Grizzly Welder G4173 1 8 HP User Manual

MODEL G4173 18 HP  
POWER FEEDER  
OWNER'S MaNuaL  
Copyright © JUNE, 2008 By grizzly iNdUstrial, iNC. rEVisEd JUly, 2008.  
WaRNiNG: NO PORtiON OF tHiS MaNuaL May bE REPRODucED iN aNy SHaPE  
OR FORM WitHOut tHE WRittEN aPPROvaL OF GRizzLy iNDuStRiaL, iNc.  
#Cr10760 priNtEd iN taiWaN  
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table of contents  
iNtRODuctiON............................................... 2  
SEctiON 4: OPERatiONS ........................... 19  
operation safety.......................................... 19  
Basic Use and Care..................................... 19  
Foreword........................................................ 2  
Contact info.................................................... 2  
Functional overview ...................................... 2  
Machine data sheet ...................................... 3  
identification................................................... 5  
SEctiON 5: MaiNtENaNcE......................... 20  
schedule...................................................... 20  
Cleaning....................................................... 20  
lubrication ................................................... 20  
SEctiON 1: SaFEty....................................... 6  
safety instructions for Machinery .................. 6  
additional safety for power Feeders............. 8  
SEctiON 6: SERvicE ................................... 21  
troubleshooting ........................................... 21  
Wheel replacement..................................... 22  
Brush replacement ..................................... 22  
SEctiON 2: ciRcuit REQuiREMENtS ........ 9  
110V operation.............................................. 9  
SEctiON 3: SEtuP ....................................... 10  
setup safety ................................................ 10  
items Needed for setup............................... 10  
Unpacking.................................................... 10  
inventory ...................................................... 11  
hardware recognition Chart ....................... 12  
Clean Up...................................................... 13  
assembly ..................................................... 13  
Base Mounting............................................. 16  
Mounting options......................................... 17  
test run ...................................................... 18  
SEctiON 7: WiRiNG...................................... 23  
Electrical safety instructions........................ 23  
Wiring diagram............................................ 24  
SEctiON 8: PaRtS....................................... 25  
power Feeder .............................................. 25  
power Feeder parts list .............................. 26  
WaRRaNty aND REtuRNS ........................ 29  
Model g4173 18 hp power Feeder  
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iNtRODuctiON  
Functional Overview  
Foreword  
1
this power feeder greatly simplifies repetitive  
operations on table saws, jointers, and shapers by  
automating how workpieces are fed into the cut.  
We are proud to offer the Model g4173 ⁄8 hp  
power Feeder. this machine is part of a growing  
grizzly family of fine woodworking machinery.  
When used according to the guidelines set forth in  
this manual, you can expect years of trouble-free,  
enjoyable operation and proof of grizzlys com-  
mitment to customer satisfaction.  
since the power feeder is typically positioned  
between the blade and the operator during opera-  
tions, the operators hands do not need to get  
near the blade when feeding the workpiece,  
so the danger of an accidental cutting injury is  
greatly reduced.  
the specifications, drawings, and photographs  
illustrated in this manual represent the Model  
g4173 when the manual was prepared. however,  
owing to grizzlys policy of continuous improve-  
ment, changes may be made at any time with no  
obligation on the part of grizzly.  
additionally, the power feeder provides more con-  
sistent results than hand fed operations, because  
it moves the workpiece at an even speed and  
maintains consistent workpiece pressure against  
the table and fence throughout the cut.  
For your convenience, we always keep current  
grizzly manuals available on our website at www.  
grizzly.com. any updates to your machine will be  
reflected in these manuals as soon as they are  
complete. Visit our site often to check for the lat-  
est updates to this manual!  
the power feeder works by simply attaching rub-  
ber rollers to a motor through a series of gears  
designed to control the roller speed.  
since the rubber rollers must be positioned  
correctly to maintain even workpiece pressure  
against the table and fence, the power feeder is  
mounted on a stand that allows it to be moved and  
locked at an array of heights an angles within the  
range of the stand.  
contact info  
We stand behind our machines. if you have any  
service questions, parts requests or general ques-  
tions about the machine, please call or write us at  
the location listed below.  
the power feeder stand is typically mounted to the  
desired machine by clamping it to the machine’s  
table, or mounting it directly into the machine’s  
table via drilled and tapped holes.  
grizzly industrial, inc.  
1203 lycoming Mall Circle  
Muncy, pa 17756  
phone: (570) 546-9663  
Fax: (800) 438-5901  
E-Mail: techsupport@grizzly.com  
if you have any comments regarding this manual,  
please write to us at the address below:  
grizzly industrial, inc.  
technical documentation Manager  
p.o. Box 2069  
C
/
o
Bellingham, Wa 98227-2069  
Email: manuals@grizzly.com  
Model g4173 18 hp power Feeder  
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Machine Data  
MACHINE DATA  
SHEET  
Customer Service #: (570) 546-9663 · To Order Call: (800) 523-4777 · Fax #: (800) 438-5901  
MODEL G4173 BABY POWER FEEDER  
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Weight................................................................................................................................................................ 20 lbs.  
Length/Width/Height............................................................................................................................. 31 x 11 x 12 in.  
Foot Print (Length/Width)............................................................................................................................. N/A x N/A  
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Type............................................................................................................................................................. Cardboard  
Content............................................................................................................................................................ Machine  
Weight........................................................................................................................................................... 26.70 lbs.  
Length/Width/Height............................................................................................................................... 11 x 22 x 9 in.  
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Switch....................................................................................................................................... On/Off Variable Speed  
Switch Voltage...................................................................................................................................................... 110V  
Cord Length............................................................................................................................................................ 9 ft.  
Cord Gauge....................................................................................................................................................18 gauge  
Recommended Breaker Size............................................................................................................................ 15 amp  
Plug.........................................................................................................................................................................Yes  
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Type............................................................................................................................Universal Variable Speed  
Horsepower..............................................................................................................................................1/8 HP  
Voltage........................................................................................................................................................110V  
Prewired......................................................................................................................................................110V  
Phase........................................................................................................................................................Single  
Amps............................................................................................................................................................1.2A  
Speed........................................................................................................................................550 - 3300 RPM  
Cycle..........................................................................................................................................................60 Hz  
Number Of Speeds................................................................................................................................ Variable  
Power Transfer ................................................................................................................................... Gear Box  
Bearings................................................................................................................................. Lubricated for Life  
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Min. WorkPiece Len..................................................................................................................................... 5 in.  
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No. Of Feed Speeds.............................................................................................................................. Variable  
Feed Speeds...............................................................................................................................6-1/2 - 39 FPM  
Swing.................................................................................................................................................... 360 deg.  
Vertical Movement................................................................................................................................10-1/4 in.  
Horizontal Movement............................................................................................................................10-1/4 in.  
Rotation.................................................................................................................................. Forward, Reverse  
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No. Of Rollers....................................................................................................................................................3  
Roller Width..........................................................................................................................................1-3/16 in.  
Roller Diameter............................................................................................................................................ 3 in.  
Roller Suspension................................................................................................................................... 5/16 in.  
Max Height Rollers Parallel Table Surface.................................................................................................. 6 in.  
Centers Between Rollers....................................................................................................................... 3-3/4 in.  
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Column Diameter...................................................................................................................................15/16 in.  
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Roller Construction.................................................................................................................. Synthetic Rubber  
Housing Construction................................................................................................................. Cast Aluminum  
Supports Construction..........................................................................................................................Cast Iron  
Column Construction.................................................................................................................................. Steel  
Paint..........................................................................................................................................................Epoxy  
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ISO Factory ...................................................................................................................................................ISO 9001  
Country Of Origin ..............................................................................................................................................Taiwan  
Warranty ............................................................................................................................................................ 1 Year  
Serial Number Location .............................. Serial Number Sticker On Motor Specification Plate Outside The Motor  
Assembly Time ........................................................................................................................................... 20 minutes  
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Rollers are Spring Tensioned  
Heavy-Duty Gear Reduction with Hardened Gears  
Universal Positioning with Handle Locks  
Model g4173 18 hp power Feeder  
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identification  
refer to Figure 1 and your power feeder to familiarize yourself with the controls, features, and terminology  
used in this manual. doing so will make setup, use, and any future maintenance easier.  
rotation  
horizontal  
position  
position  
lock lever  
lock lever  
dust port  
1⁄8 hp  
Motor  
Vertical  
position  
lock lever  
horizontal  
Movement  
Crank  
power Feeder handle  
Ball Joint  
lock handle  
Figure 1. Controls and features.  
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3%#4)/. ꢄꢈ 3!&%49  
&OR 9OUR /WN 3AFETYꢇ 2EAD )NSTRUCTION  
-ANUAL "EFORE /PERATING THIS -ACHINE  
4HE PURPOSE OF SAFETY SYMBOLS IS TO ATTRACT YOUR ATTENTION TO POSSIBLE HAZARDOUS CONDITIONSꢁ 4HIS  
MANUAL USES A SERIES OF SYMBOLS AND SIGNAL WORDS INTENDED TO CONVEY THE LEVEL OF IMPORTANCE  
OF THE SAFETY MESSAGESꢁ 4HE PROGRESSION OF SYMBOLS IS DESCRIBED BELOWꢁ 2EMEMBER THAT SAFETY  
MESSAGES BY THEMSELVES DO NOT ELIMINATE DANGER AND ARE NOT A SUBSTITUTE FOR PROPER ACCIDENT  
PREVENTION MEASURESꢁ  
)NDICATES AN IMMINENTLY HAZARDOUS SITUATION WHICHꢇ IF NOT AVOIDEDꢇ  
7),, RESULT IN DEATH OR SERIOUS INJURYꢁ  
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#/5,$ RESULT IN DEATH OR SERIOUS INJURYꢁ  
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-!9 RESULT IN MINOR OR MODERATE INJURYꢁ )T MAY ALSO BE USED TO ALERT  
AGAINST UNSAFE PRACTICESꢁ  
4HIS SYMBOL IS USED TO ALERT THE USER TO USEFUL INFORMATION ABOUT  
PROPER OPERATION OF THE MACHINEꢁ  
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Safety instructions for Machinery  
3AFETY )NSTRUCTIONS FOR -ACHINERY  
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Model g4173 18 hp power Feeder  
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Model g4173 18 hp power Feeder  
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additional Safety for Power Feeders  
5. WORKPiEcE SuPPORt. do Not feed long  
1. SaFEty accESSORiES. always use  
workpieces without providing adequate sup-  
port at the outfeed end of the table.  
appropriate machine guards.  
2. tOOL SPEED. Make sure all cutting tools  
6. StOPPiNG FEEDER. always stop the feeder  
are rotating at the operating speed before  
before stopping the cutting tool.  
feeding the workpiece.  
7. aDJuStMENtS. disconnect the feeder from  
3. FEEDiNG SPEED. do Not overload the  
its power source before cleaning, repairing,  
cutting tool by feeding too quickly. the  
or making adjustments.  
cutting tool will perform better and be  
safer working at the rate for which it was  
8. EXPERiENciNG DiFFicuLtiES. if at any  
designed.  
time you are experiencing difficulties per-  
forming the intended operation, stop using  
4. HaND SaFEty. Keep hands away from  
the machine! Contact tech support at (570)  
rotating parts on the feeder and the cut-  
546-9663.  
ting tool. do not allow hands or clothing  
to be pinched beween the rollers and  
workpiece.  
No list of safety guidelines can be complete.  
Every shop environment is different. always  
consider safety first, as it applies to your  
individual working conditions. use this and  
other machinery with caution and respect.  
Failure to do so could result in serious per-  
sonal injury, damage to equipment, or poor  
work results.  
Like all machines there is danger associated  
with this machine. accidents are frequently  
caused by lack of familiarity or failure to pay  
attention. use this machine with respect  
and caution to lessen the possibility of  
operator injury. if normal safety precautions  
are overlooked or ignored, serious personal  
injury may occur.  
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SEctiON 2: ciRcuit REQuiREMENtS  
Power connection Device  
110v Operation  
the Model g4173 comes with a 5-15 plug, similar  
to Figure 2, to connect the machine to power.  
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Adc\Zhiꢀd[ꢀi]ZꢀI]gZZ  
Egdc\h  
Serious personal injury could occur if you  
connect the machine to power before com-  
pleting the setup process. DO NOt connect  
the machine to the power until instructed  
later in this manual.  
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8Vggn^c\ꢀEgdc\h  
<gdjcYZY  
DjiaZi  
Electrocution or fire could  
result if machine is not  
grounded and installed in  
compliance with electrical  
codes. compliance MuSt  
be verified by a qualified  
electrician!  
Figure 2. typical 5-15 plug and receptacle.  
Full Load amperage Draw  
this machine draws the following amps under  
maximum load:  
amp draw.............................................1.2 amps  
this machine MuSt have a ground prong in  
the plug to help ensure that it is grounded.  
DO NOt remove ground prong from plug  
to fit into a two-pronged outlet! if the plug  
will not fit the outlet, have the proper outlet  
installed by a qualified electrician.  
Power Supply circuit Requirements  
you MUst connect your machine to a grounded  
circuit that is rated for the amperage given below.  
Never replace a circuit breaker on an existing cir-  
cuit with one of higher amperage without consult-  
ing a qualified electrician to ensure compliance  
with wiring codes. if you are unsure about the  
wiring codes in your area or you plan to con-  
nect your machine to a shared circuit, consult  
a qualified electrician.  
Extension cords  
We do not recommend using extension cords, but  
if you find it absolutely necessary:  
Minimum Circuit size............................. 15 amps  
Use at least a 16 gauge cord that does not  
exceed 50 feet in length!  
the extension cord must have a ground wire  
and plug pin.  
a qualified electrician MUst size cords over  
50 feet long to prevent motor damage.  
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SEctiON 3: SEtuP  
Setup Safety  
items Needed for  
Setup  
the following items are needed to complete the  
setup process, but are not included with your  
machine:  
this machine presents  
serious injury hazards  
to untrained users. Read  
through this entire manu-  
al to become familiar with  
the controls and opera-  
tions before starting the  
machine!  
Description  
Qty  
straightedge 24"......................................... 1  
safety glasses ........................................... 1  
shop Vacuum or dust Collection system.. 1  
138" id shop Vacuum hose ....................... 1  
Combination Wrench 14mm....................... 1  
hex Wrench 8mm....................................... 1  
standard screwdriver #2............................ 1  
Wear safety glasses dur-  
ing the entire setup pro-  
cess!  
unpacking  
your machine was carefully packaged for safe  
transportation. remove the packaging materials  
from around your machine and inspect it. if you  
discover the machine is damaged, please imme-  
diately call Customer Service at (570) 546-9663  
for advice.  
save the containers and all packing materials for  
possible inspection by the carrier or its agent.  
Otherwise, filing a freight claim can be difficult.  
When you are completely satisfied with the condi-  
tion of your shipment, inventory the contents.  
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inventory  
the following is a description of the main compo-  
nents shipped with your machine. lay the compo-  
nents out to inventory them.  
C
B
a
Note: If you can't find an item on this list, check  
the mounting location on the machine or examine  
the packaging materials carefully. Occasionally  
we pre-install certain components for shipping  
purposes.  
d
g
F
E
h
box inventory (Figures 3 & 4)  
Qty  
Figure 3. Box inventory.  
a. Base ........................................................... 1  
b. arm Bracket................................................ 1  
c. power Feeder Unit...................................... 1  
D. arm............................................................. 1  
E. Base Mounting template............................ 1  
F. Elbow Clamp assembly.............................. 1  
G. Ball Joint assembly .................................... 1  
H. hardware Bag (Figure 4)........................... 1  
—Cap screw M10-1.5 x 25mm  
h
(Elbow Clamp)......................................... 1  
—hex Bolt M10-1.5 x 50mm  
....(.E..l.b..o..w....C..l.a..m...p..)............... 3  
—lock lever (arm Bracket Clamp)............ 1  
—hex Nut M8-1.25mm  
(arm Bracket Clamp)............................... 1  
—Flat Washer 8mm (arm Bracket Clamp) 1  
—t-handle and pivot Bar  
Figure 4. hardware inventory.  
(Ball Joint assembly)............................... 1  
—hex Bolt M10-1.5 x 35mm (Base)........... 4  
—lock Washer 10mm (Base) .................... 4  
—hex Nut M10-1.5mm (Base).................... 4  
if any nonproprietary parts are missing (e.g. a  
nut or a washer), we will gladly replace them; or  
for the sake of expediency, replacements can be  
obtained at your local hardware store.  
SuFFOcatiON HazaRD!  
immediately discard all plas-  
tic bags and packing materi-  
als to eliminate choking/suf-  
focation hazards for children  
and animals.  
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Hardware Recognition chart  
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clean up  
assembly  
to correctly position this power feeder on your  
table top, completely assemble the power feeder  
first, then refer to Base Mounting on page 17.  
With the power feeder unit completely assembled,  
it will be easier to locate where on the table top  
you will need to drill your base mounting holes, so  
you can take advantage of the full range of power  
feeder swing and adjustments.  
the unpainted surfaces are coated with a waxy  
oil to prevent corrosion during shipment. remove  
this protective coating with a solvent cleaner or  
degreaser, such as shown in Figure 5. For thor-  
ough cleaning, some parts must be removed.  
For optimum performance, clean all moving  
parts or sliding contact surfaces. avoid chlo-  
rine-based solvents, such as acetone or brake  
parts cleaner that may damage painted surfac-  
es. always follow the manufacturers instructions  
when using any type of cleaning product.  
to assemble the power feeder:  
1. oil the t-handle threads and position the  
elbow clamp assembly onto the feeder base  
as shown in Figure 6.  
Gasoline and petroleum  
products have low flash  
points and can explode  
or cause fire if used to  
clean machinery. DO  
NOt use these products  
to clean the machinery.  
t-handle  
Elbow  
Clamp  
Feeder  
Base  
Many cleaning solvents  
are toxic if inhaled.  
Minimize your risk by only  
using these products in a  
well ventilated area.  
Figure 6. assembled elbow clamp assembly.  
2. thread the t-handle into the feeder base  
until the elbow is snug.  
G2544—Solvent cleaner & Degreaser  
a great product for removing the waxy shipping  
grease from your machine during clean up.  
3. insert the arm into the ball-joint ball and  
secure both together with the M10-1.5 x  
25mm cap screw shown in Figure 7.  
4. insert the ball joint assembly into the power  
feed socket shown in Figure 7.  
Figure 5. Cleaner/degreaser available from  
grizzly.  
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9. place the arm into the arm bracket so the  
teeth of the gear and arm mesh as shown in  
Figure 9.  
power Feed  
socket  
Ball-Joint Ball  
arm  
Note: No lubrication is required for the gear  
or rack teeth. Oil or grease will gather debris,  
making the horizontal adjustment of the power  
feeder difficult.  
arm  
arm Bracket  
Cap screw  
Figure 7. arm, ball joint and socket assembly.  
5. insert the ball-joint socket into the power  
feed socket as shown in Figure 7, so it rests  
against the ball-joint ball.  
Note: Lubrication is not necessary for the ball  
joint assembly.  
spline  
Figure 9. arm bracket gearing.  
Ball-Joint socket  
t-handle  
10. install the arm bracket cover and lock lever  
with the remaining hex bolts washers and nut  
as shown in Figure 10.  
Note: Make sure that you do not tighten the  
hex bolts so much as to prevent the arm from  
sliding in and out of the arm bracket when the  
horizontal crank is turned.  
lock lever  
pivot Bar  
Flat Washer  
Figure 8. assembled ball joint assembly.  
hex Nut  
hex Bolt  
6. align the ball-joint socket with the power  
feeder socket and insert the pivot bar as  
shown in Figure 8.  
7. lightly oil the t-handle threads.  
8. thread the t-handle through the pivot bar so  
the end of the t-handle bolt presses against  
the ball-joint socket firmly (see Figure 8).  
arm  
Bracket  
Cover  
horizontal Crank  
Figure 10. assembling arm bracket.  
11. insert the horizontal crank (Figure 10) com-  
pletely so it engages the spline in the gear  
(Figure 9).  
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15. position the arm bracket onto the elbow  
clamp as shown in Figure 13.  
12. place the E-clip on the end of the horizontal  
crank to retain the crank as shown in Figure  
11.  
E-Clip  
Figure 13. arm bracket and elbow clamp  
assembly.  
Figure 11. horizontal crank handle E-clip.  
13. turn the horizontal crank to make sure that  
the cover bolts are not too tight or too lose.  
adjust the three cover hex bolts as required  
to achieve a slight drag between the arm and  
arm bracket.  
16. thread the t-handle into the elbow clamp  
so both assemblies are secure as shown in  
Figure 13.  
17. Use the levers to lock the power feeder into  
position, such as the example shown in  
Figure 14.  
14. lightly oil the t-handle threads shown in  
Figure 12.  
Note: No lubrication is required for the arm  
bracket and the elbow clamp connection.  
Model g4175 Quick holder  
oil threads  
Figure 14. typical power feed mounting using  
an optional Model g4175 Quick holder.  
Figure 12. arm bracket handle threads.  
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Whichever way you mount your power feeder,  
you must be able to use the handwheels and lock  
levers to position the rubber wheels parallel with  
base Mounting  
1
the table surface and 8" lower than the thickness  
position the power feeder on the table top to  
determine where to drill your base mounting  
holes, so you can maximize power feeder swing  
and adjustment options.  
of your workpiece.  
also, you must be able to point the power feeder  
slightly towards the machine fence (Figure 15). in  
other words, the tracking of the power feeder must  
be toed-in approximately to 1.5° degrees toward  
the machine fence so the rubber wheels slightly  
push the workpiece against the fence during cut-  
ting operations.  
there are thee mounting options available:  
Through Bolt Mounting, Direct Mounting, and  
Quick Holder Kit Mounting (discussed on Page  
17). Choose an option that suits your require-  
ments.  
Shaper  
Jointer  
Tablesaw  
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Model g4173 18 hp power Feeder  
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Mounting Options  
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to correctly position this power feeder on your  
table top, completely assemble the power feeder  
first, then refer this section and mount your base  
to the table using one of the three methods below.  
the reason for this order is that with the power  
feeder unit completely assembled, it will be easier  
to locate where on the table top you will need to  
drill your base mounting holes, so you can take  
advantage of the full range of power feeder swing  
and adjustments.  
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through-bolt Mounting  
Figure 16. through-bolt mounting.  
We recommend that you mount your new power  
feeder to the machine table with through bolts,  
nuts, and washers (Figure 16). this option will  
give the most rigidity and clamping strength to  
prevent the feeder base from twisting out of align-  
ment during use. however, if under-table support  
webs interfere with washer or nut locations under  
the table, you must use an optional clamping kit,  
or drill and thread holes directly into the table as  
described in Direct Mounting.  
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Direct Mounting  
Use the included mounting template to drill and  
tap your table, so the power feeder base can  
be directly mounted to the table surface (Figure  
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3
17). if the table is thinner than ⁄8" thick where  
the threaded holes would be drilled and tapped,  
or if support webbing is in the way, the threads  
may strip or loosen as the power feeder is used.  
thread locking compound will not cure this situ-  
ation. revert to the through-bolt Mounting  
option. in any case, make sure to use a medium-  
grade liquid thread locking compound on all  
threads.  
Figure 17. direct mounting.  
;ZZYZg  
7VhZ  
7dai  
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Quick Holder Kit Mounting  
BVX]^cZꢀIVWaZ  
For temporary or permanent installation of your  
power feeder without drilling into the table, you  
can purchase and install the Model g4175 Quick  
holder Kit (Figure 18). these kits, while not as  
rigid as the through-bolt or direct mount options,  
require no drilling or tapping, and are adequate  
for most power feeder applications. Make sure  
to use an automotive-grade liquid thread locking  
compound on all threads.  
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Fj^X`  
=daYZg  
<gVYZꢀI]gZVYꢀ  
AdX`^c\ꢀ8dbedjcYꢀ  
idꢀi]ZꢀI]gZVYh  
Figure 18. Quick holder mounting.  
Model g4173 18 hp power Feeder  
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test Run  
oFF  
oN  
speed dial  
Feet per  
Minute  
scale  
Loose hair, clothing, or  
jewelry could get caught  
in machinery and cause  
serious personal injury.  
Keep these items away  
from moving parts at all  
times to reduce this risk.  
Meters per  
Minute  
scale  
once the assembly is complete, test run your  
power feeder to make sure it runs properly and is  
ready for regular operation. the test run consists  
of verifying that the motor powers up and runs  
correctly, and that the rollers operate.  
Feed direction  
rocker switch  
if, during the test run, you cannot easily locate  
the source of an unusual noise or vibration, stop  
using the machine immediately, then review  
troubleshooting on Page 21.  
Figure 19. Feed direction and speed dial.  
5. adjust the power feeder so all wheels are  
approximately 1" above the table surface.  
if you still cannot remedy a problem, contact our  
tech support at (570) 546-9663 for assistance.  
6. Connect the power feeder to the power  
source.  
to test run the power feed:  
7. push the feed direction rocker switch to the  
left or right.  
1. read the entire instruction manual first!  
8. pull the speed dial out until it stops and the  
power feeder will slowly turn. the power feed  
should run slowly and smoothly with little or  
no vibration.  
2. Make sure all tools and foreign objects have  
been removed from the tabletop area.  
3. Make sure the speed dial (Figure 19) is  
pushed iN and turned all the way to the left.  
9. slowly turn the speed dial clockwise. the  
speed of the wheels should increase respec-  
tively.  
4. Make sure the feed direction rocker switch  
(Figure 19) is in the central position.  
10. turn the speed dial back to zero, push the  
rocker switch to the other direction, and  
turn the speed dial clockwise again until the  
wheels turn. the wheels should turn the  
opposite direction from before.  
11. turn the power feeder OFF and move the  
rocker switch to the central position. the test  
run is complete.  
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SEctiON 4: OPERatiONS  
Operation Safety  
basic use and care  
to reduce the risk of  
serious injury when using  
this machine, read and  
understand this entire  
manual before beginning  
any operations.  
you MuSt assemble all guards, fences,  
and hold-downs before starting your  
machine or power feeder. Failure to heed  
this warning could result in amputation or  
death!  
power feeders reduce kickback hazards and  
improve cutting results by feeding in a consistent  
and stable manner. remember, do not to stand in  
the path of potential kickback. When not in use,  
support the power feeder with a wooden block so  
the rubber wheels are raised above the table and  
do not compress from the weight of the power  
feeder.  
Damage to your eyes and lungs could result  
from using woodworking machinery without  
proper protective gear. always wear safety  
glasses and a respirator when operating this  
machine.  
the universal joints on this power feeder allow  
you to adjust the power feeder tracking and height  
to accommodate many workpiece sizes. Before  
loosening any lock lever, always support the  
power feeder with a block of wood, so the power  
feeder does not drop and cause damage.  
adjust the power feeder so it is toed-in approxi-  
mately to 1.5° degrees towards the machine  
fence. this adjustment will ensure that the power  
feeder wheels slightly push the workpiece against  
the fence during cutting operations (Figure 15).  
Loose hair, clothing, or  
jewelry could get caught  
in machinery and cause  
serious personal injury.  
Keep these items away  
from moving parts at all  
times to reduce this risk.  
Next, adjust the power feeder so the rubber  
wheels are parallel with the table surface, and are  
1
8" lower than the thickness of your workpiece.  
this adjustment ensures that the workpiece will  
not slip or hang in the middle of a cut. always  
double check that the power feeder wheels are  
slightly lower than the workpiece before you begin  
feeding operations. otherwise, the workpiece  
may slip and kickback. For machine operations  
that generate a lot of dust, this power feeder is  
equipped with a dust port. simply remove the  
plastic knock-out plug at the bottom of the port  
and connect a 138" inside diameter shop vacuum  
hose.  
NOTICE  
if you have never used this type of machine  
or equipment before, WE StRONGLy REc-  
OMMEND that you read books, trade maga-  
zines, or get formal training before begin-  
ning any projects. Regardless of the con-  
tent in this section, Grizzly industrial will  
not be held liable for accidents caused by  
lack of training.  
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SEctiON 5: MaiNtENaNcE  
cleaning  
always disconnect power  
to the machine before  
Frequently blow-off sawdust with compressed  
performing maintenance.  
air. this is especially important for the internal  
Failure to do this may  
working parts and motor. dust build-up around  
result in serious person-  
the motor is a sure way to decrease its life span.  
al injury.  
if the wheels become loaded up with pitch, oil, or  
other residues, wipe them clean using a clean rag  
and a mild solvent. avoid touching the plastic or  
paint with mineral spirits or you may damage the  
Schedule  
surfaces.  
For optimum performance from your machine,  
follow this maintenance schedule and refer to any  
specific instructions given in this section.  
Lubrication  
Daily check:  
since all bearings are sealed and permanently  
lubricated, simply leave them alone until they need  
to be replaced. do not lubricate them. however,  
periodically oil the lock lever and t-handle threads  
to ensure free operation. Wipe down the adjust-  
ment arm with a thin film of oil as required to pre-  
vent surface rust but not enough to attract dirt.  
loose mounting bolts.  
Worn switch.  
Worn or damaged cords and plugs.  
damaged wheel rubber.  
any other condition that could hamper the  
safe operation of this machine.  
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SEctiON 6: SERvicE  
review the troubleshooting and procedures in this section to fix or adjust your machine if a problem devel-  
ops. if you need replacement parts or you are unsure of your repair skills, then feel free to call our technical  
support at (570) 546-9663.  
troubleshooting  
Motor & Electrical  
symptom  
possible Cause  
possible solution  
Motor will not start. 1. low voltage.  
1. Check power supply for proper voltage.  
2. open circuit in motor or loose connections. 2. inspect all lead connections on motor and circuit  
board for loose or open connections.  
3. Blown fuse.  
4. Motor brushes are at fault.  
5. Motor switch or motor is at fault.  
3. replace fuse on circuit board.  
4. replace brushes (Page 22).  
5. replace switch, or motor.  
Fuses or circuit  
breakers trip.  
1. short circuit in line cord or plug.  
1. inspect cord or plug for damaged insulation and  
shorted wires and replace extension cord.  
2. short circuit in motor or loose connections. 2. inspect all connections on motor for loose or  
shorted terminals or worn insulation.  
3. power feeder rollers are jammed.  
3. disconnect all machinery from power and correct  
for cause of jamming.  
Motor overheats.  
Workpiece jams  
when feeding under 2. Feeder at wrong angle.  
rollers.  
1. Motor overloaded.  
2. Motor brushes are at fault.  
1. reduce power feeder feed rate.  
2. replace brushes (Page 22).  
1. rollers set too low.  
1. raise feeder.  
2. adjust angle.  
Workpiece slips  
while passing  
beneath rollers.  
1. rollers positioned too high, no traction.  
1. lower feeder.  
2. slow feed speed.  
2. Feeding too fast.  
3. rollers are dirty or oily.  
4. Worn roller(s).  
3. Clean roller surface with a mild solvent.  
4. replace roller(s) (Page 22).  
Workpiece cut is  
burnt.  
1. Wrong feed speed.  
2. Cutter is at fault.  
1. adjust feed speed.  
2. sharpen or replace dull blade or cutter.  
rough finish or  
chipped grain on  
workpiece.  
1. Feed speed too fast.  
2. dull cutter or blade.  
3. power feeder angle is not toed in to keep  
workpiece against the fence.  
1. slow speed.  
2. replace with sharp cutter or blade.  
3. adjust power feeder so it is toed-in 1° to 1.5°  
toward the fence.  
Fuzzy grain occurs 1. lumber has high moisture content.  
when planing or  
1. if moisture content is higher than 20%, sticker and  
allow to dry.  
moulding.  
2. dull knives/cutter.  
2. sharpen or replace knives.  
1
1. lower the power feeder roller  
height of the workpiece.  
lower than the  
Workpiece hangs  
and does not enter  
the machine.  
1. power feeder roller height is set incorrectly.  
8"  
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Wheel Replacement brush Replacement  
if you damage one or more wheels, you can easily  
replace the wheels.  
after a long period of time you may notice the  
motor lose some power or begin to growl during  
operation. this indicates that the motor brushes  
are worn and need replacement. the brushes can  
be easily replaced.  
tools Needed  
Qty  
phillips screwdriver #2............................... 1  
small pin-type retaining ring pliers......... 1  
safety glasses ........................................... 1  
tools Needed  
Qty  
standard screwdriver #2............................ 1  
to replace a wheel:  
safety glasses ........................................... 1  
1. disCoNNECt thE poWEr FEEdEr  
to replace the brush set:  
FroM poWEr!  
1. disCoNNECt thE poWEr FEEdEr  
2. remove the three cover screws and the  
cover (Figure 20).  
FroM poWEr!  
2. Unscrew both brush caps (Figure 21).  
Figure 20. Wheel replacement.  
3. put on your safety glasses and remove the  
retaining ring (Figure 20), using external  
retaining ring pliers.  
Figure 21. Brush set replacement.  
3. replace the brush set (Figure 21) and rein-  
stall the caps.  
4. replace the wheel and reassemble the power  
feeder.  
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SEctiON 7: WiRiNG  
these pages are current at the time of printing. however, in the spirit of improvement, we may make changes  
to the electrical systems of future machines. study this diagram carefully. if you notice differences between  
your machine and these wiring diagrams, call technical support at (570) 546-9663 for assistance.  
Electrical Safety instructions  
1. ciRcuit REQuiREMENtS. you MUst fol- 3. MOtOR WiRiNG. the motor wiring shown  
low the ciRcuit REQuiREMENtS given on  
Page 9. if you are unsure about the wiring  
codes in your area or you plan to connect  
your machine to a shared circuit, consult  
a qualified electrician.  
in these diagrams are current at the time of  
printing, but it may not match your machine.  
always use the wiring diagram inside the  
motor junction box.  
4. EXPERiENciNG DiFFicuLtiES. if at any  
time you are experiencing difficulties under-  
standing the information included in this sec-  
tion, contact our technical support at (570)  
546-9663.  
2. SHOcK HazaRD. disconnect the power  
from the machine before servicing electrical  
components. touching electrified parts will  
result in personal injury including but not lim-  
ited to severe burns, electrocution, or death.  
NOTICE  
the photos and diagrams included in this  
sectionarebestviewedincolor.youcanview  
these pages in color at www.grizzly.com.  
Model g4173 18 hp power Feeder  
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Wiring Diagram  
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Motor Control  
Circuit Board  
Fuse  
Motor speed dial  
Feed direction switch  
Figure 22. Feeder Control system.  
Model g4173 18 hp power Feeder  
-24-  
READ ELECTRICAL SAFETY  
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ON PAGE 23!  
SEctiON 8: PaRtS  
Power  
Feeder  
Model g4173 18 hp power Feeder  
-25-  
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Power Feeder Parts List  
REF PART #  
DESCRIPTION  
REF PART #  
DESCRIPTION  
101  
106  
107  
108  
109  
111  
112  
114  
115  
116  
117  
119  
120  
122  
123  
125  
128  
129  
130  
131  
133  
134  
136  
137  
138  
G4174  
ROLLER  
146  
147  
149  
150  
151  
153  
154  
156  
157  
158  
159  
160  
161  
162  
163  
165  
166  
167  
169  
170  
171  
172  
174  
175  
176  
177  
179  
180  
181  
182  
183  
184  
185  
186  
188  
189  
P4173146  
P4173147  
P4173149  
PLW06M  
PSB64M  
P4173153  
P4173154  
P4173156  
P4173157  
PB73M  
STOPPER  
P4173106  
PFH31M  
P4173108  
P4173109  
P4173111  
PR10M  
SPROCKET CASE  
FLAT HD SCR M4-.7 X 8  
BUSHING  
UPPER BALL HOUSING  
BALL  
LOCK WASHER 10MM  
CAP SCREW M10-1.5 X 25  
FRAME SHAFT  
CASE CAP  
GEAR ASSEMBLY 25T  
EXT RETAINING RING 22MM  
DRIVE SHAFT  
T-HANDLE  
P4173114  
P4173115  
P4173116  
PR03M  
OVER ARM BODY  
OVER ARM CLAMP  
HEX BOLT M10-1.5 X 50  
LOCK WASHER 10MM  
HEX NUT M10-1.5  
T-HANDLE  
GEAR 10-T  
E-CLIP 6.4MM  
EXT RETAINING RING 12MM  
SHAFT  
PLW06M  
PN02M  
P4173119  
PN03M  
HEX NUT M8-1.25  
BEVEL GEAR  
P4173161  
PW18M  
P4173122  
PK34M  
FLAT WASHER 18MM  
HEX NUT M16-2  
T-HANDLE  
KEY 5 X 5 X 20  
PN13M  
P4173125  
P4173128  
P4173129  
P4173130  
P4173131  
P4173133  
PS40M  
BEVEL GEAR CAP  
SPROCKET 10T  
BUSHING 14 X 21 X 10.5  
CHAIN 18S  
P4173165  
P4173166  
PEC13M  
P4173169  
PW07  
PINION  
E-CLIP 5MM  
CLAMP LEVER  
CHAIN 24S  
FLAT WASHER 5/16  
HEX NUT M8-1.25  
ARM  
CHAIN COVER  
PN03M  
PHLP HD SCR M5-.8 X 16  
MAIN CASE  
P4173172  
P4173174  
P4173175  
PW18M  
P4173136  
PS40M  
SWIVEL CONE  
PHLP HD SCR M5-.8 X 16  
CONTROL BOX  
T-HANDLE  
P4173138  
FLAT WASHER 18MM  
HEX NUT M16-2  
BASE  
138-1 P4173138-1 CONTROL BOX POWER CORD  
138-2 P4173138-2 CONTROL BOX GROMMETS  
PN13M  
P4173179  
PLW06M  
PB14M  
139  
P4173139  
UNIVERSAL DC MOTOR 1/8HP  
LOCK WASHER 10MM  
HEX BOLT M10-1.5 X 35  
HEX NUT M10-1.5  
TORSION SPRING  
DATA LABEL  
139-1 P4173139-1 MOTOR POWER CORD  
139-2 P4173139-2 STRAIN RELIEF  
139-3 P4173139-3 BRUSH ASSEMBLY  
139-4 P4173139-4 BRUSH CAP  
PN02M  
P4173183  
P4173184  
P4173185  
P4173186  
P4173188  
P4173189  
140  
P4173140  
COMPLETE MOTOR CONTROL SYSTEM  
GRIZZLY LOGO LABEL  
GENERAL WARNING LABEL  
WHEEL COVER  
ENTANGLEMENT LABEL  
140-1 P4173140-1 FUSE 3.15A 250VAC  
143  
145  
PHTEK11M  
P4173145  
TAP SCREW M3-.5 X 8  
LOWER BALL HOUSING  
Model g4173 18 hp power Feeder  
-26-  
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