  
Installation and service of this appliance should  
be performed by qualified personnel. Hearth &  
Home Technologies recommends NFI certified  
professionals, or technicians supervised by an  
NFI certified professional.  
WARNING  
Fire Risk.  
For use with solid wood fuel only.  
Other fuels may overfire and generate  
poisonous gases (i.e. carbon monoxide).  
September 1, 2008  
250-6381D  
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3100-I ACT WOOD INSERT  
TABLE OF CONTENTS  
MAINTENANCE  
SAFETY & OVERVIEW OF APPLIANCE  
Plated Surfaces ----------------------------------------------- 18  
Glass Cleaning & Replacement--------------------------- 18  
Creosote Formation & Removal -------------------------- 18  
Chimney--------------------------------------------------------- 18  
Brick Replacement ------------------------------------------- 19  
Baffle Removal ------------------------------------------------ 19  
Exploded Views ----------------------------------------------- ꢀ0  
Serial Number /Listing Label Location ------------------ ꢀ  
Dimensions----------------------------------------------------- 4  
Minimum Clearances to Combustibles------------------ 5  
Installation Recommendations---------------------------- 6  
Listings & Safety Notices----------------------------------- 6  
Chimney Height & Draft and 2-10-3 Rule -------------- 6  
Installation Recommendations---------------------------- 6  
General Installation Procedures -------------------------- 7  
Alternate Floor Protection Worksheet ------------------- 7  
Chimney Requirements------------------------------------- 8  
Ovalizing Round Stainless Steel Liners ---------------- 8  
PARTS & ACCESSORIES LISTS------------------------ 21-22  
Service & Maintenance Log-------------------------------- 23-24  
Homeowner’s Notes ----------------------------------------- ꢀ5  
Warranty Policy------------------------------------------------ 26-27  
Contact Information ------------------------------------------ 28  
INSTALLATION OPTIONS  
Masonry Fireplace-------------------------------------------- 9  
Metal Heat Exchanger Masonry -------------------------- 9  
Zero Clearance Factory Built Fireplace----------------- 10  
Canadian Masonry & Heat Circulating------------------ 11  
Leveling Bolts-------------------------------------------------- 11  
Securing Liner to Chimney Ring-------------------------- 11  
PARTS & ACCESSORY INSTALLATION  
Panel & Trim Set---------------------------------------------- 12  
Door Handle Assembly-------------------------------------- 12  
Fan (Blower) Assembly ------------------------------------- 13  
Fan Speed Adjustment-------------------------------------- 13  
Zero Clearance Adjustable Trim Support--------------- 14  
OPERATION OVERVIEW  
Wood Selection & Storing---------------------------------- 15  
Overfiring ------------------------------------------------------- 15  
Building A Fire------------------------------------------------- 15  
Operating Tips------------------------------------------------- 16  
Burn Rates ----------------------------------------------------- 16  
Opacity---------------------------------------------------------- 16  
Fan Operating Instructions--------------------------------- 16  
Ash Removal -------------------------------------------------- 16  
Air Quality ------------------------------------------------------ 17  
Air Controls, Primary and Start-up ----------------------- 17  
250-638D  
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3100-I ACT WOOD INSERT  
INSERT DIMENSIONS  
27-7/16"  
(697mm)  
22-7/16"  
(570mm)  
TOP VIEW  
C
L
14-1/8"  
8-5/8"  
(219mm)  
(359mm)  
5-3/8" (137mm)  
12-3/16"  
(310mm)  
38-7/8"  
(987mm)  
23-1/8"  
(587mm)  
21-1/2"  
(546mm)  
20-3/8"  
SIDE VIEW  
(518mm)  
7-7//8"  
(ꢀ00mm)  
26-1/4"  
(667mm)  
FRONT VIEW  
A
Panel  
Size  
A
B
B
STD  
44-5/8” 30-1/2”  
50-1/2” 34-1/2”  
Large  
Page 4  
250-6381D  
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3100-I ACT WOOD INSERT  
CLEARANCES TO COMBUSTIBLES  
United States and Canada  
USA  
CANADA  
Maximum Mantel Depth - 10" (254mm)  
A
B
Sidewall to Stove  
Mantel Clearances  
16"  
16" (406mm)  
Mantel  
*No Mantel Shield  
33" 34" (864mm)  
27" 24" (610mm)  
17" 16"(406mm)  
24" 18"(457mm)  
23" 15"(381mm)  
15" 15"(381mm)  
Fascia or Trim  
B
with 5" Mantel Deflector  
with 8" Mantel Deflector  
with Mantel Shield Only  
5" Deflector & Mantel Shield  
8" Deflector & Mantel Shield  
Top Trim to Stove  
C
A
D
Insert  
C
E
F
*No Mantel Shield  
30"  
30" (762mm)  
Hearth Extension  
with 5" Mantel Deflector  
with 8" Mantel Deflector  
with Mantel Shield Only  
5" Deflector & Mantel Shield  
8" Deflector & Mantel Shield  
Side Trim to Stove  
23" 21" (533mm)  
16" 14"(356mm)  
22" 14"(356mm)  
15" 14"(356mm)  
12" 14"(356mm)  
*Zero Clearance Installations USA Only  
D
E
6"  
6" (152mm)  
In Canada a full length 6” (152mm) S635  
flue liner required as per ULC S628.  
Hearth Extension-Front  
Floor height 0" to 8" below Insert 18" 18" (457mm)  
Floor height greater than 8"  
Hearth Extension-Side  
16" 18"(457mm)  
8" 8" (203mm)  
NOTE: When installing into a masonry fire-  
place, the fireplace must be built to UBC  
Chapter 37 standards. Do not remove brick  
or mortar from masonry fireplace to accom-  
modate insert. The permanent metal warn-  
ing plate provided must be attached to the  
back of the fireplace stating the fireplace  
may have been altered to accommodate the  
insert and must be returned to original con-  
dition for use as a conventional fireplace.  
F
Thermal Protection USA & Canada  
Thermal protection must be ('k" value = 0.84) or equivalent material*  
Floor height 0" to 8" below Insert 1 Inch (12.7mm) of "k" = 0.84  
Floor height greater than 8"  
1/2 inch (25mm) of "k" = 0.84  
*See Alternative Floor Protection Worksheet on page 7.  
The Mantel Shield must be comprised of a non-combustible mate-  
rial located a minimum of 1” (25mm) from mantel’s under side  
extending to the full width of the mantel. The Mantel Deflector’s  
are available from your dealer.  
250-638D  
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3100-I ACT WOOD INSERT  
LISTINGS  
CHIMNEY HEIGHT/DRAFT (CONT’D)  
These installation instructions describe the installation and  
operation of the Quadra-Fire 3100-I ACT Wood Insert. This  
insert meets the U.S. Environmental Protection Agency’s 1990  
particulate emission standards. The 3100-I ACTis listed by  
OMNI-Test Laboratories, Inc. to UL Safety Standard 1482, and  
ULC S628, and (UM) 84-HUD.  
AVOID FIRE: To ensure that insulation or any other combustible  
material does not contact the chimney, a chimney inside the house  
must have at least 2 inches (51mm) of air space clearance around  
t
he chimney. A chimney outside the house must have at least 1  
inch (ꢀ5mm) clearance to the combustible structure. Noncombus-  
tible fire stops must be installed at the spaces where the chimney  
passes through floors and/or ceilings. Refer to Figures 8A & 8B  
on page 8. Canadian installations require a full reline of the  
chimney  
Check with your local building code agency before you begin your  
installation to ensure compliance with local codes, including the  
need for permits and follow-up inspections. Be sure local building  
codes do not supersede UL specifications and always obtain a  
building permit so that insurance protection benefits cannot be  
unexpectedly cancelled. If any assistance is required during  
installation, please contact your local dealer.  
NOTE: Clearances may only be reduced by means approved by  
the regulatory authority having jurisdiction.  
WE RECOMMEND that a qualified building inspector and your  
insurance company representative review your plans before  
installation.  
CHIMNEY HEIGHT/DRAFT  
To be sure that your Quadra-Fire insert burns properly, the chimney  
draft (static pressure) should be approximately -0.10” water column  
(W.C.) during a high burn and -0.04” W.C. during a low burn,  
measured 6” (152mm) above the top of the insert after one hour of  
operation at each burn setting.  
INSTALLATION RECOMMENDATIONS  
The Quadra-Fire 3100-I ACT insert has met and surpassed the  
most stringent emissions standards in the United States. The  
sophistication of the interior firebox design requires that a proper  
draft be supplied by the chimney, therefore adherence to the follow-  
ing factors will enable your insert to operate at its optimum capabil-  
ity.  
NOTE: These are guidelines only, and may vary somewhat for  
individual installations.  
Your Quadra-Fire insert was designed for and tested on a 6”  
(152mm) chimney, 12 ft-14 ft (360-420cm) high, measured from  
the base of the insert. The further your stack height or diameter  
varies from this configuration, the possibility of performance  
problems increases. In addition, exterior conditions such as roof  
line, surrounding trees, prevailing winds and nearby hills can  
influence insert’s performance.  
REqUIRED: A minimum starter pipe reaching to the base of the  
existing code approved masonry chimney and an airtight face seal,  
but a full chimney liner for factory-built fireplaces is recommended  
for USA and is required in Canada.  
BETTER: Direct connection to the first flue liner in accordance with  
the requirements of the NFPA 211.  
A masonry chimney or a listed factory-built UL103 HT Class “A”  
chimney must be the required height above the roof and any other  
nearby obstructions. The chimney must be at least 3 ft (91cm) higher  
than the highest point where it passes through the roof and at least  
2 ft (61cm) higher than the highest part of the roof or structure that  
is within 10 ft (305cm) of the chimney, measured horizontally. See  
2-10-3 Rule (Figure 6A). These are safety requirements and are  
not meant to assure proper flue draft.  
BEST: A complete relining of the chimney system with a 6 inch  
(152mm) diameter listed, stainless liner. Required for factory-built  
fireplace installations in Canada, recommended in USA. The sections  
must be attached to the insert and to each other with the crimped  
(male) end pointing toward the insert. See Figure 6B. All joints,  
including the connection at the flue collar, should be secured with  
three sheet metal screws. Make sure to follow the minimum clear-  
ances to combustibles as set out on Page 5 of the manual.  
LINER CONNECTOR  
2-10-3 RULE  
2 ft Min (61cm)  
3 ft Min  
(91cm)  
CRIMPED  
END  
FLUE  
GAS  
TOWARDS  
STOVE  
DIRECTION  
10 ft Min  
(305cm)  
Figure 6A  
Figure 6B  
Page 6  
250-6381D  
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3100-I ACT WOOD INSERT  
GENERAL INSTALLATION PROCEDURE  
DO NOT CONNECT THIS UNIT TO A CHIMNEY FLUE SERVING ANOTHER APPLIANCE.  
Install liner, if required, for your chosen installation.  
Attach metal warning plate to the back of the fireplace with screws or nails.  
Set appliance on the hearth (See Hearth Requirements page 5 and Support Kit information on page 14.  
Complete the vent connection required for your installation type.  
Install optional blower, if purchased, (page 13), then the panel set and finally the trim (page 12).  
Position unit into fireplace leaving width enough for fiberglass batting to be inserted around face seal.  
Work unit securely into the fireplace using sheet metal shims if leveling bolts are needed (page 11).  
Remove all labels from glass prior to building first fire.  
Ensure that plated surfaces are cleaned prior to building first fire (page 18).  
Read Operation Instructions found on pages 15 and 16.  
IF INSTALLING THIS MODEL TO A MASONRY CHIMNEY, ALWAYS BE SURE THE CHIMNEY IS IN GOOD CONDITION AND  
THAT IT MEETS THE MINIMUM STANDARDS OF THE NATIONAL FIRE PROTECTION ASSOCIATION (NFPA) STANDARD 211.  
A FACTORY BUILT CHIMNEY MUST BE 6 INCH (152mm) UL 103 HT AND ULC S629.  
THIS APPLIANCE IS MADE WITH A 6 INCH (152mm) DIAMETER CHIMNEY CONNECTOR AS THE FLUE COLLAR ON THE  
UNIT. CHANGING THE DIAMETER OF THE CHIMNEY CAN AFFECT DRAFT AND CAUSE POOR PERFORMANCE. IT IS NOT  
RECOMMENDED TO USE OFFSETS OR ELBOWS AT ALTITUDES ABOVE 4000 FEET ABOVE SEA LEVEL OR WHEN THERE  
ARE OTHER FACTORS THAT AFFECT FLUE DRAFT. SEE PAGE 6.  
CAUTION: THIS APPLIANCE IS HOT WHILE IN OPERATION AND MAY REMAIN SO UP TO 40 MINUTES AFTER THERE IS  
NO FUEL IN THE FIREBOX. IF THIS APPLIANCE IS IN A HIGH TRAFFIC AREA OR CHILDREN MAY BE NEAR, IT IS RECOM-  
MENDED THAT YOU PURCHASE A DECORATIVE BARRIER TO GO IN FRONT OF THE APPLIANCE.  
ALTERNATE FLOOR PROTECTION WORKSHEET  
How to determine if alternate floor protection materials are acceptable:  
All floor protection must be non-combustible (i.e., metals, brick, stone, mineral fiber boards, etc.). Any organic materials (i.e., plastics, wood paper  
products, etc.) are combustible and must not be used. The floor protection specified includes some form of thermal designation such as R-value  
(thermal resistance) or k-factor (thermal conductivity).  
PROCEDURE:  
1. Convert specification to R-value:  
1
x T  
R =  
R-value given - no conversion needed.  
K-factor is given with a required thickness (T) in inches:  
r-factor is given with a required thickness (T) in inches: R =  
K x 12  
1
k
k-factor is given with a required thickness (T) in inches:  
x T  
R =  
2. Determine the R-value of the proposed alternate floor protector.  
i. Use the formula in step (1) to convert values not expressed as “R”.  
ii. For multiple layers, add R-values of each layer to determine overall R-value.  
3. If the overall R-value of the system is greater than the R-value of the specified floor protector, the alternate is acceptable.  
EXAMPLE: The specified floor protector should be 3/4 inch thick material with a k-factor of 0.84. The proposed alternate is 4” brick with an r-factor of  
0.2 over 1/8” mineral board with a k-factor of 0.29.  
1
.84  
1
k
x 0.75 = 0.893  
=
x T  
R =  
Step (a): Use formula above to convert specification to R-value.  
1/8" mineral board of k = 0.29, therefore:  
4" brick of R = 0.2, therefore:  
= 0.2 x 4 = 0.8  
Step (b): Calculate R of proposed system.  
1
R
R
=
x 0.125 = 0.431  
brick  
mineral board  
0.ꢀ9  
R
= R  
brick  
+ R  
mineral board  
= 0.8 + 0.431 = 1.231  
total  
Step (c): Compare proposed system R  
(ft2)(hr)(oF)  
of 1.231 to specified R of 0.893. Since proposed system R  
is greater than required, the system is acceptable.  
total  
total  
Btu(ft)  
Btu(in)  
(ft2)(hr)(oF)  
(Btu)(in)  
1
k =  
= K x 12  
r =  
=
K =  
ft2(hr)(oF)  
R =  
Btu  
ft2(hr)(oF)  
k
250-638D  
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3100-I ACT WOOD INSERT  
OVALIZING ROUND STAINLESS STEEL  
CHIMNEY REqUIREMENTS  
LINERS  
A chimney must be the required height above the roof  
or other obstruction for safety and for proper draft oper-  
ation. The requirement is that the chimney must be at  
least 3 feet (91cm) higher than the highest point where  
it passes through the roof, and at least 2 feet (61cm)  
higher than the highest part of the roof or structure that  
is within10 feet (305cm) of the chimney, measured hori-  
zontally. Refer to Figure 8C.  
Ovalizing round stainless steel liners to acommodate  
the liner passing through the damper region of a fire-  
place is an allowable and acceptable practice.  
Ensure that the ovalization is minimized to the extent  
required to fit through the damper.  
Figure 8C  
Figure 8A  
Firestopping  
Non-Combustible  
Firestopping  
Material  
10 ft  
(305cm)  
CHIMNEY HEIGHT  
Floor  
ꢀ inch  
(51mm)  
At least ꢀ ft  
(61cm)  
At least 3 ft  
(91cm)  
Ceiling  
Caulk  
Floor  
(second Story)  
Minimum 1 inch (25mm)  
clearance from exterior  
chimney to sheathing  
Figure 8D  
Figure 8B  
Minimum 2 inch (51mm) clearance  
from combustible material  
and insulation  
CHIMNEY TOP VIEW  
5/8" (16mm)  
Fireclay Flue  
1/2" (12.7mm) airspace  
Liner  
ceiling  
FLUE  
Chimney Wall  
4" (102mm)  
Nominal  
Non-combustible  
fire stopping material  
Foundation  
Page 8  
250-6381D  
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3100-I ACT WOOD INSERT  
INSTALLATION OPTIONS  
Refer to: Clearances to Combustibles on page 5, Canadian Installation requirements on page 11,  
Hearth Requirements on page 5 and Zero Clearance Adjustable Support Kit on page 14.  
MASONRY FIREPLACE  
USING DIRECT-CONNECT METHOD  
Full Listed  
Masonry Chimney  
Flue Tile  
The Quadra-Fire 3100-I ACT Insert conforms with the UL  
Standard for Safety 1482 and ULC S628 (Canada) in all  
respects, and is approved to UL & ULC safety standards  
for installation and use within a fireplace with a masonry  
chimney in accordance with NFPA No. 211, with or without  
a direct flue collar connection. A starter pipe is required to  
reach to the bottom of the existing flue.  
Liner Option  
Mantel  
Direct Connect  
Seal Option  
Air-tight Face Seal  
Damper Area  
Minimum Starter  
Pipe Option  
1. Secure the fireplace damper in the open position. If this  
cannot be accomplished, it will be necessary to remove the  
damper.  
ꢀ. Seal the damper area around the chimney liner with a  
high temperature sealant.  
SEAL DAMPER AREA OR FACE SEAL  
3. The chimney should be examined for cracks, loose mortar,  
and other signs of deterioration and blockage. The insert  
should not be installed until it is determined that the chim-  
ney is safe for use. Since an oversized flue contributes to  
the accumulation of creosote, the size of the flue should be  
checked to determine that it is not too large for the insert.  
The chimney should also be checked to ensure it meets the  
minimum standard of the National Fire Protection Associa-  
tion (NFPA) Standard 211. The following bullets list the more  
critical requirements for a properly constructed chimney:  
Figure 9A - Installation Into Masonry Fireplace  
METAL HEAT CIRCULATING MASONRY  
The Quadra-Fire 3100-I Insert conforms with the safety stan-  
dard UL-1482 and ULC S628 (Canada) in all respects and is  
approved to UL & ULC safety standards for installation and  
use within a fireplace with masonry chimney, in accordance  
with NFPA No. 211, with or without a direct flue collar con-  
nection. A starter pipe is required into existing chimney.  
The masonry wall of the chimney, if brick or modular  
block, must be a minimum of 4 inches (102mm) nominal  
thickness. A chimney of rubble stone must be at least 12  
inches (305mm) thick  
The chimney must have a fire clay flue liner (or equiva-  
lent) with a minimum thickness of 5/8” (16mm) and must be  
installed with refractory mortar. An equivalent liner must be  
a listed chimney liner system or other approved material.  
Mantel  
Listed Liner  
A chimney inside the house must have at least ꢀ inches  
(51mm) of clearance to the combustible structure. A chim-  
ney outside the house must have at least 1 inch (25mm)  
clearance to the combustible structure. Non-combustible fire  
stops must be installed at the spaces where the chimney  
passes through floors and/or ceiling (See Figure 8A and 8B  
on page 8).  
NOTE: In Canada, a full reline is required.  
SEAL DAMPER AREA OR FACE SEAL  
Figure 9B - Installation Into Metal Heat Circulating  
Showing Use Of Starter Pipe  
250-638D  
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3100-I ACT WOOD INSERT  
FACTORY BUILT ZERO CLEARANCE FIREPLACE  
(USA INSTALLATIONS ONLY)  
The Quadra-Fire 3100-I ACT Wood Stove Insert is listed to  
UL 1482 Standard and approved for installation into listed  
factory built zero clearance fireplaces listed to UL 127 con-  
forming to the following specifications and instructions:  
Mantel  
The original factory-built clearance fireplace chimney cap  
must be re-installed after installing the approved chim-  
ney liner meeting type H.T. requirements (2100°F) per UL  
1777. The air flow of the factory-built zero-clearance fire-  
place system must not be altered. The flue liner top support  
attachment must not reduce the air flow for the existing air-  
cooled chimney system.  
Listed Liner  
NOTE: Refer to chimney liner manufacturer for rec-  
ommendations on supporting the liner.  
32 in.  
23 in.  
16 in.  
Minimum Width of cavity opening:  
Minimum Height:  
Minimum Depth from front to rear:  
SEAL DAMPER AREA OR FACE SEAL  
The following modifications of factory built fireplaces are  
permissible: 1) removal of damper; 2) removal of smoke  
shelf or baffle; 3) removal of ember catches; 4) removal  
of fire grate; 5) removal of viewing screen/curtain; and, 6)  
removal of doors.  
Figure 10A - Installation into a Factory Built Zero  
Clearance Fireplace  
The permanent metal warning label provided must be  
attached to the back of the fireplace, with screws or nails,  
stating that the fireplace may have been altered to accom-  
modate the insert, and must be returned to original condition  
for use as a conventional fireplace.  
NOTE: Installation into fireplaces without a permit  
will void the listing.  
The factory built chimney must be listed per UL 127 and  
meet the type HT requirements of UL 103. Factory built  
fireplace chimneys tested to UL 127-1998, may be at the  
fireplace manufacturer’s option, tested to the same criteria  
as UL 103 HT requirements. If the chimney is not listed  
as meeting HT requirements, or if the factory built fire-  
place was tested prior to 1998, a full height listed chimney  
liner must be installed from the appliance flue collar to the  
chimney top. The liner must meet type HT requirements  
(2100ºF) per UL 1777.  
If the hearth extension is lower than the fireplace opening,  
the portion of the insert extending onto the hearth must be  
supported. Manufacturer designed adjustable support kit  
can be ordered from your dealer. (See page 14).  
Final approval of this installation type is contingent upon  
the authority having jurisdiction.  
The liner must be securely attached to the insert flue collar  
and the chimney top. To prevent room air passage to the  
chimney cavity of the fireplace, seal either the damper area  
around the chimney liner with high temperature sealant or  
the fireplace front with fiberglass batting.  
WARNING  
Fire Risk.  
When lining air-cooled factory-built chimneys:.  
Run chimney liner approved to UL 1777 Type  
HT requirements (2100 degrees F)  
The fireplace must not be altered, except that the damper  
may be removed to accommodate a direct-connect starter  
pipe or chimney liner, and external trim pieces which do  
not affect the operation of the fireplace may be removed  
providing they can be stored on or within the fireplace for  
reassembly if the insert is removed.  
Re-install original factory built chimney cap  
ONLY  
DO NOT block cooling air openings in chimney  
Blocking cooling air will overheat the chimney  
Page 10  
250-6381D  
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3100-I ACT WOOD INSERT  
INSTALLATION IN CANADA  
MASONRY and HEAT-CIRCULATING  
(INSTALLATIONS INTO FACTORY-BUILT FIREPLACES ARE PROHIBITED IN CANADA)  
Whether installed in a masonry or heat-circulating fireplace, this fireplace insert must be installed with a continuous chim-  
ney liner of 6” (152mm) diameter extending from the fireplace insert to the top of the chimney. The chimney liner must  
conform to the Class 3 requirements of CAN/ULC-S635, Standard for Lining Systems for Existing Masonry or Factory-Built  
Chimneys and Vents, or CAN/ULC-S640, Standard for Lining Systems for New Masonry Chimneys.  
• Do not remove bricks or mortar from fireplace to accommodate insert.  
• The face of the fireplace must be sealed to prevent room air passage into the chimney cavity.  
• The permanent metal warning label provided must be affixed to the back of the fireplace with screws or nails to  
the fireplace, in a location readily visible should the fireplace insert by removed, stating that the fireplace may  
have been altered to accommodate the insert, and must be returned to original condition for use as a conven-  
tional fireplace.  
NOTE:  
In Canada when using a factory-built chimney it must be  
safety listed, Type UL 103 HT CLASS "A" or conforming  
to CAN/ULC-S629, STANDARD FOR 650°C FACTORY-  
BUILT CHIMNEYS.  
USE OF LEVELING BOLTS  
Two leveling bolts, 3/8” x 4” are shipped inside the component pack found inside the firebox.  
NOTE: Not all installations will require the use of the leveling bolts. If the leveling bolts are necessary, you will also need  
sheetmetal guides placed under the leveling bolts to slide insert into position.  
1. Remove the bolts from the component pack.  
ꢀ. Locate the cage nuts welded to each side of the insert bottom and insert bolts.  
3. Position insert on hearth with rear of insert extending into fireplace opening.  
4. Extend leveling bolts downward to level insert.  
SECURING LINER TO CHIMNEY RING  
There are two options to secure the liner to the chimney  
ring: (See Figure 11A).  
Option One: If there is enough room on the top of the  
insert to work, hand bend the two tabs upward 90°.  
Secure the liner with the supplied hex head bolts 1/4-  
20-3/4.  
2 pre-drilled holes on  
chimney ring under outer skin  
(access through firebox)  
Option Two: Remove the manifold tubes, fiberboard baffle  
and ceramic blanket. From inside the firebox, pull liner  
down through the chimney ring below the outer skin.  
There are two pre-drilled holes in the chimney ring 180°  
apart. Secure the liner with the supplied hex head bolts  
1/4-20-3/4.  
NOTE: Tabs are shipped from factory in a flat position.  
Bend upwards 90 degrees.  
Figure 11A  
250-638D  
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3100-I ACT WOOD INSERT  
INSTALLATION OF PANEL SET AND TRIM  
Part No.  
SP-31S-NL Std, Nickel  
SP-31L-NL  
Description  
Size  
Part No.  
Description  
Size  
44-5/8” x 30-1/2”  
831-0862  
Large, Gold 50-1/2” x 34-1/2”  
Large, Nickel 50-1/2” x 34-1/2”  
Kit Includes: (2) Side Panels, left & right; (1) Panel Top & Fastener package; (2) Side Trim, left & right; (1) Trim Top &  
Fastener package.  
Tools Needed: Powered Phillips head screw driver.  
Attaching Panels to the Insert  
1. Install the 2 side panels on the insert first, using the cage nuts already attached to the stove, pushing panels away from the  
insert to the maximum distance of the slot. See Figure 12A. (Note: The sides are interchangeable).  
. Put on the top panel and push straight back. Attach the top panel to the sides using the screws and the panel brackets found in  
the fasteners package. Now move the side panels inwards (toward insert) into position and tighten screws.  
Assembling Trim  
1. Place protective covering on surface to be used to assemble the trim pieces. Lay the trim face down.  
2. Attach the 2 side trim pieces to the top trim at each corner using the “L” bracket included in fasteners package. Slide assembled  
trim over panel set. See Figure 12B.  
View of “L” Bracket Installed  
Panel brackets  
Install sides and push out to  
maximum distance of slot.  
Adjust position by sliding  
left or right after top is in  
place.  
Figure 12B  
Figure 12A  
DOOR HANDLE ASSEMBLY  
1. Install washer on door handle shaft.  
ꢀ. Slide door handle through door.  
Door Cross Section  
(example)  
Latch Cam  
3. Install second washer(s) as shown.  
4. Install key in groove.  
Locknut  
5. Align groove in latch cam with key; slide  
latch cam over shaft.  
6. Install locknut.  
Spring  
Caution! Do not overtighten locknut.  
Door handle needs to move smoothly.  
7. Install spring handle turning counter-  
clockwise to desired location on handle.  
Handle  
Door Handle  
Spacing  
Washers  
Square Key  
Page 12  
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3100-I ACT WOOD INSERT  
FAN (BLOWER) INSTALLATION INSTRUCTIONS  
Part No. 831-1101  
Black & White Wires Attach  
to Fan Motor Terminals  
Speed Control  
Power Cord  
Power cord can  
be attached to  
the right or left  
side.  
Strain Relief Location,  
Holding Together Power  
Cord and Fan Motor  
Wires  
Feed Fan Motor  
Wires Through Holes  
Screens  
(Fan Covers)  
FAN SPEED CONTROL ADJUSTMENT, IF  
NECESSARY*  
Included in Kit: (2) Fan mounts & fan assemblies; (1)  
Speed Control, Power Cord/wire assembly; (1 set) Fan  
Connector wires, must be high temperature wire; and (1)  
Strain relief.  
*The fan Speed Control for this unit is adjusted at  
the factory, and normally does not require further  
adjustment.  
Tools Needed: Large Phillips screwdriver, pliers  
1. Remove Screens (fan covers).  
ꢀ. Install fan mounts to outer wall with panel mounting  
screws.  
NOTE: When the speed control is turned clockwise,  
it will click on to high speed. Continue to turn the  
speed control clockwise to decrease the speed. At  
full clockwise, the blower should blow gently, but  
should not stop.  
3. Feed fan and motor wires up through large hole in floor.  
NOTE: Power cord can be mounted on left or right side.  
1. With the unit plugged in, turn the Speed Control  
Knob to slow. (Full clockwise.)  
4. Connect white and black wires to fan motor terminals  
and the green ground wire to ground terminal  
5. Feed fan motor wires through holes in bottom and  
across to the other fan motor.  
6. Install strain relief onto power cord.  
7. Using a pair of pliers, squeeze strain relief and push  
through hole.  
ꢀ. Use a small screwdriver to adjust the fan speed by  
turning the adjustment mechanism through the hole  
on the side of the Speed Control.  
3. Adjust the speed so the fan runs slowly but does not  
stop. Turn clockwise to slow the fan and counter-  
clockwise to increase the speed.  
8. Plug in and test blower operation.  
9. Replace Screens.  
10.Route power cord away from the unit. DO NOT route  
power under or in front of unit.  
250-638D  
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3100-I ACT WOOD INSERT  
ZERO CLEARANCE ADJUSTABLE TRIM SUPPORT, 2” to 10”  
Part No. 841-0990, size 9” x 45” and Part No. ADJSPT-12, size 12” x 50”  
Included in Kit: (1) Trim Top, (1) Trim Front, (2) Trim Sides, Double-Sided Tape (already installed)  
Tools Needed: Phillips Head Screwdriver, Sheet Metal Shears, Measuring Tape, Gloves  
EXPLODED VIEW OF SCISSORS  
1. The 10 screws on each set of scissors will already be  
loose when shipped. See Figure 14A.  
2. Expand scissors to desired height. Tighten screws  
SCREWS ARE CIRCLED  
to hold in place using Phillips Head screwdriver. See  
Figure 14B.  
3. Measure front and side trims to required height to cover  
scissors and mark pieces for cutting. Cut excess mate-  
DOUBLE-SIDED TAPE  
DOUBLE-SIDED TAPE  
rial from top of trim’s edge, not bottom. This edge will  
be sharp; wear gloves to prevent injury to your hands.  
See Figure 14B.  
Figure 14A  
EXPAND SCISSORS TO DESIRED HEIGH T  
4. Using sheet metal shears, cut trim along the marked  
edge. The cut edge fits under lip of top trim, so it  
allows for some variance in your straight edge.  
5. The double-sided tape that holds front and side trims  
to scissors has a particularly powerful bonding adhe-  
sive. Adjustments are extremely difficult once trim has  
adhered to tape. Do a dry run first without removing  
paper from tape.  
CUT TOP EDGE OF TRIM,  
NOT BOTTOM EDGE  
INSTALL FRONT TRIM LAST.  
CORNERS OVERLAP SIDE  
TRIM PIECES  
Figure 14B  
6. Place cut edge of trim under top lip and into position  
on scissors. Place side pieces on first and then front  
piece. The front piece overlaps side pieces. NOTE:  
The trim in the Flush Mount Kit is one piece.  
7. Once you are satisfied with the positioning, remove  
trim and set aside.  
Decorative tile may  
be installed  
8. Remove the paper from double-sided tape that is  
to accept trim side. Align side and then press hard  
against tape to secure side piece. Repeat for other  
side. Install front trim piece last.  
9. There are 3 holes in the back flange of the top to  
secure it to the wall if necessary. Use the appropriate  
fastener for the type of wall material, i.e., brick, sheet-  
rock, etc.  
Figure 14C  
NOTE: 3/8” ( 9.5mm) thick tile or like material can be cut  
to size and fit under lip of top trim edge for a decora-  
tive touch. See Figure 14C.  
Figure 14D  
Page 14  
250-6381D  
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3100-I ACT WOOD INSERT  
OPERATION  
WOOD SELECTION AND STORAGE  
Burn only dry seasoned wood. Dry, well-seasoned wood will not only minimize the chance of creosote formation but will give you the  
most efficient heat output. Even dry wood contains at least 15% moisture by weight and should be burned hot enough to keep the  
chimney hot enough to maintain particulate (smoke) burning. Burning unseasoned wood of any variety defeats the stoves’ efficiency.  
Dead wood lying on the forest floor should be considered wet, and requires full seasoning time. Standing wood can be considered to be  
about two-thirds seasoned. Wood is dry enough to burn if the ends of the logs have cracks radiating in all directions from the center. If  
your wood sizzles in the fire, even though the surface is dry, it may not be fully cured.  
Drying time can be reduced by splitting wood prior to storage. Since the majority of drying occurs through the cut ends rather than the  
sides, stack the wood so both ends of each piece are exposed to air. Store wood under cover, such as in a shed, or covered with a tarp,  
plastic, tarpaper, sheets of scrap plywood, etc.  
OVERFIRING  
Do not overfire. Overfiring can result in crazing, an effect causing a white, non-removable film to be deposited on the inside of the glass.  
Using flammable liquids or too much wood, or burning trash in the insert, may result in overfiring. If the chimney connector or insert  
glows red, or worse, white, the insert is overfired. This condition may ignite creosote in the chimney, possibly causing a house fire. If any  
part of the insert starts to glow, you are in an overfire situation. If you overfire, immediately close the insert dampers and door, if open,  
to reduce the air supply to the fire. Overfiring your insert voids your warranty.  
BUILDING A FIRE  
NOTE: Remove all labels from glass front prior to lighting the first fire.  
Before lighting your first fire in the insert, make certain that the baffle is correctly positioned. It should be resting against the rear support.  
Also refer to care and cleaning of plated surfaces on page 18 before lighting your first fire.  
CAUTION: Never use gasoline, gasoline-type lantern fuel, kerosene, charcoal lighter fluid, or similar liquids to start or “freshen  
up” a fire in this heater. Keep all such liquids well away from the heater while it is in use.  
There are many ways to build a fire. The basic principle is to light easily-ignitable tinder or paper, which ignites the fast burning kindling,  
which in turn ignites the slow-burning firewood. Here is one method that works well:  
1.  
Place several wads of crushed paper on the firebox floor. Heating flue with slightly crumpled newspaper before adding  
kindling keeps smoke to a minimum.  
2.  
3.  
4.  
Place several wads of crushed paper on the firebox floor.  
Open Start-Up Air Control (right side) and Primary Air Control (under ashcatcher) fully. See Figure 17A on page 17.  
Ensure that no matches or other combustibles are in the immediate area of the insert, that the room is adequately ventilated,  
and the flue is unobstructed.  
5.  
6.  
Light the paper in the insert. NEVER light or rekindle insert with kerosene, gasoline, or charcoal lighter fluid; the results  
can be fatal.  
Once the kindling is burning quickly, add several full-length logs 3” (76mm) or 4” (102mm) in diameter. Be careful not to  
smother the fire. Stack the pieces of wood carefully: near enough to keep each other hot, but far enough away from each  
other to allow adequate air flow between them.  
7.  
8.  
When ready to reload the insert, add more logs. Large logs burn slowly, holding a fire longer. Small logs burn fast and  
hot, giving quick heat.  
Adjust the Start-Up Air Control and Primary Air Control, maintaining flames above the fuel. The more you close down the Primary  
Control, the lower and slower the fire will burn. The more you open the Primary Control the more heat will be produced. The  
Start-Up Air Control (right side) is only used for the first 5 to 15 minutes.  
As long as there are hot coals, repeating steps 7 and 8 will maintain a continuous fire.  
NOTE: The special high temperature finish paint applied to the insert will cure as your insert heats. You will notice an odor  
and perhaps see some vapor rise from the insert surface, this is normal. We recommend that you open a window until the odor  
dissipates and the paint is cured.  
250-638D  
Page 15  
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3100-I ACT WOOD INSERT  
OPERATING TIPS  
For maximum operating efficiency with the lowest emissions, follow these operating procedures:  
1.  
2.  
3.  
Regardless of desired heat output, when loading your insert, burn your Quadra-Fire with both air controls wide open for a  
minimum of 5 to 15 minutes.  
Regulate burn rate (heat output) by using the Primary Control (located under the ashlip). The Start-Up Air Control (right side)  
is mainly for initial start-up and reloading.  
Heat output settings: Follow Burn Rate Instructions listed below.  
4. Burn only dry, well-seasoned wood.  
WARNING: Do not operate with Start-Up  
Air Control in the open position in excess  
of 15 minutes! Risk of extreme tempera-  
tures! Prolonged operation of this stove  
with the Start-Up Air Control in the open  
positionmaycausethecombustiblemate-  
rials around the stove to exceed safe tem-  
perature limits.  
BTU / Hr  
Below 10,000  
10,000 - 15,000  
15,000 - 30,000  
Maximum Heat  
Start-Up Air Control  
Primary Control  
Pull to Stop  
1” - 1-1/4” open  
1-1/4” - 2-1/2” open  
Fully open  
Closed after 5 to 15 minutes  
Closed after 5 to 15 minutes  
Closed after 5 to 15 minutes  
Closed after 5 to 15 minutes  
These are approximate settings, and will vary with type of wood or chimney draft.  
BURN RATES  
STARTING FIRE: Open both controls (push in) completely. After a wood load has been burning on high for 5 to 15 minutes or longer for  
very large pieces, close the Start-Up Air Control (right side) by pulling it out.  
HIGH: Leave the Primary Air Control fully open (immediately under the ashcather). It is especially important to fully open both controls  
when reloading the insert as failure to do so could result in excessive emissions, also referred to as ‘opacity’.  
After a wood load has been burning for 5 to 15 minutes on High to achieve the following burn rates set the controls  
as listed below:  
MEDIUM HIGH: Close the Primary Air Control to 1-1/4” to 2-1/2” (32mm to 64mm) open. Start-Up Air is closed.  
MEDIUM: Close the Primary Air Control to 1” to 1-1/4” (25mm to 32mm) open. Start-Up Air is closed.  
LOW: Gradually close down the Primary Air Control by pulling out making sure to maintain flames in the insert. (Start-Up Air is closed).  
It is very important to maintain flames in your insert during the first few hours of a low burn to avoid excessive air pollution.  
OPACITY  
Opacity is the measure of how clean your insert is burning and is measured in percentages. An opacity of 100% in the smoke column  
from a chimney will totally obscure an object. Whereas 0% opacity means that no smoke column can be seen. A periodic check of the  
opacity emitted from your chimney will enable you to burn your insert as smoke free as possible.  
FAN OPERATING INSTRUCTIONS  
1. Initial (cold) startup: Leave fan off until your insert is hot and a good coal bed is established, approximately 30 minutes after fuel  
is lit.  
ꢀ. High Burn Setting: The fan may be left on throughout the burn.  
3. Medium or Medium High Burn Setting: The fan should be left off until a good burn is established, then turned on a medium  
or high rate.  
4. Low Burn Setting: The fan tends to cool the insert. Leave fan off until the burn is well established; then, if you wish, turn the fan  
on at a low rate.  
5. The fan is equipped with a rheostat (speed control). The highest fan speed is obtained by turning the rheostat on, then adjusting back  
towards “OFF” as far as possible without turning the fan off. For a low fan speed, turn the control knob clockwise as far as possible.  
ASH REMOVAL  
Remove cold ashes (not hot) from the insert at regular intervals, depending on your usage. Ashes should be placed in a metal container  
with a tight fitting lid. The closed container of ashes should be placed on a non-combustible floor or on the ground, well away from all  
combustible materials, pending final disposal. If the ashes are disposed of by burial in soil or otherwise locally dispersed, they should be  
retained in the closed container until all cinders have thoroughly cooled. Always treat ashes as if they contain hot coals.  
Page 16  
250-6381D  
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3100-I ACT WOOD INSERT  
AIR qUALITY AND YOUR qUADRA-FIRE INSERT  
In recent years there has been an increasing concern about the quality of our air. Much of the blame for poor air quality has  
been placed on the burning of wood for home heating. In order to improve this situation we at Quadra-Fire have developed  
cleaner burning inserts that surpass the stringent requirements for emissions established by our governing agencies. Your  
3100-I ACT, like any other appliance, must be properly operated in order to insure that they perform the way they are  
designed to perform. Improper operation and maintenance may cause any wood burning unit to release more particulate,  
adversely affecting the environment.  
The story of the Three Burning Stages . . .  
It helps to know a little about the actual burn process, which entails three discernible burning stages. The first stage  
is called the kindling stage. During this stage the fuel reaches the boiling temperature of water, 212°F, evaporating the  
moisture found to some degree in all wood.  
Because the process takes heat from the insert during this initial drying stage, each new load of wood reduces the chances  
for a good, clean burn. For this reason it is always best to burn dry, seasoned firewood, and operate the controls properly.  
The control on the right side of your insert is called the Start-Up Air Control and is used primarily during this first kindling  
stage of burning.  
During the secondary stage, the wood gives off flammable gases which burn above the fuel with bright flames. These  
flames above the fuel must be maintained until the third stage to insure proper burning. During this stage you may adjust  
your insert for a low burn rate. To achieve a low burn rate it is necessary to close down the air while still maintaining some  
flames. If the flames tend to go out, the setting is too low. The Primary Control, located in the center of the insert beneath  
the ashcatcher, will assist you in adjusting the insert for a low burn rate.  
The third stage of burning is the charcoal stage. This happens when the flammable gases have been burned and the  
charcoal remains. The coals burning with hot blue flames is a naturally clean portion of the burn. It is very important to  
reload your insert while enough lively hot coals remain in order to provide the amount of heat needed to dry and rekindle  
the next load of wood. Open up both controls for a short while before reloading to liven up the coal bed. You should also  
break up any large chunks and distribute the coals so the new wood is laid on hot coals. Leave both controls open until  
the new wood load is burning well enough to maintain the secondary stage of burning and then set controls to your desired  
heat output setting.  
START-UP AIR SYSTEM  
The combustion air enters at the rear of the firebox through the rear air tubes. This air supply is controlled by the Start-Up  
Air Control.  
PRIMARY AIR SYSTEM  
The primary air enters at the upper front of the firebox near the top of the glass door. This preheated air supplies the  
necessary fresh oxygen to mix with the unburned gases, helping to create secondary, tertiary and quaternary combustion.  
This air is regulated by the Primary Air Control. For more primary air (more heat), push rod in. For less primary air (less  
heat), pull rod out.  
In other words . . .  
Pulling either control towards you closes off the air available to the insert in that area. Pushing either control opens it, allow-  
ing air circulation to the area. A good analogy to remember for this procedure is the gas pedal on your car. Pushing in the  
gas pedal makes the engine run faster. Letting off (pulling the control back) makes the car run slower.  
OPEN - PUSH IN  
CLOSE - PULL OUT  
Primary Air Control  
Figure 17A  
Start-Up Air Control  
250-638D  
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3100-I ACT WOOD INSERT  
MAINTENANCE  
CARE AND CLEANING OF PLATED SURFACES  
IMPORTANT: You must clean all the fingerprints and oils from the plated surfaces before firing the insert for the first time.  
Use warm soapy water and a soft rag, glass cleaner and a paper towel, or vinegar and a paper towel to remove the oils.  
DO NOT use abrasive cleaners! If not cleaned properly prior to lighting the first fire, the oils can cause permanent stains.  
The plating will be cured upon firing of the insert and oils will no longer affect the finish. Subsequently, little maintenance  
is then required. Wipe clean as needed with a soft towel.  
CARE AND CLEANING OF GLASS  
NOTE: Remove all labels from glass prior to lighting the first fire.  
Quadra-Fire inserts are equipped with super heat resistant ceramic glass which can only be broken by impact or misuse.  
Clean glass with any non-abrasive glass cleaner. Abrasive cleaners may scratch and cause glass to crack. Inspect glass  
regularly. If you find a crack or break, immediately put the fire out and return the door to your authorized dealer for replace-  
ment of glass before further use. Do not substitute materials for glass replacement.  
WARNING! DO NOT OPERATE WITH BROKEN  
GLASS.  
WARNING! DO NOT SLAM INSERT DOOR OR  
IMPACT THE GLASS WHEN CLOSING THE DOOR,  
MAKE SURE THAT LOGS DO NOT PROTRUDE  
AGAINST THE GLASS.  
WARNING! DO NOT CLEAN GLASS WHEN HOT.  
GLASS REPLACEMENT INSTRUCTIONS  
Replace with 5mm ceramic glass only  
1. Remove door from insert and lay on a padded flat surface.  
ꢀ. Remove glass retainer screws using a Phillips screwdriver.  
3. Lift glass out of the door frame.  
4. Lay new glass with fiberglass tape around it into door frame.  
5. Place glass retainers over the fiberglass tape on the edges of the glass and re-install screws. Be sure glass  
is centered in the opening (i.e. same space top and bottom, left and right).  
6. Tighten screws enough to hold frame and glass in place.  
7. Check again for centering of glass in door frame and give all screws a final tightening.  
CREOSOTE FORMATION AND NEED FOR REMOVAL  
When wood is burned slowly it produces tar and other organic vapors which combine with expelled moisture, and, in turn  
forms creosote. These creosote vapors condense in the relatively cool chimney flue when a fire is newly started, or from a  
slowly burning fire, and accumulate on the flue lining of the chimney.  
A build up of creosote can then be ignited by sparks rising up the chimney. When ignited, this situation makes an extremely  
hot fire which may damage the chimney and even destroy your home. The chimney connector and chimney should be  
inspected at least once every two months during the heating season to determine if a creosote buildup has occurred. It is  
extremely important that this residue is removed at regular intervals, usually once a year depending on your burning habits,  
to prevent the occurrence of a chimney fire. It is highly recommended that you contact a professional chimney cleaner for  
this area of maintenance.  
CHIMNEY  
If your type of installation involves a full reline of the chimney, it will be necessary to either remove the baffle from the insert,  
or remove the insert from the fireplace and disconnect the vent prior to cleaning the chimney. Refer to page 19 in this  
manual for instructions on Baffle Removal.  
If your type of installation is direct connect within a masonry chimney, the insert will need to be pulled out from the fireplace  
and disconnected from the flue prior to cleaning the chimney. The creosote can either be caught in a large garbage bag  
secured to the pipe or swept and vacuumed out of the fireplace. Reconnect the pipe and reinstall the insert following instal-  
lation instructions in this manual on page 9.  
Page 18  
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3100-I ACT WOOD INSERT  
BRICK REPLACEMENT INSTRUCTIONS  
The firebox of your Quadra-Fire 3100-I ACT Insert is lined with high quality firebrick which has exceptional insulating proper-  
ties. There is no need for a grate, simply build a fire on the firebox of your insert.  
1. Remove all old brick and ash from unit.  
2. Remove new brick set from box and lay out to diagram as shown in Figure  
19A.  
Figure 19A  
3
3
3. Lay bottom bricks in unit.  
5
4. Install rear bricks on the top of the bottom bricks. Slide top of bricks under  
clip on back of firebox wall and push bottom of brick back.  
5. Install side bricks. Slide top of brick under clips on side of firebox and  
push the bottom of the brick until it is flush with the side of the unit.  
4
4
1
1
3
3
1
1
1
1
1
Nbr  
1
2
3
4
Brick Size  
Qty in Set  
1
9 x 4.5 x 1.25”  
9 x 4.5 x 1.25”  
9 x 3.25 x 1.25”  
9 x 2.25 x 1.25”  
3 x 2.25 x 1.25”  
12  
2
4
2
1
1
1
1
1
5
Use Part Number 832-0550 when ordering individual brick and provide the  
brick dimensions or copy this page and mark desired brick and take it your  
authorized dealer.  
Brick Set Part Number: 831-1830  
BAFFLE REMOVAL & INSTALLATION  
NOTE: The baffle in the 3100-I ACT Insert is 2700° Fiber Board. Removing hardware exposed to combustion processes can  
be frustrating. If your reason for removing the baffle is simply to clean the chimney, you have alternatives which will save time  
and effort. Call a qualified chimney sweep or an authorized Quadra-Fire dealer for details.  
1. Remove all ash from the firebox, and extinguish all hot embers before disposal into a metal container.  
2. Remove the ceramic blanket from above the baffle.  
3. With a 3/16” allen wrench, remove the 2 front manifold tube retainer bolts on the air channel under the end of the front tubes.  
NOTE: Soak the bolts with penetrating oil for at least 15 minutes before trying to remove them. See Figure 19B.  
4. To remove the manifold tubes, slide the tube to one side until one end is out of its hole. Then, while lifting that end of the fiber  
board, pull the tube up over the air channel and out of the hole at the other end. NOTE: When replacing the manifold tubes,  
be sure the tube with the larger holes is placed in the front for your insert to operate properly.  
5. Slide fiber board forward to front of stove, tilt down and slide to the door. Tilt to one side and slide through door.  
See Figure 19C.  
6. Keep the fiber board baffle tilted as you lift it out of the door.  
7. To install the fiber board baffle, repeat steps 2 through 4 in reverse. Be sure that the fiber board and ceramic  
blanket are pushed back fully.  
First tube has larger holes  
Allen  
wrench on  
retainer  
bolt.  
Allen wrench  
on retainer bolt  
Figure 19B  
Figure 19C  
250-638D  
Page 19  
September 1, 2008  
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3100-I ACT WOOD INSERT  
EXPLODED VIEW  
10  
9
11  
8
4
7
2
6
3
5
1
Item  
Description  
Item  
Description  
1
Trim Ring, Louver  
7
Screen, Left/Right (interchange-  
able)  
3
4
5
6
Manifold Tubes, Back (3)  
Manifold Tube, Front (1)  
Spring Handle, 1/4” (2)  
Blower Assembly  
8
Speed Control  
9
Baffle, Fiberboard  
10 Blanket, Ceramic  
11 Brick, Set  
Louver Assembly  
Page ꢀ0  
250-6381D  
September 1, 2008  
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3100-I ACT WOOD INSERT  
SERVICE PARTS  
Item  
#
Part Description  
Alphabetical Order  
SKU  
9
Baffle, Fiberboard  
831-1800  
832-3401  
831-1101  
832-1400  
831-1101  
832-3190  
831-1830  
SRV436-0380  
832-0550  
832-3040  
10  
Blanket, Ceramic, 1 inch thick  
Blower Assembly, with Wire Harness  
Blower Cord with Speed Control & Wire Harness  
Blower Assembly  
5
Blower Replacement (1)  
Brick Set  
11  
Brick with Hole  
Brick, Single, Uncut  
Brick, Uncut, Set of 6  
Component Pack (Includes Owner’s Manual, Touch-Up Paint, Leveling Bolts, EPA & Sales Efficiency Card, Warranty 436-5300  
Card, Consumer View Card, Permanent Label ( If Fireplace Altered”)  
17  
10  
Cam Latch (Door Handle)  
Door Assembly, Black  
Door Assembly, Gold Trim  
Door Assembly, Nickel Trim  
Door Handle  
430-1141  
832-1092  
832-1912  
DR-31/43NL  
430-1131  
832-0540  
832-1680  
832-0460  
7000-012  
832-0350  
832-0250  
430-5320  
430-1151  
220-0080  
832-0661  
831-1810  
226-0100  
Door Handle Assembly  
Gasket (Rope), Door 3/4” x 84”  
Gasket (Tape), Glass  
Glass Assembly  
16  
21  
22  
22  
19  
Glass Frame, Set  
Hinge Pins, Gold (2)  
Hinge Pins, Nickel (2)  
Key, Cam Latch (Door Handle)  
Leveling Bolts  
Manifold Clip with Screws (4)  
2 & 3 Manifold Tubes, Set (4)  
18  
Nut, Locking (Door Handle)  
Rivnut Repair Kit  
REPAIR-RIVNUT  
831-0870  
LVR-31-NL  
831-0920  
832-0860  
842-0370  
832-0630  
250-8340  
832-0620  
250-8330  
430-2682  
430-5340  
6
6
Screen Assembly, Louver, Gold  
Screen Assembly, Louver, Nickel  
Screen Assembly, Black  
7
20  
8
Screws, Glass Frame (10)  
Speed Control Only  
4
Spring Handle, Air Control, 1/4”, Gold (2)  
Spring Handle, Air Control, 1/4, Nickel  
Spring Handle, Door, 1/2”, Gold  
Spring Handle, Door, 1/2”, Nickel  
Trim Ring for Door, Gold  
4
13  
13  
15  
15  
Trim Ring for Door, Nickel  
250-638D  
Page 21  
September 1, 2008  
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3100-I ACT WOOD INSERT  
Item  
#
Part Description  
Alphabetical Order  
SKU  
1
1
Trim Ring for Louver, Gold  
430-2691  
430-5430  
UK-DRNL  
220-0010  
Trim Ring for Louver, Nickel  
Upgrade Kit to Nickel, Door  
14  
Washer, Spacing SAE 3/8 for Door Handle  
Item  
12  
Description  
Part No.  
21  
Door Handle  
430-1131  
20  
22  
13  
Spring Handle, 1/2 inch  
Gold: 832-0620  
Nickel: 250-8330  
19  
18  
14  
15  
Washer, Spacing SAE 3/8 for Door Handle  
222-0010  
Trim Ring for Door (Trim Door Assemblies only) Gold: 430-2682  
Nickel: 430-5340  
16  
17  
18  
19  
20  
21  
22  
Glass Assembly  
Cam Latch  
7000-012  
430-1141  
226-0100  
430-1151  
832-0860  
832-0350  
17  
Nut, Locking  
16  
Key, Cam Latch  
Screws, Glass Frame (10)  
Glass Frame, Set  
Hinge Pins  
12  
Gold: 832-0250  
Nickel: 430-5320  
14  
15  
13  
Glass Size: 15-1/2” w x 11-3/8” h  
ACCESSORIES  
Part Description  
SKU  
Alphabetical Order  
Mantel Deflector, 8”  
831-1880  
Offset Adapter  
831-0182  
Panel Set, Large, Gold, 34-1/2”h x 50-1/2”w  
Panel Set, Std., Nickel, 30-7/16”h x 44-5/8”w  
Panel Set, Large, Nickel, 34-1/2”h x 50-1/2”w  
831-0862  
SP-31S-NL  
SP-31S-NL  
841-0990  
Zero Clearance Adjustable Trim Support, 9” x 45”, 2”-10” high  
Zero Clearance Adjustable Trim Support, 12” x 50”, 2”-10” high  
ADJSPST-12  
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250-6381D  
September 1, 2008  
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3100-I ACT WOOD INSERT  
Service And Maintenance Log  
Date of Service  
Performed By  
Description of Service  
250-638D  
Page 23  
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3100-I ACT WOOD INSERT  
Service And Maintenance Log (Cont’d)  
Date of Service  
Performed By  
Description of Service  
Page ꢀ4  
250-6381D  
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3100-I ACT WOOD INSERT  
Homeowner’s Notes  
250-638D  
Page ꢀ5  
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3100-I ACT WOOD INSERT  
Warranty Policy  
Hearth & Home Technologies LIMITED WARRANTY  
Hearth & Home Technologies (“HHT”) and its respective brands extends the following warranty for HHT gas, wood,  
pellet and electric appliances purchased from an authorized HHT dealer and installed in the United States of America or  
Canada. Warranty starts with date of purchase by the original owner (End User) except as noted for replacement parts.  
HHT Manufactured Appliances and Venting  
Warranty Period  
Parts Labor  
EPA  
Components Covered  
Gas  
X
Wood  
Pellet  
X
Electric  
X
Venting  
X
Wood  
All Parts and Material Except  
as covered by Conditions,  
Exclusion, and Limitations  
listed  
1 Year  
X
X
Igniters, Electronic Compo-  
nents, and Glass  
Blowers  
X
X
X
X
ꢀ years  
X
X
X
Molded Refractory Panels  
3 years  
X
X
Firepots  
5 years  
3 years  
3 years  
X
X
Castings & Baffles  
Firebox, HHT Chimney, Termi-  
nation & Heat Exchanger  
7 years  
X
X
X
X
10  
1 year  
1 year  
X
years  
Burners, Logs & Refractory  
Limited  
Lifetime  
X
X
Firebox & Heat Exchanger  
90 Days  
X
X
X
All Replacement Parts  
See Conditions, Exclusions, and limitations.  
9-01-08  
CONDITIONS, EXCLUSIONS & LIMITATION OF LIABILITY  
.
This warranty applies to the original owner and is transferable up to two years from date of purchase to the new  
homeowner, provided the purchase was made through an authorized dealer or distributor of HHT, and the appliance  
remains in its original place of installation.  
.
.
.
The maximum amount recoverable under this warranty is limited to the purchase price of the product.  
In no event shall HHT be liable for any incidental or consequential damages caused by defects in the product.  
Adjustments, regular maintenance, cleaning and temporary repairs, or the failure to duplicate the problem in the home  
is not covered under this warranty.  
.
This limited warranty does not extend to or include surface finish on the appliance or terminations, door gasketing,  
glass gasketing, glass discoloration, firebrick, pellet logs, kaowool or other ceramic insulating materials. Rust and/or  
corrosion on any of the metal surfaces, cast iron components, baffles, firepots, doors, or firebox area are not covered  
by this warranty.  
.
Noise resulting from minor expansion, contraction, or movement of certain parts is normal and complaints related to  
this noise are not covered by this warranty.  
4021-645A 09-01-08  
Page 26  
250-6381D  
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3100-I ACT WOOD INSERT  
Hearth & Home Technologies LIMITED WARRANTY (Cont’d)  
.
HHT’s obligation under this warranty does not extend to damages resulting from: (1) installation, operation or main-  
tenance of the appliance not in accordance with the installation instructions; operating instructions and the listing  
agent identification label furnished with the appliance; (2) installation which does not comply with local building codes;  
(3) shipping, improper handling, improper operation, abuse, misuse, accident or unworkmanlike repairs; (4) environ-  
mental conditions, inadequate ventilation or drafting caused by tight sealing construction of the structure or handling  
devices such as exhaust fans or forced air furnaces or other such causes; (5) use of fuels other than those specified  
in the operating instructions; (6) installation or use of components not supplied with the appliance or any other compo-  
nents not expressly authorized and approved by HHT; and/or (7) modification of the appliance not expressly autho-  
rized and approved by HHT in writing.  
.
.
This warranty does not apply to non-HHT venting components, hearth components or other accessories used in con-  
junction with the installation of this product.  
This warranty is void if the appliance has been over-fired or operated in atmospheres contaminated by chlorine,  
fluorine, or other damaging chemicals the appliance is subject to prolonged periods of dampness or condensation, or  
there is any damage to the appliance or other components due to water or weather damage which is the result of, but  
not limited to, improper chimney or venting installation.  
.
HHT’s liability under this warranty is limited to the replacement and repair of defective components or workmanship  
during the applicable period. HHT may fully discharge all of its obligations under such warranties by repairing the  
defective component(s) at HHT’s discretion. Shipping costs are not covered under this warranty.  
.
.
Some states do not allow exclusions or limitation of incidental or consequential damages, so those limitations may not  
apply to you. This warranty gives you specific rights; you may also have other rights, which vary from state to state.  
EXCEPT TO THE EXTENT PROVIDED BY LAW, HHT MAKES NO EXPRESS WARRANTIES OTHER THAN THE  
WARRANTY SPECIFIED HEREIN. THE DURATION OF ANY IMPLIED WARRANTY IS LIMITED TO DURATION OF  
THE WARRANTY SPECIFIED ABOVE.  
This Limited Warranty is effective on all HHT appliances sold after September 01, 2008 and supersedes any and all war-  
ranties currently in existence.  
If warranty service is needed, you should contact your installing dealer. If the installing dealer is unable to provide neces-  
sary parts or components, contact the nearest authorized HHT dealer or supplier.  
4021-645A 09-01-08  
250-638D  
Page ꢀ7  
September 1, 2008  
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CONTACT INFORMATION:  
Hearth & Home Technologies  
1445 North Highway  
Colville, WA 99114  
Division of HNI INDUSTRIES  
Please contact your Quadra-Fire dealer with any questions or concerns.  
For the number of your nearest quadra-Fire dealer,  
CAUTION  
• Do NOT discard this manual.  
• Important operating and maintenance  
instructions included.  
• Read, understand and follow these instruci-  
tons for safe installation and operation.  
• Leave this manual with party responsible for  
use and operation.  
Your Records for Model:  
3100-I ACT Wood Insert  
DEALERSHIP  
WHERE  
PURCHASED:  
______________________________________  
_______________________________________  
_______________________________________  
SERIAL NUMBER:  
DATE PURCHASED: __________________  
DATE INSTALLED: __________________  
__________________  
DEALER TELEPHONE:  
__________________  
This product may be covered by one or more of the following patents: (United States) 4593510, 4686807, 4766876,  
4793322, 4811534, 5000162, 5016609, 5076254, 5113843, 5191877, 5218953, 5263471, 5328356, 5341794, 5347983,  
5429495, 5452708, 5542407, 5601073, 5613487, 5647340, 5688568, 5762062, 5775408, 5890485, 5931661, 5941237,  
5947112, 5996575, 6006743, 6019099, 6048195, 6053165, 6145502, 6170481, 6237588, 6296474, 6374822, 6413079,  
6439226, 6484712, 6543698, 6550687, 6601579, 6672860, 6688302B2, 6715724B2, 6729551, 6736133, 6748940,  
6748942, D320652, D445174, D462436; (Canada)1297749, 2195264, 2225408; or other U.S. and foreign patents  
pending.  
September 1, 2008  
Page 28  
250-6381D  
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