Harbor Freight Tools Cordless Drill 68126 User Manual

12V Lithium CordLess driLL  
model 68126  
set up and operating instruCtions  
Visit our website at: http://www.harborfreight.com  
read this material before using this product.  
Failure to do so can result in serious injury.  
saVe this manuaL.  
©
®
Copyright 2010 by Harbor Freight Tools . All rights reserved. No portion of this manual or any artwork  
contained herein may be reproduced in any shape or form without the express written consent of  
Harbor Freight Tools. Diagrams within this manual may not be drawn proportionally. Due to continuing  
improvements, actual product may differ slightly from the product described herein. Tools required for  
assembly and service may not be included.  
For technical questions or replacement parts, please call 1‑800‑444‑3353.  
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operating a power tool. do not use  
a power tool while you are tired or  
under the influence of drugs, alcohol  
or medication. A moment of inattention  
while operating power tools may result  
in serious personal injury.  
safety equipment may not provide  
adequate protection. Eye protection  
must be ANSI-approved and breathing  
protection must be NIOSH-approved for  
the specific hazards in the work area.  
4. power tool use and care  
b. use personal protective equipment.  
always wear eye protection. Safety  
equipment such as dust mask, non-  
skid safety shoes, hard hat, or hearing  
protection used for appropriate  
a. do not force the power tool. use  
the correct power tool for your  
application. The correct power tool will  
do the job better and safer at the rate  
for which it was designed.  
conditions will reduce personal injuries.  
b. do not use the power tool if the  
switch does not turn it on and off.  
Any power tool that cannot be controlled  
with the switch is dangerous and must  
be repaired.  
c. prevent unintentional starting.  
ensure the trigger is in the off‑  
position before connecting to power  
source and/or battery pack, picking  
up or carrying the tool. Carrying  
power tools with your finger on the  
switch or energizing power tools that  
have the switch on invites accidents.  
c. disconnect the plug from the power  
source and/or the battery pack from  
the power tool before making any  
adjustments, changing accessories,  
or storing power tools. Such  
preventive safety measures reduce  
the risk of starting the power tool  
accidentally.  
d. remove any adjusting key or wrench  
before turning the power tool on.  
A wrench or a key left attached to a  
rotating part of the power tool may result  
in personal injury.  
d. store idle power tools out of the  
reach of children and do not allow  
persons unfamiliar with the power  
tool or these instructions to operate  
the power tool. Power tools are  
dangerous in the hands of untrained  
users.  
e. do not overreach. Keep proper  
footing and balance at all times. This  
enables better control of the power tool  
in unexpected situations.  
f. dress properly. do not wear loose  
clothing or jewelry. Keep your hair,  
clothing and gloves away from  
moving parts. Loose clothes, jewelry  
or long hair can be caught in moving  
parts.  
e. maintain power tools. Check for  
misalignment or binding of moving  
parts, breakage of parts and any  
other condition that may affect the  
power tool’s operation. if damaged,  
have the power tool repaired before  
use. Many accidents are caused by  
poorly maintained power tools.  
g. if devices are provided for the  
connection of dust extraction and  
collection facilities, ensure these are  
connected and properly used. Use of  
these devices can reduce dust-related  
hazards.  
f. Keep cutting tools sharp and clean.  
Properly maintained cutting tools with  
sharp cutting edges are less likely to  
bind and are easier to control.  
h. only use safety equipment that has  
been approved by an appropriate  
standards agency. Unapproved  
SKU 68126  
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g. use the power tool, accessories  
and tool bits etc. in accordance  
with these instructions, taking into  
account the working conditions and  
the work to be performed. Use of  
the power tool for operations different  
from those intended could result in a  
hazardous situation.  
drill and impact drill safety  
Warnings  
1. hold power tools by insulated  
gripping surfaces when performing  
an operation where the cutting tool  
may contact hidden wiring or its own  
cord. Contact with a ″live″ wire will make  
exposed metal parts of the tool ″live″ and  
shock the operator.  
5. Battery tool use and care  
a. recharge only with the charger  
specified by the manufacturer. A  
charger that is suitable for one type of  
battery pack may create a risk of fire  
when used with another battery pack.  
2. Let bit cool before touching, changing  
or adjusting it. Bits heat up dramatically  
while in use, and can burn you.  
3. If the drill bit jams, release the trigger  
immediately; drill torque can cause injury  
or break bit.  
b. use power tools only with  
specifically designated battery  
packs. Use of any other battery packs  
may create a risk of injury and fire.  
4. Maintain labels and nameplates on  
the tool. These carry important safety  
information. If unreadable or missing,  
contact Harbor Freight Tools for a  
replacement.  
c. When battery pack is not in use, keep  
it away from other metal objects,  
like paper clips, coins, keys, nails,  
screws or other small metal objects,  
that can make a connection from  
one terminal to another. Shorting the  
battery terminals together may cause  
burns or a fire.  
5. Avoid unintentional starting. Prepare to  
begin work before turning on the tool.  
6. Do not lay the tool down until it has come  
to a complete stop. Moving parts can  
grab the surface and pull the tool out of  
your control.  
d. under abusive conditions, liquid  
may be ejected from the battery;  
avoid contact. if contact accidentally  
occurs, flush with water. If liquid  
contacts eyes, additionally seek  
medical help. Liquid ejected from the  
battery may cause irritation or burns.  
7. When using a handheld power tool,  
maintain a firm grip on the tool with both  
hands to resist starting torque.  
8. Do not leave the tool unattended when  
it is plugged into an electrical outlet.  
Turn off the tool, and unplug it from its  
electrical outlet before leaving.  
6. service  
a. have your power tool serviced by a  
qualified repair person using only  
identical replacement parts. This will  
ensure that the safety of the power tool  
is maintained.  
9.  
The battery charger gets hot  
during use. The charger’s  
heat can build up to unsafe  
levels and create a fire hazard  
if it does not receive adequate  
ventilation, due to an electrical fault, or if  
it is used in a hot environment.  
SKU 68126  
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Do not place the charger on a flammable  
surface. Do not obstruct any vents on  
the charger. especially avoid placing  
the charger on carpets and rugs; they  
are not only flammable, but they also  
obstruct vents under the charger.  
Place the charger on a stable, solid,  
nonflammable surface (such as a stable  
metal workbench or concrete floor) at  
least 1 foot away from all flammable  
objects, such as drapes or walls. Keep a  
fire extinguisher and a smoke detector in  
the area. Frequently monitor the charger  
and battery while charging.  
Your risk from these exposures varies,  
depending on how often you do this type  
of work. To reduce your exposure to  
these chemicals: work in a well ventilated  
area, and work with approved safety  
equipment, such as those dust masks  
that are specially designed to filter out  
microscopic particles. (California Health  
& Safety Code § 25249.5, et seq.)  
13. WARNING: Handling the cord on this  
product will expose you to lead, a  
chemical known to the State of California  
to cause cancer, and birth defects or  
other reproductive harm. Wash hands  
after handling. (California Health &  
Safety Code § 25249.5, et seq.)  
10. This product is not a toy. Keep it out of  
reach of children.  
11. People with pacemakers should  
consult their physician(s) before use.  
Electromagnetic fields in close proximity  
to heart pacemaker could cause  
pacemaker interference or pacemaker  
failure. In addition, people with  
pacemakers should:  
14. The warnings, precautions, and  
instructions discussed in this instruction  
manual cannot cover all possible  
conditions and situations that may occur.  
It must be understood by the operator  
that common sense and caution are  
factors which cannot be built into this  
product, but must be supplied by the  
operator.  
• Avoid operating alone.  
• Do not use with trigger locked on.  
• Properly maintain and inspect to avoid  
electrical shock.  
• Any power cord must be properly  
grounded. Ground Fault Circuit  
Interrupter (GFCI) should also be  
implemented – it prevents sustained  
electrical shock.  
12. WARNING: Some dust created by power  
sanding, sawing, grinding, drilling, and  
other construction activities, contains  
chemicals known [to the State of  
California] to cause cancer, birth defects  
or other reproductive harm. Some  
examples of these chemicals are:  
• Lead from lead-based paints  
• Crystalline silica from bricks and  
cement or other masonry products  
• Arsenic and chromium from chemically  
treated lumber  
SKU 68126  
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blood circulation to the hand, past hand  
injuries, nervous system disorders,  
diabetes, or Raynaud’s Disease  
should not use this tool. If you feel any  
symptoms related to vibration (such as  
tingling, numbness, and white or blue  
fingers), seek medical advice as soon as  
possible.  
Lithium Battery safety Warnings  
Lithium Batteries store a  
Large amount oF energY and  
WiLL Vent Fire or expLode iF  
mistreated:  
2. Do not smoke during use. Nicotine  
reduces the blood supply to the hands  
and fingers, increasing the risk of  
vibration-related injury.  
1. Keep Battery pack dry.  
3. Wear suitable gloves to reduce the  
vibration effects on the user.  
2. do not do anY oF the  
FoLLoWing to the BatterY paCK:  
a. open,  
4. Use tools with the lowest vibration when  
there is a choice.  
b. drop,  
c. short‑circuit,  
d. incinerate, or  
5. Include vibration-free periods each day  
of work.  
6. Grip tool as lightly as possible (while still  
keeping safe control of it). Let the tool  
do the work.  
e. expose to temperatures greater than  
140°F.  
3. Charge Battery Pack only according to  
the instructions indicated in the charger  
manual.  
7. To reduce vibration, maintain the tool  
as explained in this manual. If any  
abnormal vibration occurs, stop use  
immediately.  
4. Inspect Battery Pack before every use;  
do not use or charge if damaged.  
saVe these  
instruCtions.  
Vibration safety  
This tool vibrates during use. Repeated  
or long-term exposure to vibration may  
cause temporary or permanent physical  
injury, particularly to the hands, arms  
and shoulders. To reduce the risk of  
vibration-related injury:  
1. Anyone using vibrating tools regularly  
or for an extended period should first  
be examined by a doctor and then have  
regular medical check-ups to ensure  
medical problems are not being caused  
or worsened from use. Pregnant  
women or people who have impaired  
SKU 68126  
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2. Double insulated tools may be used in  
either of the 120 volt outlets shown in the  
preceding illustration. (see outlets for  
2‑prong plug.)  
grounding  
to preVent  
eLeCtriC shoCK  
and death From inCorreCt  
grounding Wire  
extension Cords  
ConneCtion:  
note: Extension cords must not be used with  
Check with a qualified electrician  
if you are in doubt as to whether  
the outlet is properly grounded.  
do not modify the power cord  
plug provided with the tool.  
never remove the grounding  
prong from the plug. do not use  
the tool if the power cord or plug  
is damaged. if damaged, have it  
repaired by a service facility  
before use. If the plug will not fit  
the outlet, have a proper outlet  
installed by a qualified  
this item’s charger.  
symbology  
Double Insulated  
Canadian Standards Association  
Underwriters Laboratories, Inc.  
Volts Alternating Current  
V~  
electrician.  
Amperes  
a
n xxxx/min.  
double insulated tools: tools with  
two prong plugs  
No Load Revolutions per Minute  
(RPM)  
0
outlets for 2‑prong plug  
1. Tools marked “Double Insulated” do not  
require grounding. They have a special  
double insulation system which satisfies  
OSHA requirements and complies with  
the applicable standards of Underwriters  
Laboratories, Inc., the Canadian  
Standard Association, and the National  
Electrical Code.  
SKU 68126  
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Controls  
speCiFiCations  
1. trigger:  
Charger Input  
120V~ / 60Hz  
0-350 RPM (1st gear)  
0-1300 RPM (2nd gear)  
This is a variable speed tool.  
Squeeze the Trigger more to increase  
speed, less to reduce speed.  
The light will illuminate when the trigger  
is pressed.  
Motor Speed  
Battery  
12V, 1300mAh Lithium-Ion  
(ITEM 68059)  
Chuck Capacity 3/8" (10mm)  
2. direCtion setting:  
unpaCKing  
: (towards front of drill)  
Press switch from the right side  
of the drill to make the drill turn  
clockwise, usually for tightening or  
driving screws.  
When unpacking, make sure that the  
item is intact and undamaged. If any parts  
are missing or broken, please call Harbor  
Freight Tools at 1-800-444-3353 as soon as  
possible.  
: (away from front of drill)  
Press switch from the left side  
of the drill to make the drill turn  
counterclockwise, usually for  
loosening or removing screws.  
instruCtions For putting  
into use  
read the entire important  
saFetY inFormation  
section at the beginning of this  
manual including all text under  
subheadings therein before set up  
or use of this product.  
3. CLutCh CoLLar:  
1 ‑ 11: These settings control the amount  
of torque at the bit to prevent  
stripping bolts and screws or  
splitting wood.  
Settings range from 1 - lowest  
torque - to 11 - highest torque.  
Functions  
: This setting prevents the clutch  
from slipping. It is used when  
drilling holes.  
Clutch  
Collar  
gear switch  
Chuck  
Collar  
4. gear sWitCh:  
1: low gear, higher torque  
2: high gear, faster speed  
direction  
switch  
Light  
Caution to prevent drill damage,  
do not adjust any setting halfway  
between options.  
trigger  
example:  
do not use the drill with the Clutch  
collar set between settings 11 and .  
Battery  
pack  
SKU 68126  
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Battery Pack  
operating instruCtions  
read the entire important  
saFetY inFormation  
Green  
Light  
section at the beginning of this  
manual including all text under  
subheadings therein before set up  
or use of this product.  
Charging the Battery pack  
Red Light  
The Battery Pack (ITEM 68059) needs to  
be charged before first use. Recharge  
the Battery after every use.  
Charger  
1. Remove the Battery Pack by pressing on  
the striped side tabs and sliding it out.  
Then set the Pack and Charger on a dry  
fireproof surface in a room where the  
temperature ranges from 50-104° F.  
3. The green light will activate once  
Charger is plugged in. The green light  
will continue to light and the red light will  
flash during charging.  
note: Normal charging time after use is  
note: Allow a recently used Battery Pack  
to cool completely before charging.  
Also make sure the Battery Pack is  
undamaged; do not charge a cracked or  
leaking pack.  
about 1 hour.  
4. When Battery Pack is fully charged, both  
red and green lights will stay lit.  
note: If both the green and red lights of the  
charger are blinking simultaneously, the  
charger or the battery is defective.  
2. Insert Charger’s plug into a grounded,  
120V~ outlet. Then slide Battery Pack  
into Charger’s battery port, making sure  
Battery Pack’s tabs snap into place and  
Battery Pack is secure before charging.  
note: Batteries will not reach full charge the  
first time they are charged. Allow for  
several cycles (drilling and recharging)  
before the Tool is fully charged.  
5. Press Battery Pack’s side tabs and pull  
Pack from the Charger and unplug the  
Charger from the wall outlet.  
note: Do not use a battery pack immediately  
after charging. Allow it to cool first. Store  
the Charger and Battery Packs not in  
use indoors, away from children.  
SKU 68126  
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tool set up  
general operating instructions  
to preVent  
serious injurY  
From aCCidentaL  
1. Change Direction, Clutch, and Gear  
settings as desired, see page 8.  
Caution: to prevent damage, do  
not adjust any setting while drill is in  
motion.  
operation:  
release the trigger and remove  
the Battery pack before adjusting  
tool or installing accessories.  
2. Install bit as explained to the left.  
3. Insert Battery Pack into base of tool until  
it clicks in place.  
Bit instaLLation:  
1. Caution! Let bit cool before  
touching, changing or adjusting it.  
Bits heat up dramatically while in use,  
and can burn you.  
4. Place tip of bit against desired location.  
Verify that work surface has no  
hidden utility lines before drilling or  
driving screws.  
2. Slide Direction Selector to its mid-  
5. Place one hand over top of housing for  
greater tool stability. With other hand  
grip handle and squeeze Trigger to  
activate motor.  
position.  
3. While holding ring behind collar of  
Chuck with one hand, rotate collar  
counterclockwise to open jaws.  
6. do not force bit. excessive force will  
damage tip and lead to tool failure.  
drill only as deep as needed.  
4. Insert shank of drill bit or other accessory  
into chuck.  
5. Turn collar clockwise to hand tighten.  
Caution! to prevent injury, do not  
squeeze trigger to release or tighten  
chuck.  
7. To prevent accidents: After use, turn off  
the tool and remove the Battery Pack  
by pressing on the striped side tabs and  
sliding it out. Clean, then store the tool  
indoors out of children’s reach.  
Work piece and Work area set up  
1. Designate a work area that is clean and  
well-lit. The work area must not allow  
access by children or pets to prevent  
distraction and injury.  
2. Secure loose work pieces using a vise  
or clamps (not included) to prevent  
movement while working.  
3. There must not be objects, such as utility  
lines, nearby that will present a hazard  
while working.  
SKU 68126  
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Cleaning, maintenance, and  
Lubrication  
maintenanCe and  
serViCing  
1. BeFore eaCh use, inspect the  
general condition of the tool. Check for  
loose hardware, misalignment or binding  
of moving parts, cracked or broken parts,  
damaged electrical wiring, and any  
other condition that may affect its safe  
operation.  
Procedures not specifically  
explained in this manual must  
be performed only by a qualified  
technician.  
to preVent  
serious injurY  
From aCCidentaL  
operation:  
release the trigger and remove  
the Battery pack before  
performing any inspection,  
maintenance, or cleaning  
procedures.  
2. aFter use, wipe external surfaces of  
the tool with clean cloth.  
3. dispose of Battery pack properly. do  
not short, incinerate or open Battery  
pack. Keep Charger and Battery pack  
dry.  
to preVent serious injurY  
From tooL FaiLure:  
do not use damaged equipment.  
if abnormal noise or vibration  
occurs, have the problem  
corrected before further use.  
SKU 68126  
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troubleshooting  
problem  
Tool will not start.  
possible Causes  
1. Battery not installed or properly  
charged.  
Likely solutions  
1. Check that battery is properly installed and fully  
charged.  
2. Internal damage or wear.  
(Wiring or Trigger, for example.)  
1. Accessory dull or damaged.  
2. Have technician service tool.  
Performance  
decreases over time.  
1. Keep cutting accessories sharp. Replace as  
needed.  
2. Carbon brushes worn or  
damaged.  
2. Have qualified technician replace brushes.  
Excessive noise or Internal damage or wear.  
Have technician service tool.  
rattling.  
Overheating.  
(Motor bearings, for example.)  
1. Forcing tool to work too fast.  
1. Allow tool to work at its own rate.  
2. Accessory misaligned.  
2. Check and correct accessory to fence and/or  
table alignment.  
3. Accessory dull or damaged.  
4. Blocked motor housing vents.  
3. Keep cutting accessories sharp. Replace as  
needed.  
4. Wear ANSI-approved safety goggles and  
NIOSH-approved dust mask/respirator while  
blowing dust out of motor using compressed air.  
Follow all safety precautions whenever diagnosing or servicing the tool.  
disconnect battery before service.  
pLease read the FoLLoWing CareFuLLY  
THE MANUFACTURER AND/OR DISTRIBUTOR HAS PROVIDED THE PARTS LIST AND ASSEMBLY  
DIAGRAM IN THIS MANUAL AS A REFERENCE TOOL ONLY. NEITHER THE MANUFACTURER OR  
DISTRIBUTOR MAKES ANY REPRESENTATION OR WARRANTY OF ANY KIND TO THE BUYER THAT HE  
OR SHE IS qUALIFIED TO MAKE ANY REPAIRS TO THE PRODUCT, OR THAT HE OR SHE IS qUALIFIED  
TO REPLACE ANY PARTS OF THE PRODUCT. IN FACT, THE MANUFACTURER AND/OR DISTRIBUTOR  
ExPRESSLY STATES THAT ALL REPAIRS AND PARTS REPLACEMENTS SHOULD BE UNDERTAKEN BY  
CERTIFIED AND LICENSED TECHNICIANS, AND NOT BY THE BUYER. THE BUYER ASSUMES ALL RISK  
AND LIABILITY ARISING OUT OF HIS OR HER REPAIRS TO THE ORIGINAL PRODUCT OR REPLACEMENT  
PARTS THERETO, OR ARISING OUT OF HIS OR HER INSTALLATION OF REPLACEMENT PARTS THERETO.  
record products serial number here:  
note: If product has no serial number, record month and year of purchase instead.  
note: Some parts are listed and shown for illustration purposes only, and are not available  
individually as replacement parts.  
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parts List and diagram  
part  
description  
Qty.  
part  
description  
Qty.  
1
2
3
4
5
6
7
8
9
Keyless Chuck  
1
1
3
7
1
1
1
2
1
1
1
12 Rear Cover  
1
1
1
1
3
1
1
Front Cover  
Screw  
13 Wire  
14 White LED  
15 LED Cover  
16 Screw  
17 Terminal Board  
18 Screw  
Screw  
Gear Switch  
Trigger  
Direction Switch  
Gear Switch Spring  
Left Housing  
Battery Pack - ITEM 68059  
(12V, 1300mAh Lithium-Ion)  
19  
1
10 Right Housing  
11 Gear Box  
20 Motor  
21 Charger (not shown)  
1
1
SKU 68126  
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To take advantage of this warranty,  
the product or part must be returned to us  
with transportation charges prepaid. Proof  
of purchase date and an explanation of the  
complaint must accompany the merchandise.  
If our inspection verifies the defect, we  
will either repair or replace the product at  
our election or we may elect to refund the  
purchase price if we cannot readily and  
quickly provide you with a replacement. We  
will return repaired products at our expense,  
but if we determine there is no defect, or that  
the defect resulted from causes not within the  
scope of our warranty, then you must bear the  
cost of returning the product.  
Limited 90 daY WarrantY  
Harbor Freight Tools Co. makes every  
effort to assure that its products meet  
high quality and durability standards, and  
warrants to the original purchaser that this  
product is free from defects in materials and  
workmanship for the period of 90 days from  
the date of purchase. This warranty does not  
apply to damage due directly or indirectly,  
to misuse, abuse, negligence or accidents,  
repairs or alterations outside our facilities,  
criminal activity, improper installation, normal  
wear and tear, or to lack of maintenance. We  
shall in no event be liable for death, injuries  
to persons or property, or for incidental,  
contingent, special or consequential damages  
arising from the use of our product. Some  
states do not allow the exclusion or limitation  
of incidental or consequential damages,  
so the above limitation of exclusion may  
not apply to you. THIS WARRANTY IS  
ExPRESSLY IN LIEU OF ALL OTHER  
WARRANTIES, ExPRESS OR IMPLIED,  
INCLUDING THE WARRANTIES OF  
This warranty gives you specific legal  
rights and you may also have other rights  
which vary from state to state.  
3491 Mission Oaks Blvd. • PO Box 6009  
Camarillo, CA 93011 • (800) 444-3353  
MERCHANTABILITY AND FITNESS.  
SKU 68126  
For technical questions, please call 1‑800‑444‑3353.  
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