Hayter Mowers Lawn Mower 398C User Manual

Ranger  
CODES  
398C  
399C  
(Autodrive) (Autodrive)  
4 Speed  
OWNER'S HANDBOOK  
(English Version)  
FROM SERIAL NO: 398C001001, 399C001001  
ISSUE 21.02.05  
HANDBOOK: 398016 (REV .0.)  
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1ST Year (12 months)  
1ST Year (12 months)  
Owner’s Name:  
We certify that this service has been  
carried out by an Authorised Hayter  
Service Dealer  
Serial Number:  
Date:  
Date:  
Note for dealer: Please retain this voucher for your records.  
2nd Year (24 months)  
2nd Year (24 months)  
Owner’s Name:  
Serial Number:  
We certify that this service has been  
carried out by an Authorised Hayter  
Service Dealer  
Date:  
Date:  
Note for dealer: Please retain this voucher for your records.  
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1.2 Main Features/Specifications  
1.5 Contents  
1.20 Maintenance Schedule  
1.21 - 1.28 Mower Maintenance  
1.6 Introduction  
1.21  
1.21  
1.21  
1.22  
1.22  
1.23  
1.23  
1.23  
1.24  
1.24  
1.24  
1.25  
1.25  
1.26  
1.26  
1.27  
1.28  
- Engine  
- Throttle Cable Adjustment  
- Carburettor Adjustments  
- Oil Service  
- Air Cleaner Service  
- Spark Plug Service  
- Keeping Engine Clean  
- Grassbag  
1.7 Warranty  
1.8 - 1.11 Safety Precautions  
1.11 Safety Symbols  
1.11 Decal Symbols  
- Deck Housing  
1.12 Assembling the Mower  
- Securing Nuts and Bolts  
- Clutch Cable Adjustment  
- Speed Change Cable  
- Lubrication  
- Cutterblade Removal  
- Cutterblade Assembly  
- Cutterblade Sharpening  
- Storage  
1.12  
1.12  
1.12  
- Delivery Checklist  
- Handlebar  
- Grassbag Attachment  
1.13 Before Starting the Engine  
1.13  
1.13  
1.13  
1.13  
- Prevent Engine Damage  
- Oil Type  
- Check Oil Level  
- Fuel Type  
1.14 - 1.17 Operating The Mower  
1.29 - 1.30 Trouble Shooting  
1.31 Declaration of Conformity  
1.32 - 1.34 Parts List  
1.14  
1.14  
- Controls  
- Starting Step 1  
1.14  
1.14  
-
-
Step 2  
Step 3  
1.15  
1.15  
1.15  
1.15  
1.16  
1.16  
1.16  
1.16  
- Forward Travel  
- Speed Change  
- Turning  
- Stopping  
- Slopes  
- Height of Cut  
- Before Mowing  
- Grassbag  
1.35 - 1.36 Parts list Diagrams  
1.38 - 1.39 Notes  
1.40 Customer Info  
1.17  
1.17  
1.17  
1.17  
- Without Grass Collection  
- Heavy Growth  
- Friction Disc  
- Non-Grassed Areas  
- Lawn Care Calendar - Guide Only  
- Lawn Stripes  
1.18 - 1.19  
1.19  
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1.5  
Thank you for purchasing a Hayter mower. The following pages are designed to help you gain  
safe and efficient service from your mower.  
IMPORTANT: This ‘Owners Handbook’ should be regarded as part of the mower as it gives  
essential information regarding mower safety, operation, maintenance and specifications. Read  
and understand this handbook prior to operating your mower for the first time. Make sure you  
are familiar with all the controls and points of regular maintenance. If you have any doubts,  
consult your local Hayter authorised dealer who will be pleased to give you assistance.  
IMPORTANT: This mower is designed solely for use in a domestic grass cutting  
environment. Use in any other way is considered as contrary to the intended use. Compliance  
with and strict adherence to the conditions of operation, service and repair as specified in this  
handbook also constitute essential elements of the intended use.  
This mower should be operated, serviced and repaired only by persons who are familiar with  
its particular characteristics and who are acquainted with the relevant safety procedures.  
The safety precautions listed in this handbook and all other generally recognised regulations on  
safety must be observed at all times.  
Any arbitrary modifications carried out to this machine may relieve Hayter Limited of  
liability for any resulting damage or injury.  
Hayter mowers are robustly constructed and designed for efficient economical  
performance under normal mowing conditions. Correct operation and maintenance will ensure  
a long and satisfactory service life. Prior to despatch from our factory every effort is made to  
ensure that your mower is delivered in perfect condition.  
Throughout this handbook all references to left and right are as viewed from behind the han-  
dlebar, in the direction of forward travel.  
This handbook is based on information available at the time of publication.  
HAYTER LIMITED reserve the right to amend product specifications without prior notification.  
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1.6  
LIMITED WARRANTY  
Hayter Limited warrants to the original user/purchaser that this unit shall be free from defects  
in material and workmanship under normal use and service for a period of three years from the  
date of purchase. The manufacturer of major proprietry components ie. engines, gearbox /  
transaxle (where applicable) furnish their own warranty and services are provided through their  
authorised network. To qualify for the full benefit of the warranty, the warranty registration card  
must be returned within 14 days of purchase. Subject to the conditions and exclusions noted in  
this limited warranty, we shall at our option, repair or replace any warranted part during the  
applicable period. If you are in doubt or experience any difficulty, please consult a Hayter  
Authorised Service Dealer for clarification.  
To qualify for the extended warranty (second and third year) of the three year limited warranty  
the machine must have annual services carried out by an Authorised Hayter Service Dealer.  
These chargeable services should be carried out within 12 and 24 months of the date of purchase.  
Excluded from the extended warranty period are those items which are subject to normal wear  
and tear e.g. tyres, wheels, cutterblades, belts, cables, grassbags, sweeper/brushes, batteries and  
other consumable wearing parts.  
All consumer machines which are fitted with a genuine Hayter friction disc as original  
equipment before use, are covered by a Lifetime Warranty against the engine crankshaft  
bending. Note: friction washers, blade brake clutch (B.B.C) units and other such devices are not  
applicable. Only machines fitted with a genuine Hayter friction disc, which are used in  
accordance with the recommended operating and maintenance procedures, are covered.  
This warranty does not apply to any unit that has been tampered with, altered, misused, abused or  
used for hire, and will become invalid if non genuine Hayter parts are fitted. This warranty does  
not cover minor mechanical adjustments unless they are due to defective material or  
workmanship. Consult the Owner’s Handbook or a Hayter Authorised Service Dealer for  
assistance when making these adjustments.  
A warranty period of 90 days applies to machines used for commercial purposes.  
To make a warranty claim, return the unit to a Hayter authorised dealer along with proof of  
purchase stating the machine serial number and date of purchase. The service receipt(s) or this  
Owners Handbook with the 1st/2nd year service boxes fully completed, must be produced as  
proof of entitlement to the extended warranty period. Subject to the conditions and exclusions in  
this limited warranty, the authorised dealer will, at our option, repair or replace any warranted  
part within the duration of the warranty period.  
This limited warranty gives you specific legal rights and is in addition to any statutory rights to  
which you may be entitled and your statutory rights are not affected by this warranty. If you need  
additional information concerning this written warranty, or assistance in obtaining services,  
please write to : HAYTER LIMITED, Service Department, Spellbrook, Bishop’s Stortford,  
Hertfordshire CM23 4BU  
UK ONLY: Details of your local Hayter authorised dealer are contained in Yellow Pages and  
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1.7  
Safety Alert Symbol  
This safety alert symbol indicates important safety messages. When  
you see this symbol be alert to the possibility of injury. Carefully read  
the following and inform others.  
Your mower is perfectly safe if used correctly. Failure to observe the  
following precautions may result in serious injury.  
Training  
Before using the mower read the owners handbook carefully. Pay par-  
ticular attention to the safety precautions. Ensure that you are familiar  
with the controls and the proper use of the equipment. Learn how to  
stop the mower quickly in an emergency.  
Never allow children or people unfamiliar with these instructions to  
use the mower.  
Never mow while people, especially children, or pets are nearby.  
Keep in mind that the user is responsible for accidents or hazards  
occurring to other people or their property.  
Preparation  
While mowing, always wear substantial footwear and long trousers.  
Do not operate the equipment when barefoot or wearing sandals.  
Thoroughly inspect the area where the mower is to be used and remove  
all objects which may be thrown by the machine.  
WARNING: Petrol is highly flammable.  
- Store fuel in containers specifically designed for this purpose.  
- Add fuel before starting the engine. Never remove the cap from the  
fuel tank or add petrol while the engine is running or when the engine  
is hot. Allow the engine to cool for at least two minutes before refu-  
elling.  
- Do not attempt to start the engine if petrol is spilled or a smell of  
petrol is present. Move the mower away from the area of spillage  
and avoid creating any source of ignition until petrol vapours have  
dissipated.  
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1.8  
Preparation  
- Always use fresh fuel. Stale fuel can block the carburettor and cause  
leakage.  
- Replace fuel tank and oil tank caps securely.  
A damaged cutterblade or loose fixing bolt are major hazards. Before  
use, always visually inspect the cutting mechanism to ensure that it is  
in good condition. A damaged cutterblade must be replaced immedi-  
ately with a genuine Hayter replacement part  
Operation  
Do not operate the engine in a confined space where exhaust fumes  
(carbon monoxide) can collect. Refuel outdoors only and do not smoke  
while refuelling.  
Always pull the starter cord slowly until resistance is felt. Then pull  
the cord rapidly to avoid kickback and prevent hand or arm injury.  
Mow only in daylight or good artificial light.  
Avoid using the mower on wet grass, where feasible.  
Always be sure of your footing on slopes.  
Walk, never run.  
Mow across the face of slopes, never up and down.  
Exercise extreme caution when changing direction on slopes.  
Do not mow excessively steep slopes of more than 20 degrees.  
Use extreme caution when reversing or pulling the mower towards you.  
Stop the engine before moving the mower across areas other than grass.  
Never operate the mower unless the guards are securely in position and  
in good condition.  
Do not change the engine governor settings or overspeed the engine.  
Disengage the rear roller drive clutch before starting the engine.  
Start the engine carefully, with feet well away from the cutterblade.  
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1.9  
Operation  
Do not tilt the mower when starting the engine.  
Do not put hands or feet near or under rotating parts.  
Never pick up or carry the mower while the engine is running.  
Never lift the rear deflector while the engine is running.  
Never touch the exhaust/exhaust guard or cooling fins when the engine  
is hot.  
Stop the engine and disconnect the spark plug lead:  
- Before clearing blockages or unclogging the discharge chute.  
- Before cleaning/checking or working on the mower.  
- After striking a foreign object. Inspect the mower for damage and  
ensure necessary repairs are made before re-starting.  
- If the mower starts to vibrate abnormally (check immediately).  
Stop the engine:  
- Whenever you leave the mower.  
- Before refuelling.  
- Reduce throttle control setting during engine shutdown.  
Maintenance & Storage  
Keep all nuts, bolts and screws tight to ensure that the equipment is in  
safe operating condition.  
Frequently check fuel lines and fittings for cracks or leaks and replace  
if necessary.  
Never check for a spark when the spark plug is removed. (Use approved  
tester)  
Inspect the exhaust periodically and replace if worn or leaking.  
Never crank the engine with the spark plug removed.  
Never start the engine with the air-cleaner or air-cleaner cover  
removed.  
Never store the mower with petrol in the tank within an enclosed area  
where fumes may reach an open flame or spark.  
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1.10  
Maintenance & Storage  
Allow the engine to cool before storing in any enclosure. To reduce the  
fire hazard, keep the engine and the surrounding deck area free of  
grass, leaves, or excessive grease.  
Check the rear deflector and grassbag frequently for wear or deterioration.  
Replace worn or damaged parts for safety.  
If the fuel tank has to be drained, this should be done outdoors and  
when the engine is cool.  
Wear strong work gloves when removing and reassembling the cut-  
terblade.  
Always replace worn or faulty parts with genuine Hayter parts.  
Safety Symbols  
Danger of being hit by thrown  
objects.  
Safety Alert - Be aware to the  
possibility of injury.  
Danger of severing toes or fin-  
gers in cutting mechanism.  
Carefully read the Owners  
Handbook before using the  
machine.  
Stop engine and remove spark  
plug lead before working on  
the mower.  
Keep bystanders at a safe dis-  
tance from the mower.  
Control Symbols  
Engine Stop  
(Symbol)  
Height of Cut Adjustment  
(Symbol)  
Throttle Control  
(Symbols)  
Slow  
Fast  
STOP  
305113  
CS198  
Choke  
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1.11  
Delivery Checklist  
Remove the mower from the packaging and check that the following  
items have been supplied correctly. If any items are missing contact,  
your local Hayter dealer.  
1. Engine Handbook. 2. Grassbag.  
3. Owners Handbook  
To prevent accidents cut off the long ribbon attached to the grass-  
bag and discard.  
Handlebar  
Unscrew the handlebar securing knobs sufficiently to allow the handle-  
bar to pivot. Hold the engine stop lever in towards the handlebar and  
unfold the handlebar to the operating position, before releasing. Tighten  
both handlebar knobs to secure in position.  
Take care to ensure that the control cables do not become snagged at  
the pivot point.  
Adjust Height of Handlebars  
Using a suitable spanner or socket. Loosen the 2 fixings at the base of  
the handlebars. Unscrew the 2 lower knobs sufficiently to allow han-  
dlebars to pivot. Set the required position and re-tighten the 2 lower  
knobs, check position and re-tighten the fixing screws at the base of  
the handlebar.  
Grassbag Attachment  
H AYTE R  
Raise the rear deflector, lower the grassbag through the handlebar and  
hook in position. Lower the deflector to rest on the grassbag  
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1.12  
Prevent Engine Damage  
To prevent engine damage the engine is shipped without oil or  
petrol. The engine must be filled with the correct grade of oil and  
petrol before starting the engine.  
Oil Type  
Always use high quality detergent oil classified SAE 30 oil. Never use  
additives with recommended oil.  
To prolong the life of your engine it is important that the oil is changed  
after the first 5 hours of use - refer to ‘Maintenance Schedule’.  
Check Oil Level  
0.15  
Clean around the oil filler cap before removing. With the mower on a  
Litres  
level surface, unscrew and remove the oil filler - dipstick. Wipe oil  
from it with a clean cloth. Screw the oil filler - dipstick back in place,  
then unscrew and remove it to check the oil level.  
The oil level is correct when it is at the full mark on the dipstick.  
DO NOT OVERFILL.  
V15C  
Fuel Type  
Always use clean, fresh unleaded petrol. Purchase fuel in quantities  
that can be used within 30 days. Never mix oil with petrol. For added  
engine protection Briggs & Stratton recommend the use of their fuel  
additive which is available from an authorised Briggs & Stratton ser-  
vice dealer.  
Fill to base of neck to allow for fuel expansion. Do not overfill the  
fuel tank.  
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1.13  
Controls  
Operate all control levers several times and ensure that the cables  
move freely. Check that the engine stop and ground drive clutch levers  
return freely to their rest position when released.  
Whilst operating the engine throttle mechanism slight resistance  
should be felt when moving the lever to the ‘choke’ position.  
Starting - Step 1  
Move the throttle control lever to the ‘choke’ position before starting  
a cold engine. Move the throttle control lever to the ‘fast’ position  
before starting a warm engine.  
Step 2  
Stand behind the mower and hold the handlebar together with the  
engine stop lever with your left hand. With your right hand hold the  
engine start - grip and pull slowly until resistance is felt, then pull  
rapidly to crank the engine. carefully return the start grip to the storage  
position when the engine starts.  
If the engine does not start after 5 attempts - refer to “Trouble  
Shooting”.  
The engine stop lever must be held firmly against the handlebar to  
start and keep the engine running. If the engine stop lever is  
released the engine will stop.  
Step 3  
Allow the engine to warm up and move the throttle lever to the  
fast’  
position after starting a cold engine.  
To prevent damage never pull the engine start grip when the  
engine is running.  
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1.14  
Forward Travel  
(Autodrive Only)  
Hold the handlebar and operate the ground drive clutch lever to power  
the mower in a forward direction.  
When the ground drive clutch lever is disengaged the mower may be  
pushed. This feature is useful when mowing in confined areas.  
If the engine stop lever is released the engine will stop.  
Speed Change  
(Autodrive 4 Speed Only)  
Travel Speed can be altered by selecting one of the four positions.  
ONLY operate the speed control when the engine is running to  
avoid damage to the mechanism.  
Turning  
To make a wide turn steer the mower with the handlebar in the direc-  
tion required.  
To make a tight turn release the ground drive clutch lever, apply down-  
ward pressure on the handlebar to raise the front wheels just above  
ground level and steer in the required direction.  
To prevent accidents do not raise the front of the mower exces-  
sively when making a turn. Never raise the rear of the mower  
when the engine is running.  
Stopping  
Release the ground drive clutch lever, reduce the throttle setting and  
release the engine stop lever.  
Emergency stop: Release both ground drive clutch lever and engine  
stop lever together.  
If the engine fails to stop, move the throttle lever to the ‘slow’ posi-  
tion and disconnect the spark plug lead.  
STOP  
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1.15  
Slopes  
To prevent engine damage do not use the mower on slopes greater  
than 20 degrees.  
Height of Cut  
Grip the lever and pull sideways to disengage it from the locking  
notch, then push forwards to lower or pull backwards to raise the  
height of cut. Finally release the lever at the required position and  
ensure it locks firmly into one of the nine notch settings.  
Always select a height of cut to suit operating conditions. Aim to pre-  
vent engine overloading and blockages by avoiding low cuts in long  
grass conditions. Be prepared to make two cuts when the grass is long.  
305113  
Before Mowing  
To prevent accidents thoroughly inspect the area and remove all  
objects which when contacted by the mower cutterblade could  
become dangerous projectiles. Inspect the area for hidden obstruc-  
tions which when contacted by the cutterblade could risk health  
and safety. Remember the location of these obstructions and  
ensure that you mow around them.  
Grassbag  
Raise the rear deflector and lift the grassbag through the handlebar and  
lower the rear deflector to rest against the rear of the mower.  
To empty the grassbag, pour out the grass clippings and shake the  
grassbag vigorously to clean the airways. Good grass collection  
depends on good air flow through the grassbag. When collecting grass  
clippings it is important that the grassbag is emptied regularly to pre-  
vent blockages and engine overloading.  
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1.16  
Without Grass Collection  
Remove the grassbag and operate the mower with the rear deflector in  
the closed position.  
CS086  
Heavy Growth  
Areas of heavy growth should be mown without collecting the clip-  
pings. If collection is required, first mow the area without the grass-  
bag at the maximum height of cut setting. Allow the grass clippings to  
dry out and then mow the area at the maximum height of cut setting  
with the grassbag fitted. Reduce the height of cut and mow the area  
again as necessary until the required finish is obtained.  
To prevent grass damage do not remove more than one third of grass  
height in one cut.  
Friction Disc  
The cutterblade is driven by the engine via a friction disc to help pre-  
vent damage occurring to the engine crankshaft and cutting mecha-  
nism when a hidden obstruction or overload is encountered.  
Always stop the engine when a hidden obstruction or excessive vibra-  
tion is encountered. Disconnect the spark plug lead and examine the  
cutting mechanism. ALWAYS replace a damaged cutterblade - refer to  
“Maintenance”.  
Non-Grassed Areas  
When moving the mower across non-grassed areas, stop the engine  
and set the mower to the maximum height of cut to protect the cutting  
mechanism.  
STOP  
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1.17  
To be used as a guide only.  
January  
There is very little work to do this month apart from brushing away  
leaves. Keep off the grass if frozen or waterlogged.  
February  
Rake the grass thoroughly. Spike the lawn to aerate and stimulate soil  
organisms and root growth and apply lawn sand if necessary.  
March  
The yearly lawn work programme really starts this month. As soon as  
the ground conditions are suitable, the first cut can be made. The first  
cut should merely “top” the grass as close cutting at this stage could  
result in severe yellowing or browning. Two cuts are generally suffi-  
cient this month.  
April  
Mow often enough to stop grass growing away. Dig out patches of  
coarse grass or resistant weed. Re-seed bare patches.  
May  
Keep mowing increasing the frequency as required. Treat with selec-  
tive weed killers or combined weed/feed preparations if you did not  
feed the lawn in April.  
June  
Summer mowing should now be under way. It should be necessary to  
mow the lawn twice a week. Raking before mowing is important this  
month as the combined action keeps runners of clover under control.  
Water the grass if necessary, and remember to soak thoroughly.  
July  
Treat the grass with the second application of fertiliser or weed  
killer/fertiliser. Water when necessary and rake occasionally. As a gen-  
eral rule the grass clippings should be removed each time you mow. If  
weather conditions are dry and hot and the grass is weed free, leave the  
clippings on the lawn to help maintain ground moisture.  
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1.18  
August  
Keep mowing regularly and watering as necessary. Fill any cracks  
caused by drought with a mixture of sharp sand and soil. In dry weath-  
er conditions leave the grass longer to help retain ground moisture.  
September  
Raise the height of cut to allow the grass to thicken and protect the  
roots from the winter frost and snow.  
October  
Rake out the thatch from the turf and spike the lawn to assist in  
drainage. Brush in peat and sharp sand.  
November  
Use a stiff broom to disperse worm casts before mowing. Keep turf  
free from leaves.  
December  
Apart from brushing away leaves, December is a slack end of a busy  
year. Keep off the lawn if it is very wet or frozen.  
Lawn Stripes  
1
The way to achieve a neat striped effect is for the lawn being cut in  
parallel stripes, alternate stripes being mown in opposite directions. A  
much more important routine is to cut at right angles to the line of the  
previous mowing. If the work has been carried in a north-south line,  
then the next cutting should be in an east-west direction. The cross-  
cutting keeps down the coarse weed grasses.  
2
1CG480V05A  
To prevent grass damage do not remove more than one third of the  
grass height in one cut.  
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1.19  
To prevent accidents stop the engine disconnect the spark plug  
lead before attempting to carry out maintenance procedures on  
the mower.  
Follow the hourly or calendar intervals, whichever occurs first. More  
frequent service will be required if working for prolonged periods  
under dusty, dry conditions, or when airborne debris is present or after  
extensive operation cutting tall, dry grass.  
First 5Hrs  
After the very first five hours change the engine oil  
Daily  
Check the oil level  
Remove grass debris from around the engine, exhaust/exhaust guard and  
air ways in the top cowl and underside of the deck housing.  
Remove grass debris from the grassbag and check for signs of damage.  
Check the condition of guards and safety devices and cutterblades  
Check condition of cutterblade.  
25Hrs or Every Season  
Change the engine oil if continuously operating under heavy load or  
high ambient temperature.  
Service the air cleaner.  
Lubricate wheels, pivot points and linkages and grease the inner con-  
trol cables at point of entry and exit from their outer casing.  
Check the clutch cable adjustment.  
Sharpen the cutterblade.  
50Hrs or Every Season  
Change the engine oil.  
100Hrs or Every Season  
Clean the engine cooling system. Clean more often under dusty condi-  
tions or when airborne debris is present or after prolonged operation  
whilst cutting tall, dry grass.  
Replace the spark plug.  
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1.20  
To prevent accidents stop the engine and disconnect the spark  
plug lead before attempting to carry out maintenance proce-  
dures on the mower.  
Engine  
3
1. Air Filter  
2. Fuel Cap  
3. Start Grip  
4. Oil Cap/ Dipstick  
5. Exhaust Guard  
6. Spark Plug / Lead  
2
4
1
6
5
Throttle Cable Adjustment  
2
Loosen the outer cable clamp screw (1) and move the governor  
control lever (2) to the left as far as possible. Insert a large, flat  
blade screw driver (3) into the slot in the engine control bracket (4)  
at the angle shown. Push the governor control lever to the right  
until it just touches the screw driver blade. Move the throttle con-  
trol lever to the ‘fast’ position (not the ‘choke’ position) and re-  
tighten the outer cable clamp screw. Replace the engine cowl.  
3
1
4
Carburettor Adjustments  
Should only be made by an authorised Briggs & Stratton dealer.  
Under no circumstances should the engine be adjusted to run at a  
speed in excess of that shown on the Declaration of Conformity.  
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1.21  
Oil Service  
Check the oil level daily before starting the engine and ensure that the  
correct oil level is maintained. Refer to-‘Before Starting the Mower’  
for oil checking and filling instructions.  
Change the engine oil after the first 5 hours of operation and thereafter  
according to the ‘Maintenance Schedule’:-  
CS085  
1. Drain fuel by running the engine until the fuel tank is empty.  
2. Remove the spark plug lead.  
3. Allow the engine to cool.  
4. Drain the oil while the engine is warm.(Not hot)  
5. Tip the mower over on to its left hand side thus ensuring that  
the air cleaner is kept uppermost to prevent engine damage.  
6. Remove the oil filler dipstick and drain the oil into a suitable  
container.  
7. Refill with new oil of the recommended SAE viscosity grade.  
(Refer to-‘Before Starting the Mower’)  
Air Cleaner Service  
To service the air cleaner, loosen screw (1) and remove cover (2).  
3
1
Remove cartridge (3) and clean by tapping gently on a flat surface. If  
very dirty, replace.  
4
- Do not use petroleum solvents.  
- Do not use pressurised air.  
- Do not oil the cartridge.  
2
After servicing, install the cartridge into the cover. Insert the tabs on  
the bottom of the cover into the slots in the bottom of the base (4). Tilt  
the cover upwards and securely tighten the screw to the base.  
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1.22  
Spark Plug Service  
Use only Briggs & Stratton spark tester (1) to check for a spark as  
shown in the diagram.  
Replace the spark plug every 100 hours or every season, whichever  
occurs first. A spark plug wrench is available from any authorised  
Briggs & Stratton service dealer.  
1
Check the spark plug gap with a feeler gauge and set at 0.76mm.  
Keeping Engine Clean  
Remove all grass and debris from the engine including the  
exhaust/exhaust guard, the air ways in the top cowl and the surround-  
ing deck areas on a daily basis after use. Never spray the engine with  
water during cleaning. Water can contaminate the fuel. Always clean  
with a brush or compressed air.  
Grass and debris may clog the engine’s air cooling system especially  
after prolonged operation while cutting tall, dry grass. The internal cool-  
ing fins and surfaces may require cleaning to prevent overheating and  
engine damage. We recommended that this service be carried out by an  
authorised Briggs and Stratton dealer.  
Grassbag  
Remove grass debris from the grassbag immediately after use and  
check its condition for signs of damage.  
To prevent accidents replace a damaged grassbag immediately.  
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1.23  
Deck Housing  
Remove grass debris from the top and underside of the deck housing  
immediately after use.  
To prevent accidents fertilisers and top dressings are particularly  
corrosive. Thoroughly clean the mower deck immediately after use  
on treated grass and store well away from corrosive materials.  
Securing Nuts & Bolts  
Regularly check that all securing nuts and bolts are tight. Replace  
missing or damaged items immediately.  
1CG480V36B  
Clutch Cable Adjustment  
32-38mm  
Auto Drive Models Only.  
Check the clutch cable operation every 25 operating hours and adjust  
if necessary. The clutch cable is adjusted correctly when the belt drive  
just engages with the clutch lever positioned 32-38mm from the han-  
dlebar.  
Unscrew the lock nuts (1) and screw the adjuster (2) in or out as nec-  
essary. Tighten the locknuts (1) when correctly adjusted.  
1
2
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1.24  
Speed Change cable  
If the speed difference between the settings on the speed change con-  
trol are judged to be too little or do not exist at all it may be necessary  
to adjust the cable.  
1. Run the mower in the  
position for a few minutes.  
2. If there is any play in the cable by nipple Y the cable must be adjust-  
ed. Loosen the locking nut X and adjust the cable by screwing out the  
nipple Y until the play on the cable is taken up.  
3. Tighten the locking nut X.  
Note! Do not tension the cable more than necessary, it should just sit  
in the nipple Y without play. Too much cable tension will cause the  
drive belt to break or result in damage to other parts of the transmis-  
sion. When adjusting after maintenance (e.g. fitting a new belt) always  
start with the nipple Y screwed in fully.  
Lubrication  
Lubricate the wheels, pivot points and linkages with engine oil every 25  
operating hours.  
Apply a good quality medium grease to the inner control cables at the  
point of entry and exit from their outer casing.  
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1.25  
Cutterblade Removal  
Drain the fuel by running the engine until the fuel tank is empty and the  
engine stops. Remove the spark plug lead and allow the engine to  
cool. Turn the mower on its left hand side and ensure that the air clean-  
er side of the engine is uppermost.  
Firmly grip the end of the cutterblade with the gloved hand and remove  
the bolt (1), spring washer (2) and distance piece (3) securing the cut-  
terblade with a 9/16” A/F spanner.  
To prevent accidents never work on the cutterblade unless the  
spark plug lead has been removed. The cutterblade has sharp  
edges. ALWAYS wear strong gloves to protect your hands when  
working on the cutterblade. DO NOT rotate tools towards the cut-  
ting edges to avoid the risk of injury should the tool slip. ALWAYS  
use genuine Hayter replacement parts.  
1
The condition of the cutterblade and its mounting arrangement should  
be checked regularly for signs of wear or damage. Ensure that the cut-  
terblade is not bent or cracked.  
3
2
A damaged cutterblade that is out of balance will vibrate excessively  
and may break. DO NOT use an unbalanced cutterblade.  
Regularly check that the bolt securing the cutterblade is tightened to the  
specified torque of 54Nm.  
Replace the cutterblade every 2 years of sooner if excessively worn or  
damaged.  
To prevent injury it is wise to seek assistance when turning the mower  
on its side.  
Cutterblade Assembly  
Assemble the cutterblade with the turned up edges facing towards the  
engine. Secure the cutterblade using the bolt (1), spring washer (2), and  
distance piece (3) and tighten to a torque of 54Nm  
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1.26  
Cutterblade Sharpening  
A slightly worn cutterblade may be re-sharpened. Both blade edges  
must be sharpened equally to ensure balance. Sharpen the cutterblade  
every 25 mowing hours or more frequently if conditions require.  
Remove the cutterblade from the mower and clean using a brush and  
water. Inspect the cutterblade for signs of damage.  
30°-45°  
Sharpen both cutting edges with a flat file to restore performance.  
Ensure that the cutterblade is balanced. Use a screw driver with a  
round shaft to support the cutterblade through its centre hole. Hold the  
cutterblade horizontal and then release. A balanced cutterblade will  
remain horizontal.  
If the cutterblade is not balanced the heavy end will rotate downwards.  
Sharpen the heavy end until the cutterblade is correctly balanced.  
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1.27  
Storage  
To store the handlebar unscrew the 2 small securing knobs sufficient-  
ly to allow it to be pivoted forwards to rest against the mower. Take  
care to ensure that the control cables do not become snagged at the  
pivot point and depress the engine stop lever to prevent it being dam-  
aged through contact with the engine spark plug.  
Engines stored in excess of 30 days need to be protected with Briggs &  
Stratton fuel additive or drained of fuel to prevent gum from forming in  
the fuel system or on essential carburettor parts. To ensure your mower  
is maintained in good working order it is important that the following  
procedure is adopted. Refer to the Maintenance section as necessary.  
Drain fuel from the engine by operating the engine until it stops.  
Disconnect the spark plug lead.  
Change the engine oil.  
Remove the engine spark plug and pour 15ml of engine oil into the  
engine cylinder and replace the spark plug. Do not exceed the stated  
volume of oil as engine damage may occur on re-starting. Do not  
replace the spark plug lead. Slowly pull the engine start - grip once  
to crank the engine. This will distribute the oil and help prevent engine  
corrosion.  
Clean grass and debris from the engine cylinder, cylinder head cooling  
fins, under top cowl, and around and behind exhaust/exhaust guard.  
Clean all other areas of the mower and ensure that the grassbag is clean.  
Lubricate the mower.  
Treat metal parts with a water repellent anti-corrosion product.  
Cover the mower with a protective sheet and store it in a dry, ventilat-  
ed area.  
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1.28  
PROBLEM  
POSSIBLE FAULT  
Engine stop lever released  
Incorrect oil level  
REMEDY  
Engine will not turn over  
Operate engine stop lever  
Check oil level  
Obstruction under deck  
Remove obstruction  
Engine smokes  
Excess oil level  
Check oil level  
Air cleaner cartridge oil  
soaked or plugged  
Service air cleaner  
Engine runs then stops  
Engine will not start.  
Fuel starvation  
Fill fuel tank  
Fuel cap vent blocked  
Clean fuel cap vent  
Engine under load.  
Fuel starvation.  
Raise height of cut.  
Fill fuel tank.  
Incorrect / contaminated fuel. Drain fuel tank and fill with  
correct fuel.  
Spark plug lead disconnected. Connect spark plug lead.  
Engine brake not released.  
Faulty spark plug.  
Operate engine stop lever.  
Clean and adjust gap or replace.  
Engine runs rough.  
Spark plug lead becoming  
disconnected in use.  
Connect spark plug lead.  
Faulty spark plug.  
Clean and adjust gap or replace.  
Replace air cleaner element.  
Air cleaner element blocked.  
Incorrect / contaminated fuel. Drain fuel tank and fill with  
correct fuel.  
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1.29  
PROBLEM  
POSSIBLE FAULT  
REMEDY  
Engine vibrates excessively.  
Mounting bolts loose.  
Tighten bolts.  
Cutterbar bolt loose.  
Tighten bolt.  
Cutterbar out of balance.  
Balance cutterbar.  
Uneven cut.  
Undulating ground contours.  
Cutterbar worn.  
Change direction of travel.  
Sharpen the cutterbar.  
Cutterbar out of balance.  
Wheels damaged.  
Balance cutterbar.  
Inspect and replace as necessary.  
Discharge chute blocks.  
Grass is wet.  
Mow dry grass.  
Cut height too low.  
Grassbag full.  
Increase cut height.  
Empty grassbag.  
No airflow through the grassbag. Clean the grassbag.  
Mower is hard to push.  
Height of cut too low.  
Wheels damaged.  
Increase height of cut.  
Inspect and lubricate or replace  
as necessary.  
Mower will not self propel.  
(Auto drive model only).  
Clutch out of adjustment.  
Drive belt damaged.  
Adjust clutch lever.  
Replace drive belt.  
Poor grass collection.  
No airflow through the grassbag. Clean the grassbag.  
Discharge chute blocked.  
Wet grass.  
Remove blockage.  
Mow dry grass.  
Empty grassbag.  
Grassbag full.  
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1.30  
EC DECLARATION OF CONFORMITY  
HAYTER LIMITED,  
Spellbrook, Bishop’s Stortford, Herts CM23 4BU ENGLAND  
declare that the lawnmowers:  
Models:  
Ranger 48  
CODE 398C  
Auto Drive  
Pedestrian Rotary  
Briggs & Stratton  
2800 rpm  
Ranger 53  
Machine Type No.  
Category:  
Type:  
Engine - Manufacturer:  
- Speed of rotation:  
Width of cutting device:  
CODE 399C  
Auto Drive 4 Speed  
Pedestrian Rotary  
Briggs & Stratton  
2900 rpm  
480mm  
530mm  
2900 rpm  
Speed of rotation of the cutting device: 2800 rpm  
Complies with the provisions of Directive: 98/37/EC Essential Health & Safety Requirements Relating to the  
Design & Construction of Machinery and Safety Components, as amended and the regulations transposed into  
national law.  
Also Directive 89/336/EEC Electromagnetic Compatibility, as amended and the regulations transposed into  
national law.  
Also Directive 2000/14/EC Noise emission in the environment by equipment for use outdoors, and the regula-  
tions transposed into national law procedure applied for the conformity assessment: ANNEX VI, procedure 1.  
Notified Body: Sound Research Laboratories Ltd. Holbrook House, Little Waldingfield,  
Sudbury, Suffolk, ENGLAND  
Notified body identification No: 1088  
Measured sound power level:  
Guaranteed sound power level:  
95 dB(A)  
96 dB(A)  
98 dB(A)  
100 dB(A)  
Standards Used: EN2921, EN836 and ENISO14982.  
Signed  
Date: 26.11.04  
Declaration done and Technical Documentation kept at:  
HAYTER LIMITED,  
Spellbrook, Bishop’s Stortford,  
S.A. Maryniak  
(Technical Director)  
Herts CM23 4BU ENGLAND  
VIBRATION INFORMATION  
The Lawnmower Vibration level at the operator contact position, measured in accordance with Euopean  
Standard EN836-Handlebars. 398C = 6.8 ms-2.. CODE 399C = 7.3 ms-2.  
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1.31  
QTY.  
398C 399C  
DESCRIPTION  
ITEM NO.  
1
PART NO.  
ITEM NOTE  
Mainframe - 48  
Mainframe - 53  
Height Adjust Quadrant  
Cover - Black  
397039V  
399020V  
397028  
397037  
399019  
397047  
219189  
1662  
1
0
1
1
0
1
1
1
2
2
2
10  
16  
2
0
1
1
2
1
2
2
3
1
1
1
1
0
2
2
1
2
2
1
0
1
0
1
0
1
1
1
1
1
1
0
1
1
0
1
1
1
1
2
2
2
11  
18  
0
2
1
1
2
1
2
2
3
2
1
1
0
1
2
2
1
2
2
0
1
0
1
0
1
1
1
1
1
1
1
2
3
Cover - Black  
4
5
6
7
8
9
10  
11  
12  
Engine-B+S Quantum XTS 50  
Decal - Caution  
Key Woodruff  
Nut-UNC 1/4” Plain  
Knob  
Washer  
09197  
397046  
09475  
09765  
Screw - Plastite  
Screw - Taptite  
09596  
Wheel Assembly  
Wheel Assembly  
Handlebar - Lower RH  
Handlebar - Lower LH  
Knob - M8 Handlebar  
Guide Rope  
Bolt - Handlebar  
Plug - Tube  
Cable Tie  
Nut  
Washer - Plain  
Guide Rope  
Throttle Control & OPC Assemble  
Throttle Control & OPC Assemble  
Screw - Detite Posi Pan  
Pin Pivot  
397021  
399009  
397004W  
307003W  
480088  
305127  
226024  
300160  
3966  
09544  
09472  
305093  
397010  
480093  
09600  
13  
14  
15  
16  
17  
18  
19  
20  
21  
22  
23  
24  
25  
26  
27  
28  
29  
340182  
340179  
09688  
Lever Engine  
Washer - Nylon  
Screw - PT Pan Flange  
Upper Handlebar  
Upper Handlebar  
Frame - Grassbag W/A  
Frame - Grassbag W/A  
Fabric Grassbag  
Fabric Grassbag  
Flap - Black  
09687  
340183W  
399026W  
397005W  
399005W  
397006  
399006  
397024  
397025  
397026  
397036  
397035  
397034  
30  
31  
32  
33  
34  
35  
36  
37  
Spring  
Flap Attachment - Black  
Attachment - RH  
Attachment - LH  
Battery Holder  
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1.32  
QTY.  
398C 399C  
DESCRIPTION  
ITEM NO.  
PART NO.  
ITEM NOTE  
38  
39  
40  
41  
42  
43  
44  
45  
Grip Fix  
09773  
397027  
09766  
397018  
397033  
397017  
09546  
397023  
398003  
09368  
397031  
397016  
397041  
09349  
0
1
2
2
1
2
2
0
2
2
1
2
2
3
1
1
0
1
0
1
1
1
1
0
1
2
2
1
2
2
4
2
10  
2
2
2
0
0
1
4
2
2
2
2
0
1
2
2
1
2
2
0
2
2
1
2
2
3
1
0
1
0
1
1
1
1
0
1
1
2
2
1
2
2
2
2
12  
2
2
0
2
0
1
4
2
2
2
2
Rear Attachment  
Bolt - Coach  
Attachment Plate  
Spring  
Handlebar Attachment  
Screw -Taptite  
Wheel Cover  
Cover Plate  
46  
47  
48  
49  
50  
51  
52  
Screw - M8 x 20  
Height Adjustment Lever  
Bushing  
Seal Shaft  
Screw - Taptite  
Friction Disc W/A  
Cutterbar 19”  
Cutterbar 21”  
Piece Cutterbar Distance  
Piece Cutterbar Distance  
Washer - Spring  
Screw  
397042W  
480149  
330032  
216008  
4014  
53  
54  
55  
56  
57  
09273  
09116  
Front Axle  
397029  
397038  
399021  
397030  
09772  
397013  
397032  
397012  
397015  
397045  
397014  
09263  
397019  
397020  
397022  
399010  
397040  
398001  
02575  
398004  
398002  
398005  
398007  
Height Adjustment Rod  
Height Adjustment Rod  
Rear Axle  
Grip Fix  
Retainer  
Lever Knob  
Spring  
Wheel Cover  
Bearing Kit  
Wheel Assembly - (Incl. item 64)  
Washer  
Spring  
Hub Cap - Black  
Hub Cap - Black  
Hub Cap - Black  
Shaft  
Transmission  
Washer  
Drive Key  
Pin  
Lock Washer  
Gear Wheel  
58  
59  
60  
61  
62  
63  
64  
65  
66  
67  
68  
69  
70  
71  
72  
73  
74  
75  
76  
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1.33  
QTY.  
398C 399C  
DESCRIPTION  
ITEM NO.  
PART NO.  
ITEM NOTE  
77  
78  
79  
80  
Support Washer  
Lever Clutch  
Clip E  
Tension Spring  
Bracket  
V Belt  
V Belt  
Belt Pulley  
Variator Assy  
Pin Roll  
Pin Roll  
398006  
306094  
09767  
398008  
399022  
398011  
399024  
398010  
399018  
09770  
2
1
2
1
0
1
0
1
0
1
0
1
1
0
1
0
1
1
0
0
0
0
0
0
0
0
0
0
0
1
1
1
2
1
2
0
1
0
1
0
1
0
1
1
0
1
0
1
1
1
2
1
2
1
1
1
1
1
1
1
1
1
1
1
81  
82  
83  
09771  
09769  
84  
85  
Grubscrew  
Bush  
398012  
399025W  
398009  
399012  
306108  
397009  
399027  
399016  
09768  
399017  
399013  
09764  
399011  
399015  
399023  
399014  
09547  
Engine Spacer  
Engine Belt Pulley  
Engine Belt Pulley  
Bracket Cable Clutch  
Cable Clutch  
Ball Bearing  
Knob  
Screw Plastite  
Variator Control  
Attachment  
Screw Taptite  
Spacer  
86  
87  
88  
89  
90  
91  
92  
93  
94  
95  
96  
97  
98  
99  
100  
101  
102  
Tension Roller  
Tension Arm  
Belt Pulley  
Bolt  
Decal - Hayter  
Decal - Grass Blade  
Decal - Height of Cut  
398015  
410064  
320006  
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1.34  
27  
29  
28  
27  
26  
25  
25  
78  
22  
24  
23  
21  
20  
19  
15  
88  
87  
16  
24  
18  
17  
101  
18  
30  
4
10  
31  
13  
15  
17  
10  
14  
19  
3
32  
85  
5
6
11  
86  
46  
84  
11  
8
9
102  
66  
7
81  
35  
11  
33  
10  
10  
11  
66  
43  
11  
2
34  
10  
36  
10  
40  
42  
41  
37  
1
66  
11  
66  
39  
8
7
100  
11  
43  
9
46  
10  
49  
69  
66  
48  
50  
88  
11  
51  
67  
50  
81  
82  
83  
64  
12  
68  
11  
61  
71  
66  
79  
64  
74  
72  
73  
47  
77  
76  
45  
75  
64  
72  
74  
73  
80  
63  
62  
64  
44  
52  
59  
45  
65  
53  
67  
57  
63  
54  
55  
59  
58  
12  
72  
62  
56  
60  
11  
64  
65  
79  
75  
64 66  
60  
11  
76  
11  
77  
64  
72  
66  
68  
11  
64  
4P398C02B  
69  
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1.35  
27  
29  
28  
27  
26  
25  
25  
78  
22  
24  
23  
21  
20  
19  
15  
88  
87  
16  
24  
18  
17  
101  
18  
30  
4
10  
31  
13  
15  
17  
10  
14  
19  
3
32  
85  
5
6
11  
86  
46  
84  
11  
8
9
102  
66  
7
81  
35  
11  
33  
10  
10  
11  
66  
43  
11  
2
34  
10  
36  
10  
40  
42  
41  
37  
1
66  
11  
66  
39  
8
7
100  
11  
43  
9
46  
10  
69  
49  
81  
66  
48  
50  
88  
11  
51  
67  
50  
82  
83  
64  
12  
68  
11  
61  
71  
66  
79  
64  
74  
72  
73  
47  
77  
76  
45  
75  
64  
72  
74  
73  
80  
63  
62  
64  
44  
52  
59  
45  
65  
53  
67  
57  
63  
54  
55  
59  
58  
12  
72  
62  
56  
60  
11  
64  
65  
79  
75  
64 66  
60  
11  
76  
11  
77  
64  
72  
66  
68  
11  
64  
4P398C02B  
69  
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1.36  
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Notes:-  
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1.38  
Notes:-  
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1.39  
Serial No:  
Motor Type:-127F802-1382-01 (Code 398C) Engine Type Briggs & Stratton Quantum XTS 50  
Motor Type:-127F802-1382-01 (Code 399C) Engine Type Briggs & Stratton Quantum XTS 50  
Date of Sale:-  
Your Local Dealer:-  
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1.40  

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