Harbor Freight Tools Blowtorch 91899 User Manual

PROPANE TORCH  
WITH 3 BURNERS  
91899  
ASSEMBLY AND OPERATING INSTRUCTIONS  
3491 Mission Oaks Blvd., Camarillo, CA 93011  
©
®
Copyright 2004 by Harbor FreightTools . All rights reserved. No portion of this  
manual or any artwork contained herein may be reproduced in any shape or  
form without the express written consent of Harbor Freight Tools.  
For technical questions and replacement parts, please call 1-800-444-3353.  
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9.  
Maintain tools with care. Keep tools clean for better and safer performance. Follow  
instructions for lubricating and changing accessories. Inspect tool hoses periodically,  
and if damaged, have them repaired by an authorized technician. The handle must be  
kept clean, dry, and free from oil and grease at all times.  
10. Disconnect fuel. Disconnect from Propane tank when not in use.  
11. Stay alert. Watch what you are doing, use common sense. Do not operate any tool  
when you are tired.  
12. Check for damaged parts. Before using any tool, any part that appears damaged  
should be carefully checked to determine that it will operate properly and perform its  
intended function. Check for alignment and binding of moving parts; any broken parts  
or mounting fixtures; and any other condition that may affect proper operation. Any  
part that is damaged should be properly repaired or replaced by a qualified  
technician.  
13. Replacement parts and accessories. When servicing, use only identical  
replacement parts. Use of any other parts will void the warranty. Only use accessories  
intended for use with this tool. Approved accessories are available from Harbor  
Freight Tools.  
14. Do not operate tool if under the influence of alcohol or drugs. Read warning  
labels if taking prescription medicine to determine if your judgment or reflexes are  
impaired while taking drugs. If there is any doubt, do not operate the tool.  
15. Maintenance. For your safety, service and repairs should be performed regularly only  
by a qualified technician. Maintenance should be performed regularly.  
Warning:The warnings, cautions, and instructions discussed in this instruction manual  
cannot cover all possible conditions and situations that may occur. It must be under-  
stood by the operator that common sense and caution are factors which cannot be  
built into this product, but must be supplied by the operator.  
WARNING: This product, when used with propane for soldering and similar applica-  
tions, produces chemicals known to the State of California to cause  
cancer and birth defects (or other reproductive harm).  
(California Health & Safety Code § 25249.5 et seq.)  
WARNING: The brass components of this product contain lead, a chemical known  
to the State of California to cause birth defects (or other reproductive  
harm). (California Health & Safety code § 25249.5, et seq.)  
Unpacking  
When unpacking, check to make sure the parts listed on page 7 are included. If any parts  
are missing or broken, please call Harbor Freight Tools at the number on the cover of this  
manual as soon as possible.  
SKU 91899  
For replacement parts please call 1-800-444-3353.  
Page 3  
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Specific Product Warnings and Precautions  
1.  
2.  
The PropaneTorch is for outdoor use only. Use the Propane Torch only in well  
ventilated areas. Keep Propane Torch away from structures and flammable  
materials. Inhalation of propane fumes may result in CARBON MONOXIDE  
POISONING, INJURY AND/OR DEATH.  
Risk of EXPLOSION  
Propane fuel is EXTREMELY FLAMMABLE and under PRESSURE.  
a.  
b.  
c.  
Contact local solid waste authorities for instructions on correct disposal  
or recycling of propane cylinders. Never puncture or set fire to any empty  
propane cylinder.  
Never use a propane tank if it shows signs of: dents, corrosion, gouges,  
bulges, fire damage, leakage, excessive rust, or any other form of visual  
external damage.  
Store propane cylinders properly:  
- Store cylinders in a well ventilated area marked for cylinder storage only.  
- Store propane cylinders away from oxidizing or corrosive gas cylinders.  
- Store empty cylinders away from full cylinders, and label them clearly.  
- Do not store propane fuel in temperatures exceeding 120° F.  
Risk of FIRE  
3.  
a.  
b.  
Before each use, always check all propane connections and joints to  
make sure no leaks are present. Also check hoses for cracks or excessive  
wear. Always replace a damaged hose.  
If you notice the odor of propane while using the Torch, immediately  
shut off the propane tank fueling theTorch. Extinguish all open flames  
and carefully check for leaks by using soapy water. Never use a flame to  
check for leaks. If the odor continues, do not use the Torch and move the  
propane tank outside, if it is not already outside. Call your local propane  
supplier for assistance.  
c.  
d.  
Make sure the Hand Wheel (9) is turned to its “OFF” position and the  
propane tank (not included) is removed from the Cylinder Connection (3)  
when the Torch is not in use.  
Never use gasoline, kerosene, or other highly volatile fluids as a starter  
as they can explode.  
e.  
f.  
Never leave the Propane Torch unattended once it is lit.  
Keep a fire extinguisher handy. Always keep a commercial fire extinguisher  
nearby the Propane Torch in case of accidental fire.  
g.  
h.  
i.  
Do not clean the Propane Torch with combustible or corrosive cleaners.  
Do not paint any part of the Propane Torch.  
Never smoke while using the Propane Torch. Make sure all surrounding  
flames are extinguished.  
j.  
Do not use the product with any fuels other than propane.  
SKU 91899  
For replacement parts please call 1-800-444-3353.  
Page 4  
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Specific Product Warnings and Precautions (continued)  
4.  
5.  
All tips and burners get VERY HOT during use.  
a.  
Do not aim the Propane Torch at yourself, others, or animals. Keep spec-  
tators clear of the work area.  
b.  
Always allow sufficient time for the PropaneTorch to completely cool down  
before storing.  
Do not store flammable liquids or materials in the area surrounding the Propane  
Torch.  
6.  
7.  
Maintain a firm grip with both hands while using the Propane Torch.  
Never reach across the Propane Torch while in use. Be aware that parts of the  
Propane Torch become very hot during use.  
8.  
Maintain labels and nameplates on the Propane Torch. These carry important  
information. If unreadable or missing, contact Harbor Freight Tools for a replacement.  
Assembly  
Refer to the Assembly Drawing on page 8.  
1.  
2.  
3.  
The Hand Wheel (9) on the Propane Torch controls the gas flow. Turn the Hand Wheel  
(9) clockwise, all the way, into the “OFF” position.  
Choose the appropriate Tip for your application (Flat Flame Tip (13), Hose Tip (15),  
Soldering Tip (16)). Then, screw the Tip onto the Nozzle Holder (30).  
Attach the Cylinder Connection (3) to the outlet valve on the Propane Cylinder (not  
included). Read and follow all of the “safety” and “usage” instructions that came with  
the Propane Cylinder (not included).  
SKU 91899  
For replacement parts please call 1-800-444-3353.  
Page 5  
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Operation  
1.  
To light the Propane Torch, turn the Hand Wheel (9) counterclockwise to the Torch’s  
“ON” position.Turn the Small Hand Wheel (24) clockwise to theTorch’s “OFF” position.  
Insert the lit end of a long handled, fireplace/barbecue grill lighter (not included) into  
end of the Tip at the end of the Torch. Turn the Small Hand Wheel (24) counterclock-  
wise to the Torch’s “ON” position. Adjust the flame to the desired level by turning the  
Small Hand Wheel (24).  
Note: The lit Tips should operate with a blue flame, with a small yellow tip. If the flame  
is sputtering or popping, adjust the flame with the Small Hand Wheel (24).  
2.  
To extinguish the flame, turn the Small Hand Wheel (24) clockwise “OFF” until closed.  
Also, close the Hand Wheel (9). Disconnect the Cylinder Connection (3) from the  
Propane Cylinder (not included).  
Warning!! The Tip end of the Propane Torch will remain very hot after use. Allow it  
cool before changing or removing nozzles, or storage.  
3.  
1.  
Store the Propane Torch and Propane Cylinder (not included) in a safe place, out of  
reach of children.  
Maintenance  
Before each use, inspect the general condition of the Propane Torch. Check for loose  
bolts and nuts, misalignment or binding of moving parts, loose connections and joints,  
cracked, bent, or broken parts, excessively worn Hose (33), and any other condition  
that may affect its safe operation. If a problem occurs, have the problem corrected  
before further use. Do not use damaged equipment.  
2.  
3.  
When cleaning, use only water and a mild detergent. Do not use cleaners that are  
combustible or corrosive.  
When storing, always allow sufficient time for the Propane Torch to completely cool  
down. Do not store flammable liquids or materials in the area surrounding the Propane  
Torch. Make sure the Hand Wheel (9) is in its “OFF” position and that the Torch is  
disconnected from the Propane Cylinder (not included).  
SKU 91899  
For replacement parts please call 1-800-444-3353.  
Page 6  
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Parts List  
Part No.  
1
Description  
Gas Inlet  
2
Gasket  
3
4
Cylinder Connection  
0-ring  
5
Body Tap  
6
7
Nut Key/Needle Stop  
0-ring  
8
Needle  
9
Hand Wheel  
Nut M4  
10  
11  
12  
13  
14  
15  
16  
17  
18  
19  
20  
21  
22  
23  
24  
25  
26  
27  
28  
29  
30  
31  
32  
33  
Hose Holder  
Clip  
Flat Flame Tip  
Connector  
Hose Tip  
Soldering Tip  
Clamp  
Screw/ Nut M4  
Washer  
Handle  
Tube  
Body Tap  
Needle  
Small Hand Wheel  
Nut M4  
Nut Key/Needle Stop  
0-ring  
Extension Bar  
Nozzle Gasket  
Nozzle Holder  
Nozzle  
Gas/Air Mixer  
Hose  
PLEASE READTHE FOLLOWING CAREFULLY  
THE MANUFACTURER AND/OR DISTRIBUTOR HAS PROVIDEDTHE PARTS DIAGRAM INTHIS  
MANUAL AS A REFERENCETOOL ONLY. NEITHERTHE MANUFACTURER NOR DISTRIBUTOR  
MAKES ANY REPRESENTATION OR WARRANTY OF ANY KIND TO THE BUYER THAT HE OR  
SHE IS QUALIFIED TO MAKE ANY REPAIRS TO THE PRODUCT OR THAT HE OR SHE IS  
QUALIFIED TO REPLACE ANY PARTS OF THE PRODUCT. IN FACT, THE MANUFACTURER  
AND/OR DISTRIBUTOR EXPRESSLY STATESTHAT ALL REPAIRS AND PARTS REPLACEMENTS  
SHOULD BE UNDERTAKEN BY CERTIFIED AND LICENSED TECHNICIANS AND NOT BY THE  
BUYER. THE BUYER ASSUMES ALL RISK AND LIABILITY ARISING OUT OF HIS OR HER  
REPAIRS TO THE ORIGINAL PRODUCT OR REPLACEMENT PARTS THERETO, OR ARISING  
OUT OF HIS OR HER INSTALLATION OF REPLACEMENT PARTSTHERETO.  
NOTE: Some parts are listed and shown for illustration purposes only and are not available  
individually as replacement parts.  
SKU 91899  
For replacement parts please call 1-800-444-3353.  
Page 7  
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Assembly Drawing  
SKU 91899  
For replacement parts please call 1-800-444-3353.  
Page 8  
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