PRESSURE BLASTING
SYSTEM
Model 93889
ASSEMBLY AND OPERATING INSTRUCTIONS
Due to continuing improvements, actual product may differ slightly from the product described herein.
®
3491 Mission Oaks Blvd., Camarillo, CA 93011
TO PREVENT SERIOUS INJURY,
READ AND UNDERSTAND ALL WARNINGS
AND INSTRUCTIONS BEFORE USE.
Copyright © 2006 by Harbor Freight Tools®. All rights reserved. No portion of this
manual or any artwork contained herein may be reproduced in any shape or form
without the express written consent of Harbor Freight Tools.
For technical questions, please call 1-800-444-3353.
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4.
WARNING! Always wear ANSI-approved safety impact eye glasses under a
full face shield, a respirator, and heavy duty work gloves when operating the
Pressure Blasting System. Also, wear heavy duty work boots, long trousers, and
long sleeve shirt.
5.
6.
Stay within air pressure capacity. Never operate the Pressure Blasting System
above 125 PSI.
Keep children away. Children must never be allowed in the work area. Do not
let them handle equipment, tools, extension cords, or air hoses.
7.
8.
Store idle equipment. When not in use, the Pressure Blasting System must be
stored in a dry location to inhibit rust. Always lock up the machine and keep out
of reach of children.
Use the right tool for the job. Do not attempt to force small equipment or
attachments to do the work of a larger industrial equipment and attachments.
There are certain applications for which this product was designed. It will do the
job better and more safely at the rate for which it was intended. Do not modify this
product, and do not use this product for a purpose for which it was not intended.
9.
Dress properly. Do not wear loose clothing or jewelry as they can be caught in
moving parts. Protective, electrically non-conductive clothes and non-skid foot-
wear are recommended when working. Wear restrictive hair covering to contain
long hair.
10.
11.
Do not overreach. Keep proper footing and balance at all times. Do not reach
over or across running tools or air hoses.
Disconnect air hose and release any built-up air pressure. Never service the
Pressure Blasting System or disassemble with the air hose attached. Always
release any built-up air even after disconnecting hose. Disconnect the Pressure
Blasting System when not in use.
12.
13.
14.
Remove adjusting wrenches. Check that adjusting wrenches are removed
from the tool and work surface before attaching to an air source.
Stay alert. Watch what you are doing. Use common sense. Do not operate any
tool or equipment when you are tired.
Check for damaged parts. Before using any tool, any part that appears
damaged should be carefully checked to determine that it will operate properly
and perform its intended function. Check for alignment and binding of moving
parts, any broken parts, and any other condition that may affect proper operation.
Any part that is damaged should be properly repaired or replaced by a qualified
technician.
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15.
Replacement parts and accessories. This product is to be repaired and
serviced only by a qualified technician. When this product is serviced, only
identical replacement parts should be used. Use of any other parts will void the
warranty. Only use accessories intended for use with this tool. Approved
accessories are available from Harbor Freight Tools.
16.
17.
Do not operate this product if under the influence of alcohol or drugs. Read
warning labels if taking prescription medicine to determine if your judgement or
reflexes are impaired while taking drugs. If there is any doubt, do not operate
the tool.
Maintenance. The maintenance outlined in the “Maintenance” section should be
performed regularly. For your safety, this product should be serviced or repaired
regularly only by a qualified technician.
18.
19.
Compressed air only. Use clean, dry, regulated, compressed air at 65 to 125
PSI. Never use oxygen, carbon dioxide, combustible gases, or any other bottled
gas as a power source for this product.
Transport the Pressure Blasting System safely. Always disconnect air supply
when moving the tool. Pull the tool by the handle to avoid tipping.
20.
21.
Avoid working alone. If an accident happens, an assistant can bring help.
Maintain labels and nameplates on the Pressure Blasting System. These
carry important information. If unreadable or missing, contact Harbor Freight
Tools for a replacement.
22.
23.
Maintain a firm grip on the Gun when in use.
Never point the Gun toward yourself, other people, or animals. Keep all
people and animals safely away from the work area.
24.
Maintain a safe distance away from the object being sandblasted. Whenever
possible, sandblast the object at a 45 degree angle to minimize the possibility of
grit, dirt, and debris ricocheting directly backward toward your face and body.
25.
26.
Industrial applications must follow OSHA requirements.
Whenever possible, perform a sandblasting test on a small area of the
object to be sandblasted. If necessary, adjust the distance to the object and/or
change the Nozzle of the Gun for more effective results.
27.
Make sure to read and understand all safety warnings and precautions as
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outlined in the manufacturer’s manual for the object you intend to
sandblast.
28.
29.
Avoid unintentional starting. Make sure the Control Lever on the Gun is in its
“OFF” or “CLOSED” position when the tool is not being used.
WARNING! Some dust created by power sanding, sawing, grinding,
drilling, and other construction activities contain chemicals known (to the State of
California) to cause cancer, birth defects, or other reproductive harm.
Some examples of these chemicals are:
* Lead from lead-based paints,
* Crystalline silica from bricks, cement, and other masonry products,
* Arsenic and chromium from chemically treated lumber.
(California Health & Safety Code 25249.5, et seq.)
30.
WARNING! Abrasive blasting with media containing crystalline silica
can cause serious or fatal respiratory disease. Exposure to crystalline silica
may cause silicosis (a serious lung disease), cancer, and death. Exposure to
aluminum oxide (a dust generated from material removing processes) can
result in eye, skin, and breathing irritation. Always use a NIOSH-approved
respirator, safety impact eye glasses, and a full face shield. Avoid skin
exposure. Proper ventilation in the work area is required. Read and
understand the ten recommended measures below to reduce crystalline silica
exposure in the workplace and prevent silicosisand silicosis related injuries and
deaths.
The following ten measures are recommended to reduce crystalline silica
exposures in the workplace and prevent silicosis and silicosis related
injuries and deaths:
1. Prohibit silica sand (or other substances containing more than 1% crystalline
silica) as an abrasive blasting material and substitute less hazardous
materials.
2. Conduct air monitoring to measure worker exposures.
3. Use containment methods such as blast-cleaning machines and cabinets to
control the hazard and protect adjacent workers from exposure.
4. Practice good personal hygiene to avoid unnecessary exposure to silica dust.
5. Wear washable or disposable protective clothes at the worksite. Shower, and
change into clean clothes before leaving the worksite to prevent contamination
of cars, homes, and other work areas.
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6. Use respiratory protection when source controls cannot keep silica exposures
below the recommended levels.
7. Provide periodic medical examinations for all workers who may be exposed to
crystalline silica.
8. Post signs to warn workers about the hazard and to inform them about required
protective equipment.
9. Provide workers with training that includes information about health effects,
work practices, and protective equipment for crystalline silica.
10.Report all cases of silicosis to State health departments and to OSHA or the
Mine Safety and Health Administration (MSHA).
31.
32.
WARNING! The brass components of this product contain lead, a chemical
known to the State of California to cause birth defects (or other reproductive
harm). (California Health & Safety code § 25249.5, et seq.)
WARNING! The warnings, cautions, and instructions discussed in this
instruction manual cannot cover all possible conditions and situations that may
occur. It must be understood by the operator that common sense and caution are
factors which cannot be built into this product, but must be supplied by the
operator.
33.
Always connect this unit securely to an electrically grounded object (such as a
water pipe or metal rod driven into the earth). If this unit is not grounded, a spark
could potentially ignite a cloud of flammable dust, causing fire/explosion.
SAVE THESE INSTRUCTIONS
ASSEMBLY INSTRUCTIONS
For best service, you should incorporate an oiler, regulator, and in-line filter, as
shown in the diagram below. Hoses, couplers, oilers, regulators, and filters are all
available at Harbor Freight Tools. NOTE: If an automatic oiler is not used, put 3-5
drops of pneumatic Tool Oil (not included) in the tool’s quick connector before
each use. (See Figure A.)
REGULATOR
FIGURE A
TO
PRESSURE
BLASTING
SYSTEM
FILTER
OILER
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To Attach The Handle:
1.
To attach the Handle (2) to the Tank Assembly (3), align the two mounting holes
in the Handle with the two mounting holes located on the side of the Tank. Then
secure the Handle to the Tank, using two Screws (11), two Flat Washers (10),
and two Hex Nuts (9). (See Figure B.)
HANDLE
(2)
TANK ASSEMBLY
(3)
SCREW
(11)
HEX NUT
(9)
FLATWASHER
FIGURE B
(10)
To Attach The Tank Leg:
1.
To attach the Tank Leg (17) to the Tank Assembly (3), insert the Tank Leg into
the bottom mounting sleeve of the Tank. Then secure the Tank Leg to the Tank,
using one Cotter Pin (24). (See Figure C.)
TANK ASSEMBLY
(3)
COTTER PIN
(24)
TANK LEG
(17)
FIGURE C
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To Attach The Wheels:
1.
Align the two mounting holes in each of the two Wheel Brackets (20) with the two
threaded mounting holes in each of the two Shaft Supporting Bars at the bottom
of the Tank Assembly (3). Then, use four Screws (16) to secure the Wheel
Brackets to the Shaft Supporting Bars. (See Figure D.)
2.
Insert the Steel Axle (23) through the bottom hole of each of the two Wheel
Brackets (20). Place a Flat Washer (21) onto each end of the Steel Axle. Insert
a Wheel (22) onto each end of the Steel Axle. Place another Flat Washer (21)
onto each end of the Steel Axle. Then secure the Wheels to the Steel Axle,
using one Cotter Pin (24) for each Wheel. (See Figure D.)
TANK ASSEMBLY
SCREW
(3)
(16)
SHAFT SUPPORTING BAR
WHEEL BRACKET
(20)
WHEEL
(22)
FLATWASHER
(21)
STEEL AXLE
(23)
COTTER PIN
(24)
FIGURE D
To Attach The Material Hose:
1.
Insert two Hose Clamps (26) onto the Material Hose (25). Insert one end of the
Material Hose onto the Media Manifold (19). Insert the other end of the Hose
onto the Barb Fitting (44) of the Sandblasting Gun. Then secure the Hose to the
Media Manifold and Sandblasting Gun, using the two Hose Clamps.
(See Figure E.)
SANDBLASTING GUN
FIGURE E
HOSE CLAMP
(26)
MATERIAL HOSE
(25)
MEDIA MANIFOLD
(19)
HOSE CLAMP
(26)
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To Attach A Quick Connector:
1.
Prior to use, the Pressure Blasting System requires the attachment of a Quick
Connector (not included) to its Air Input Valve (14). To do so, make sure the
screen Air Filter within the Valve Body is properly seated in the Valve Body. Wrap
approximately 3” of Pipe Thread Seal Tape (47) around the male threads of the
Quick Connector. Then, firmly tighten the Quick Connector into the Valve Body.
(See Figure F.)
QUICK CONNECTOR
(NOT INCLUDED)
AIR INPUT VALVE
(14)
FIGURE F
OPERATING INSTRUCTIONS
Abrasive Selection:
1.
2.
3.
The type of media chosen will greatly influence the amount of time needed to
clean a particular surface area.
Sandblasting media include silicon carbide, glass bead, walnut shell, brass bead,
and alumina.
If you decide to reuse media, remember, it does wear out. The sharp edges
become rounder and are less effective. At that point you should replace the tank
of media you are using.
To Load Media Into The Tank:
1. WARNING! Never service the Pressure Blasting System or disassemble
with the air hose attached. Always release any built-up air even after
disconnecting the hose.
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2.
3.
Make sure the media used is dry to avoid clogging the Media Metering Valve
(18), Media Manifold (19), or Material Hose (25). (See Figure G.)
WARNING! Always wear ANSI-approved safety impact eye glasses under a
full face shield, a respirator, and heavy duty work gloves when operating the
Pressure Blasting System. Also, wear heavy duty work boots, long trousers, and
long sleeve shirt.
4.
5.
Turn the Air Input Valve (14) to the “OFF” (horizontal) position. (See Figure G.)
Check the Pressure Gauge (5) to make sure it reads “0” pressure.
(See Figure G.)
6.
7.
Pour the media into the Tank (3), making sure to pour enough into the Tank to do
the job at hand. NOTE: If this is a large job, fill the Tank only 3/4 full and reload
as needed to finish the job. (See Figure G.)
IMPORTANT TIP: If the humidity is 90 to 100%, the Water Trap (12) will not be
able to trap all of the moisture in a 3/4 full Tank (3). It is recommended to reduce
the amount of media, load more frequently, and empty the Water Trap more
often. This will reduce the possibility of clogging the bottom of the Tank or the
line. (See Figure G.)
8.
Depending on the size (diameter) of the media, install the proper size Nozzle (42
or 42A) onto the Sandblasting Gun. To do so, unscrew and remove the Nozzle
PRESSURE GAUGE
(5)
SAFETY VALVE
AIR INPUT VALVE
(6)
(14)
WATERTRAP
(12)
TANK ASSEMBLY
(3)
MATERIAL HOSE
(25)
MEDIA METERING VALVE
(18)
MEDIA MANIFOLD
(19)
CONTROL LEVER
(34)
SANDBLASTING GUN
FIGURE G
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Cover (43). Position the Nozzle Gasket (41) against the Pipe Adapter (40).
Position the proper Nozzle against the Nozzle Gasket. Then screw the Nozzle
Cover back onto the Pipe Adapter to secure the Nozzle Gasket and Nozzle in
place. (See Figure H.)
SANDBLASTING GUN
FIGURE H
NOZZLE
(42, 42A)
NOZZLE COVER
(43)
NOZZLE GASKET
(41)
PIPE ADAPTER
(40)
To Operate The Pressure Blasting System:
1.
If possible, place the workpiece inside a sandblast cabinet. Otherwise, isolate
the workpiece to make sure no damage can occur to nearby walls, tools, personal
property, etc.
2.
3.
Turn the Media Metering Valve (18) and Air Input Valve (14) to the “OFF” position.
(See Figure G.)
Connect the air compressor’s hose to the previously installed Quick Connector.
Then turn on the air compressor, and set its regulator between 65 to 125 PSI.
Do not exceed 125 PSI. (See Figure F.)
4.
5.
Pull up and hold theT-Handle w/Seal (1) to seal the opening in the Tank
Assembly (3). (See Figure I.)
Turn the Media Metering Valve (18) and Air Input Valve (14) to the “ON” position.
At this point, the Tank Assembly (3) will begin to pressurize. (See Figure G.)
6.
Once the Tank Assembly (3) is fully pressurized, release the T-Handle w/Seal (1).
The air pressure within the Tank should now hold the T-Handle w/Seal in place.
NOTE: Should an air leak develop around the T-Handle w/Seal, shut off the air
compressor. Turn the Media Metering Valve (18) and Air Input Valve (14) to the
“OFF” position. Use the Safety Valve (6) to release any remaining air pressure
within the Tank. Reposition the T-Handle w/Seal. Then, turn on the air
compressor and resume pressurizing the Tank. (See Figure G.)
7.
Grip the Sandblasting Gun firmly with both hands.
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8.
9.
Point the Sandblasting Gun at the workpiece so that the media will strike the
surface of the workpiece at about a 45 degree angle.
Squeeze the Control Lever (34) of the Sandblasting Gun to release the media.
NOTE: The flow rate of the media may be irregular when the Sandblasting Gun
is first started. Provided the media is dry, the flow rate will become normal in
approximately one minute. (See Figure G.)
10.
11.
12.
13.
Adjust the Media Metering Valve (18) to increase or decrease the media flow
rate. (See Figure G.)
Adjust the Air Input Valve (14) to regulate the total air flow and pressure at the
Sandblasting Gun. (See Figure G.)
Move the Sandblasting Gun in a circular or right to left motion until you have
achieved the desired appearance (finish) on the workpiece.
Periodically, check the Water Trap (12) for excessive water build-up. If necessary,
hold a container beneath the Water Trap and press the button located at
the bottom of the Water Trap to drain the water. (See Figure G.)
14.
15.
When the sandblasting job is completed, release pressure on the Control Lever
(34) of the Sandblasting Gun. Turn off the air compressor. Turn the Media
Metering Valve (18) and Air Input Valve (14) to the “OFF” position.
(See Figure G.)
Use the Safety Valve (6) to release any remaining air pressure in the Tank
Assembly (3). Check to make sure the Pressure Gauge reads “0” PSI.
(See Figure G.)
16.
17.
18.
Squeeze the Control Lever (34) of the Sandblasting Gun to release any remaining
air pressure and media. (See Figure G.)
Disconnect the compressor air hose from the Quick Connector on the Pressure
Blasting System. (See Figure F.)
If necessary, empty the Tank Assembly (3) of any remaining media. Then, store
the Pressure Blasting System in a clean, dry, safe location out of reach of children
and other unauthorized people.
INSPECTION, MAINTENANCE, AND CLEANING
1.
WARNING! Prior to performing any inspection, maintenance, or cleaning of
the Pressure Blasting System, turn off the air compressor. Turn the Media
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Metering Valve (18) and Air Input Valve (14) to the “OFF” position. Use the
Safety Valve (6) to release any remaining air pressure in the Tank Assembly (3).
Check to make sure the Pressure Gauge reads “0” PSI. Then, disconnect
the compressor air hose from the Quick Connector on the Pressure Blasting
System.
2.
Before each use, inspect the general condition of the Pressure Blasting System
and its accessories. Check for loose screws, misalignment or binding of moving
parts, cracked or broken parts, damaged air hoses, and any other condition that
may affect safe operation. If abnormal noise or vibration occurs, have the problem
corrected before further use. Do not use damaged equipment.
3.
4.
Before, during, and after use: Periodically, check the Water Trap (12) for
excessive water build-up. If necessary, hold a container beneath the Water Trap
and press the button located at the bottom of the Water Trap to drain the water.
(See Figure G.)
To clean the exterior of the Pressure Blasting System, wipe with a clean,
damp cloth using a mild detergent or mild solvent. Do not immerse the tool in
liquids.
5.
6.
When storing, always store the Pressure Blasting System in a clean, dry, safe
location out of reach of children and other unauthorized people.
CAUTION! All maintenance, service, and repairs not mentioned in this
manual must only be performed by a qualified service technician.
PLEASE READ THE FOLLOWING CAREFULLY
THE MANUFACTURER AND/OR DISTRIBUTOR HAS PROVIDED THE PARTS LIST AND ASSEMBLY
DIAGRAM IN THIS MANUAL AS A REFERENCE TOOL ONLY. NEITHER THE MANUFACTURER OR
DISTRIBUTOR MAKES ANY REPRESENTATION ORWARRANTY OF ANY KINDTOTHE BUYERTHAT HE
OR SHE IS QUALIFIED TO REPLACE ANY PARTS OF THE PRODUCT. IN FACT, THE MANUFACTURER
AND/OR DISTRIBUTOR EXPRESSLY STATESTHAT ALL REPAIRS AND PARTS REPLACEMENTS SHOULD
BE UNDERTAKEN BY CERTIFIED AND LICENSEDTECHNICIANS, AND NOT BYTHE BUYER. THE BUYER
ASSUMES ALL RISKS AND LIABILITY ARISING OUT OF HIS OR HER REPAIRS TO THE ORIGINAL
PRODUCT OR REPLACEMENT PARTSTHERETO, OR ARISING OUT OF HIS OR HER INSTALLATION OF
REPLACEMENT PARTSTHERETO.
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TROUBLESHOOTING
Problem
Possible Solution
Blast flow surges.
1. Air pressure too low. Increase air pressure.
2. Too much media. Adjust media valve.
1. Media valve open to far. Close slightly.
Excessive media consumption.
2. Air pressure too low. Increase air pressure.
1. Excessive debris in media. Purge and filter.
Clogging and plugging of blast flow.
2. Media size too large. Use smaller grit size.
3. Nozzle plugging. Use larger nozzle.
4. Nozzle plugging. Adjust media valve.
5. Wet media. Dry media. Drain water from water trap.
1. Wet media. Change or use dry media.
Moisture in abrasive media.
Humid weather.
2. Water in air. Drain water from water trap.
3. Water in tank. Empty tank, and refill.
1. Moderate humidity: Keep media as dry as possible.
2. Moderate humidity: Use dryer or moisture separator.
3. High humidity: Avoid that period of use if possible.
1. Compressor too small. Use larger compressor or restrict
time used.
Overtaxed compressor.
2. Nozzle size too large. Use smaller nozzle.
3. Too many leaks in air compressor system. Seal and
tightening all leaks.
4. Holes in media hose. Replace hose.
5. Air filter on compressor plugged. Clean filter.
6. T-Handle Seal worn or dirty. Replace or clean Seal.
1. Tank empty. Fill tank.
Lack of abrasive flow.
2. Moisture in media. Dry media.
3. Not enough air pressure. Increase air pressure.
4. Media Hose kinked. Straighten hose.
5. Excessive debris in media. Clean or filter media.
6. Metering Valve (18) open too much, or too little.
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PARTS LIST
Part #
1
2
3
4
5
6
7
Description
T-Handle w/Seal
Handle
Tank Assembly
Hood
Pressure Gauge
Safety Valve
Brass Nipple (3/8” NPT)
Brass Nipple (3/8” NPT/37 Degree Flare)
Intake Manifold
Hex Nut (M6)
Flat Washer (M6)
Screw (M6x30)
Water Trap
Air Hose (3/8”x32”)
Air Input Valve
Screw (M8x10)
Tank Leg
Media Metering Valve
Media Manifold
Wheel Bracket
Flat Washer (M12)
Wheel
Part #
Description
Hose Clamp
Union
Gun Body (Lower)
Screw (ST4.2x16)
Steel Pipe
Screw (ST4.2x12)
Gun Body (Upper)
Spring
Control Lever
Roll Pin
Hex Nut (M3)
Screw (M3x25)
Steel Pad
Rubber Pad
Pipe Adapter
Nozzle Gasket
3/32” Nozzle
1/8” Nozzle
26
27
28
29
30
31
32
33
34
35
36
37
38
39
40
41
42
42A
43
44
45
46
47
7A
8
9
10
11
12
13
14
16
17
18
19
20
21
22
23
24
25
Nozzle Cover
Fitting
O-Ring
Hood Shield Insert
Pipe Thread Seal Tape
Steel Axle
Cotter Pin
Material Hose
NOTE:
Some parts are listed and shown for illustration purposes only,
and are not available individually as replacement parts.
LIMITED 90 DAY
WARRANTY
Harbor Freight Tools Co. makes every effort to assure that its products meet high quality and durability standards,
and warrants to the original purchaser that this product is free from defects in materials and workmanship for
the period of ninety days from the date of purchase. This warranty does not apply to damage due directly or
indirectly to misuse, abuse, negligence or accidents; repairs or alterations outside our facilities; or to lack of
maintenance.We shall in no event be liable for death, injuries to persons or property, or for incidental, contingent,
special or consequential damages arising from the use of our product. Some states do not allow the exclusion
or limitation of incidental or consequential damages, so the above limitation of exclusion may not apply to
you.THIS WARRANTY IS EXPRESSLY IN LIEU OF ALL OTHER WARRANTIES, EXPRESS OR IMPLIED,
INCLUDING THE WARRANTIES OF MERCHANTABILITY AND FITNESS.
To take advantage of this warranty, the product or part must be returned to us with transportation charges
prepaid. Proof of purchase date and an explanation of the complaint must accompany the merchandise. If our
inspection verifies the defect, we will either repair or replace the product at our election or we may elect to
refund the purchase price if we cannot readily and quickly provide you with a replacement. We will return
repaired products at our expense, but if we determine there is no defect, or that the defect resulted from
causes not within the scope of our warranty, then you must bear the cost of returning the product.
This warranty gives you specific legal rights and you may also have other rights which vary from state to state.
3491 Mission Oaks Blvd. • PO Box 6009 • Camarillo, CA 93011 • (800) 444-3353
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ASSEMBLY DIAGRAM
1
2
4
5
3
6
7
8
9
10
11
18
36
12
43
35
7A
39
37
42,
42A
34
33
32
38
14
41
13
16
40
45
24
31
27
29
17
28
24
7
44
18
16
26
25
21
7
20
19
47: Pipe Thread Tape Not Shown.
22
23
24
NOTE:
Some parts are listed and shown for illustration purposes only,
and are not available individually as replacement parts.
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