Harbor Freight Tools Water Pump 65322 User Manual

2” or 3” Dirty Water PumP  
65323  
65322  
or  
Set uP, oPerating, anD Servicing  
inStructionS  
using an engine indoors can KiLL you in  
minuteS.  
engine exhaust contains carbon monoxide.  
this is a poison you cannot see or smell.  
never use inside  
a home or garage,  
even iF doors and  
windows are open.  
only use outSiDe  
and far away from  
windows, doors, and  
vents.  
®
Distributed exclusively by Harbor Freight tools .  
3491 Mission Oaks Blvd., Camarillo, CA 93011  
visit our website at: http://www.harborfreight.com  
read this material before using this product.  
Failure to do so can result in serious injury.  
Save tHiS manuaL.  
©
®
Copyright 2008 by Harbor Freight Tools . All rights reserved. No portion of this manual or any artwork  
contained herein may be reproduced in any shape or form without the express written consent of  
Harbor Freight Tools. Diagrams within this manual may not be drawn proportionally. Due to continuing  
improvements, actual product may differ slightly from the product described herein. Tools required for  
assembly and service may not be included.  
For technical questions or replacement parts, please call 1-800-444-3353.  
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notice is used to  
address practices  
not related to personal injury.  
Save tHiS manuaL  
Keep this manual for the safety warn-  
ings and precautions, assembly, operat-  
ing, inspection, maintenance and cleaning  
procedures. Write the product’s serial  
number in the back of the manual near the  
assembly diagram (or month and year of  
purchase if product has no number). Keep  
this manual and the receipt in a safe and  
dry place for future reference.  
caution, without  
the safety alert  
symbol, is used to address  
practices not related to  
personal injury.  
Warning! read all instructions.  
Failure to follow all instructions  
listed below may result in fire,  
serious injury and/or DeatH.  
The warnings and precautions  
discussed in this manual cannot  
cover all possible conditions and  
situations that may occur. It must  
be understood by the operator that  
common sense and caution are  
factors which cannot be built into  
this product, but must be supplied  
by the operator.  
imPortant SaFety  
inFormation  
in this manual, on the labeling,  
and all other information  
provided with this product:  
this is the safety alert  
symbol. it is used to alert  
you to potential personal  
injury hazards. obey all  
safety messages that  
Save tHeSe inStructionS  
follow this symbol to avoid  
possible injury or death.  
Set uP PrecautionS  
1. Gasoline fuel and fumes are flamma-  
ble, and potentially explosive. Use  
proper fuel storage and handling pro-  
cedures. Do not store fuel or other  
flammable materials nearby.  
Danger indicates  
a hazardous  
situation which, if not  
avoided, will result in death or  
serious injury.  
2. Have multiple ABC class fire extin-  
Warning  
indicates a  
hazardous situation which, if  
not avoided, could result in  
death or serious injury.  
guishers nearby.  
3. Operation of this equipment may cre-  
ate sparks that can start fires around  
dry vegetation.  
A spark arrestor may be required.  
The operator should contact local fire  
agencies for laws or regulations relat-  
ing to fire prevention requirements.  
caution, used  
with the safety  
alert symbol, indicates a  
hazardous situation which, if  
not avoided, could result in  
minor or moderate injury.  
4. Set up and use only on a flat, level,  
well-ventilated surface.  
SKU 65322 or 65323 For technical questions, please call 1-800-444-3353.  
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5. Wear ANSI-approved safety goggles, 4. Wear ANSI-approved safety goggles  
heavy-duty work gloves, and dust  
mask/respirator during set up.  
and hearing protection during use.  
5. People with pacemakers should  
consult their physician(s) before  
use. Electromagnetic fields in close  
proximity to a heart pacemaker could  
cause pacemaker interference or  
pacemaker failure. Caution is neces-  
sary when near the engine’s magneto  
or recoil starter.  
6. Use only oil and fuel recommended  
in the “Specifications” section of this  
manual.  
oPerating PrecautionS  
1.  
carbon monoxiDe  
HazarD  
using an engine indoors  
can KiLL you in  
6. Use only accessories that are recom-  
mended by Harbor Freight Tools for  
your model. Accessories that may be  
suitable for one piece of equipment  
may become hazardous when used  
on another piece of equipment.  
minuteS.  
Engine exhaust contains carbon  
monoxide. This is a poison you  
cannot see or smell.  
7. Do not operate in explosive atmo-  
spheres, such as in the presence of  
flammable liquids, gases, or dust.  
Gasoline-powered engines may ignite  
the dust or fumes.  
8. Stay alert, watch what you are doing  
and use common sense when operat-  
ing this piece of equipment. Do not  
use this piece of equipment while  
tired or under the influence of drugs,  
alcohol or medication.  
NEVER use inside a home or garage,  
EVEN IF doors and windows are  
open.  
9. Do not overreach. Keep proper foot-  
ing and balance at all times. This en-  
ables better control of the equipment  
in unexpected situations.  
Only  
use OUTSIDE and far away from  
windows, doors, and vents.  
10. Use this equipment with both hands  
only. Using equipment with only  
one hand can easily result in loss of  
control.  
2. Keep children away from the equip-  
ment, especially while it is operating.  
3. Do not leave the equipment unat-  
tended when it is running. Turn off  
the equipment (and remove safety  
keys, if available) before leaving the  
work area.  
11. Dress properly. Do not wear loose  
clothing or jewelry. Keep hair, cloth-  
ing and gloves away from moving  
parts. Loose clothes, jewelry or long  
hair can be caught in moving parts.  
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12. Parts, especially exhaust system  
components, get very hot during use.  
Stay clear of hot parts.  
serviced before using. Many ac-  
cidents are caused by poorly main-  
tained equipment.  
13. Do not cover the engine or equipment 21. Use the correct equipment for the  
during operation.  
application. Do not modify the equip-  
ment and do not use the equipment  
for a purpose for which it is not in-  
tended.  
14. Keep the equipment, engine, and sur-  
rounding area clean at all times.  
15. Use the equipment, accessories, etc.,  
in accordance with these instructions  
and in the manner intended for the  
particular type of equipment, taking  
into account the working conditions  
and the work to be performed. Use  
of the equipment for operations differ-  
ent from those intended could result  
in a hazardous situation.  
Service PrecautionS  
1. before service, maintenance, or  
cleaning:  
a. turn the engine switch to its  
“oFF” position.  
b. allow the engine to completely  
cool.  
16. Do not operate the equipment with  
known leaks in the engine’s fuel sys-  
tem.  
c. then, remove the spark plug  
wire(s) from the spark plug(s).  
2. Keep all safety guards in place and in  
proper working order. Safety guards  
include muffler, air cleaner, mechani-  
cal guards, and heat shields, among  
other guards.  
17. This product contains or, when used,  
produces a chemical known to the  
State of California to cause cancer  
and birth defects or other reproduc-  
tive harm. (California Health & Safety  
Code § 25249.5, et seq.)  
3. Do not alter or adjust any part of  
the equipment or its engine that is  
sealed by the manufacturer or dis-  
tributor. Only a qualified service  
technician may adjust parts that  
may increase or decrease gov-  
erned engine speed.  
18. When spills of fuel or oil occur, they  
must be cleaned up immediately.  
Dispose of fluids and cleaning materi-  
als as per any local, state, or federal  
codes and regulations. Store oil rags  
in a bottom-ventilated, covered, metal  
container.  
4. Wear ANSI-approved safety goggles,  
heavy-duty work gloves, and dust  
mask/respirator during service.  
19. Keep hands and feet away from  
moving parts. Do not reach over or  
across equipment while operating.  
5. Maintain labels and nameplates on  
the equipment. These carry impor-  
tant information. If unreadable or  
missing, contact Harbor Freight Tools  
for a replacement.  
20. Before use, check for misalignment  
or binding of moving parts, breakage  
of parts, and any other condition that  
may affect the equipment’s operation.  
if damaged, have the equipment  
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6. Have the equipment serviced by a  
qualified repair person using only  
identical replacement parts. This will  
ensure that the safety of the equip-  
ment is maintained. Do not attempt  
any service or maintenance proce-  
dures not explained in this manual  
or any procedures that you are un-  
certain about your ability to perform  
safely or correctly.  
PumP SPeciFicationS  
Model 65322 = 3”  
Inlet / Outlet Diameter  
Model 65323 = 2”  
Maximum Flow in GPM Model 65322 = 345  
(Gallons per Minute)  
Model 65323 = 235  
Model 65322 = 26’  
Model 65323 = 23’  
Maximum Lift Suction  
Model 65322 = 85’  
Model 65323 = 82’  
Maximum Head  
Rubberized Flap on  
Inlet Port  
Anti-Reverse Flow  
7. Store equipment out of the reach of  
children.  
note: Additional specifications found in  
the TECHNICAL ENGINE SPECIFI-  
CATIONS chart in this manual.  
8. Follow scheduled engine and equip-  
ment maintenance.  
9. Refueling Precautions:  
The emission control system for  
this engine is warranted for standards  
set by the U.S. Environmental Protec-  
tion Agency. For warranty information,  
refer to the last pages of this manual.  
a. Do not smoke, or allow sparks,  
flames, or other sources of ignition  
around the equipment, especially  
when refuelling.  
b. Do not refill the fuel tank while the  
At high altitudes, the engine’s carbu-  
retor, governor (if so equipped), and any  
other parts that control the fuel-air ratio will  
need to be adjusted by a qualified me-  
chanic to allow efficient high-altitude use  
and to prevent damage to the engine and  
any other devices used with this product.  
engine is running or hot.  
c. Do not fill fuel tank to the top. Leave  
a little room for the fuel to expand as  
needed.  
d. Refuel in a well-ventilated area only.  
Save tHeSe  
inStructionS.  
unPacKing  
When unpacking, check to make sure  
that the item is intact and undamaged. If  
any parts are missing or broken, please  
call Harbor Freight Tools at the number  
shown on the cover of this manual as soon  
as possible.  
Included Accessories:  
a. Inlet and Outlet Pipes.  
b. Inlet Hose Basket Filter  
SKU 65322 or 65323 For technical questions, please call 1-800-444-3353.  
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included) will be needed depending  
on the specifics of use.  
Set uP inStructionS  
read the entire imPortant  
SaFety inFormation  
section at the beginning of this  
manual including all text under  
subheadings therein before set  
up or use of this product.  
2. Remove the Pipe Clamps (13) from  
both Inlet and Outlet Ports of the  
Pump Housing (10) by turning coun-  
terclockwise.  
3. Place Pipe Clamp (13) over Inlet  
or Outlet Pipe (12). Position Inlet /  
Outlet Gasket (11) at Inlet or Outlet  
Port of the Pump Housing (10). Posi-  
tion Inlet or Outlet Pipe (12) at Inlet  
or Outlet Port, and secure in place by  
turning Pipe Clamp (13) clockwise.  
Hand tighten firmly. See Pump as-  
sembly Diagram on page 20.  
to Prevent  
SeriouS injury  
From acciDentaL  
Starting:  
turn the Power Switch of the  
equipment to its “oFF”  
position, wait for the engine to  
cool, and disconnect the  
spark plug wire(s) before  
assembling or making any  
adjustments to the equipment.  
oPerating inStructionS  
read the entire imPortant  
SaFety inFormation  
section at the beginning of this  
manual including all text under  
subheadings therein before set  
up or use of this product.  
to Prevent  
SeriouS injury:  
operate only with proper  
spark arrestor installed.  
operation of this equipment  
may create sparks that  
can start fires around dry  
vegetation.  
a spark arrestor may be  
required.  
the operator should contact  
local fire agencies for laws  
or regulations relating to fire  
prevention requirements.  
Starting the engine  
inspect engine and equipment  
looking for damaged, loose,  
and missing parts before  
set up and starting. if any  
problems are found, do not use  
equipment until fixed properly.  
checking and Filling engine oil  
note: For additional information regarding  
the parts listed in the following pages,  
refer to the Assembly Diagram near  
caution! Your Warranty is VOID if the  
engine’s crankcase is not properly  
filled with oil before each use. Before  
each use, check the oil level. Do not  
run the engine with low or no engine  
oil. Running the engine with no or  
low engine oil WILL permanently  
damage the engine.  
the end of this manual.  
assembly  
1. Inlet and Outlet Pipes (12) must be  
attached prior to use. Additional inlet  
and outlet hoses and clamps (not  
SKU 65322 or 65323 For technical questions, please call 1-800-444-3353.  
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1. Wipe off dipstick area, remove dip-  
stick and wipe it off with a clean rag.  
5. Fill the Fuel Tank to about 1 inch un-  
der the fill neck of the gasoline tank  
with the stabilized unleaded gasoline  
mixture.  
2. Reinsert the dipstick (do not thread  
in) and remove it to check the oil  
level. The oil level should be be-  
tween the high and low marks on the  
dipstick.  
6. Then replace the Fuel Tank Cap.  
Start Procedure  
before starting the engine:  
3. If the oil level is below the low mark  
add the appropriate type of oil until  
the oil level is between the high and  
the low marks.  
a. Follow the Set up instruc-  
tions to prepare the equip-  
ment.  
oil type:  
b. inspect the equipment and  
engine.  
32° F or above = SAE 10W30  
Below 32° F = SAE 5W30  
c. Fill the engine with the prop-  
er amount and type of fuel  
and oil.  
1. Replace the Oil Dipstick.  
d. read the equipment opera-  
tion section that follows.  
caution! Do not run the engine with too  
little or too much oil. The engine will  
be permanently damaged.  
1. Turn the engine fuel valve to its  
“OPEN” position.  
checking and Filling Fuel  
2. Turn the engine power switch to its  
ON or RUN position.  
Warning! to Prevent  
SeriouS injury From  
Fire:  
3. Then, turn the engine choke lever to  
its “CHOKE” position. Set the choke  
lever in the “RUN” position when  
starting a warm engine.  
Fill the fuel tank in a well-venti-  
lated area away from ignition sourc-  
es. Do not smoke.  
1. Check the fuel level before starting  
engine.  
4. Grasp the starter handle, and pull  
slowly until resistance is felt. While  
holding the handle, allow the starter  
rope to rewind slowly. Then, pull the  
starter handle with a rapid, full arm  
stroke. Once again while holding  
the handle, allow the rope to rewind  
slowly. Repeat as necessary, until  
the engine starts.  
2. To ll the Fuel Tank, first wipe off the  
Fuel Tank Cap and the surrounding  
area.  
3. Unscrew, and remove the Fuel Tank  
Cap.  
4. Mix fuel stabilizer (not included) with  
91 octane (or better) unleaded gaso-  
line according to fuel stabilizer direc-  
tions.  
5. After the engine starts and warms  
up, slowly move the choke lever to its  
“RUN” position.  
SKU 65322 or 65323 For technical questions, please call 1-800-444-3353.  
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6. IMPORTANT: Allow the engine to run 3. Locate the pump as close to the wa-  
at no load until warm (1-5 minutes)  
with no load after each start-up to al-  
low the engine to stabilize.  
ter as possible. The pump should be  
on a firm, level surface.  
4. Position the input and output hoses  
as required. Place the input hose in  
the water to be removed, and output  
hose in an appropriate location to  
drain the water. Avoid sharp bends or  
kinks in the hoses.  
break-in Period  
1. Breaking-in the engine will help to  
ensure proper equipment and engine  
operation, and will extend the en-  
gine’s lifespan. The warranty is void  
if the engine is not broken in properly.  
The first 20 hours of operation is the  
break-in period.  
5. Check that the pump is not jammed.  
Disconnect the spark plug wire on the  
engine, then slowly pull the Starter  
Handle to rotate the engine and  
2. During the first 3 hours of use:  
pump. If the pump does not rotate  
freely, clear it before proceeding.  
Do not apply a heavy load to the  
equipment.  
6. Prime the pump. To do this, remove  
Access Plug (14) from top of Pump  
Housing (10). Fill the pump with clean  
water, then replace the Priming Plug.  
caution: never operate the pump  
dry, damage may result.  
Do not operate the engine at its  
maximum speed.  
3. After the first 20 hours of use:  
Change the engine oil.  
Under normal operating conditions  
subsequent maintenance follows the  
schedule explained in the MAINTE-  
NANCE AND SERVICING section.  
7. Start the engine. The pump will start  
to operate as soon as the air is re-  
moved from the input hose.  
8. StoP tHe PumP aS Soon aS  
Water iS removeD. Do not  
Pump operation  
aLLoW PumP to run Dry, Dam-  
age to tHe PumP WiLL reSuLt.  
1. Attach flexible input and output hoses  
(not included) to the Inlet and Outlet  
Pipes (12). Secure them with clamps,  
as the seal must be air and water  
tight. Attach the included accessory  
Basket Filter (18 and 19) to the input  
end of your flexible input hose.  
9. Whenever possible, operate the  
pump for 2-3 minutes with clear water  
after pumping dirty water to clear it.  
10. Drain the water from the pump and  
disconnect the flexible hoses.  
2. caution: Do not operate the pump  
without a basket filter on the input  
hose. This prevents large objects  
from being sucked into the Pump  
and/or damaging the Pump.  
11. To prevent accidents, turn off the  
engine and disconnect its spark plug  
wire after use. Wait for the engine to  
cool, clean external parts with clean  
cloth, then store the equipment out  
of children’s reach according to the  
Storage instructions in this manual.  
SKU 65322 or 65323 For technical questions, please call 1-800-444-3353.  
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engine controLS anD inDicatorS  
Note: For clarity, pump not shown.  
Muffler  
Spark Plug  
Air Filter  
Fuel Tank Cap  
Muffler  
Oil Dip Stick  
Oil Fill Port  
Oil Drain Plug  
Carburetor Filter Cup  
Oil Drain Plug  
Oil Fill Plug  
Oil Dip Stick  
Engine Switch  
Throttle  
Choke  
Starter Pull Cord  
Gas Shut Off Valve  
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5. check air Filter. (See illustration  
Pre-oPeration cHecKS  
below.) Unscrew Air Filter Wing Nut  
caution: Failure to add oil to the Engine  
before use will damage the Engine  
and void the factory warranty. En-  
gine oil is the key factor in engine  
performance. Do not use Engine oil  
with additives. Do not use two-stroke  
gasoline-oil. Using these products will  
shorten Engine life. See Specifica-  
tions on page 6 for recommended oil  
type.  
1. check that all mounting nuts and  
bolts are tight.  
2. check oil level (See illustration be-  
low.) If needed, add oil and wipe Dip-  
and remove the Air Filter Cover and  
Filter Elements. If dirty or dusty, clean  
(refer to the Maintenance Section).  
6. Caution: To avoid damaging the En-  
gine, never run it without the Air Filter  
Assembly attached.  
7. check fuel level. Remove the fuel  
Filter Cup, clean and replace it before  
filling.  
stick area. Unscrew the oil Dip Stick  
and wipe clean. Insert the Dip Stick  
back into the hole without screwing  
it in. Remove it again and check the  
oil level. Full is indicated by oil on the  
Upper Level mark.  
3. If adding oil, use a siphon to avoid  
spilling the oil. Do not overfill.  
4. When full, carefully screw the plastic  
Dip Stick back into the metal Engine  
crankcase to avoid stripping the plas-  
tic threads on the Dip Stick.  
8. Fill the Fuel Tank, outdoors, with up  
to 0.95 of a gallon of unleaded gaso-  
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line containing at least 91 octane. Do  
not top-off tank, leave at least 1 inch  
of open space at top of tank.  
the way out. Slowly guide the Pull  
Cord back into the starter. The En-  
gine should start. Try again if it does  
not start. Refer to the Troubleshoot-  
ing section if problems persist. Let  
the engine run for five minutes to  
warm up.  
9. Replace Fuel Cap. Hand tighten by  
turning clockwise.  
10. Clean up any spilled gas with a dry  
cloth.  
8. Push the Choke to the  
right  
Fire Hazard! Do not fill  
gas tank when the engine is  
running, or near a pilot light  
or open flame or when hot.  
Do not smoke. Do not operate  
if gasoline has been spilled.  
clean spilled gasoline before  
starting the engine.  
9. Push the Throttle Lever to  
the fast position (left).  
Stopping the engine  
1. Push the  
Throttle  
Lever to the  
slow (right) position.  
Starting the engine  
2. Turn the Engine Switch to the Off  
position.  
1. During this procedure, it may be help-  
ful to refer to the photos of the Engine  
Controls on page 10.  
3. Push the Gas Valve to the closed  
(left) position.  
2. Push the Gas Valve to the  
open (right) position.  
3. Close the Choke by pulling  
it to the left.  
4. Note: If the Engine is already hot, it is  
not necessary to close the Choke.  
5. Push the  
Throttle  
Lever to the  
slow (right)  
position , then move it back slightly.  
6. Turn the Engine Switch to the On  
position.  
7. Gently pull the Pull Cord Handle until  
it engages. Then pull it hard and all  
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tecHnicaL  
Servicing  
SPeciFicationS  
to Prevent  
SeriouS injury  
From acciDentaL  
6.5 HP, OHV, 4 Stroke,  
Engine Type  
Gas Engine  
68 x 54 mm  
Manual Recoil Pull Type  
Electronic Ignition  
196cc  
Starting:  
Bore x Stroke  
Starter Type  
Ignition  
turn the Power Switch of the  
equipment to its “oFF”  
position, wait for the engine to  
cool, and disconnect the  
spark plug wire(s) before  
performing any inspection,  
maintenance, or cleaning  
procedures.  
Displacement  
Cooling System  
Low Oil Shutdown  
Air Cooled  
Yes  
Inlet/Outlet Pipe  
Outside Diameter  
2.5” (Inlet)/3” (Outlet)  
Horizontal 3/4” straight.  
3/16” Keyed Shaft with  
Ball Bearings  
Driveshaft Type  
to Prevent  
SeriouS injury  
From equiPment FaiLure:  
Do not use damaged  
equipment. if abnormal noise,  
vibration, or excess smoking  
occurs, have the problem  
corrected before further use.  
Counterclockwise (facing  
shaft). Length: 2-¼”.  
Central Thread: 5/16”-24  
TPI  
Driveshaft Rotation  
91+ octane unleaded  
gasoline  
Type  
Fuel  
Capacity 0.95 Gallons (3.6 Liters)  
SAE 10W30 above 32° F  
Type  
SAE 5W30 at 32° F or  
below  
Engine Oil  
Spark Plug  
maintenance Procedures  
Capacity .5 Quarts (0.5 liters)  
many maintenance procedures,  
including those not detailed  
in this manual, will need to  
be performed by a qualified  
technician for safety. if you  
have any doubts about your  
ability to safely service the  
equipment or engine, have a  
qualified technician service the  
equipment instead.  
BP6ES, BPR6ES (NGK),  
Type  
or NHSPLD F6RTCU  
Gap  
0.7 - 0.8 mm gap  
Cold Engine: 0.15+/-  
0.02mm  
Intake  
Valve  
Clearance  
Cold Engine: 0.20+/-  
0.02mm  
Exhaust  
Distributor Opening Intake: BTDC 10°  
Timing  
Closing  
Exhaust: ABDC 20°  
Idle  
1700 ± 150 RPM  
Speed  
Maximum 3600 RPM  
note: Warranty is void if proper mainte-  
nance and servicing procedures are  
not followed.  
The emission control system for  
this engine is warranted for standards  
set by the U.S. Environmental Protec-  
tion Agency. For warranty information,  
refer to the last pages of this manual.  
engine oil change  
caution! Oil is very hot during opera-  
tion and can cause burns. Wait for  
engine to cool before changing oil.  
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1. Place a drain pan (not included) un-  
derneath the crankcase’s drain plug.  
and mild detergent several times.  
Rinse. Squeeze out excess water  
and allow it to dry completely. Soak  
the filter in lightweight oil briefly, then  
squeeze out the excess oil.  
2. Remove the Dip Stick and Oil Drain  
Plug and, if possible, tilt the crank-  
case slightly to help drain the oil out.  
Recycle used oil.  
4. Install the new filter or the cleaned  
filter. Secure the Air Cleaner Cover  
before use.  
3. Replace the Oil Drain Plug and gas-  
ket and tighten it.  
Spark Plug maintenance  
4. Remove the cap from the Oil Fill Port.  
Using a siphon, refill the oil to the  
proper level. Replace the cap on the  
Oil Fill Port.  
1. Disconnect spark plug wire from  
end of plug. Clean out debris from  
around spark plug.  
5. Recheck the oil level, using the dip-  
stick. Add or remove oil if necessary.  
Do not operate the engine with too  
much or too little oil.  
2. Using a spark plug wrench, remove  
the spark plug.  
3. Inspect the spark plug:  
If the electrode is oily, clean it using a  
clean, dry rag.  
6. Inspect before operation.  
If the electrode has deposits on it,  
polish it using emery paper.  
If the white insulator is cracked or  
chipped, the spark plug needs to be  
replaced.  
air Filter element maintenance  
1. Wipe off the air cleaner cover.  
2. The air cleaner cover is held in place  
by a wing nut or clamps. Remove it.  
4. When installing a new spark plug, ad-  
just the plug’s gap to the specification  
on the Technical specification chart  
(page 14). Do not pry against the  
electrode or the insulator, the spark  
plug can be damaged.  
3. Remove the air filter element.  
4. cleaning:  
a. For “paper” filter elements:  
To prevent injury from dust and  
debris, wear ANSI-approved safety  
goggles, NIOSH-approved dust  
mask/respirator, and heavy-duty  
work gloves. In a well-ventilated  
area away from bystanders, use  
pressurized air to blow dust out  
of the air filter from the side oppo-  
site the filter’s normal air flow (the  
“clean” side of the filter).  
5. Install the new spark plug or the  
cleaned spark plug into the engine.  
Gasket-style: Finger-tighten until the  
gasket contacts the cylinder head,  
then about 1/2-2/3 turn more.  
Non-gasket-style: Finger-tighten until  
the plug contacts the head, then  
about 1/16 turn more.  
If this does not get the filter reason-  
ably clean, replace it.  
6. Apply dielectric spark plug cap pro-  
tector to the end of the spark plug  
and reattach the wire securely.  
b. For foam filter elements:  
Wash the element in warm water  
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Fuel Filter replacement  
Warning! to Prevent  
cleaning, maintenance, and  
Lubrication Schedule  
SeriouS injury From  
Fire:  
Replace the fuel filter in a  
well-ventilated area away from igni-  
tion sources. Do not smoke.  
note: This maintenance schedule is  
intended solely as a general guide.  
If performance decreases or if equip-  
ment operates unusually, check sys-  
tems immediately. The maintenance  
needs of each piece of equipment will  
differ depending on factors such as  
duty cycle, temperature, air quality,  
fuel quality, and other factors.  
1. Wait for engine to cool completely  
before proceeding.  
2. Wear protective gear including, ANSI-  
approved safety goggles, NIOSH-  
approved dust mask/respirator, and  
nitrile gloves.  
note: These procedures are in addition to  
the regular checks and maintenance  
explained as part of the regular op-  
eration of the engine and equipment.  
3. Close fuel valve leading from gas  
tank completely.  
after initial 20 operation Hour Period:  
4. Take note of the fuel filter’s orienta-  
a. Change engine oil.  
tion.  
every 25 operation Hours thereafter:  
a. Clean/replace air filter element.  
b. Inspect/clean spark plug.  
5. Place a suitable container under the  
fuel filter.  
6. Disconnect the fuel lines leading to  
and from the fuel filter and allow fuel  
to drain onto the container.  
every 50 operation Hours:  
a. Change engine oil.  
7. Install new fuel filter in the same  
orientation. Make sure to properly  
secure both fuel lines.  
b. Replace fuel filter (if equipped).  
every 100 operation Hours:  
a. Replace spark plug.  
8. Clean up and properly dispose of all  
fuel.  
b. Replace air filter element.  
9. Wait for at least one hour before use  
to allow all residual fuel vapors to  
dissipate. to prevent Fire, do not  
start the engine while the smell of  
fuel hangs in the air. Remember to  
open the fuel valve before restarting  
the engine. It may take a little longer  
than usual to start the engine be-  
cause the fuel needs to refill the fuel  
line and new filter.  
note: All maintenance procedures sched-  
uled for 25, 50, and 100 operation  
hours should be performed at least  
yearly.  
every 300 operation Hours:  
a. Clean fuel tank and carburetor.  
b. Clean carbon build-up from combus-  
tion chamber.  
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gasoline has been sitting beyond the  
fuel stabilizer’s recommended time  
period, or if the engine does not start  
properly.  
Storage  
engine Storage Preparation  
1. Wait for engine to cool, then clean  
engine with clean cloth.  
Pump Storage Preparation  
2. When the equipment is to remain idle  
for longer than 20 days, prepare the  
engine for storage as follows:  
1. Be sure the pump has been drained.  
Remove the Access Plug (15) on the  
bottom of the Pump Housing (10).  
Allow the water to drain, then replace  
the plug.  
a. Change engine oil and empty fuel  
tank.  
b. Either leave fuel tank empty or  
refill fuel tank with fresh unleaded  
gasoline mixed with a fuel stabilizer  
intended for long term engine stor-  
age (not included). After filling, run  
engine for about 3-5 minutes to cir-  
culate the treated gasoline through  
the carburetor. Wait for engine to  
cool before proceeding.  
2. Check the pump for any damage be-  
fore storage. Wipe with a clean cloth.  
c. Clean out area around spark plug.  
Remove spark plug and pour one  
tablespoon of engine oil into cylinder  
through spark plug hole.  
d. Reinstall spark plug, but leave spark  
plug wire disconnected.  
e. Pull recoil starter to distribute oil in  
cylinder. Stop after one or two revo-  
lutions when you feel the piston start  
the compression stroke (when you  
start to feel resistance).  
3. Apply a thin coat of rust preventive oil  
to all uncoated metal parts.  
4. Cover and store in a dry, well-venti-  
lated area out of reach of children.  
5. Before starting the engine after stor-  
age, keep in mind that untreated gas-  
oline will deteriorate quickly. Drain  
the fuel tank and filter, and change  
to fresh fuel if untreated gasoline has  
been sitting for a month, if treated  
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engine troubleshooting  
Problem  
Possible causes  
Probable Solutions  
FUEL RELATED:  
FUEL RELATED:  
engine will not  
start  
1. No fuel in tank or fuel valve closed. 1. Fill fuel tank and open fuel valve.  
2. Choke not in start position,  
especially with cold engine.  
2. Move choke to start position if  
engine is cold.  
3. Low quality or deteriorated, old  
gasoline.  
3. Use only fresh 89+ octane  
unleaded gasoline.  
4. Carburetor not primed.  
4. Prime carburetor by pressing  
priming bulb specified number of  
times (if equipped).  
5. Dirty fuel passageways blocking  
5. Clean out passageways using  
fuel additive. Heavy deposits may  
require further cleaning.  
fuel flow.  
6. Carburetor needle stuck. Fuel can  
be smelled in the air.  
6. gently tap side of carburetor float  
chamber with screwdriver handle.  
7. Too much fuel in chamber. This can 7. Turn choke to run position.  
be caused by the carburetor needle  
sticking.  
Remove spark plug and pull the  
start handle several times to air out  
the chamber. Reinstall spark plug  
and set choke to start position.  
IGNITION (SPARK) RELATED:  
IGNITION (SPARK) RELATED:  
1. Spark plug wire not connected  
securely.  
1. Connect spark plug wire properly.  
2. Spark plug electrode wet or dirty.  
3. Incorrect spark plug gap.  
2. Clean spark plug.  
3. Correct spark plug gap.  
4. Spark plug wire or spark plug  
broken.  
4. Replace spark plug wire and/or  
spark plug.  
5. Incorrect spark timing or faulty  
ignition system.  
5. Have qualified technician diagnose/  
repair ignition system.  
COMPRESSION RELATED:  
COMPRESSION RELATED:  
1. Cylinder not lubricated. Problem  
after long storage periods.  
1. Pour tablespoon of oil into spark  
plug hole. Crank engine a few  
times and try to start again.  
2. Loose or broken spark plug.  
(Hissing noise will occur when  
trying to start.)  
2. Tighten spark plug. If that does  
not work, replace spark plug. If  
problem persists, may have head  
gasket problem, see item below.  
3. Loose cylinder head or damaged  
head gasket. (Hissing noise will  
occur when trying to start.)  
3. Tighten head. If that does not  
remedy problem, replace head  
gasket.  
4. Engine valves or tappets  
misadjusted or stuck.  
4. Adjust valve clearance. If that does  
not work, clean or replace valves/  
tappets.  
Follow all safety precautions whenever diagnosing or servicing the  
equipment or engine.  
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engine troubleshooting  
Problem  
Possible causes  
Probable Solutions  
1. Spark plug wire loose.  
1. Check wire connections.  
Engine misfires  
2. Incorrect spark plug gap or  
damaged spark plug.  
2. Re-gap or replace spark plug.  
3. Defective spark plug wire.  
4. Old or low quality gasoline.  
3. Replace spark plug wire.  
4. Use only fresh 89+ octane  
unleaded gasoline.  
5. Incorrect compression.  
5. Diagnose and repair compression.  
(Use engine will not start:  
comPreSSion reLateD  
section.)  
1. Low oil shutdown.  
1. Fill engine oil to proper level.  
Check engine oil before EVERY  
use.  
engine stops  
suddenly  
2. Fuel tank empty or full of impure or 2. Fill fuel tank with fresh 89+ octane  
low quality gasoline.  
unleaded gasoline.  
3. Defective fuel tank cap creating  
vacuum, preventing proper fuel  
flow.  
3. Test/replace fuel tank cap.  
4. Properly adjust idle speed.  
4. Improper idle speed.  
5. Have qualified technician diagnose  
5. Faulty magneto, incorrect timing, or  
clogged carburetor.  
and service engine.  
1. Old or low quality gasoline.  
1. Fill fuel tank with fresh 89+ octane  
unleaded gasoline.  
engine knocks  
2. Engine overloaded.  
2. Do not exceed equipment’s load  
rating.  
3. Incorrect spark timing, deposit  
buildup, worn engine, or other  
mechanical problems.  
3. Have qualified technician diagnose  
and service engine.  
1. Impure or low quality gasoline.  
1. Fill fuel tank with fresh 89+ octane  
unleaded gasoline.  
Engine backfires  
2. Engine too cold.  
2. Use cold weather fuel and oil  
additives to prevent backfiring.  
3. Choke not open after engine warm. 3. Move choke to run position after  
engine warms up.  
4. Engine not properly adjusted for  
high altitude operation.  
4. Qualified technician must adjust  
engine at altitudes greater than  
5,000 feet above sea level.  
5. Intake valve stuck, choke stuck,  
incorrect timing, clogged carburetor,  
or overheated engine.  
5. Have qualified technician diagnose  
and service engine.  
Follow all safety precautions whenever diagnosing or servicing the  
equipment or engine.  
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Pump troubleshooting  
Problem  
Possible causes  
Probable Solutions  
1. Air leaks in flexible hoses or fittings. 1. Repair any air leaks.  
Pump fails to  
prime or low  
output  
2. Air Leak at Shaft Seal (3).  
2. Repair or replace shaft Seal.  
3. Submerge input basket filter.  
3. Input basket filter not submerged.  
4. Input basket filter clogged or buried. 4. Clear input basket.  
5. Pump not primed.  
5. Prime pump.  
6. Collapsed input hose.  
7. Pump Impeller (5) damaged.  
1. Large object jams impeller.  
6. Check and clear input hose.  
7. Replace Impeller.  
1. Clear impeller. Repair or replace  
Engine stops  
suddenly  
input basket filter.  
PumP PartS LiSt  
PumP PartS LiSt  
Part  
1
Description  
qty  
Part  
13  
14  
15  
16  
17  
18  
19  
20  
21  
22  
23  
24  
Description  
qty  
Pump Cover  
Spring Washer  
Shaft Seal  
1
4
1
4
1
1
1
1
1
1
2
2
Pipe Clamp  
2
2
2
6
6
1
1
1
1
6
6
2
2
Access Plug  
Access Plug Gasket  
O-Ring  
3
4
Bolt m8 x 35  
Impeller  
5
T-Bolt  
6
O-Ring  
Basket Filter Connecting Pipe  
Basket Filter  
Frame  
7
Impeller Casing  
O-Ring  
8
9
Check Valve  
Pump Housing  
Input / Output Gaskets  
Input / Output Pipes  
Engine  
10  
11  
12  
Flange Bolt  
Flange Nut  
Rubber Shock Absorber  
PLeaSe reaD tHe FoLLoWing careFuLLy  
THE MANUFACTURER AND/OR DISTRIBUTOR HAS PROVIDED THE PARTS LIST AND ASSEMBLY  
DIAGRAM IN THIS MANUAL AS A REFERENCE TOOL ONLY. NEITHER THE MANUFACTURER OR  
DISTRIBUTOR MAKES ANY REPRESENTATION OR WARRANTY OF ANY KIND TO THE BUYER THAT  
HE OR SHE IS QUALIFIED TO MAKE ANY REPAIRS TO THE PRODUCT, OR THAT HE OR SHE IS  
QUALIFIED TO REPLACE ANY PARTS OF THE PRODUCT. IN FACT, THE MANUFACTURER AND/OR  
DISTRIBUTOR ExPRESSLY STATES THAT ALL REPAIRS AND PARTS REPLACEMENTS SHOULD  
BE UNDERTAKEN BY CERTIFIED AND LICENSED TECHNICIANS, AND NOT BY THE BUYER. THE  
BUYER ASSUMES ALL RISK AND LIABILITY ARISING OUT OF HIS OR HER REPAIRS TO THE  
ORIGINAL PRODUCT OR REPLACEMENT PARTS THERETO, OR ARISING OUT OF HIS OR HER  
INSTALLATION OF REPLACEMENT PARTS THERETO.  
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PumP aSSembLy Diagram  
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cranKcaSe aSSembLy Diagram  
Note: When ordering parts from this list, specify: Parts List A, CRANKCASE ASSEM-  
BLY, and the Item Number from the table below.  
Part #  
1a  
Description  
Dipstick / Drain Plug  
O-Ring  
qty.  
2
Part #  
Description  
qty.  
2
11a Bolt m6 x 14  
12a Regulating Shaft  
13a Drive Gear Washer  
14a Pin  
2a  
2
1
3a  
Bearing 6205  
Crankshaft Oil Seal  
Crankcase  
1
1
4a  
1
2
5a  
1
15a Regulator Drive Gear  
16a Fly Block  
1
6a  
Regulator Sway Bar  
Washer  
1
2
7a  
2
17a Regulator Drive Gear As-  
sembly  
1
8a  
Split Pin  
1
18a Snap Ring  
19a Washer  
1
2
2
9a  
Nut m10  
1
10a Oil Sensor  
1
20a Sliding Sleeve  
NOTE: Some parts in this and other parts lists in this manual are shown for illustration  
purposes only and may not be available individually as replacement parts.  
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cranKcaSe cover aSSembLy Diagram  
Note: When ordering parts from this list, specify: Parts List B, CRANKCASE COVER  
ASSEMBLY, and the Item Number from the table below.  
Part # Description  
qty  
Part # Description  
qty  
1b  
2b  
3b  
4b  
5b  
6b  
Oil Fill Plug with Seal  
1
1
2
1
1
1
7b  
8b  
9b  
Set Pin  
2
1
1
1
7
Oil Fill Plug  
Oil Dipstick  
Oil Plug Seal  
Oil Dipstick with Seal  
Crankcase Cover  
Bearing, 6250  
10b Crankshaft Oil Seal  
11b Bolt m8 x 32  
Crankcase Cover Gasket  
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cyLinDer HeaD anD cover aSSembLy Diagram  
Note: When ordering parts from this list, specify: Parts List C, CYLINDER HEAD AND  
COVER ASSEMBLY, and the Item Number from the table below.  
Part # Description  
qty  
Part # Description  
9c Stud m8 x 34  
qty  
1c  
2c  
3c  
4c  
5c  
6c  
7c  
8c  
Bolt m6 x 12  
6
1
1
1
2
2
1
1
2
1
1
1
4
1
1
Air Duct  
10c Spark Plug F6TC  
11c Exhaust Valve Guide  
12c Circlip  
Intake Valve Guide  
Lead Wind Cover  
Stud m6 x 109  
13c Bolt  
Set Pin m10 x 16  
Cylinder Head Gasket  
Cylinder Head Assembly  
14c Gasket  
15c Cylinder Head Cover As-  
sembly  
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cranKSHaFt, PiSton anD connecting roD  
aSSembLy Diagram  
Note: When ordering parts from this list, specify: Parts List D, CRANKSHAFT, PISTON  
AND CONNECTING ROD ASSEMBLY, and the Item Number from the table below.  
Part # Description  
qty  
1
Part # Description  
qty  
1
1d  
2d  
3d  
4d  
5d  
6d  
7d  
8d  
9d  
Piston Ring (I)  
Piston Ring (II)  
Side Rail  
10d Connecting Rod  
11d Connecting Rod Cover  
12d Bolt  
1
1
2
2
Expander  
1
13d Connecting Rod Assembly  
14d Woodruff Key  
1
Scraper Ring Set  
Piston Ring Assembly  
Piston Pin Circlip  
Piston  
1
1
1
15d Drive Gear  
1
2
16d Crankshaft  
1
1
17d Timing Drive Gear  
18d Crankshaft Assembly  
1
Piston Pin  
1
1
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camSHaFt anD rocKer vaLve aSSembLy Diagram  
Note: When ordering parts from this list, specify: Parts List E, CAMSHAFT AND ROCK-  
ER VALVE ASSEMBLY, and the Item Number from the table below.  
Part # Description  
qty  
2
Part # Description  
10e Camshaft Assembly  
11e Exhaust Valve  
12e Intake Valve  
qty  
1e  
2e  
3e  
4e  
5e  
6e  
7e  
8e  
9e  
Lock Nut  
1
1
1
2
2
Sleeve  
2
Rocker Arm  
2
Valve Gap Adjusting Bolt  
Rocker Valve Assembly  
Pusher Guide  
Push Rod  
2
13e Valve Spring  
2
14e Intake Valve Spring Seat  
Retainers  
1
15e Exhaust Valve Spring Seat  
Retainers  
2
1
2
Tappet  
2
16e Cap  
Governor Spring  
1
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carburetor aSSembLy Diagram  
Note: When ordering parts from this list, specify: Parts List F, CARBURETOR ASSEM-  
BLY, and the Item Number from the table below.  
Part # Description  
qty  
1
Part # Description  
16f Choke Stem  
17f Air Seal Washer  
18f Throttle Lever  
19f Washer  
qty  
1
1f  
2f  
3f  
4f  
5f  
6f  
7f  
8f  
9f  
Inlet Gasket  
Connecting Block  
Carburetor Gasket  
Idle Adjustment Screw  
Mixture Chamber Bode  
Main Nozzle  
1
1
1
1
1
1
1
20f Screw m4  
2
1
21f Cover  
1
Main Jet  
1
22f Choke Switch  
23f Throttle Unit  
1
Float  
1
1
Float Chamber Gasket  
1
24f Mixture Adjustment Screw  
Spring  
1
10f Float Chamber  
11f Washer  
1
25f  
Mixture Adjustment Screw  
1
1
1
1
1
2
26f Choke Unit  
12f Float Chamber Drain  
Screw  
1
27f Float Chamber  
28f Carburetor Assembly  
29f Float Needle  
13f Screw  
1
1
1
14f Air Cleaner Gasket  
15f Choke  
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FueL tanK aSSembLy Diagram  
Note: When ordering parts from this list, specify: Parts List G, FUEL TANK ASSEMBLY,  
and the Item Number from the table below.  
Part # Description  
qty  
Part # Description  
qty  
1g  
2g  
3g  
4g  
5g  
6g  
Pipe Clamp  
Pipe Outlet  
Bolt m6 x 22  
Connector  
Packing Ring  
Nut m6  
2
1
1
1
1
2
7g  
8g  
9g  
Filter Cup  
1
1
1
1
Packing Ring  
Fuel Filler Cap  
10g Fuel Filler Cap with Pack-  
ing Ring  
11g Fuel Tank  
1
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air cLeaner aSSembLy Diagram  
Note: When ordering parts from this list, specify: Parts List H, AIR CLEANER ASSEM-  
BLY, and the Item Number from the table below.  
Part # Description  
qty  
Part # Description  
qty  
1h  
2h  
3h  
4h  
5h  
6h  
Wing Nut  
2
1
1
1
2
1
7h  
8h  
9h  
Screw m5 x 12  
Air Cleaner Base  
Gasket  
2
1
1
1
1
Air Cleaner Cover  
Filter Element  
Washer  
10h Sleeve B  
Sleeve A  
11h Air Cleaner Assembly  
Air Cleaner Housing  
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muFFLer aSSembLy Diagram  
Note: When ordering parts from this list, specify: Parts List J, MUFFLER ASSEMBLY,  
and the Item Number from the table below.  
Part # Description  
qty  
1j  
2j  
3j  
4j  
5j  
6j  
J-Screw m5 x 8  
Muffler Hood  
Nut m8  
4
1
2
1
1
1
Muffler  
Exhaust Muffler  
Exhaust Gasket  
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recoiL Starter aSSembLy Diagram  
Note: When ordering parts from this list, specify: Parts List K, RECOIL STARTER AS-  
SEMBLY, and the Item Number from the table below.  
Part # Description  
11k Friction Spring  
qty  
1
Part # Description  
qty  
1k  
2k  
Bolt m6 x 22  
1
1
12k Spring Lid  
1
Crankcase Side Plate  
Assembly  
13k Set Screw  
1
3k  
4k  
5k  
6k  
7k  
8k  
9k  
Bolt m6 x 18  
Fan Hood Assembly  
Bolt m6 x 12  
Engine Switch  
Casing  
3
1
5
1
1
1
2
2
14k Starter Wheel  
15k Starter Rope  
16k Pull Cord Handle  
17k Recoil Starter  
18k Recoil Starter Assembly  
19k Plastic Clip  
1
1
1
1
1
Spiral Spring  
Ratchet Spring  
1
20k Diode  
1
10k Ratchet  
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reguLator controL aSSembLy Diagram  
Note: When ordering parts from this list, specify: Parts List L, REGULATOR CONTROL  
ASSEMBLY, and the Item Number from the table below.  
Part # Description  
qty  
Part # Description  
9l Spring  
qty  
1l  
2l  
3l  
4l  
5l  
6l  
7l  
8l  
Nut m6  
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
Setting Panel  
Patch Spring  
Hand Grip  
10l Back Spring  
11l Fine Regulating Spring  
12l Pull Rod  
Washer  
13l Lock Bolt  
Bolt m5 x 25  
Regulating Spring  
Support Panel Assembly  
14l Regulating Arm  
15l Nut m6  
16l Regulating Frame Assem-  
bly  
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FLyWHeeL aSSembLy Diagram  
Note: When ordering parts from this list, specify: Parts List M, FLYWHEEL ASSEMBLY,  
and the Item Number from the table below.  
Part # Description  
1m Nut m14 x 1.5  
2m Starting Flange  
3m Flywheel Fan  
4m Flywheel  
qty  
1
1
1
1
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ignition coiL aSSembLy Diagram  
Note: When ordering parts from this list, specify: Parts List N, IGNITION COIL ASSEM-  
BLY, and the Item Number from the table below.  
Part # Description  
qty  
1n  
2n  
3n  
4n  
5n  
Screw m6 x 22  
2
1
1
1
1
Engine Stop Cable  
Ignition Coil  
Spark Plug Cap  
Ignition Coil Assembly  
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Wiring Diagram  
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the purchase price if we cannot readily  
and quickly provide you with a replace-  
ment. We will return repaired products at  
our expense, but if we determine there is  
no defect, or that the defect resulted from  
causes not within the scope of our warran-  
ty, then you must bear the cost of returning  
the product.  
LimiteD 1 year / 90 Day  
Warranty  
Harbor Freight Tools Co. makes ev-  
ery effort to assure that its products meet  
high quality and durability standards, and  
warrants to the original purchaser that  
for a period of ninety days from date of  
purchase that the engine/motor, the belts  
(if so equipped), and the blades (if so  
equipped) are free of defects in materials  
and workmanship. Harbor Freight Tools  
also warrants to the original purchaser,  
for a period of one year from date of pur-  
chase, that all other parts and components  
of the product are free from defects in ma-  
terials and workmanship (90 days if used  
by a professional contractor or if used as  
rental equipment). This warranty does not  
apply to damage due directly or indirectly,  
to misuse, abuse, negligence or accidents,  
repairs or alterations outside our facilities,  
normal wear and tear, or to lack of main-  
tenance. We shall in no event be liable for  
death, injuries to persons or property, or  
for incidental, contingent, special or con-  
sequential damages arising from the use  
of our product. Some states do not allow  
the exclusion or limitation of incidental or  
consequential damages, so the above  
limitation of exclusion may not apply to  
you. THIS WARRANTY IS ExPRESSLY  
IN LIEU OF ALL OTHER WARRANTIES,  
ExPRESS OR IMPLIED, INCLUDING  
THE WARRANTIES OF MERCHANTABIL-  
ITY AND FITNESS.  
This warranty gives you specific legal  
rights and you may also have other rights  
which vary from state to state.  
3491 Mission Oaks Blvd. • PO Box  
6009 • Camarillo, CA 93011 • (800)  
444-3353  
emiSSion controL  
SyStem Warranty  
united States emission control Defects  
Warranty Statement  
The United States Environmental Protection Agency (herein  
EPA) and Harbor Freight Tools (herein HFT) are pleased to explain  
the emission control system warranty on your 1997 and later Small  
Off-Road Engine (herein engine). Within the United States, new  
off-road, spark-ignition engines certified for model year 1997 and  
later, must be designed, built and equipped to meet the stringent  
anti-smog standards set forth by the EPA. HFT must warrant the  
emission control system on your engine for the periods of time  
described below, provided there has been no abuse, neglect or  
improper maintenance of your engine.  
Your emission control system may include parts such as the  
carburetor or fuel-injection system, and the ignition system. Also  
included may be hoses, belts, connectors and other emission-  
related assemblies.  
Where a warrantable condition exists, HFT will repair your  
engine at no cost to you including diagnosis, parts and labor.  
manufacturer’s Warranty coverage  
The 1997 and later engines are warranted for two (2) years.  
If any emission-related part on your engine is defective, the part  
will be repaired or replaced by HFT.  
To take advantage of this warranty,  
the product or part must be returned to us  
with transportation charges prepaid. Proof  
of purchase date and an explanation of the  
complaint must accompany the merchan-  
dise. If our inspection verifies the defect,  
we will either repair or replace the product  
at our election or we may elect to refund  
Harbor Freight tools emission control Defects  
Warranty coverage  
Engines are warranted for a period of two (2) years relative to  
emission control parts defects, subject to the provisions set forth  
below. If any emission related part on your engine is defective, the  
part will be repaired or replaced by HFT.  
1.  
owner’s Warranty responsibilities  
As the engine owner, you are responsible for the performance  
of the required maintenance listed in your Owner’s Manual.  
HFT recommends that you retain all receipts covering main-  
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tenance on your engine, but HFT cannot deny warranty  
solely for the lack of receipts or for your failure to ensure the  
performance of all scheduled maintenance.  
b) Improper installation, adjustment or repair of the engine  
or of any warranted part unless performed by an autho-  
rized warranty center  
As the engine owner, you should, however, be aware that  
HFT may deny you warranty coverage if your engine or a part  
has failed due to abuse, neglect, improper maintenance, or  
unapproved modifications.  
c) Failure to follow recommendations on fuel use contained  
in the Owner’s Manual  
d) Improper or inadequate maintenance of any warranted  
parts  
You are responsible for shipping your engine to a HFT war-  
ranty station as soon as a problem exists. Contact the HFT  
Customer Service department at the number below to make  
shipping arrangements. The warranty repairs should be  
completed in a reasonable amount of time, not to exceed  
30 days.  
e) Repairs performed outside of the authorized warranty  
service dealers  
f)  
Alterations by changing, adding to or removing parts  
from the engine.  
1. 5. Service and maintenance  
Component parts which are not scheduled for replacement  
as required maintenance or are scheduled only for regular  
inspection to the effect of “repair or replace as necessary”  
are warranted for the warranty period. Any warranted part  
which is scheduled for replacement as required maintenance  
is warranted for the period of time up to the first scheduled  
replacement point for that part. Any replacement part, pro-  
vided it is equivalent in durability and performance, may be  
used in performance of maintenance or repairs. The owner  
is responsible for commissioning a qualified technician/me-  
chanic to perform all required maintenance, as outlined in  
the Inspection, Cleaning, and Maintenance section in this  
manual.  
If you have any questions regarding your warranty rights  
and responsibilities, you should contact the Harbor Freight Tools  
Customer Service Department at 1-800-444-3353.  
Harbor Freight tools emission control Defects  
Warranty Provisions  
1. 1. Length of coverage  
HFT warrants to a first retail purchaser and each subsequent  
purchaser that the engine is free from defects in materials  
and workmanship that cause the failure of warranted parts  
for a period of two (2) years after the date of delivery to the  
first retail purchaser.  
1. 6. Warranted Parts  
1) Fuel metering System  
1. 2. no charge repair or replacement  
Repair or replacement of any warranted part will be performed  
at no charge to the owner if the work is performed through a  
warranty station authorized by HFT. For emissions warranty  
service, contact the HFT Customer Service Department at  
1-800-444-3353.  
i)  
Carburetor and its internal parts.  
ii) Fuel pump (if so equipped).  
iii) Cold start enrichment system.  
2) air induction System  
1. 3. consequential Damages coverage  
i)  
Intake pipe/manifold.  
Coverage under this warranty shall also extend to the failure  
of any engine components caused by the failure of any war-  
ranted part while it is still covered under this warranty.  
ii) Air cleaner.  
3) ignition System  
i)  
Spark plug.  
1. 4. coverage exclusions  
ii) Magneto ignition system.  
Warranty claims shall be filed in accordance with the provi-  
sions of the HFT warranty policy explained in the box at the  
top of the previous page. HFT shall not be liable for any loss  
of use of the engine, for any alternative usage, for any damage  
to goods, loss of time, or inconvenience. Warranty coverage  
shall also be excluded for any part which fails, malfunctions,  
or is damaged due to failure to follow the maintenance and  
operating instructions set forth in the Owner’s Manual includ-  
ing, but not limited to:  
4) catalyst System (if so equipped)  
i)  
Exhaust pipe stud.  
ii) Muffler.  
iii) Catalytic converter (if so equipped).  
5) miscellaneous items used in above Systems  
i)  
Vacuum, temperature and time sensitive valves  
and switches.  
ii) Hoses, belts, connectors, and assemblies.  
a) Use of parts which are not authorized by HFT  
record Product’s Serial number Here:  
note: If product has no serial number, record month and year of purchase instead.  
note: Some parts are listed and shown for illustration purposes only, and are not avail-  
able individually as replacement parts.  
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