Harbor Freight Tools Outdoor Storage 65439 User Manual

STEEL TRAILER TONGUE BOX  
65439  
INSTALLATION INSTRUcTIONS  
®
Distributed exclusively by Harbor Freight Tools .  
3491 Mission Oaks Blvd., Camarillo, CA 93011  
Read this material before using this product.  
Failure to do so can result in serious injury.  
SAVE THIS mANUAL.  
©
®
Copyright 2008 by Harbor Freight Tools . All rights reserved. No portion of this manual or any artwork  
contained herein may be reproduced in any shape or form without the express written consent of  
Harbor Freight Tools. Diagrams within this manual may not be drawn proportionally. Due to continuing  
improvements, actual product may differ slightly from the product described herein. Tools required for  
assembly and service may not be included.  
For technical questions or replacement parts, please call 1-800-444-3353.  
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“A” Frame Tongue Installation Instructions  
NOTE: None of the mentioned fasteners are supplied with this item.  
1. Measure the width of the trailer tongue on which the Steel Box is to be mounted. Mark the inside of  
the box at 1-1/2” to 2” from front and back of the box inner side and about 2/3rd of the Tongue width  
from the sides of the box. Punch drill locator guides with a center punch.  
2. Drill a 1/8” guide hole at one location. Position the Steel Box on the Tongue and mark the chassis  
through the drilled hole. Remove the box and make sure that the marked position on the chassis is  
in an appropriate location, keeping in mind that you would be drilling ¼” hole in that position.  
3. Repeating the above mentioned steps, mark the remaining three spots and verify their proper loca-  
tion on the chassis.  
4. In the bottom of the Steel Box drill four 17/64” holes and remove metal shavings. Attach a ¼” rubber  
grommet (not supplied), to each hole.  
5. Make sure that there are no hidden electrical wires of conduits below the marked spots and drill a  
1/4” hole at each location on the chassis. Clean all metal shavings.  
6. Reposition the Box over the tongue aligning the drilled holes.  
7. Insert a ¼” carriage bolt through a 1/4” flat washer and pass it through the grommet and into the  
drilled hole in the trailer tongue. Attach a flat washer and attach a ¼” locking nut (do not tighten at  
this time). Continue with the other three locations. Secure all four nuts tightly. See illustration below.  
Trailer Box  
Rubber  
Grommets  
SKU 65439  
For technical questions, please call 1-800-444-3353.  
Page 3  
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Optional Tongue mount Installation Instructions  
NOTE: None of the mentioned fasteners are supplied with this item.  
1.  
2.  
Set the trailer box on the trailer tongue, and position it where you want to mount it. See illustration  
below.  
To mark the hole location in the trailer box, place masking under the box in the location where the  
U-bolts will go through the box. Put ink on the tips of each U-bolt and press it into position marking  
the tape under the tailer box.  
3.  
Turn the trailer box upside down and drill out the holes.  
NOTE: Drill the holes the same diameter as the bolt diameter.  
4.  
5.  
Secure the Trailer box to the Trailer Tongue using at least two U-bolts and other hardware shown in  
illustration below. Lock nuts are recommended for this installation. Do not tighten the nuts yet.  
Slide the box against a cross member on the trailer. Attach the back of the trailer box to it using  
sheet metal screws or bolts and nuts. Tighten all of the bolts and screws.  
WARNING: You must secure the back of the box to a cross member of the trailer to assure that the  
box will not twist while on the road.  
Screw into cross  
member of trailer.  
Trailer Box  
Screw into cross  
member of trailer.  
SKU 65439  
For technical questions, please call 1-800-444-3353.  
Page 4  
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pARTS LIST AND ASSEmBLy DIAGRAm  
part  
1
2
Description  
Tongue Box Body  
Lid  
Qty.  
1
1
3
4
Gas Shock  
Piano Hinge  
1
1
5
6
Latch With Lock  
Keys (not shown)*  
1
2
*Record your Lock and key Number Here:___________________  
ImpORTANT: contact customer service at: 1-800-444-3353 to purchase additional keys. you  
need the number that is stamped into your trailer box lock to order the correct key,  
NOTE: Some parts are listed and shown for illustration purposes only, and are not available individually  
as replacement parts.  
SKU 65439  
For technical questions, please call 1-800-444-3353.  
Page 5  
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pLEASE READ THE FOLLOWING cAREFULLy  
THe MANUFACTUReR AND/OR DISTRIBUTOR HAS PROVIDeD THe PARTS LIST AND ASSeMBLY  
DIAGRAM IN THIS MANUAL AS A ReFeReNCe TOOL ONLY. NeITHeR THe MANUFACTUReR OR  
DISTRIBUTOR MAKeS ANY RePReSeNTATION OR WARRANTY OF ANY KIND TO THe BUYeR THAT  
He OR SHe IS qUALIFIeD TO MAKe ANY RePAIRS TO THe PRODUCT, OR THAT He OR SHe IS  
qUALIFIeD TO RePLACe ANY PARTS OF THe PRODUCT. IN FACT, THe MANUFACTUReR AND/  
OR DISTRIBUTOR exPReSSLY STATeS THAT ALL RePAIRS AND PARTS RePLACeMeNTS SHOULD  
Be UNDeRTAKeN BY CeRTIFIeD AND LICeNSeD TeCHNICIANS, AND NOT BY THe BUYeR. THe  
BUYeR ASSUMeS ALL RISK AND LIABILITY ARISING OUT OF HIS OR HeR RePAIRS TO THe  
ORIGINAL PRODUCT OR RePLACeMeNT PARTS THeReTO, OR ARISING OUT OF HIS OR HeR  
INSTALLATION OF RePLACeMeNT PARTS THeReTO.  
LImITED 90 DAy WARRANTy  
Harbor Freight Tools Co. makes every effort to assure that its products meet high quality and durabil-  
ity standards, and warrants to the original purchaser that this product is free from defects in materials and  
workmanship for the period of 90 days from the date of purchase. This warranty does not apply to damage  
due directly or indirectly, to misuse, abuse, negligence or accidents, repairs or alterations outside our facili-  
ties, criminal activity, improper installation, normal wear and tear, or to lack of maintenance. We shall in no  
event be liable for death, injuries to persons or property, or for incidental, contingent, special or consequential  
damages arising from the use of our product. Some states do not allow the exclusion or limitation of incidental  
or consequential damages, so the above limitation of exclusion may not apply to you. THIS WARRANTY IS  
exPReSSLY IN LIeU OF ALL OTHeR WARRANTIeS, exPReSS OR IMPLIeD, INCLUDING THe WAR-  
RANTIeS OF MeRCHANTABILITY AND FITNeSS.  
To take advantage of this warranty, the product or part must be returned to us with transportation charges  
prepaid. Proof of purchase date and an explanation of the complaint must accompany the merchandise. If  
our inspection verifies the defect, we will either repair or replace the product at our election or we may elect  
to refund the purchase price if we cannot readily and quickly provide you with a replacement. We will return  
repaired products at our expense, but if we determine there is no defect, or that the defect resulted from  
causes not within the scope of our warranty, then you must bear the cost of returning the product.  
This warranty gives you specific legal rights and you may also have other rights which vary from state  
to state.  
3491 Mission Oaks Blvd. • PO Box 6009 • Camarillo, CA 93011 • (800) 444-3353  
SKU 65439  
For technical questions, please call 1-800-444-3353.  
Page 6  
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