HTC Lawn Mower Accessory 968 999732 User Manual

Operator and  
Parts Manual  
Grass Catcher  
46" Stamped Deck / EZ Series  
Model 968 999732  
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CONTENTS  
SAFETY.........................................................................................................................................4  
CONTAINER CONTENTS.............................................................................................................7  
ASSEMBLY ...................................................................................................................................8  
OPERATION................................................................................................................................12  
CUSTOMER RESPONSIBILITIES..............................................................................................13  
PARTS.........................................................................................................................................14  
TORQUE CHART........................................................................................................................18  
CONGRATULATIONS on your purchase of a new  
KNOW YOUR GRASS CATCHER  
Grass Catcher. It has been designed, engineered and  
READ THIS OPERATION MANUAL AND SAFETY  
manufactured to give you the best possible depend-  
RULES BEFORE ASSEMBLING OR OPERATING  
ability and performance.  
YOUR GRASS CATCHER. Compare the illustrations  
Should you experience any problem you cannot easily  
with the carton contents to familiarize yourself with the  
remedy, contact the nearest authorized service center/  
parts before starting the assembly. Study the operating  
department. They have competent, well-trained techni-  
instructions and safety precautions thoroughly to insure  
proper functioning of your Grass Catcher and to prevent  
cians and the proper tools for service and repairs.  
Read and retain this manual. The instructions will  
enable you to assemble and maintain your collection  
system properly. Always observe the SAFETY RULES.  
injury to yourself and others. Save this manual for future  
reference.  
WARNING  
The operation of any mower can result in  
foreign objects thrown into the eyes, which  
can result in severe eye damage. ALWAYS  
wear safety glasses or eye shields before  
starting your mower and while mowing.  
We recommend a wide vision safety mask  
for over the spectacles or standard safety  
glasses.  
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SAFETY  
SAFE OPERATION PRACTICES FOR RIDE-ON MOWERS  
DANGER !  
THIS CUTTING MACHINE IS CAPABLE OF AMPUTATING HANDS AND FEET AND THROWING  
OBJECTS. FAILURE TO OBSERVE THE FOLLOWING SAFETY INSTRUCTIONS COULD RESULT IN  
SERIOUS INJURY OR DEATH.  
Data indicates that operators, age 60 years and  
above, are involved in a large percentage of riding  
mower-related injuries. These operators should  
evaluate their ability to operate the riding mower  
safely enough to protect themselves and others  
from serious injury.  
I. GENERAL OPERATION  
Read, understand and follow all instructions in the  
manual and on the machine before starting.  
Only allow responsible adults, who are familiar  
with the instructions, to operate the machine.  
Clear the area of objects such as rocks, stones,  
toys, wire etc., which could be picked up and  
thrown by the blades.  
DO NOT operate mower with grass catcher, unless  
the front weights are installed.  
Keep machine free of grass, leaves or other debris  
buildup which can touch hot exhaust/engine parts  
and burn. Do not allow the mower deck to plow  
leaves or other debris which can cause buildup  
to occur. Clean any oil or fuel spillage before  
operating or storing the machine. Allow machine to  
cool before storage.  
Be sure the area is clear of all people and pets  
before mowing. Stop the machine if anyone enters  
the area.  
Never carry passengers or children even with  
blades off.  
Do not mow in reverse unless absolutely  
necessary. Always look down and behind before  
and while backing.  
II. SLOPE OPERATION  
Slopes are a major factor related to loss-of-control and  
tipover accidents, which can result in severe injury or  
death. All slopes require extra caution. If you cannot  
back up the slope or if you feel uneasy on it, do not  
mow it.  
Be aware of the mower discharge direction and do  
not direct it towards anyone. Do not operate the  
mower without either the entire grass catcher or  
the guard in place.  
Slow down before turning.  
Never leave the machine unattended when the  
engine is running. Always turn off the blades, set  
the parking brake, stop the engine and remove  
the key before leaving the machine.  
DO  
Mow up and down slopes (10° Max.), not across.  
Remove obstacles such as rocks, tree limbs, etc.  
Watch for holes, ruts, or bumps. Uneven terrain  
could overturn the machine. Tall grass can hide  
obstacles.  
Turn off blades when not mowing.  
Stop engine before removing grass catcher or  
unclogging chute.  
Use slow speed. Choose a low speed so that you  
will not have to stop while on the slope.  
Mow only in daylight or good artificial light.  
Do not operate the machine while under the  
influence of alcohol or drugs.  
Use extra care with grass catchers or other  
attachments. These can change the stability of the  
machine.  
Watch out for traffic when operating near or  
crossing roadways.  
Keep all movement on the slopes slow and  
gradual. Do not make sudden changes in speed or  
direction.  
Use extra care when loading and unloading the  
machine onto a trailer or truck.  
Avoid starting or stopping on a slope. If tires lose  
traction, disengage the blades and proceed slowly  
straight down the slope.  
4
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SAFETY  
SAFE OPERATION PRACTICES FOR RIDE-ON MOWERS  
Use extra care in handling gasoline and other  
fuels. They are flammable and vapors are  
explosive.  
DO NOT  
Do not turn on slopes unless necessary, and then,  
turn slowly and gradually downhill, if possible.  
-
Use only an approved container.  
Do not mow near drop-off, ditches, or  
embankments. The mower could suddenly turn  
over if a wheel is over the edge of a cliff or ditch,  
or if an edge caves in.  
-
Never remove gas cap or add fuel with the  
engine running.  
-
-
-
-
Allow engine to cool before refueling.  
Do not smoke.  
Do not mow on wet grass. Reduced traction  
could cause sliding.  
Never refuel the machine indoors.  
Do not try to stabilize the machine by putting your  
foot on the ground.  
Never store the machine or fuel container  
inside where there is an open flame, such as a  
water heater.  
III. CHILDREN  
Never run a machine inside a closed area.  
Tragic accidents can occur if the operator is not alert to  
the presence of children. Children are often attracted  
to the machine and the mowing activity. Never assume  
that children will remain where you last saw them.  
Keep nuts and bolts, especially blade attachment  
bolts, tight and keep equipment in good condition.  
Never tamper with safety devices. Check for  
proper operation regularly.  
NEVER allow children to operate the machine.  
Keep machine free of grass, leaves, or other  
debris buildup. Clean oil or fuel spillage. Allow  
machine to cool before storing.  
Keep children out of the mowing area and under  
the watchful care of another responsible adult.  
Be alert and turn off the machine if children enter  
the area.  
Stop and inspect the equipment if you strike an  
object. Repair, if necessary, before restarting.  
Before and when backing, look behind and down  
for small children.  
Never make adjustments or repairs with the  
engine running.  
Never carry children. They may fall off and be  
seriously injured or interfere with safe machine  
operation.  
Grass catcher components are subject to wear,  
damage, and deterioration, which could expose  
moving parts or allow objects to be thrown.  
Frequently check components and replace  
with manufacturer’s recommended parts, when  
necessary.  
Use extra care when approaching blind corners,  
shrubs, trees, or other objects that may obscure  
vision.  
IV. SERVICE  
Mower blades are sharp and can cut. Wrap the  
blade(s) or wear gloves, and use extra caution  
when servicing them.  
The operation of any mower can result in foreign  
objects thrown into the eyes, which can result  
in severe eye damage. Always wear safety  
glasses or eye shields while operating your  
mower or performing any adjustments or repairs.  
We recommend a wide vision safety mask over  
spectacles or standard safety glasses.  
Check brake operation frequently. Adjust and  
service as shown in the Operator’s Manual.  
5
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SAFETY  
SAFE OPERATION PRACTICES FOR RIDE-ON MOWERS  
NEVER allow children to operate the machine.  
Be sure the area is clear of other people before  
mowing. Stop machine if anyone enters the area.  
CAUTION  
Never carry passengers or children even with the  
blades off.  
In order to prevent accidental starting when  
setting up, transporting, adjusting or making  
repairs, always disconnect spark plug wire  
and place wire where it cannot contact spark  
plug.  
Do not drive in reverse unless absolutely  
necessary. Always look down and behind before  
and while backing.  
Never carry children. They may fall off and be  
seriously injured or interfere with safe machine  
operation.  
Keep children out of the mowing area and under  
the watchful care of another responsible adult.  
Be alert and turn machine off if children enter the  
area.  
Before and when backing, look behind and down  
for small children.  
WARNING  
Mow up and down slopes (10° Max), not across.  
Remove obstacles such as rocks, tree limbs, etc.  
Engine exhaust, some of its constituents,  
and certain vehicle components contain  
or emit chemicals known to the State of  
California to cause cancer and birth defects  
or other reproductive harm.  
Watch for holes, ruts, or bumps. Uneven terrain  
could overturn the machine. Tall grass can hide  
obstacles.  
Use a slow speed while on slope or hill.  
Avoid starting or stopping on a slope. If tires lose  
traction, disengage the blades and proceed slowly  
straight down the slope.  
If machine stops while going uphill, disengage  
blades, shift into reverse and back down slowly.  
Do not turn on slopes unless necessary, and then,  
turn slowly and gradually downhill, if possible.  
WARNING  
CAUTION  
Battery posts, terminals and related  
accessories contain lead and lead  
compounds, chemicals know to the State of  
California to cause cancer and birth defects  
or other reproductive harm. Wash hands  
after handling.  
Look for this symbol to point out important  
safety precautions. It means CAUTION!  
BECOME ALERT! YOUR SAFETY IS  
INVOLVED.  
6
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UNPACKING INSTRUCTIONS  
CONTAINER CONTENTS  
Remove all parts and packing materials from  
carton.  
3 - Soft bag containers  
1 - Upper chute  
2 - Weight brackets  
4 - Bolts 3/8-16 x 3¾  
8 - Nuts 3/8-16, Nyloc  
8 - Bolts 5/16-18 x 1  
4 - Bolts 3/8-16 x 3½  
Check carton contents against list. Be sure all  
parts are there.  
1 - Lower chute  
1 - Catcher mount  
1 - Cover Assembly  
2 - Weight plates  
TOOLS REQUIRED  
Two ½" Wrench  
9/16" Wrench  
9/16" Socket wrench  
PARTS IDENTIFICATION  
DUMP BAG  
INDICATOR  
COVER ASSEMBLY  
UPPER CHUTE  
CHUTE LATCH  
BAG CONTAINERS  
LOWER CHUTE  
LOWER CHUTE  
ATTACHING  
STRAPS  
NOTE: When right hand (RH) and left hand (LH.) are mentioned in this manual, it means when seated  
on the mower in the operator’s position.  
CAUTION  
BEFORE ASSEMBLING GRASS CATCHER TO MOWER:  
Place motion control levers in “NEUTRAL” position.  
Set parking brake.  
Turn ignition key “OFF” and remove key.  
Make sure the blades and all moving parts have completely stopped.  
Disconnect spark plug and place wire where it cannot come in contact with plug.  
7
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ASSEMBLY  
BAGGER SUPPORT ASSEMBLY  
1
1. Remove the four carriage bolts indicated from the  
rear guard.  
4. Install kit mount straps between the mount tube  
and frame as shown in the illustration. The front  
side of the kit mount straps should be on the inside  
of the mower frame.  
NOTE: Models with vertically mounted muffler will  
not use the right mount strap.  
3. Tighten all hardware.  
Hex Bolts  
Flat Washers  
Nut  
Remove  
2. Install the bagger mount tube from the mount kit.  
3. Remove the front carriage bolts securing the top  
mount straps to the frame.  
Kit Mount  
Strap  
Kit Mount Strap  
Nut  
Mount Tube  
Hex Bolt  
8
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ASSEMBLY  
MOUNTING COVER ASSEMBLY TO  
2SUPPORT ASSEMBLY  
CONTAINER MOUNTING  
3
NOTE: For ease of assembly, you may wish to obtain  
the assistance of another person for mounting cover  
assembly to mower.  
1. Install containers on supports, overlapping at  
center supports.  
2. Close cover and lock latch handles over center  
1. Position cover assembly on ground behind mower  
as shown.  
support tubes.  
2. Lift and rotate cover to align cover brackets with  
support assembly tubes.  
3. Slide cover assembly down onto the support tubes.  
Cover Latch  
Handles  
Cover Assembly  
Container  
Warning  
Center  
Support  
Tubes  
Support  
Assembly  
Container  
Warning  
WARNING!  
DO NOT operate mower unless container is  
properly installed. Container is subject to  
wear and deterioration, check containers  
frequently, replace when cracked or  
damaged. Use only a recommended  
replacement container.  
9
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ASSEMBLY  
UPPER CHUTE  
LOWER CHUTE  
5
4
1. Lower mower deck to its lowest cutting position.  
1. Turn mower engine off.  
2. Assemble upper chute by inserting curved end into  
2. Raise and hold deflector shield in upright position.  
hole in back of cover.  
3. Place slot in lower chute over tab on mower deck  
and position lower chute over deck opening as  
shown.  
NOTE: Handle carefully so as not to damage dump  
bag indicator.  
3. Push in and turn upper chute until it is in line with  
lower chute.  
4. Hook rear latch into flange hole on back of mower  
deck.  
4. Align the bosses on lower chute with alignment  
slots on upper chute with alignment slots on upper  
chute and slide together.  
5. Hook front latch into tab hole on front of mower  
deck.  
5. Secure with rubber latch by hooking hole in latch  
over latch pin.  
CAUTION  
Dump Bag  
Indicator  
Before raising deflector shield, turn mower  
engine off. DO NOT remove deflector shield  
from mower. Raise and hold shield when  
attaching lower chute and allow it to rest on  
chute while in operation.  
Upper  
Chute  
Handle  
Cover  
Lower  
Chute  
Deflector  
Shield  
Tab  
Alignment  
Slot  
Latch Pin  
Rubber  
Latch  
Bosses  
Front  
Latch  
LEVEL MOWER DECK  
6
Be sure deck is properly leveled for best mower perfor-  
mance. See your mower operator’s manual for instruc-  
tions.  
Rear Latch  
10  
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ASSEMBLY  
FRONT WEIGHT  
7
CAUTION  
1. Bolt cast weight to brackets using four (4) 2¾"  
DO NOT operate mower with grass catcher  
unless the front weights are installed.  
bolts and nuts.  
2. Slide weight brackets over front tube, centering  
weights on frame.  
3. Secure with four (4) 2¾" bolts and nuts.  
Weight Bracket  
Bolt, 2¾  
Nut  
Cast Weight  
Bolt, 2¾  
11  
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OPERATION  
TIPS FOR IMPROVED  
BAGGING OPERATION  
or leaves, it is an indication that clogging has  
occurred in the system or that the grass catcher  
containers are full.  
Follow the mower operation instructions in the mower  
operator’s manual.  
When utilizing the grass catcher on a lawn where  
grass and leaf bagging equipment has not been  
used, thatch and debris that has accumulated for long  
periods of time will be picked up. The amount collected  
and the total time of operation may be greater than  
experienced with regular use of the grass catcher.  
a. Disengage blades, place motion control levers  
in neutral position.  
-
-
Unlatch and raise cover.  
Slide out containers and dispose of  
clippings.  
Always run throttle at full speed when bagging.  
-
Replace containers, close cover, and  
latch.  
Select a speed low enough to give good mower  
cutting performance, good quality cut and good  
bagging performance.  
b. Unlatch chutes and check for clogging.  
-
-
Remove all debris in chute.  
NOTE: It may be necessary to overlap width of  
cut to suit your conditions.  
Reassemble and latch chutes.  
If grass is extremely tall, it should be mowed twice.  
The first time relatively high, the second time to  
desired height.  
Use left hand side of mower for trimming.  
Plastic trash bags (3.0 mil, 30 gallon) can be  
inserted inside grass catcher containers for ease of  
debris disposal. To remove the plastic trash bags  
when full:  
a. Disengage blades, shift into neutral, engage  
the parking brake and stop the engine.  
CAUTION  
b. Unlatch and raise cover.  
DO NOT operate mower with grass catcher  
c. Remove one container at a time by grasping  
container handles and pulling toward the rear,  
off of the tube rails.  
partially installed.  
Disengage blades and stop engine before  
leaving mower seat to empty containers,  
unclogging chutes, etc.  
d. With the container resting on the ground, close  
and secure the top of the plastic lawn bag.  
e. Tip the container on its side and slide the filled  
Close cover before starting.  
bag from the container.  
Disengage mower blades when crossing  
driveways or gravel surfaces and other  
areas where thrown objects could be a  
hazard.  
f. Install a new plastic lawn bag with the edges of  
the bag draped over upper lip of the container.  
g. Repeat for other container.  
h. Reinstall containers making sure containers  
DO NOT attempt to vacuum up cans or  
overlap left at center supports.  
other potentially hazardous projectiles.  
i. Close cover and secure latches over center  
support tubes.  
Avoid cutting wet grass or mowing in the morning  
while the dew is still heavy. Grass clippings  
collected under these conditions tend to be sticky  
and adhere to the walls of the flow path causing  
clogging.  
If the grass catcher fails to pick up cut grass  
12  
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CUSTOMER RESPONSIBILITIES  
GENERAL RECOMMENDATIONS  
STORAGE  
Always observe safety rules when performing any  
maintenance.  
When grass catcher is to be stored for a period of time,  
clean it thoroughly, remove all dirt, grass, leaves, etc.  
Store in a clean, dry place.  
Before each use check for loose fasteners.  
Clean unit thoroughly after each use.  
BLADE CARE  
For best results mower blades must be kept sharp.  
Replace bent or damaged blades.  
See BLADE CARE instructions in your mower  
operator’s manual.  
CAUTION  
Do not leave grass in bagger containers.  
Empty containers after each use and  
before storing. Failure to do so may result  
in spontaneous combustion which could  
develop into a fire.  
CAUTION  
BEFORE PERFORMING MAINTENANCE,  
SERVICE OR ADJUSTMENTS:  
Place motion control levers in “NEUTRAL”  
position.  
Set parking brake.  
Place clutch control in “DISENGAGED”  
position.  
CAUTION  
Turn ignition key to “OFF” position.  
Make sure blades and all moving parts have  
Grass catcher components are subject to wear,  
damage and deterioration, which could expose  
moving parts or allow objects to be thrown.  
Frequently check components and replace  
with manufacturer’s recommended parts when  
necessary.  
completely stopped.  
Disconnect spark plug wire(s) from spark  
plug(s) and place wire where it cannot come  
in contact with plug.  
13  
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PARTS  
2
3
4
5
15  
6
1
7
7
25  
10  
11  
25  
15  
9
24  
24  
12  
8
15  
13  
15  
20  
23  
14  
7
19  
13  
10  
16  
12  
17  
19  
18  
17  
21  
29  
22  
28  
27  
26  
14  
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PARTS  
ITEM  
PART NO.  
QTY.  
DESCRIPTION  
ITEM PART NO.  
QTY.  
DESCRIPTION  
1.. 532 192709....1 ....SCREEN, COVER  
2.. 532 195373....1 ....COVER  
18.. 539 108098....1 ....BAGGER, FRAME  
19.. 532 192786....2 ....PIN, HINGE  
3.. 539 108141....1 ....CHUTE, UPPER  
4.. 539 108081....1 ....SCREW #10-14 x ½ SPEC  
5.. 539 108082....1 ....DUMP BAG INDICATOR  
6.. 539 108083....1 ....SCREW #10-24 x 11/8  
7.. 539 108084....4 ....WASHER 3/16 x ¾ x 16 GA  
8.. 539 108085....1 ....SPACER, SPLIT  
9.. 539 108086....1 ....NUT #10-24 ACORN  
10.. 539 109552....3 ....LOCKWASHER 3/16  
11.. 539 108088....2 ....LATCH, CHUTE  
12.. 539 108089....6 ....NUT, WELD  
20.. 532 192550....1 ....SEAL, COVER  
21.. 532 400226....3 ....CONTAINER, SOFT BAG  
22.. 539 110234....1 ....SUPPORT, CHUTE  
23.. 532 192603....1 ....GASKET, COVER  
24.. 532 130895....2 ....HANDLE, BAGGER COVER  
25.. 539 976977..14 ....NUT #10-24 CROWNLOCK  
26.. 539 990627....2 ....HCS 5/16-18 x 1¼  
27.. 539 990188....4 ....WASHER 5/16 SAE FLT  
28.. 539 990717....2 ....NUT 5/16-18 HEx NYLOC  
29.. 539 112294....1 ....FLEx TRIM  
13.. 539 108194....4 ....LATCH, ASSEMBLY  
14.. 539 405455....1 ....CHUTE, LOWER 46" DECK  
15.. 539 976952....6 ....SCREW #10-24 x 5/8  
16.. 539 108096....2 ....HAIR PIN  
NOT SHOWN  
539 108447 ...1 .... DECAL, CE  
539 108163 ...1 .... DECAL, CATCHER  
17.. 539 108097....4 ....PLUG, TUBING END  
NOTE: ALL FASTENERS ARE GRADE 5 UNLESS OTHERWISE SPECIFIED.  
15  
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PARTS  
9
1
2
5
4
7
8
4
3
11  
5
4
7
6
6
5
5
5
4
12  
10  
15  
14  
13  
6
12  
16  
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PARTS  
ITEM  
PART NO.  
QTY.  
DESCRIPTION  
ITEM PART NO.  
QTY.  
DESCRIPTION  
1.. 539 131091 ...1 ....TUBE, MOUNT  
9.. 539 112294 ...1 ....FLEx TRIM  
2.. 539 976937 ...2 ....HCS 5/16-18 x 2  
10.. 539 131089 ...1 ....STRAP, RT  
3.. 539 976938 ...4 ....HCS 5/16-18 x 2¼  
4.. 539 990717 . 10 ....NUT 5/16-18 HEx NYLOC  
5.. 539 990692 . 16 ....WASHER 5/16 STD FLT  
6.. 539 990627 ...4 ....HCS 5/16-18 x 1¼  
7.. 539 990188 ...4 ....WASHER 5/16 SAE FLT  
8.. 539 110234 ...1 ....SUPPORT, CHUTE  
11.. 539 131090 ...1 ....STRAP, LT  
12.. 539 102612 ...8 ....HCS 3/8-16 x 2¾  
13.. 539 111587 ....1 ....CAST WEIGHT  
14.. 539 113203 ...2 ....BRACKET, WEIGHT  
15.. 539 976979 ...8 ....NUT 3/8-16 HEx NYLOC  
NOTE: ALL FASTENERS ARE GRADE 5 UNLESS OTHERWISE SPECIFIED.  
17  
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TORQUE CHART  
TORQUE SPECIFICATIONS  
HEX HEAD CAP SCREWS  
The torque values shown should be used as a general guideline when specific torque values are not given.  
U.S. Standard Hardware  
Flangelock Screw  
w/ Flangelock Nut  
Grade  
SAE grade 5  
SAE grade 8  
ft./lbs  
9
Nm  
12  
ft./lbs  
13  
Nm  
18  
ft./lbs  
Nm  
1/4  
5/16  
3/8  
18  
24  
28  
38  
24  
40  
33  
54  
31  
42  
46  
62  
7/16  
1/2  
50  
68  
75  
108  
156  
224  
305  
502  
801  
1211  
1912  
75  
102  
150  
203  
339  
513  
790  
1060  
115  
165  
225  
370  
591  
893  
1410  
9/16  
5/8  
110  
150  
250  
378  
583  
782  
3/4  
7/8  
1
1 1/8  
** Grade 5 - Minimum commercial quality (Lower quality not recommended)  
Metric Standard Hardware  
Grade  
Grade 8.8  
Grade 10.9  
Grade 12.9  
10.9  
12.9  
8.8  
Nm  
2
ft./lbs  
2.2  
ft./lbs  
1.5  
Nm  
ft./lbs  
2.7  
Nm  
3.6  
7
M4  
3
M5  
M6  
3
4
4.5  
6
5.2  
5.2  
7
7.5  
10  
8.2  
11  
M7  
8.2  
11  
12  
16  
15  
20  
M8  
13.5  
24  
18  
18.8  
35.2  
62.2  
100  
147  
202  
275  
390  
498  
474  
25  
21.8  
43.5  
75  
29  
M10  
M12  
M14  
M16  
M18  
M20  
M22  
M24  
M27  
32  
47  
58  
43.5  
70.5  
108  
142  
195  
276  
353  
530  
58  
83  
100  
159  
235  
323  
440  
628  
794  
1205  
94  
133  
196  
269  
366  
520  
664  
996  
119  
176  
242  
330  
471  
596  
904  
144  
190  
260  
368  
470  
707  
18  
Download from Www.Somanuals.com. All Manuals Search And Download.  
Download from Www.Somanuals.com. All Manuals Search And Download.  
P/N 539 132207 IR  
03/27/08  
Download from Www.Somanuals.com. All Manuals Search And Download.  

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