Harbor Freight Tools Log Splitter 65761 User Manual

Log spLitter  
65761  
set up, operating, and servicing  
instructions  
using an engine indoors can KiLL You in  
Minutes.  
engine exhaust contains carbon monoxide.  
this is a poison you cannot see or smell.  
only use outside  
never use inside  
and far away from  
a home or garage,  
windows, doors, and  
even iF doors and  
vents.  
windows are open.  
®
distributed exclusively by Harbor Freight tools .  
3491 Mission Oaks Blvd., Camarillo, CA 93011  
visit our website at: http://www.harborfreight.com  
read this material before using this product.  
Failure to do so can result in serious injury.  
save tHis ManuaL.  
©
®
Copyright 2008 by Harbor Freight Tools . All rights reserved. No portion of this manual or any artwork  
contained herein may be reproduced in any shape or form without the express written consent of  
Harbor Freight Tools. Diagrams within this manual may not be drawn proportionally. Due to continuing  
improvements, actual product may differ slightly from the product described herein. Tools required for  
assembly and service may not be included.  
For technical questions or replacement parts, please call 1-800-444-3353.  
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FLYWHeeL/coiL asseMBLY  
parts List & diagraM......... 30  
controL sYsteM parts  
List & diagraM...................... 31  
air cLeaner parts List &  
diagraM.................................. 32  
MuFFLer parts List &  
diagraM.................................. 33  
MuFFLer parts List &  
diagraM.................................. 34  
LiMited 1 Year / 90 daY  
WarrantY .............................. 35  
eMission controL sYsteM  
WarrantY .............................. 35  
SKU 65761  
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notice is used to  
address practices  
not related to personal injury.  
save tHis ManuaL  
Keep this manual for the safety warn-  
ings and precautions, assembly, operat-  
ing, inspection, maintenance and cleaning  
procedures. Write the product’s serial  
number in the back of the manual near the  
assembly diagram (or month and year of  
purchase if product has no number). Keep  
this manual and the receipt in a safe and  
dry place for future reference.  
caution, without  
the safety alert  
symbol, is used to address  
practices not related to  
personal injury.  
Warning! read all instructions.  
Failure to follow all instructions  
listed below may result in fire,  
serious injury and/or deatH.  
The warnings and precautions  
discussed in this manual cannot  
cover all possible conditions and  
situations that may occur. It must  
be understood by the operator that  
common sense and caution are  
factors which cannot be built into  
this product, but must be supplied  
by the operator.  
iMportant saFetY  
inForMation  
in this manual, on the labeling,  
and all other information  
provided with this product:  
this is the safety alert  
symbol. it is used to alert  
you to potential personal  
injury hazards. obey all  
safety messages that  
save tHese instructions  
follow this symbol to avoid  
possible injury or death.  
set up precautions  
1. Gasoline fuel and fumes are flamma-  
ble, and potentially explosive. Use  
proper fuel storage and handling pro-  
cedures. Do not store fuel or other  
flammable materials nearby.  
danger indicates  
a hazardous  
situation which, if not  
avoided, will result in death or  
serious injury.  
2. Have multiple ABC class fire extin-  
Warning  
indicates a  
hazardous situation which, if  
not avoided, could result in  
death or serious injury.  
guishers nearby.  
3. Operation of this equipment may cre-  
ate sparks that can start fires around  
dry vegetation.  
A spark arrestor may be required.  
The operator should contact local fire  
agencies for laws or regulations relat-  
ing to fire prevention requirements.  
caution, used  
with the safety  
alert symbol, indicates a  
hazardous situation which, if  
not avoided, could result in  
minor or moderate injury.  
4. Set up and use only on a flat, level,  
well-ventilated surface.  
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5. Wear ANSI-approved safety goggles,  
heavy-duty work gloves, and dust  
mask/respirator during set up.  
not D.O.T. compliant, and is not road  
legal.  
5. Always make sure the hitch coupler  
is securely fixed to the vehicle before  
moving it. If the Coupler is not se-  
cured properly, the link could come  
loose while the trailer is in motion,  
possibly causing property damage,  
SERIOUS PERSONAL INJURY, or  
DEATH.  
6. Use only oil and fuel recommended  
in the “Specifications” section of this  
manual.  
operating precautions  
1.  
carBon Monoxide  
Hazard  
6. Never split a log that contains any  
foreign materials (nails, for example).  
using an engine indoors  
can KiLL You in  
Minutes.  
7. Never place your hands or body near  
a hydraulic fluid leak. High-pressure  
fluid can be forced under the skin  
resulting in serious injury.  
Engine exhaust contains carbon  
monoxide. This is a poison you  
cannot see or smell.  
8. Do not use on logs longer than 25” or  
with a diameter greater than 8”.  
9. Do not leave the equipment unat-  
tended when it is running. Turn off  
the equipment (and remove safety  
keys, if available) before leaving the  
work area.  
NEVER use inside a home or garage,  
EVEN IF doors and windows are  
open.  
10. Wear ANSI-approved safety goggles,  
heavy-duty work gloves, steel-toe  
work boots and hearing protection  
during use.  
11. People with pacemakers should  
consult their physician(s) before  
use. Electromagnetic fields in close  
proximity to a heart pacemaker could  
cause pacemaker interference or  
pacemaker failure. Caution is neces-  
sary when near the engine’s magneto  
or recoil starter.  
Only use OUTSIDE and far away  
from windows, doors, and vents.  
2. Keep children away from the equip-  
ment, especially while it is operating.  
3. Operate the Log Splitter, with the  
wheels blocked, on a dry, level sur-  
face capable of supporting the com-  
bined weight of the Log Splitter and  
logs.  
12. Use only accessories that are recom-  
mended by Harbor Freight Tools for  
your model. Accessories that may be  
suitable for one piece of equipment  
4. Do not drive the Log Splitter on  
roads or highways. This product is  
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may become hazardous when used  
on another piece of equipment.  
21. Do not operate the equipment with  
known leaks in the engine’s fuel sys-  
tem.  
13. Do not operate in explosive atmo-  
spheres, such as in the presence of  
flammable liquids, gases, or dust.  
Gasoline-powered engines may ignite  
the dust or fumes.  
22. This product contains or, when used,  
produces a chemical known to the  
State of California to cause cancer  
and birth defects or other reproduc-  
tive harm. (California Health & Safety  
Code § 25249.5, et seq.)  
14. Stay alert, watch what you are doing  
and use common sense when operat-  
ing this piece of equipment. Do not  
use this piece of equipment while  
tired or under the influence of drugs,  
alcohol or medication.  
23. When spills of fuel or oil occur, they  
must be cleaned up immediately.  
Dispose of fluids and cleaning materi-  
als as per any local, state, or federal  
codes and regulations. Store oil rags  
in a bottom-ventilated, covered, metal  
container.  
15. Do not overreach. Do not reach over  
or across the Log Splitter. Keep  
proper footing and balance at all  
times. This enables better control of  
the equipment in unexpected situa-  
tions.  
24. Keep hands and feet away from  
moving parts. Do not reach over or  
across equipment while operating.  
16. Dress properly. Do not wear loose  
clothing or jewelry. Keep hair, cloth-  
ing and gloves away from moving  
parts. Loose clothes, jewelry or long  
hair can be caught in moving parts.  
25. Before use, check for misalignment  
or binding of moving parts, breakage  
of parts, and any other condition that  
may affect the equipment’s operation.  
if damaged, have the equipment  
serviced before using. Many ac-  
cidents are caused by poorly main-  
tained equipment.  
17. Parts, especially exhaust system  
components, get very hot during use.  
Stay clear of hot parts.  
26. Use the correct equipment for the  
application. Do not modify the equip-  
ment and do not use the equipment  
for a purpose for which it is not in-  
tended.  
18. Do not cover the engine or equipment  
during operation.  
19. Keep the equipment, engine, and sur-  
rounding area clean at all times.  
20. Use the equipment, accessories, etc.,  
in accordance with these instructions  
and in the manner intended for the  
particular type of equipment, taking  
into account the working conditions  
and the work to be performed. Use  
of the equipment for operations differ-  
ent from those intended could result  
in a hazardous situation.  
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7. Store equipment out of the reach of  
children.  
service precautions  
1. Before service, maintenance, or  
cleaning:  
8. Follow scheduled engine and equip-  
ment maintenance.  
a. turn the engine switch to its  
“oFF” position.  
9. Refueling Precautions:  
a. Do not smoke, or allow sparks,  
flames, or other sources of ignition  
around the equipment, especially  
when refuelling.  
b. allow the engine to completely  
cool.  
c. then, remove the spark plug  
wire(s) from the spark plug(s).  
b. Do not refill the fuel tank while the  
2. Keep all safety guards in place and in  
proper working order. Safety guards  
include muffler, air cleaner, mechani-  
cal guards, and heat shields, among  
other guards.  
engine is running or hot.  
c. Do not fill fuel tank to the top. Leave  
a little room for the fuel to expand as  
needed.  
d. Refuel in a well-ventilated area only.  
3. do not alter or adjust any part of  
the equipment or its engine that is  
sealed by the manufacturer or dis-  
tributor. Only a qualified service  
technician may adjust parts that  
may increase or decrease gov-  
erned engine speed.  
save tHese  
instructions.  
4. Wear ANSI-approved safety goggles,  
heavy-duty work gloves, and dust  
mask/respirator during service.  
5. Maintain labels and nameplates on  
the equipment. These carry impor-  
tant information. If unreadable or  
missing, contact Harbor Freight Tools  
for a replacement.  
6. Have the equipment serviced by a  
qualified repair person using only  
identical replacement parts. This will  
ensure that the safety of the equip-  
ment is maintained. Do not attempt  
any service or maintenance proce-  
dures not explained in this manual  
or any procedures that you are un-  
certain about your ability to perform  
safely or correctly.  
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section at the beginning of this  
manual including all text under  
subheadings therein before set  
up or use of this product.  
Basic speciFications  
89+ octane unleaded  
gasoline  
Type  
Fuel  
Capacity  
Type  
1.2 Gallons  
to prevent  
serious injurY  
FroM accidentaL  
10W30 (above 32° F)  
5W30 (at 32° F or  
below)  
Engine Oil  
starting:  
Capacity  
Capacity  
1.1 Quarts  
turn the power switch of the  
equipment to its “oFF”  
position, wait for the engine to  
cool, and disconnect the  
spark plug wire(s) before  
assembling or making any  
adjustments to the equipment.  
Hydraulic  
Fluid  
2.5 Gallons  
Log Capacity  
25” L x 8” Diameter  
Tire Pressure  
60 PSI Cold Pressure  
note: Additional specifications found in  
the TECHNICAL ENGINE SPECIFI-  
CATIONS chart in this manual.  
to prevent  
serious injurY:  
operate only with proper  
spark arrestor installed.  
The emission control system for this  
engine is warranted for standards set by  
the U.S. Environmental Protection Agency  
and by the California Air Resources Board  
(also known as CARB). For warranty  
information, refer to the last pages of this  
manual.  
operation of this equipment  
may create sparks that  
can start fires around dry  
vegetation.  
At high altitudes, the engine’s carbu-  
retor, governor (if so equipped), and any  
other parts that control the fuel-air ratio will  
need to be adjusted by a qualified me-  
chanic to allow efficient high-altitude use  
and to prevent damage to the engine and  
any other devices used with this product.  
a spark arrestor may be  
required.  
the operator should contact  
local fire agencies for laws  
or regulations relating to fire  
prevention requirements.  
note: For additional information regarding  
the parts listed in the following pages,  
refer to the Assembly Diagram near  
the end of this manual.  
unpacKing  
When unpacking, make sure that the  
item is intact and undamaged. If any parts  
are missing or broken, please call Harbor  
Freight Tools at the number shown on the  
cover of this manual as soon as possible.  
assembly  
1. Due to the size and weight of the Log  
Splitter, assembly should be per-  
formed with assistance.  
set up instructions  
2. Access the Tires (48) for the following  
maintenance and assembly steps.  
read the entire iMportant  
saFetY inForMation  
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packing the bearings.  
Head Nut (17) and a Hex Head Bolt  
(16).  
3. Using a suitable solvent, clean the  
bearings and the rest of the parts in  
the Hub assembly. The parts must be  
cleaned even if they are new or ap-  
pear clean.  
note: When travelling, remove the Push  
Pin (26) and Hair Pin Clip (29) and lift  
the Front Leg Assembly up so that it  
is parallel to the Rail Assembly. Re-  
place the Push Pin (26) and Hair Pin  
Clip (29) into the Horizontal Transport  
Hole shown just above the Oil Plug.  
4. Allow all pieces to dry completely.  
5. Place fresh, clean bearing grease in  
the packer.  
10. To connect the Rail Assembly (2) to  
the Oil Tank Assembly, insert a Hex  
Head Bolt (16) into the middle hole  
of the “L” shaped bracket on the Oil  
Tank Assembly. Secure it with a Hex  
Head Nut (17).  
6. With the grease-filled bearing packer  
in one hand and the bearing in the  
other, press the bearing into the  
grease, forcing the grease inside the  
slots in the bearing, continue doing  
this until every slot in the bearing is  
completely full of grease.  
11. In FIGURES 1 and 2 (see next page),  
the Rail Assembly (2) is shown in  
Horizontal mode for operation and  
travel (as mentioned above, the Front  
Leg Assembly (11) must be secured  
up in the horizontal position when  
travelling).  
Hub and Wheel assembly  
7. Put a Seal (59) and Bearing (49) on  
the Axle and then put the Tire (48) on  
the Axle.  
8. With each Tire in place, add a Wash-  
er (50) and a Spindle Nut (51) onto  
the ends of the Axles. Tighten the  
Spindle Nuts to 20-25 ft. pounds and  
turn each tire several times to seat  
the bearing. Back off the Spindle Nut  
one half turn. Insert a Cotter Pin (25)  
through both the Axle and the Spindle  
Nut (51) and bend the end of the Pin  
back to hold it in place. Last, tap on a  
Wheel Cap (61).  
connecting the rail assembly to the oil  
tank  
9. Insert the Front Leg Assembly (11)  
into the bracket on the Oil Tank As-  
sembly (10B). Insert the remaining  
Hex Head Bolt (16) through the hole  
in the middle of the bracket of the Oil  
Tank Assembly. Secure it with a Hex  
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Figure 1  
Slide Assembly (3)  
Safety Chain  
with Hook (4)  
Base  
Cylinder (1)  
Place Log Here  
Hitch  
Coupler (9)  
Hex Head Nut (17) is attached to Hex Head Bolt (16)  
Rail Assembly  
(2)  
Vertical Position Hole  
Horizontal transport hole  
Push Pin (26)  
Oil Plug (37)  
Push Pin (26) and  
Hair Pin Clip (29)  
Hex Head Nut (17) is  
attached to Hex Head  
Bolt (16)  
with air inlet hole  
Front Leg Assembly (11)  
Vertical position  
locking hole  
Oil Drain Plug  
Hydraulic Oil Tank (10B)  
Wheel Cap (61)  
Figure 3  
Figure 2  
Second Push Pin (26) secures  
Horizontal transport hole  
Rail Assembly (2), and is removed  
for vertical log splitting.  
Air Inlet Hole  
Push Pin (26)  
Close-up of Push Pin (26) securing the  
Front Leg Assembly (11) to the bracket  
on the Oil Tank Assembly (10B).  
Hydraulic Oil Fill Plug (37)  
with air inlet hole  
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caution! Do not run the engine with too  
little or too much oil. The engine will  
be permanently damaged.  
operating instructions  
read the entire iMportant  
saFetY inForMation  
checking and Filling Fuel  
section at the beginning of this  
manual including all text under  
subheadings therein before set  
up or use of this product.  
Warning! to prevent  
serious injurY FroM  
Fire:  
Fill the fuel tank in a well-venti-  
lated area away from ignition sourc-  
es. Do not smoke.  
this product requires engine  
oil, hydraulic fluid, and fuel  
to be added before starting.  
attempting to start the engine  
without oil will ruin the engine  
and void the warranty.  
4. To ll the Fuel Tank, first wipe off the  
Fuel Tank Cap and the surrounding  
area.  
starting the engine  
5. Unscrew, and remove the Fuel Tank  
Cap.  
inspect engine and equipment  
looking for damaged, loose,  
and missing parts before  
set up and starting. if any  
problems are found, do not use  
equipment until fixed properly.  
6. Mix fuel stabilizer (not included) with  
89 octane (or better) unleaded gaso-  
line according to fuel stabilizer direc-  
tions.  
7. Fill the Fuel Tank to about 1 inch un-  
der the fill neck of the gasoline tank.  
checking and Filling engine oil  
8. Then replace the Fuel Tank Cap.  
caution! Your Warranty is VOID if the  
engine’s crankcase is not properly  
filled with oil before each use. Before  
each use, check the oil level. Do not  
run the engine with low or no engine  
oil. Running the engine with no or  
low engine oil WILL permanently  
damage the engine.  
checking and Filling Hydraulic Fluid  
9. Remove the Plug (37) and fill the tank  
with Hydraulic fluid (not included).  
To check the fluid level remove the  
Dipstick (62), check the level then  
replace it. The fluid should be at the  
upper notch of the Dipstick. Be sure  
that a constant oil level of 2.5 gallons  
is maintained.  
1. Wipe the area around the cap with a  
clean rag before removing it.  
2. If the oil level is below the bottom of  
the Oil Cap add the appropriate type  
of oil until the oil level is full.  
10. The hydraulic system must be vented  
during operation or it may become  
vacuum locked and stop working. To  
vent the syste, back off oil fill plug  
one turn (maximum). See Figure 3.  
When the Log Splitter is not in opera-  
tion or being transported, close the  
oil type:  
32° F or above = SAE 10W30  
Below 32° F = SAE 5W-30  
3. Replace the Oil Fill Cap.  
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air inlet hole by tightening the Plug,  
as shown below.  
slowly. Repeat as necessary, until  
the engine starts.  
plug (37)  
5. After the engine starts and warms  
up, slowly move the choke lever to its  
“RUN” position.  
6. IMPORTANT: Allow the engine to run  
at no load until warm (1-5 minutes).  
Break-in period  
1. Breaking-in the engine will help to  
ensure proper equipment and engine  
operation, and will extend the en-  
gine’s lifespan. The warranty is void  
if the engine is not broken in properly.  
The first 20 hours of operation is the  
break-in period.  
air inlet  
Hole  
o ring (21)  
start procedure  
Before starting the engine:  
a. Follow the set up instruc-  
tions to prepare the equip-  
ment.  
2. During the first 3 hours of use:  
Do not apply a heavy load to the  
equipment.  
b. inspect the equipment and  
engine.  
Do not operate the engine at its  
maximum speed.  
c. Fill the engine with the prop-  
er amount and type of fuel  
and oil.  
3. After the first 20 hours of use:  
Change the engine oil.  
d. read the equipment opera-  
tion section that follows.  
Under normal operating conditions  
subsequent maintenance follows the  
schedule explained in the MAINTE-  
NANCE AND SERVICING section.  
1. Turn the engine fuel valve to its  
“OPEN” position.  
2. Turn the engine power switch to its  
ON or RUN position.  
equipment operation  
3. Then, turn the engine choke lever to  
its “CHOKE” position. Set the choke  
lever in the “RUN” position when  
starting a warm engine.  
1.  
Warning! to avoid death or  
serious injury; block each side of  
both wheels of the Log Splitter before  
starting a job.  
4. Grasp the starter handle, and pull  
slowly until resistance is felt. While  
holding the handle, allow the starter  
rope to rewind slowly. Then, pull the  
starter handle with a rapid, full arm  
stroke. Once again while holding  
the handle, allow the rope to rewind  
2. In FIGURE 1, the Rail Assembly is  
shown in Horizontal mode for opera-  
tion and travel. In FIGURE 4 the unit  
is shown in the vertical position. To  
change positions, remove the Hair  
Pin Clip (29) and the Push Pin (26).  
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A close-up of this Push Pin (26) is  
shown in FIGURE 3 on page 5. Tilt  
the unit to the vertical position as  
shown in FIGURE 4, and replace  
both the Push Pin (26) and the Hair  
Pin Clip (29) into the vertical position  
hole (See FIGURE 1). Reverse the  
process to return to the horizontal  
position.  
back the wedge off the log and re-  
move the split pieces.  
8. Continue as detailed above until all  
logs are split.  
9. To prevent accidents, turn off the  
engine and disconnect its spark plug  
wire after use. Wait for the engine to  
cool, clean external parts with clean  
cloth, then store the equipment out  
of children’s reach according to the  
Storage instructions in this manual.  
Figure 4  
transporting the Log splitter  
Warning!  
Vertical Position  
iMportant inForMation  
This trailer’s Hitch Coupler MUST  
be properly secured to the hitch ball of  
the towing vehicle. After assembly and  
attachment, pull up and down on the Hitch  
Coupler to make sure the hitch ball is fitting  
snugly in the Hitch Coupler. there must  
be no play between the hitch ball and  
Hitch coupler. If there is play, tighten the  
Adjustment Nut until no play is present. If  
the Adjustment Nut is too tight, the Handle  
will not lock. carefully read and follow  
the complete instructions in this manual  
BeFore setup or use.  
Place  
Log  
Here  
Base  
3. Start the Engine, following the steps  
listed in the “start proceduresec-  
tion of this manual.  
if the coupler is not secured properly,  
the ball could come loose while the trailer  
is in motion, possibly causing property  
damage, serious personaL injurY,  
or deatH.  
4. Place a log, no more than 25” long  
and 8” diameter, on the splitter base.  
note: Maximum diameter of the wood that  
can be split may vary depending on  
the density of the wood.  
note: This Log Splitter is not road legal  
and should not be conveyed on pub-  
lic roads.  
5. Move the Directional Valve (58) into  
the lower position; moving the Slide  
Assembly (3) to split the log.  
When transporting the Log Splitter,  
make sure your hitch (not included)  
is compatible with the Hitch Coupler  
(9).  
6. To stop the advance of the Slide As-  
sembly at any time, move the Direc-  
tional Valve to the middle position.  
Follow all of the safety warnings for  
towing in the vehicle’s manual.  
7. Once the log is split, move the Direc-  
tional Valve to its upper position to  
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Use the Safety Chain with Hook (4)  
when towing.  
Do not tow the Log Splitter at  
speeds above 40 MPH.  
Travel with the Front Leg Assembly  
and Rail Assembly in the horizontal  
position.  
Cover the air inlet hole on the Plug  
during transport.  
10. Pull up and down on the Hitch Cou-  
pler to make sure the hitch ball is  
fitting snugly in the Hitch Coupler.  
There should be no play between the  
hitch ball and Hitch Coupler. If there  
is play, tighten the Adjustment Nut  
until no play is present. If the Adjust-  
ment Nut is too tight, the Handle will  
not lock.  
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to prevent  
serious injurY  
FroM equipMent FaiLure:  
do not use damaged  
tecHnicaL  
speciFications  
9 HP, Air Cooled, Single  
equipment. if abnormal noise,  
vibration, or excess smoking  
occurs, have the problem  
corrected before further use.  
Engine Type  
Cylinder, 4 Stroke  
Overhead Valve  
Engine Family  
Displacement  
8CGPS.2702GC.  
270cc  
Rotation viewed from PTO  
Counterclockwise  
(power takeoff - the output shaft)  
Maintenance procedures  
89+ octane unleaded  
gasoline  
Type  
Fuel  
Many maintenance procedures,  
including those not detailed  
in this manual, will need to  
be performed by a qualified  
technician for safety. if you  
have any doubts about your  
ability to safely service the  
equipment or engine, have a  
qualified technician service the  
equipment instead.  
Capacity  
1.2 Gallons  
10W30 (above 32° F)  
5W30 (at 32° F or  
below)  
Type  
Engine Oil  
Capacity  
1.1 Quarts  
F7RTC  
Type  
Spark Plug  
Gap  
0.028 - 0.031”  
.005” - .007”  
.007” - .009”  
1,600 RPM  
Intake  
Exhaust  
Idle  
Valve  
Clearance  
Speed  
Maximum 2,600 RPM  
note: Warranty is void if proper mainte-  
nance and servicing procedures are  
not followed.  
servicing  
engine oil change  
to prevent  
serious injurY  
FroM accidentaL  
caution! Oil is very hot during opera-  
tion and can cause burns. Wait for  
engine to cool before changing oil.  
starting:  
turn the power switch of the  
equipment to its “oFF”  
position, wait for the engine to  
cool, and disconnect the  
spark plug wire(s) before  
performing any inspection,  
maintenance, or cleaning  
procedures.  
1. Place a drain pan (not included) un-  
derneath the crankcase’s drain plug.  
2. Remove the drain plug and, if pos-  
sible, tilt the crankcase slightly to help  
drain the oil out. Recycle used oil.  
3. Replace the drain plug (and gasket, if  
supplied) and tighten it.  
4. Refill the oil to the proper level follow-  
ing the instructions under the Starting  
the Engine section.  
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air Filter element Maintenance  
If the electrode has deposits on it,  
polish it using emery paper.  
If the white insulator is cracked or  
chipped, the spark plug needs to be  
replaced.  
1. Wipe off the air cleaner cover.  
2. The air cleaner cover is held in place  
by a wing nut or clamps. Remove it.  
4. When installing a new spark plug, ad-  
just the plug’s gap to the specification  
on the Technical specification chart.  
Do not pry against the electrode or  
the insulator, the spark plug can be  
damaged.  
3. Remove the air filter element.  
4. cleaning:  
a. For “paper” filter elements:  
To prevent injury from dust and  
debris, wear ANSI-approved safety  
goggles, NIOSH-approved dust  
mask/respirator, and heavy-duty  
work gloves. In a well-ventilated  
area away from bystanders, use  
pressurized air to blow dust out  
of the air filter from the side oppo-  
site the filter’s normal air flow (the  
“clean” side of the filter).  
5. Install the new spark plug or the  
cleaned spark plug into the engine.  
Gasket-style: Finger-tighten until the  
gasket contacts the cylinder head,  
then about 1/2-2/3 turn more.  
Non-gasket-style: Finger-tighten until  
the plug contacts the head, then  
about 1/16 turn more.  
If this does not get the filter reason-  
ably clean, replace it.  
6. Apply dielectric spark plug boot  
protector (not included) to the end of  
the spark plug and reattach the wire  
securely.  
b. For foam filter elements:  
Wash the element in warm water  
and mild detergent several times.  
Rinse. Squeeze out excess water  
and allow it to dry completely. Soak  
the filter in lightweight oil briefly, then  
squeeze out the excess oil.  
Fuel Filter replacement (if equipped)  
Warning! to prevent  
serious injurY FroM  
Fire:  
5. Install the new filter or the cleaned  
filter. Secure the Air Cleaner Cover  
before use.  
Replace the fuel filter in a  
well-ventilated area away from igni-  
tion sources. Do not smoke.  
spark plug Maintenance  
1. Wait for engine to cool completely  
before proceeding.  
1. Disconnect spark plug wire from  
end of plug. Clean out debris from  
around spark plug.  
2. Wear protective gear including, ANSI-  
approved safety goggles, NIOSH-  
approved dust mask/respirator, and  
nitrile gloves.  
2. Using a spark plug wrench, remove  
the spark plug.  
3. Wipe gas refill cap and surrounding  
3. Inspect the spark plug:  
If the electrode is oily, clean it using a  
clean, dry rag.  
area. Remove gas refill cap.  
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4. Remove gas fill screen filter. Clean  
by blow drying air from outer sides to  
inside. Allow to dry completely and  
then re-install.  
every 100 operation Hours:  
a. Replace spark plug.  
b. Replace air filter element.  
note: All maintenance procedures sched-  
uled for 25, 50, and 100 operation  
hours should be performed at least  
yearly.  
5. Wait for at least one hour before use  
to allow all residual fuel vapors to  
dissipate. to prevent Fire, do not  
start the engine while the smell of  
fuel hangs in the air. Remember to  
open the fuel valve before restarting  
the engine. It may take a little longer  
than usual to start the engine be-  
cause the fuel needs to refill the fuel  
line and new filter.  
every 300 operation Hours:  
a. Clean fuel tank and carburetor.  
b. Clean carbon build-up from combus-  
tion chamber.  
storage  
cleaning, Maintenance, and  
Lubrication schedule  
1. Wait for engine to cool, then wipe the  
Log Splitter with clean cloth.  
note: This maintenance schedule is  
intended solely as a general guide.  
If performance decreases or if equip-  
ment operates unusually, check sys-  
tems immediately. The maintenance  
needs of each piece of equipment will  
differ depending on factors such as  
duty cycle, temperature, air quality,  
fuel quality, and other factors.  
2. When the equipment is to remain idle  
for longer than 20 days, prepare the  
engine for storage as follows:  
a. Change engine oil and empty fuel  
tank.  
b. Either leave fuel tank empty or  
refill fuel tank with fresh unleaded  
gasoline mixed with a fuel stabilizer  
intended for long term engine stor-  
age (not included). After filling, run  
engine for about 5-10 minutes to cir-  
culate the treated gasoline through  
the carburetor. Wait for engine to  
cool before proceeding.  
note: These procedures are in addition to  
the regular checks and maintenance  
explained as part of the regular op-  
eration of the engine and equipment.  
after initial 20 operation Hour period:  
c. Clean out area around spark plug.  
Remove spark plug and pour one  
tablespoon of engine oil into cylinder  
through spark plug hole.  
a. Change engine oil.  
every 25 operation Hours thereafter:  
a. Clean/replace air filter element.  
b. Inspect/clean spark plug.  
d. Reinstall spark plug, but leave spark  
plug wire disconnected.  
e. Pull recoil starter to distribute oil in  
cylinder. Stop after one or two revo-  
lutions when you feel the piston start  
every 50 operation Hours:  
a. Change engine oil.  
b. Replace fuel filter (if equipped).  
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the compression stroke (when you  
start to feel resistance).  
f. Disconnect battery cables (if  
equipped).  
g. Wipe engine with clean cloth.  
3. Apply a thin coat of rust preventive oil  
to all uncoated metal parts.  
4. Cover and store in a dry, well-ventilat-  
ed area out of reach of children.  
5. Before starting the engine after stor-  
age, keep in mind that untreated gas-  
oline will deteriorate quickly. Drain  
the fuel tank and filter, and change  
to fresh fuel if untreated gasoline has  
been sitting for a month, if treated  
gasoline has been sitting beyond the  
fuel stabilizer’s recommended time  
period, or if the engine does not start  
properly.  
transport Maintenance  
1. BeFore transport, check the Tires  
for wear and proper inflation (60 PSI).  
2. Prior to Transport and at 500 MILE in-  
tervals during trips, check and tighten  
the Tire Lug Nuts. Torque from 85 to  
90 ft-lb.  
3. everY 2,000 to 3,000 MiLes of  
Travel, lubricate the Hub Assemblies  
with a heavy weight bearing grease.  
Follow the Bearing Packing Instruc-  
tions. After each Hub Assembly is  
reassembled, tighten the Castle Nut  
until the wheel starts spinning with  
slight resistance. Loosen the Castle  
Nut about 1/2turn from this point.  
Insert a new Cotter Pin through the  
Castle Nut and the hole in the axle.  
Bend the Pin back, locking it and the  
Nut in place.  
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troubleshooting  
problem  
engine will not  
start  
possible causes  
FUEL RELATED:  
probable solutions  
FUEL RELATED:  
1. No fuel in tank or fuel valve closed. 1. Fill fuel tank and open fuel valve.  
2. Choke not in start position,  
especially with cold engine.  
2. Move choke to start position if  
engine is cold.  
3. Low quality or deteriorated, old  
gasoline.  
3. Use only fresh 89+ octane unleaded  
gasoline.  
4. Carburetor not primed.  
4. Prime carburetor by pressing  
priming bulb specified number of  
times (if equipped).  
5. Dirty fuel passageways blocking fuel 5. Clean out passageways using  
flow.  
fuel additive. Heavy deposits may  
require further cleaning.  
6. Carburetor needle stuck. Fuel can  
be smelled in the air.  
6. gently tap side of carburetor float  
chamber with screwdriver handle.  
7. Too much fuel in chamber. This can 7. Turn choke to run position and close  
be caused by the carburetor needle  
sticking.  
fuel valve. Remove spark plug and  
pull the start handle several times to  
air out the chamber. Reinstall spark  
plug and set choke to start position.  
IGNITION (SPARK) RELATED:  
IGNITION (SPARK) RELATED:  
1. Spark plug wire not connected  
securely.  
1. Connect spark plug wire properly.  
2. Spark plug electrode wet or dirty.  
3. Incorrect spark plug gap.  
2. Clean spark plug.  
3. Correct spark plug gap.  
4. Spark plug wire or spark plug  
broken.  
4. Replace spark plug wire and/or  
spark plug.  
5. Incorrect spark timing or faulty  
ignition system.  
5. Have qualified technician diagnose/  
repair ignition system.  
COMPRESSION RELATED:  
COMPRESSION RELATED:  
1. Cylinder not lubricated. Problem  
after long storage periods.  
1. Pour tablespoon of oil into spark  
plug hole. Crank engine a few times  
and try to start again.  
2. Loose or broken spark plug.  
(Hissing noise will occur when trying  
to start.)  
2. Tighten spark plug. If that does not  
work, replace spark plug. If problem  
persists, may have head gasket  
problem, see #3.  
3. Loose cylinder head or damaged  
head gasket. (Hissing noise will  
occur when trying to start.)  
3. Tighten head. If that does not  
remedy problem, replace head  
gasket.  
4. Engine valves or tappets  
misadjusted or stuck.  
4. Adjust valve clearance. If that does  
not work, clean or replace valves/  
tappets.  
Follow all safety precautions whenever diagnosing or servicing the  
equipment or engine.  
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troubleshooting  
problem  
Engine misfires  
possible causes  
1. Spark plug wire loose.  
probable solutions  
1. Check wire connections.  
2. Incorrect spark plug gap or  
damaged spark plug.  
2. Re-gap or replace spark plug.  
3. Defective spark plug wire.  
4. Old or low quality gasoline.  
3. Replace spark plug wire.  
4. Use only fresh 89+ octane unleaded  
gasoline.  
5. Incorrect compression.  
5. Diagnose and repair compression.  
(Use engine will not start:  
coMpression reLated  
section.)  
1. Low oil shutdown.  
1. Fill engine oil to proper level. Check  
engine oil before EVERY use.  
engine stops  
suddenly  
2. Fuel tank empty or full of impure or 2. Fill fuel tank with fresh 89+ octane  
low quality gasoline.  
unleaded gasoline.  
3. Defective fuel tank cap creating  
3. Test/replace fuel tank cap.  
vacuum, preventing proper fuel flow.  
4. Improper idle speed.  
4. Properly adjust idle speed.  
5. Faulty magneto, incorrect timing, or 5. Have qualified technician diagnose  
clogged carburetor.  
and service engine.  
1. Old or low quality gasoline.  
1. Fill fuel tank with fresh 89+ octane  
unleaded gasoline.  
engine knocks  
2. Engine overloaded.  
2. Do not exceed equipment’s load  
rating.  
3. Incorrect spark timing, deposit  
buildup, worn engine, or other  
mechanical problems.  
3. Have qualified technician diagnose  
and service engine.  
1. Impure or low quality gasoline.  
1. Fill fuel tank with fresh 89+ octane  
unleaded gasoline.  
Engine backfires  
2. Engine too cold.  
2. Use cold weather fuel and oil  
additives to prevent backfiring.  
3. Choke not open after engine warm. 3. Move choke to run position after  
engine warms up.  
4. Engine not properly adjusted for  
high altitude operation.  
4. Qualified technician must adjust  
engine at altitudes greater than  
5,000 feet above sea level.  
5. Intake valve stuck, choke stuck,  
incorrect timing, clogged carburetor,  
or overheated engine.  
5. Have qualified technician diagnose  
and service engine.  
Follow all safety precautions whenever diagnosing or servicing the  
equipment or engine.  
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pLease read tHe FoLLoWing careFuLLY  
THE MANUFACTURER AND/OR DISTRIBUTOR HAS PROVIDED THE PARTS LIST AND ASSEMBLY  
DIAGRAM IN THIS MANUAL AS A REFERENCE TOOL ONLY. NEITHER THE MANUFACTURER OR  
DISTRIBUTOR MAKES ANY REPRESENTATION OR WARRANTY OF ANY KIND TO THE BUYER THAT  
HE OR SHE IS QUALIFIED TO MAKE ANY REPAIRS TO THE PRODUCT, OR THAT HE OR SHE IS  
QUALIFIED TO REPLACE ANY PARTS OF THE PRODUCT. IN FACT, THE MANUFACTURER AND/  
OR DISTRIBUTOR ExPRESSLY STATES THAT ALL REPAIRS AND PARTS REPLACEMENTS SHOULD  
BE UNDERTAKEN BY CERTIFIED AND LICENSED TECHNICIANS, AND NOT BY THE BUYER. THE  
BUYER ASSUMES ALL RISK AND LIABILITY ARISING OUT OF HIS OR HER REPAIRS TO THE  
ORIGINAL PRODUCT OR REPLACEMENT PARTS THERETO, OR ARISING OUT OF HIS OR HER  
INSTALLATION OF REPLACEMENT PARTS THERETO.  
part  
description  
qty.  
1
1
1
1
2
2
6
7
1
1
1
2
2
3
2
2
2
1
1
1
1
4
4
8
2
2
1
2
2
1
1
part  
32  
33  
34  
35  
36  
37  
38  
39  
40  
41  
42  
43  
44  
45  
46  
47  
48  
49  
50  
51  
52  
53  
54  
55  
56  
57  
58  
59  
60  
61  
62  
description  
High Pressure Hose  
Return Hose  
Inlet Hose  
Hose Clamp  
Male Connector  
Plug  
High Pressure Fitting  
90° Elbow Fitting #2  
90° Elbow Fitting #3  
Hex Head Bolt 3/8’’x3/4’’  
Hex Head Bolt 5/16’’x1’’  
Oil Filter  
Pump Mounting Bracket  
Pump  
Hex Head Bolt 5/16’’x1’’  
Hex Head Bolt 3/8’’x3-1/4’’  
Tire  
Bearing 30205E  
Washer 3/4’’  
Spindle Nut  
Coupling -Pump Side  
Coupling -Engine Side  
Pump Key 1/8’’  
Engine Key  
qty.  
1
1
1
4
1
1
1
2
2
1
4
1
1
1
4
2
2
4
2
2
1
1
1
1
2
1
1
2
1
2
1
1
2
3
4
5
6
7
8
9
Cylinder  
Rail Assembly  
Slide Assembly  
Safety Chain With Hook  
Slide Guide  
Slide Retainer  
Bolt 1/2’’*2-1/2’’  
Hex Nut 1/2’’  
Hitch Coupler  
10B Hydraulic Oil Tank Assembly  
11  
12  
13  
14  
15  
16  
17  
18  
19  
20  
21  
22  
23  
24  
25  
26  
27  
28  
29  
30  
31  
Front Leg Assembly  
Hex Head Bolt 1/2’’x1-3/4’’  
Hex Nut 1/2’’  
Hex Head Nut 3/8’’  
Washer 1/2’’  
Hex Head Bolt 9/16’’x1-1/4’’  
Hex Nut 9/16’’  
Washer  
Hex Head Bolt 5/16’’x2-3/4’’  
Hex Head Nut 3/8’’  
O Ring  
Hex Head Bolt 1/2’’x1-3/4’’  
Hex Nut 5/16’’  
Spring Washer 5/16’’  
Cotter Pin  
Hex Screw  
Push Pin  
Engine  
Clevis Pin  
Hair Pin Clip  
Hair Pin Clip 2.5’’  
Slide Holder  
Hydraulic Tubing  
Directional Valve  
Seal  
Hex Head Bolt 3/8’’x3-1/2’’  
Wheel Cap  
Dipstick  
record products serial number Here:  
note: If product has no serial number, record month and year of purchase instead.  
note: Some parts are listed and shown for illustration purposes only, and are not avail-  
able individually as replacement parts.  
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asseMBLY diagraM  
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cYLinder Head parts List & diagraM  
part #  
description  
Cylinder Head Assembly  
Intake Valve Guide  
Exhaust Valve Guide  
Valve Guide Clip  
Cover  
Packing  
Breathing Tube  
Spark Plug  
Cylinder Gasket  
Muffler Gasket  
Pin  
Bolt 6x14  
Bolt 8x55  
qty  
1B  
2B  
3B  
4B  
5B  
6B  
7B  
8B  
1
1
1
1
1
1
1
1
1
1
2
4
4
2
2
1
1
1
9B  
10B  
11B  
12B  
13B  
14B  
15B  
16B  
17B  
18B  
Intake Bolt  
Exhaust Bolt  
Intake Valve Seat  
Exhaust Valve Seat  
Cylinder Head  
note: When ordering replacement parts from this diagram, the “B” suffix must be includ-  
ed in order to get the correct part.  
note: Some parts are listed and shown for illustration purposes only, and are not avail-  
able individually as replacement parts.  
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cranK case parts List & diagraM  
part #  
description  
Crank Case Assembly  
Oil Level Switch  
Governor Gear Assembly  
Weight  
qty  
part #  
description  
qty  
1C  
1
1
1
2
1
2
1
1
2
2
2
1
1
1
1
1
1
18C  
R-pin  
Bolt 6x12  
Shaft  
Governor Assembly  
Oil Alarm  
Bolt  
1
3
1
1
1
1
2C  
3C  
4C  
5C  
6C  
7C  
8C  
9C  
10C  
11C  
12C  
13C  
14C  
15C  
16C  
17C  
19C  
20C  
21C  
22C  
23C  
Governor Gear  
Weight Pin  
Slider  
Shaft Arm  
Drain Plug Bolt  
Washer  
Washer  
Clip  
Ball Bearing  
Oil Seal  
O-ring  
Nut  
Washer  
note: When ordering replacement parts from this diagram, the “C” suffix must be includ-  
ed in order to get the correct part.  
note: Some parts are listed and shown for illustration purposes only, and are not avail-  
able individually as replacement parts.  
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cranK case cover parts List and diagraM  
part #  
description  
qty  
1D  
2D  
3D  
4D  
5D  
6D  
7D  
8D  
9D  
10D  
11D  
Bolt  
6
1
2
1
1
1
2
1
1
1
1
Oil Stick  
Packing  
Cover  
Oil Seal  
Bearing  
Pin  
Oil Filler Cap  
Packing Case Cover  
Oil Fill Assembly  
Cap Assembly  
note: When ordering replacement parts from this diagram, use the suffix “D”.  
note: Some parts are listed and shown for illustration purposes only, and are not avail-  
able individually as replacement parts.  
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cranKsHaFt/piston parts List & diagraM  
part #  
description  
qty  
1E  
2E  
3E  
4E  
5E  
6E  
7E  
8E  
Ring Set  
Piston  
Pin  
1
1
1
1
1
2
2
1
1
1
1
1
2
1
1
1
1
Rod Assembly  
Crankshaft Assembly  
Bolt  
Clip  
Timing Gear  
Gear  
Crankshaft  
First Ring  
Second Ring  
Oil Ring  
Bushing Ring  
Connecting Rod  
Connecting Rod Cover  
Key  
9E  
10E  
11E  
12E  
13E  
14E  
15E  
16E  
17E  
note: When ordering replacement parts from this diagram, use the suffix “E”.  
note: Some parts are listed and shown for illustration purposes only, and are not avail-  
able individually as replacement parts.  
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gas distriBution adjustMent sYsteM parts List &  
diagraM  
part #  
description  
qty  
part #  
description  
Camshaft Assembly  
Reducer Pin  
qty  
1F  
Nut  
2
2
2
2
1
2
1
2
2
2
2
2
1
14F  
1
1
1
2
1
1
1
1
1
1
1
1
2F  
3F  
4F  
5F  
6F  
7F  
8F  
9F  
10F  
11F  
12F  
13F  
Rocker Arm Guide  
Valve Rocker  
15F  
16F  
17F  
18F  
19F  
20F  
21F  
22F  
23F  
24F  
25F  
Reducer  
Valve Clearance Screw  
Plate Assembly  
Block Guide Bushing  
Push Rod Guide  
Push Rod  
Matching Block Pin  
Matching Block  
Flying Block Pin  
Spring Pin  
Flying Block Spring  
Flying Block  
Camshaft  
Exhaust Valve  
Intake Valve  
Valve Lifter  
Cap Valve Valve  
Valve Spring Retainer  
Valve Spring  
Guide Seal  
note: When ordering replacement parts from this diagram, use the suffix “F”.  
note: Some parts are listed and shown for illustration purposes only, and are not avail-  
able individually as replacement parts.  
SKU 65761  
For technical questions, please call 1-800-444-3353.  
Page 27  
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starter suBasseMBLY parts List & diagraM  
part #  
description  
qty  
1G  
2G  
3G  
4G  
5G  
6G  
7G  
8G  
Starter Assembly  
1
1
1
1
2
2
1
1
1
1
1
3
4
1
1
1
1
1
Set Screw  
Ratchet Guide  
Friction Spring  
Starter Ratchet  
Return Spring  
Recoil Starter Reel  
Recoil Starter Spring  
Recoil Starter Knob  
Fan Cover  
9G  
10G  
11G  
12G  
13G  
14G  
15G  
16G  
17G  
18G  
Rope  
Bolt 6x8  
Bolt 6x10  
Fan Cover  
Switch Assembly  
Recoil Starter  
Fan Cover  
Stop Switch Assembly  
note: When ordering replacement parts from this diagram, use the suffix “G”.  
note: Some parts are listed and shown for illustration purposes only, and are not avail-  
able individually as replacement parts.  
SKU 65761  
For technical questions, please call 1-800-444-3353.  
Page 28  
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diversion asseMBLY parts List & diagraM  
part #  
description  
qty  
1H  
2H  
3H  
4H  
5H  
6H  
Bolt 6x20  
1
1
2
1
1
1
Side Plate  
Bolt 6x8  
Shroud  
Side Plate  
Grommet  
note: When ordering replacement parts from this diagram, use the suffix “H”.  
note: Some parts are listed and shown for illustration purposes only, and are not avail-  
able individually as replacement parts.  
SKU 65761  
For technical questions, please call 1-800-444-3353.  
Page 29  
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carBuretor parts List & diagraM  
part #  
1J  
2J  
3J  
4J  
5J  
6J  
7J  
8J  
description  
Carburetor Assembly  
Carburetor  
Main Nozzle  
Main Jet  
Float Valve  
Valve Set Spring  
Float  
Float Pin  
Oil Cup Gasket  
Oil Cup  
Gasket Bolt  
Bolt  
qty  
part #  
19J  
20J  
21J  
22J  
23J  
24J  
25J  
26J  
27J  
28J  
29J  
30J  
31J  
32J  
33J  
34J  
35J  
description  
qty  
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
Lever Spring  
1
1
2
1
1
1
1
1
1
1
1
1
1
1
1
1
1
Setting Plate  
Screw 3x8  
Jet Set  
Pilot Jet Set  
Choke Lever Assembly  
Choke Lever  
Choke Lever Pin  
Choke Set  
9J  
10J  
11J  
12J  
13J  
14J  
15J  
16J  
17J  
18J  
Screw  
Screw Spring  
Throttle Stop Screw  
Air Cleaner  
Carburetor Packing  
Carburetor Insulation  
Packing  
Drain Bolt  
Drain Bolt Gasket  
Fuel Strainer Cup  
Fuel Strainer Cup Packing  
Fuel Packing  
Lever  
Throttle Valve  
note: When ordering replacement parts from this diagram, use the suffix “J”.  
SKU 65761  
For technical questions, please call 1-800-444-3353.  
Page 30  
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FLYWHeeL/coiL asseMBLY parts List & diagraM  
part #  
description  
qty  
1K  
2K  
3K  
4K  
5K  
6K  
7K  
8K  
Ignition Assembly  
Ignition Coil  
1
2
1
1
2
1
1
1
1
1
1
1
2
1
1
Noise Suppression Cap Assembly  
Stop Switch Cord  
Bolt 6x30  
Flywheel Cover  
Charge Coil Assembly  
Cooling Fan  
9K  
Starter Pulley  
Nut  
Flywheel  
Charge Coil  
Bolt 6x35  
10K  
11K  
12K  
13K  
14K  
15K  
Cord Clamp  
Bolt 6x8  
note: When ordering replacement parts from this diagram, use the suffix “K”.  
note: Some parts are listed and shown for illustration purposes only, and are not avail-  
able individually as replacement parts.  
SKU 65761  
For technical questions, please call 1-800-444-3353.  
Page 31  
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controL sYsteM parts List & diagraM  
part #  
description  
qty  
part #  
description  
qty  
1M  
Bolt  
2
1
1
1
1
1
1
1
1
1
1
12M  
Washer  
1
1
1
2M  
3M  
4M  
5M  
6M  
7M  
8M  
9M  
10M  
11M  
Governor Spring  
Bolt  
Governor Arm  
Nut  
Throttle Return Spring  
Governor Rod  
Control Assembly  
Nut  
Fixing Plate  
Washer  
13M  
14M  
15M  
16M  
17M  
18M  
19M  
20M  
21M  
22M  
Retainer Assembly  
Spring  
Screw M5x35  
Cable Return Spring  
Control Handle  
Screw M5x25  
Back Plate  
Screw M4x6  
Locking Ring  
Clip  
1
1
1
1
1
1
1
note: When ordering replacement parts from this diagram, use the suffix “M”.  
note: Some parts are listed and shown for illustration purposes only, and are not avail-  
able individually as replacement parts.  
SKU 65761  
For technical questions, please call 1-800-444-3353.  
Page 32  
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air cLeaner parts List & diagraM  
part #  
description  
Air Cleaner Assembly  
Elbow  
qty  
part #  
10N  
description  
qty  
1N  
1
1
2
2
1
1
2
2
1
Air Cleaner Element Assembly 1  
Grommet  
2N  
3N  
4N  
5N  
6N  
7N  
8N  
9N  
11N  
12N  
13N  
14N  
15N  
16N  
17N  
1
1
1
1
1
1
2
Short Collar  
Long Collar  
Elbow Packing  
Bolt 6x20  
Outer Filter  
Element  
Noise Silencer  
Air Cleaner Assembly  
Cover  
Nut 6mm  
Nut  
Screw  
Air Cleaner Cover  
note: When ordering replacement parts from this diagram, use the suffix “N”.  
note: Some parts are listed and shown for illustration purposes only, and are not avail-  
able individually as replacement parts.  
SKU 65761  
For technical questions, please call 1-800-444-3353.  
Page 33  
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MuFFLer parts List & diagraM  
part #  
description  
qty  
1P  
2P  
3P  
4P  
5P  
6P  
Muffler  
1
1
1
4
1
1
Nut 8mm  
Muffler Cover  
Screw 5x8  
Muffler Assembly  
Muffler Case  
note: When ordering replacement parts from this diagram, use the suffix “P”.  
note: Some parts are listed and shown for illustration purposes only, and are not avail-  
able individually as replacement parts.  
SKU 65761  
For technical questions, please call 1-800-444-3353.  
Page 34  
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MuFFLer parts List & diagraM  
part #  
description  
qty  
1P  
2P  
3P  
4P  
5P  
6P  
Muffler  
1
1
1
4
1
1
Nut 8mm  
Muffler Cover  
Screw 5x8  
Muffler Assembly  
Muffler Case  
note: When ordering replacement parts from this diagram, use the suffix “P”.  
note: Some parts are listed and shown for illustration purposes only, and are not avail-  
able individually as replacement parts.  
SKU 65761  
For technical questions, please call 1-800-444-3353.  
Page 35  
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the purchase price if we cannot readily  
and quickly provide you with a replace-  
ment. We will return repaired products at  
our expense, but if we determine there is  
no defect, or that the defect resulted from  
causes not within the scope of our warran-  
ty, then you must bear the cost of returning  
the product.  
LiMited 1 Year / 90 daY  
WarrantY  
Harbor Freight Tools Co. makes ev-  
ery effort to assure that its products meet  
high quality and durability standards, and  
warrants to the original purchaser that  
for a period of ninety days from date of  
purchase that the engine/motor, the belts  
(if so equipped), and the blades (if so  
equipped) are free of defects in materials  
and workmanship. Harbor Freight Tools  
also warrants to the original purchaser,  
for a period of one year from date of pur-  
chase, that all other parts and components  
of the product are free from defects in ma-  
terials and workmanship (90 days if used  
by a professional contractor or if used as  
rental equipment). This warranty does not  
apply to damage due directly or indirectly,  
to misuse, abuse, negligence or accidents,  
repairs or alterations outside our facilities,  
normal wear and tear, or to lack of main-  
tenance. We shall in no event be liable for  
death, injuries to persons or property, or  
for incidental, contingent, special or con-  
sequential damages arising from the use  
of our product. Some states do not allow  
the exclusion or limitation of incidental or  
consequential damages, so the above  
limitation of exclusion may not apply to  
you. THIS WARRANTY IS ExPRESSLY  
IN LIEU OF ALL OTHER WARRANTIES,  
ExPRESS OR IMPLIED, INCLUDING  
THE WARRANTIES OF MERCHANTABIL-  
ITY AND FITNESS.  
This warranty gives you specific legal  
rights and you may also have other rights  
which vary from state to state.  
3491 Mission Oaks Blvd. • PO Box  
6009 • Camarillo, CA 93011 • (800)  
444-3353  
eMission controL  
sYsteM WarrantY  
california and united states emission control  
defects Warranty statement  
The CaliforniaAir Resources Board (herein CARB), the United  
States Environmental ProtectionAgency (herein EPA), and Harbor  
Freight Tools (herein HFT) are pleased to explain the emission con-  
trol system warranty on your 1995 and later Small Off-Road Engine  
(herein engine). In California, the engine must be designed, built  
and equipped to meet the State’s stringent anti-smog standards.  
Elsewhere within the United States, new off-road, spark-ignition  
engines certified for model year 1997 and later, must meet similar  
standards set forth by the EPA. HFT must warrant the emission  
control system on your engine for the periods of time described  
below, provided there has been no abuse, neglect or improper  
maintenance of your engine.  
Your emission control system may include parts such as the  
carburetor or fuel-injection system, and the ignition system. Also  
included may be hoses, belts, connectors and other emission-  
related assemblies.  
Where a warrantable condition exists, HFT will repair your  
engine at no cost to you including diagnosis, parts and labor.  
Manufacturers Warranty coverage  
The 1995 and later engines are warranted for two (2) years.  
If any emission-related part on your engine is defective, the part  
will be repaired or replaced by HFT.  
To take advantage of this warranty,  
the product or part must be returned to us  
with transportation charges prepaid. Proof  
of purchase date and an explanation of the  
complaint must accompany the merchan-  
dise. If our inspection verifies the defect,  
we will either repair or replace the product  
at our election or we may elect to refund  
Harbor Freight tools emission control defects  
Warranty coverage  
Engines are warranted for a period of two (2) years relative to  
emission control parts defects, subject to the provisions set forth  
below. If any emission related part on your engine is defective, the  
part will be repaired or replaced by HFT.  
SKU 65761  
For technical questions, please call 1-800-444-3353.  
Page 36  
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owners Warranty responsibilities  
5. service and Maintenance  
As the engine owner, you are responsible for the performance  
of the required maintenance listed in your Owner’s Manual.  
HFT recommends that you retain all receipts covering main-  
tenance on your engine, but HFT cannot deny warranty  
solely for the lack of receipts or for your failure to ensure the  
performance of all scheduled maintenance.  
Component parts which are not scheduled for replacement  
as required maintenance or are scheduled only for regular  
inspection to the effect of “repair or replace as necessary”  
are warranted for the warranty period. Any warranted part  
which is scheduled for replacement as required maintenance  
is warranted for the period of time up to the first scheduled  
replacement point for that part. Any replacement part, pro-  
vided it is equivalent in durability and performance, may be  
used in performance of maintenance or repairs. The owner  
is responsible for commissioning a qualified technician/me-  
chanic to perform all required maintenance, as outlined in  
the Inspection, Cleaning, and Maintenance section in this  
manual.  
As the engine owner, you should, however, be aware that  
HFT may deny you warranty coverage if your engine or a part  
has failed due to abuse, neglect, improper maintenance, or  
unapproved modifications.  
You are responsible for shipping your engine to a HFT war-  
ranty station as soon as a problem exists. Contact the HFT  
Customer Service department at the number below to make  
shipping arrangements. The warranty repairs should be  
completed in a reasonable amount of time, not to exceed  
30 days.  
6. Warranted parts  
1) Fuel Metering System  
i)  
Carburetor and its internal parts.  
If you have any questions regarding your warranty rights  
and responsibilities, you should contact the Harbor Freight Tools  
Customer Service Department at 1-800-444-3353.  
ii) Fuel pump (if so equipped).  
iii) Cold start enrichment system.  
2) Air Induction System  
i)  
Intake pipe/manifold.  
Harbor Freight tools emission control defects  
Warranty provisions  
ii) Air cleaner.  
3) Ignition System  
1. Length of coverage  
i)  
Spark plug.  
HFT warrants to a first retail purchaser and each subsequent  
purchaser that the engine is free from defects in materials  
and workmanship that cause the failure of warranted parts  
for a period of two (2) years after the date of delivery to the  
first retail purchaser.  
ii) Magneto ignition system.  
4) Catalyst System (if so equipped)  
i)  
Exhaust pipe stud.  
ii) Muffler.  
2. no charge repair or replacement  
iii) Catalytic converter (if so equipped).  
5) Miscellaneous Items Used in Above Systems  
Repair or replacement of any warranted part will be performed  
at no charge to the owner if the work is performed through a  
warranty station authorized by HFT. For emissions warranty  
service, contact the HFT Customer Service Department at  
1-800-444-3353.  
i)  
Vacuum, temperature and time sensitive valves  
and switches.  
ii) Hoses, belts, connectors, and assemblies.  
3. consequential damages coverage  
Coverage under this warranty shall also extend to the failure  
of any engine components caused by the failure of any war-  
ranted part while it is still covered under this warranty.  
4. coverage exclusions  
Warranty claims shall be filed in accordance with the provi-  
sions of the HFT warranty policy explained in the box at the  
top of the previous page. HFT shall not be liable for any loss  
of use of the engine, for any alternative usage, for any damage  
to goods, loss of time, or inconvenience. Warranty coverage  
shall also be excluded for any part which fails, malfunctions,  
or is damaged due to failure to follow the maintenance and  
operating instructions set forth in the Owner’s Manual includ-  
ing, but not limited to:  
a) Use of parts which are not authorized by HFT  
b) Improper installation, adjustment or repair of the engine  
or of any warranted part unless performed by an autho-  
rized warranty center  
c) Failure to follow recommendations on fuel use contained  
in the Owner’s Manual  
d) Improper or inadequate maintenance of any warranted  
parts  
e) Repairs performed outside of the authorized warranty  
service dealers  
f)  
Alterations by changing, adding to or removing parts  
from the engine.  
SKU 65761  
For technical questions, please call 1-800-444-3353.  
Page 37  
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