Hearth and Home Technologies Blower GFK 210 C User Manual

GFK-210-C Blower System  
- Installation and Operating Instructions -  
1.0 INTRODUCTION  
2.0 CHECK CONTENTS OF SHIPPING CARTON  
The GFK-210-C Blower System has been designed to  
circulate room air through the fireplace to enhance heat  
output. The GFK-210-C blower system operates on 120  
VAC, 60 Hz power. This is available through a receptacle  
in the factory installed power cord assembly. The power  
cord is located in the controls compartment of the fireplace.  
Compare CONTENTS OF CARTON in Figure 1 with the  
actual parts received. If any parts are missing or damaged,  
contact your dealer before starting installation.  
3.0 INSTALLATION PRECAUTIONS  
The GFK-210-C Blower Kit is tested and safe when installed  
in accordance with this installation manual. It is your respon-  
sibility to read all instructions before starting installation and  
to follow these instructions carefully during installation to  
assure maximum benefit from, and safe operation of, the  
blower.  
An optional variable speed control is available for use  
with the blower system to provide quiet forced air flow at  
the desired speeds. A temperature sensor switch, which  
automatically turns the blower ON/OFF, is also provided  
with this kit. See Figure 2 and Section 8.0.  
NOTICE: The variable speed control and temperature  
sensor switch are not used with some remote control  
systems.  
This blower is carefully engineered and must be installed  
only as specified. If you modify it or any of its components,  
you may cause a fire hazard and will void the WARRANTY.  
In addition, such action may void the coverage provided  
by the owner's home insurance.  
CAUTION: All wiring should be done by a qualified electri-  
cian and shall be in compliance with local codes and with  
the National Electric Code ANSI/NFPA NO. 70-current (in  
the United States), or with the current CSAC22.1 Canadian  
Electric Code (in Canada).  
CAUTION! Do not install a damaged blower kit.  
CAUTION! DO NOT connect 110-120 VAC wiring to the  
gas control valve of the fireplace.  
WARNING! Risk of Shock! Turn electrical power off at  
the circuit breaker before beginning this installation.  
OPTIONAL  
WING  
RHEOSTAT/TEMPERATURE  
NUT  
SENSOR ASSEMBLY  
TEMPERATURE  
SENSOR  
BLOWER CORD  
SWITCH  
CONTROL  
NUT  
FAN  
CONTROL  
KNOB  
BRACKETS  
VARIABLE SPEED CONTROL  
Figure 1. Carton Contents - GFK-210-C  
Figure 2. Carton Contents - SRV2206-800  
Hearth & Home Technologies • GFK-210-C Blower System Instructions 2201-938 Rev. E • 9/12  
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1
6.0 RECOMMENDED OPERATING PROCE-  
DURES WHEN VARIABLE SPEED CONTROLAND  
TEMPERATURE SENSOR SWITCH ARE USED  
Ignite the fire in the fireplace with the variable speed control  
switch in an "ON" position. The fan will automatically turn  
on when the temperature sensor switch closes at approxi-  
mately 110O F. Heated air will be delivered at the outlet  
grille. The fan will continue to operate after the fireplace  
is turned OFF until the temperature sensor switch opens.  
5.0 INSTALLINGTHEOPTIONALVARIABLESPEED  
CONTROLAND TEMPERATURE SENSOR SWITCH  
If using a remote control system that utilizes a blower  
(fan) control, disregard steps 1-3 and follow remote con-  
trol installation instructions.  
NOTICE! The sensor switch and rheostat are not used  
if the blower is controlled with the RC300 remote control.  
1. Slide the variable speed control behind the control  
panel. With the stem sticking out of the pre-punched  
hole, attach the locknut tightly and reattach the knob on  
the stem. See Figure 6. Turn the speed control switch  
to the "ON" position.  
NOTICE! During operation, ensure that all wiring is  
kept away from the blower wheel (fan blades).  
Various conditions (such as fireplace model, type of fire-  
place installation, outside air temperature vs. inside air  
temperature) can contribute to the length of the time the  
blower remains on after the fireplace is turned OFF. The  
blower can be turned off manually with the speed control  
switch.  
2. Slide the temperature sensor switch onto the blower  
stud located on the bottom of the combustion box. See  
Figure 3. Secure the temperature sensor switch with  
the wing nut provided.  
NOTICE: The blower stud is located on the bottom of the  
combustion box. See Figure 6.  
WARNING! Risk of Injury! DO NOT contact the blower  
wheel (fan blades) during operation.  
NOTICE:The temperature sensor switch must be installed  
so that the sensor switch is facing the combustion box  
surface. See Detail A of Figure 6.  
7.0 MAINTENANCE  
Periodically check the fireplace and remove any dust, dirt  
or obstructions.  
3. Connect the variable speed control and the temperature  
sensor switch to the power cord. See Figure 7.  
4. Gather the loose wires underneath the appliance and  
use the zip ties to restrain them and keep them away  
from the blower wheel (fan blades). See Figure 7,  
Detail A.  
8.0 REPLACEMENT PARTS AND CUSTOMER  
SERVICE  
Replacement parts and service may be obtained through  
your dealer.  
5. Turn the 110-120 VAC service "ON" at the circuit  
breaker.  
Rheostat/Temperature Sensor Assembly:  
SRV2206-800  
VARIABLE  
SPEED  
CONTROL  
TEMPERATURE  
SENSOR  
SWITCH  
BLOWER  
STUD  
DETAIL A  
COMBUSTION BOX SURFACE  
BLOWER STUD  
TEMPERATURE SENSOR SWITCH  
Figure 6.  
Hearth & Home Technologies • GFK-210-C Blower System Instructions 2201-938 Rev. E • 9/12  
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3
PLUG  
120V EXISTING  
OUTLET  
BLOWER  
NOTE: IF ANY OF THE ORIGINAL  
WIRE AS SUPPLIED WITH THE  
APPLIANCE MUST BE REPLACED,  
IT MUST BE REPLACED WITH  
TYPE 1050 C RATED WIRE.  
DETAIL A  
POWER CORD  
TEMPERATURE  
SENSOR  
BLOWER  
CORD  
SWITCH  
CONTROL  
PANEL  
DETAIL A  
TO VALVE BRACKET  
(GROUND)  
GRN  
VARIABLE  
SPEED  
CONTROL  
ORG  
TO VALVE  
(RHEOSTAT)  
BRN  
BLACK  
RED  
ZIP TIES  
PLUG INTO 120V  
EXISTING OUTLET  
POWER  
CORD  
DC REGULATOR  
RECEPTACLE  
VARIABLE SPEED  
CONTROL  
BLK  
BLK  
BLK  
BLK  
WHT  
GRN  
BLK  
BLK  
GRN  
BLOWER  
CORD  
BLK  
BLOWERS  
BLOWER  
RECEPTACLE  
TEMPERATURE  
SENSOR SWITCH  
BLK  
GRN  
BLK  
GRN  
BLK  
WHT  
Figure 7. Fan Wiring Diagram - Metal Insert Without RC200/RC300  
4
Hearth & Home Technologies • GFK-210-C Blower System Instructions 2201-938 Rev. E • 9/12  
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2. Plug two cord assembly spade connectors together.  
3. Unplug fan cord assembly from standard cord assembly.  
9.0 Fan Wiring with Remote  
This appliance may be used with an RC200 or RC300  
remote control. See Figure 8.  
4. Install fuse wire assembly in series between the black  
lead wires of the fan cord and black lead wire on each  
blower. See Figure 8.  
1. Remove cord assembly spades from rheostat and  
sensor switch.  
5. Plug fan cord assembly into AUX300 module.  
NOTICE: Fan speed and operation are controlled by the  
remote control. The sensor switch and rheostat are no  
longer needed.  
6. Plug AUX300 module into the standard cord assembly.  
NOTE: IF ANY OF THE ORIGINAL  
WIRE AS SUPPLIED WITH THE  
APPLIANCE MUST BE REPLACED,  
IT MUST BE REPLACED WITH TYPE  
PLUG  
1050 C RATED WIRE.  
120V EXISTING  
BLOWER  
OUTLET  
STEP 5  
NOTE: USE ZIPTIES TO RESTRAIN  
THE LOOSE WIRES UNDERNEATH  
THE APPLIANCE AND KEEP THEM  
AWAY FROM THE BLOWER WHEEL  
(FAN BLADES).  
STEPS  
1 & 2  
STEPS  
3 & 5  
SENSOR SWITCH  
WHT (2)  
GRN (2)  
BLK (2)  
BLK (2)  
GRN (2)  
BLK (2)  
SPEED CONTROL  
(RHEOSTAT)  
NOTE: SENSOR SWITCH AND  
RHEOSTATSPEEDCONTROLMUST  
BE REMOVED FROM CIRCUIT IF  
SYSTEM IS CONTROLLED WITH  
RC200/300 REMOTE.  
PLUG INTO 120V  
EXISTING OUTLET  
BLK  
GRN  
WHT  
GRN  
BLK  
DC REGULATOR  
RECEPTICLE  
BLK  
BLOWERS  
AUX 300 MODULE  
FAN  
FUSE WIRE  
ASSEMBLY  
TO CONTROL  
MODULE  
FUSE WIRE  
ASSEMBLY  
BLK  
BLK  
BLK  
BLK  
GRN  
WHT  
GRN  
BLK  
BLOWER  
RECEPTICLE  
Figure 8. Fan Wiring Diagram - Metal Insert with RC200/RC300 Remote  
Hearth & Home Technologies • GFK-210-C Blower System Instructions 2201-938 Rev. E • 9/12  
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5
10.0 INSTALLING THE BLOWER (FireBrick Inserts)  
SCREWS  
For Models: ESCAPE-I30FB, ESCAPE-I35FB,  
QFI30FB, QFI35FB  
BRACKETS  
(INCLUDED IN INSTRUCTION BAG)  
The factory installed brackets must be replaced with the  
brackets included in the instruction bag before proceeding  
with blower installation instructions below. See Figure 9.  
For Models: ESCAPE-I30-C, ESCAPE-I35-C,  
QFI30FB-C, QFI35FB-C  
SCREWS  
Proceed as follows:  
1. Remove appliance from wall.  
2. Disconnect power by shutting off circuit breaker or  
unplugging appliance power cord from its receptacle.  
3. Remove access panel from lower rear of the fireplace  
insert. See Figure 10.  
Figure 9. Attach Brackets  
4. Connect white and green wires from blower wire as-  
sembly to each blower. See Figure 12. Connect the  
fuse wire assembly in series between black wires of  
blower wire assembly and each blower. See Figure 12.  
5. Route blower plug assembly through back of appliance  
to right side of appliance. Ensure cable assembly is  
routed in front of fan blade guard and through plastic  
bushing on auxiliary mounting plate.  
6. Insert plug from blower cable assembly into AUX300  
receptacle. See Figure 12.  
BLOWER  
ACCESS PANEL  
7. Position the right and left blower assembly into the rear  
opening. Fasten each assembly with two sheetmetal  
screws. Take care to ensure that blower housing or its  
motor is clear of any adjacent metal. This will ensure  
that no undue noise occurs during blower operation.  
8. Bundle and zip tie loose wires to keep them from con-  
tacting blower impeller blades  
9. Reinstall access panel.  
Figure 10. Remove Access Panel  
10. Reconnect power to the insert and install into wall.  
Figure 11. Attach Blower to Base  
6
Hearth & Home Technologies • GFK-210-C Blower System Instructions 2201-938 Rev. E • 9/12  
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Note: if any of the original wire as  
supplied with the appliance must  
be replaced, it must be replaced  
with type 105 °C rated wire.  
Note: use zip ties to restrain  
the loose wires underneath the  
appliance and keep them away  
from the blower wheel (fan blades).  
PLUG INTO 120V  
EXISTING OUTLET  
ORANGE - TO VALVE  
GROUND - TO VALVE  
BRACKET  
GREEN - TO VALVE  
WHT  
GRN  
BLK  
BLK  
GRN  
BLK  
BLOWERS  
FUSE WIRE  
ASSEMBLY  
FUSE WIRE  
ASSEMBLY  
BLK  
GRN  
WHT  
BLK  
GRN  
BLK  
Figure 12. Fan Wiring Diagram - FireBrick Inserts  
Please contact your Hearth & Home Technologies dealer  
with any questions or concerns.  
For the location of your nearest  
Hearth & Home Technologies dealer,  
Hearth & Home Technologies Inc.  
7571 215th Street West, Lakeville, MN 55044  
Hearth & Home Technologies • GFK-210-C Blower System Instructions 2201-938 Rev. E • 9/12  
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