Harbor Freight Tools Nail Gun 97526 User Manual

AIR PIN NAILER  
23-GAUGE  
Model 97526  
ASSEMBLY AND OPERATING INSTRUCTIONS  
Read this material before using this product.  
Failure to do so can result in serious injury.  
SAVE THIS MANUAL.  
©
®
Copyright 2007 by Harbor Freight Tools . All rights reserved. No portion of this manual or any artwork  
contained herein may be reproduced in any shape or form without the express written consent of  
Harbor Freight Tools. Diagrams within this manual may not be drawn proportionally. Due to continuing  
improvements, actual product may differ slightly from the product described herein. Tools required for  
assembly and service may not be included.  
For technical questions or replacement parts, please call 1-800-444-3353.  
Revised Manual 10g  
Download from Www.Somanuals.com. All Manuals Search And Download.  
8. Avoid accidental starting. Carrying  
power tools with your finger on the  
Trigger (27) invites accidents.  
and safer at the rate for which it is  
designed. Do not force the tool and  
do not use the tool for a purpose for  
which it is not intended.  
9. Be sure all tools and/or  
attachments used with this Air  
Nailer are secure before plugging  
in or turning on the air supply.  
17. Do not use the Air Nailer if the  
Trigger (27) does not turn it on  
or off. Any tool that cannot be  
controlled with the Power Switch is  
dangerous and must be replaced.  
10. Be careful when connecting/  
disconnecting air supply. It  
is recommended to use quick  
disconnects (not included) rather than  
screw-on air connections.  
18. Disconnect the air supply before  
making any adjustments, changing  
accessories, or storing the tool.  
Such preventive safety measures  
reduce the risk of starting the tool  
accidentally. Always unplug the  
tool from its air supply before  
performing any inspection,  
maintenance, or cleaning  
11. Always disconnect the air supply  
when this Air Nailer is not being  
used.  
12. Use ONLY the attachments that  
come with this Air Nailer. Using  
or altering other parts/attachments  
could damage this tool or cause  
personal injury.  
procedures.  
19. Store idle tools out of reach of  
children and other untrained  
persons. Tools are dangerous in  
the hands of untrained users. Never  
allow children to come in contact with  
this product.  
13. Remove adjusting keys or  
wrenches before turning the power  
tool on. A wrench or a key that is  
left attached to a moving part of the  
power tool may result in personal  
injury.  
20. Maintain tools with care. Keep  
cutting tools sharp and clean.  
Properly maintained tools with a  
sharp cutting edge are less likely to  
bind and are easier to control. Do not  
use a damaged tool. Tag damaged  
tools “Do not use” until repaired.  
14. Do not overreach. Keep proper  
footing and balance at all times.  
Proper footing and balance enables  
better control of the power tool in  
unexpected situations.  
21. Check for misalignment or binding  
of moving parts, breakage of  
15. Use clamps (not included) or  
other practical ways to secure and  
support the workpiece to a stable  
platform. Holding the work by hand  
or against your body is unstable and  
may lead to loss of control.  
parts, and any other condition that  
may affect the tool’s operation. If  
damaged, have the tool serviced  
before using. Many accidents are  
caused by poorly maintained tools.  
16. Do not force the tool. Use the  
correct tool for your application.  
The correct tool will do the job better  
SKU 97526  
For technical questions, please call 1-800-444-3353.  
Page 3  
Download from Www.Somanuals.com. All Manuals Search And Download.  
6. Never leave this Air Nailer  
unattended when it is plugged into  
an air supply. Turn off the tool, and  
unplug it from an air supply before  
leaving.  
SERVICE  
1. Tool service must be performed  
only by qualified repair personnel.  
Service or maintenance performed by  
unqualified personnel could result in  
a risk of injury.  
7. WARNING: This product contains  
or, when used, produces a  
2. When servicing, use only identical  
replacement parts. Follow  
instructions in the “Inspection,  
Maintenance, And Cleaning”  
section of manual. Use of  
unauthorized parts or failure to follow  
instructions may create a risk of  
injury.  
chemical known to the State of  
California to cause cancer and  
birth defects or other reproductive  
harm. (California Health & Safety  
Code § 25249.5, et seq.)  
SPECIFIC SAFETY RULES  
1. Maintain labels and nameplates on  
the Air Nailer. These carry important  
information. If unreadable or missing,  
contact Harbor Freight Tools for a  
replacement.  
2. Maintain a safe working  
environment. Make sure there is  
adequate surrounding workspace.  
Do not use this product in a damp or  
wet location.  
3. When using this Air Nailer, always  
maintain a firm grip on the tool  
with both hands to resist starting  
torque.  
4. Avoid unintentional starting. Make  
sure you are prepared to begin work  
before turning on the air supply or  
pressing the Trigger (27).  
5. Never lay the tool down until it has  
come to a complete stop. Moving  
parts can grab the surface and pull  
the tool out of your control.  
SKU 97526  
For technical questions, please call 1-800-444-3353.  
Page 4  
Download from Www.Somanuals.com. All Manuals Search And Download.  
If you are not using an automatic  
oiler system, before operation add a  
few drops of Pneumatic Tool Oil (not  
included) to the airline connection.  
Add a few drops after each hour of  
continual use.  
UNPACKING AND SET UP  
When unpacking, check to make sure  
that the item is intact and undamaged. If  
any parts are missing or broken, please  
call Harbor Freight Tools at the number  
shown on the cover of this manual as soon  
as possible.  
Set the air pressure range on the  
regulator so that it is between 60 and  
100 PSI. Do not exceed 100 PSI.  
NOTE: READ ALL INSTRUCTIONS  
BEFORE USING THIS PRODUCT  
LOADING THE NAILER  
Note: For additional information regarding  
the parts listed in the following pages,  
refer to the Assembly Diagram on  
page 9 of this manual.  
1. Depress upper tip of the Click Lever  
(59). The Side Cover (34) will pop  
open.  
WARNING! Make sure the tool is  
unplugged from its air supply before  
making any adjustments to the tool.  
Also make sure the Magazines (47  
and 51) are empty before set up or  
maintenance.  
2. Insert a row of fasteners (not  
included) into the Upper Right  
Magazine (47/51). Make sure the  
pointed ends of the fasteners are  
loaded with the points downward.  
Also make sure fasteners are not  
dirty or damaged.  
Coupler  
Plug  
Coupler  
Plug  
3. Slide the Side Cover (34) back over  
the Upper Magazine (47/51) and  
press the upper tip of the Click Lever  
(59) in ward to lock Side Cover (34)  
in place.  
Tool  
Quick  
Coupler  
Air Hose  
on Reel  
Valve  
Oiler  
Filter  
Air  
Compressor  
Regulator with  
Pressure Gauge  
Recommended Air Line Components  
NOTE: For best service, you should  
incorporate an oiler, regulator, and  
in-line filter as shown above. Hoses,  
couplers, oilers, regulators and filters  
are all available at Harbor Freight  
Tools.  
SKU 97526  
For technical questions, please call 1-800-444-3353.  
Page 5  
Download from Www.Somanuals.com. All Manuals Search And Download.  
9. In case of a fastener jam, take your  
finger off the Trigger (27). Rotate the  
Trigger Lock/Safety (60) clockwise  
or counter-clockwise. For instance,  
a “6 o-clock” position will lock the  
Trigger (27) and the tool will not fire.  
However, “3 o-clock” and “9 o-clock”  
positions unlock the Trigger (27),  
allowing the tool to fire.  
OPERATION INSTRUCTIONS  
1. Before use, add a few drops of  
pneumatic tool oil (not included) into  
the Inlet.  
2. Attach the Air Coupler (61) to Air  
Inlet using pipe thread seal tape (not  
included). Then connect the 3/8” Air  
Source Hose to the Nailer.  
Note: There is no contact safety for the  
Trigger (27). When the Trigger Lock/  
Safety (60) is disengaged, the Nailer  
will fire.  
3. Set the working air pressure on the  
regulator to between 60 and 100 PSI.  
Do not exceed 100 Max. PSI.  
4. Set the Adjusting Dial (46) to match  
the corresponding size (1/2”, 5/8”,  
3/4”, 7/8” or 1”) of the fasteners  
loaded in the Nailer.  
10. Turn off the air supply and  
disconnect the Nailer from the  
regulator. Open the Nozzle (40) and  
clear the jammed fasteners with a  
pair of pliers (not included).  
Note: When changing pin size, turn the  
Adjusting Dial to the new depth size  
BEFORE inserting the new pins.  
If a jam occurs inside the magazine,  
depress the upper tip of the Click  
Lever (59). The Side Cover (34)  
will pop open. If needed, open the  
Nozzle (40) to help clear the jam.  
Once the jam is cleared, push the  
Side Cover (34) back into place and  
latch tight using the Click Lever (59).  
5. Slide the Safety (60) to the side so  
that the Trigger (27) will function.  
When ready, press down on the  
Trigger (27) to operate.  
6. Test before first use by driving nails  
into a sample piece of wood. If the  
fasteners do not achieve the desired  
penetration, adjust the air pressure  
to a higher setting until desired  
penetration is achieved.  
7. Always make sure the Bracket (40)  
is flush against the workpiece during  
use. Always release the Trigger (27)  
once the fastener is driven into the  
workpiece.  
8. When ready to operate the Nailer,  
press down on the Trigger (27). Make  
sure the Nailer does not cycle during  
use. Never use the Nailer if a cycle  
occurs.  
Rev 10f  
SKU 97526  
For technical questions, please call 1-800-444-3353.  
Page 6  
Download from Www.Somanuals.com. All Manuals Search And Download.  
INSPECTION, MAINTENANCE, AND CLEANING  
1.  
WARNING! Make sure air compressor is unplugged and that the Nailer is  
disconnected from its Air Supply before performing any inspection, maintenance,  
or cleaning procedures.  
2. BEFORE EACH USE, inspect the general condition of this tool. Check for  
loose screws, misalignment or binding of moving parts, cracked or broken parts,  
damaged air hoses, and any other condition that may affect its safe operation. If  
abnormal noise or vibration occurs, have the problem corrected before further use.  
Do not use damaged equipment.  
MAINTENANCE CHART  
Before  
Use  
After  
Use  
Maintenance Type  
Monthly  
Inspect the Nailer for damage  
(see #2, above)  
X
X
X
Wipe off with clean, moist  
cloth  
X
TROUBLESHOOTING  
Problem  
Possible Causes  
Probable Solutions  
Air leak near top of  
1. Loose screws.  
1. Tighten screws.  
tool or in trigger area.  
2. Worn or damaged o-rings or seals. 2. See qualified service technician for  
repairs.  
Nailer does not  
operate or operates  
sluggishly  
1. Inadequate air supply.  
1. Check screws.  
2. Inadequate lubrication.  
2. See qualified service technician for  
repairs.  
3. Worn or damaged o-rings or seals.  
Air leak near bottom  
of Nailer  
1. Loose screws.  
1. Tighten screws.  
2. Worn or damaged o-rings or  
bumper.  
2. See qualified service technician for  
repairs.  
Nailer jam frequently  
1. Incorrect fasteners.  
1. Check fasteners for correct size.  
2. Damaged fasteners.  
2. Replace with undamaged  
fasteners.  
3. Magazine or Nozzle screw loose.  
4. Magazine is dirty.  
3. Tighten screws.  
4. Clean screws.  
5. Driver is worn or damaged.  
5. See qualified service technician for  
repairs.  
Other  
See qualified service technician for  
repairs.  
SKU 97526  
For technical questions, please call 1-800-444-3353.  
Page 7  
Download from Www.Somanuals.com. All Manuals Search And Download.  
PLEASE READ THE FOLLOWING CAREFULLY  
THE MANUFACTURER AND/OR DISTRIBUTOR HAS PROVIDED THE PARTS  
LIST AND ASSEMBLY DIAGRAM IN THIS MANUAL AS A REFERENCE TOOL  
ONLY. NEITHER THE MANUFACTURER OR DISTRIBUTOR MAKES ANY  
REPRESENTATION OR WARRANTY OF ANY KIND TO THE BUYER THAT HE OR  
SHE IS QUALIFIED TO MAKE ANY REPAIRS TO THE PRODUCT, OR THAT HE OR  
SHE IS QUALIFIED TO REPLACE ANY PARTS OF THE PRODUCT. IN FACT, THE  
MANUFACTURER AND/OR DISTRIBUTOR EXPRESSLY STATES THAT ALL REPAIRS  
AND PARTS REPLACEMENTS SHOULD BE UNDERTAKEN BY CERTIFIED AND  
LICENSED TECHNICIANS, AND NOT BY THE BUYER. THE BUYER ASSUMES ALL  
RISK AND LIABILITY ARISING OUT OF HIS OR HER REPAIRS TO THE ORIGINAL  
PRODUCT OR REPLACEMENT PARTS THERETO, OR ARISING OUT OF HIS OR  
HER INSTALLATION OF REPLACEMENT PARTS THERETO.  
PARTS LIST  
Part  
Description  
Q’ty  
Part  
Description  
Q’ty  
1
2
3
4
5
6
7
8
9
Hex Bolt  
Deflector  
Seal  
Spring  
Head cap  
O-RIng  
O-RIng  
Head Valve Piston  
O-Ring  
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
32 Spring Holder  
33 Spring  
34 Side Cover  
35 Rear Plate  
36 Hex Bolt  
37 Hex Bolt  
38 Hex Bolt  
39 Spacer  
40 Bracket  
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
10 O-Ring  
41 Hex Bolt  
42 Driver Guide  
43 Hex Bolt  
11 Piston-Driver Unit  
12 Lining Ring  
13 O-Ring  
14 Cylinder  
15 Bumper  
16 O-Ring  
17 Body  
18 Nozzle  
19 Seal  
20 Trigger Valve Head  
21 Trigger Plunger  
22 O-RIng  
23 O-Ring  
24 Trigger Valve Guide  
25 Spring  
26 E-Ring  
27 Trigger  
28 Retainer Pin  
29 Hex Bolt  
30 Washer  
44 Hex Bolt  
45 Adjust Dial  
46 Limiting Plate  
47 Upper Right Magazine  
48 Hex Bolt  
49 Guide Piece  
50 Pusher Plate  
51 Upper Left Magazine  
52 Pin  
53 Limiting Plate  
54 Hex Bolt  
55 Hex Bolt  
56 Tail Hanger  
57 Lock Nut  
58 Spring  
59 Click Lever  
60 Trigger Lock/Safety  
61 Air Coupler 1/4”-18 NPT  
31 Pusher Unit  
SKU 97526  
For technical questions, please call 1-800-444-3353.  
Page 8  
Download from Www.Somanuals.com. All Manuals Search And Download.  
ASSEMBLY DIAGRAM  
SKU 97526  
For technical questions, please call 1-800-444-3353.  
Page 9  
Download from Www.Somanuals.com. All Manuals Search And Download.  
90 Day Warranty  
Harbor Freight Tools Co. makes every effort to assure that its products meet high quality  
and durability standards, and warrants to the original purchaser that this product is free  
from defects in materials and workmanship for the period of 90 days from the date of  
purchase. This warranty does not apply to damage due directly or indirectly, to misuse,  
abuse, negligence or accidents, repairs or alterations outside our facilities, criminal  
activity, improper installation, normal wear and tear, or to lack of maintenance. We  
shall in no event be liable for death, injuries to persons or property, or for incidental,  
contingent, special or consequential damages arising from the use of our product.  
Some states do not allow the exclusion or limitation of incidental or consequential  
damages, so the above limitation of exclusion may not apply to you. THIS WARRANTY  
IS EXPRESSLY IN LIEU OF ALL OTHER WARRANTIES, EXPRESS OR IMPLIED,  
INCLUDING THE WARRANTIES OF MERCHANTABILITY AND FITNESS.  
To take advantage of this warranty, the product or part must be returned to us with  
transportation charges prepaid. Proof of purchase date and an explanation of the  
complaint must accompany the merchandise. If our inspection verifies the defect, we  
will either repair or replace the product at our election or we may elect to refund the  
purchase price if we cannot readily and quickly provide you with a replacement. We will  
return repaired products at our expense, but if we determine there is no defect, or that  
the defect resulted from causes not within the scope of our warranty, then you must  
bear the cost of returning the product.  
This warranty gives you specific legal rights and you may also have other rights which  
vary from state to state.  
3491 Mission Oaks Blvd. • PO Box 6009 • Camarillo, CA 93011 • (800) 444-3353  
Record Product’s Serial Number Here:  
Note: If product has no serial number, record month and year of purchase instead.  
Note: Some parts are listed and shown for illustration purposes only, and are not  
available individually as replacement parts.  
SKU 97526  
For technical questions, please call 1-800-444-3353.  
Page 10  
Download from Www.Somanuals.com. All Manuals Search And Download.  

Graco Stroller 6451 User Manual
Harbor Freight Tools Portable Generator 69672 User Manual
Hasbro Robotics Ampd User Manual
Honeywell Heat Pump TZ 3 User Manual
Hotpoint Washer HTB 721 User Manual
HP Hewlett Packard Laptop 320399 002 User Manual
HP Hewlett Packard Network Card 37717C User Manual
HP Hewlett Packard Printer Z3200 User Manual
Husqvarna Snow Blower 1827EXLT User Manual
Impex Home Gym IGS 5683 User Manual