EFFECTIVE: September 27, 2010
Mini-Cat
AIR POWERED
CHAIN HOIST
AH SERIES
250 and 500 Lb. Capacity
Product Code and Serial Number
This equipment should not be installed, operated or maintained
by any person who has not read and understood all the
contents of this manual. Failure to read and comply with the
contents of this manual can result in serious bodily injury or
death, and/or property damage.
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10.0 Parts List
When ordering Parts, please provide the Hoist code number and serial number located on the Hoist nameplate (see
Figure 10.1 below).
Reminder: Per Sections 1.1 and 3.14 to aid in ordering Parts and Product Support, record the Hoist code and serial
number in the space provided on the cover of this manual.
Figure 10 -1 AH Name Plate
The parts list is arranged into the following sections:
Section
Page
10.1 Main Body……………………………………………………………….……………………………........48
10.2 Valve Body……………………………………………………………………………………………........50
10.3 Manipulator Control……..………………………………………………….……………………………...52
10.4 Optional Components…………………………………………………...…………………………………54
47
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10.1 Main Body
Figure 10-2 AH250 / AH500 Main Body
48
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Main Body
Parts
Per
Hoist
Parts
Per
Hoist
Figure
Number
Figure
Number
Name
Part Number
Name
Part Number
50
51
52
53
54
55
56
57
58
59
60
70
71
72
73
74
75
76
77
78
Motor Case
Rear Plate
Cylinder
Rotor
1
1
1
1
1
6
1
2
1
3
1
1
1
1
1
6
1
1
2
1
AH426205790
AH426205180
AH426205160
AH426205150
AH426205170
AH137102018
AH130402049
9001208
118
119
120
121
122
123
124
125
126
127
128
129
140
Lock Screw
Brake Plate
Bearing
1
1
2
2
6
1
1
3
1
3
2
1
1
1
1
1
1
1
2
AH426205890
AH426205900
9001206
Bearing
AH130113003
AH130170013
AH131103047
TCR131103004
9091227
Front Plate
Vane
Needle Bearing
O-Ring
Knock Pin
Bearing
O-Ring
Socket Bolt
O-Ring
AH131103044
9091227
Retaining Ring
Retaining Ring
Retaining Ring
Spring Pin
9047125
Socket Bolt
9047112
Retaining Ring
Brake Cover
Brake Piston
Brake Disk
Key
9047112
9047224
AH426205410
AH426205400
AH426205430
AH130408079
AH130802207
AH131103047
AH131103042
9091231
9148121
Top Hook Complete Set
AH42620557G
AH420810PAE
AH420620P10
TCR130603024
TCR130802046
AH426205570
AH132805018
140A Top Hook Assy.
140B Hook Latch
140C Spring Pin
140D Latch Spring
Brake Spring
O-Ring
O-Ring
141
148
Top Yoke Pair
Socket Bolt
Set Screw
Hex Flat Head Machine Screw
AH132104005
Bottom Hook Complete Set –
250 lbs
1
1
AH42620593H
AH42620593G
Wheel Housing
– Cord and Pendant Models
142
1
1
AH426205210
AH426215210
Bottom Hook Complete Set –
500 lbs
90
Wheel Housing
– Manipulator Model
142A Bottom Hook Assy.
142B Hook Latch
1
1
1
1
1
1
1
1
1
2
2
1
1
1
AH42620593A
AH420620P10
TCR130603024
TCR130802046
AH42620580H
AH426205800
AH426205910
AH130121103
AH131103017
9091250
91
92
Chain Guide
Chain Separator
Spacer
1
1
AH426205350
AH136610025
AH426205230
9001207
142C Spring Pin
93
1
142D Latch Spring
94
Bearing
1
Bottom Yoke Pair – 250 lbs
143
95
Bearing
1
9001205
Bottom Yoke Pair – 500 lbs
Hook Thrust Plate Pair
Thrust Bearing
96
O-Ring
2
TCR131103004
AH131102006
91481110
144
145
146
147
152
97
O-Ring
1
98
Spring Pin
Socket Bolt
Load Chain
Cage
2
O-Ring
99
2
9091227
Socket Bolt
101
110
111
112
113
114
115
116
117
ft (m)
1
LCED125
Spring Washer
AH131310006
AH131905010
9012510
AH426205240
AH426205250
AH426205260
AH426205270
AH426205290
AH426205300
AH426205310
AH426205320
149
Button Head Screw
Washer
Star Gear
Pin
3
150
170
3
Brand Name Plate
Name Plate – AH250
Name Plate – AH500
Logo Name Plate
O-Ring – Manipulator Model Only
AH137309264
80064
Thrust Collar
Pinion
6
171
1
1
AH137309262
80063
Load Sheave
Gear Case
Ring Gear
1
172
238
1
1
1
AH131101015
1
49
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10.2 Valve Body
Figure 10-3 AH250 / AH500 Valve Body
50
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Valve Body
Cord Model Only:
Parts
Per
Hoist
Figure
Number
Name
Part Number
Parts
Per
Hoist
Figure
Name
Part Number
Number
1
2
Main Spool
Valve Bush
Shuttle
1
1
1
1
1
2
1
1
1
1
1
1
1
1
1
1
4
1
2
1
2
2
4
2
1
2
2
1
6
2
3
1
1
2
1
3
1
1
1
AH426205010
AH426205780
AH426205870
AH426205830
AH426205840
AH426205080
AH426205850
AH426205140
AH426205100
AH426205460
AH426205110
AH426205860
AH426205470
AH426205810
AH136102151
AH136102153
AH137402022
AH137402021
AH136406025
AH426205880
AH131117004
AH131103003
AH131103014
AH131103016
9091209
6
20
Valve Body
1
AH426205060
AH130802208
TCR134902003
TCR130802081
9013102
3
Valve Spring
1
4
Valve Seat R
Valve Seat L
Side Cover
Valve Pin
34
Hex Socket Pipe Plug
S-Type Wire
Red Cord (Down)
White Cord (Up)
Grip W
1
5
160
161R
161W
163
164
165
2
ft (m)
ft (m)
1
7
8
9013101
9
Limit Lever
Limit Guide
Limit Shaft
AH136602625
AH136602626
AH136602627
10
11
12
13
14
15
16
17
18
19
21
22
23
24
25
26
27
28
29
30
31
32
33
35
36
37
38
39
40
170
171
Grip R
1
Handle
1
Chain Lever
Stopper
Pendant Model Only:
Under Cover
Exhaust Plate
Valve Packing
Under Packing
Silencer S
Parts
Per
Hoist
Figure
Number
Name
Part Number
60472
Pendant Hose Assy.
(Three hoses)
153
1
155
156
157
158
159
161
Cord Chain
Eye Bolt
Eye Bolt
Split Ring
S-Type Wire
Boot
ft (m)
ES625003
9044403
Silencer F
1
1
Bumper
9044401
Protector
A/R
2
AH130802093
TCR130802081
AH136608250
O-Ring
O-Ring
2
O-Ring
3@ ft
(m)
163
Hose
9013141
O-Ring
Socket Bolt
Socket Bolt
Button Head Screw
Button Head Screw
Hex Flat Head Machine Screw
Set Screw
169
162
Warning Tag
Hose Fittings
1
6
WTAG7
9091210
AH137291310
AH131905008
AH131904008
AH132804010
AH132110008
AH132104005
9012513
Pendant Tube Assy.
(Molded Tubing)
154
1
60471
161
163
169
162
167
Boot
2
AH136608250
Pendant Hose
Warning Tag
Tube Fitting
Pendant Valve CP
ft (m) AH1372400HS
1
6
1
2
2
2
2
1
1
2
2
2
2
2
2
2
2
WTAG7
Set Screw
AH137288030
AH420215VBC
AH420215VB0
AH420215VC0
AH131118012
AH131117013
AH420215VRB
AH420215VR0
AH420214VF0
AH131103016
9148176
Washer
Washer
9012510
167A Throttle Valve
Retaining Ring
Hair Pin Cotter
Parallel Pin
Spring Pin
9047222
167B Push Rod
AH130790008
AH130406017
9148116
167C O-Ring
167D O-Ring
167E Pendant Valve Body CP
167EA Pendant Valve Body
167EB Bushing
Hose Stem
Inlet Bushing w/Screen
AH134803040
AH134703050
Pendant and Manipulator Models Only:
167F O-Ring
Parts
Per
Hoist
167G Spring Pin
167H Pendant Valve Lever
167J Valve Spring
167K Pendant Valve Cap
167L O-Ring
Figure
Number
Name
Part Number
AH420210VH0
AH130802030
AH420214V10
TCR131103022
AH130303004
6
Valve Body
1
1
1
2
2
2
AH426206060
AH130802209
AH426206941
TCR131103008
9091232
20
Valve Spring
160
164
165
166
Manifold Block
O-Ring
167M E-Ring
Socket Bolt
Spring Pin
9148123
51
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10.3 Manipulator Control
Figure 10-4 AH250M / AH500M Manipulator Control
52
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Manipulator Control
Parts
Per
Hoist
Parts
Per
Hoist
Figure
Number
Figure
Number
Name
Part Number
Name
Part Number
12M
17
Chain Basket CP
Bucket Arm Assembly (pair)
Arm Holder
1
1 pr.
2
1
2
1
1
1
1
4
1
1
2
1
1
5
4
2
1
2
2
2
2
1
1
1
1
2
2
2
2
1
2
1
1
1
8
1
5
AH42621592C
AH426205920
AH426205820
90933177
240
242
290
291
292
Button Head Screw
Spring Pin
1
2
1
2
1
AH131905060
9148123
18
Shield
AH426215B20
AH134901006
AH137304071
19
Bolt
Hex Socket Pipe Plug
Manipulator Warning Tag
20
U-Nut
E2D853125
21
Washer
9012510
22
Chain Basket
Socket Bolt
AH139003026
9091239
23
200
201
Hose Arm
AH426215960
AH426215B30
AH137202018
AH137202019
AH136608252
AH136608253
AH137289310
AH137290310
9091229
Hanger Half
Coil Hose – Std. 6.5 ft lift
Coil Hose – Opt. 13 ft lift
Rubber Bushing
Hose Support
Tube Fitting
202
203
204
205
206
207
208
219
220
221
222
223
224
225
226
227
228
229
230
231
234
241
232
233
236
237
238
239
Tube Fitting
Socket Bolt
Socket Bolt
9091227
Throttle Valve Complete
Throttle Valve
Push Rod
AH42621597D
AH420215VB0
AH420215VC0
AH131118012
AH131117013
AH42621597B
AH130402048
AH420985UY0
AH420985UZ0
AH130802221
AH426215B00
AH131103016
9047224
O-Ring
O-Ring
Throttle Valve Body CP
Lever Pin
Throttle Lever Up
Throttle Lever Down
Valve Spring
Spring Seat
O-Ring
Retaining Ring
Grip
AH136608140
AH130303004
AH426215B40
AH136201200
AH136608251
AH131103013
AH131101015
AH131905030
Retaining Ring
Rotary Joint
Hook Protector
Rubber Bushing
O-Ring
O-Ring
Button Head Screw
53
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10.4 Optional Components
Figure 10-5 Optional Components
54
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Optional Components
Mini Trolley:
Parts
Per
Trolley
Figure
Number
Name
Part Number
1
2
Name Plate C
Name Plate B
1
1
ET25801525
ET25800525
ET255102525
M2049010
9009411
3
Track Wheel Assembly
Slotted Nut
Split Pin
4
4
4
5
4
6
Socket Bolt
Adjusting Spacer
Nut
2
ET25115525
ET25116525
9093424
7
32
2
8
9
U-Nut
2
ET25155525
9009411
10
11
Split Pin
2
Suspender
1
60456
Chain Containers for Cord and Pendant Models*:
Parts
Per
Hoist
Part Number
Figure
Number
Name
10 ft Max. Lift
20 ft Max. Lift
K00038
12
Chain Container CP
1
K00037
Chain Container
13
– For Cord and Pendant
Models Only*
1
E2D1831125
E2D1835125
14 Socket Bolt BP
1
1
E2D854125
15 U-Nut
E2D853125
9009402
16 Split Pin
1
17
Bucket Arm Assembly (pair)
1 pr.
2
AH426205920
AH426205820
90933177
18
19
20
21
Arm Holder
Bolt
1
U-Nut
1
E2D853125
9012510
Washer
1
*See page 52 & 53 “Manipulator Control” for the Manipulator Chain Container.
55
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