HP Hewlett Packard Water Pump 4294 251 User Manual

Specifications Information and Repair Parts Manual  
4294-98 thru 429N-98  
Please read and save this Repair Parts Manual. Read this manual and the General Operating Instructions carefully before attempting to assemble,  
install, operate or maintain the product described. Protect yourself and others by observing all safety information. The Safety Instructions are contained  
in the General Operating Instructions. Failure to comply with the safety instructions accompanying this product could result in personal injury and/or  
property damage! Retain instructions for future reference. AMT reserves the right to discontinue any model or change specifications at any time without  
incurring any obligation.  
©2006 American Machine & Tool Co., Inc. of PA, A Subsidiary of The Gorman-Rupp Company, All Rights Reserved.  
Periodic maintenance and inspection is required on all pumps to insure proper operation. Unit must be clear of debris and sediment. Inspect for leaks  
and loose bolts. Failure to do so voids warranty.  
1 Inch Self-Priming Centrifugal Pumps  
Refer to pump manual 1808-634-00 for General Operating and Safety Instructions.  
Description  
These centrifugal pumps are self-priming (to 6 ft. lift) units designed for transferring perchlorethylene (and other non-flammable liquids) from drums or  
storage tanks. Handle liquids from 40º F to 180º F (4º C to 82º C). Units should be used only with non-abrasive, non-flammable liquids that are  
compatible with pump component materials.  
rear of motor shaft (remove bearing cap for  
access). To hold motor shaft from turning,  
either insert a large screwdriver blade into the  
slot, or use a 7/16" wrench across the flats.  
14. Replace any impeller shims which may  
have been removed in dis- assembly  
(see "Shim Adjustment").  
15. Screw impeller back in place,  
tightening until it is against shaft  
shoulder. Replace o-ring gasket and  
acorn nut.  
Maintenance  
Make certain that  
power source is  
disconnected before  
attempting to service or disassemble any  
components! If power disconnect is out-of-  
sight, lock it in open position and tag it to  
prevent application of power.  
4. Unthread cap screws (Ref. No. 5) and  
remove motor adapter (Ref. No. 3). Seal  
head (Ref. No. 9) and impeller shims (Ref.  
No. 10) will come loose at this time.  
16. Remount o-ring and pump casing on  
casing cover.  
MECHANICAL SEAL REPLACEMENT  
Refer to Figures 2 and 3.  
NOTE: Casing cover will still be attached to  
motor adapter.  
IMPORTANT: Always inspect o-ring gasket  
for cracks or cuts when unit is  
disassembled. Replace if damaged.  
IMPORTANT: Always replace both seal seat  
and seal head to insure proper mating of  
mechanical seal components!  
IMPORTANT: Retain impeller shims for use  
when reassembling unit.  
SHIM ADJUSTMENT  
When installing a replacement impeller  
(Ref. No. 11) or motor (Ref. No. 1), it may  
be necessary to adjust number of shims  
(Ref. No. 10) to insure proper running  
clearance between impeller and casing.  
Proceed as follows:  
5. Push seal seat (Ref. No. 8) from casing  
cover with screwdriver.  
6. Clean adapter recess before inserting a  
new seal seat.  
7. Carefully wipe polished surface of new  
seal seat with a clean cloth.  
8. Wet outside of rubber portion of seal seat  
with a light coating of soapy water.  
9. Press new seal seat squarely into cavity in  
casing cover. If seal seat does not press  
squarely into cavity, it can be adjusted  
into place by pushing on it carefully with a  
piece of pipe or dowel. Always use a  
piece of cardboard between pipe and seal  
seat to avoid scratching seal seat. (This is  
a lapped surface and must be handled  
very carefully).  
NOTE: It is not necessary to remove piping  
from pump casing. The motor and impeller  
assembly are removed from back of casing.  
1. Drain pump before disassembling.  
Unscrew pipe plug (Ref. No. 13) to drain  
most of liquid; some will be left in bottom.  
2. Unthread hex nuts (Ref. No. 4) and  
remove pump casing (Ref. No. 12) and o-  
ring (Ref. No. 7) from casing cover (Ref.  
No. 6).  
NOTE: A proper running clearance is less  
than 0.010.  
1. For impeller replacement, add one  
0.010" shim in addition to shims  
removed originally.  
2. For motor replacement, add two  
0.010" shims in addition to shims  
removed during disassembly.  
3. Reassemble pump using "Mechanical  
Seal Replacement" for reference.  
3. To unscrew impeller (Ref. No. 11), turn  
counterclockwise (CCW) facing impeller.  
Unscrew acorn nut (Ref. No. 16) and o-  
ring gasket (Ref. No. 15) before  
unscrewing impeller.  
NOTE: A screwdriver slot or two flats for use  
10. After seal seat is in place, insure that it is  
clean and has not been marred.  
11. Using a clean cloth, wipe shaft and make  
certain that it is perfectly clean.  
12. Carefully guide motor shaft through seal  
seat. Secure motor adapter on motor  
mounting face.  
13. Apply a light coating of soapy water to  
inside rubber portion of seal head and  
slide onto shaft (with sealing face first) so  
that rubber portion is just up over shaft  
shoulder.  
IMPORTANT: Insure that casing is in place  
and check shaft to make sure it is turning  
freely (use screwdriver slot or two flats at  
rear of motor to turn shaft). If it turns freely,  
check to insure that casing cover and  
casing are fitted metal-to-metal where they  
meet on outside. If they are not metal-to-  
metal, tighten the hex nuts (Ref. No. 4) and  
recheck shaft for free turning. Tighten,  
carefully turning shaft while tightening so  
that motor bearings are not damaged in  
event that too many shims were installed. If  
shaft seizes before fasteners are  
with an open end 7/16" wrench are provided at  
Do not touch or wipe  
face of polished part of  
the seal head.  
completely tight, disassemble pump and  
remove one shim and repeat reassembly.  
4294-251-00  
08/2007  
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