09-16-09
AL690
Side-Door Hybrid Lift
AL600
Universal Hybrid Lift
AL650
Hybrid Powerchair Lift
w/ Docking Station
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WIRING THE VEHICLE
IMPORTANT NOTE:
IMPROPER WIRING IS THE #1 CAUSE
OF PROBLEMS IN THE OPERATION OF A VEHICLE LIFT.
FOLLOW THE WIRING INSTRUCTIONS CAREFULLY
LOCATED IN THE HARDWARE PACK IS THE VEHICLE WIRING HARNESS. THE HARNESS IS MANUFACTURED TO,AND COMPLIES WITH, THE
SAE J1128 REQUIREMENTS. THE WIRE HARNESS ISAPPROXIMATELY 23 ft LONG AND WILLACCOMMODATE MOST VEHICLES.
YOUR HEAVY DUTY HARNESS HAS BEEN LEFT UN-ASSEMBLED
FOR EASE OF INSTALLATION. THE END CONNECTOR HAS BEEN
INCLUDED SEPARATELY FROM THE HARNESS TO ALLOW
THE INSTALLER TO THE RUNTHE WIRE UNDER AND THROUGH
THE VEHICLE WITH THE SMALLEST HOLE POSSIBLE. FOLLOW
THESE INSTRUCTIONS TO ASSURE PROPER INSTALLATION.
20 AMP SELF
RESETTING
CIRCUIT
BREAKER
END
CONNECTOR
UNWIND THE HARNESS AND LAY IT FLAT.
TO BATTERY
ONE END OF THE HARNESS HAS 2 COVERED PINS.
THIS IS THE LIFT END OF THE HARNESS AND
GOES TO THE MIDDLE OF THE VEHICLE AND INSIDE
TO THE REAR CARGO AREA.
BEGIN ROUTING THE WIRING HARNESS AT THE VEHICLE BATTERY.
NEVER ATTEMPT
TO CONNECT
ATTACH THE BLACK WIRE TO THE NEGATIVE TERMINAL ON THE BATTERY.
DO NOT ATTACH THE RED WIRE UNTILTHE END.
THE HARNESS
TO A SECONDARY
POWER SOURCE.
ALWAYS CONNECT
BOTH LEADS
OR
RUN THE WIRING HARNESS UNDER OR WHEN POSSIBLE THROUGH
THE VEHICLE, BACK TO THE REAR CARGO AREA.ALWAYS LOCATE
THE WIRING WHERE IT CAN NOT BE SNAGGED BY ROAD DEBRIS AND
AWAY FROM THE GAS TANK.
THROUGH THE VEHICLE IS BEST FOR THE AL-600 SERIES, GAINING ENTRY
INTO THE VEHICLE THROUGH THE FIREWALL. HOWEVER IF YOU WISH
TO RUN THE HARNESS UNDER THE VEHICLE, AHOLE WILL MOST LIKELY
NEED TO BE DRILLED TO GET THE WIRE INTOTHE REAR CARGO AREA.
IF THE HARNESS IS TOO LONG FOR THE VEHICLE, COIL THE
EXCESS WIRE AND SECURE IT TO THE VEHICLE FRAME
WITH SUPPLIED TIE WRAPS.
DIRECTLY TO THE
BATTERY
TOP MOUNT
SIDE MOUNT
WHEN THE INSTALLATION
REQUIRES THE WIRING
HARNESS BE RUN ON THE
UNDERSIDE OF THE VEHICLE,
ROUTE THE HARNESS AWAY
DO NOT CUT OR SHORTEN THE HARNESS.
FROM THE EXHAUST SYSTEM,
BRAKE LINES, FUEL LINES< GAS
TANK, PINCH POINTS, AND SHARP
EDGES. LOCATE THE WIRING
HARNESS WHERE IT CAN NOT
BE SNAGGED BY ROAD DEBRIS
Protectiv
tubing
e
ONCE THE HARNESS IS RUN INTO
THE VEHICLE, REMOVE PIN’S
PROTECTIVE TUBING.
PROBING FOR 12 VOLTS MAYINDICATE
A CONNECTION, BUT NOT NECESSARILY
A SUFFICIENT CONNECTION.
THE LIFT’S MOTOR CAN DRAW UP TO
30 AMPS AT SOME POINTS, REQUIRING
ALL OF THE AVAILABLE WIRE TO FLOW
PROPER CURRENT. POOR CONNECTIONS
ARE THE #1 PROBLEM ASSOCIATED WITH
A SLOW, WARM, POORLY PERFORMING MOTOR.
NOT ONLY WILL THE MOTOR PERFORM POORLY,
BUT WILL PREMATURELY DETERIORATE.
CORRECT
IF NEEDED
INSPECT THE PIN’S RETAINING FLANGES.
THE MAY HAVE BECOME DEFORMED
WHILE RUNNING THEM THROUGH THE VEHICLE.
ADJUST BY
PRYING OUT
SLIGHTLY
THESE ARE CRITICAL TO SECURETHE PINS INSIDE
THE END CONNECTOR. ADJUSTAS NEEDED.
IF A SINGLE STRAND OF AMULTI-
STRAND WIRE IS MAKING CONTACT,
LETTERS ARE
MOLDED INTO
PLASTIC
12V WILL APPEAR ON THE METER, OR TEST LIGHT,
BUT WILL NOT ALLOW THE MOTOR TO OPERATE.
IT IS ALWAYS BEST TO TEST BOTH
FLIP OPEN END CONNECTOR’S HINGED RETAINER.
INSERT PINS AS SHOWN:
CURRENT AND VOLTAGE, OR RUN THE MOTOR
WITH KNOWN GOOD SHOP BATTERY OR POWER
SOURCE WHEN TROUBLESHOOTING.
B
VERIFY THE WIRES CAN NOT BE PULLED OUT
BY MODERATELY PULLING ON WIRE.
HINGED
RETAINER
A
BE SURE WIRE SEALS ARE INSIDE CONNECTOR,
AND CLOSE THE END CONNECTOR’S HINGED RETAINER.
SEALS
PLUG CONNECTOR INTO LIFT
OR
LAST
LAST:ATTACH RED WIRE TO THE POSITIVE
TERMINAL ON THE BATTERY
TOP MOUNT
SIDE MOUNT
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3
AL 650 - SETTING DOCK STATION HEIGHT
ONLY
PRIOR TO MOUNTING
DOCKING PLATE TO CHAIR
GROUND CLEARANCE
MUST BE GREATER
THAN OR EQUAL TO
1.75 INCHES
IF GROUND
HARDWARE USED:
CLEARANCE =
THEN USE:
No Spacers
.25" spacers
( from hardware pack )
1.75" - 2"
MOUNTED ON LIFT
FROM FACTORY
0.25"
0.25"
2.25"
2.5"
MEASURE DISTANCE OF
MOUNTING SURFACE TO
GROUND
1.25"
.5" spacers
.75" spacers
1" spacers
x4
0.50"
0.50"
0.25"
0.50"
0.25"
0.50"
2.75"
3"
1.00"
1.00"
2.25"
1" + .25" spacers
0.25"
0.25"
1.00"
1.00"
3.25"
3.5"
3.75"
4"
x4
1" + .5" spacers
0.50"
0.50"
1.00"
1.00"
1"+ .5" + .25" spacers
0.25"
0.50"
0.25"
0.50"
1.00"
1.00"
1"+ 1" spacers
1.00"
1.00"
1.00"
1.00"
DETERMINE NUMBER
3.00"
OF SPACERS AND
SCREW LENGTH
1"+ 1" + .25" spacers
REQUIRED FOR YOUR
GROUND CLEARANCE
0.25"
0.25"
1.00"
1.00"
x4
4.25"
1.00"
1.00"
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4
AL 650 - SETTING DOCK STATION HEIGHT
ONLY
REMOVE LOCKING STATION AND
INSERT APPROPRIATE NUMBER
OF SPACERS. RE-ATTACH TO
PLATFORM. CHANGE TO LONGER
SCREWS IF NECESSARY.
CHANGE TO LONGER
SCREWS AS REQUIRED
( CHART ON PREVIOUS PAGE )
NUMBER & TYPE OF SPACERS
DEPENDS ON CHAIR’S GROUND
CLEARANCE. SEE CHART
ON PREVIOUS PAGE
ADD SPACERS AS REQUIRED
ACCORDING TO CHAIR’S GROUND
CLEARANCE
( CHART ON PREVIOUS PAGE )
DO NOT ADD SPACERS TO CHAIR
DOCKING STATION CAN BE ORIENTATED
FOR DRIVER’S SIDE ENTRY
BY ROTATING STATION 180 DEGREES, AND
USING SECOND SET OF HOLES
VERIFY THE HEAD OF THE SHOULDER BOLT IS
BELOW THE UNDERSIDE OF THE LOCKING DEVICE
UP TO A1/4” OF SPACE IS ACCEPTABLE
DRIVE CHAIR
ONTO PLATFORM
1
4"
UNDERSIDE OF
LOCKING DEVICE
SHOULDER
BOLT HEAD
LOOK DOWN ENTRY
OF STATION
PERFORM LOCKING TEST
BY ATTEMPTING TO BACK OFF
CHAIR, WHILE IN STATION IS IN
LOCKED POSITION
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5
AL 650 - MOUNTING CHAIR PLATE
ONLY
CHOOSING A LOCATION and
MOUNTING THE DOCKING DEVICE PLATE
DO NOT ATTEMPT TO USE THISAUTOMATIC LOCK DOWN DEVICE ONANY
FOLDING, ORTAKEAPART CHAIRS UNLESS RECOMMENDED BYHARMAR.
FIND APPROXIMATE
CENTER OF THE CHAIR
Drive
wheel
THE CLOSER THE PLATE IS
( CENTER )
POSITIONED TO THE DRIVE
WHEELS, THE EASIER THE
CHAIR WILL BE TO ENGAGE
THE DOCKING STATION
DOCKING
DEVICE
PLATE
USE EXISTING HOLES WHEREVER POSSIBLE
IF TOO LITTLE OR NO HOLES EXIST,
HOLES WILL NEED TO BE DRILLED.
REMOVE BATTERIES,AND USE PLATE
AS TEMPLATE. DRILLAS REQUIRED.
ATTACH TO CHAIR USING SUPPLIED
HARDWARE:
4 - 1/4-20 x 1.00” HHCS
4 - 1/4-20 NYLOC NUT
( ATTACHED TO PLATE )
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6
CHAIR / SCOOTER PREPARATION
THERE ARE 2 OPTIONS ON HOW TOATTACH
THE STRAP HOOKS TO THE CHAIR
THATARE INCLUDED WITH THE LIFT.
ANCHOR PLATE:
THE ANCHOR PLATE IS A FLAT PLATE THAT IS 20” LONG WITH ASLOT IN EACH END.
THIS PLATE WILL WORK WITHANY CHAIR OR SCOOTER THATHAS A CENTER SEAT POST
AND ATTACHES TO THE BOTTOM OF THE SEAT.
ATTACH THE ANCHOR PLATE BY THE FOLLOWING STEPS:
THE ANCHOR PLATE SHOULD EXTEND ABOUT 1-1/2” OUT FROM THE SIDE OFTHE CUSHION.
THIS WILL ALLOW THE USER TO ATTACH THE STRAP HOOKS TO THE ANCHOR PLATE TO SECURE
THE CHAIR TO THE LIFT.
1. REMOVE SEAT FROM THE CHAIR.
2. LOOSEN THE SCREWS THATATTACH THE PLATE TO THE BOTTOM OF THE SEAT.ALLOW ENOUGH ROOM
TO SLIDE THE ANCHOR PLATE BETWEEN THE SEATAND SEAT PLATE.
3. ATTACH THEANCHOR PLATE IN THE CENTER OF THE SEAT PLATE WITH THE HOLES ON EACH END
EXTENDING EVENLY ON EACH SIDE OF THE SEAT.
4. RE-TIGHTEN THE SCREWS THATHOLD THE SEAT PLATE TO THE BOTTOM OF THE SEAT.
5. REPLACE THE SEAT ONTHE CHAIR.
ANCHOR U-BOLTS:
THE U-BOLTSARE TO BE USED WITH POWER CHAIRS OR SCOOTERS THAT DO NOT HAVEA CENTER SEAT POST.
ON THIS TYPE OF CHAIR, THE SEAT IS NORMALLYATTACHED TO ATUBULAR FRAME. ATTACH THE U-BOLTS, TWO ON EACH SIDE,
TO THE FRAME AS SHOWN BELOW. MAKE SURE THATTHE LOOP EXTENDS TO THE OUTSIDE OF THE CHAIR TO ALLOW THE STRAP
HOOKS TO BE ATTACHED BY THE END USER.
EACH TYPE OF CHAIR WILL DIFFER SLIGHTLY AND THE PLACEMENT OFTHE U-BOLTS WILL DIFFER BETWEEN DIFFERENTMODELS
AND MANUFACTURERS. PLACE THEANCHOR U-BOLTS TOWARDS THE CENTER OF THE SEATIF POSSIBLE. BECAUSE OF THE
DIFFERENT TYPES OF SEATS,YOU MAY BE FORCED TO ATTACH THEANCHOR U-BOLTS MORE TOWARDS THE FRONT OR REAR OF
THE SEAT, BUT WE RECOMMEND ATTACHMENTAS CLOSE AS POSSIBLE TO THE CENTER OFTHE SEAT.
ALA580
SEAT
POST
U-BOLT HARDWARE KIT
SEAT
POST
SEAT
POST
SEAT
POST
KIT CONTAINS:
4 - 1/4-20 x 3-1/4” U-BOLTS
8 - U-BOLT BACKING PLATES
16 - SPLIT LOCK WASHERS
16 - 1/4-20 NUTS
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7
AL 600/650 - INSTALLATION
5
6
EG
POSITION LIFT
MBLED L
SE
AS
Y
APPLICATION: SCOOTER
OFFSET LIFT’S POSITION
APPLICATION: POWERCHAIR
CENTER LIFT’S POSITION
ULL
F
POSES
UR
E P
NC
E
R
REFE
OR
F
PLACE LIFT ON TOP OF LEG
AND FOOT PLATE
7
PLUG IN HAND
CONTROLLER
1
2
REMOVE 3rd ROW SEAT
PLACE LEG ASSEMBLY
ATTACH LIFT
BOLT UP FROM UNDER
USING THE SUPPLIED
BOLT / NUT / WASHER (2)
AND BRACKETS AS
INDICATED
TO VEHICLE
HARNESS
PLUG ON
LIFT
LOAD LINE
(CLOSED DOOR INNER SURFACE)
LEAVE ALL
HARDWARE
LOOSE FOR
ADJUSTMENT
PURPOSES
32”
42”
LOCATE LEG
32” to 42” FROM
LOAD LINE
WHERE SEAT
ATTACHMENT
POINTS MAY LIE
CENTER
WASHER
2nd ROW SEATING
BUMPER
OF
IF NO POINTS
ARE AVAILABLE
DRILL IN THIS
AREA, 15-1/2”
VEHICLE
BUMPER
OF
VEHICLE
WASHER
APART
5/16”
15.5”
4
(X4)
3
5
ATTACH LEG ASSEMBLY
POSITION BOLTS AND U-BRACKETS
(REPLACED
IF BA-02 IS USED)
FOR STEP 6 BEFORE PROCEEDING
FOOT PLATE
BACK OF LIFT
5
USE J-HOOKS
OR
BOLT THRU FLOOR
IF NO SEAT ATTACHMENT
POINTS ARE AVAILABLE
LEAVE LOOSE
FOR NOW
WASHER
LEAVE LOOSE
FOR NOW
WASHER
LEG ASSEMBLY
J-HOOKS MUST
6
DS
WAR
E TO
FAC
6
E
F VEHICL
FRONT O
FLOOR
J-HOOKS MUST
LE
HIC
E
V
DS
WAR
E TO
FAC
E
F VEHICL
FRONT O
USE EXTREME
CAUTION
INSTALLATION
WASHER
T
POIN
CHMENT
TTA
T A
SEA
T
POIN
ENT
CHM
TTA
T A
SEA
AVOID GAS TANK
FUEL / BRAKE /
ELECTRICAL LINES
ATTACH PLA
APPLICATION IS
TE IF
INSTALL PLATFORM
8
FOR A SCOOTER
4
INSTALL LEVELING FEET
RUN LIFT “OUT” ( and to the ground )
AL 6
ATTACH PLATFORM w/ PROVIDED HARDWARE
1
7
ADJUST AS NEEDED
TO LEVEL / CLEAR
DOOR THRESHOLD
TEST TRAVEL OF LIFT. TEST CARGO DOOR
FOR CLEARANCE, ADJUST AS NEEDED
TIGHTEN ALL FASTENERS
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8
AL 690 - INSTALLATION
5
6
POSITION LIFT
PLACE LIFT ON TOP
OF LEG ASSEMBLIES
ADJUST AS NEEDED
1
2
REMOVE 2nd ROW SEAT
ATTACH LIFT
BOLT UP FROM UNDER
USING THE SUPPLIED
BOLT / NUT / WASHER
AND BRACKETS AS
INDICATED
MBLED
EG
ASSE
AR L
E
R
PLACE LEG ASSEMBLIES
LEAVE ALL
(PASSENGER SIDE EXIT SHOWN)
HARDWARE
LOOSE FOR
LOAD LINE
ADJUSTMENT
(CLOSED DOOR INNER SURFACE)
PURPOSES
3rd ROW SEATING
LOCATE REAR
FOR
LEG 42”to 52”
REF
ER
CENTER IN
7
PU
PLUG IN HAND
CONTROLLER
FROM LOAD LINE
RPOSES
DOOR WAY
ENCE
WHERE SEAT
ATTACHMENT
POINTS MAY LIE
42”
52”
IF NO POINTS
ARE AVAILABLE
DRILL IN THIS
AREA 15-1/2”
WASHER
TO VEHICLE
HARNESS
15.5”
PLUG ON
LIFT
APART
5/16”
WASHER
FRONT LEG MAY
LIE APPROX 24”
FROM REAR LEG
SIDE DOOR EXIT
SIDE DOOR EXIT
3
ATTACH LEG ASSEMBLIES
POSITION BOLTS AND U-BRACKETS
FOR STEP 6 BEFORE PROCEEDING
4
(X4)
USE J-HOOKS
OR
7
BOLT THRU FLOOR
IF NO SEAT ATTACHMENT
POINTS ARE AVAILABLE
LEAVE LOOSE
FOR NOW
LEAVE LOOSE
FOR NOW
CK OF LIFT
BA
5
FRONT LEG ASSEMBLY
INSTALL
8
PLATFORM
OR
FLO
VEHICLE
RUN LIFT “OUT”
( and to the ground )
ATTACH PLATFORM
w/ PROVIDED
USE EXTREME
CAUTION
6
INSTALLATION
WASHER
HARDWARE
C
TTA
T A
SEA
T
POIN
TEST TRAVEL OF
CHMENT
TTA
T A
SEA
LIFT, TEST SIDE
AVOID GAS TANK
FUEL / BRAKE /
ELECTRICAL LINES
DOOR FOR CLEARANCE
ADJUST AS NEEDED
REAR LEG ASSEMBLY
ADJUST SID
PLATFO
AS NEEDED
E
RMS
4
INSTALL LEVELING FEET
ADJUST AS NEEDED
TO LEVEL / CLEAR
DOOR THRESHOLD
T
POIN
ENT
CHM
TTA
T A
SEA
6
T
POIN
CHMENT
TTA
T A
SEA
6
TIGHTEN ALL FASTENERS
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9
AL 600 - LOADING A POWER CAHIR
Parking the Chair on the Platform: Before
loading the power chair, verify that the
platform has been lowered all the way to the
ground. Set your chair’s speed control at a
slow speed so that you may maneuver
comfortably onto the platform. You may drive
onto the platform from either side. Park the
chair such that it is centered on the platform.
Securing the Chair to the Platform: The
Pioneer platform has a restraint attached to
each corner of the platform. Each restraint
has a hook at the end. Place each hook in
either the anchor plate slot, or in each U-bolt.
Pull the loose end of each restraint tight.
To release, simply press the release tab, and
remove the hooks.
Folding Seat Backs: If your chair has a
folding seat back you may wish to fold it to the
down position. This will allow you more
clearance when loading the chair into the
vehicle. Depending on the size of your chair,
you may need to remove the head rest to
provide for sufficient clearance.
PUSH to
RELEASE
PULL to
TIGHTEN
Raising the Chair: Before raising, verify that
the chair is secured tohe platform. While
holding the hand control stand to the side and
away from the lift. Press the up button. The
lift will rai se and retract into the vehicle. The
lift is retracted fully when the platform is fully
inside of the vehicle and the lift’s motion stops.
At this point release the button. Secure the
hand control by placing it on the hook and loop
patch attached to the lift. Close the rear door
carefully taking notice of any baskets,
backpacks or additional items attached to the
chair that maybe hit by the door.
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10
AL 600 - LOADING A SCOOTER
Parking the Scooter on the Platform: Before
loading the scooter, verify that the platform has
been lowered all the way to the ground. Set
your scooter’s speed control at a slow speed so
that you may maneuver comfortably onto the
platform. You must drive onto the platform
from the driver’s side of the vehicle. Park the
scooter such that the front wheel(s) is(are) on top
of the front wheel scooter adapter.
Securing the Scooter to the Platform:
The
Pioneer platform has a restraint attached to
each corner of the platform. Each restraint
has a hook at the end. Place each hook in
either the anchor plate slot, or in each U-bolt.
Pull the loose end of each restraint tight.
To release, simply press the release tab, and
remove the hooks.
PUSH to
RELEASE
Folding Seat Backs: If your scooter has a
folding seat back you may wish to fold it to the
down position. This will allow you more
clearance when loading the scooter into the
vehicle. Depending on the size of your
scooter, you may need to remove the head rest
to provide sufficient clearance.
PULL to
TIGHTEN
Stowing the Scooter: While holding the hand
control, stand to the side and away from the
lift. Press the up button again.The lift will
raise and retract into the vehicle. The lift is
retracted fully when the platform is inside of
the vehicle and the lift’s motion stops. At this
point release the button. Secure the hand
control by placing it on the hook and loop
patch attached to the lift. Close the rear door
carefully taking notice of any baskets,
backpacks or additional items attached to the
scooter that may be hit by the door.
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11
AL 650 - LOADING A POWER CHAIR
Parking the Chair on the Platform: Before
loading the power chair, verify that the
platform has been lowered all the way to the
ground. Set your chair’s speed control at a
slow speed so that you may maneuver
comfortably onto the platform. Drive the
chair onto the platform into the opening of
the docking station.
THREE WAYS TO VERIFY YOUR CHAIR
IS SUCCESSFULLY LOCKED DOWN
1) AUDIBLE "CLICK or POP" SOUND
Verify Chair is
locked onto
Platform
As the chair enters the locking device,
it should be driven forward until an audible
pop or clicking sound is heard. This sound
is the locking device setting itself around
the chair's docking device pin.
NOT
LOCKED
2) VISUAL INDICATOR
The yellow indicator will extend and stay
extended when the chair is successfully
locked in place.
LOCKED
3) REVERSE TEST
Attempt to back the chair off the platform.
The chair will NOT move in any direction
when successfully locked.
Raising the Chair: Before raising, verify that
the chair is secured to the platform. While
holding the hand control stand to the side and
away from the lift. Press the up button. The
lift will rai se and retract into the vehicle. The
lift is retracted fully when the platform is fully
inside of the vehicle and the lift’s motion stops.
At this point release the button. Secure the hand
control by placing it on the hook and loop
patch attached to the lift. Close the rear door
carefully taking notice of any baskets,
backpacks or additional items attached to the
chair that maybe hit by the door.
TO RELEASE CHAIR
Slide knob this direction
NOTE: During transport, vibration
may cause the chair to tighten itself in
the locking device, making the release
knob difficult to slide. To overcome this,
simply drive the chair forward a bit.
This will take pressure off the knob,
allowing an easier release.
To Unload Chair: Lower Platform to the
ground. Push knob as shown to the right.
Drive off chair in reverese. The Docking
Station will automatically reset itself to
accept the next time the chair is loaded.
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12
AL 690 - LOADING A POWER CHAIR or MICRO SCOOTER
Parking the Chair on the Platform: Before
loading the power chair, verify that the
platform has been lowered all the way to th
ground. Set your chair’s speed control at a
slow speed so that you may maneuver
e
comfortably onto the platform. Either back the
chair onto the platform, or drive forward
depending on the chair's weight displacement.
The heaviest portion of the chair needs to be
closest to the lifting tower.
OR
Securing the Chair to the Platform: The
Pioneer platform has a restraint attached to
each corner of the platform. Each restraint
has a hook at the end. Place each hook in
either the anchor plate slot, or in each U-bolt.
Pull the loose end of each restraint tight.
To release, simply press the release tab, and
remove the hooks.
PUSH to
RELEASE
Folding Seat Backs: If your chair has a
folding seat back you may wish to fold it to the
down position. This will allow you more
clearance when loading the chair into the
vehicle. Depending on the size of your chair,
you may need to remove the head rest to
provide for sufficient clearance.
PULL to
TIGHTEN
Raising the Chair: Before raising, verify that
the chair is secured to the platform. While
holding the hand control stand to the side and
away from the lift. Press the up button. The
lift will raise and retract into the vehicle. The
lift is retracted fully when the platform is fully
inside of the vehicle and the lift’s motion stops.
At this point release the button. Secure the
hand control by placing it on the hook and loop
patch attached to the lift. Close the side door
carefully taking notice of any baskets,
backpacks or additional items attached to the
chair that maybe hit by the door.
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13
SAFETY & MAINTENACE
SAFETY:
Caution: Do not operate this lift until your dealer has satisfactorily instructed you in the proper operation of the lift.
Your Harmar lift has been engineered and designed for years of trouble free use. Although, with everyday use,
some parts may become loose or worn. IMPORTANT! Check regularly for any worn, loose or damaged parts of
your lift. If anything is observed, DO NOT USE THE LIFT! Contact your dealer or installer of the lift for repairs to
be made. Failure to act may cause severe injury!
Your Harmar lift should only be used for the loading and unloading of scooters and power wheelchairs for which it is
designed. DO NOT add to or modify any part of the lift system without first contacting the manufacturer of the lift.
Any modifications may void any warranties as well as effect the structural integrity of the lift.
Always make sure the vehicle’s parking brake is firmly set before operating the lift.
Caution: When using the lift, keep your hands and feet from under the scooter or power chair as it is being loaded
or unloaded.
Warning: This lift is not meant for human transport. The mobility device and platform must be unoccupied before
operating the lift.
MAINTENANCE:
The Harmar lift has been designed to be as trouble free as possible for the owner. But, as with any mechanical device,
regular care should be given while owning and using this device. Maintenance should be performed regularly.
We recommend that dealers schedule a preventative maintenance inspection at least once a year on motors, lift
frame, wiring harness and all moving parts of the lift.
Check for paint chips and touch up any bare metal with a good gloss black enamel or lacquer to inhibit rust. This
may be necessary more frequently when subjected to salt air or road salt.
TROUBLESHOOTING:
PROBLEM: Platform will not sit level on the ground.
Possible Causes:
PROBLEM : The lift will not operate or operates slowly.
Bad Connection - THE #1 CAUSE OF PROBLEM LIFTS
Terriain - Verify the vehicle is parked on flat level ground
Possible Cause - Verify the vehicle harness is tightly attached to the
battery and there is no build-up of corrosion.
Orientation of the lift’s base - Adjust the four leveling feet until
12 volts should be present at the end connector,
but does not indicate full function.
the platform sits on level ground
PROBLEM
:
Intermittent power to the lift. The lift will operate for
a short period of time and quit. At a later time it will
start working again.
IMPORTANT NOTE FOR ANYACCESSORY VEHICLE LIFT
PROBING FOR 12 VOLTS MAY INDICATE
A
A
CONNECTION, BUT NOT NECESSARILY
S U F F I C I E N T C O N N E C T I O N .
Possible Causes:
THE LIFT’S MOTOR CAN DRAW UP TO
30 AMPS AT SOME POINTS, REQUIRING
ALL OF THE WIRE AVAILABLE TO FLOW
PROPER CURRENT. POOR CONNECTIONS
ARE THE #1 PROBLEM ASSOCIATED WITH
A SLOW, WARM, POORLY PERFORMING MOTOR.
NOT ONLY WILL THE MOTOR PERFORM POORLY,
BUT WILL PREMATURELY DETERIORATE.
Circuit Breaker - Although the breaker resets itself automatically, it
may be malfunctioning and need to be replaced.
Bad Connection - Verify the vehicle’s wiring harness is tightly attached
to the battery and there is no build up on the terminals
I F
A
S I N G L E S T R A N D O F
A
M U LT I -
Hand Control -
Test by bypassing the hand control. Do this for only
a second or two. The lift, vehicle, scooter or chair may
be damaged if continuos power is supplied to the unit
Verify all connectors terminals are well seated, and not
retracted back into the body of the connector.
S T R A N D W I R E I S M A K I N G C O N T A C T.
12V WILL APPEAR ON THE METER, OR TEST LIGHT,
BUT WILL NOT ALLOW THE MOTOR TO OPERATE
T O
I T S
F U L L
P O T E N T I A L .
I T I S A L W AY S B E S T T O T E S T B O T H
CURRENT AND VOLTAGE, OR RUN THE MOTOR
WITH KNOWN GOOD SHOP BATTERY OR POWER
S O U R C E W H E N T R O U B L E S H O O T I N G .
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14
NOTES
LIFT MODEL NUMBER: ___________________________________
SERIAL NUMBER : _______________________________________
SERVICE PERFORMED : ______________________________________________________________________ DATE: __________________
SERVICE PERFORMED : ______________________________________________________________________ DATE: __________________
SERVICE PERFORMED : ______________________________________________________________________ DATE: __________________
SERVICE PERFORMED : ______________________________________________________________________ DATE: __________________
SERVICE PERFORMED : ______________________________________________________________________ DATE: __________________
GENERAL NOTES:
15
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EXPLODED VIEWS
6
1
PARTS
ASSEMBLY
PART NO.
DESCRIPTION
0.25 MW: 0.625 OD
NL: 0.25-20
ITEM
QTY
90126A029
90640A129
92949A552
H600141
1
2
3
4
5
6
6
6
6
6
6
1
BSCS: 0.25-20 x 2.50
AL600 BASEWHEEL
TUBE
H600151
BASE WHEEL SPACER
HPL BASE & LEG
H600803
DETAIL A
(x6)
SEE DETAIL A
3
6
5
6
ASSEMBLY PARTS
ITEM
QTY
PART NO.
DESCRIPTION
90640A129
4
6
1
6
2
6
1
2
3
4
5
6
7
2
1
8
2
2
4
1
0_25-20_LOCK_NUT
Y
1BASE-ASS
92805A242
92949A540
9600K47
AL600 ASSEMBLY PART 1
SFHSCS: 10-24 x 0.50
BSCS: 0.25-20 x 0.75
RG:0.375 ID,0.875 OD,0.125 TH
AL600 PLASTIC SHIM
1
2
H600132
BRACKET
AL600 BASE CHAIN
H600142
5
2
3
8
7
1
6
4
4
2
16
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EXPLODED VIEWS
10
1
8
1
5
2
4
2
12
3
3
1
10
1
5
2
13
1
ASSEMBLY PARTS
PART NO.
ITEM
QTY
2
4
DESCRIPTION
AL600 ASSEMBLY PART 2
SHCS: 10-32 X 0.375
6
1
1
2
1
4
3
2
4
1
1
1
2
2
2
1
1
1
2BASSE-ASSY
91266A250
92949A566
98306A280
ALA21410
3
BSCS: 0.25-28 x 1.00
4
CLEVIS PIN, 3/8" x 2-3/8 L
FLANGE BUSHING BRZ 3/8X1/2X3/8
MOTOR: H600802
5
11
2
6
ALA41011_CCL
ALA60020_QTY_
ALA60022
7
H600802 HORIZONTAL CHAIN
H600802 VERTICAL CHAIN
CHAIN TENSIONER BOLT 1.75"LG
COTTER PIN
2
8
9
ALA62099
10
11
12
13
14
COTTER_PIN
H600132
AL600 PLASTIC SHIM
1
1
H600135
AL600 DOUBLE SPROCKET
SPROCKET 35B8
H600150
H600802
HPL MIDDLE STAGE
14
1
7
1
9
2
ASSEMBLY PARTS
ITEM
QT
Y
NO.
N
DESCRIPTIO
PART
Y
1
2
3
4
5
6
7
8
9
1
2
6
2
2
1
1
8
1
3ASS
AL600 ASSEMBLY PART 3
SCREW, PhPnHd, 4-40 x 1/2"L, 18-8SS
BSCS: 4-40 x 0.3125
91772A110
92949A107
92949A113
ALA60061
H600201
3
6
BSCS: 4-40 x 0.75
ROLLER
7
1
AL600 PASSENGERSIDE WHEELS
HARNESS, AL600 PIONEER WIRING
NUT, NYLOC, 4-40, 18-8SS
H67780
OC
NUT_NYL
1
1
SWITCH_MIC
RO
SWITCH, OMRON - V-15G31-C24-K (part of H67780)
8
8
2
2
4
2
9
1
5
2
6
1
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17
EXPLODED VIEWS
2
2
4
1
1
1
3
2
ASSEMBLY PARTS
ITEM
QTY
PART NO.
DESCRIPTION
AL600 ASSY ( in progress )
BSCS: 10-24 x 0.50
ROLLE R
1
2
3
4
5
1
4
2
1
1
4ASSY
93310A242
ALA60061
H600131
AL600 COVER
TOP
5
H600200
AL600 DRIVERSIDE WHEELS
1
ASSEMBLY PARTS
ITEM
QT
Y
PART NO.
5ASSY
DESCRIPTION
AL600 ASSEMBLY PART 5
1
2
1
6
2
1
1
4
1
1
1
1
1
2
1
1
1
1
1
1
1
1
1
90087A190
91251A464
91255A263
91306A516
95615A140
98407A134
ALA21011
ALA21020
ALA21055
ALA214
PnHdHd, 8-32 x 1/4" SELF TAPPING, ZP STEEL
SHCS: 0.25-28 x 2.75
2
2
3
4
BHCS, 10-32 x 3/8", BLK OX, STEEL
BSCS: 0.25-28 x 0.75
5
6
NL: 0.375-16
10
1
2
6
14
1
7
E-CLIP, for 3/8" SHAFT, ZP STEEL
MOTOR: H600801
4
1
19
1
8
9
SPOOL CHAIN
10
11
12
13
14
15
16
17
18
19
20
21
STRAP TAB, 16 ga
9
1
SPOOL
18
1
20
1
ALA21410
ALA6701
FLANGE BUSHING BRZ 3/8X1/2X3/8
STRAP
ROLLER
7
1
ALA67997
CLEVIS
LIFTING STRAP
8
1
CLEVIS PIN, 5/16" x 2.5"L ZP STEEL
CLEVIS PIN, 3/8" x 2.5"L, ZP STEEL
11
1
CLEVIS-3-8
COTTER_PI
H600157
COTTER
PIN
N
AL600 - CHAIN COVER
HPL UPPER CAR ASSEMBLY
WASHER, FLAT, 3/8", ZP STEEL
WASHER, FLAT, 5/8", ZP STEEL
H600801
1
1
WASHER-3-8
WASHER-5-
6
4
8
12
2
16
1
17
1
3
2
21
1
5
1
13
1
15
1
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18
EXPLODED VIEWS
2
1
19
1
7
2
10
1
4
1
12
8
5
1
22
1
3
2
A
9
2
14
2
6
8
16
1
20
1
15
1
B
13
1
1
2
23
1
21
1
8
2
17
1
11
18
1
2
ASSEMBLY
PARTS
ASSEMBLY
PARTS
ITE
12
13
14
15
16
17
18
19
20
21
22
23
QT
8
M
Y
PART NO.
ALA60061
DESCRIPTION
ROLLER
ITE
QT
M
Y
PART NO.
0_25-20_LOCK_NU
6ASSY
DESCRIPTION
90640A129
T
1
2
2
1
2
1
1
8
2
2
2
1
1
1
LIFTING STRAP
ALA67997-STRAP
AL600 ASSEMBLY PART 6
2
AXLE 0.75DIA x 1.162"LG
BRACKET
ALM670
ALM670
ALM670
1
2
3
90298A534
90298A535
90298A539
90471A413
92196A313
92865A538
92949A113
9654K614
SS:0.25 DIA,0.25 LG,10-24 TH
SS:0.25 DIA.,0.375 LG,10-24 TH
SS:0.25 DIA.,0.625 LG,10-24 TH
1
LEFT
BRACKET RIGHT
STRAP MOUNTING
4
1
3
5
1
PLATE
ALM67997
BHSC_1-4_20_3-8
H600126
6
FlPhHd, 100 degree, 1/4-20 x 3/4"L zp STEEL
SHCS, 1/4-28 x 1/4"
2
Button Head, 1/4-20 x 3/8"L ZP Steel
AL600 TOP LIMIT PLATE
HPL MIDDLE CAR ASSEMBLY
LOWER CAR ASSEMBLY
LIMIT SWITCH
7
1
8
HHCS, 1/4-20 x 5/8"L, GRADE ZP STEEL
BSCS: 4-40 x 0.75
1
H600804
9
1
H600805
10
11
ES:1.50 LG,0.3125 OD,0.020 WIRE
BACKING PLATE
1
OMRON_SS-5G
PAD
L2
ALA50006
1
FOAM PAD for STRAP
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19
EXPLODED VIEWS
5
4
11
1
AL-600 /
650
650
AL
4
4
OR
6
2
10
1
7
2
3
2
8
1
600
AL
1
4
2
2
9
4
ASSEMBLY
PARTS
ITE
QT
M
Y
PART NO.
DESCRIPTION
/6
1
BASE LEG BRACKET
4
2
2
H600144
HHCS
2
1/2-13 x 4.00”L GRADE 5 ZP STEEL
J-HOOK ZINC PLATED - 3/8” DIA
ALA60133
3
4
5
6
/4
4/2
BASE WASHER
H600160
NUT
4
HEX JAM NUT, 1/2-13
/2
2/4
5
2
4
2
NUT
NUT, 3/8-16
SPLIT LOCK WASHER, 3/8
BASE LEG
WASHER
2/4
1
7
8
H600143
AL-690
9
ALA69073
STRAP ASSEMBLY
4
1
10
11
H600800
ALA550
PLATFORM WELDMENT AL-600
DOCKING STATION
1
AL-690 REAR LEG
AL-690 FRONT LEG
AL-690 PLATFORM - MAIN
AL-690 PLATFORM LEFT
AL-690 PLATFORM RIGHT
12
13
14
15
16
1
1
1
H69070
H69060
H69001011
H690015
H690016
1
1
12
1
9
4
6
4
16
1
7
1
6
4
3
4
2
2
13
1
15
1
12
1
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20
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