MODEL T25554/T25555
EXTENSION BLOCK KIT
INSTRUCTIONS
For questions or help with this product contact Tech Support at (570) 546-9663 or [email protected]
Introduction
Cleanup
this extension Block Kit increases the maximum
cutting height of the Model g0555lX/g0555lanv
14" bandsaw from 6" to 12".
the unpainted surfaces of the extension block are
coated with a heavy-duty rust preventative that
prevents corrosion during shipment and storage.
the t25554 matches the black color scheme of
the g0555lanv. the t25555 matches the green
color scheme of the g0555lX.
Complete removal of the rust preventative is nec-
essary for the extension block and upper arm to fit
properly and be accurately positioned.
Before cleaning, gather the following:
•
•
•
•
disposable rags
a
Cleaner/degreaser (Wd•40 works well)
safety glasses & disposable gloves
plastic paint scraper (optional)
C
d
e
B
Basic steps for removing rust preventative:
1. put on safety glasses.
F
figure 1. t25555 extension Block Kit.
2. apply a liberal amount of cleaner/degreaser
on the rust preventative, then let it soak for
5–10 minutes.
Inventory
Description
Qty
a. extension Block.......................................... 1
B. saw Blade 105".......................................... 1
C. extended saw Blade guard....................... 1
D. extended guide post ................................. 1
E. hardware
—hex Bolt 5/8"-11 x 8-1/2 ......................... 1
—hex nut 5/8"-11....................................... 1
—5/8" Flat Washer..................................... 2
—Cord Clamp aCC-3 (not shown)............. 1
—phillips hd scr 10-24 x 1⁄2" (not shown) . . 1
f. extended Blade guard assembly.............. 1
3. Wipe off the surfaces. if your cleaner/
degreaser is effective, the rust preventative
will wipe off easily. if you have a plastic paint
scraper, scrape off as much as you can first,
then wipe off the rest with the rag.
4. repeat Steps 2–3 as necessary until clean,
then coat all unpainted surfaces with a quality
metal protectant to prevent rust.
NOTICE
Items Needed
Qty
avoid chlorine-based solvents, such as
acetone or brake parts cleaner, that may
damage painted surfaces.
adjustable Wrenches ....................................... 2
phillips screwdriver #2...................................... 1
hex Wrench 5mm and 3mm ....................1 each
another person for assistance.......................... 1
Copyright © May, 2012 By grizzly industrial, inC. revised april, 2013 (tr)
WaRNINg: NO pORTION Of ThIS MaNUaL May BE REpRODUCED IN aNy ShapE
OR fORM WIThOUT ThE WRITTEN appROvaL Of gRIzzLy INDUSTRIaL, INC.
(For Models ManuFaCtured sinCe 4/13) #Kn15002 printed in taiWan
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10. remove the guide post control knob and lock
collar (figure 4) from the pinion gear shaft.
17. replace the lock collar and guide post control
knob.
11. push the pinion gear shaft inward to disen-
gage the gear from the rack (see figure 5).
18. attach the guide assembly and the extended
blade guard to the guide post.
1
19. attach the cord clamp using (1) 10-24 x ⁄2
"
pinion gear
disengaged
phillips head screw (see figure 7), and
replace the power switch assembly and dou-
ble cord clamp removed in Step 4.
Ball plunger
set screws
Front view
rear view
figure 5. pinion gear shaft pushed in.
12. unthread the two ball plunger set screws
(figure 5) away from the guide post. (it is not
necessary to remove them.)
2
2
2
2
2
2
2
2
3
3
3
3
3
3
3
3
3
3
4
4
4
4
4
4
4
4
4
4
13. hold the guide post with one hand, then
loosen the lock knob with the other hand and
slide guide post up and out of its housing.
14. insert the extended guide post into the hous-
ing, as shown in figure 6, making sure the
keyway is aligned with the set screw.
figure 7. extension block installed.
Keyway
20. install the 105" bandsaw blade, and without
starting the saw, tension the blade approxi-
mately where it should be for a regular cutting
operation.
set screw
—if you have difficulty setting the tension on
the 105" blade, the tensioning mechanism
on the bandsaw may need to be re-adjust-
ed to accommodate the new blade length.
Follow the Blade Tensioner instructions in
the g0555lX owner's Manual.
figure 6. installing extended guide post.
15. slide the pinion gear away from the saw and
ensure the gear teeth engage the guide post
rack.
21. align the bandsaw wheels so they are
coplaner. refer to Wheel alignment proce-
dure in the g0555lX owner's Manual.
16. thread the ball plunger set screws back into
place—but avoid over-tightening them. at the
proper setting, the guide post should move
up and down by hand, but remain stationary
when the lock knob is released.
Congratulations! the riser block installation
procedure is now complete.
-3-
T25554/T25555 Extension Block Kit
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Riser Block parts Breakdown
7
9
11
1
2
12
13
4
6
8
5
10
15
14
2
3
T25554 parts List
T25555 parts List
REF PART #
DESCRIPTION
REF PART #
DESCRIPTION
1
PB120
PW14
PN04
HEX BOLT 5/8-11 X 8-1/2
FLAT WASHER 5/8
HEX NUT 5/8-11
1
PB120
PW14
PN04
HEX BOLT 5/8-11 X 8-1/2
FLAT WASHER 5/8
HEX NUT 5/8-11
2
2
3
3
4
PT25555004 SOLID PIN 6 X 15
4
PT25555004 SOLID PIN 6 X 15
5
PT25555005 SAW BLADE 6 TPI X 105 X 3/8
PT25555006 LEFT-SIDE BLADE GUARD
PT25555007 EXTENDED GUIDE POST
PT25554008 EXTENDED BLADE GUARD (ORANGE)
PT25554009 BLADE GUARD (ORANGE)
PT25554010 EXTENSION BLOCK (BLACK)
5
PT25555005 SAW BLADE 6 TPI X 105 X 3/8
PT25555006 LEFT-SIDE BLADE GUARD
PT25555007 EXTENDED GUIDE POST
PT25555008 EXTENDED BLADE GUARD (RED)
PT25555009 BLADE GUARD (RED)
6
6
7
7
8
8
9
9
10
11
12
13
14
15
10
11
12
13
14
15
PT25555010 EXTENSION BLOCK (GREEN)
PCB02
PW07
CARRIAGE BOLT 5/16-18 X 1/2
FLAT WASHER 5/16
PCB02
PW07
CARRIAGE BOLT 5/16-18 X 1/2
FLAT WASHER 5/16
PWN03
WING NUT 5/16-18
PWN03
WING NUT 5/16-18
PT25555014 CORD CLAMP ACC-3
PS01 PHLP HD SCR 10-24 X 1/2
PT25555014 CORD CLAMP ACC-3
PS01 PHLP HD SCR 10-24 X 1/2
Parts breakdown provided for reference only. Not all parts shown are available for purchase.
-4-
T25554/T25555 Extension Block Kit
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