Harbor Freight Tools Planer 95082 User Manual

2-1/2 HP / 12” PLANER  
WITH DUST COLLECTOR  
95082  
SET UP AND OPERATINg INSTRUCTIONS  
Read this material before using this product.  
Failure to do so can result in serious injury.  
SAVE THIS mANUAL.  
©
®
Copyright 2010 by Harbor Freight Tools . All rights reserved. No portion of this manual or any artwork  
contained herein may be reproduced in any shape or form without the express written consent of  
Harbor Freight Tools. Diagrams within this manual may not be drawn proportionally. Due to continuing  
improvements, actual product may differ slightly from the product described herein. Tools required for  
assembly and service may not be included.  
For technical questions or replacement parts, please call 1-800-444-3353.  
Revised 10d  
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Unmodified plugs and matching out-  
lets will reduce risk of electric shock.  
such as dust mask, non-skid safety  
shoes, hard hat, or hearing protection  
used for appropriate conditions will  
reduce personal injuries.  
b.Avoid body contact with grounded  
surfaces such as pipes, radiators,  
ranges and refrigerators. There is  
an increased risk of electric shock if  
your body is grounded.  
c.Prevent unintentional starting.  
Ensure the switch is in the off-po-  
sition before connecting to power  
source and/or battery pack, pick-  
ing up or carrying the tool. Carry-  
ing power tools with your finger on  
the switch or energizing power tools  
that have the switch on invites acci-  
dents.  
c.Do not expose power tools to rain  
or wet conditions. Water entering  
a power tool will increase the risk of  
electric shock.  
d.Do not abuse the cord. Never use  
the cord for carrying, pulling or  
unplugging the power tool. Keep  
cord away from heat, oil, sharp  
edges or moving parts. Damaged  
or entangled cords increase the risk  
of electric shock.  
d.Remove any adjusting key or  
wrench before turning the power  
tool on. A wrench or a key left at-  
tached to a rotating part of the power  
tool may result in personal injury.  
e.Do not overreach. Keep proper  
footing and balance at all times.  
This enables better control of the  
power tool in unexpected situations.  
e.When operating a power tool out-  
doors, use an extension cord suit-  
able for outdoor use. Use of a cord  
suitable for outdoor use reduces the  
risk of electric shock.  
f. Dress properly. Do not wear loose  
clothing or jewelry. Keep your  
hair, clothing and gloves away  
from moving parts. Loose clothes,  
jewelry or long hair can be caught in  
moving parts.  
f. If operating a power tool in a damp  
location is unavoidable, use a  
ground Fault Circuit Interrupter  
(gFCI) protected supply. Use of  
a GFCI reduces the risk of electric  
shock.  
g.If devices are provided for the con-  
nection of dust extraction and col-  
lection facilities, ensure these are  
connected and properly used. Use  
of these devices can reduce dust-  
related hazards.  
3. Personal safety  
a.Stay alert, watch what you are do-  
ing and use common sense when  
operating a power tool. Do not use  
a power tool while you are tired  
or under the influence of drugs,  
alcohol or medication. A moment  
of inattention while operating power  
tools may result in serious personal  
injury.  
h.Only use safety equipment that  
has been approved by an appropri-  
ate standards agency. Unapproved  
safety equipment may not provide  
adequate protection. Eye protection  
must be ANSI-approved and breath-  
ing protection must be NIOSH-ap-  
proved for the specific hazards in the  
work area.  
b.Use personal protective equip-  
ment. Always wear ANSI-approved  
eye protection. Safety equipment  
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4. Power tool use and care  
account the working conditions  
and the work to be performed. Use  
of the power tool for operations differ-  
ent from those intended could result  
in a hazardous situation.  
a.Do not force the power tool. Use  
the correct power tool for your ap-  
plication. The correct power tool will  
do the job better and safer at the rate  
for which it was designed.  
5. Service  
b.Do not use the power tool if the  
switch does not turn it on and off.  
Any power tool that cannot be con-  
trolled with the switch is dangerous  
and must be repaired.  
a.Have your power tool serviced by  
a qualified repair person using  
only identical replacement parts.  
This will ensure that the safety of the  
power tool is maintained.  
c.Disconnect the plug from the  
power source and/or the battery  
pack from the power tool before  
making any adjustments, chang-  
ing accessories, or storing power  
tools. Such preventive safety mea-  
sures reduce the risk of starting the  
power tool accidentally.  
Specific Safety Warnings  
1. Always wear ANSI-approved safety  
impact eye goggles and heavy-du-  
ty work gloves when using Planer.  
Using personal safety devices reduce  
the risk for injury. Safety impact eye  
goggles and heavy work gloves are  
available from Harbor Freight Tools.  
Dust mask, non skid safety shoes,  
hard hat, or hearing protection must  
be used for appropriate conditions.  
d.Store idle power tools out of the  
reach of children and do not allow  
persons unfamiliar with the power  
tool or these instructions to oper-  
ate the power tool. Power tools are  
dangerous in the hands of untrained  
users.  
2. Use a platform, or other practical  
way, to support a long workpiece  
as it enters the Planer. Holding the  
work by hand or against your body  
is unstable and may lead to loss of  
control.  
e.maintain power tools. Check for  
misalignment or binding of moving  
parts, breakage of parts and any  
other condition that may affect the  
power tool’s operation. If dam-  
aged, have the power tool repaired  
before use. Many accidents are  
caused by poorly maintained power  
tools.  
3. Avoid unintentional starting. Make  
sure you are prepared to begin work  
before turning on the Planer.  
4. Do not force the Planer. This tool  
will do the work better and safer at  
the speed and capacity for which it  
was designed.  
f. Keep cutting tools sharp and  
clean. Properly maintained cutting  
tools with sharp cutting edges are  
less likely to bind and are easier to  
control.  
5. Always unplug the Planer from its  
electrical outlet before changing  
blades or performing any inspec-  
tion, maintenance, or cleaning  
procedures.  
g.Use the power tool, accessories  
and tool bits etc. in accordance  
with these instructions, taking into  
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6. Never leave the Planer unattended  
while running. Turn power off if you  
have to leave the Planer.  
contains chemicals known [to the  
State of California] to cause can-  
cer, birth defects or other repro-  
ductive harm. Some examples of  
these chemicals are:  
7. Turn off Planer when jammed.  
• Lead from lead-based paints  
• Crystalline silica from bricks and ce-  
ment or other masonry products  
• Arsenic and chromium from chemi-  
cally treated lumber  
8. Before each use, check all nuts,  
bolts, and screws for tightness.  
9. Keep extension cord off the  
ground and away from water.  
Your risk from these exposures var-  
ies, depending on how often you do  
this type of work. To reduce your  
exposure to these chemicals: work in  
a well ventilated area, and work with  
approved safety equipment, such as  
those dust masks that are specially  
designed to filter out microscopic  
particles. (California Health & Safety  
Code § 25249.5, et seq.)  
10. Install this product on a proper  
surface. Locate on a flat, level, and  
solid surface that is capable of sup-  
porting the weight of the Planer and  
the stock being planed.  
11. maintain labels and nameplates  
on the tool. These carry important  
safety information. If unreadable or  
missing, contact Harbor Freight Tools  
for a replacement.  
15. The warnings, precautions, and  
instructions discussed in this in-  
struction manual cannot cover all  
possible conditions and situations  
that may occur. It must be under-  
stood by the operator that common  
sense and caution are factors which  
cannot be built into this product, but  
must be supplied by the operator.  
12. This product is not a toy. Keep it  
out of reach of children.  
13. People with pacemakers should  
consult their physician(s) before  
use. Electromagnetic fields in close  
proximity to heart pacemaker could  
cause pacemaker interference or  
pacemaker failure. In addition, peo-  
ple with pacemakers should:  
• Avoid operating alone.  
SAVE THESE  
• Do not use with power switch locked  
on.  
INSTRUCTIONS.  
• Properly maintain and inspect to  
avoid electrical shock.  
• Any power cord must be properly  
grounded. Ground Fault Circuit Inter-  
rupter (GFCI) should also be imple-  
mented – it prevents sustained elec-  
trical shock.  
14. Some dust created by power sand-  
ing, sawing, grinding, drilling,  
and other construction activities,  
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of electric shock. (See 3-Prong Plug  
and Outlet.)  
gROUNDINg  
TO PREVENT  
ELECTRIC SHOCK  
AND DEATH FROm  
INCORRECT gROUNDINg  
WIRE CONNECTION:  
2. The grounding prong in the plug is  
connected through the green wire in-  
side the cord to the grounding system  
in the tool. The green wire in the cord  
must be the only wire connected to  
the tool’s grounding system and must  
never be attached to an electrically  
“live” terminal. (See 3-Prong Plug  
and Outlet.)  
Check with a qualified  
electrician if you are in doubt  
as to whether the outlet is  
properly grounded. Do not  
modify the power cord plug  
provided with the tool. Never  
remove the grounding prong  
from the plug. Do not use the  
tool if the power cord or plug  
is damaged. If damaged, have  
it repaired by a service facility  
before use. If the plug will not  
fit the outlet, have a proper  
outlet installed by a qualified  
electrician.  
3. The tool must be plugged into an  
appropriate outlet, properly installed  
and grounded in accordance with all  
codes and ordinances. The plug and  
outlet should look like those in the  
preceding illustration. (See 3-Prong  
Plug and Outlet.)  
Double Insulated Tools: Tools  
with Two Prong Plugs  
grounded Tools: Tools with Three  
Prong Plugs  
1. Tools marked “Double Insulated” do  
not require grounding. They have  
a special double insulation system  
which satisfies OSHA requirements  
and complies with the applicable  
standards of Underwriters Labora-  
tories, Inc., the Canadian Standard  
Association, and the National Electri-  
cal Code. (See Outlets for 2-Prong  
Plug.)  
1. Tools marked with “Grounding Re-  
quired” have a three wire cord and  
three prong grounding plug. The  
plug must be connected to a properly  
grounded outlet. If the tool should  
electrically malfunction or break  
down, grounding provides a low  
resistance path to carry electricity  
away from the user, reducing the risk  
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2. Double insulated tools may be used  
in either of the 120 volt outlets shown  
in the preceding illustration. (See  
Outlets for 2-Prong Plug.)  
dition. Always replace a damaged  
extension cord or have it repaired by  
a qualified electrician before using it.  
8. Protect the extension cords from  
sharp objects, excessive heat, and  
damp or wet areas.  
Extension Cords  
1. Grounded tools require a three wire  
extension cord. Double Insulated  
tools can use either a two or three  
wire extension cord.  
RECOmmENDED mINImUm WIRE  
gAUgE FOR EXTENSION CORDS*  
(120/240 VOLT)  
EXTENSION CORD  
NAmEPLATE  
LENgTH  
2. As the distance from the supply outlet  
increases, you must use a heavier  
gauge extension cord. Using exten-  
sion cords with inadequately sized  
wire causes a serious drop in voltage,  
resulting in loss of power and pos-  
sible tool damage.  
AmPERES  
(at full load)  
0 – 2.0  
2.1 – 3.4  
18  
18  
18  
18  
18  
14  
12  
18  
18  
18  
16  
14  
12  
10  
18  
18  
16  
14  
12  
10  
-
18  
16  
14  
12  
10  
-
16  
14  
12  
12  
-
3.5 – 5.0  
5.1 – 7.0  
(See Table A.)  
7.1 – 12.0  
12.1 – 16.0  
16.1 – 20.0  
-
3. The smaller the gauge number of the  
wire, the greater the capacity of the  
cord. For example, a 14 gauge cord  
can carry a higher current than a 16  
gauge cord. (See Table A.)  
-
-
* Based on limiting the line  
voltage drop to five volts at  
150% of the rated amperes.  
TABLE A  
Symbology  
4. When using more than one exten-  
sion cord to make up the total length,  
make sure each cord contains at  
least the minimum wire size required.  
(See Table A.)  
Double Insulated  
Canadian Standards Association  
Underwriters Laboratories, Inc.  
Volts Alternating Current  
Amperes  
5. If you are using one extension cord  
for more than one tool, add the  
nameplate amperes and use the sum  
to determine the required minimum  
cord size. (See Table A.)  
V~  
A
6. If you are using an extension cord  
outdoors, make sure it is marked with  
the suffix “W-A” (“W” in Canada) to  
indicate it is acceptable for outdoor  
use.  
No Load Revolutions per Minute  
(RPM)  
n xxxx/min.  
0
7. Make sure the extension cord is prop-  
erly wired and in good electrical con-  
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Assembly  
SPECIFICATIONS  
1. NOTE: This should always be mount-  
Electrical Requirements 120 V~ / 60 Hz / 11.8 A  
ed to a workbench before use.  
Motor (Cutter head)  
Speed  
2-1/2 HP, 18,800 cuts  
per minute  
1. Select an area with enough room to  
fit the chosen dust collection system.  
Select a workbench to mount the  
Planer. Place the Planer on a work-  
bench able to support the weight of  
the Planer and the wood stock being  
planed. The orientation of the Planer  
should enable the easy entry and exit  
of long pieces of wood stock.  
Maximum Cutting Depth 3/32”  
Stock Capacity  
Feed Speed  
4-1/2” x 12” lumber  
20 Feet per Minute  
Included  
1 Hex Wrench (4mm)  
Accessories  
2 Magnets, 1 Dust Bag,  
UNPACKINg  
When unpacking, check to make sure  
item is intact and undamaged. If any parts  
are missing or broken, please call Harbor  
Freight Tools at the number shown on the  
cover of this manual as soon as possible.  
2. Using a pencil, mark through the  
mounting holes of the Planer, onto  
the workbench. Slide the Planer  
aside and drill four 3/8 inch mounting  
holes into the workbench.  
INSTRUCTIONS FOR  
PUTTINg INTO USE  
Before drill-  
ing, verify that there are no utility  
wires or other obstructions under  
the workbench.  
Read the ENTIRE ImPORTANT  
SAFETY INFORmATION  
section at the beginning of this  
manual including all text under  
subheadings therein before set  
up or use of this product.  
3. Slide the Planer back over the mount-  
ing holes in the workbench, and se-  
cure the Planer to the workbench with  
bolts, washers, spring washers and  
nuts (not included). Securely tighten.  
TO PREVENT  
SERIOUS INjURY  
FROm ACCIDENTAL  
4. Mount the height (thickness) adjust-  
ment Handle (10) to the Right Cap  
OPERATION: Turn the Power  
Switch of the tool to its “OFF”  
position and unplug the tool  
from its electrical outlet  
before assembling or making  
any adjustments to the tool.  
(11). See Figure A.  
Crank  
Handle (10)  
Note: For additional information regarding  
the parts listed in the following pages,  
refer to the Assembly Diagram near  
the end of this manual.  
Figure A  
Rev 10d  
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5. Place Rubber Cap (5) on the Handle  
and tighten Bolt (6) into the Right Cap  
(11).  
9. WARNINg! Make sure Blade is fas-  
tened and tightened down securely  
before beginning any work. Refer to  
Changing Cutting Blades” section  
of this manual to tighten blade prop-  
erly).  
6. Using a screwdriver (not included),  
fasten the two Cord Wrap Frames  
(29) to the Side Cover (30) using four  
Screws (28). See Figure B.  
OPERATINg INSTRUCTIONS  
Cord Wrap  
Frames (29)  
Read the ENTIRE ImPORTANT  
SAFETY INFORmATION  
section at the beginning of this  
manual including all text under  
subheadings therein before set  
up or use of this product.  
Screws  
(28)  
Tool Set Up  
Side  
Cover (30)  
TO PREVENT  
SERIOUS INjURY  
FROm ACCIDENTAL  
OPERATION:  
Figure B  
7. Use included Hex Wrench (122) to  
loosen Head Screw (79) on the frame  
of the Dust Chute (80). Slide Dust  
Chute over Fan Housing (78). Fas-  
ten Dust Chute in place by tightening  
Head Screw. See Figure C.  
Turn the Power Switch of the  
tool to its “OFF” position and  
unplug the tool from its  
electrical outlet before  
performing any inspection,  
maintenance, or cleaning  
procedures.  
Dust Chute (80)  
Work Piece and Work Area Set Up  
1. Designate a work area that is clean  
and well-lit. The work area must not  
allow access by children or pets to  
prevent injury and distraction.  
Fan Housing  
Hex Wrench  
(78)  
(122)  
2. Route the power cord extension  
along a safe path to reach the Planer  
without creating a tripping hazard or  
exposing the power cord to possible  
damage.  
Head Screw  
Figure C  
(79)  
8. Mount a trash bag (not included) to  
the Dust Chute (80) to collect the  
dust.  
3. There must not be hazardous ob-  
jects, such as utility lines or foreign  
Rev 10d  
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Reset Button Circuit Breaker  
(155)  
Crank  
Handle (10)  
Scale (103)  
Switch Cover  
(162)  
Dust  
Chute  
(80)  
Table (95)  
Power Cord  
(157)  
Figure C  
objects, that will present a hazard  
while working.  
If the wood stock is long, support the  
full length using a roller platform (not  
supplied) or other device which is the  
same height of the Planer Table (95).  
general Operating Instructions  
5.  
6.  
Plug the Power Cord (157) into a 20  
amp, 120V electrical outlet.  
Note: Before operating, remove foam  
backing material from the Table (95).  
Lift the Switch Cover (162) and  
push the Switch (161) to start. Allow  
the planer to come up to full speed  
before beginning a job.  
1. Measure the thickness of the wood  
stock to be planed.  
2. Turn the Adjustment Knob (10) to set  
the thickness of the cut, using the  
Scale (103) as a guide. See Figure  
C, above. Each complete turn of the  
Knob equals about 1/16 inch, up or  
down. Set the thickness to 1/16 inch  
less than the thickness of the wood  
stock. Make thin cuts at first, then  
increase the cut depth as required,  
up to 3/32 inch (maximum).  
7.  
When the motor is turning at full  
speed, carefully guide the front of the  
wood stock onto the Table (95), and  
into the turning Blades. To turn off  
Planer, press the Switch Cover (162)  
to turn the Planer off.  
WARNINg! Keep hands well clear  
of blades.  
The auto-feed action will pull wood  
stock through the Planer. Support the  
wood stock exiting the Planer.  
3. Place the end of the wood stock in  
front of the Planer (wood grain facing  
forward).  
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8.  
Note: Do not stand behind the end of 16. If the Planer turns off unexpectedly  
the board during planing. Plane dry,  
unwarped, clean boards only. Avoid  
planing boards that have knots;  
loose knots can jam the machine or  
become a projectile. Do not plane  
boards that have foreign objects  
(nails, staples, etc.) in them.  
during operation; turn the Planer  
off and unplug it from the electrical  
outlet. Refer to the “Troubleshooting  
Section” of this manual for possible  
reasons. If the Circuit Breaker has  
tripped, remove any materials from  
the Planer and push the Circuit Re-  
set button and then restart by lifting  
Switch Cover to start Planer again.  
9.  
Do not plane material:  
thinner than 1/8”  
narrower than 3/4”,  
wider than 12”  
16. To prevent accidents, turn off the tool  
and disconnect its power supply after  
use. Clean, then store the tool in-  
doors out of children’s reach.  
shorter than 15”  
10. The planer has a maximum depth cut  
of 3/32” per pass. The Planer will  
operate best when the depth of cut is  
less than 1/16”. It is recommended  
to make a series of shallow cuts  
rather than a single deep cut.  
Note: Always keep the boards being  
planed level. Support long boards at  
both ends.  
11. Plane along the grain of the wood.  
12. Plane alternating sides of the  
board until the desired thickness is  
achieved.  
13. When planing multiple boards to  
same thickness, place ends so they  
are touching (butting) for best results.  
14. An assistant can return the boards to  
the operator using the Rollers (13) on  
top of the Planer.  
15. When finished planing, press the  
Switch Cover (162) to turn the Planer  
off. WARNINg! Wait until the mo-  
tor comes to a complete stop and  
disconnect the power supply before  
readjusting the Planer.  
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4. CARBON BRUSH mAINTENANCE.  
The carbon brushes may require  
maintenance when motor perfor-  
mance of tool decreases or stops  
working completely. To maintain  
brushes:  
mAINTENANCE AND  
SERVICINg  
Procedures not specifically  
explained in this manual  
must be performed only by a  
qualified technician.  
a. Remove the brush caps on the front  
and back of the motor housing.  
TO PREVENT  
SERIOUS INjURY  
FROm ACCIDENTAL  
OPERATION: Turn the Power  
Switch of the tool to its “OFF”  
position and unplug the tool  
from its electrical outlet  
before performing any  
inspection, maintenance, or  
cleaning procedures.  
b. Remove the carbon brushes from  
the housing. Keep track of which  
orientation the old carbon brush-  
es were in to prevent needless  
wear if they will be reinstalled.  
c. If either carbon brush is worn down  
by more than 1/2, replace both car-  
bon brushes.  
d. To clean old carbon brushes before  
reusing them, rub the contact areas  
with a pencil eraser.  
TO PREVENT SERIOUS  
INjURY FROm TOOL  
FAILURE: Do not use  
e. Reinsert the old carbon brushes in  
the same orientation to reduce wear.  
damaged equipment. If  
abnormal noise or vibration  
occurs, have the problem  
corrected before further use.  
f. When installing the carbon brushes,  
make sure the carbon portions of the  
carbon brushes contact the motor  
armature, and that the springs face  
away from the motor. Also, make  
sure the springs operate freely.  
Cleaning, maintenance, and  
Lubrication  
g. Replace brush caps. Do not over-  
tighten.  
1. BEFORE EACH USE, inspect the  
general condition of the tool. Check  
for loose screws, misalignment or  
binding of moving parts, cracked or  
broken parts, damaged electrical wir-  
ing, and any other condition that may  
affect its safe operation.  
Note: New carbon brushes tend to spark  
when first used until they wear and  
conform to the motor’s armature.  
BLADE mAINTENANCE.  
When cutting ability deteriorates or  
planed surface starts to get uneven  
or rough, the blades will have to be  
rotated. Replace blades only after  
both sides are dull. WARNINg! Do  
not attempt to sharpen blades, only  
replace them.  
2. AFTER USE, clean external surfaces  
of the tool with clean cloth or a brush.  
3. PERIODICALLY, blow the interior of  
the Planer out with compressed air  
and lubricate moving parts with white  
lithium grease.  
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1. Unscrew and remove the Bolts (16)  
on the Blade Guard (14), slide Blade  
Guard slightly to the right, and lift it.  
See Figure D.  
5.  
Using the two Magnets (123), lift the  
Blade (57) off the Cutterhead (53).  
See Figure E.  
Note: Leave Springs (58) in place.  
Blade Guard (14)  
Magnets (123)  
Gib (56)  
Blade (57)  
Magnets (123)  
Cutterhead (53)  
Figure E  
6.  
7.  
Since the Blade has a double-edge,  
rotate the Blade using Magnets  
(123). WARNINg! Do not attempt to  
sharpen blades, only replace them.  
Use the pins located on each side to  
position the Blade in place.  
Replace the Gib over the Blade and  
secure with the six Screws.  
Gib (56)  
Securely tighten Screws using the  
Hex Wrench (122).  
Figure D  
2.  
3.  
Using gloves, rotate the Cutterhead  
(53) so that the Screws (55) are  
accessible.  
Blades require no adjustment and  
automatically locks into place.  
8.  
9.  
Using gloves, rotate the Cutterhead  
(53) so that the second Blade is  
accessible.  
Using the Hex Wrench (122),  
unscrew and remove the six Screws  
(55) securing the Gib (56). See  
Figure D. Place the Screws in a safe  
location.  
Repeat steps 2 through 8 on the  
second Blade.  
4.  
Using the two tool Magnets (123), lift  
the Gib off and set aside.  
10. Replace the Blade Guard (14) and  
secure with Bolts (16). Securely  
tighten Bolts.  
SKU 95082  
For technical questions, please call 1-800-444-3353.  
Page 13  
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ADjUST ROLLER CASE LEVEL.  
If the Roller Case (47) is not parallel  
to the base (104), the planer will  
produce cuts of uneven depth.  
REPLACINg THE V-BELT.  
1.  
2.  
Remove the Handle (10).  
Remove the four Head Bolts (130A)  
and Head Washers (130B) from the  
Left Cap (1) and Right Cap (11).  
Remove both Caps.  
1.  
2.  
3.  
4.  
Use a test piece to measure the  
height of the taper.  
Turn the Planer off and disconnect it  
from the power supply.  
3.  
4.  
Remove the Pan Head Screws (68)  
from the Fan Housing (78). Slide off  
Fan Housing.  
Fold both Extension Tables up and  
lay the planer on its back.  
Remove the V-Belt (65) from the  
Pulley (64) and replace with new  
135J6 V-belt. Contact Harbor Freight  
Tool for replacement belts.  
Loosen the Head Screw (45) and Set  
Screw (44). Loosen the Chain (121)  
by sliding the Idler Bracket (114).  
5.  
Rotate the Pan Head Screws (120)  
to correct the orientation of the Roller  
Case to Base. Each turn of the  
Screw will move the Roller Case by  
1/16”.  
26. Reassemble the Planer.  
WARNINg! If the supply cord  
of this power tool is damaged,  
it must be replaced only by a  
qualified service technician.  
PLEASE READ THE FOLLOWINg CAREFULLY  
THe MAnufACTurer And/Or diSTribuTOr HAS prOvided THe pArTS liST And ASSeMbly diAgrAM in  
THiS MAnuAl AS A referenCe TOOl Only. neiTHer THe MAnufACTurer Or diSTribuTOr MAkeS Any  
repreSenTATiOn Or WArrAnTy Of Any kind TO THe buyer THAT He Or SHe iS quAlified TO MAke Any repAirS  
TO THe prOduCT, Or THAT He Or SHe iS quAlified TO replACe Any pArTS Of THe prOduCT. in fACT, THe  
MAnufACTurer And/Or diSTribuTOr expreSSly STATeS THAT All repAirS And pArTS replACeMenTS SHOuld  
be underTAken by CerTified And liCenSed TeCHniCiAnS, And nOT by THe buyer. THe buyer ASSuMeS All  
riSk And liAbiliTy AriSing OuT Of HiS Or Her repAirS TO THe OriginAl prOduCT Or replACeMenT pArTS  
THereTO, Or AriSing OuT Of HiS Or Her inSTAllATiOn Of replACeMenT pArTS THereTO.  
SKU 95082  
For technical questions, please call 1-800-444-3353.  
Page 14  
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Troubleshooting  
Problem  
Tool will not start  
Possible Causes  
1. No power at outlet.  
Likely Solutions  
1. Check power at outlet.  
2. Cord not connected.  
1. Dull Blades.  
2. Check that cord is plugged in.  
1. Replace blades.  
Gouging at ends of  
board (snipe)  
2. Too little support of long boards.  
3. Uneven force on cutter head.  
2. Provide better support for long boards.  
3. Adjust board when it is in contact with only one  
feed roller.  
4. Roller case not level with base.  
5. Lumber not butted properly.  
4. Adjust roller case.  
5. Butt each end of stock together evenly.  
1. Use dry wood.  
Grain is ragged  
Torn grain  
1. Wood has a high moisture  
content.  
1. Cut is too heavy.  
1. Reduce depth of cut.  
2. Blades cutting against grain.  
3. Dull blades.  
Rough, raised grain 1. Dull blades.  
2. Cut boards along grain.  
3. Replace blades.  
1. Replace blades.  
2. Cut is too heavy.  
2. Reduce depth of cut.  
3. Moisture content is too high.  
Uneven side-to-side 1. Roller case not level with planer  
3. Use dry wood or wood with lower moisture  
contents.  
1. Adjust so that roller case is level.  
depth of cut  
base.  
Roller case  
adjustment difficult  
1. Sprockets or chain dirty.  
1. Clean and lubricate sprockets and chain.  
2. Clean and lubricate screws and columns.  
3. Replace screws.  
2. Screws or columns dirty.  
3. Screws worn.  
4. Friction between roller case and  
covers.  
4. Clean and lubricate roller case and cover.  
5. Roller case not parallel.  
1. Out feed rollers are clogged.  
5. Adjust roller case.  
1. Clean Planer.  
Board feeds in,  
but will not move  
through.  
2. Too much pressure on cutter head 2. Use supports to hold workpiece up.  
from long board.  
Board thickness  
does not match  
depth of cut scale.  
Chain jumping  
1. Indicator not set correctly.  
1. Have indicator repaired by a qualified technician.  
1. Sprockets worn.  
1. Have sprockets replaced.  
2. Chain worn.  
1. Belt is loose.  
2. Have chain replaced.  
1. Replace belt.  
Belt Slipping  
Roller case will not  
lower  
1. Thickness gauge setting restricts 1. Reset thickness gauge.  
roller case.  
Excessive dust in air 1. Leaking bag or loose connection. 1. Check connections or replace collection bag.  
Fan very loud  
1. Debris caught in fan.  
1. Remove debris.  
2. Fan is loose.  
1. Motor overloaded.  
2. Tighten hardware on fan.  
1. Reduce depth of cut  
Motor overheats  
2. Motor not cooling right.  
1. Motor overloaded.  
2. Clean sawdust from Planer.  
1. Reduce depth of cut.  
Circuit breaker or  
fuse keeps tripping  
2. Wrong circuit breaker or fuse.  
3. Dull blades.  
2. Use correct circuit breaker or fuse.  
3. Replace blades.  
Follow all safety precautions whenever diagnosing or servicing the  
tool. Disconnect power supply before service.  
SKU 95082  
For technical questions, please call 1-800-444-3353.  
Page 15  
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PARTS LIST  
Part  
Description  
Q’ty Part  
Description  
Q’ty  
1
8
1
1
1
4
12  
2
2
4
1
1
1
1
3
1
1
1
1
5
1
1
1
1
5
1
2
3
4
5
6
Left Cap  
1
4
4
2
1
1
49  
50  
51  
52  
53  
54  
55  
56  
57  
58  
59  
60  
61  
62  
63  
64  
65  
66  
67  
68  
69  
70  
71  
72  
73  
Belt Guard  
Dowel Pin  
M5x0.8x12mm Socket Head Bolt  
Flat Washer M8  
M8x1.25x20mm Hex Head Bolt  
Cutterhead  
Bushing  
Roller  
Cap  
M5x0.8x25mm Bolt w/Lock  
Washer  
Pin  
M6x1.0x16mm Pan Head Screw  
Gib  
Blade (set of 2 )  
Spring  
M5x5x10mm Key  
Motor Pulley  
6203ZZ Ball Bearing  
Bearing Retainer  
M5x0.8x10mm Socket Head Bolt  
Cutterhead Pulley  
135J6 V- Belt  
7
8
9
Knob  
Screw  
1
1
1
1
1
4
2
1
1
4
3
Knob Housing  
10  
11  
12  
13  
14  
15  
16  
17  
Handle  
Right Cap  
M6x1.0x6mm Pan Head Screw  
Grip  
Blade Guard  
Air Duct  
M5x0.8x10mm Socket Head Bolt  
M4.3x9.5mm Self-threading  
Screw  
3AM1x15 Retaining Ring  
Chain  
Indicator  
1/4” Flat Washer  
M6x1.0x12mm Pan Head Screw  
Fan  
1/4” Flat Washer  
M6x1.0x12mm Pan Head Screw  
Fan Cover  
M5x1.6x12mm Self-threading  
Screw  
Fan Shaft  
18  
19  
20  
21  
22  
23  
24  
25  
26  
27  
28  
1
1
1
1
1
3
2
1
1
1
4
Sprocket  
Spacer  
M5x0.8x30mm Socket Head Bolt  
M5x0.8x35mm Socket Head Bolt  
M5x0.8x27mm Socket Head Bolt  
Outside gear plate  
6002ZZ Ball Bearing  
Shaft  
M4x1.4x10mm Self-threading  
Screw  
Cord Wrap Frames  
Side Cover  
74  
75  
1
3
M5x1.6x12mm Self-threading  
Screw  
Dust Guide  
76  
77  
78  
79  
80  
81  
82  
83  
84  
85  
86  
87  
88  
89  
90  
91  
92  
93  
94  
95  
96  
97  
1
1
1
1
1
2
1
1
2
1
2
1
2
4
2
4
2
4
2
1
8
4
deflector  
Fan Housing  
M6x1.0x25mm Pan Head Screw  
Dust Chute  
3AM1x15 Retaining Ring  
Sprocket  
29  
30  
31  
32  
33  
34  
35  
36  
37  
38  
39  
40  
41  
42  
43  
44  
45  
46  
47  
48  
2
1
5
1
1
2
1
1
5
4
1
1
2
2
1
1
1
1
1
2
M6x1.0x12mm Pan Head Screw  
58T/12T Double Gear  
70T Gear  
Chain  
Spacer  
Outfeed Spring  
Outfeed roller  
Infeed Spring  
Inside Gear Plate  
52T/12T Double Gear  
Bushing  
Infeed Roller  
Spacer  
Pinion  
Sprocket  
Retaining Bracket  
Left Bracket  
M5x0.8x10mm Socket Head Bolt  
Right Bracket  
M5x0.8x10mm Socket Head Bolt  
Guide  
6203ZZ Ball Bearing  
M5x0.8x8mm Pan Head Screw  
Serrated Washer M5  
Spacer  
M5x0.8x8mm Set Screw  
M5x0.8x10mm Pan Head Screw  
Cable Clamp  
Table  
M5x0.8x10mm Socket Head Bolt  
Lead Nut  
Roller Case  
M5x0.8x10mm Socket Head Bolt  
SKU 95082  
For technical questions, please call 1-800-444-3353.  
Page 16  
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PARTS LIST (CONTINUED)  
Part  
98  
99  
Description  
Q’ty Part  
Description  
Q’ty  
M5x0.8x8mm Set Screw  
Lead Screw  
Column  
4
2
3
1
1
1
1
4
4
4
4
4
4
4
12  
151  
152  
153  
154  
155  
156  
157  
158  
159  
M5x0.8x20mm Pan Head Screw  
Lock Washer M5  
Housing (Left)  
3
3
1
1
1
1
1
1
1
100  
101  
102  
103  
104  
105  
106  
107  
108  
109  
110  
111  
113  
Lead Screw  
Gasket  
Column  
Scale  
Base  
Circuit Breaker  
Strain Relief Bushing  
Line Cord  
Wire Connector  
M4.8x2.1x16mm Self-threading  
Screw  
3AM1x30 Retaining Ring  
6000ZZ Ball Bearing  
Bearing Retainer  
Spacer  
160  
161  
162  
164  
Switch  
1
1
1
3
Sprocket  
Switch Frame  
Switch Cover  
M4.8x2.1x20mm Self-threading  
Screw  
Lock Washer M5  
Motor Cover  
1 1/4” Wavy Washer  
6201-2Z/Z2/HT Ball Bearing  
M5x0.8x8mm Self-threading  
Screw  
Ground Wire  
5mm Serrated Washer  
Armature  
Insulating Sleeve  
Stator  
M4.8x2.1x60mm Self-threading  
Screw  
Lock Washer M5  
Logo Label  
Housing (Right)  
Pivot Rod  
Flat Washer M4  
M4x0.7x12mm Pan Head Screw  
M5x0.8x10mm Bolt w/Lock  
Washer  
165  
166  
167  
168  
169  
3
1
1
2
1
114  
115  
116  
117  
118  
119  
120  
121  
122  
123  
127  
128  
129  
Idler Bracket  
1
2
2
1
1
1
1
1
1
2
1
1
2
1
1
1
1
1
4
1
5mm Flat Washer  
M5x0.8x10mm Socket Head Bolt  
Sprocket  
Spacer  
1/4” Flat Washer  
M6x1.0x20mm Pan Head Screw  
Chain  
Hex Wrench 4mm  
Magnet  
170  
171  
172  
173  
174  
175  
1
1
1
1
1
2
Gasket  
Rod  
M4x0.8x10mm Socket Head Bolt  
176  
177  
178  
179  
180  
181  
182  
183  
184  
2
1
1
1
2
2
2
1
1
130A M5x0.8x10mm Socket Head Bolt  
130B 1/4” Flat Washer  
131  
145  
146  
147  
150  
Lead Screw  
Carton Label  
Brush Holder  
Logo  
Brush  
Lock Washer M4  
Motor Assembly (includes key  
nos 1-29)  
Brush Cap  
M5x0.8x10mm Set Screw  
3BM1-32 Retaining Ring  
NOTE: Some parts are listed and shown for illustration purposes only and are not available individually as  
replacement parts.  
Rev 10d  
SKU 95082  
For technical questions, please call 1-800-444-3353.  
Page 17  
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ASSEmBLY DIAgRAm  
SKU 95082  
For technical questions, please call 1-800-444-3353.  
Page 18  
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ASSEmBLY DIAgRAm (CONTINUED)  
SKU 95082  
For technical questions, please call 1-800-444-3353.  
Page 19  
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ASSEmBLY DIAgRAm (CONTINUED)  
SKU 95082  
For technical questions, please call 1-800-444-3353.  
Page 20  
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LImITED 1 YEAR WARRANTY  
Harbor Freight Tools Co. makes every effort to assure that its products meet high  
quality and durability standards, and warrants to the original purchaser that this product  
is free from defects in materials and workmanship for the period of one year from the  
date of purchase (90 days if used by a professional contractor or if used as rental equip-  
ment). This warranty does not apply to damage due directly or indirectly, to misuse,  
abuse, negligence or accidents, repairs or alterations outside our facilities, normal wear  
and tear, or to lack of maintenance. We shall in no event be liable for death, injuries  
to persons or property, or for incidental, contingent, special or consequential damages  
arising from the use of our product. Some states do not allow the exclusion or limitation  
of incidental or consequential damages, so the above limitation of exclusion may not ap-  
ply to you. THiS WArrAnTy iS expreSSly in lieu Of All OTHer WArrAnTieS,  
expreSS Or iMplied, inCluding THe WArrAnTieS Of MerCHAnTAbiliTy  
AND FITNESS.  
To take advantage of this warranty, the product or part must be returned to us with  
transportation charges prepaid. Proof of purchase date and an explanation of the com-  
plaint must accompany the merchandise. if our inspection verifies the defect, we will ei-  
ther repair or replace the product at our election or we may elect to refund the purchase  
price if we cannot readily and quickly provide you with a replacement. We will return re-  
paired products at our expense, but if we determine there is no defect, or that the defect  
resulted from causes not within the scope of our warranty, then you must bear the cost  
of returning the product.  
This warranty gives you specific legal rights and you may also have other rights  
which vary from state to state.  
3491 Mission Oaks Blvd. • PO Box 6009 • Camarillo, CA 93011 • (800) 444-3353  
Record Product’s Serial Number Here:  
Note: If product has no serial number, record month and year of purchase instead.  
Note: Some parts are listed and shown for illustration purposes only, and are not avail-  
able individually as replacement parts.  
SKU 95082  
For technical questions, please call 1-800-444-3353.  
Page 21  
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