Hayter Mowers Lawn Mower SST38 ST42 User Manual

ST38/ST42  
GARDEN TRACTOR  
AND  
POWERED SWEEPER  
COLLECTOR  
CODES 150A / 151A / 153A  
OPERATOR'S MANUAL  
THIS MANUAL SHOULD BE REGARDED AS PART OF THE  
MACHINE, AS IT GIVES ESSENTIAL INFORMATION REGARDING  
MACHINE SAFETY, OPERATION AND SPECIFICATIONS.  
English Version  
FROM SERIAL NO: 150A001001, 151A001001, 153A001001  
Issue: 15.01.02  
MANUAL PART NO: 150005 (REV.0.)  
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ATTENTION  
THIS SYMBOL MEANS  
BE ALERT!  
YOUR SAFETY IS INVOLVED  
READ THIS MANUAL BEFORE USING THE ST38/ST42 GARDEN TRACTOR AND  
POWERED SWEEPER COLLECTOR. IT IS ESSENTIAL THAT OPERATORS  
STUDY IT FOR THEIR OWN SAFETY.  
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1.4  
CONTENTS  
1.4  
CONTENTS  
Page No.  
SAFETY PRECAUTIONS.  
Training.  
1.6 - 1.12  
1.6  
Preparation.  
1.6 - 1.7  
1.7 - 1.8  
1.9  
Operation.  
Maintenance and storage.  
Decals  
1.10 - 1.12  
1.13 - 1.14  
1.13  
EC CONFORMITY INFORMATION.  
EC Declaration of Conformity.  
EC Declaration of Incorporation  
INTRODUCTION.  
SPECIFICATIONS  
Engine  
1.14  
1.15  
1.16 - 1.17  
1.16  
Detail Specifications  
Weights and Dimensions  
Recommended Lubricants  
OPERATING THE TRACTOR.  
Safety Notice.  
1.16 - 1.17  
1.17  
1.17  
1.18 - 1.27  
1.18  
Operator Controls.  
Before Starting the Engine.  
Parking Brake.  
1.18  
1.19  
1.19  
Seat Position.  
1.20  
Headlights.  
1.20  
Cutterblade Control.  
Height of Cut Setting.  
Cutterdeck Level Setting.  
Throttle Control.  
1.20  
1.20  
1.21  
1.22  
Choke Control.  
1.22  
Travel.  
1.22  
Ignition Key.  
1.22  
Fuel Filler Cap.  
1.23  
Engine Oil Filler Cap.  
Transaxle Bypass Lever.  
Starting and Stopping the Engine.  
Operator Safety System.  
1.23  
1.23  
1.24  
1.24  
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1.5  
CONTENTS  
1.5  
CONTENTS  
Page No.  
Sweeper Drive Switch.  
1.25  
Sweeper Working Height Setting.  
Emptying the Sweeper collector.  
Sweeper Collector Lift Lever.  
1.25  
1.25  
1.26  
Attaching/Detaching the Sweeper Collector.  
MAINTENANCE  
Maintenance  
1.26 - 1.27  
1.28 - 1.37  
1.28  
Engine  
1.29  
Engine Oil  
1.30  
Oil Filter  
1.30  
Fuel and Carburation  
Battery  
1.31  
1.32  
Spark Plug  
1.32  
Headlights  
1.32  
Electrical  
1.32  
Tyres and Wheels.  
Lubrication  
1.33  
1.34  
Cutterdeck  
1.35 - 1.36  
1.37  
Powered Sweeper Collector  
GRASS CUTTING FAULTS.  
TROUBLE SHOOTING.  
ELECTRICAL CIRCUIT DIAGRAM  
1.38  
1.39 - 1.41  
1.42 - 1.43  
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1.6  
SAFETY PRECAUTIONS  
1.6  
READ THIS MANUAL BEFORE USING THE TRACTOR, IT IS ESSENTIAL THAT OPER-  
ATORS STUDY IT FOR THEIR OWN SAFETY.  
THE FOLLOWING PRECAUTIONS MUST BE TAKEN TO HELP PREVENT ACCIDENTS.  
A CAREFUL OPERATOR WHO USES COMMON SENSE IS THE SAFEST OPERATOR.  
TRAINING  
Read the instructions carefully. Be familiar with the controls and the proper use of the equipment. Learn  
how to stop the tractor quickly in an emergency.  
Never allow children or people unfamiliar with these instructions to use the garden tractor and powered  
sweeper collector. Local regulations may restrict the age of the operator.  
Never mow while people, especially children, or pets are nearby.  
Keep in mind that the operator or user is responsible for accidents or hazards occurring to other people or  
their property.  
Do not carry passengers.  
All drivers should seek and obtain professional and practical instruction. Such instruction should emphasise:  
The need for care and concentration when working with this garden tractor and powered sweeper collector.  
-
-
The need to slow down when making tight turning manoeuvres. Failure to take adequate care can affect  
stability leading to loss of control of the tractor.  
-
Control of a ride-on machine sliding on a slope will not be regained by application of the brake.  
The main reasons for loss of control are:  
- Insufficient wheel grip.  
- Being driven too fast.  
- Inadequate braking.  
- The type of machine is unsuitable for the task.  
- Lack of awareness of the effect of ground conditions, especially slopes.  
- Incorrect load distribution.  
PREPARATION  
While mowing, always wear substantial footwear and long trousers. Do not operate the equipment when  
barefoot or wearing open sandals. Eye protection should be worn.  
Thoroughly inspect the area where the equipment is to be used and remove all objects which can be  
thrown by the machine.  
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1.7  
SAFETY PRECAUTIONS  
1.7  
PREPARATION  
Continued.  
Warning - petrol is highly flammable:  
- Store fuel in containers specially designed for this purpose.  
- Refuel outdoors only and do not smoke while refuelling.  
- Add fuel before starting the engine. Never remove the cap from the tank or add petrol while the  
engine is running or when the engine is hot. Allow the engine to cool for at least two minutes  
before refuelling.  
- Do not attempt to start the engine if petrol is spilled or a smell of petrol is present. Move the  
machine away from the area of the spillage and avoid creating any source of ignition until the  
petrol vapours have dissipated.  
- Always use fresh fuel. Stale fuel can block the carburettor and cause leakage.  
- Replace fuel tank and oil tank caps securely.  
Ensure that the cutterdeck is fully raised before transporting the tractor.  
Replace faulty silencers.  
Check the condition of the tyres and ensure that they are inflated to the correct pressures.  
Check that the garden tractor and powered sweeper collector are in good working order, paying particular  
attention to the brakes and steering. Also ensure that the forward/reverse travel control pedal moves freely  
to neutral when released.  
Before use, always visually inspect to see that the blades, blade bolts and cutterdeck assembly are not worn  
or damaged. Replace worn or damaged components.  
Check that all linkages, connections and pivot nuts are secure and that wheel nuts are torqued correctly.  
OPERATION  
Do not operate the engine in a confined space where dangerous carbon monoxide fumes can collect.  
Mow only in daylight or in good artificial light.  
Before attempting to start the engine, engage the parking brake, switch off the cutterblade and powered sweep-  
er collector drives and ensure that the forward/reverse travel control pedal is in the neutral position.  
Watch out for traffic when crossing or near roadways.  
Use extreme caution when reversing.  
Switch off the cutterblade and powered sweeper collector brush drives before crossing surfaces other than grass.  
When using the garden tractor, never direct the discharge of material toward bystanders or allow anyone near the  
machine while in operation.  
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1.8  
SAFETY PRECAUTIONS  
1.8  
OPERATION  
Continued.  
Never operate the garden tractor or powered sweeper collector with defective guards or shields or without  
safety protective devices in place and in good working order.  
Do not change governor settings to increase the speed of the engine. Operating an engine at excessive speed  
increases the hazard of injury.  
Before leaving the operator’s position:  
- Switch off the drive to the cutterblades and powered sweeper collector and lower the powered  
sweeper collector to the ground.  
- Engage the parking brake.  
- Stop the engine and remove the ignition key.  
Switch off the drive to the cutterblades and powered sweeper collector, stop the engine and disconnect the  
spark plug lead or remove the ignition key before:  
- Clearing blockages.  
- Checking, cleaning or working on the mower or powered sweeper collector.  
- Refuelling.  
- Removing the powered sweeper collector.  
- After striking a foreign object (inspect the mower for damage and make repairs before restart-  
ing the tractor).  
- If the machine starts to vibrate abnormally check immediately and call dealer if necessary.  
Reduce the throttle setting during engine run out.  
Do not use on a slope of more than 10 degrees.  
Ground conditions affect traction. Particular conditions may not permit safe operation on the slope  
limits stated.  
Remember there is no such thing as a" safe" slope. Travel on a grass slope requires particular care.  
To guard against overturning:  
- Exercise extreme care when changing direction on a slope.  
- Do not stop or start suddenly when going up or downhill.  
- Engage drive slowly, especially when travelling downhill.  
- Tractor speed should be kept low on slopes and during tight turns.  
- Stay alert for humps and hollows and other hidden hazards.  
- Keep away from sharp inclines and steep drops.  
- Never mow across the face of a slope.  
Never park on a slope.  
Ground level  
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1.9  
SAFETY PRECAUTIONS  
1.9  
MAINTENANCE AND STORAGE  
Never store the tractor with petrol in the tank inside a building where fumes may reach an open flame or spark.  
When the tractor is to be parked, stored or left unattended turn the in-line fuel tap to the closed position,  
apply the parking brake and remove the ignition key.  
When the tractor is to be parked, stored or left unattended, raise the cutterdeck to the highest cut height and  
lower the powered sweeper collector to the ground.  
Check that all nuts, bolts and screws are tight to be sure the equipment is in safe working condition.  
Allow the engine to cool before storing in any enclosure.  
To reduce the risk of fire, keep the engine, silencer, fuel tank and battery compartment free of grass, leaves  
or excessive grease.  
Frequently check fuel lines and fittings for cracks or leaks and replace if necessary.  
Replace worn or damaged parts for safety.  
Ensure that all safety decals are properly secured and in good condition.  
If the fuel tank has to be drained, this should be done outdoors.  
Be careful during adjustment of the machine to prevent entrapment of the fingers between moving blades  
and fixed parts of the tractor.  
Never work on the tractor or sweeper collector while the engine is running.  
Health and Safety at Work Act:  
In accordance with section 6 of the Health and Safety at Work Act 1974, the garden tractor and powered  
sweeper collector have been designed and constructed so that, in so far as is reasonably practical, they will  
not endanger the safety and health of those working with them. This is, however, subject to the equipment  
being properly used and maintained according to the conditions stated in this manual and elsewhere, which  
have been found necessary as a result of the research and testing of Hayter Limited.  
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1.10  
SAFETY PRECAUTIONS  
1.10  
DECALS  
Decal - Caution: Hands and Feet Part No: 40-13-010  
a
Location: Cutterdeck.  
a) Warning-Danger of Severing Fingers.  
b) Warning-Danger of Severing Toes.  
b
a
b
c
d
e
f
g
h
Decal - General Warning Part No: MU44x6815  
Location: Footwell.  
a) Warning-Safety Alert. Be aware of the possibility of injury.  
b) Carefully read the operators manual before using the equipment.  
c) Warning-Danger of being hit by thrown objects.  
d) Keep bystanders at safe distances from the tractor during operation.  
e) Warning-Be aware that the tractor can roll over.  
f) Machine rollover. Do not use tractor on slopes of more than 10 degrees.  
g) Do not operate the tractor where children may be present.  
h) Stop the engine and disconnect the spark plug lead or remove ignition key  
before working on the equipment.  
b
Decal - Drawbar Warning Part No: MU44x6138  
Location: Chassis Bulkhead.  
a
a) Maximum vertical load at rear hitch point.  
b) Maximum horizontal load at rear hitch point.  
a
Decal - Cutterdeck Drive Belt Routing Part No: 150037  
Location: Cutterdeck.  
a) Drive belt routing.  
150037 REV. 0  
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1.11  
SAFETY PRECAUTIONS  
1.11  
DECALS  
Continued.  
Decal - Drive Part No: MU710720  
a
b
c
Location: Platform RH side.  
a) Forward Travel  
b) Neutral  
c) Reverse Travel  
a
Decal - Transaxle Bypass Lever Part No: 150038  
Location: Rear chassis bulkhead.  
To Move the tractor by pushing.  
a) Rear axle engaged for operation.  
b) Rear axle disengaged for pushing.  
b
150038 REV. 0  
Decal - Level Position Part No: MU44x6456  
Location: Platform LH side.  
DECK LEVEL  
POSITION  
ONLY  
Position for levelling the cutterdeck.  
LIFT HERE TO  
REMOVE COVER  
Decal - Height of Cut Part No: MU44x6279  
Location: Platform LH side.  
6
5
4
3
2
1
Six Height of Cut Settings  
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1.12  
SAFETY PRECAUTIONS  
1.12  
DECALS  
Continued.  
a
c
e
Decal - Powered Sweeper Collector Part No: 153061  
Location: LH side adjacent to side belt guard.  
a) Warning - Danger of hand/arm entanglement - belt drive.  
b) Do not open or remove belt drive system covers while the engine is  
running.  
c) Exposure to thrown or flying objects.  
d) Keep shield/cover in place while the sweeper is rotating.  
e) Warning - Danger of hand/arm entanglement - sweeper brush.  
f) Do not touch the sweeper brush while the engine is running.  
b
d
f
Decal - Serial Number  
Location: ST38/ST42 Garden Tractors: Under seat.  
Location: Powered Sweeper Collector: LH side under belt guard.  
SPELLBROOK, BISHOPS STORTFORD,  
HERTS. CM23 4BU. ENGLAND.  
SPELLBROOK, BISHOP’S STORTFORD,  
HERTS. CM23 4BU. ENGLAND.  
SPELLBROOK, BISHOPS STORTFORD,  
HERTS. CM23 4BU. ENGLAND.  
CODE 150A  
ST38  
- GARDEN TRACTOR  
CODE 151A  
ST42  
- GARDEN TRACTOR  
CODE 153A  
SWEEPER COLLECTOR  
290  
Kg  
300  
Kg  
85.0  
Kg  
2002  
RPM 2950  
kW 11.6  
Serial No: 150A001001  
2002  
RPM 2950  
kW 13.5  
Serial No: 151A001001  
RPM -----  
kW -----  
Serial No: 153A001001  
100dB  
100dB  
MOULDINGS  
a
b
Guard - Rear Flap Part No: 150048  
Location: Rear chassis bulkhead.  
a) Warning - Danger of hand/arm entanglement  
b) Do not open or remove belt drive system covers while the equip-  
ment is running.  
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1.13  
EC CONFORMITY INFORMATION  
1.13  
EC DECLARATION OF CONFORMITY  
EC DECLARATION OF CONFORMITY  
HAYTER LIMITED,  
Spellbrook, Bishops Stortford, Herts CM23 4BU ENGLAND  
declare that the lawnmower:  
Models:  
ST38  
ST42  
Machine Type No.  
Category:  
CODE 150A  
Ride-on Lawn Mower Ride-on Lawn Mower  
CODE 151A  
Type:  
Rotary  
Rotary  
Engine manufacturer:  
Speed of rotation:  
Width of cutting device:  
Speed of rotation of the cutting device:  
Briggs & Stratton  
2850 rpm  
956 mm  
Briggs & Stratton  
2850 rpm  
1065 mm  
2550 rpm  
2550 rpm  
Complies with the provisions of Directive: 98/37/EC Essential Health & Safety Requirements Relating to the  
Design & Construction of Machinery and Safety Components.  
Also Directive 89/336/EEC amended by 92/31/EEC Electromagnetic Compatibility.  
Also Directive 2000/14/EC Noise emission in the environment by equipment for use outdoors. (ANNEX VI)  
Notified Body: Sound Research Laboratories Ltd. Holbrook House, Little Waldingfield,  
Sudbury, Suffolk, ENGLAND  
Notified body identification No: 1088  
Guaranteed sound power level:  
100 dB(A)  
100 dB(A)  
Standards used: EN292, EN836 and ENISO14982  
Authorised Signature  
Signed  
Date: 01.03.02.  
Technical Documentation Kept at:  
HAYTER LIMITED,  
M.A. W
(Technical Director)  
Spellbrook, Bishops Stortford,  
Herts CM23 4BU ENGLAND  
VIBRATION INFORMATION  
Lawnmower vibration information. RMS acceleration measured in 3 - axes at operators contact position  
on the: - steering wheel does not exceed 2.5ms-2  
- at seat does not exceed 0.5ms-2  
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1.14  
EC CONFORMITY INFORMATION  
1.14  
EC DECLARATION OF INCORPORATION  
EC DECLARATION OF INCORPORATION  
HAYTER LIMITED,  
Spellbrook, Bishops Stortford, Herts CM23 4BU ENGLAND  
declare that the lawnmower attachment:  
Machine Type No.  
Category:  
Type:  
CODE 153A  
Sweeper Collector  
Rotary Brush  
Complies with the provisions of Directive: 98/37/EC Essential Health & Safety Requirements Relating to the  
Design & Construction of Machinery and Safety Components.  
Standards Used: EN292, EN836.  
Authorised Signature  
Signed  
Date: 01.03.02  
Technical Documentation Kept at:  
HAYTER LIMITED,  
M.A. Wr
(Technical Director)  
Spellbrook, Bishops Stortford,  
Herts CM23 4BU ENGLAND  
WARNING: Under no circumstances can attachments other than those covered by the above EC  
Declaration of Incorporation or other attachments that may be introduced by Hayter Limited in  
the future, having a similar EC Declaration, be supplied for or fitted to the Code 150A or Code  
151A Garden Tractors. Unauthorised use of other equipment will invalidate the EC Declaration of  
Conformity and may cause the mowers to be unsafe.  
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1.15  
INTRODUCTION  
1.15  
INTRODUCTION  
The Hayter Heritage ST38 and ST42 Garden Tractors are petrol engine powered self propelled machines  
with a belt driven hydraulic transaxle for ground drive, cutterdeck and optional rear powered sweeper col-  
lector. The machines operate in two wheel drive.  
The Hayter Heritage ST38 and ST42 Garden Tractors are designed solely for use in a domestic grass cut-  
ting environment. Use in any other way is considered as contrary to the intended use. Compliance with  
and strict adherence to the conditions of operation, service and repair as specified in this Operators  
Manual also constitute essential elements of the intended use. The way in which these machines are oper-  
ated and maintained will have a profound effect on their performance and reliability.  
This manual contains advice on the Hayter Heritage ST38 and ST42 Garden Tractors and optional Sweeper  
Collector which should be operated, serviced and repaired only by persons who are familiar with their par-  
ticular characteristics and who are acquainted with the relevant safety procedures.  
The safety precautions listed herein and all other generally recognised regulations on safety must be observed  
at all times.  
Any arbitrary modifications carried out to these machines may relieve Hayter Limited of liability for any  
resulting damage or injury.  
Optional Extras: Powered Sweeper Collector  
Left and Right: Throughout this manual the terms 'Left' and 'Right' refer to the machine when looking in  
the direction of forward travel.  
This manual is based on information available at the time of publication.  
HAYTER LIMITED reserve the right to amend product specifications without prior notification.  
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1.16  
SPECIFICATIONS  
1.16  
ENGINE  
ST38  
Tractor Model:  
Type:  
ST42  
Briggs and Stratton  
15.5 HP Intek Anti-vibration  
system single cylinder  
Briggs and Stratton  
18 HP Intek 90o V-Twin  
15.5 HP at 3000rpm  
465cc  
Power Rating:  
Capacity:  
18 HP at 3000rpm  
656cc  
Dual Element Air Cleaner  
Fan Assisted Air Cooled  
12v 35a.h Sealed Lead Acid Battery  
16 Amps  
Air Cleaner:  
Cooling System:  
Battery:  
Dual Element Air Cleaner  
Fan Assisted Air Cooled  
12v 35a.h Sealed Lead Acid Battery  
16 Amps  
Alternator:  
Starter:  
12v Regular  
12v Regular  
Choke-cable operated by  
Throttle Control  
Cold Starting:  
Choke-cable operated by knob  
1750 (+/- 100) rpm  
Unleaded Petrol  
Idle Speed:  
Fuel Type:  
Oil Type:  
1750 (+/- 100) rpm  
Unleaded Petrol  
SAE 30 Engine Oil  
SAE 30 Engine Oil  
IMPORTANT: PREVENT DAMAGE - for further information regarding the engine, refer to -  
ENGINE MANUAL.  
DETAIL SPECIFICATIONS  
ST38  
Tractor Model:  
ST42  
Travel Speed:  
Forward:  
0-10.5 km/hr (0-6.5mph)  
0-9 km/hr (0-5.5mph)  
0-10.5 km/hr (0-6.5mph)  
0-9 km/hr (0-5.5mph)  
Reverse:  
956mm  
20-90mm  
10.5ltr  
Cutting Width:  
Cutting Height:  
Fuel Tank:  
1065mm  
20-90mm  
10.5ltr  
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1.17  
SPECIFICATIONS  
1.17  
DETAIL SPECIFICATIONS  
Continued.  
ST42  
ST38  
Optional Sweeper  
Collector:  
Grass Collector  
Capacity:  
250Ltr  
250Ltr  
695mm  
695mm  
Sweeping Width:  
Sweeper Brush  
Diameter:  
320mm  
320mm  
0-50mm  
0-50mm  
Sweeping Height:  
WEIGHTS AND DIMENSIONS  
ST42  
ST38  
Tractor Model:  
Height:  
1100mm  
1150mm  
2900mm  
300Kg  
1100mm  
1050mm  
2900mm  
290Kg  
Width:  
Length:  
Tractor Weight:  
Optional Sweeper  
Collector:  
ST42  
80Kg  
ST38  
80Kg  
Height:  
Width:  
Length:  
Weight:  
1110mm  
960mm  
1220mm  
1110mm  
960mm  
1220mm  
RECOMMENDED LUBRICANTS  
Grease Points: A good quality medium grease.  
Engine: SAE 30 engine oil.  
Rear Transaxle: 20w-50 engine oil.  
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1.18  
OPERATING THE TRACTOR  
1.18  
SAFETY NOTICE  
WARNING: PREVENT ACCIDENTS - Before operating the equipment it is essential that;  
- The operator reads and understands all safety instructions and symbols.  
- The operator is familiar with the controls.  
- The daily maintenance checks have been properly carried out and the  
equipment is in good working order.  
- The operator should wear safety clothing and eye protection. Failure to do  
so could result in risk to health and safety.  
- The area where the equipment is to be used is inspected and all objects  
which may be thrown by the mower are removed.  
- The operator follows safe working practices when working on slopes.  
OPERATOR CONTROLS  
1. Sweeper Drive Switch.  
2. Throttle Lever with Integral Engine  
Choke Control (ST38 only).  
3. Cutterdeck Drive Switch.  
4. Ignition Switch.  
7
8
14  
3
2
4
6
9
5. Parking Brake Latch.  
6. Parking Brake Pedal  
7. Fuel Filler Cap  
8. Engine Oil Filler Cap  
9. Forward/Reverse Pedal  
10. Sweeper Collector Lift Lever  
11. Height of Cut Lever  
5
12  
10  
12  
1
11  
13 (Hidden)  
16  
12. Engine Choke Control Knob  
(ST42 only)  
17  
(Hidden)  
13. Sweeper Collector Latch Locking  
Mechanism  
15  
14. Steering Wheel.  
15. Sweeper Collector Tipping Lever.  
16. Sweeper Working Height Lever.  
17. Transaxle Bypass Lever.  
18  
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1.19  
OPERATING THE TRACTOR  
1.19  
BEFORE STARTING THE ENGINE  
Check Oil Level: Note: The engine was filled with oil at the factory.  
Oil Type: SAE30 Engine oil, classified for service - SFminimum.  
Fuel Type: Always use clean, fresh unleaded petrol. Purchase fuel in quantities that can be used within 30  
days. Never mix oil with petrol. For added engine protection, Briggs and Stratton recommend the use of  
their fuel additive which is available from authorised Briggs and Stratton Service dealers.  
Check Fuel Level: Clean around the fuel filler cap before removing it. Do not overfill the tank. Allow  
6mm minimum of tank space for expansion.  
IMPORTANT: The fuel filler cap must be secured to prevent fuel leakage during operation.  
Check Tyres: Check the air pressure in the tyres. Incorrect pressure can cause the unit to ride badly and  
may prevent the cutterdeck from cutting level.  
Axle  
Tyre Type  
Recommended Tyre Pressures  
Working Pressure  
Max. Pressure  
Front Axle Turf Pro 16 x 6.50 x 8-2ply  
Rear Axle Turf Pro 23 x 9.50 x 12-2ply  
0.7 bar (10 P.S.I)  
0.6 bar (8 P.S.I)  
1.0 bar (14 P.S.I)  
0.7 bar (10 P.S.I)  
Sweeper/Attachments: Check that the sweeper collector has been attached to the tractor and latched  
securely. Check that the drive belt is routed correctly around the rear electric clutch pulley on the tractor  
and the input pulley on the sweeper collector.  
PARKING BRAKE  
IMPORTANT - Always engage the parking brake when the machine is stationary or left unattended.  
Engaging the Parking Brake: Push the brake pedal down and hold while lifting the parking brake latch.  
Gradually release the pedal. The brake pedal should remain in the depressed (brake engaged) position.  
Releasing the Parking Brake: Push down on the brake pedal. The brake pedal latch will disengage auto-  
matically. Gradually release the pedal.  
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1.20  
OPERATING THE TRACTOR  
1.20  
SEAT POSITION  
The seat can be adjusted forward or backwards. Raise the seat (1),  
loosen the adjuster knobs (2), adjust the seat to the desired position and  
re-tighten the adjuster knobs. Lower the seat.  
IMPORTANT - Ensure that the adjuster knobs are fully tightened  
2
before operation.  
2
1
1. Seat  
2. Adjuster Knobs  
HEADLIGHTS  
The lights are an integral function of the ignition switch. Turn the ignition key to the  
them on.  
symbol to switch  
CUTTERBLADE CONTROL  
The cutterdeck drive switch engages and disengages drive to the cutterblades.  
-
-
Engage Drive: Pull the cutterdeck drive switch out.  
Disengage Drive - Push the cutterdeck drive switch in.  
HEIGHT OF CUT SETTING  
The height of cut lever is used to raise and lower the cutterdeck to the  
desired height of cut.  
Move the height of cut lever inwards to disengage it from the height of  
cut notches, then push forwards to lower or pull backwards to raise the  
height of cut. Release the lever into the required position and ensure  
that it locks securely into the appropriate notch. There are six height of  
cut positions. These are indicated by the numbered notches, 1 to 6.  
IMPORTANT: Always select the height of cut to suit operating con-  
ditions. Prevent engine overloading and blockages by avoiding low  
cuts in long grass conditions. Be prepared to make two cuts when the  
grass is long.  
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1.21  
OPERATING THE TRACTOR  
1.21  
CUTTERDECK LEVEL SETTING  
WARNING: PREVENT ACCIDENTS - Remove the ignition key and  
disconnect the spark plug lead before making any adjustments.  
To level the cutterdeck:  
Ensure that the tractor is on a firm and level surface.  
Ensure that the parking brake is engaged.  
Check that tyre pressures are within prescribed limits.  
Ensure that all four cutterdeck anti-scalp wheels are in their highest position.  
Lift the plastic cover at the base of the height of cut notches to reveal the deck  
levelling notch  
Move the height of cut lever into the deck levelling notch.  
Loosen the primary drive belt to the deck by releasing it from the drive ten-  
sioner pulley.  
Loosen the left and right wing nuts at the rear and ensure that the four anti-  
scalp wheels are firmly in contact with the ground. Shake the cutterdeck  
briskly and briefly in order to ensure that any slackness is removed from the  
cutterdeck lift linkages. Re-tighten both the left and right wing nuts.  
Replace the primary drive belt, ensuring that the tensioner pulley is in position.  
Select the desired height of cut and relocate the deck levelling notch cover.  
Mow for a short distance. If the height of cut is not level, repeat the cutter-  
deck levelling procedure.  
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1.22  
OPERATING THE TRACTOR  
1.22  
THROTTLE CONTROL  
Operate the throttle control in a forward direction to increase engine speed.  
Operate the throttle control in a rearward direction to reduce engine speed.  
Note that the engine speed will dictate the speed of other functions, i.e. travel and cutterblade speed.  
NOTE: It should only be necessary to push the lever to the ‘Fast’ position before starting a warm  
engine. Use the choke to start a cold engine.  
CHOKE CONTROL  
ST38 ONLY: Operate the throttle control lever fully forwards to its stop - this will position the lever in the  
Chokeposition.  
ST42 ONLY: Pull the choke control knob out - this will engage the choke.  
NOTE: Use of the choke should only be necessary before starting a cold engine.  
TRAVEL  
The throttle control regulates the engine speed. For the best cutting performance, position the throttle con-  
trol in the FASTposition.  
Forward Travel: Release the parking brake, and depress the forward travel pedal to increase ground speed.  
Release the pedal to reduce speed.  
Reverse Travel: Depress the reverse travel pedal to increase reverse ground speed. Release the pedal to  
reduce speed.  
Stop (Neutral): Release the travel pedal.  
IGNITION KEY  
0 - Engine Off  
1 - Lights On  
2 - Ignition On  
3 - Start Engine  
WARNING: PREVENT ACCIDENTS - Always remove the ignition key when the mower is not in use.  
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1.23  
OPERATING THE TRACTOR  
1.23  
FUEL FILLER CAP  
Clean grass and other debris from around the filler cap and neck of the tank before removing the cap for re-fuelling.  
WARNING: PREVENT ACCIDENTS - The fuel filler cap must not be removed whilst the engine is run-  
ning.  
IMPORTANT: The fuel filler cap must be secured to prevent fuel leakage during operation.  
ENGINE OIL FILLER CAP  
Clean grass and other debris from around the filler cap before removing it.  
IMPORTANT: The engine oil filler cap should not be removed while the engine is running and must be  
secured to prevent oil leakage during operation.  
TRANSAXLE BYPASS LEVER  
IMPORTANT: Always push the tractor by hand. Never tow the tractor as  
Fig.1  
damage may occur.  
Park the tractor on a level surface, disengage the cutterdeck drive switch and  
sweeper drive switch, engage the parking brake and stop the engine.  
Locate the transaxle bypass lever on the tractor rear bulkhead (Refer fig.1). Pull  
the transaxle bypass lever out and twist to engage the pin on the face of the rear  
bulkhead (Refer fig.2)  
Fig.2  
Release the parking brake. The tractor is now ready to be pushed.  
Re-engage the transaxle drive by reversing the procedure.  
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1.24  
OPERATING THE TRACTOR  
1.24  
STARTING AND STOPPING THE ENGINE  
Starting: Open the fuel shut-off valve located between the fuel tank and the  
engine. The knob should align with the fuel hose in the open position.  
1. Sit on the tractor seat.  
2. Ensure that both the cutterdeck and sweeper drive switches are in the Off’  
position and that the parking brake is engaged.  
NOTE: The engine will not start if any of the conditions above are not satis-  
fied.  
3. Turn the ignition key clockwise and hold it in the Startposition. When the  
engine starts, release the key.  
NOTE: It should only be necessary to use the choke before starting a cold  
engine. Before starting a warm engine, position the engine control lever in the  
Fastposition.  
Stopping: Move the throttle lever to the Slowposition.  
IMPORTANT: To prevent backfiring and damage to the engine, do not move the throttle lever to the  
CHOKEor FASTpositions before stopping the engine.  
NOTE: If the engine has been working hard let it idle for a minute before turning the ignition key to Off.  
OPERATOR SAFETY SYSTEM  
The operator safety system has been designed to prevent the engine from starting unless:  
- The operator is sitting on the seat.  
- The parking brake is engaged.  
- The cutterdeck drive switch is in the Offposition.  
- The sweeper drive switch is in the Offposition.  
The operator safety system has been designed to:  
- stop the drive to both the cutterdeck and sweeper collector if the operator rises from the tractor seat.  
- stop the engine if the operator rises from the tractor seat UNLESS the parking brake is engaged.  
WARNING: PREVENT ACCIDENTS - Do not operate the mower if the operator safety system is  
defective in any way.  
IMPORTANT: ALWAYS replace faulty parts and check that they function correctly before operating the  
tractor.  
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1.25  
OPERATING THE TRACTOR  
1.25  
SWEEPER DRIVE SWITCH  
The sweeper/collector drive switch engages and disengages drive to the  
sweeper brush.  
Engage Drive - Pull the sweeper drive switch out.  
Disengage Drive - Push the sweeper drive switch in.  
Engage  
Disengage  
SWEEPER WORKING HEIGHT SETTING  
The sweeper working height lever is used to raise and lower the sweeper brush  
to the desired working height.  
Move the lever outwards to disengage it from the working height notches, then  
push forwards to lower or pull backwards to raise the working height. Release  
the lever into the required position and ensure that it locks securely into the  
appropriate notch.  
There are six working height positions. These are indicated by the numbered  
notches, 1-6.  
IMPORTANT: Always select the working height to suit operating conditions.  
It is recommended that for optimum collection performance the working  
height of the sweeper is selected to correspond with the height of cut of the  
cutterdeck as indicated by the numbers 1-6.  
EMPTYING THE SWEEPER COLLECTOR  
Fig.1  
The viewing hatch in the front of the sweeper collector housing can be used  
to check if the collector is full. (Refer fig.1)  
WARNING: PREVENT ACCIDENTS - Ensure that the tractor is sta-  
tionary and the drive to the sweeper is disengaged before emptying the  
grass collector.  
The grass collector can be emptied by extending the tipping lever to its full  
extent and pulling it forwards. The grass hopper will rotate around its piv-  
ots, and allow the grass clippings to empty out. (Refer fig.2)  
Fig.2  
The floor of the grass collector will lift as the hopper rotates and this assists  
with emptying. Two cables connecting the floor to the hopper provide this  
function.  
When empty, close the grass collector by allowing the hopper to gently drop  
down. The collector floor will naturally resume its level position.  
Allow the tipping lever to drop back into its fully retracted position.  
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1.26  
OPERATING THE TRACTOR  
1.26  
SWEEPER COLLECTOR LIFT LEVER  
The sweeper collector can be lifted for transport and lowered into work by  
means of the lift lever situated to the right of the seat.  
Raising the lever will lower the sweeper collector to the ground. Allow the  
lever to fall back until it rests on the front of the sweeper collector housing.  
Raise the sweeper/collector into the transport position by pulling the lift  
lever forwards and down until it reaches its lowest position adjacent to and  
parallel with the platform.  
WARNING: PREVENT ACCIDENTS - When operating the lift lever  
with the sweeper collector attached to the tractor, be sure to maintain  
a firm grip on the lever. Inadvertent release of the lever whilst it is in  
mid-travel could cause sudden movement leading to injury.  
ATTACHING/DETACHING THE SWEEPER COLLECTOR  
Attaching the sweeper collector:  
-
-
-
Attaching the sweeper collector to the tractor will be easier if both units  
are on firm, level ground.  
Raise both the tractor seat and the rear guard flap.  
Position the sweeper collector behind the tractor in line with rear lift  
linkages.  
Fig.1  
-
Operate the sweeper collector lift lever so as to position the lift linkage  
on the tractor into its lowest position.  
-
-
Move the sweeper collector forwards, raising the hooks on the linkage  
bracket so that they engage the upper pins on the tractor lift linkage  
brackets (Refer fig. 1)  
Open the sweeper collector latch locking mechanism.  
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1.27  
OPERATING THE TRACTOR  
1.27  
ATTACHING/DETACHING THE SWEEPER COLLECTOR  
continued.  
-
Whilst the sweeper collector is in this position fit the drive belt. Fitment of  
the belt will be easier if the sweeper collector is pushed forwards so that  
the upper linkage pins engage the recesses immediately below the linkage  
hooks.  
-
Remove the tool tray which is situated under the seat. Place the drive belt  
over the sweeper clutch and engage into the pulley.  
Fig.2  
-
-
Fit the drive belt over the sweeper collector input pulley as shown. Ensure  
that the tensioner pulley is correctly positioned. (Refer fig. 2)  
Fig.3  
Using the lift lever raise the sweeper collector into the transport position  
and engage the latch locking mechanism. (Refer fig. 3)  
-
-
Close the rear guard flap.  
Replace the tool tray and lower the seat.  
Before operation, the sweeper collector must be securely latched to the pick-up points on the rear of the  
tractor by engaging the latch locking mechanism.  
To disengage the latch, rotate it rearwards away from the pick-up pins on the tractor lift linkage. The  
attached spring will hold the latch open.  
To engage the latch, rotate it towards the pick-up pins on the tractor lift linkages. The attached spring will  
hold the latch closed.  
Detaching the sweeper collector:  
-
To detach the sweeper collector follow the steps in reverse order.  
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1.28  
MAINTENANCE  
1.28  
MAINTENANCE  
Regular maintenance is essential for the continued safe operation of the machine. Correct servicing  
will prolong the working life of the machine and safeguard the "Hayter Warranty". Always fit gen-  
uine 'Hayter service parts' as these are accurately matched to the required duty.  
IMPORTANT: The following information is given on the understanding that Hayter Limited accepts  
no responsibility for work carried out by a customer or for any damage thus caused, whether or not  
the service instructions have been misunderstood. To ensure that warranty terms are not breached,  
service work should only be carried out by an authorised Hayter dealer.  
WARNING : PREVENT ACCIDENTS - When carrying out maintenance procedures it is essential that:  
- The engine is switched off and the ignition key removed.  
- The parking brake is applied.  
- The safety precautions in this manual have been read and understood.  
WARNING: PREVENT ACCIDENTS - The engine and rear transaxle oil will be hot after machine  
use. Allow the systems to cool before working on the machine, particularly before working on the  
engine or when changing oil or oil filters.  
WARNING : PREVENT ACCIDENTS - Use hazardous substances carefully.  
The following fluids are identified as being hazardous;  
Substances  
Assessed risk  
Lubricating oil  
Grease  
Petrol  
Low  
Low  
High  
When using any of the above fluids it is recommended that eye protection and gloves are worn and  
that care is taken to prevent spillage.  
Avoid contact with skin; wash off spillage with soap and water.  
Avoid contact with eyes; wash with running water and seek medical attention if symptoms persist.  
Avoid ingestion; if swallowed seek medical attention.  
CAUTION: PREVENT ENVIRONMENTAL DAMAGE - Dispose of hazardous substances correctly.  
When disposing of hazardous waste products, take them to an authorised dispos-  
al site. Waste products must not be allowed to contaminate surface water, drains  
or sewerage systems.  
CAUTION: PREVENT ENVIRONMENTAL DAMAGE - Dispose of used bat-  
tery correctly. The battery has a separate collection mark. This means that the  
battery must not be disposed of with general waste. It must be taken to an autho-  
rised disposal site.  
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1.29  
MAINTENANCE  
1.29  
ENGINE  
With the tractor on a level surface check that the engine has been filled with the correct grade of oil (SAE  
30 engine oil) and to the recommended level - never overfill. Fill the fuel tank with fresh unleaded premi-  
um petrol. If the tank is more than 1/3rd full of old untreated petrol, drain and then refill. If less than 1/3rd  
full of old untreated fuel, top up completely with new premium unleaded petrol.  
Move the throttle control to the Fastposition. If the engine is cold, select the choke position.  
Ensure that the parking brake is engaged  
Insert the ignition key and turn clockwise to the Engine Startposition.  
If the engine fails to turn over check:  
- That the battery terminals are clean and securely connected.  
- That the 15 amp fuse beneath the fuel tank is securely in place and has not blown.  
- That the battery is charged.  
If the engine turns over but does not start, check:  
- That the fuel tank is full.  
- That the spark plug lead/leads is/are connected.  
- That the outlet in the fuel tank is not blocked.  
- That the spark plug/plugs is/are clean and set to the correct gap.  
- That the fuel filter is not blocked.  
- That the fuel tap is in the Openposition.  
If the engine misfires, loses power or stalls in use check:  
- That the fuel tank contains fuel.  
- That the fuel filter is not blocked.  
- That there are no blockages in the air intake on top of the engine cover.  
IMPORTANT: If there is evidence that the engine is overheating or that engine oil consumption is  
excessive contact your dealer for further advice.  
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1.30  
MAINTENANCE  
1.30  
ENGINE OIL  
IMPORTANT: Always read and follow the engine manufacturer’s instructions on all matters relat-  
ing to use and maintenance. Observe the oil change intervals as this will greatly enhance the service  
life of your engine.  
The engine oil should be changed after the first 5 hours of operation.  
- Start the engine and allow it to idle until warm. This will usually take about 5 minutes.  
- Switch off the engine and raise the engine cover. Clean around the oil filler cap and remove.  
- Locate the oil drain plug on the right hand side of the engine. It is clearly identified with a yellow cap  
which is fitted to the drain adaptor.  
- The drain adaptor has been designed to facilitate draining of the oil.  
- Remove the yellow cap.  
- Fit a short length of hose to the drain adaptor nozzle and route it into an appropriate container of approx-  
imately 2 litres.  
- Push the adaptor in, rotate it anti-clockwise and release to start the oil flowing.  
- When the oil has completely finished draining from the engine shut off the adaptor by pushing in and  
rotating clockwise.  
- Remove the length of tubing and replace the yellow cap.  
- Refill the engine with the recommended grade of oil (SAE 30 engine oil classified for service - SF mini-  
mum) until full.  
IMPORTANT:  
- Do not overfill.  
- The use of non-recommended lubricants may lead to excessive wear and dam-  
age which will not be covered by the warranty.  
If there is evidence that the engine is overheating or that oil consumption is excessive - contact your dealer.  
OIL FILTER  
The oil filter is located on the left hand side of the engine and should be renewed every 100 hours of  
operation or annually, which ever is sooner.  
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1.31  
MAINTENANCE  
1.31  
FUEL AND CARBURATION  
Filling the fuel tank:  
- Clean around the filler cap and neck of the fuel tank before filling.  
- Fill with fresh unleaded petrol from a clean container.  
- If a funnel is used ensure that it is clean.  
WARNING: PREVENT ACCIDENTS - Never attempt to fill the fuel tank with fuel in the vicinity of  
a naked flame or where there is a risk of a spark igniting the petrol.  
Fuel Filter:  
The fuel filter is designed to remove micro particles and other debris from the fuel before it enters the  
engine.  
Over a period of time the filter may become contaminated and this will result in poor fuel flow to the engine.  
Periodically check the filter as follows:  
- Turn the fuel flow tap to the Shutposition and then disconnect the fuel pipe from  
the engine.  
SHUT  
- Turn the fuel flow tap to the Openposition and run fuel through the filter and into  
a container.  
ON  
If fuel flows freely then the filter is performing satisfactory. Re-connect the fuel  
hose to the engine. It is advisable to renew the filter annually.  
Combustion and Cooling Air:  
The cooling fan positioned on top of the engine also provides air to the carburettor.  
If the engine is difficult to start, stalls or overheats check:  
- That the vents in the top of the engine cover are not blocked.  
- That there is no debris caught in the cooling fan cover on top of the engine.  
- That the air filter cartridges and pre-cleaner are not blocked with debris.  
It is advisable to replace the filter cartridge in accordance with the engine manufacturers recommended  
intervals.  
IMPORTANT: Keep the engine compartment free of grass, leaves and other debris.  
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1.32  
MAINTENANCE  
1.32  
BATTERY  
The seated battery is located within the engine compartment beneath the fuel tank. With care this, will last  
for many years.  
WARNING: PREVENT ACCIDENTS - Take care to ensure that metal objects are prevented from  
coming into contact with the battery terminals and bodywork.  
Ensure that the screw down terminal connectors are tightly secured. Loose fittings may cause sparking.  
Regularly clean the terminals and coat with petroleum jelly.  
Check that the battery terminals are correctly located - Black neutral (-) and Red positive (+).  
The battery should be periodically charged throughout the winter.  
SPARK PLUG  
Refer to the engine manufacturers handbook.  
HEADLIGHTS  
To replace a headlight bulb proceed as follows:  
- Lift the engine cover, locate and remove the bulb holder by rotating anti-clockwise. Take care to prevent  
damage to the reflector.  
- Remove the bulb from the holder by rotating it anti-clockwise until it is released.  
- Fit a replacement bulb by reversing the steps described above.  
ELECTRICAL  
There is a single 15 amp fuse located beneath the fuel tank. This can be  
accessed by removing the small panel in the centre of the footwell.  
Check the fuse after removing it from the holder. The small metal strip  
inside the fuse should be intact.  
If the fuse has blown, check for a short circuit or a faulty electrical compo-  
nent.  
Check:-  
- That the wires to the rear electric clutch are secure and undamaged.  
- That the seat switch wires are secured and undamaged.  
- That the brake micro switch wires are secure and undamaged.  
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1.33  
MAINTENANCE  
1.33  
TYRES AND WHEELS  
The tractor is fitted with grassland tyres designed to provide optimum traction with minimum turf marking.  
For a good tractive performance check:  
- That the tyres are in good condition.  
- That the tyres are inflated to the recommended pressures.  
- That ground speed is suited to the conditions.  
Removing a front wheel:  
WARNING: PREVENT ACCIDENTS - Position the tractor on a firm, level surface and engage the  
parking brake before attempting to remove a wheel.  
- Engage the parking brake and place chocks under all wheels which are to remain on the ground.  
- Place a jack under the front axle adjacent to the wheel to be removed.  
- Raise the wheel to clear the ground.  
- Remove the plastic cap at the centre of the wheel.  
- Remove the circlip and washer and carefully slide the wheel off the stub axle.  
- Replace the wheel reversing the steps described above.  
Removing a rear wheel:  
- Engage the parking brake and place chocks under all wheels which are to remain on the ground.  
- Place a jack under the chassis adjacent to the wheel to removed.  
- Slacken off the 4 wheel nuts - Do not remove.  
- Raise the wheel to clear the ground.  
- Remove the 4 wheel nuts from the studs and carefully slide the  
wheel clear.  
- Replace the wheel by reversing the steps described above.  
IMPORTANT - Torque the 4 wheel nuts to 100Nm.  
- Only use the recommended jacking points.  
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1.34  
MAINTENANCE  
1.34  
LUBRICATION  
General: All bearings used on the tractor and sweeper collector are seated for life, except where specific  
greasing instructions are given.  
Grease Points: Use a good quality medium grease.  
Lubricate the following on a monthly basis:  
Front wheel bearings:  
Grease nipples are located on the inside faces of the wheels  
adjacent to the stub axles. Turn the wheels to full lock to gain  
access.  
Front inclined stub axle pivot brushes:  
Front centre pivot:  
Grease nipples.  
Lubricate with engine oil.  
Lubricate with engine oil.  
Lubricate with engine oil.  
Lubricate with engine oil.  
Brush with grease.  
Steering drag link brushes:  
Pedal linkages/pivots:  
Deck front linkages:  
All belt tensioner pivots:  
(tractor, deck, sweeper collector)  
Steering quadrant pivot:  
Brush with grease.  
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1.35  
MAINTENANCE  
1.35  
CUTTERDECK  
Replacing Primary Drive Belt:  
- Refer to the Cutterdeck Level Settingprocedure.  
- Move the height of cut lever to the deck levelling position.  
- Loosen the primary drive belt to the deck by releasing it from the drive tension pulley.  
- Remove the primary drive belt and replace.  
- Follow the remainder of the cutterdeck levelling procedure to ensure correct set-up and operation.  
Replacing the Secondary Drive Belt:  
- Follow the cutterdeck removal procedure.  
- Remove the drive input cover and detach the primary drive belt.  
- Remove the pulley retainer nut and withdraw the input pulley.  
- Remove primary tensioner mechanism by withdrawing pivot shoulder bolt.  
- Remove the belt cover retaining screws and lift off the cover.  
- Take note of the secondary belt drive routing.  
- Rotate the tensioner assembly to reduce belt tension and remove the drive belt.  
- Replace the drive belt with care and ensure that it is routed and tensioned correctly.  
- Follow the previous steps in reverse order to fully assemble the cutterdeck.  
- Assemble the cutterdeck to the tractor by following the cutterdeck attachment procedure.  
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1.36  
MAINTENANCE  
1.36  
CUTTERDECK  
Continued.  
Cutterdeck Removal:  
- Refer to the Cutterdeck Lever Settingprocedure and move the height of cut  
lever to the deck levelling position.  
- Remove the R-clips and washers from the rear suspension brackets.  
- Remove the R-clips and washers from the rear lift links.  
- Disconnect the extension spring from the chassis.  
- Remove the R-clip from the hanger rod. Push the hanger rod through and  
then withdraw from between the hanger brackets. Allow the front suspen-  
sion bracket to hinge forward and lay on the ground.  
- Remove the primary drive belt from the elective clutch output pulley.  
- Pull the cutterdeck assembly away from beneath the tractor.  
Cutterdeck Attachment:  
- Follow the cutterdeck removal procedure in reverse order to install the cutterdeck.  
- Ensure that the primary drive belt is correctly routed and located.  
- Follow the Cutterdeck Level Settingprocedure to ensure correct set-up and operation.  
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1.37  
MAINTENANCE  
1.37  
POWERED SWEEPER COLLECTOR  
Replacement of the Primary Drive Belt:  
- Refer to the Attaching/Detaching the Sweeper Collector.  
- Follow the procedure and detach the sweeper collector sufficiently to allow removal of the primary drive  
belt.  
- Fit a replacement drive belt and re-attach the sweeper collector as described.  
Replacement of the Brush Drive Belt:  
- Remove 2 M10 Nyloc nuts and plain washers and remove the plastic  
side guard.  
- Hold back the tensioner assembly and remove the brush drive belt.  
- Fit a replacement drive belt and ensure that it is correctly routed and  
tensioned.  
- Replace the side guard.  
- Replace the M10 fastenings and tighten securely.  
Replacement of the Bristle Sections:  
- Remove the hopper assembly and gain access to the brush assembly  
through the rear of the sweeper unit.  
- Loosen the clamps at each end of the brush stack assembly.  
- Slide each brush section aside as required to enable the individual bris-  
tle holder sections to be withdrawn by sliding from the location slots.  
- Replace bristle sections as required.  
- Slide the brush sections together until they are tightly packed in the  
centre of the square shaft.  
- Re-position and re-tighten the end clamps to secure the brush stack  
assembly.  
- Replace the hopper assembly.  
150005MA010302A  
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1.38  
GRASS CUTTING FAULTS  
1.38  
GRASS CUTTING FAULTS  
FAULT  
POSSIBLE CAUSE  
REMEDY  
Steps in cut grass height  
Reset cutterdeck levelling.  
Remove grass.  
One end of cutterdeck out of ground contact.  
Grass build-up under cutterdeck.  
Tyre pressures incorrect.  
Inflate to correct pressure.  
Uneven/poor cut perfor-  
mance.  
Change direction of cut.  
Undulating ground contours.  
Cutterblades worn or damaged.  
Cutterblades out of balance.  
Sharpen or replace as necessary.  
Replace as necessary.  
Inspect and replace as necessary.  
Cutterdeck gauge wheels damaged.  
Inconsistent height of cut settings.  
Check and re-adjust height of cut  
settings.  
Check that engine speed is set to  
maximum.  
Slow cutterblade rotational speed.  
Scalping.  
Raise height of cut.  
Undulations too severe for height of cut set-  
tings.  
Areas of uncut grass at  
point of overlap between  
adjacent blades.  
Increase turning radius.  
Mow up/down slope.  
Turning too tightly  
Mower sliding sideways when travelling  
across face of slope.  
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1.39  
TROUBLE SHOOTING  
1.39  
TROUBLE SHOOTING  
FAULT  
POSSIBLE CAUSE  
REMEDY  
The engine will not start  
with ignition key.  
Move cutterdeck switch to disengaged.  
Set parking brake.  
Cutterdeck switch is engaged.  
Parking brake is not applied.  
Battery is flat.  
Charge the battery.  
Trace and correct fault.  
Replace switch.  
Faulty electrical connections.  
The seat switch is faulty.  
Fuse is blown.  
Replace fuse.  
Move sweeper switch to dis-engaged.  
Sweeper switch is engaged.  
Flat Battery.  
Clean and tighten terminal connections.  
Recharge battery.  
Terminal connection loose or corroded.  
Loose or defective alternator belt.  
Defective battery.  
Re-tension or replace drive belt, refer -  
ENGINE HANDBOOK.  
Recharge battery.  
Replace battery.  
Trace short circuit and make good.  
Electrical short circuit.  
Engine will not start, is  
difficult to start or fails  
to continue running.  
Sit on the seat.  
Operator is not seated correctly.  
Fuel tank is empty.  
Fill fuel tank with unleaded petrol.  
Drain and fill with fresh petrol.  
Clean or replace air cleaner elements.  
Secure cable on spark plug.  
Install new, correctly adjusted spark plug.  
Adjust throttle cable.  
Fuel is stale.  
Air cleaner is dirty.  
Spark plug cable is loose or disconnected.  
Spark plug is pitted, fouled, or gap is incorrect.  
Choke is not closing.  
Replace fuel filter.  
Dirt in fuel filter.  
Adjust carburettor idler speed and mixture.  
Clear vents of debris.  
Idle speed is too low or mixture is incorrect.  
Air vents in engine cover blocked with debris.  
Clear cover of debris.  
Fan cover on top of engine blocked with  
debris.  
Open fuel shut-off valve.  
150005MA010302A  
Fuel shut-off valve is closed.  
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1.40  
TROUBLE SHOOTING  
1.40  
TROUBLE SHOOTING  
FAULT  
POSSIBLE CAUSE  
Engine load excessive.  
REMEDY  
Engine overheats.  
Reduce ground speed.  
Add oil to engine.  
Engine oil level is low.  
Remove obstruction from cooling fins and  
air passages.  
Cooling fins and air passages under engine  
blower housing are plugged.  
Clear vents of debris.  
Clear cover of debris.  
Air vents in engine cover blocked with debris.  
Fan cover on top of engine blocked with  
debris.  
Tractor does not drive.  
Engine loses power.  
Contact Authorised Service Dealer.  
Contact Authorised Service Dealer.  
Traction belt is worn, loose or broken.  
Traction belt is off the pulley.  
Reduce ground speed.  
Clean air cleaner elements.  
Add oil to crankcase.  
Clear vents of debris.  
Clear cover of debris.  
Engine load is excessive.  
Air cleaner is dirty.  
Oil level in crankcase is low.  
Air vents in engine cover blocked with debris.  
Fan cover on top of engine blocked with  
debris.  
Install new, correctly adjusted spark plug.  
Spark plug is pitted, fouled or gap is incor-  
rect.  
Clean or replace the fuel cap.  
Replace fuel filter.  
Vent hole in fuel cap is plugged.  
Dirt in fuel filter.  
Contact Authorised Service Dealer.  
Dirt, water or stale fuel is in fuel system.  
Abnormal vibration.  
Install new cutterblade(s)  
Cutterblade(s) bent or unbalanced.  
Blade mounting screws are loose.  
Engine mounting bolts are loose.  
Tighten blade mounting screws.  
Tighten engine mounting bolts.  
Tighten the appropriate pulley.  
Loose engine pulley, idler pulley or blade pul-  
ley.  
Contact Authorised Service Dealer.  
Install new blade drive belt.  
Engine pulley is damaged.  
Blade drive belt is damaged.  
150005MA010302A  
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1.41  
TROUBLE SHOOTING  
1.41  
TROUBLE SHOOTING  
FAULT  
POSSIBLE CAUSE  
REMEDY  
Blade(s) do not rotate.  
Blade drive belt is worn, loose or broken.  
Blade drive belt is off pulley.  
Install new blade drive belt.  
Install blade drive belt and adjust  
for correct tension.  
Uneven cutting height.  
Tyre pressures are incorrect.  
Tractor is not level.  
Check and adjust tyre pressures.  
Adjust the height adjustment  
cable rod assembly.  
Grass build-up under cutterdeck.  
Blade mounting screws are loose.  
Blade drive belt tension is incorrect.  
Remove grass.  
Tighten blade mounting screws.  
Adjust blade drive belt.  
150005MA010302A  
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1.42  
ELECTRICAL CIRCUIT DIAGRAM  
1.42  
ENGINE  
Armature  
Armature  
Spark Plug  
Spark Plug  
Afterfire  
Solenoid  
Y
Diode  
2
1
PU  
G
Stator  
3
Y
R
O
GR  
O
Rectifier  
R
11  
16  
4
R
O
Y
Y
O
R
Y
BL  
BU  
R
O
O
BL  
O
12  
R
Y
5
6
Y
13  
10  
R
Y
R
7
BL  
9
8
BU  
15  
Y
14  
Y
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1.43  
ELECTRICAL CIRCUIT DIAGRAM  
1.43  
No.  
DESCRIPTION.  
Parts No.  
Wire Colour Code  
G
R
O
Y
Green.  
Red.  
Orange.  
Yellow.  
BU Blue.  
BL Black.  
PU Purple.  
GR Grey.  
1
2
3
4
5
6
7
8
Harness - Light Wire  
Bulb - Light  
Harness - Front  
Switch - Limit  
Fuse - 15amp  
Solenoid  
Cable - Battery Ground  
Battery  
MU250x106  
MU90084  
MU250x108  
MU94136  
MU54212  
MU7766224  
MU24x3  
Example 2 Colour Wire:  
150011  
BU/G - Blue / Green  
9
Switch - Seat Sensor  
Cable  
MU24x31  
MU24x31  
MU1001502  
MU1001404  
MU094927  
MU1001403  
MU250x109  
MU92556  
10  
11  
12  
13  
14  
15  
16  
Main Colour  
Trace Colour  
Switch - Cutterdeck  
Clutch - Cutterdeck  
Switch - Sweeper  
Clutch - Sweeper  
Harness - Rear  
Switch - Ignition  
150005MA010302A  
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