Grizzly Welder T10499 User Manual

MODEL T10499/T10500  
PORTABLE  
BLADE WELDER  
INSTRUCTIONS  
For questions or help with this product contact Tech Support at (570) 546-9663 or [email protected]  
Introduction  
this portable blade welder can cut, weld, anneal,  
and grind bandsaw blades, which is commonly  
done in the following situations:  
to re-join a blade that has been purposely  
cut for making an internal contour cut.  
to repair a broken blade that is still sharp and  
useful.  
hot sparks from the welding process can  
damage your eyes and skin. During welding  
operations, always wear safety goggles and  
protective gear, and keep the spark deflec-  
tor over the welding clamps to reduce your  
risk.  
to fabricate a new blade from bulk blade  
material.  
Specifications  
T10499:  
range of Blade Widths ............................ 18" – 12  
range of Blade thickness ..............0.02"–0.035"  
power supply requirement..........115V, 15 Amps  
Welding power........................................ 1.2 KVA  
shipping Weight ........................................50 lbs.  
"
T10500:  
range of Blade Widths ............................38" – 34  
"
range of Blade thickness ..............0.02"–0.035"  
power supply requirement.........230V, 20 Amps  
Welding power........................................4.2 KVA  
shipping Weight ........................................69 lbs.  
figure 1. Blade Welder.  
Copyright © ApriL, 2012 By grizzLy industriAL, inC.  
WARNINg: NO PORTION Of ThIS MANUAL MAy BE REPRODUCED IN ANy ShAPE  
OR fORM WIThOUT ThE WRITTEN APPROvAL Of gRIzzLy INDUSTRIAL, INC.  
#ts14909 printed in tAiWAn  
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Safety for Blade Welders  
WELDINg fUMES. Breathing welding fumes can ELECTRIC & MAgNETIC fIELDS (EMf). Welding  
cause respiratory damage. Maintain adequate ven- operations create eMF around the welding equip-  
tilation during and after welding operations.  
ment and workpieces. Workers who have pace-  
makers must consult with their physician before  
PREvENT fIRES. Welding work zones must be using this equipment or stay at least 50 feet from  
kept clear of flammable liquids or gases, such as welding operations.  
gasoline or solvents, and combustible solids, such  
as paper or wood. provide approved fire extin- EQUIPMENT MAINTENANCE. Make sure equip-  
guishing equipment for the welding zone. stay ment inspections and maintenance are performed  
alert for sparks and spatter thrown into cracks and by a qualified person. stop the welding operation  
crevices that can start a smoldering fire.  
and disconnect the welder from power if the equip-  
ment is damaged or malfunctions.  
PERSONAL PROTECTIvE EQUIPMENT. Wear  
eye and body protection approved for welding STABLE WORK SURfACE. if the welder unex-  
operations, such as safety goggles, clean and pectedly moves during operation, burn, laceration,  
oil-free protective clothing, leather gloves, long or abrasion injuries could occur. Always make sure  
sleeves, and cuffless pants. protect other people the welder is mounted on a stable and lever sur-  
and property in the welding work zone from expo- face before operations.  
sure to sparks and hot spatter.  
BLADE BREAKAgE. Blades that are not welded  
ABRASION INJURIES. the grinding wheel can correctly can break under the stresses of using  
remove skin very quickly. Always keep your fingers them on the bandsaw. have only one weld on a  
and hands away from the spinning grinding wheel blade. Always inspect the weld as instructed. Make  
to reduce this risk.  
sure the annealing and grinding process does not  
compromise the integrity of the weld. if you have  
any doubt about weld quality, start again.  
If you have never used this type of welder before, WE STRONgLy RECOMMEND that you read  
books, trade magazines, or get formal training before beginning any projects. Regardless of the  
content in this section, grizzly Industrial will not be held liable for accidents caused by lack of  
training.  
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Power Supply  
Note: The circuit requirements listed in this man-  
full-Load Current Rating  
ual apply to a dedicated circuit—where only one  
machine will be running at a time. If this machine  
will be connected to a shared circuit where mul-  
tiple machines will be running at the same time,  
consult a qualified electrician to ensure that the  
circuit is properly sized for safe operation.  
The full-load current rating is the amperage a  
machine draws at 100% of the rated output power.  
On machines with multiple motors, this is the  
amperage drawn by the largest motor or sum of all  
motors and electrical devices that might operate  
at one time during normal operations.  
T10499 full-Load Current Rating........ 8 Amps  
T10500 full-Load Current Rating...... 20 Amps  
grounding Requirements  
This machine MUST be grounded. In the event  
of certain malfunctions or breakdowns, grounding  
reduces the risk of electric shock by providing a  
path of least resistance for electric current.  
The full-load current is not the maximum amount  
of amps that the machine will draw. If the machine  
is overloaded, it will draw additional amps beyond  
the full-load rating.  
Improper connection of the equipment-grounding  
wire can result in a risk of electric shock. The  
wire with green insulation (with or without yellow  
stripes) is the equipment-grounding wire. If repair  
or replacement of the power cord or plug is nec-  
essary, do not connect the equipment-grounding  
wire to a live (current carrying) terminal.  
If the machine is overloaded for a sufficient length  
of time, damage, overheating, or fire may result—  
especially if connected to an undersized circuit.  
To reduce the risk of these hazards, avoid over-  
loading the machine during operation and make  
sure it is connected to a power supply circuit that  
meets the requirements in the following section.  
Check with a qualified electrician or service per-  
sonnel if you do not understand these grounding  
requirements, or if you are in doubt about whether  
the tool is properly grounded. If you ever notice  
that a cord or plug is damaged or worn, discon-  
nect it from power, and immediately replace it with  
a new one.  
Electrocution, fire, or  
equipment damage may  
occur if machine is not  
correctly grounded and  
connected to the power  
supply.  
For your own safety and protection of  
property, consult an electrician if you are  
unsure about wiring practices or electrical  
codes in your area.  
Circuit Information  
A power supply circuit includes all electrical  
equipment between the breaker box or fuse panel  
in the building and the machine. The power sup-  
ply circuit used for this machine must be sized to  
safely handle the full-load current drawn from the  
machine for an extended period of time. (If this  
machine is connected to a circuit protected by  
fuses, use a time delay fuse marked D.)  
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T10499 Circuit Requirements  
this machine is prewired to operate on a 115V  
power supply circuit that has a verified ground and  
meets the following requirements:  
T10500 Circuit Requirements  
this machine is prewired to operate on a 230V  
power supply circuit that has a verified ground and  
meets the following requirements:  
Nominal voltage ........................................ 115v  
Cycle..........................................................60 hz  
Phase........................................... Single-Phase  
Power Supply Circuit ......................... 15 Amps  
Plug/Receptacle ............................. NEMA 5-15  
Nominal voltage ........................................230v  
Cycle..........................................................60 hz  
Phase........................................... Single-Phase  
Power Supply Circuit ......................... 20 Amps  
Plug/Receptacle ............................. NEMA 6-20  
this machine is equipped with a power cord  
and plug that have an equipment-grounding wire  
and a grounding prong (see figure 3). the plug  
must only be inserted into a matching receptacle  
(outlet) that is properly installed and grounded in  
accordance with all local codes and ordinances.  
the provided power cord and the plug specified  
above have an equipment-grounding wire and a  
grounding prong. the plug must only be inserted  
into a matching receptacle (outlet) that is prop-  
erly installed and grounded in accordance with all  
local codes and ordinances (see figure 4).  
GROUNDED  
GROUNDED  
5-15 RECEPTACLE  
6-20 RECEPTACLE  
Current Carrying Prongs  
Grounding Prong  
6-20 PLUG  
5-15 PLUG  
Grounding Prong  
Neutral Hot  
figure 3. typical 5-15 plug and receptacle.  
figure 4. typical 6-20 plug and receptacle.  
SHOCK HAZARD!  
No adapter should be used with the  
required plug. If the plug does not fit the  
available receptacle, or the machine must  
be reconnected for use on a different type  
of circuit, the reconnection must be made  
by a qualified electrician and comply with all  
local codes and ordinances.  
Two-prong outlets do not meet the grounding  
requirements for this machine. Do not modify  
or use an adapter on the plug provided—if  
it will not fit the outlet, have a qualified  
electrician install the proper outlet with a  
verified ground.  
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the alignment wings keep the blade straight when  
cutting with the shear.  
Extension Cords  
We do not recommend using an extension cord  
with this machine. If you must use an extension  
cord, only use it if absolutely necessary and only  
on a temporary basis.  
Tools Needed  
Qty  
phillips screwdriver #2 ...................................... 1  
Wrench or socket 10mm................................... 1  
Extension cords cause voltage drop, which may  
damage electrical components and shorten motor  
life. Voltage drop increases as the extension cord  
size gets longer and the gauge size gets smaller  
(higher gauge numbers indicate smaller sizes).  
To attach the blade shear wings:  
1. remove the two phillips head screws shown  
in figure 6, and the attached hex nuts, and  
flat washers.  
Any extension cord used with this machine must  
contain a ground wire, match the required plug  
and receptacle, and meet the following require-  
ments:  
Note: Keep the spacers that separate the two  
plates in place.  
T10499 Minimum gauge Size..............14 AWg  
T10500 Minimum gauge Size..............12 AWg  
Maximum Length (Shorter is Better).......25 ft.  
remove these  
screws  
Assembly  
except for the blade shear alignment wings (see  
figure 5), the welder is shipped fully assembled.  
figure 6. phillips head screws to be removed.  
2. use the fasteners removed in Step 1 to  
attach the alignment wings in the positions  
shown in figure 7.  
Alignment Wings  
figure 5. Blade shear alignment wings.  
figure 7. Alignment wings installed.  
t10499/t10500 Blade Welder  
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Operations  
Overview  
Blade Preparation  
this blade welder uses electricalresistance (induc-  
tion) to weld bandsaw blade ends. Afterwards, the  
annealing process gives the weld strength and  
flexibility.  
When welding the blade, the ends must evenly  
butt up against each other and be square. this  
will ensure the that the weld is of even thickness  
for the full width of the blade.  
To prepare the blade for welding:  
1. turn the main on/oFF switch ON (it is locat-  
ed on top of the welder).  
2. Be sure to grind off any teeth that are in the  
blade welding zone (see figures 9–10).  
Note: Make sure the blade ends are even  
with each other after grinding them.  
hot sparks from the welding process can  
damage your eyes and skin. During welding  
operations, always wear safety goggles and  
protective gear, and keep the spark deflec-  
tor over the welding clamps to reduce your  
risk.  
Welding Zone  
Blade Shear  
to use the blade shear, place the back of the  
blade evenly against the front alignment wings of  
the blade shear, as shown in figure 8, then firmly  
pull the handle down to square off the blade end.  
Grind Off  
figure 9. Blade ends and welding zone.  
handle  
Blade shear  
Wing  
figure 8. using the blade shear.  
figure 10. using the grinder.  
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Note: You can make sure that the blade  
ends are even with each other by stacking  
them together with the teeth facing in oppo-  
site directions (see Figure 11), then grinding  
them. Regardless of the grinding angle, the  
blade ends will match evenly for welding.  
3. rotate the clamp pressure switch  
(see figure 12) to zero. this spreads the  
clamps apart to allow proper positioning of  
the blade ends.  
Welding Clamps  
Clamp  
pressure  
switch  
Clamp Levers  
figure 12. Clamping controls.  
figure 11. Blade ends stacked with teeth facing  
opposite directions.  
4. pull the spark deflector up and loosen the  
welding clamps by pulling the clamp levers  
down.  
3. use 120-grit emery cloth or an equivalent  
to lightly sand the part of the blade that will  
contact the welder clamps. this helps ensure  
a good electrical contact with the blade for  
welding.  
5. position the back of one blade end evenly  
against the back of the right welding clamp  
so that the end is midway between the two  
clamps, as shown in figure 13.  
Note: To prevent dulling the teeth, keep the  
emery cloth away from them when sanding  
the blade surface.  
Blade  
end  
Welding  
1. turn the main on/oFF switch OFF, then  
disConneCt WeLder FroM poWer!  
2. thoroughly clean the welding clamps to  
remove debris, oily substances, or flash from  
previous welding operations. if necessary,  
lightly sand them with 120-grit emery cloth.  
figure 13. Blade end properly position in  
welding clamp and locked in place.  
6. rotate the right clamp lever up to secure the  
blade end in place.  
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7. place the other blade end in the left welding  
clamp and position it so that it evenly butts up  
against the opposing blade end, then clamp  
it in place by rotating the left clamp lever up  
(see figure 14).  
8. use the tables below to set the clamp pres-  
sure switch and the anneal strength (see  
figure 16).  
• For T10499:  
Clamp  
pressure  
Anneal  
strength  
Blade Width  
1
8"–14  
8"–12  
"
1–2  
Low  
3
"
3–4+  
high  
• For T10500:  
Clamp  
pressure  
Anneal  
strength  
Blade Width  
3
8"–12  
2"–34  
"
"
1–2  
Low  
1
3–4+  
high  
Blade ends  
Note: As you rotate the clamp pressure  
switch, the left clamp will move and apply  
pressure toward the right. This pressure is  
necessary to maintain contact between the  
blade ends as the metal melts during the  
welding operation.  
figure 14. Blade ends in correct position for  
welding.  
Note: To ensure a good blade weld, it is  
critical that the blade ends are secured in the  
welding clamps evenly and with no overlap  
(see Figure 15).  
Anneal  
Clamp  
strength switch  
pressure switch  
Blade Ends Flat w/No Overlap  
Welding  
Button  
figure 16. Welding controls.  
Blade Ends Butt Evenly  
9. Lower the spark deflector over the clamps.  
figure 15. Blade ends correctly secured in  
welding clamps.  
10. put on safety goggles and heavy leather  
gloves.  
11. Connect the welder to power and turn the  
main on/oFF switch ON.  
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16. inspect the weld. the welded joint should be  
even across the width of the blade with no  
gaps (see figure 17).  
hot sparks from the blade welding opera-  
tion could be thrown in all directions and  
cause burns or fire.  
Correct  
When using the blade welder, always keep  
the spark deflector over the clamps and  
protect yourself from the flying sparks.  
have fire extinguishing equipment readily  
available.  
Not Correct  
DO NOT weld near flammables.  
Not Correct  
NOTICE  
for good metal-to-metal contact between  
the welding clamps and the blade, make  
sure the blades and the clamps are free  
from any debris, coatings, or flash before  
and after each use of the welding station.  
figure 17. Blade welding joint examples.  
—if the weld is satisfactory, anneal the weld  
as instructed in the next subsection.  
—if the weld is not satisfactory, use the  
blade shear to completely remove the weld  
and perform the Blade Preparation and  
Welding procedures again that begin on  
Page 7.  
Before welding a blade back together to per-  
form an internal cut, insulate the entire blade  
from the metal surfaces of the bandsaw to  
ensure a good flow of current through the  
blade.  
12. press and release—do not holdthe weld  
button.  
Note: A limit switch senses the electrical  
resistance between the blade ends. If there  
is an adequate amount of welded material,  
the limit switch will not allow the weld button  
to activate the operation again.  
13. Allow the blade to cool.  
14. rotate the clamp lever switch to zero to  
release the clamp pressure.  
15. remove the blade.  
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5. Allow the blade to completely cool.  
6. remove the blade from the clamps.  
Annealing Weld  
When the blade ends are welded, the metal  
becomes hard and brittle, which is not suitable  
for a bandsaw blade that must continuously bend  
smoothly under stress.  
7. grind the weld flat on both sides so the blade  
will run smoothly on the bandsaw wheels.  
to bring the weld strength and flexibility to accept-  
able levels for a bandsaw blade, the annealing  
process re-heats the weld area, then allows it to  
cool gradually.  
Note: Make sure not to grind the teeth or  
blade body. Do not overheat the blade during  
grinding—this will weaken the blade.  
8. for Bi-Metal Blades Only: repeat Steps  
3–5 (not Step 6).  
To anneal the weld:  
1. place the blade in the clamps so that the  
weld is centered between the clamps.  
9. test the strength and flexibility of the weld  
by bending the blade in an arc (with the  
weld at the top of the arc) similar in size and  
shape of the bandsaw wheels. the blade  
should bend smoothly without any angles  
(see figure 19).  
2. secure the blade by moving both clamp  
levers up.  
3. Make sure the anneal strength switch is in  
the proper position for the width of the blade  
(refer to the charts in Step 8 on Page 9).  
Correct  
4. for Carbon Steel Blades: rapidly press  
and release—do not holdthe anneal but-  
ton (see figure 18) until the weld zone turns  
a dull red color. Continue pressing the anneal  
button with decreasing frequency until the  
weld no longer glows.  
Not Correct  
Anneal  
strength switch  
figure 19. Comparison of correct and incorrect  
blade weld bends.  
—if the blade does show signs of bending or  
breaking at the weld, use the blade shear  
to completely remove the weld and perform  
the Blade Preparation and Welding pro-  
cedures again that begin on Page 7.  
Anneal Button  
figure 18. Annealing controls.  
10. turnthe /oFFswitchoFF,thendisConneCt  
WeLder FroM poWer!  
for Bi-Metal Blades: rapidly press and  
release—do not holdthe anneal but-  
ton until the weld zone starts to glow, then  
release the anneal button completely.  
11. thoroughly clean the welding clamps to  
remove debris, oily substances, or flash from  
previous welding operations. if necessary,  
lightly sand them with 120-grit emery cloth.  
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Troubleshooting  
Review the troubleshooting and procedures in this section if a problem develops with your machine. If you  
need replacement parts or additional help with a procedure, call our Technical Support at (570) 546-9663.  
Note: Please gather the serial number and manufacture date of your machine before calling.  
symptom  
possible Cause  
possible solution  
Machine does not  
start or a breaker  
trips.  
1. plug/receptacle is at fault or wired 1. test for good contacts; correct the wiring.  
incorrectly.  
2. Wall fuse/circuit breaker is blown/tripped.  
2. ensure circuit size is suitable for this machine;  
replace weak breaker.  
3. Main on/oFF switch turned OFF or is at 3. ensure main on/oFF switch is turned ON; replace  
fault.  
switch.  
4. Wiring is open/has high resistance.  
4. Check for broken wires or disconnected/corroded  
connections, and repair/replace as necessary.  
5. replace weld button.  
5. Weld button is at fault.  
Weld is mis-aligned. 1. debris or flash on weld clamps or blade.  
1. remove debris, oily substances, or flash from weld  
clamps and blade.  
2. Blade ends not cut off square.  
2. use the blade shear to cut blades; grind ends  
together (see Note on top of Page 8).  
3. Blade ends not evenly butted in clamps.  
4. Clamp pressure not set correctly.  
3. Make sure blade ends are evenly butted against each  
other before securing with clamp levers (Page 8).  
4. set clamp pressure correctly according to tables on  
Page 9.  
Weld not complete  
(has blow-holes)  
1. Blade ends not clamped properly.  
2. Blade ends not even with each other.  
1. Make sure blade ends are evenly butted against  
each other in clamps; use the correct clamp pressure  
(Page 8).  
2. use the blade shear to cut blades; grind ends  
together (see Note on top of Page 8).  
Weld breaks or is  
brittle.  
1. Weld not correctly annealed.  
1. Correctly perform the annealing procedure on  
Page 11.  
2. Weld is ground too thin.  
3. debris or oil in weld.  
2. only grind flash even with blade body.  
3. Make sure clamps and blade ends are clean of  
debris, oily substances, and flash.  
4. Blade overheated during grinding.  
4. use light passes with the grinding wheel.  
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T10499 Wiring Diagram  
Main  
Power Switch  
Anneal  
Strength Switch  
HY29G  
20/15A 277V  
ENEC  
T120/55  
Welding  
Button  
Anneal  
Button  
Clamp  
Pressure  
Cam  
COM  
COM  
NO NC  
NO NC  
115VAC  
NEMA 5-15 Plug/Receptacle  
(As Recommended)  
Welding  
Unit  
NC NO  
COM  
Ground  
1
2
3
4
5
6
E
Transformer  
A174-0001 1.2KVA 120V  
Run  
Capacitor  
2M 250V  
115V  
Grinder  
Motor  
4
5
3
6
1
2
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T10500 Wiring Diagram  
Main  
Power Switch  
Anneal  
Strength Switch  
HY29G  
20/15A 277V  
ENEC  
T120/55  
Welding  
Button  
Anneal  
Button  
Clamp  
Pressure  
Cam  
COM  
COM  
NO NC  
NO NC  
G
230VAC  
NEMA 6-20 Plug/Receptacle  
(As Recommended)  
Welding  
Unit  
NC NO  
COM  
Ground  
1
2
3
4
5
6
E
Transformer  
A174-0023 4.2KVA 240V  
Run  
Capacitor  
2M 250V  
230V  
Grinder  
Motor  
4
5
3
6
2
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Cabinet Parts  
4
37  
1
5
6
3
2
28  
32  
13  
10  
11  
34  
13  
14  
30  
31  
9
29  
15  
14  
13  
7
24  
11  
33  
35  
36  
21  
22  
24  
8
12  
16  
17  
18  
26  
9
27  
19  
18  
20  
17  
6
25  
11  
6
15  
23  
11  
REF PART #  
DESCRIPTION  
REF PART #  
DESCRIPTION  
1
PT10499001  
PB18M  
CABINET  
19  
20  
21  
22  
23  
24  
25  
26  
27  
28  
29  
30  
31  
32  
33  
34  
35  
36  
37  
PT10499019  
PT10499020  
PT10499021  
PT10499022  
PT10499023  
PT10499024  
PT10499025  
PT10499026  
PT10499027  
PT10499028  
PT10499029  
PT10499030  
PN04M  
UPPER SHEAR BLADE  
2
HEX BOLT M6-1 X 15  
HANDLE  
RIGHT SHEAR BRACKET  
HANDLE KNOB 3/8-16  
3
PT10499003  
PT10499004  
PT10500004  
PT10499005  
PN01M  
4
POWER CORD 14G 3W 5-15 (T10499)  
POWER CORD 14G 3W (T10500)  
STRAIN RELIEF LT, STRAIGHT  
HEX NUT M6-1  
STUD-DE 3/8-16 X 4-3/8 3/8, 3/4  
BLADE CAM  
4
5
SPACER  
6
RIGHT ALIGNMENT BRACKET  
CAPTIVE PIN  
7
PS31M  
PHLP HD SCR M6-1 X 35  
LEFT ALIGNMENT BRACKET  
E-CLIP 6MM  
8
PT10499008  
PEC09M  
SPACER  
9
LEFT SPARK DEFLECTOR BRACKET  
SPARK DEFLECTOR  
10  
11  
12  
13  
14  
15  
16  
17  
18  
PCAP06M  
PW03M  
CAP SCREW M6-1 X 25  
FLAT WASHER 6MM  
RIGHT SPARK DEFLECTOR BRACKET  
HEX NUT M4-.7  
PS81M  
PHLP HD SCR M6-1 X 40  
PHLP HD SCR M5-.8 X 8  
LOCK WASHER 5MM  
PS05M  
PS02M  
PHLP HD SCR M4-.7 X 12  
PHLP HD SCR M6-1 X 14  
HEX BOLT 3/8-16 X 6  
PLW01M  
PS15M  
PR11M  
EXT RETAINING RING 25MM  
LEFT SHEAR BRACKET  
SPACER  
PB70  
PT10499016  
PT10499017  
PT10499018  
PLW04  
LOCK WASHER 3/8  
PN08  
HEX NUT 3/8-16  
LOWER SHEAR BLADE  
PT10499037  
MASTER POWER SWITCH  
-15-  
t10499/t10500 Blade Welder  
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Controls & Electrical  
-16-  
t10499/t10500 Blade Welder  
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Controls & Electrical Parts List  
REF PART #  
DESCRIPTION  
REF PART #  
DESCRIPTION  
51  
52  
53  
54  
55  
56  
57  
58  
59  
60  
61  
62  
63  
64  
65  
66  
67  
68  
69  
70  
71  
72  
73  
74  
75  
75  
76  
76  
77  
78  
79  
80  
81  
82  
83  
PT10499051 FRONT CABINET COVER  
PT10499052 SPACER  
84  
PT10499084 WELDING BUTTON  
85  
PW05M  
FLAT WASHER 4MM  
LOCK WASHER 6MM  
PT10499053 GRINDING WHEEL 65 X 16 X 7MM A60  
86  
PLW03M  
PW03M  
PN01M  
FLAT WASHER 6MM  
HEX NUT M6-1  
87  
PT10499087 CLAMPING PRESSURE SHAFT  
PT10499088 CAM  
88  
PT10499056 GRINDING WHEEL GUARD  
PT10499057 GRINDING WHEEL COVER  
89  
PS19M  
PS64M  
PN01M  
PHLP HD SCR M5-.8 X 6  
PHLP HD SCR M4-.7 X 65  
HEX NUT M6-1  
90  
PFH08  
FLAT HD SCR 10-24 X 1/2  
E-CLIP 6MM  
91  
PEC09M  
92  
PT10499092 GUIDE BLOCK  
PN07M HEX NUT M3-.5  
PT10499060 ROUND KNOB M6-1  
93  
PT10499061 RIGHT CLAMPING LEVER  
94  
PT10499094 CAPACITOR AID ELECT 2M 250V  
PT10499095 LIMIT SWITCH DEFOND 125/250V  
PT10499096 GUIDE CASTING  
PFH30M  
PS15M  
PLW01M  
PS18  
FLAT HD SCR M5-.8 X 8  
PHLP HD SCR M6-1 X 14  
LOCK WASHER 5MM  
95  
96  
97  
PN07  
HEX NUT 10-24  
PHLP HD SCR 10-24 X 1/4  
98  
PS98M  
PW06  
PHLP HD SCR M3-.5 X 16  
FLAT WASHER 1/4  
PT10499066 RIGHT CLAMP  
99  
PT10499067 ECCENTRIC SHAFT  
100  
101  
102  
103  
104  
105  
106  
107  
108  
109  
110  
111  
112  
113  
114  
115  
116  
117  
PT10499100 FLAT WASHER 5MM BRASS  
PT10499101 GUIDE BLOCK INSULATOR  
PSS02M  
SET SCREW M6-1 X 6  
PT10499069 STATIONARY CLAMPING JAW  
PT10499070 JAW INSULATOR  
PS13M  
PHLP HD SCR M3-.5 X 20  
HEX NUT M5-.8  
PN06M  
PT10499071 INSULATING SLEEVE 5MM  
PT10499072 INSULATING FLAT WASHER 5MM  
PCAP10M  
CAP SCREW M5-.8 X 15  
PT10499105 LONG EXTENSION SPRING  
PT10499106 SPRING BRACKET  
PFH05M  
FLAT HD SCR M5-.8 X 12  
CAP SCREW M5-.8 X 15  
PCAP10M  
PT10499107 PHLP HD SCR M5-.8 X 10 BRASS  
PT10499075 MOTOR 1/8HP 115V 1-PH (T10499)  
PT10500075 MOTOR 1/8HP 230V 1-PH (T10500)  
PT10499076 TRANSFORMER A174-0001 1.2KVA 120V (T10499)  
PT10500076 TRANSFORMER A174-0023 4.2KVA 240V (T10500)  
PT10499077 LEFT CLAMP  
PS05M  
PT10499109 SHORT EXTENSION SPRING  
PS12 PHLP HD SCR 1/4-20 X 5/8  
PHLP HD SCR M5-.8 X 8  
PT10499111 CLAMPING PRESSURE LEVER  
PT10499112 BUSHING  
PT10499078 LEFT CLAMPING LEVER  
PN05  
PB98  
HEX NUT 1/4-20  
PT10499079 MOVABLE CLAMPING JAW  
HEX BOLT 1/4-20 X 2-1/2  
PT10499080 GRINDER ON/OFF SWITCH CS-R1328F  
PT10499081 TRANSFORMER BRACKET  
PT10499115 TERMINAL BLOCK BRACKET  
PT10499116 TERMINAL BLOCK 6P  
PT10499082 CLAMPING PRESSURE KNOB  
PT10499083 ANNEAL BUTTON ASSEMBLY  
PT10499117 TOGGLE SWITCH HY29G 20/15A 125/277V  
-17-  
t10499/t10500 Blade Welder  
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Machine Labels  
126  
119  
118  
120  
125  
121  
122  
123  
127  
124  
REF PART #  
DESCRIPTION  
REF PART #  
DESCRIPTION  
118  
118  
119  
120  
121  
121  
PT10499118  
MACHINE ID LABEL (T10499)  
MACHINE ID LABEL (T10500)  
POWER ON/OFF LABEL  
122  
123  
124  
125  
126  
127  
PT10499122  
GRINDER WHEEL ROTATION LABEL  
GRINDER ON/OFF LABEL  
PT10500118  
PT10499119  
PT10499120  
PT10499121  
PT10500121  
PT10499123  
PPAINT-01  
PLABEL-12A  
PT10499126  
PPAINT-11  
GRIZZLY GREEN TOUCH-UP PAINT  
READ MANUAL LABEL  
EYE/SKIN HAZARD LABEL  
SETTINGS LABEL (T10499)  
SETTINGS LABEL (T10500)  
CONTROL PANEL LABEL  
GRIZZLY PUTTY TOUCH-UP PAINT  
Safety labels help reduce the risk of serious injury caused by machine hazards. If any label comes  
off or becomes unreadable, the owner of this machine MUST replace it in the original location  
-18-  
t10499/t10500 Blade Welder  
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WARRANTy & RETURNS  
Grizzly Industrial, Inc. warrants every product it sells for a period of 1 year to the original purchaser from  
the date of purchase. This warranty does not apply to defects due directly or indirectly to misuse, abuse,  
negligence, accidents, repairs or alterations or lack of maintenance. This is Grizzly’s sole written warranty  
and any and all warranties that may be implied by law, including any merchantability or fitness, for any par-  
ticular purpose, are hereby limited to the duration of this written warranty. We do not warrant or represent  
that the merchandise complies with the provisions of any law or acts unless the manufacturer so warrants.  
In no event shall Grizzly’s liability under this warranty exceed the purchase price paid for the product and  
any legal actions brought against Grizzly shall be tried in the State of Washington, County of Whatcom.  
We shall in no event be liable for death, injuries to persons or property or for incidental, contingent, special,  
or consequential damages arising from the use of our products.  
To take advantage of this warranty, contact us by mail or phone and give us all the details. We will then issue  
you a “Return Number,’’ which must be clearly posted on the outside as well as the inside of the carton. We  
will not accept any item back without this number. Proof of purchase must accompany the merchandise.  
The manufacturers reserve the right to change specifications at any time because they constantly strive to  
achieve better quality equipment. We make every effort to ensure that our products meet high quality and  
durability standards and we hope you never need to use this warranty.  
Please feel free to write or call us if you have any questions about the machine or the manual.  
Thank you again for your business and continued support. We hope to serve you again soon.  
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Buy Direct and Save with Grizzly® – Trusted, Proven and a Great Value!  
~Since 1983~  
Visit Our Website Today For  
Current Specials!  
ORDER  
24 HOURS A DAY!  
1-800-523-4777  
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