Grizzly Washer G4013 User Manual

MODEL G4013  
20 GALLON PARTS  
WASHER  
INSTRUCTIONS  
If you need help with your new item, call our Tech  
Support at: (570) 546-9663.  
Damage to your eyes, lungs, and skin could  
result from using this item without proper  
protective gear, such as face shield, a respi-  
rator, and rubber gloves.  
Work  
Pump Box  
Basket  
Work  
Shelf  
Specifications  
Overall Size ...................... 30" L x 21" W x 35" H  
Tub Depth ............................................. 10" Deep  
Maximum Liquid Level......10-Gallons or 5" Deep  
Minimum Liquid Level........ 6-Gallons or 3" Deep  
Nozzle Diameter....................................... 5.5mm  
Pump Motor.......................110V, 0.7 Amp, 60 Hz  
Pump Output .......................................... 50 GPH  
Net Weight.................................................57 lbs.  
Tub  
Shelf  
Drain  
Plug  
Inventory (figure 1)  
Qty  
Work Basket ...................................................... 1  
Pump Box.......................................................... 1  
Work Shelf......................................................... 1  
Tub ................................................................... 1  
Shelf .................................................................. 1  
Legs................................................................... 4  
Bolt Bag............................................................. 1  
—Phillips Head Screws M6-1 X 12 (Legs)25  
—Hex Nuts M6-1 (Legs)........................... 25  
—Lock Washers 6mm (Legs)................... 25  
—Phillips Head Screws M4-.7 X 10  
Legs  
figure 1. Assembly diagram.  
Power Supply Circuit Requirements  
Only connect this parts washer to a power supply  
circuit that is protected with a GFCi (Ground Fault  
Circuit interrupt) device. If you are unsure about  
the wiring codes in your area or you plan to  
connect your machine to a shared circuit, con-  
sult a qualified electrician.  
(Switch Box) ............................................ 2  
—Hex Nuts M4-.7 (Switch Box).................. 2  
—Lock Washers 4mm (Switch Box)........... 2  
Power Supply Voltage ...........................110 Volts  
Minimum Circuit Size............................. 10 Amps  
COPyriGHT © AUGUST, 2009 By GrizzLy iNDUSTriAL, iNC.  
WARNING: NO PORTION Of THIS MANUAL MAy bE REPRODUCED IN ANy SHAPE  
OR fORM WITHOUT THE WRITTEN APPROvAL Of GRIzzLy INDUSTRIAL, INC.  
#Cr12088 PriNTeD iN CHiNA  
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(MSDS) information, which often can be found on  
the internet also. it is your responsibility to select  
a safe solution.  
Power Connection Device  
This machine comes with a 5-15 style plug. For  
improved electrical safety against fire or electrical  
shock, only connect this power cord to a GFCi  
protected circuit or receptacle (figure 3).  
Never run this parts washer if the tank is empty  
or if the filter is clogged. if you do, pump damage  
will occur.  
Grounding Prong is  
Longest of the Three  
Prongs  
Operation  
Use the switch to turn on the pump and spray  
fluid from the nozzle. Parts may also be dunked or  
soaked in the solvent and cleaned with a brush.  
Current  
Carrying Prongs  
Grounded  
GFCI Outlet  
bIOLOGICAL and POISON  
figure 3. Typical 5-15 plug and GFCi receptacle.  
HAzARD!  
Extension Cords  
We do not recommend using extension cords, but  
if you find it absolutely necessary:  
Use at least a 16 gauge cord that does not  
exceed 50 feet in length!  
The extension cord must have a ground wire  
and plug pin.  
This parts washer is designed to store  
cleaning solutions. During storage, some  
liquids can grow dangerous microbes, or  
due to the collection of toxic metal and  
contaminants from the items being washed,  
the fluid can become a very poisonous  
solution to humans and animals.  
A qualified electrician MUST size cords over  
50 feet long to prevent pump motor damage.  
Selecting a Solvent  
This heavy-duty welded steel parts washer has  
a 20 gallon work-space volume, but is designed  
to hold a maximum of 10 gallons of liquid. Do not  
overfill. Not every cleaning solution is safe to use  
in your parts washer. NeVer USe GASOLiNe,  
KerOSeNe, FUeLS, STriPPerS, Or ACiDS  
OF ANy KiND iN THiS PArTS WASHer.  
USE the correct personal protection  
equipmentwhenhandlingsharpworkpieces  
to prevent cuts, infections, and poisoning.  
fOLLOW OSHA, EPA, and the fluid  
manufacturer's requirements to properly  
dispose of cleaning liquids when it becomes  
time to change the liquid.  
We recommend non-flammable cleaning solutions  
with a PH between 6 and 8, but due to the chang-  
ing formulas of cleaning solutions and changing  
laws and regulations, we cannot name a specific  
solution for you.  
USE this parts washer with caution and  
respect. Always consider safety first, as it  
applies to your individual working condi-  
tions. No list of safety guidelines can be  
complete—every shop environment is dif-  
ferent. failure to follow safety guidelines  
could result in serious personal injury or  
death.  
Some solutions can be highly flammable and may  
damage pump and motor seals, and others can  
react with what you may be cleaning and produce  
harmful fumes.  
if you are in doubt about any aspect of your  
selected solution, contact the solution manufac-  
turer or refer to its Materials Safety Data Sheet  
-3-  
Model G4013 20-Gallon Parts Washer  
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MODIfICATIONS. Using aftermarket parts or  
modifying the wiring beyond what is shown  
in the diagram may lead to unpredictable  
results, including serious injury or fire.  
Wiring Safety  
These pages are current at the time of printing.  
However, in the spirit of improvement, we may  
make changes to the electrical systems of future  
machines. Study this section carefully. if there are  
differences between your machine and what is  
shown in this section, call Technical Support at  
(570) 546-9663 for assistance BeFOre making  
any changes to the wiring on your machine.  
MOTOR WIRING. The motor wiring shown  
in these diagrams is current at the time of  
printing, but it may not match your machine.  
Always use the wiring diagram inside the  
motor junction box.  
SHOCK HAzARD. Working on wiring that  
is connected to a power source is extremely  
dangerous. Touching electrified parts will  
result in personal injury including but not lim-  
ited to severe burns, electrocution, or death.  
Disconnect the power from the machine  
before servicing electrical components!  
CAPACITORS/INvERTERS. Some capaci-  
tors and power inverters store an electrical  
charge for up to 10 minutes after being dis-  
connected from the power source. To reduce  
the risk of being shocked, wait at least this  
long before working on capacitors.  
CIRCUIT REQUIREMENTS. you MUST fol-  
low the requirements at the beginning of this  
manual when connecting your machine to a  
power source.  
QUALIfIED ELECTRICIAN. Due to the inher-  
ent hazards of electricity, only a qualified  
electrician should perform wiring tasks on this  
machine. if you are not a qualified electrician,  
get help from one before attempting any kind  
of wiring job.  
EXPERIENCING DIffICULTIES. if you are  
experiencing difficulties understanding the  
information included in this section, contact  
our Technical Support at (570) 546-9663.  
WIRE CONNECTIONS. All connections must  
be tight to prevent wires from loosening  
during machine operation. Double-check all  
wires disconnected or connected during any  
wiring task to ensure tight connections.  
WIRE/COMPONENT DAMAGE. Damaged  
wires or components increase the risk of seri-  
ous personal injury, fire, or machine damage.  
if you notice that any wires or components  
are damaged while performing a wiring task,  
replace those wires or components before  
completing the task.  
-4-  
Model G4013 20-Gallon Parts Washer  
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Wiring Diagram  
GFCI  
Only connect this parts washer to a  
properly grounded GFCI (Ground Fault  
Circuit Interrupt) receptacle. Test the  
GFCI receptacle operation according to  
switch at the manufacturers  
recommended intervals.  
SWITCH  
(viewed from behind)  
110V  
Pump Motor  
Neutral  
Hot  
Ground  
Ground  
110 VAC  
5-15 Plug  
The photos and diagrams  
included in this section are  
best viewed in color. You  
can view these pages in  
-5-  
Model G4013 20-Gallon Parts Washer  
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Parts  
20A  
24  
1
2
3
49  
3
18  
19  
17  
15  
40  
4
16  
49  
6
20V2  
17  
21  
4
23  
7
18  
25  
30  
28  
29  
15  
16  
17  
15  
8
9
12  
10  
11  
14  
26A  
32  
31  
48  
13  
REF PART #  
DESCRIPTION  
COVER  
REF PART #  
19 P4013019  
20V2 P4013020V2 PUMP HOUSING V2.04.04  
DESCRIPTION  
POWER CORD W/PLUG  
1
P4013001  
P4013002  
P4013003  
P4013004  
P4013006  
P4013007  
PLW03M  
PN01M  
2
WORK BASKET  
3
COTTER PIN 1.5 X 16  
CLEVIS PIN 5 X 30  
WORK SHELF  
20A  
21  
23  
24  
25  
26A  
28  
29  
30  
31  
32  
40  
48  
49  
P4013020A  
P4013021  
P4013023  
P4013024  
P4013025  
P4013026A  
P4013028  
P4013029  
P4013030  
PORP015  
P4013032  
P4013040  
PORP021  
PW02M  
COMPLETE PUMP BOX W/ELECTRICAL  
SCREEN  
4
6
SWITCH BOX W/SWITCH  
FLEX HOSE W/NOZZLE  
MOUNTING PLATE  
PUMP ASSEMBLY V2.07.04  
FILTER COVER  
7
TUB  
8
LOCK WASHER 6MM  
HEX NUT M6-1  
RUBBER WASHER  
DRAIN PLUG  
9
10  
11  
12  
13  
14  
15  
16  
17  
18  
P4013010  
P4013011  
P4013012  
P4013013  
PS14M  
PUMP BOX COVER  
ELBOW  
SHELF  
LEG  
O-RING 14.8 X 2.4 P15  
SPIGOT  
PHLP HD SCR M6-1 X 12  
HEX NUT M4-.7  
FLAT WASHER 4MM  
PHLP HD SCR M4-.7 X 10  
STRAIN RELIEF  
PN04M  
FIRE FUSE LINK LEVER  
O-RING 20.8 X 2.4 P21  
FLAT WASHER 5MM  
PW05M  
PS38M  
P4013018  
-6-  
Model G4013 20-Gallon Parts Washer  
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Label Placement  
104  
103  
101  
102  
108  
105  
107  
106  
REF PART #  
DESCRIPTION  
REF PART #  
DESCRIPTION  
101  
102  
103  
104  
P4013101  
NO SMOKING LABEL  
105  
106  
107  
108  
P4013105  
GFCI WARNING LABEL  
P4013102  
P4013103  
SOLVENT TYPE WARNING LABEL  
FACE SHIELD WARNING LABEL  
PLABEL-12B READ MANUAL LABEL  
P4013107  
P4013108  
DATA LABEL  
PLABEL-14B ELECTRICITY WARNING LABEL  
RUBBER GLOVES WARNING LABEL  
-7-  
Model G4013 20-Gallon Parts Washer  
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Buy Direct and Save with Grizzly® – Trusted, Proven and a Great Value!  
~Since 1983~  
Visit Our Website Today For  
Current Specials!  
ORDER  
24 HOURS A DAY!  
1-800-523-4777  
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