Harrington Hoists Motorcycle MR2 Series User Manual

EFFECTIVE: February 6, 2014  
  
MOTORIZED  
TROLLEY  
MR2 SERIES  
1 Ton through 20 Ton Capacity  
Code, Lot and Serial Number  
  
This equipment should not be installed, operated or maintained  
by any person who has not read and understood all the  
contents of this manual. Failure to read and comply with the  
contents of this manual can result in serious bodily injury or  
death, and/or property damage.  
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9.1 Electric Parts – 1/8 to 5 Ton (Single Speed)  
Figure 9-1-1 Electric Parts (Single Speed)  
52  
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9.1 Electric Parts– 1/8 to 5 Ton (Single Speed)  
Parts  
Per  
Figure No.  
Part Name  
1 Ton  
2 Ton  
3 Ton  
5 Ton  
Trolley  
1
Connection Box Assembly  
Holder A  
Holder B  
1
1
2
2
2
1
8
1
1
1
4
4
4
1
1
3
2
2
2
1
1
1
4
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
2
1
1
1
1
7013001  
7013002  
2
3
ECP5924AA  
ECP5924AB  
ECP5924AC  
ECP5924AD  
E6F630010S  
MS554010  
MR1DS9401  
MR1DS9411  
MR1DS9421  
MS554010  
MS517010  
MS551010  
4
Packing  
5
6
7
9
Holder Nut  
Cord Cover  
Machine Screw With Spring Washer  
Connection Box  
Connection Box Cover  
Connection Box Packing  
Machine Screw With Spring Washer  
Spacer  
Machine Screw With Spring Washer  
Complete Plate Assembly  
Plate  
Machine Screw With Spring Washer  
Machine Screw With Spring Washer  
Machine Screw With Spring Washer  
Machine Screw With Spring Washer  
Terminal 16P  
Electromagnetic Contactor  
E-Stop Contactor  
Machine Screw With Spring Washer  
Power Supply Cable Assembly  
Holder A  
Holder B  
Packing  
Holder Nut  
10  
11  
12  
13  
14  
15  
16  
17  
18  
19  
20  
21  
23  
24  
25  
26  
27  
28  
29  
30  
31  
32  
33  
34  
35  
36  
37  
38  
39  
40  
41  
42  
43  
44  
45  
46  
47  
48  
MR2RHM10M1A5  
MR2DS5445  
MS555010  
MS556010  
MS556010  
MS556010  
ECP1416AA  
MGC22306B  
MGC12306B  
MS554010  
MR2DS1759  
MR2ES1759  
ECP5924AA  
ECP5924AB  
ECP5924AC  
ECP5924AD  
Cable Packing  
S.O. Cord 4C  
Plug 4P  
Control Cable Assembly  
Holder A  
Holder B  
Packing  
Holder Nut  
Cable Packing  
ECP6912AA  
16/4  
ECP2304AD  
MR2DS1768  
ECP6916AA  
14/4  
ECP2304AF  
MR2ES1768  
ECP5924AA  
ECP5924AB  
ECP5924AC  
ECP5924AD  
ECP6916AA  
16/6P  
ECP2108AC  
MR2DS2811  
ECP5924AH  
MS527010  
S.O. Cord 6C  
Plug 8P  
Socket 8P Assembly  
Plate P  
Cord Cover Packing  
Warning Seal E (Electric Shock)  
Wiring Diagram  
ER2CS9936  
EWG3110H01  
MR2SHM10S9A8  
Name Plate B  
Name Plate C  
MR2SHM10S9A7  
MR2SHM20S9A7  
MR2SHM30S9A7  
MR2SHM50S9A7  
Name Plates for 1/8, 1/4, 1/2, 1 1/2 & 2 1/2 Ton Capacities  
Parts  
Figure  
No.  
Per  
Trolley  
1
Part Name  
1/8 Ton  
1/4 Ton  
1/2 Ton  
1 1/2 Ton  
2 1/2 Ton  
48  
Name Plate C  
MR2SHM01S9A7  
MR2SHM03S9A7  
MR2SHM05S9A7  
MR2SHM15S9A7  
MR2SHM25S9A7  
53  
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9.1 Electric Parts – 1/8 to 5 Ton (Dual Speed)  
Figure 9-1-2 Electric Parts (Dual Speed)  
54  
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9.1 Electric Parts– 1/8 to 5 Ton (Dual Speed)  
Parts  
Per  
Figure No.  
Part Name  
1 Ton  
2 Ton  
3 Ton  
5 Ton  
Trolley  
2V  
4V  
7013101  
7013104  
7013102  
7013105  
7013103  
7013106  
1
Connection Box Assembly  
1
2
3
4
5
6
Holder A  
Holder B  
Packing  
Holder Nut  
Cord Cover  
Machine Screw With Spring Washer  
Connection Box  
Connection Box Cover  
Connection Box Packing  
Machine Screw With Spring Washer  
Spacer  
1
2
2
2
1
8
1
1
1
4
4
4
ECP5924AA  
ECP5924AB  
ECP5924AC  
ECP5924AD  
E6F630010S  
MS554010  
MR1DS9401  
MR1DS9411  
MR1DS9421  
MS554010  
MS517010  
MS551010  
7
9
10  
11  
12  
13  
14  
Machine Screw With Spring Washer  
2V  
4V  
MR2IHE10R1A5  
MR2IHN10R1A5  
MR2IHE20RIA5  
MR2IHN20R1A5  
MR2DI9441  
MR2DI9443  
MS555010  
MR2IHE50R1A5  
MR2IHN50R1A5  
15  
Complete Plate Assembly  
1
16  
17  
18  
19  
20  
Plate  
Plate B  
1
1
3
2
4
Machine Screw With Spring Washer  
Machine Screw With Washers  
Machine Screw With Spring Washer  
J1AW24000808  
MS555010  
2V  
4V  
2V  
4V  
INV604E31  
INV60FE31  
INV60FN31  
INV90FE34  
INV90FY34  
21  
22  
VFD Assembly  
1
INV604N31  
INV904E34  
INV904Y34  
Braking Resistor  
1
23  
24  
25  
26  
27  
29  
30  
31  
32  
33  
34  
35  
36  
37  
38  
39  
40  
41  
42  
43  
44  
45  
46  
Board Support  
1
2
2
2
1
1
4
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
ECP99BKAB  
Machine Screw With Spring Washer  
Machine Screw With Washers  
Machine Screw With Spring Washer  
Interface Board  
Terminal 3P  
Machine Screw With Spring Washer  
Power Supply Cable Assembly  
Holder A  
Holder B  
Packing  
Holder Nut  
Cable Packing  
S.O. Cord 4C  
4P Plug  
Control Cable Assembly  
Holder A  
Holder B  
Packing  
Holder Nut  
Cable Packing  
S.O. Cord 6C  
MS555010  
J1AW24000808  
MS5556010  
ECP91KB12  
ECP1403AA  
MS554010  
MR2DS1759  
MR2ES1759  
ECP5924AA  
ECP5924AB  
ECP5924AC  
ECP5924AD  
ECP6912AA  
16/4  
ECP2304AD  
MR2DI1768  
ECP6916AA  
14/4  
ECP2304AF  
MR2EI1768  
ECP5924AA  
ECP5924AB  
ECP5924AC  
ECP5924AD  
ECP6916AA  
16/6P  
ECP2108AC  
MR2DI1811  
MR2DI2811  
ECP5924AH  
MS527010  
8P Plug  
2V  
4V  
47  
Socket 8P Assembly  
1
48  
49  
50  
51  
52  
Plate P  
1
2
1
1
1
1
Cord Cover Packing  
Warning Seal E (Electric Shock)  
Wiring Diagram  
Name Plate B  
ER2CS9936  
EWG3DD0H01  
MR2SHM10S9A8  
53  
Name Plate C  
MR2SHM10S9A7  
MR2SHM20S9A7  
MR2SHM30S9A7  
MR2SHM50S9A7  
Name Plates for 1/8, 1/4, 1/2, 1 1/2 & 2 1/2 Ton Capacities  
Parts  
Per  
Trolley  
Figure  
No.  
Part Name  
1/8 Ton  
1/4 Ton  
1/2 Ton  
1 1/2 Ton  
2 1/2 Ton  
53  
Name Plate C  
1
MR2SHM01S9A7  
MR2SHM03S9A7  
MR2SHM05S9A7  
MR2SHM15S9A7  
MR2SHM25S9A7  
55  
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9.1 Electric Parts – 1/8 to 5 Ton (Direct Connection)  
Figure 9-1-3 Electric Parts (Direct Connection)  
56  
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9.1 Electric Parts– 1/8 to 5 Ton (Direct Connection)  
Parts  
Per  
Trolley  
Figure  
No.  
Part Name  
1 Ton  
2 Ton  
3 Ton  
5 Ton  
2
3
Holder A  
Holder B  
Packing  
Holder Nut  
Plate D  
Cord Cover Packing  
Machine Screw With Spring Washer  
Power Supply Cable Assembly  
Holder A  
Holder B  
Packing  
Holder Nut  
Cable Packing  
1
3
3
3
1
2
4
1
2
1
1
1
2
1
ECP5924AA  
ECP5924AB  
ECP5924AC  
ECP5924AD  
ECP5924AF  
MS527010  
MS554010  
4
5
8
9
10  
26  
27  
28  
29  
30  
31  
32  
MR2DS2759  
MR2ES2759  
ECP5924AA  
ECP5924AB  
ECP5924AC  
ECP5924AD  
ECP6912AA  
S.O. Cord 4C  
16/4  
14/4  
S
D
MR2DS2768  
MR2DI2768  
MR2ES2768  
MR2EI2768  
33  
Control Cable Assembly  
1
34  
35  
36  
37  
38  
39  
Holder A  
Holder B  
Packing  
Holder Nut  
Cable Packing  
S.O. Cord 6C  
2
1
1
1
2
1
ECP5924AA  
ECP5924AB  
ECP5924AC  
ECP5924AD  
ECP6916AA  
16/6  
57  
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9.2 Pendant Parts – 1/8 to 5 Ton  
Figure 9-2-1 Pendant Parts  
58  
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9.2 Pendant Parts – 1/8 to 5 Ton  
Figure  
No.  
Parts Per  
Trolley  
Part Name  
1 Ton  
2 Ton  
3 Ton  
5 Ton  
W
X
ZB1102AI1000  
Push Button Cord  
6C/7C/8C Complete  
Assembly  
ZB1202AI1000  
ZB2102AI1000  
ZB2202AI1000  
ECP5924AA  
ECP6916AA  
16/6P  
16/8P  
WTAG7  
E3S787003  
1
1
Y
Z
DC  
DC  
W
2
3
Holder A  
1
1
Cable Packing  
Push Button Cord 6C  
Push Button Cord 8C  
Warning Tag PB  
Tag Holder  
4
1
X, Y, Z  
1
5
6
1
Machine Screw With  
Spring Washer  
Nut  
7
8
9
1
J1AP24002608  
1
9093414  
W, PC  
X, Y, Z, PC  
ECP2108AB  
ECP2108AD  
SWD2110AD  
SWD2120AB  
SWD2210AB  
SWD2220AD  
MR1DS1481  
MR1DS9481  
E6L614010S  
Plug 8P  
1
1
W
X
Y
Z
1
5 Push Button Switch  
Assembly  
10  
11  
12  
13  
Bar Holder Assembly  
Bar Holder  
Cord Strain Relief Stopper  
1
1
Machine Screw With  
Spring Washer  
14  
2
E6F151003  
15  
16  
Socket Bolt  
Spring Washer  
2
2
9091295  
9012712  
59  
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9.3 Power Supply Parts – 1/8 to 5 Ton  
Figure 9-3-1 Power Supply Parts  
60  
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9.3 Power Supply Parts – 1/8 to 5 Ton  
Parts  
Per  
Figure No.  
Part Name  
1 Ton  
2 Ton  
3 Ton  
5 Ton  
Trolley  
1
Power Supply Cable 4C Assembly  
Cable Packing  
1
1
ZBZC12AH1100  
ECP6914AA  
ZBZC12BH1100  
ECP6916AA  
2
3
5
6
Cable Support 14 Assembly  
Power Supply Cable 4C  
Cable Hanger 14 Assembly  
Cable Support Bar Assembly  
Cable Support Bar  
Cable Support Arm  
Bolt  
Spring Lock Washer  
Nut  
Wire Guide Assembly  
Wire Guide  
Wire Stopper  
Machine Screw With Spring Washer  
Bolt  
Spring Lock Washer  
Nut  
Support Bar Holder (Plate)  
Bolt  
1
1
A/R  
1
1
1
1
1
1
1
1
1
2
1
1
1
1
M3ES0101724  
14/4  
ES1527003  
12/4  
MS1733020  
MR1DS1491  
MR1DS9491  
MR1DS9492  
9093328  
7
8
9
10  
11  
12  
13  
14  
15  
16  
17  
18  
19  
20  
21  
22  
9012711  
9093424  
MR1DS1493  
MR1DS9493  
MR1DS9496  
M6F554010  
9093328  
9012711  
9093424  
MR1DS9501  
9093329  
9012711  
2
2
1
Spring Lock Washer  
Cable Hanger Pusher (Beam 75mm)  
MR1DS9511  
Cable Hanger Pusher (Beam 100-  
150mm)  
Cable Hanger Pusher (Beam 125-  
175mm)  
1
1
MR1DS9512  
23  
MR1GS9511  
24  
25  
26  
27  
28  
29  
30  
Socket Bolt With Spring Washer  
Trolley Cable 6C Assembly  
Holder A  
Holder B  
Packing  
2
1
2
2
2
2
1
J1BG11002828  
MR2DS1793  
ECP5924AA  
ECP5924AB  
ECP5924AC  
ECP6912AA  
16/6  
Cable Packing  
Trolley Cable 6C  
*A/R = As Required, one for every 5 ft of power Supply Cable.  
61  
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9.4 Side Plates and Suspension Parts – 1/8 to 5 Ton  
Figure 9-4-1 Side Plates and Suspension Parts  
62  
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9.4 Side Plates and Suspension Parts– 1/8 to 5 Ton  
Figure  
No.  
Parts Per  
Trolley  
Part Name  
1 Ton  
2 Ton  
3 Ton  
5 Ton  
2
3
4
5
6
8
9
Side Plate G Assembly  
Track Wheel G Assembly  
Washer  
Snap Ring  
Side Roller Assembly  
Bolt  
Spring Lock Washer  
Nut  
Side Plate S Assembly  
Track Wheel S Assembly  
Washer  
1
2
2
2
4
4
4
4
1
2
2
2
1
1
3
1
1
1
2
8
1
1
1
2
8
8
MR1DS5201  
MS1101010  
MS104010  
9047115  
MR1DS1211  
9093329  
MR1ES5201  
MS1101020  
MS104020  
9047120  
MR1FS5201  
MS1101030  
MS104030  
9047125  
MR1GS5201  
MS1101050  
MS104050  
9047135  
MR1GS1211  
90933116  
9012715  
MR1ES1211  
9093351  
9012712  
9093427  
9012711  
9093424  
10  
12  
13  
14  
15  
16  
17  
18  
19  
20  
21  
22  
24  
25  
26  
27  
28  
30  
31  
9093439  
MR1DS5202  
MS1102010  
MS104010  
9047115  
MR1DS1111  
MSF115010  
MSF116010  
MS161010  
T3P154020  
90094145  
MR1DS9110  
MSF117010  
T6G156020  
MR1ES5202  
MR1FS5202  
MS1102030  
MS104030  
9047125  
MR1FS1111  
MR1FS9101  
MSF116030  
T3P153050  
MS162030  
90094165  
MR1FS9110  
MSF117030  
MS164030  
MR1GS5202  
MS1102050  
MS104050  
9047135  
MR1GS1111  
MR1GS9101  
MSF116050  
MS161050  
MS1102020  
MS104020  
9047120  
MR1ES1111  
MSF115020  
T7G116030  
MS161020  
Snap Ring  
Suspension Shaft Assembly  
Suspension Shaft  
Thick Spacer  
Bolt  
Slotted Nut  
Split Pin  
Thick Spacer L  
Thin Spacer  
Shaft Stopper  
Split Pin  
Fixing Shaft  
Split Pin  
MR1ES9110  
MSF117020  
MS164020  
MR1GS9110  
MSF117050  
MS164050  
9009432  
MR1DS9131  
9009433  
MR1FS9131  
MR1ES9131  
MR1GS9131  
9009446  
9009448  
Spring Washer  
Nut  
9012711  
9093424  
9012712  
9093427  
9012715  
9093433  
32  
4
MR1DS9631  
MR1FS9631  
Bumper  
33  
34  
35  
Bumper Bracket  
Spring Washer  
Nut  
4
4
4
MR1DS9634  
MR1ES9634  
9012711  
9093424  
MR1GS9634  
36  
37  
8
4
9093330  
9093352  
90933118  
MS006050  
Bolt  
MS006010  
MS006020  
Square Spacer  
Extended Suspension Shaft Assemblies  
Figure  
No.  
Parts Per  
Trolley  
Part Name  
1 Ton  
2 Ton  
3 Ton  
5 Ton  
16  
17  
18  
19  
20  
21  
22  
23  
24  
27  
28  
Suspension Shaft Assembly  
Suspension Shaft  
Thick Spacer  
Bolt  
Slotted Nut  
Split Pin  
Thick Spacer L  
Fixing Spacer  
Thin Spacer  
Fixing Shaft  
Split Pin  
1
1
MR1DS1112  
MSF181010  
MSF116010  
MS161010  
T3P154020  
90094145  
MR1DS9110  
MSF182010  
MSF117010  
MR1DS9141  
MR1ES1112  
MSF181020  
T7G116030  
MS161020  
MR1FS1112  
MR1FS9121  
MSF116030  
MS161030  
MS162030  
90094165  
MR1FS9110  
MSF182030  
MSF117030  
MR1FS9141  
MR1GS1112  
MR1GS9121  
MSF116050  
MS161050  
9 (13)  
1
1
1
2
2
8
1
2
MR1ES9110  
MSF182020  
MSF117020  
MR1ES9141  
MR1GS9110  
MSF117050  
MR1GS9141  
9009446  
9009448  
*Quantity in parentheses is for 5 Ton Trolley.  
63  
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9.5 Motor Parts – 1/8 to 5 Ton  
Figure 9-5-1 Motor Parts  
64  
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9.5 Motor Parts – 1/8 to 5 Ton  
Parts  
Per  
Trolley  
Figure  
No.  
Part Name  
1 Ton  
2 Ton  
3 Ton  
5 Ton  
2
3
4
5
6
7
Gear Box Packing  
Set Pin  
Bolt  
Spring Lock Washer  
Washer  
Motor Assembly  
Ball Bearing  
Brake Drum Assembly  
Brake Spring  
Bumper  
Guard  
Motor Shaft With Rotor  
Oil Seal  
Motor Cover Assembly  
Socket Bolt  
Motor Frame With Stator  
Terminal Cover  
Terminal Cover Packing  
Coil Cover  
Machine Screw With Spring Washer  
Machine Screw With Spring Washer  
Machine Screw With Spring Washer  
Terminal 6P  
1
2
4
4
4
1
1
1
1
1
1
1
1
1
4
1
1
1
1
4
2
1
1
1
MR1DS9248  
MR1DS9249  
9093328  
9012711  
9012513  
7018401  
7018402  
8
9
9001004  
MR1DS5261  
MS304010  
MR1DS9265  
MR1DS9281  
10  
11  
12  
13  
14  
15  
16  
17  
18  
19  
20  
21  
22  
23  
24  
25  
MR1DS5291  
MR1GS5291  
MR1DS9293  
MR1DS1301  
90912134  
B1SHM10S5A2  
MR1DS9324  
MR1DS9325  
B1SHM50S5A2  
MR1GS9324  
MR1GS9325  
MR1DS9326  
MS554010  
MS556010  
MS555010  
ECP1306AB  
MR1DS9855  
Terminal Plate Holder  
26  
27  
28  
Flat Head Tapping Screw  
Motor Data Plate  
Ball Bearing  
2
1
1
9096529  
IMNBH04VT  
E2D238125  
IMNBH0FVT  
Parts  
Per  
Trolley  
Figure  
No.  
Part  
Name  
1 Ton  
S/SD  
1 Ton  
L/LD  
2 Ton  
S/SD  
2 Ton  
L/LD  
3 Ton  
S/SD  
3 Ton  
L/LD  
5 Ton  
S/SD  
5 Ton  
L/LD  
Gear  
29  
1
MR1DS1241  
MR1DS9241  
MR1DL1241  
MR1DL9241  
MR1ES1241  
MR1DS9241  
MR1EL1241  
MR1DL9241  
MR1ES1241  
MR1DS9241  
MR1EL1241  
MR1DL9241  
MR1GS1241  
MR1DS9241  
MR1GL1241  
MR1DL9241  
Assembly  
Gear #2  
Gear #3  
O Ring  
30  
31  
32  
33  
1
1
1
1
MR1DS9242  
MR1ES9242  
9013316  
MR1DS9244  
MR1GS9242  
Spacer  
Ball  
Bearing  
34  
1
9001211  
Snap  
Ring  
O Ring  
Snap  
Ring  
35  
36  
37  
2
1
1
9047120  
MR1DS9254  
9047120  
65  
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9.6 Motor Parts – 8 to 20 Ton  
Figure 9-6-1 Motor Parts  
66  
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9.6 Motor Parts – 8 to 20 Ton  
Parts  
Per  
Trolley  
Figure  
Part Name  
No.  
8 Ton  
10 Ton  
15 Ton  
20 Ton  
2
3
4
5
6
7
Gear Frame Packing  
Set Pin  
Bolt  
Spring Lock Washer  
Washer  
Motor Assembly  
Ball Bearing  
Brake Drum Assembly  
Brake Spring  
Bumper  
Guard  
Motor Shaft With Rotor  
Oil Seal  
Motor Cover Assembly  
Socket Bolt  
Motor Frame With Stator  
Terminal Cover  
Terminal Cover Packing  
Coil Cover  
Machine Screw With Spring Washer  
Machine Screw With Spring Washer  
Machine Screw With Spring Washer  
Terminal 6P  
Terminal Plate Holder  
Flat Head tapping Screw  
Motor Data Plate  
Ball Bearing  
1 (2)  
2 (4)  
4 (8)  
4 (8)  
4 (8)  
1 (2)  
1 (2)  
1 (2)  
1 (2)  
1 (2)  
1 (2)  
1 (2)  
1 (2)  
1 (2)  
4 (8)  
1 (2)  
1 (2)  
1 (2)  
1 (2)  
4 (8)  
2 (4)  
1 (2)  
1 (2)  
1 (2)  
2 (4)  
1 (2)  
1 (2)  
1 (2)  
1 (2)  
1 (2)  
1 (2)  
2 (4)  
1 (2)  
1 (2)  
4 (8)  
4 (8)  
MR1IS9248  
MR1DS9249  
9093328  
9012711  
9012513  
7018402  
9001004  
8
9
MR1DS5261  
MS304010  
MR1DS9265  
MR1DS9281  
MR1DS5291  
MR1DS9293  
MR1DS1301  
9091272  
B1SHM50S5A2  
MR1DS9324  
MR1DS9325  
MR1DS9326  
MS554010  
MS556010  
MS555010  
ECP1306AB  
MR1DS9855  
9096529  
10  
11  
12  
13  
14  
15  
16  
17  
18  
19  
20  
21  
22  
23  
24  
25  
26  
27  
28  
IMNBH0FVT  
E2D238125  
9047125  
MR1IS9241  
MR1IS9244  
9047252  
29  
30  
31  
32  
33  
34  
35  
36  
37  
Snap Ring  
Gear #2  
Spacer  
Snap Ring  
Ball Bearings  
Gear #3  
Bearing Holder  
Socket Bolt  
Spring Lock Washer  
9000605  
MR1IS9242  
MR1IS9257  
9091252  
9012709  
*Quantity in parentheses is for 15 Ton AND 20 Ton Trolley.  
67  
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9.7 Side Plates and Suspension Parts – 8 to 20 Ton  
Figure 9-7-1 Side Plates and Suspension Parts  
68  
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9.7 Side Plates and Suspension Parts – 8 to 20 Ton  
Figure  
No.  
2
3
7
Part Name  
Side Plate G Assembly  
Track Wheel G Assembly  
Washer  
Snap Ring  
Side Roller Complete Assembly  
Bolt  
Spring Lock Washer  
Nut  
Side Plate S Assembly  
Track Wheel S Assembly  
Washer  
Parts Per Trolley  
8 Ton  
10 Ton  
15 Ton  
20 Ton  
1 (2)  
2 (4)  
2 (4)  
2 (4)  
4 (8)  
4 (8)  
4 (8)  
4 (8)  
1 (2)  
2 (4)  
2 (4)  
2 (4)  
1 (2)  
1 (2)  
6 (12)  
1 (2)  
1 (2)  
1 (2)  
1 (2)  
1 (2)  
8 (16)  
2
MR1IS5201  
MS1101075  
MS104075  
9047145  
MR1GS1211  
90933116  
9012715  
8
9
11  
12  
13  
15  
16  
20  
21  
22  
23  
24  
25  
26  
27  
28  
29  
30  
32  
33  
34  
35  
36  
37  
38  
39  
40  
9093439  
MR1IS5202  
MS1102075  
MS104075  
9047145  
Snap Ring  
Suspension Shaft Complete Assembly  
Suspension Shaft  
Thick Spacer  
Bolt  
Slotted Nut  
Split Pin  
Shaft Stopper  
Split Pin  
Thin Spacer  
Split Pin  
M6SS100S1115  
MS115075  
MS117075  
MS161100  
ES088020L  
9009436  
MS164075  
9009435  
MS116075  
9009448  
E6S010075  
Fixing Shaft  
1
1
1
4
4
4
1
2
Connection Plate  
Connection Plate S  
Bolt  
MS105150  
MR1JS9225  
MS106150  
9093433  
Nut  
Spring Lock Washer  
Cord Chain Stopper  
Machine Screw With Spring Washer  
9012713  
E6L614010S  
J1AP26000808  
Extended Suspension Shaft Assemblies  
Figure  
Part Name  
No.  
Parts Per Trolley  
8 Ton  
10 Ton  
15 Ton  
20 Ton  
22  
23  
Suspension Shaft Assembly  
Suspension Shaft  
Thick Spacer  
Bolt  
Slotted Nut  
Split Pin  
Shaft Stopper  
Split Pin  
Thin Spacer  
Fixing Spacer  
Split Pin  
1 (2)  
1 (2)  
7 (14)  
1 (2)  
1 (2)  
1 (2)  
1 (2)  
1 (2)  
8 (16)  
2 (4)  
2
M6SS1001118  
M6SE100S9181  
MS117075  
MS161100  
ES088020L  
9009436  
MS164075  
9009435  
MS116075  
M6SE100S9182  
24  
25  
26  
27  
28  
29  
30  
31  
32  
33  
9009448  
E3S018075  
Fixing Shaft  
1
*Quantity in parentheses is for 15 Ton and 20 Ton Trolley.  
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9.8 Electric Parts – 8 to 20 Ton  
Figure 9-8-1 Electric Parts  
70  
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9.8 Electric Parts – 8 to 20 Ton  
10 Ton  
(L/LD Hoist)  
10 Ton  
(S/SD Hoist)  
Parts Per  
Trolley  
Figure No.  
Part Name  
8 Ton  
15 Ton  
20 Ton  
1
Connection Box Complete Assembly  
Holder A  
Holder B  
Packing  
Holder Nut  
1
1
1
1
7016501  
7016502  
7016503  
2
3
4
5
ECP5924AA  
ECP5924AB  
ECP5924AC  
ECP5924AD  
1
6
Cord Cover  
1
E6F630010S  
7
8
Machine Screw With Spring Washer  
Plate D  
4
1
MS554010  
ECP5924AF  
9
Connection Box  
1
1
1
1
4
4
4
1
1
1
5
2
2
2
2
4
1
1
1
1
1
1
1
1
1
MR1DS9401  
MR1HS9405  
MR1DS9411  
MR1DS9421  
MS517010  
10  
11  
12  
13  
14  
15  
16  
17  
18  
19  
20  
21  
22  
23  
24  
25  
27  
28  
29  
30  
31  
32  
33  
34  
35  
36  
37  
38  
39  
40  
41  
42  
43  
44  
45  
Connection Box Holder  
Connection Box Cover  
Connection Box Packing  
Spacer  
Machine Screw With Spring Washer  
Toothed Lock Washer  
Plate Complete Assembly  
Plate Assembly  
Machine Screw With Spring Washer  
Machine Screw With Spring Washer  
Machine Screw With Spring Washer  
Machine Screw With Spring Washer  
Machine Screw With Spring Washer  
Machine Screw With Spring Washer  
Machine Screw With Spring Washer  
Terminal 10P  
J1AP28001414  
9679708  
MR2RHM75M1A5  
MR2DS5445  
MR2RHM1QM1A5  
MR2IS5445  
MS554010  
MS555010  
MS556010  
J1AW24001212  
MS554010  
MS555010  
J1AP24001212  
J1AW23000808  
ECP1610AA  
MGC92409A  
MGC23306C  
ECP1416AA  
MGC22306B  
Auxiliary Contactor  
Contactor  
Contactor  
Relay  
Transformer  
MGC12306B  
TRF72V613  
MGC42C26A  
Fuse Holder  
Fuse  
ECP92FZAA  
ECP91FZ01  
E2D667125  
Machine Screw With Spring Washer  
Machine Screw With Spring Washer  
Cord Cover Packing  
Machine Screw With Spring Washer  
Relay Cable 4C Assembly  
Holder A  
Holder B  
Packing  
Holder Nut  
Cable Packing  
4
1
4
MS554010  
MS527010  
MS554010  
MR2IS1759  
ECP5924AA  
ECP5924AB  
ECP5924AC  
ECP5924AD  
ECP6916AA  
14/4  
ECP2304AF  
MR2IS1768  
MR2IS3768  
ECP5924AA  
ECP5924AB  
ECP5924AC  
ECP5924AD  
ECP6916AA  
1 (2)  
1 (2)  
1 (2)  
1 (2)  
1 (2)  
1 (2)  
1 (2)  
1 (2)  
MR2HS1759  
MR2JS1759  
Relay Cable 4C  
Plug 4P  
W
Y
MR2JS1768  
MR2JS3768  
46  
Relay Cable 4/5C Assembly  
1 (2)  
1 (2)  
1 (2)  
1 (2)  
1 (2)  
1 (2)  
MR2HS1768  
47  
48  
49  
50  
51  
Holder A  
Holder B  
Packing  
Holder Nut  
Cable Packing  
W
Y
16/4P  
16/6P  
52  
53  
Relay Cable 4/6C  
Plug 8P  
1 (2)  
1 (2)  
16/6P  
ECP2108AC  
EWG3210H11  
EWG3E10H11  
ER2CS9936  
W
Y
EWG3210H01  
EWG3E10H01  
EWG3210H21  
EWG3E10H21  
54  
Wiring Diagram  
1 (2)  
55  
56  
57  
58  
59  
60  
61  
62  
63  
64  
65  
66  
67  
68  
69  
70  
71  
72  
Warning Seal E (Electric Shock)  
Name Plate B  
Name Plate C  
Power Supply Cable 4C Assembly  
Cable Packing  
Cable Support 16/19 Assembly  
Power Supply Cable 4C  
Cable Hanger 15 Assembly  
Cable Support Bar Complete Assembly  
Cable Support Bar  
Cable Support Arm  
Bolt  
Spring Lock Washer  
Nut  
1 (2)  
1 (2)  
1 (2)  
1
1
1
1
n
1
1
1
2
2
2
1
1
2
MR2SHM10S9A8  
MR2SHM75S9A7  
MR2SHM1QS9A7  
MR2SHM1PS9A7  
ZBZC12BH2000  
ECP6918AA  
ECP5900CA  
10/4  
MR2SHM2QS9A7  
ZBZC12AH1000  
ECP6916AA  
M3ES0101724  
12/4  
MS1733020  
MR1DS1491  
MR1DS1491 (2 required)  
MR1DS949  
MR1DS949  
9093328  
9012711  
9093424  
MR1DS149  
MR1DS950  
9093329  
Wire Guide Assembly  
Support Bar Holder (Plate)  
Bolt  
Spring Lock Washer  
2
9012711  
*Quantity in parentheses is for 15 Ton and 20 Ton Trolley.  
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9.9 Pendant Parts – 8 to 20 Ton  
Figure 9-9-1 Pendant Parts  
72  
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9.9 Pendant Parts – 8 to 20 Ton  
Parts  
Per  
Trolley  
Figure  
No.  
Part Name  
8 Ton  
W
Y
W
Y
ZB1102AI1000  
ZB2102AI1000  
16/6P  
16/8P  
SWD9013AE  
E3S787003  
Push Button Cord 6C/7C/8C  
Complete Assembly  
1
2
1
Push Button Cord 6C  
Push Button Cord 8C  
Warning Tag PB  
Tag Holder  
1
3
4
1
1
Machine Screw With Spring  
Washer  
Nut  
5
6
7
1
1
J1AP24002608  
9093414  
ECP2108AB  
ECP2108AD  
SWD2110AD  
SWD2210AB  
MR1DS1481  
J1BG11002828  
MS527010  
MR2DS2811  
MR2DS5811  
E3S658015  
ECP5924AH  
W
Y
W
Y
Plug 8P  
1
8
5 Push Button Switch Assembly  
1
9
Bar Holder Assembly  
Socket Bolt  
1
2
1
1
1
4
1
10  
11  
12  
13  
14  
15  
Cord Cover Packing  
Socket 8P Complete Assembly  
Socket 8P Assembly  
Tapping Flat Head machine Screw  
Plate P  
Machine Screw With Spring  
Washer  
16  
4
MS554010  
Parts  
Per  
Trolley  
Figure  
No.  
Part Name  
10 Ton  
15 Ton  
20 Ton  
W
Y
W
Y
ZB1102AI1000  
ZB2102AI1000  
16/6P  
Push Button Cord 6C/7C/8C  
Complete Assembly  
1
2
1
Push Button Cord 6C  
1
16/8P  
3
4
Warning Tag PB  
Tag Holder  
1
1
SWD9013AE  
E3S787003  
Machine Screw With Spring  
Washer  
Nut  
5
6
7
1
1
J1AP24002608  
9093414  
ECP2108AB  
ECP2108AD  
SWD2110AD  
SWD2210AB  
MR1DS1481  
J1BG11002828  
MS527010  
MR2IS1811  
MR2IS5811  
E3S658015  
MS529010  
W
Y
W
Y
Plug 8P  
1
8
5 Push Button Switch Assembly  
1
9
Bar Holder Assembly  
Socket Bolt  
1
2
1
1
1
4
1
1
10  
11  
12  
13  
14  
15  
16  
Cord Cover Packing  
Socket 8P Complete Assembly  
Socket 8P Assembly  
Tapping Flat Head machine Screw  
Socket Holder  
Cord Chain Stopper  
E6L614010S  
Machine Screw With Spring  
Washer  
Machine Screw With Spring  
Washer  
17  
18  
2
4
MS554010  
MS554010  
73  
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9.10 Optional Parts – 8 Ton  
Figure 9-10-1 Optional Parts  
74  
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9.10 Optional Parts – 8 to 20 Ton  
Parts  
Per  
Trolley  
Figure  
No.  
Part Name  
8 Ton  
1
2
Hanger Plate A Assembly  
Hanger Plate B Assembly  
1
1
MS1401075  
MS1402075  
75  
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Harrington Hoists, Inc.  
401 West End Avenue  
Manheim, PA 17545-1703  
Phone: 717-665-2000  
Toll Free: 800-233-3010  
Fax: 717-665-2861  
Harrington Hoists – Western Division  
2341 Pomona Rd. #103  
Corona, CA 92880-6973  
Phone: 951-279-7100  
Toll Free: 800-317-7111  
Fax: 951-279-7500  
MR2OM  
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