Harbor Freight Tools Air Compressor 65204 User Manual

13 HP, 30 GallON air  
cOmPressOr  
65204  
99918  
set uP aNd OPeratiNG iNstructiONs  
using an engine indoors caN Kill YOu iN  
miNutes.  
engine exhaust contains carbon monoxide.  
this is a poison you cannot see or smell.  
Only use Outside  
NeVer use inside  
and far away from  
a home or garage,  
windows, doors,  
and vents.  
eVeN iF doors and  
windows are open.  
Visit our website at: http://www.harborfreight.com  
read this material before using this product.  
Failure to do so can result in serious injury.  
saVe tHis maNual.  
©
®
Copyright 2008 by Harbor Freight Tools . All rights reserved. No portion of this manual or any artwork  
contained herein may be reproduced in any shape or form without the express written consent of  
Harbor Freight Tools. Diagrams within this manual may not be drawn proportionally. Due to continuing  
improvements, actual product may differ slightly from the product described herein. Tools required for  
assembly and service may not be included.  
For technical questions or replacement parts, please call 1-800-444-3353.  
manual revised 09c, 09e, 09i  
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NOtice is used to  
address practices  
not related to personal injury.  
saVe tHis maNual  
Keep this manual for the safety warn-  
ings and precautions, assembly, operat-  
ing, inspection, maintenance and cleaning  
procedures. Write the product’s serial  
number in the back of the manual near the  
assembly diagram (or month and year of  
purchase if product has no number). Keep  
this manual and the receipt in a safe and  
dry place for future reference.  
cautiON, without  
the safety alert  
symbol, is used to address  
practices not related to  
personal injury.  
WarNiNG! read all instructions.  
Failure to follow all instructions  
listed below may result in fire,  
serious injury and/or deatH.  
The warnings and precautions  
discussed in this manual cannot  
cover all possible conditions and  
situations that may occur. It must  
be understood by the operator that  
common sense and caution are  
factors which cannot be built into  
this product, but must be supplied  
by the operator.  
imPOrtaNt saFetY  
iNFOrmatiON  
in this manual, on the labeling,  
and all other information  
provided with this product:  
this is the safety alert  
symbol. it is used to alert  
you to potential personal  
injury hazards. Obey all  
safety messages that  
saVe tHese iNstructiONs  
follow this symbol to avoid  
possible injury or death.  
set uP PrecautiONs  
1. Gasoline fuel and fumes are flamma-  
ble, and potentially explosive. Use  
proper fuel storage and handling pro-  
cedures. Do not store fuel or other  
flammable materials nearby.  
daNGer indicates  
a hazardous  
situation which, if not  
avoided, will result in death or  
serious injury.  
2. Have multiple ABC class fire extin-  
WarNiNG  
indicates a  
hazardous situation which, if  
not avoided, could result in  
death or serious injury.  
guishers nearby.  
3. Operation of this equipment may cre-  
ate sparks that can start fires around  
dry vegetation.  
A spark arrestor may be required.  
The operator should contact local fire  
agencies for laws or regulations relat-  
ing to fire prevention requirements.  
cautiON, used  
with the safety  
alert symbol, indicates a  
hazardous situation which, if  
not avoided, could result in  
minor or moderate injury.  
4. Set up and use only on a flat, level,  
well-ventilated surface.  
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5. Wear ANSI-approved safety goggles  
and heavy-duty work gloves during  
set up.  
3. Do not leave the equipment unat-  
tended when it is running. Turn off  
the equipment (and remove safety  
keys, if available) before leaving the  
work area.  
6. Use only lubricants and fuel recom-  
mended in the engine manual or in  
the Specifications chart of this man-  
ual.  
4. Wear ANSI-approved safety glasses  
and hearing protection during use.  
5. People with pacemakers should  
consult their physician(s) before  
use. Electromagnetic fields in close  
proximity to a heart pacemaker could  
cause pacemaker interference or  
pacemaker failure. Caution is neces-  
sary when near the engine’s magneto  
or recoil starter.  
eNGiNe PrecautiONs  
Follow engine precautions and in-  
structions in the included engine  
instruction manual.  
OPeratiNG PrecautiONs  
6. Use only accessories that are recom-  
mended by Harbor Freight Tools for  
your model. Accessories that may be  
suitable for one piece of equipment  
may become hazardous when used  
on another piece of equipment.  
1.  
carBON mONOxide  
Hazard  
using an engine indoors  
caN Kill YOu iN  
miNutes.  
Engine exhaust contains carbon  
monoxide. This is a poison you  
cannot see or smell.  
7. Do not operate in explosive atmo-  
spheres, such as in the presence of  
flammable liquids, gases, or dust.  
Gasoline-powered engines may ignite  
the dust or fumes.  
8. Stay alert, watch what you are doing  
and use common sense when operat-  
ing this piece of equipment. Do not  
use this piece of equipment while  
tired or under the influence of drugs,  
alcohol or medication.  
NEVER use inside a home or garage,  
EVEN IF doors and windows are  
open.  
9. Do not overreach. Keep proper foot-  
ing and balance at all times. This en-  
ables better control of the equipment  
in unexpected situations.  
Only use OUTSIDE and far away  
from windows, doors, and vents.  
10. Dress properly. Do not wear loose  
clothing or jewelry. Keep hair, cloth-  
ing and gloves away from moving  
parts. Loose clothes, jewelry or long  
hair can be caught in moving parts.  
2. Keep children away from the equip-  
ment, especially while it is operating.  
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11. Parts, especially exhaust system  
components, get very hot during use.  
Stay clear of hot parts.  
serviced before using. Many ac-  
cidents are caused by poorly main-  
tained equipment.  
12. Do not cover the engine or equipment 20. Use the correct equipment for the  
during operation.  
application. Do not modify the equip-  
ment and do not use the equipment  
for a purpose for which it is not in-  
tended.  
13. Keep the equipment, engine, and sur-  
rounding area clean at all times.  
14. Use the equipment, accessories, etc.,  
in accordance with these instructions  
and in the manner intended for the  
particular type of equipment, taking  
into account the working conditions  
and the work to be performed. Use  
of the equipment for operations differ-  
ent from those intended could result  
in a hazardous situation.  
serVice PrecautiONs  
1. Before service, maintenance, or  
cleaning:  
a. turn the engine switch to its  
“OFF” position.  
b. allow the engine to completely  
cool.  
15. Do not operate the equipment with  
known leaks in the engine’s fuel sys-  
tem.  
c. then, remove the spark plug  
wire(s) from the spark plug(s).  
2. Keep all safety guards in place and in  
proper working order. Safety guards  
include the belt guard, muffler, air  
cleaner, mechanical guards, and heat  
shields, among other guards.  
16. This product contains or, when used,  
produces a chemical known to the  
State of California to cause cancer  
and birth defects or other reproduc-  
tive harm. (California Health & Safety  
Code § 25249.5, et seq.)  
3. do not alter or adjust any part of  
the equipment or its engine that is  
sealed by the manufacturer or dis-  
tributor. Only a qualified service  
technician may adjust parts that  
may increase or decrease gov-  
erned engine speed.  
17. When spills of fuel or oil occur, they  
must be cleaned up immediately.  
Dispose of fluids and cleaning materi-  
als as per any local, state, or federal  
codes and regulations. Store oil rags  
in a bottom-ventilated, covered, metal  
container.  
4. Wear ANSI-approved safety goggles,  
heavy-duty work gloves, and dust  
mask/respirator during service.  
18. Keep hands and feet away from  
moving parts. Do not reach over or  
across equipment while operating.  
5. Maintain labels and nameplates on  
the equipment. These carry impor-  
tant information. If unreadable or  
missing, contact Harbor Freight Tools  
for a replacement.  
19. Before use, check for misalignment  
or binding of moving parts, breakage  
of parts, and any other condition that  
may affect the equipment’s operation.  
if damaged, have the equipment  
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6. Have the equipment serviced by a  
qualified repair person using only  
identical replacement parts. This will  
ensure that the safety of the equip-  
ment is maintained. Do not attempt  
any service or maintenance proce-  
dures not explained in this manual  
or any procedures that you are un-  
certain about your ability to perform  
safely or correctly.  
7. Store equipment out of the reach of  
children.  
8. Follow scheduled engine and equip-  
ment maintenance.  
9. Tanks rust from moisture build-up,  
weakening the tank. Drain tank daily  
and inspect periodically.  
10. Do not remove or adjust safety valve.  
11. Refueling:  
a. Do not smoke, or allow sparks,  
flames, or other sources of ignition  
around the equipment, especially  
when refuelling.  
b. Do not refill the fuel tank while the  
engine is running or hot.  
c. Do not fill fuel tank to the top. Leave  
a little room for the fuel to expand as  
needed.  
d. Refuel in a well-ventilated area only.  
saVe tHese  
iNstructiONs.  
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tHis PaGe iNteNtiONallY  
leFt BlaNK  
SKU 65204/  
99918  
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ing parts and allows the large pulley  
to direct cooling air to the Air Pump  
(A2).  
Basic sPeciFicatiONs  
Type  
Compressor Oil  
Equipment  
Lubricant  
Capacity 1.37 Quarts  
2. Oil Sight Glass. The oil sight glass  
shows proper level of the oil. Oil level  
should be at center of Sight Glass.  
13 HP, EPA/CARB  
Compliant  
65204  
99918  
Engine  
13 HP, EPA Compliant  
3. Tank Drain Valve. The Air Tank (A18)  
drain valve allows moisture to be  
Rotation viewed from PTO  
Counterclockwise  
(power takeoff - the output shaft)  
7
Ø 1” x 2- / ” Long  
8
removed from the tank to reduce the  
chance of corrosion inside the tank.  
1
Engine Shaft  
/ ” Keyway  
4
3
/ ”-24 UNF inner thread  
8
Air Pressure Range  
Air Outlet  
145-175 PSI  
3/4" NPT  
4. Safety Valve. This Safety Valve (A15)  
automatically releases air if the Air  
Tank (A18) pressure exceeds the  
preset maximum.  
19.5 CFM @ 40 PSI  
18.7 CFM @ 100 PSI  
Air Flow  
1,800±100 RPM  
(Pressure switch controlled)  
Engine Idle Speed  
a. In an emergency, the ring could be  
pulled to reduce tank air pressure.  
Note: Engine specifications are found in  
the engine manual supplied with this  
equipment.  
5. Ball Valve. Air hose attaches to this  
valve. Air pressure required by tools  
is set by an air pressure regulator.  
Regulator and Gauge (Not Included).  
Outlet air can be regulated by adjust-  
ing the regulator knob. Clockwise will  
raise outlet pressure and counter-  
clockwise will lower outlet pressure.  
Outlet pressure will be displayed on  
the regulator’s pressure gauge.  
cOmPONeNts aNd  
cONtrOls  
Belt Guard  
Air  
Filter  
6. Air Storage Tank. The Air Tank (A18)  
is where air pressurized by the Air  
Pump (A2) is stored for later use.  
Oil  
Sight  
Glass  
7. Tank Pressure Gauge. The Air Tank  
Pressure Gauge (A20) displays the  
air pressure in the tank.  
Pilot  
Valve  
Safety  
Valve  
Tank Pressure  
Gauge  
Ball  
Valve  
Tank Drain  
Air Storage Tank  
Fig. 1  
1. Belt Guard. The Belt Guard (A1)  
encloses the pulleys and drive belts.  
It protects the user from the mov-  
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mounting  
Pilot  
Valve  
1. The compressor may vibrate strongly  
during use, so mounting is needed to  
prevent movement.  
2. Before use, mount the compressor  
securely using all four mounting holes  
to a solid, level surface, such as a  
concrete slab or truck bed.  
3. Rubber pads (not included) may be  
used at the mounting points to reduce  
vibration.  
8. Pilot Valve. Open the Pilot Valve  
before starting the engine. It relieves  
resistance on the engine to make  
starting easier. It is shown in the  
open position above. Push the pin  
over to one side to close it.  
equipment Oil Fill  
imPOrtaNt. tO PreVeNt PrOPertY  
damaGe aNd VOidiNG OF tHe  
WarraNtY:  
equiPmeNt set uP  
Before first use, fill the compres-  
sor with compressor oil as follows:  
read the eNtire imPOrtaNt  
saFetY iNFOrmatiON  
section at the beginning of this  
manual including all text under  
subheadings therein before set  
up or use of this product.  
1. Remove the Breather Vent (22) and  
fill with 1.37 quarts of premium quality  
SAE 30-weight, non-detergent, syn-  
thetic air compressor oil. Do not mix  
oils of different types.  
Note: For additional information regarding  
the parts listed in the following pages,  
refer to the Assembly Diagrams near  
the end of this manual.  
2. Check the oil level at the Oil Sight  
Glass. The oil level should be at the  
middle of the Glass. Add or drain  
oil as needed until it is at the proper  
level.  
unpacking  
3. Thread the Breather Vent (22) back  
into place, being careful not to cross-  
thread it or strip its threads.  
Note: Do not use the air cleaner to lift or  
move the compressor. It is not de-  
signed to withstand such force.  
When unpacking, make sure that the  
item is intact and undamaged. If any parts  
are missing or broken, please call Harbor  
Freight Tools at 1-800-444-3353 as soon  
as possible.  
reV 09c  
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General  
Operating instructions  
OPeratiNG iNstructiONs  
read the eNtire imPOrtaNt  
saFetY iNFOrmatiON  
Before starting the engine:  
section at the beginning of this  
manual including all text under  
subheadings therein before set  
up or use of this product.  
a. Follow the set up  
instructions to prepare the  
equipment.  
b. inspect the equipment and  
engine.  
inspect compressor before  
use, looking for damaged,  
loose, and missing parts. if any  
problems are found, do not use  
until repaired.  
c. Fill the engine with the  
proper amount and type of  
both fuel and oil. Note: the  
Oil sensor (if equipped)  
will prevent the engine  
from operating if the oil is  
not up to the proper level.  
NOte: tHis eNGiNe  
Work Piece and Work area set up  
1. The Compressor’s engine runs on  
gasoline and must be set up in an  
area free from ignition sources.  
iNcludes aN autOmatic  
lOW Oil sHutdOWN  
seNsOr tHat disaBles  
tHe eNGiNe iF tHe Oil  
leVel is tOO lOW.  
2. Do not set up too close to a wall or  
in a confined area. The Air Pump  
(A2) and Gas Engine (A4) must have  
adequate fresh air in order to operate  
properly and not overheat.  
d. For electric start, make  
sure battery is 12 V, 36+  
ah, is fully charged, and is  
correctly connected with  
proper cables.  
3. Designate a work area that is clean  
and well-lit. The work area must not  
allow access by children or pets to  
prevent injury and distraction.  
1. Set up air system according to air  
tool’s instructions (sold separately).  
All lubricated compressor pumps dis-  
charge some condensed water and  
oil with the compressed air. Compo-  
nents such as air dryers, moisture fil-  
ters, regulators, and automatic oilers  
may be required.  
4. Route the air hose along a safe route  
to reach the work area without creat-  
ing a tripping hazard or exposing the  
air hose to possible damage. The air  
hose must be long enough to reach  
the work area with enough extra  
length to allow free movement while  
working.  
2. Open the Fuel Valve.  
3. Close the Choke.  
4. Check the compressor oil level (using  
the Oil Sight Glass) and the engine  
oil level. Add oil as needed.  
5. Empty all air pressure from the tank.  
reV 09c, 09i  
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6. Before starting the engine, open the  
Pilot Valve by standing the pin up.  
Note: Moving the Choke too fast could kill  
the engine.  
starter control Panel  
7. IMPORTANT: Allow the engine to run  
at no load for five minutes after each  
start-up so that the engine can stabi-  
lize.  
charging system  
run  
Overload indicator  
Off  
start  
8. Close the pilot valve after the engine  
has started, by laying the pin down.  
This allows the compressor to build  
up pressure.  
ignition  
switch  
charging system  
circuit Protector  
ignition switch  
9. When the Gas Engine (A4) is started  
and running, the Air Pump (A2) starts  
compressing air into the Air Tank  
(A18) for storage.  
(close-up)  
7a. To start the engine using the electric  
starter:  
Insert the ignition key into the igni-  
tion. While turning the key to Start (S  
position, max 5 seconds) very slowly  
move the choke lever from cold to run  
position.  
Note: To prolong starter life, use  
short starting cycles (5 seconds maxi-  
mum). Then wait one minute before  
attempting to start again.  
10. When maximum tank pressure is  
reached, the compressor automati-  
cally disengages, and the engine  
RPM drops down to idle speed. The  
engine remains at idle until Air Tank  
pressure falls to a preset level. The  
Gas Engine will then accelerate and  
air pressure once again begins to  
build up in the Air Tank.  
5b. To start the engine manually:  
To re-start a warm engine, move the  
Choke to halfway closed. Insert the  
ignition key into the Ignition and turn  
the Key to Run (I position). Grasp  
the starter handle, and pull slowly  
until resistance is felt. While holding  
the handle, allow the starter rope to  
rewind slowly. Then, pull the starter  
handle with a rapid, full arm stroke.  
Once again while holding the handle,  
allow the rope to rewind slowly. Re-  
peat as necessary, until the engine  
starts.  
11. To turn off the engine, turn the key off  
(0 position). Close the fuel valve.  
12. Drain the moisture from the tank  
daily.  
6. Allow the Engine to run for sev-  
eral seconds. Then, if the Choke is  
closed, open it (move to the run posi-  
tion).  
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daily  
user-maiNteNaNce  
iNstructiONs  
1. Check compressor oil level at sight  
glass. Add premium quality SAE  
30-weight, non-detergent, synthetic  
air compressor oil as needed. Do not  
mix oils of different types.  
Procedures not specifically  
explained in this manual  
must be performed only by a  
qualified technician.  
2. Check engine oil level. Add oil as  
needed according to engine manual’s  
instructions.  
tO PreVeNt  
seriOus iNjurY  
FrOm accideNtal  
3. Drain moisture from tank.  
OPeratiON:  
disconnect spark plug and  
release all air pressure before  
maintenance.  
tO PreVeNt seriOus  
iNjurY FrOm tOOl  
Failure:  
do not use damaged  
equipment. if abnormal noise,  
vibration, or leaking air  
occurs, have the problem  
corrected before further use.  
tO PreVeNt seriOus  
iNjurY:  
do not adjust or tamper with  
any control or component in a  
way not specifically explained  
within this manual. improper  
adjustment can result in tool  
failure or other serious  
hazards.  
Weekly  
1. Inspect air pump’s Air Filter (67). Re-  
place if necessary. To replace:  
a. Unscrew the wing nut holding the  
filter cover.  
b. Remove the filter cover.  
c. Remove the filter element and re-  
place with a new one.  
d. Slide the filter cover back over the  
filter element and screw the wing nut  
back on and tighten securely.  
2. Check safety valve by pulling and re-  
leasing ring. Valve should seal once  
released.  
3. Clean excessive dirt/dust from unit.  
monthly  
cleaning, maintenance, and  
lubrication  
Check and adjust belt tension accord-  
ing to the steps below:  
Note: These procedures are in addition to  
the regular checks and maintenance  
explained as part of the regular op-  
eration of the air-operated tool.  
1. Remove the belt cover and set it  
aside.  
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Deflection  
distance  
2. Press on the center of the longest  
span on each belt with moderate  
finger pressure (4-4.5 lb.). Then  
measure the deflection distance, the  
distance that the belt moved. The  
belt should deflect anywhere from  
1/4” to 1/2”.  
Engine Mounting Bolts  
3. If the belts deflect too much,  
tighten belts by loosening the en-  
gine mounting bolts and moving the  
engine away from the other pulley  
slightly. Secure engine mounting  
bolts and retest tension. If either belt  
is too long to be properly tensioned,  
both belts must be replaced.  
4. If the belts deflect too little, loosen  
belts by loosening the engine mount-  
ing bolts and moving the engine  
towards the other pulley very slightly.  
Secure engine mounting bolts and  
retest tension.  
5. Align pump and engine pulleys using  
a straight edge to reduce noise and  
vibration.  
6. Before use, replace belt cover.  
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troubleshooting  
Problem  
Possible causes  
Start procedure not followed  
completely.  
likely solutions  
Empty all pressure from tank, open pilot valve,  
and carefully follow starting instructions in  
engine manual.  
Engine will not  
start.  
1. Incorrect lubrication or not  
enough lubrication.  
1. Lubricate using recommended oil or grease  
according to directions.  
Compressor over-  
heats.  
2. Worn parts.  
2. Have qualified technician inspect internal  
mechanism and replace parts as needed.  
1. Tighten or re-attach using thread seal tape.  
1. Poor air outlet seal.  
2. Loose cylinder/cylinder head. 2. Tighten cylinder/cylinder head assembly. If  
cylinder/cylinder head cannot tighten properly,  
Severe air  
leakage.  
internal parts may be misaligned.  
3. Damaged valve or housing.  
3. Replace damaged components.  
4. Dirty, worn or damaged valve. 4. Clean or replace valve assembly.  
1. Low engine idle.  
1. Qualified technician should increase idle to  
1,800±100 RPM by adjusting pressure switch.  
2. Severely clogged air filter.  
2. Replace air filter.  
Unit stalls  
3. Improper lubrication.  
3. Check for proper oil level.  
4. Defective pilot/unloader valve. 4. Replace.  
1. Loose drive pulley or flywheel. 1. Loose pulleys are a common cause of  
“knocking”. Tighten appropriate bolts.  
2. Misaligned pulleys.  
2. Align pulleys with straightedge and secure in  
place.  
3. Lack of oil in crankcase.  
4. Worn connecting rod.  
5. Worn wrist pin bushing.  
3. Check for proper oil level.  
4. Replace.  
Excessive noise  
5. Remove piston assembly and replace  
necessary parts.  
6. Worn bearings.  
7. Loose belts.  
6. Replace bearings and oil.  
7. Check for proper belt tension.  
1. Wrong type of oil or low-quality 1. Change oil. Check oil recommendations  
oil.  
under EquipmEnt SEt up, Equipment Oil  
Fill section of this manual.  
Oil in the discharge  
air  
2. Overheating.  
2. See above section.  
3. Clean or replace air filter.  
4. Replace.  
3. Restricted intake air.  
4. Worn piston rings.  
5. Excessive moisture in the tank. 5. Drain moisture from the tank daily.  
Follow all safety precautions whenever diagnosing or  
servicing the tool.  
SKU 65204/  
99918  
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troubleshooting  
Problem  
Possible causes  
1. Air leaks.  
likely solutions  
1. Listen for escaping air. Apply soap solution  
to all fittings and connections. Bubbles will  
appear at points of leakage. Tighten or  
replace leaking fittings or connections.  
2. Leaking valves.  
2. Remove head and inspect for valve  
breakage, weak valves, scored valve plate,  
etc. Replace defective parts and reassemble.  
Replace head gasket each time the head is  
removed.  
Low discharge  
pressure  
3. Restricted air intake.  
4. Blown gaskets.  
3. Clean or replace air filter element.  
4. Replace and gaskets proven faulty on  
inspection.  
5. Slipping belts.  
5. Tighten Belts (See monthly maintenance.)  
Follow all safety precautions whenever diagnosing or  
servicing the tool.  
Please read tHe FOllOWiNG careFullY  
THE MANUFACTURER AND/OR DISTRIBUTOR HAS PROVIDED THE PARTS LIST AND ASSEMBLy  
DIAGRAM IN THIS MANUAL AS A REFERENCE TOOL ONLy. NEITHER THE MANUFACTURER OR  
DISTRIBUTOR MAKES ANy REPRESENTATION OR WARRANTy OF ANy KIND TO THE BUyER THAT  
HE OR SHE IS QUALIFIED TO MAKE ANy REPAIRS TO THE PRODUCT, OR THAT HE OR SHE IS  
QUALIFIED TO REPLACE ANy PARTS OF THE PRODUCT. IN FACT, THE MANUFACTURER AND/  
OR DISTRIBUTOR ExPRESSLy STATES THAT ALL REPAIRS AND PARTS REPLACEMENTS SHOULD  
BE UNDERTAKEN By CERTIFIED AND LICENSED TECHNICIANS, AND NOT By THE BUyER. THE  
BUyER ASSUMES ALL RISK AND LIABILITy ARISING OUT OF HIS OR HER REPAIRS TO THE  
ORIGINAL PRODUCT OR REPLACEMENT PARTS THERETO, OR ARISING OUT OF HIS OR HER  
INSTALLATION OF REPLACEMENT PARTS THERETO.  
SKU 65204/  
For technical questions, please call 1-800-444-3353.  
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23 Gasket  
24 Cylinder  
1
1
Parts lists  
25 Spring Washer  
26 Bolt  
6
6
Part  
description  
qty  
1
A1 Belt Guard  
27 Gasket  
1
A2 Air Pump  
1
28 Cylinder Head  
29 Gasket  
1
2
1
1
2
1
4
4
A4 Gasoline Engine  
A5 Engine Mounting Bolt  
A6 Lock Washer  
A7 Flat Washer  
A8 Nut  
A9 Belt  
1
12  
12  
12  
12  
2
30 Aftercooler  
31 Connector  
32 Elbow 90 Degree  
33 Safety Valve  
34 Spring Washer  
35 Screw  
A10 Belt Pulley (Engine)  
A11 Key  
1
1
36 Spring Washer  
37 Screw  
8
8
A13 Pilot/Unloader Valve with Cable  
A14 Elbow  
1 set  
1
38 Gasket  
39 Elbow  
40 Screw  
1
1
2
A15 Safety Valve  
A16 Air Outlet Valve  
A17 Drain Valve  
1
1
1
41 Spring Washer  
42 Intercooler  
43 Safety Valve  
44 Screw  
2
1
1
4
A18 Air Tank  
1
2
1
1
A19 “T” Connector  
A20 Pressure Gauge  
A21 Air Hose  
45 Spring Washer  
46 Shaft Jaw (2 Per Rod)  
47 Connecting Rod  
48 Internal Retainer Ring  
49 Piston Pin  
50 LP Piston  
51 Piston Ring  
52 HP Piston  
4
2 set  
2 set  
4
1
1
1 set  
1
1
1 set  
5
2 set  
1 set  
2 set  
3
2
2
3
3
3
3
3
1
1
1
2
2
A22 Air Hose Connector  
A23 Belt Cover Mount Plate  
A24 Spark Plug Wrench  
2
4
1
Part  
description-Pump  
qty  
1
1
1
1
1
16  
1
2
2
1
1
1
1
1
3
1
1
1
2
3
4
5
6
7
8
9
Key  
Screw  
Nut  
53 Piston Pin  
54 Piston Ring  
55 Washer  
Flywheel  
Oil Seal Circle  
Hex Head Bolt  
Rear-front Plate  
Bearing Sleeve  
Bearing  
56 Intake Valve Plate  
57 Intake Valve Plate  
58 Exhaust Valve Plate  
59 LP Locating Ring  
60 HP Locating Ring  
61 2 Hole Stopper Ring  
62 3 Hole Stopper Ring  
63 Gasket  
64 Bonnet  
65 Spring Washer  
66 Screw  
67 Air Pump Filter  
68 Flywheel  
69 Gasket  
10 Crankshaft  
11 Gasket  
12 Crankcase  
13 Crankcase Bottom Gasket  
14 Crankcase Bottom  
15 Oil Fill Plug  
16 Oil Drain Tube  
17 Gasket  
18 Oil Sight  
19 Screw  
20 Gasket  
21 Rear-end Plate  
22 Breather Vent  
1
2
1
1
70 Spring Washer  
71 Bolt  
1
SKU 65204/  
For technical questions, please call 1-800-444-3353.  
Page 16  
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maiN assemBlY diaGram  
Parts List “A”  
Spark Plug Wrench (A24)  
SKU 65204/  
99918  
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PumP assemBlY diaGram  
record Products serial Number Here:  
Note: If product has no serial number, record month and year of purchase instead.  
Note: Some parts are listed and shown for illustration purposes only, and are not avail-  
able individually as replacement parts.  
SKU 65204/  
For technical questions, please call 1-800-444-3353.  
Page 18  
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limited 1 Year / 90 daY WarraNtY  
Harbor Freight Tools Co. makes every effort to assure that its products meet high  
quality and durability standards, and warrants to the original purchaser that for a period  
of one year from date of purchase that the tank is free of defects in materials and work-  
manship (90 days if used by a professional contractor or if used as rental equipment).  
Harbor Freight Tools also warrants to the original purchaser, for a period of ninety days  
from date of purchase, that all other parts and components of the product are free from  
defects in materials and workmanship. This warranty does not apply to damage due di-  
rectly or indirectly to misuse, abuse, negligence or accidents, repairs or alterations out-  
side our facilities, normal wear and tear, or to lack of maintenance. We shall in no event  
be liable for death, injuries to persons or property, or for incidental, contingent, special  
or consequential damages arising from the use of our product. Some states do not allow  
the exclusion or limitation of incidental or consequential damages, so the above limita-  
tion of exclusion may not apply to you. THIS WARRANTy IS ExPRESSLy IN LIEU OF  
ALL OTHER WARRANTIES, ExPRESS OR IMPLIED, INCLUDING THE WARRANTIES  
OF MERCHANTABILITy AND FITNESS.  
To take advantage of this warranty, the product or part must be returned to us with  
transportation charges prepaid. Proof of purchase date and an explanation of the com-  
plaint must accompany the merchandise. If our inspection verifies the defect, we will ei-  
ther repair or replace the product at our election or we may elect to refund the purchase  
price if we cannot readily and quickly provide you with a replacement. We will return re-  
paired products at our expense, but if we determine there is no defect, or that the defect  
resulted from causes not within the scope of our warranty, then you must bear the cost  
of returning the product.  
This warranty gives you specific legal rights and you may also have other rights  
which vary from state to state.  
3491 Mission Oaks Blvd. • PO Box 6009 • Camarillo, CA 93011 • (800) 444-3353  
SKU 65204/  
For technical questions, please call 1-800-444-3353.  
Page 19  
99918  
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