18V cordless sander
67046
set up and operating instructions
note: BatterY pacK (67029) sold separatelY
®
distributed exclusively by Harbor Freight tools .
3491 Mission Oaks Blvd., Camarillo, CA 93011
read this material before using this product.
Failure to do so can result in serious injury.
saVe tHis manual.
©
®
Copyright 2009 by Harbor Freight Tools . All rights reserved. No portion of this manual or any artwork
contained herein may be reproduced in any shape or form without the express written consent of
Harbor Freight Tools. Diagrams within this manual may not be drawn proportionally. Due to continuing
improvements, actual product may differ slightly from the product described herein. Tools required for
assembly and service may not be included.
For technical questions or replacement parts, please call 1-800-444-3353.
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3. personal safety
g. only use safety equipment that
has been approved by an appro-
priate standards agency. Unap-
proved safety equipment may not
provide adequate protection. Eye
protection must be ANSI-approved
and breathing protection must be
NIOSH-approved for the specific
hazards in the work area.
a. stay alert, watch what you are
doing and use common sense
when operating a power tool. do
not use a power tool while you
are tired or under the influence of
drugs, alcohol or medication. A
moment of inattention while operat-
ing power tools may result in serious
personal injury.
4. power tool use and care
b. use personal protective equip-
ment. always wear eye protec-
tion. Safety equipment such as dust
mask, non-skid safety shoes, hard
hat, or hearing protection used for
appropriate conditions will reduce
personal injuries.
a. do not force the power tool. use
the correct power tool for your
application. The correct power tool
will do the job better and safer at the
rate for which it was designed.
b. do not use the power tool if the
switch does not turn it on and off.
Any power tool that cannot be con-
trolled with the switch is dangerous
and must be repaired.
c. prevent unintentional starting.
ensure the switch is in the off-
position before connecting to
power source and/or battery pack,
picking up or carrying the tool.
Carrying power tools with your finger
on the switch or energizing power
tools that have the switch on invites
accidents.
c. disconnect the battery pack from
the power tool before making any
adjustments, changing accesso-
ries, or storing power tools. Such
preventive safety measures reduce
the risk of starting the power tool ac-
cidentally.
d. do not overreach. Keep proper
footing and balance at all times.
This enables better control of the
power tool in unexpected situations.
d. store idle power tools out of the
reach of children and do not allow
persons unfamiliar with the power
tool or these instructions to oper-
ate the power tool. Power tools are
dangerous in the hands of untrained
users.
e. dress properly. do not wear
loose clothing or jewelry. Keep
your hair, clothing and gloves
away from moving parts. Loose
clothes, jewelry or long hair can be
caught in moving parts.
e. maintain power tools. check for
misalignment or binding of mov-
ing parts, breakage of parts and
any other condition that may af-
fect the power tool’s operation. if
damaged, have the power tool re-
paired before use. Many accidents
are caused by poorly maintained
power tools.
f. if devices are provided for the
connection of dust extraction and
collection facilities, ensure these
are connected and properly used.
Use of these devices can reduce
dust-related hazards.
SKU 67046
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f. use the power tool and acces-
sories in accordance with these
instructions, taking into account
the working conditions and the
work to be performed. Use of the
power tool for operations different
from those intended could result in a
hazardous situation.
sander safety Warnings
1. Maintain labels and nameplates on
the tool. These carry important safety
information. If unreadable or miss-
ing, contact Harbor Freight Tools for a
replacement.
2. Avoid unintentional starting. Prepare
to begin work before turning on the
tool.
5. Battery tool use and care
a. recharge only with the charger
specified by the manufacturer. A
charger that is suitable for one type
of battery pack may create a risk of
fire when used with another battery
pack.
3. Do not lay the tool down until it has
come to a complete stop. Moving
parts can grab the surface and pull
the tool out of your control.
4. When using a handheld power tool,
maintain a firm grip on the tool with
both hands to resist starting torque.
b. Use power tools only with specifi-
cally designated battery packs.
Use of any other battery packs may
create a risk of injury and fire.
5. Do not leave the tool unattended
when it is attached to a battery pack.
Turn off the tool, and disconnect it
from its battery pack outlet before
leaving.
c. When battery pack is not in use,
keep it away from other metal ob-
jects, like paper clips, coins, keys,
nails, screws or other small metal
objects, that can make a connec-
tion from one terminal to another.
Shorting the battery terminals to-
gether may cause burns or a fire.
6.
The battery charger gets
hot during use. The
charger’s heat can build
up to unsafe levels and
d. under abusive conditions, liquid
may be ejected from the battery;
avoid contact. if contact acciden-
tally occurs, flush with water. If
liquid contacts eyes, additionally
seek medical help. Liquid ejected
from the battery may cause irritation
or burns.
create a fire hazard if it does not
receive adequate ventilation, due to
an electrical fault, or if it is used in a
hot environment.
Do not place the charger on a flam-
mable surface. Do not obstruct any
vents on the charger. especially
avoid placing the charger on car-
pets and rugs; they are not only
flammable, but they also obstruct
vents under the charger.
Place the charger on a stable, solid,
nonflammable surface (such as a
stable metal workbench or concrete
floor) at least 1 foot away from all
flammable objects, such as drapes or
6. service
a. Have your power tool serviced by
a qualified repair person using
only identical replacement parts.
This will ensure that the safety of the
power tool is maintained.
SKU 67046
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walls. Keep a fire extinguisher and a 10. The warnings, precautions, and in-
smoke detector in the area. Fre-
quently monitor the charger and
battery while charging.
structions discussed in this instruction
manual cannot cover all possible con-
ditions and situations that may occur.
It must be understood by the operator
that common sense and caution are
factors which cannot be built into this
product, but must be supplied by the
operator.
7. This product is not a toy. Keep it out
of reach of children.
8. People with pacemakers should
consult their physician(s) before use.
Electromagnetic fields in close prox-
imity to heart pacemaker could cause
pacemaker interference or pacemak-
er failure. In addition, people with
pacemakers should:
Vibration safety
This tool vibrates during use. Re-
peated or long-term exposure to
vibration may cause temporary or
permanent physical injury, particularly
to the hands, arms and shoulders. To
reduce the risk of vibration-related
injury:
• Avoid operating alone.
• Do not use with power switch locked
on.
• Properly maintain and inspect to
avoid electrical shock.
1. Anyone using vibrating tools regu-
larly or for an extended period should
first be examined by a doctor and
then have regular medical check-
ups to ensure medical problems are
not being caused or worsened from
use. Pregnant women or people
who have impaired blood circulation
to the hand, past hand injuries, ner-
vous system disorders, diabetes, or
Raynaud’s Disease should not use
this tool. If you feel any symptoms
related to vibration (such as tingling,
numbness, and white or blue fingers),
seek medical advice as soon as pos-
sible.
9. WARNING: Some dust created by
power sanding, sawing, grinding, drill-
ing, and other construction activities,
contains chemicals known [to the
State of California] to cause cancer,
birth defects or other reproductive
harm. Some examples of these
chemicals are:
• Lead from lead-based paints
• Crystalline silica from bricks and ce-
ment or other masonry products
• Arsenic and chromium from chemi-
cally treated lumber
Your risk from these exposures var-
ies, depending on how often you do
this type of work. To reduce your
exposure to these chemicals: work in
a well ventilated area, and work with
approved safety equipment, such as
those dust masks that are specially
designed to filter out microscopic
particles. (California Health & Safety
Code § 25249.5, et seq.)
2. Do not smoke during use. Nico-
tine reduces the blood supply to the
hands and fingers, increasing the risk
of vibration-related injury.
3. Wear suitable gloves to reduce the
vibration effects on the user.
4. Use tools with the lowest vibration
when there is a choice.
SKU 67046
For technical questions, please call 1-800-444-3353.
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5. Include vibration-free periods each
day of work.
6. Grip tool as lightly as possible (while
still keeping safe control of it). Let
the tool do the work.
7. To reduce vibration, maintain the tool
as explained in this manual. If any
abnormal vibration occurs, stop use
immediately.
saVe tHese
instructions.
extension cords
note: Extension cords must not be used
with this item’s charger.
symbology
Double Insulated
Canadian Standards Association
Underwriters Laboratories, Inc.
Volts Alternating Current
V~
Amperes
a
n xxxx/min.
No Load Revolutions per Minute
(RPM)
0
SKU 67046
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Functions
speciFications
Lock Button
Battery Type
18V NiCd - SKU 67029
SKU 67031
Power Switch (13)
Charger
OPM
0-6000
1 each - 80, 100, 120 grit sand
paper
Accessories
unpacKing
When unpacking, make sure that the
item is intact and undamaged. If any parts
are missing or broken, please call Harbor
Freight Tools at 1-800-444-3353 as soon
as possible.
Battery Pack
(SKU 67029)
(Sold Separately)
Mounting Pad (10)
Figure 1
instructions For
putting into use
read the entire important
saFetY inFormation
section at the beginning of this
manual including all text under
subheadings therein before set
up or use of this product.
operating instructions
read the entire important
saFetY inFormation
section at the beginning of this
manual including all text under
subheadings therein before set
up or use of this product.
to preVent
serious injurY
From accidental
operation:
Work piece and Work area set up
1. Designate a work area that is clean
and well-lit. The work area must not
allow access by children or pets to
prevent distraction and injury.
turn the power switch of the
tool to its “oFF” position and
disconnect the tool from its
battery pack before
assembling or making any
adjustments to the tool.
2. Secure loose work pieces using a
vise or clamps (not included) to pre-
vent movement while working.
note: For additional information regarding
the parts listed in the following pages,
refer to the Assembly Diagram near
the end of this manual.
3. There must not be objects, such as
utility lines, nearby that will present a
hazard while working.
SKU 67046
For technical questions, please call 1-800-444-3353.
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b. Release the Power Switch, then
tool set up
release the Lock Button.
to preVent
serious injurY
From accidental
4. Turn off by depressing then releasing
the Power Switch.
operation:
5. Sand the workpiece evenly with
gentle, broad, sweeping strokes in a
crisscross pattern.
turn the power switch of the
tool to its “oFF” position and
disconnect the tool from its
battery pack before
performing any inspection,
maintenance, or cleaning
procedures.
6. To prevent accidents, turn off the tool
and disconnect its power supply after
use. Clean, then store the tool in-
doors out of children’s reach.
Press a sand paper sheet onto the
Hook and Loop surface of the Mount-
ing Pad (10).
charge the Battery
The Charger (SKU 67031) and
Rechargeable Battery Pack (SKU
67029) are sold separately. Please
refer to the 67031 Charger manual
for important safety warnings and
proper instructions on charging tool.
Warning! Do NOT use a different
Charger or Battery Pack to power this
tool.
general operating instructions
1. Attach the fully charged Battery Pack
(sold separately) to the base of the
Sander.
2. To power the Sander for short bursts,
press in and hold the Power Switch
(13), then release it to stop.
3. To lock the Power Switch on for con-
tinuous use:
a. Hold down the Power Switch (13),
then depress the Lock Button.
SKU 67046
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maintenance and
serVicing
Procedures not specifically
explained in this manual
must be performed only by a
qualified technician.
to preVent
serious injurY
From accidental
operation:
turn the power switch of the
tool to its “oFF” position and
disconnect the tool from its
battery pack before
performing any inspection,
maintenance, or cleaning
procedures.
to preVent serious
injurY From tool
Failure:
do not use damaged
equipment. if abnormal noise
or vibration occurs, have the
problem corrected before
further use.
cleaning, maintenance, and
lubrication
1. BeFore eacH use, inspect the
general condition of the tool. Check
for loose hardware, misalignment or
binding of moving parts, cracked or
broken parts, damaged electrical wir-
ing, and any other condition that may
affect its safe operation.
2. aFter use, use compressed air
to blow dust and debris out of vents.
Wipe external surfaces of the tool
with clean cloth.
SKU 67046
For technical questions, please call 1-800-444-3353.
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troubleshooting
problem
Tool will not start.
possible causes
1. Discharged Battery.
likely solutions
1. Charge the Battery.
2. Internal damage or wear.
1. Sand paper too fine.
2. Have technician service tool.
1. Use a more coarse sand paper.
Sander does not
remove residue from
the workpiece, even
after repeated brief
attempts.
2. Using wrong tool for the job at
2. Do not continue sanding to avoid
damaging workpiece surface. Use
another method to remove residue.
hand.
Excessive noise or Internal damage or wear. (Carbon
Have technician service tool.
rattling.
Overheating
brushes or bearings, for example.)
Forcing tool to work too hard.
Allow tool to work at its own rate.
Follow all safety precautions whenever diagnosing or servicing the
tool. disconnect power supply before service.
SKU 67046
For technical questions, please call 1-800-444-3353.
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parts list & assemBlY diagram
part
description
Qty
1
1
1
1
1
1
1
1
part
description
Qty
4
1
1
1
1
1
2
1
1
2
3
4
5
6
7
8
9
Housing (left)
Motor
12 Tapping Screw ST2.9 x 14
13 Power Switch
Motor Gear
Gear
14 Oil Retaining Bearing
15 Bearing (627)
16 Bearing (6000)
17 Support Bar I
18 Contact Strip
19 Pole Plate Holder
21 Tapping Screw ST2.9 x 20
22 Housing (right)
Shaft
Counter Balance
Support Bar II
Pad
Tapping Screw ST2.9 x 14
4
1
1
10
1
10 Mounting Pad
11 Hook & Loop Sheet
record product’s serial number Here:
note: If product has no serial number, record month and year of purchase instead.
note: Some parts are listed and shown for illustration purposes only, and are not avail-
able individually as replacement parts.
SKU 67046
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please read tHe FolloWing careFullY
THE MANUfACTURER AND/oR DISTRIBUToR HAS PRovIDED THE PARTS LIST AND ASSEMBLy
DIAgRAM IN THIS MANUAL AS A REfERENCE TooL oNLy. NEITHER THE MANUfACTURER oR
DISTRIBUTOR MAKES ANY REPRESENTATION OR WARRANTY OF ANY KIND TO THE BUYER THAT
HE oR SHE IS qUALIfIED To MAKE ANy REPAIRS To THE PRoDUCT, oR THAT HE oR SHE IS
qUALIfIED To REPLACE ANy PARTS of THE PRoDUCT. IN fACT, THE MANUfACTURER AND/
oR DISTRIBUToR ExPRESSLy STATES THAT ALL REPAIRS AND PARTS REPLACEMENTS SHoULD
BE UNDERTAKEN By CERTIfIED AND LICENSED TECHNICIANS, AND NoT By THE BUyER. THE
BUyER ASSUMES ALL RISK AND LIABILITy ARISINg oUT of HIS oR HER REPAIRS To THE
oRIgINAL PRoDUCT oR REPLACEMENT PARTS THERETo, oR ARISINg oUT of HIS oR HER
INSTALLATIoN of REPLACEMENT PARTS THERETo.
limited 90 daY WarrantY
Harbor Freight Tools Co. makes every effort to assure that its products meet high
quality and durability standards, and warrants to the original purchaser that this prod-
uct is free from defects in materials and workmanship for the period of 90 days from
the date of purchase. This warranty does not apply to damage due directly or indirectly,
to misuse, abuse, negligence or accidents, repairs or alterations outside our facilities,
criminal activity, improper installation, normal wear and tear, or to lack of maintenance.
We shall in no event be liable for death, injuries to persons or property, or for incidental,
contingent, special or consequential damages arising from the use of our product. Some
states do not allow the exclusion or limitation of incidental or consequential damages, so
the above limitation of exclusion may not apply to you. THIS WARRANTY IS ExPRESS-
Ly IN LIEU of ALL oTHER WARRANTIES, ExPRESS oR IMPLIED, INCLUDINg THE
WARRANTIES of MERCHANTABILITy AND fITNESS.
To take advantage of this warranty, the product or part must be returned to us with
transportation charges prepaid. Proof of purchase date and an explanation of the com-
plaint must accompany the merchandise. If our inspection verifies the defect, we will ei-
ther repair or replace the product at our election or we may elect to refund the purchase
price if we cannot readily and quickly provide you with a replacement. We will return re-
paired products at our expense, but if we determine there is no defect, or that the defect
resulted from causes not within the scope of our warranty, then you must bear the cost
of returning the product.
This warranty gives you specific legal rights and you may also have other rights
which vary from state to state.
3491 Mission Oaks Blvd. • PO Box 6009 • Camarillo, CA 93011 • (800) 444-3353
SKU 67046
For technical questions, please call 1-800-444-3353.
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