INSTALLATION INSTRUCTIONS
KK-K9-C15-K K-9 KIT
1998-2003 S10 BLAZER
TOOLS REQUIRED:
Power Drill
Drill Bits – 1/8” Through 3/8”
Standard And Metric Socket Sets
6” Extension
7/16” Wrench
Phillips Screwdriver
Wire Cutters and Crimping Tool
Ratcheting Wrench
COMPONENTS:
1
1
1
1
1
1
1
1
K9 Main Housing
Dome Light Kit
Rubber Mat
Front Mounting Adjustable Legs
Set Of Tunnel Assemblies
Set Of Hinged Window Guards
Set Of Aluminum Door Panels
Rubber Edge Molding
HARDWARE:
QTY: DESCRIPTION:
PART #:
10
70
96
30
15
26
24
6
2
2
2
2
4
4
4
4
4
1
#10 X ½” Stainless Phillips Flat Head Screw
1/4-20 X ½” Stainless Carriage Bolt
1/4-20 Serrated Nut
#10 X 1/2 Stainless Phillips Screw
#10 X 3/4 Stainless Phillips Screw
1/4-20 X ¾” Stainless Carriage Bolt
#12 X ¾” Stainless Phillips Screw
¼” X 1 ¼” Hex Head Lag bolt
3/8” X 1 ½” Hex Head Bolt
3/8” Flat Washer
3/8” Lock Washer
3/8” Hex Nut
3/8” X ½” Flat Washer
Rubber Feet
8-32 Keps Nut
8-32 X 1” Pem Stud
8-32 X 1” Phillips Machine Screws
Tube of Silver Silicone
GSM34150
GSM32022
GSM30023
GSM34169
GSM34170
GSM32024
GSM34177
GSM33061
GSM33030
GSM31007
GSM31028
GSM30008
GSM31021
PRM97609
GSM30027
GSM32252
GSM33112
PRM97343
SUB ASSEMBLIES:
• Attach dome light with wire to housing ceiling.
• Install rubber edge molding on edges of tunnels
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INSTALL DOOR PANELS AND WINDOW GAURDS:
• Install aluminum door panels with hardware provided
• Install hinge and window guard on top of door panel with hardware provided
• Lift window guard to installed position and mark mounting holes
• Install top mounting bracket with #10 x ½ “ screws, making sure that holes in window guards
align with holes in mounting bracket.
Note: It will be necessary to bend the window guards to fit the contour of the vehicle door.
• Install window guard into mounting bracket with 10/32 x ½” machine screws & flat washers.
• Remove protective plastic from door panel and window guard.
INSTALL MOUNTING LEGS:
• Attach mounting legs to hold down plates.
• Attach hold down plates to floor of vehicle
utilizing front seat mounting studs
K9 MAIN HOUSING:
Note: Install side walls to floor using #12 X 3/4” stainless
screws until roof is in place. Keep all bolts loose until entire
unit is mounted
• Install floor of K9 kit into vehicle
• Floor should be placed on top of mounting legs
Driver side mounting leg and plate
and centered.
• Install left side wall of K9 unit and attach with
¼-20 x ½” carriage bolts & #12 x ¾” stainless
screws.
• Install right side wall of K9 unit and attach with ¼-20 x ½” carriage bolts.
KK-K9-C15-K-INST-5-03
3
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INSTALL CEILING AND WALLS:
• Install ceiling with ¼-20 x ½” carriage bolts and serrated nuts.
• Install front wall with ¼-20 x ½” carriage bolts
• Install rear wall of K9 unit with ¼-20 x ½” carriage bolts.
INSTALL TUNNELS & DOORS:
• Loosely attach side tunnels to main housing 1/4-20 x ½” carriage bolts or 1/4-20 x ¾”carriage
bolts depending on location.
• Attach step to tunnel.
Driver Side Tunnel
MAIN HOUSING FINAL STEPS:
• Mount rear housing use ¼-20 x 1-½” lag bolts.
• Tighten all loose bolts in the assembly.
Note: Look under the vehicle & insure there are no obstructions.
KK-K9-C15-K-INST-5-03
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OPTIONAL FAN: If optional fan has been purchased, install at this time.
• Mount dome light switch as desired. A switch box is provided so switch can be mounted to K9
housing in various locations. (side of tunnel housing at top works very well). Wire to 12 volt
power source.
• Sheet metal seams and gaps need to be carefully silicone at floor area. (proper sealing of
compartment will eliminate water from getting under K9 unit)
• Allow silicone to dry overnight before placing in rubber floor mat.
KK-K9-C15-K-INST-5-03
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