model t26416
18-gauge 1/4" croWn stapler
oWner's manual
(For models manufactured since 10/13)
Copyright © oCtoBEr, 2013 By grizzly industrial, inC.
Warning: no portion of this manual may be reproduced in any shape
or form Without the Written approval of grizzly industrial, inc.
#dM16015 printEd in taiWan
V1.10.13
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table of contents
section 1: safety.......................................................................................................2
safety instructions for pneumatic tools.....................................................................3
section 2: introduction .........................................................................................5
Foreword.....................................................................................................................5
specifications..............................................................................................................5
section 3: set up........................................................................................................6
unpacking...................................................................................................................6
inventory.....................................................................................................................6
loading staples..........................................................................................................7
air deflection ..............................................................................................................7
Compressed air system.............................................................................................8
test run .....................................................................................................................9
section 4: operations...........................................................................................10
section 5: accessories.........................................................................................11
section 6: maintenance ........................................................................................12
Cleaning....................................................................................................................12
lubricating ................................................................................................................12
section 7: service...................................................................................................13
replacing o-rings & piston assemblies .................................................................13
troubleshooting........................................................................................................14
parts .........................................................................................................................15
Warranty ...................................................................................................................17
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section 1: safety
For Your Own Safety Read Instruction Manual
Before Operating This Equipment
The purpose of safety symbols is to attract your attention to possible hazard-
ous conditions. This manual uses a series of symbols and signal words which
are intended to convey the level of importance of the safety messages. The
progression of symbols is described below. Remember that safety messages by
themselves do not eliminate danger and are not a substitute for proper accident
prevention measures.
Indicates an imminent hazardous situation which, if
not avoided, WILL result in death or serious injury.
Indicates a potentially hazardous situation which, if
not avoided, COULD result in death or serious injury.
Indicates a potentially hazardous situation which, if
not avoided, MAY result in minor or moderate injury.
It may also be used to alert against unsafe practices.
This symbol is used to alert the user to useful infor-
mation about proper operation of the equipment.
NOTICE
safety instructions for pneumatic tools
Keep all safety devices in place Keep children and visitors
and in working order.
aWay. all children and visitors should be
kept at a safe distance from work area.
remove adJusting Keys and
Wrenches. Form habit of checking to maKe WorKshop child proof by
see that keys and adjusting wrenches are locking the shop and shutting off air
removed from tool before operation.
valves.
Keep WorK area clean. Cluttered do not force tool. it will do the job
areas and benches invite accidents.
better and safer at the rate for which it was
designed.
do not use in dangerous
environment. do not use pneumatic use the right tool. do not force tool
tools in damp or wet locations, or where or attachment to do a job for which it was
any flammable or noxious fumes may not designed.
exist. Keep work area well lighted.
do not use under the influence
of drugs or alcohol.
-2-
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safety instructions for pneumatic tools
use proper air hose for the tool. disconnect tools before servic-
Make sure your air hose is in good condi- ing, changing accessories, or moving to
tion and is long enough to reach your work another location.
without stretching.
use recommended accessories.
Wear proper apparel. do not wear Consult this owner’s manual or the manu-
loose clothing, gloves, neckties, rings, facturer for recommended accessories.
bracelets, or other jewelry which may get using improper accessories will increase
caught in moving parts. non-slip footwear the risk of serious injury.
is recommended. Wear a protective hair
covering to contain long hair.
never leave unattended tool
connected to air. disconnect the
alWays use safety glasses. also air hose and do not leave tool until it is
use a face or dust mask if operation is relieved of any built up pressure.
dusty. Everyday eyeglasses only have
impact resistant lenses, they are not never
alloW
untrained
safety glasses.
users to use this tool While
unsupervised.
Wear approved
hearing
protection. air escaping from pneu- if you are unsure of the
matic tools can exceed safe exposure intended operation, stop using
limits and may cause hearing damage tool. seek formal training or research
with prolonged exposure.
books or magazines that specialize in
pneumatic tools.
aWKWard positions. Keep proper
footing and balance at all times when be aWare of hose location When
operating tool. do not overreach! avoid using pneumatic tools. hoses can
awkward hand positions that make
easily become a tripping hazard when laid
workpiece control difficult or increase the across the floor or spread out in a disorga-
risk of accidental injury.
reduce the
unintentional firing. do not carry
tool with hand on trigger and always dis-
connect from air when not in use.
nized fashion.
secure WorK. When required, use
clamps or vises to secure workpiece. a
secured workpiece protects hands and
frees both of them to operate the tool.
risK
of
maintain tools With care. Keep
tools lubricated and clean for best and
safest performance. Follow instructions
for lubricating and changing accessories.
checK for damaged parts.
regularly inspect tool for any con-
dition that may affect safe operation.
immediately repair or replace damaged or
mis-adjusted parts before operating tool.
Model T26416 Crown Stapler
-3-
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additional safety for staplers
hand inJuries. do not place your hose usage. Make sure the air hose
hands near the staple point of entry. a is designed for the tool in use, is in good
staple can deflect and tear through the condition, and is long enough to reach
surface of the workpiece, puncturing your the work without stretching. however, an
hand or fingers.
overly long air hose in the work area may
be a tripping hazard.
safe handling. never point the sta-
pler at others! do not keep the trigger maintenance. always disconnect air
pulled when loading fasteners, carrying, from the stapler when servicing or install-
or holding tool. Carry the stapler only ing staples. during maintenance, a stapler
by the handle, never by any other part. connected to air may fire accidentally,
do not carry the stapler by the air hose. causing serious personal injury.
disconnect the stapler from the air hose
when going up and down ladders.
checK valve. do not use a check valve
or any other fitting that allows air to remain
modifications. do not modify this in the tool.
tool or bypass the safety nose mecha-
cleaning. never use gasoline or other
nism.
flammable liquids to clean the stapler;
vapors in the stapler will ignite by a spark
and cause it to explode.
combustible gases. never connect
the stapler to pressurized oxygen or other
combustible gases as a power source.
only use filtered, lubricated, and regu-
lated compressed air.
operating Questions. if you are not
sure about the intended operation, stop
using the stapler. seek formal training or
research books or magazines that spe-
cialize in pneumatic tools.
compressed air rating. do not
connect the stapler to compressed air that
exceeds 120 psi.
-4-
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section 2: introduction
foreword
contact info
We are proud to offer this manual! We've
made every effort to be exact with the
instructions, specifications, drawings,
and photographs we used when writing
this manual. however, sometimes we still
make an occasional mistake.
We stand behind our tools. if you have
any service questions, parts requests or
general questions about the tool, please
call or write us at the location listed below.
grizzly industrial, inc.
1203 lycoming Mall Circle
Muncy, pa 17756
also, owing to our policy of continuous
improvement, your stapler may not exactly
match the manual. if you find this to be
the case, and the difference between the
manual and stapler leaves you in doubt,
check our website for the latest manual
update or call technical support for help.
phone: (570) 546-9663
E-Mail: techsupport@grizzly.com
We want your feedback on this manual.
if you can take the time, please email or
write to us at the address below and tell
us how we did:
For your convenience, we post all avail-
able manuals and manual updates for
free on our website at www.grizzly.com.
any updates to this model of tool will be
reflected in these documents as soon as
they are complete.
grizzly industrial, inc.
C/o technical documentation Manager
p.o. Box 2069
Bellingham, Wa 98227-2069
Email: manuals@grizzly.com
specifications
operating pressure ............................................................................................ 70–120 psi
staple size ............................................................................................................. 18 gauge
staple length ................................................................................................................1⁄2"–1"
staple Crown...................................................................................................................... 1⁄4
Magazine Capacity.............................................................................................. 100 staples
"
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-5-
section 3: set up
unpacking
inventory
this stapler was carefully packaged for
safe transportation. remove the packag-
ing materials from around this tool and
inspect it. if you discover the tool is dam -
aged, please immediately call Customer
Service at (570) 546-9663 for advice.
model t26416 inventory
Qty
a. Crown stapler ....................................1
b. hex Wrench 3mm..............................1
c. hex Wrench 4mm..............................1
d. Bottle for oil.......................................1
a
save the containers and all packing mate-
rials for possible inspection by the car-
rier or its agent. otherwise, filing a freight
claim can be difficult.
d
When you are completely satisfied with
the condition of the shipment, inventory
the contents.
C
B
if any non-proprietary parts are missing
(e.g., a nut or a washer), we will gladly
replace them; or for the sake of expedi-
ency, replacements can be obtained at
your local hardware store.
figure 1. inventory.
this stapler presents serious
injury hazards to untrained users.
read through this entire manual to
become familiar with the controls
and operations before starting the
tool!
-6-
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3. With the stapler pointing up, insert a
stick of staples (pointing outward) into
the magazine, as shown in figure 3.
loading staples
use the following specifications when
obtaining staples for this stapler:
gauge.....................................................18
length............................................ 1⁄2" to 1"
Capacity................................................100
Crown .....................................................1⁄4
"
to load the stapler:
1. disConnECt staplEr FroM air
figure 3. Example of inserting staples into
magazine.
supply!
2. grip the stapler firmly, unlock the quick
release latch and pull the pusher back
(see figure 2).
4. slide the magazine pusher and the
stick of staples towards the nose of
the stapler until the quick-release latch
locks.
air deflection
this stapler is equipped with an air deflec-
tor that rotates 360 degrees. prior to using
the stapler, adjust the deflector to direct
released air away from yourself and others
(see figure 4).
figure 2. Example of unlocking quick
release latch.
air deflector
figure 4. air deflector.
Model T26416 Crown Stapler
-7-
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this filter/lubricator/regulator unit will
protect your tool from damaging water
build-up, allow you to adjust and maintain
constant air pressure to your tool, and
save you the inconvenience of having to
manually lubricate your tool every time
you use it.
compressed air
system
the Model t26416 is designed to be oper-
ated at 70-120 psi using clean, dry, regu-
lated, compressed air. do not exceed
the 120 psi maximum operating pres-
sure for your model.
Check the current grizzly catalog for avail-
ability of this unit. if you plan on install-
ing a filter/lubricator/regulator unit in your
compressed air system, always follow the
connection instructions that come with
the unit.
Before using your new stapler, regulate the
air pressure on your air compressor to the
minimum psi for your model.
an in-line filter/lubricator/regulator unit,
depicted in figure 5, can be installed and
should be located as close to the stapler
as possible.
Quick
Connector
Quick
Connector
Lubricator
Regulator
Your
Tool
Air
Compressor
Quick
Coupler
Quick
Coupler
Air Hose
Filter
figure 5. installed filter lubricator
regulator.
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5. pull the trigger on the stapler.
test run
6. inspect scrap piece to ensure staple
was driven correctly.
prior to using the stapler for regular opera-
tions, perform this test run procedure on
a scrap workpiece at least 11⁄2" thick to
ensure it functions properly.
7. as a one time test of the safety mecha-
nism, pull the stapler back from the
scrap piece until the safety probe is no
longer depressed. angle the stapler so
the ricochet trajectory is away from you
and others, then pull the trigger.
to test run stapler:
1. insert staples into stapler, following
directions in loading staples section.
— if the stapler did not fire then the
safety mechanism is working cor-
rectly.
2. Firmly holding stapler with nose point-
ing away from you and others, connect
stapler to air supply.
— if the stapler did fire, the safety
mechanism is not working correctly.
Carefully disconnect the air supply
and contact tech support to resolve
the problem before using the stapler
any further.
3. Clamp the scrap workpiece to a work-
station.
4. press the stapler against the scrap
workpiece and fully depress the safety
probe (see figure 6).
safety
probe
Extended
safety
probe
depressed
figure 6. safety probe depressed.
Model T26416 Crown Stapler
-9-
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section 4: operations
the purpose of this overview is to pro-
vide the novice tool operator with a basic
understanding of how the tool is used.
to perform a typical operation:
1. disConnECt staplEr FroM air
supply!
2. Check to ensure there are enough
staples in the magazine and reconnect
to air supply.
eye inJury hazard!
Wear safety glasses when using
this tool.
3. drive a staple into a scrap piece of the
same material, and inspect the depth of
the driven staple.
lung/ear
inJury hazard!
Wear protective
equipment when
using this tool.
if the staple was not driven in the cor-
rect depth, use the depth adjustment
wheel to properly set the staple depth
(see figure 7). rotating the wheel
clockwise (from the backside) increas-
es the depth, while rotating counter-
clockwise decreases the depth.
accidental
start hazard!
disconnect before
service or staple
replacement.
depth
adjustment
Wheel
air pressure
hazard!
never exceed max
psi rating for tool.
figure 7. depth adjustment wheel.
4. align workpieces to be stapled.
5. place safety probe 1⁄8" above the staple
insertion target, and push down the sta-
pler until it is butted up against and per-
pendicular with the bottom workpiece.
6. Before pulling the trigger, make sure
your free hand and other body parts
are out of staple trajectory or deflection
paths.
deflection due to material irregulari-
ties can cause puncture injuries to
improperly placed hands or body
parts. always position hands and
body away from staple trajectory
and deflection paths.
7. pull the trigger.
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section 5: accessories
t22456—bostitch pneumatic lubricant
this premium grade pneumatic tool
lubricant is specially formulated for pneu-
installing unapproved accessories
matic tools and blended using premium
may cause stapler to malfunction,
grade turbine oil. Contains rust and oxida-
resulting in serious personal injury
tion inhibitors to prevent degradation of
or tool damage. to reduce this risk,
tool components.
only install accessories recom-
mended for this tool by grizzly.
refer to our website or latest
catalog for additional recommended
accessories.
1
g6052—18 gauge ⁄4" crown galv. - 1⁄2
"
"
1
g6053—18 gauge ⁄4" crown galv. - 5⁄8
figure 9. pneumatic tool lubricant.
1
g6054—18 gauge ⁄4" crown galv. - 3⁄4
"
"
1
g6055—18 gauge ⁄4" crown galv. - 7⁄8
h4979—twin cup hearing protector
optime iii is a super-muff, and has been
developed for use in extremely noisy envi-
ronments. the hearing protection is based
on a technology with a double casing that
minimizes resonance in the holder casing.
1
g6056—18 gauge ⁄4" crown galv. - 1"
stay stocked up on staples with these
5000 piece packages.
t20451—"Kirova" clear safety glasses
h7194—bifocal safety glasses 1.5
h7195—bifocal safety glasses 2.0
h7196—bifocal safety glasses 2.5
figure 10. hearing protection.
figure 8. safety glasses.
Model T26416 Crown Stapler
-11-
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section 6: maintenance
cleaning
lubricating
disconnect the stapler from the air supply
before cleaning. use a good solvent to
clean the nose assembly of the stapler.
always be sure that the stapler is dry
before using it again.
place two to six drops of pneumatic tool oil
in the nailer air inlet (as shown in figure
11) every 2 hours of continuous use. Wipe
off any excess oil near the nailer exhaust
to avoid dust build-up.
do not allow dust, chips, sand, etc. into the
air connectors or into the body of the sta-
pler; this may result in leaks and damage
to the stapler and the air couplings.
figure 11. lubricating stapler via air inlet.
another option to manual oiling would be
to simply install a lubricator in your air
compressor line. if your air compressor
line already has a lubricator, then regular
lubrication of your nailer will not be neces-
sary. Just make sure there is always oil in
the lubricator.
never use gasoline or other flamma-
ble liquids to clean this tool. vapors
in the tool may ignite, causing the
tool to explode. ignoring this warning
may lead to serious personal injury
or even death!
-12-
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section 7: service
6. Being careful not to scratch the sides of
the driver guide, insert a slim and stur-
dy piece of metal through the hole at
the top of the magazine compartment
(see figure 12), and push the piston
assembly out the back of the cylinder.
access
to piston
assembly
always disconnect air from stapler
whenever servicing! during mainte-
nance, a stapler connected to air
may fire accidentally, causing seri-
ous personal injury!
figure 12. piston assembly access
through magazine compartment.
replacing o-rings &
piston assemblies
7. place a thin film of the stapler lubri-
cating oil on the o-ring of the piston
assembly.
if you use your stapler frequently,
replacement piston assemblies (part
pt26416112a) and o-ring kits (part
pt26416428) are cheap insurance against
wasted down time and lost profits, in
the event that the piston assembly or an
o-ring becomes worn out.
8. insert the new piston assembly into
the cylinder. Make sure that the end
of the driver on the piston assembly
lines up with the slit at the bottom of
the cylinder. the new piston assembly
should easily slide into the cylinder.
do not force the piston assembly
into the cylinder! if it is not easily
inserted, double-check the alignment of
the driver end with the slit.
to replace piston assembly:
1. disConnECt staplEr FroM air
supply!
9. after the piston assembly is inserted
correctly, close the magazine pusher.
replace the cylinder cap assembly and
tighten the 4 cap screws.
2. remove all staples from the magazine
cartridge.
3. remove the four cap screws on the
cylinder cap of the stapler, near the
exhaust port.
10. For more assistance, or to install a
complete o-ring set, refer to the appro-
priate breakdown diagram in the back
of this manual for component locations.
4. remove the cap.
5. pull back the pusher revealing the
magazine compartment.
Model T26416 Crown Stapler
-13-
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troubleshooting
symptom
possible cause
solution
air leaking at trig-
ger valve area.
1. o-rings in trigger valve housing 1. o-rings must be replaced
are damaged.
& operation of safety probe
must be checked.
air leaking
between housing
and hose.
1. loose screws in housing.
2. damaged o-ring.
3. loose air fitting.
1. tighten screws.
2. replace o-ring.
3. tighten air fitting & use tef-
lon tape.
air leaking
1. damaged seal.
1. replace damaged seals.
between housing
and cap assembly.
tool skips staples
while discharging.
1. air leaks.
2. dirt in nose.
1. tighten screws and fittings.
2. Clean nose.
3. dirt or damage prevents sta- 3. Clean
magazine
and
ples from moving freely in mag-
azine.
inspect/repair damage.
4. inadequate air flow to tool.
4. Check fitting, hose, com-
pressor & air pressure.
5. Worn o-ring on piston or lack 5. replace piston o-ring.
of lubrication. lubricate.
6. damaged o-rings on trigger 6. replace
trigger
valve
valve.
7. Cap seal leaking.
o-rings.
7. replace cap seal.
tool runs slowly
or has a loss of
power.
1. stapler is not sufficiently lubri- 1. lubricate stapler.
cated.
2. Broken spring in cap assem- 2. replace spring.
bly.
3. Exhaust port in cap is blocked. 3. Clean or replace damaged
internal parts.
Fasteners frequent- 1. staples are the wrong size.
ly jam the stapler. 2. staples are bent or dirty.
1. use correct staples.
2. use undamaged, clean sta-
ples.
3. Magazine or nose screws are 3. tighten magazine.
loose.
4. driver or driver guide are worn 4. replace worn or damaged
or damaged.
parts.
-14-
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parts
please note: We do our best to stock replacement parts whenever possible, but we cannot
guarantee that all parts shown here are available for purchase. Call (800) 523-477 or visit
Model T26416 Crown Stapler
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-15-
parts list
REF PART #
DESCRIPTION
REF PART #
DESCRIPTION
101 PT26416101 DEFLECTOR
305 PT26416305 QUICK-DISCONNECT VALVE
401 PT26416401 CAP SCREW M5-.8 X 20
402 PT26416402 FLAT WASHER 8MM
403 PT26416403 RELIEF PLATE
102 PT26416102 CYLINDER CAP
103 PT26416103 CYLINDER CAP REAR SEAL
104 PT26416104 COMPRESSION SPRING
105 PT26416105 O-RING 13.8 X 2.4 P14
106 PT26416106 O-RING 31.8 X 2.4
107 PT26416107 PISTON VALVE
108 PT26416108 O-RING 22.1 X 3.5 P22.4
109 PT26416109 CYLINDER CAP FRONT SEAL
110 PT26416110 CAP SCREW M4-.7 X 20
111 PT26416111 PISTON RING
404 PT26416404 CAP SCREW M4-.7 X 18
405 PT26416405 FLAT HD CAP SCR M4-.7 X 16
406 PT26416406 DRIVER GUIDE COVER
407 PT26416407 GASKET
408 PT26416408 PUSHER
409 PT26416409 SPRING SHAFT
410 PT26416410 PUSHER COMPRESSION SPRING
411 PT26416411 REAR PLATE
112A PT26416112A PISTON ASSEMBLY
112 PT26416112 PISTON W/DRIVER
113 PT26416113 O-RING 21 X 2
412 PT26416412 QUICK-RELEASE LATCH
413 PT26416413 CAPTIVE PIN
114 PT26416114 O-RING 46.76 X 2.5
115 PT26416115 CYLINDER
414 PT26416414 TORSION SPRING
415 PT26416415 STOPPER
116 PT26416116 CYLINDER RING
117 PT26416117 BUMPER
416 PT26416416 E-CLIP ETW-3
417 PT26416417 CAP SCREW M4-.7 X 25
418 PT26416418 LOCK NUT M4-.7
419 PT26416419 SAFETY PROBE
420 PT26416420 WHEEL CLIP
118 PT26416118 DRIVER GUIDE
201 PT26416201 O-RING 7.5 X 1.5 S8
202 PT26416202 TRIGGER VALVE HEAD
203 PT26416203 COMPRESSION SPRING
204 PT26416204 PLUNGER
421 PT26416421 DEPTH ADJUSTMENT WHEEL
422 PT26416422 SAFETY SLIDE BRACKET
423 PT26416423 SAFETY COMPRESSION SPRING
424 PT26416424 SAFETY GUIDE
205 PT26416205 O-RING 2.5 X 1.5 S3
206 PT26416206 O-RING 11 X 1.6
207 PT26416207 PLUNGER CAP
208 PT26416208 ROLL PIN 3 X 22
209 PT26416209 SECONDARY TRIGGER
210 PT26416210 TRIGGER
425 PT26416425 MAGAZINE BOTTOM
426 PT26416426 MAGAZINE TOP
427 PT26416427 TAP SCREW M3 X 6
428 PT26416428 O-RING REPLACEMENT KIT
429 PT26416429 ID LABEL
211 PT26416211 ROLL PIN 2.5 X 22
212 PT26416212 ROLL PIN 2.5 X 14
213 PT26416213 COMPRESSION SPRING
301 PT26416301 GUN BODY
430 PT26416430 WARNING LABEL
431 PT26416431 SPECIFICATIONS LABEL
432 PT26416432 BOTTLE FOR OIL
433 PT26416433 HEX WRENCH 3MM
434 PT26416434 HEX WRENCH 4MM
302 PT26416302 BODY END CAP
303 PT26416303 O-RING 37 X 3
304 PT26416304 VALVE CAP
-16-
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Warranty
Grizzly Industrial, Inc. warrants every product it sells for a period of 1 year to the original purchaser from
the date of purchase. This warranty does not apply to defects due directly or indirectly to misuse, abuse,
negligence, accidents, repairs or alterations or lack of maintenance. This is Grizzly’s sole written warranty
and any and all warranties that may be implied by law, including any merchantability or fitness, for any par-
ticular purpose, are hereby limited to the duration of this written warranty. We do not warrant or represent
that the merchandise complies with the provisions of any law or acts unless the manufacturer so warrants.
In no event shall Grizzly’s liability under this warranty exceed the purchase price paid for the product and
any legal actions brought against Grizzly shall be tried in the State of Washington, County of Whatcom.
We shall in no event be liable for death, injuries to persons or property or for incidental, contingent, special,
or consequential damages arising from the use of our products.
To take advantage of this warranty, contact us by mail or phone and give us all the details. We will then issue
you a “Return Number,’’ which must be clearly posted on the outside as well as the inside of the carton. We
will not accept any item back without this number. Proof of purchase must accompany the merchandise.
The manufacturers reserve the right to change specifications at any time because they constantly strive to
achieve better quality equipment. We make every effort to ensure that our products meet high quality and
durability standards and we hope you never need to use this warranty.
Please feel free to write or call us if you have any questions about the machine or the manual.
Thank you again for your business and continued support. We hope to serve you again soon.
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