10 PIECE
ROUTER TEMPLATE GUIDE
SET
Model 95160
OPERATING INSTRUCTIONS
Due to continuing improvements, actual product may differ slightly from the product described herein.
®
3491 Mission Oaks Blvd., Camarillo, CA 93011
TO PREVENT SERIOUS INJURY,
READ AND UNDERSTAND ALL WARNINGS
AND INSTRUCTIONS BEFORE USE.
Copyright© 2006 by Harbor Freight Tools®. All rights reserved. No portion of this
manual or any artwork contained herein may be reproduced in any shape or form
without the express written consent of Harbor Freight Tools.
For technical questions, please call 1-800-444-3353.
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3.
Wear eye protection. Wear ANSI-approved safety impact goggles when
using this product.
4.
5.
Do not force the Guide Set. Use the correct product for your application. The
correct product will do the job better and safer at the rate for which it is designed.
Maintain the Router Guide Set with care. Keep this product clean. Properly
maintained products are less likely to malfunction. Do not use damaged prod-
ucts. Tag damaged products “Do not use” until repaired.
6.
7.
Check for any condition that may negatively affect the Router Guide Set’s
operation. If damaged, have the Set serviced before using. Many accidents are
caused by poorly maintained products.
Use only accessories that are recommended by the manufacturer for your
model router. Accessories that may be suitable for one product may become
hazardous when used on another product.
8.
9.
Industrial applications must follow OSHA requirements.
Maintain labels and nameplates on the Guide Set. These carry important
information. If unreadable or missing, contact Harbor Freight for replacement.
10.
11.
12.
Use right product for the job. There are certain applications for which this
product was designed. Do not use small products to do the work of larger prod
ucts. Do not use this product for a purpose for which it was not intended.
Product service must be performed only by qualified service technician.
Service or maintenance performed by unqualified personnel could result in
a risk of injury.
When servicing the Router Guide Set, use only identical replacement parts.
Follow instructions in the “Inspection, Maintenance, And Cleaning” section of this
manual. Use of unauthorized parts or failure to follow maintenance instructions
may create a risk of personal injury.
13.
14.
15.
Do not allow children to play with this product.
Follow all warnings in the owner’s manual of the router your are using.
Wear gloves when installing router bits. Make sure template and router bit do
not contact each other when installed.
SKU 95160
For technical questions, please call 1-800-444-3353
PAGE 3
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16.
17.
WARNING! The brass components of this product contain lead, a chemical
known to the State of California to cause cancer and birth defects (or other
reproductive harm). California Health & Safety Code (25249.5 et seq.)
WARNING! The warnings and cautions discussed in this manual cannot
cover all possible conditions and situations that may occur. It must be understood
by the operator that common sense and caution are factors which cannot be built
into this product, but must be supplied by the operator.
SAVE THESE INSTRUCTIONS
UNPACKING
When unpacking, check to make sure all the parts shown in the Parts List on page 6
are included. If any parts are missing or broken, please call Harbor Freight Tools at the
number shown on the front cover of this manual as soon as possible.
PRODUCT USES
1.
The Template Guide Set will work with any template, pattern, or jig for duplicating
routing of edges or interior surfaces. Uses are as follows: A. Stair routing.
B. Pattern routing. C. General routing. D. Hinge routing. E. Dovetailing.
EDGE ROUTING
USING
SAMPLE
OF
SAMPLE
OF
TEMPLATE GUIDES
EDGE ROUTING
INSET ROUTING
ROUTER BIT
TEMPLATE
TEMPLATE
TEMPLATE
LOCKING
NUT
(8, 9)
ROUTER
BASE
TEMPLATE
PLATE
TEMPLATE
GUIDE
(1, 2, 3, 4, 5, 6, 7)
MATERIAL BEING CUT
TO USE:
1.
Install the Template Guide (1, 2, 3, 4, 5, 6, 7) into the router sub-base from
underneath. The Router base opening must have a 1-3/16” opening.
2.
Then secure the Template Guide (1, 2, 3, 4, 5, 6, 7) by tightening the Template
Lock Nut (8 or 9) onto the threads protruding from the Template Guide.
SKU 95160
For technical questions, please call 1-800-444-3353
PAGE 4
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INSPECTION, MAINTENANCE, AND CLEANING
1.
2.
CAUTION! Make sure to wear ANSI-approved safety impact goggles be-
fore performing any inspection, maintenance, or cleaning of Template Guide Set.
Before each use: Inspect the general condition of the Template Guide Set.
Check for damaged parts, and any other condition that may affect this product’s
safe operation. If a problem occurs, have the problem corrected before further
use. Do not use damaged equipment.
3.
4.
To clean: Use a clean, soft, damp cloth, and mild detergent. Then, allow to air-
dry. Do not use solvents.
CAUTION! All maintenance, service, and repairs not discussed in this
manual should only be performed by a qualified service technician.
PLEASE READ THE FOLLOWING CAREFULLY
THE MANUFACTURER AND/OR DISTRIBUTOR HAS PROVIDED THE PARTS LIST
AND ASSEMBLY DIAGRAM IN THIS MANUAL AS A REFERENCE TOOL ONLY. NEI-
THER THE MANUFACTURER OR DISTRIBUTOR MAKES ANY REPRESENTATION OR
WARRANTY OF ANY KIND TO THE BUYER THAT HE OR SHE IS QUALIFIED TO
REPLACE ANY PARTS OF THE PRODUCT. IN FACT, THE MANUFACTURER AND/OR
DISTRIBUTOR EXPRESSLY STATES THAT ALL REPAIRS AND PARTS REPLACE-
MENTS SHOULD BE UNDERTAKEN BY CERTIFIED AND LICENSEDTECHNICIANS,
AND NOT BY THE BUYER. THE BUYER ASSUMES ALL RISKS AND LIABILITY ARIS-
ING OUT OF HIS OR HER REPAIRS TO THE ORIGINAL PRODUCT OR REPLACE-
MENT PARTS THERETO, OR ARISING OUT OF HIS OR HER INSTALLATION OF
REPLACEMENT PARTSTHERETO.
SKU 95160
For technical questions, please call 1-800-444-3353
PAGE 5
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PARTS LIST AND ASSEMBLY DIAGRAM
Part #
1
Description
Qty. Part #
Description
Template (51/64” O.D.)
Lock Nut
Lock Nut
Adapter
Qty.
Template (5/16” O.D.)
Template (3/8” O.D.)
Template (7/16” O.D.)
Template (1/2” O.D.)
Template (5/8” O.D.)
Template (3/4” O.D.)
1
1
1
1
1
1
7
8
9
10
11
1
1
1
1
1
2
3
4
5
6
Carrying Case
11
10
8, 9
1
2
3
4
5
6
7
NOTE:
Some parts are listed and shown for illustration purposes only,
and are not available individually as replacement parts.
SKU 95160
For technical questions, please call 1-800-444-3353
PAGE 6
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