Grizzly Saw G9744Z User Manual
MODEL G9744Z  
10"x18" Metal Cutting Bandsaw  
OWNER'S MANUAL  
COPYRIGHT © JULY, 2006 BY GRIZZLY INDUSTRIAL, INC.  
WARNING: NO PORTION OF THIS MANUAL MAY BE REPRODUCED IN ANY SHAPE  
OR FORM WITHOUT THE WRITTEN APPROVAL OF GRIZZLY INDUSTRIAL, INC.  
#PC8343 PRINTED IN TAIWAN  
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Table of Contents  
INTRODUCTION............................................................................................................................... 3  
Foreword .................................................................................................................................... 3  
Contact Info................................................................................................................................ 3  
Machine Data Sheet................................................................................................................... 4  
Identification ............................................................................................................................... 6  
Control Panel ............................................................................................................................. 7  
SECTION 1: SAFETY....................................................................................................................... 8  
Safety Instructions for Machinery............................................................................................... 8  
Additional Safety Instructions for Metal Cutting Bandsaws ..................................................... 10  
SECTION 2: CIRCUIT REQUIREMENTS ...................................................................................... 11  
220V Single-Phase .................................................................................................................. 11  
SECTION 3: SETUP....................................................................................................................... 12  
Setup Safety............................................................................................................................. 12  
Items Needed for Setup........................................................................................................... 12  
Unpacking ................................................................................................................................ 12  
Inventory................................................................................................................................... 13  
Hardware Recognition Chart.................................................................................................... 14  
Clean Up .................................................................................................................................. 15  
Site Considerations.................................................................................................................. 15  
Moving & Placing Base Unit..................................................................................................... 16  
Mounting to Shop Floor............................................................................................................ 16  
Shipping Bracket...................................................................................................................... 17  
Workstop .................................................................................................................................. 17  
Chip Tray.................................................................................................................................. 18  
Feed Stop................................................................................................................................. 18  
Recommended Adjustments.................................................................................................... 19  
Test Run................................................................................................................................... 19  
SECTION 4: OPERATIONS ........................................................................................................... 20  
Operation Safety ...................................................................................................................... 20  
Vise .......................................................................................................................................... 20  
Blade Guide Arms.................................................................................................................... 22  
Blade Selection ........................................................................................................................ 23  
Blade Speed............................................................................................................................. 24  
Feed Rate ................................................................................................................................ 24  
Coolant System........................................................................................................................ 25  
Cutting Fluid ............................................................................................................................ 26  
Operation Tips.......................................................................................................................... 27  
SECTION 5: ACCESSORIES......................................................................................................... 28  
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SECTION 6: MAINTENANCE ........................................................................................................ 30  
Schedule .................................................................................................................................. 30  
Cleaning ................................................................................................................................... 30  
Lubrication................................................................................................................................ 30  
SECTION 7: SERVICE ................................................................................................................... 32  
Troubleshooting........................................................................................................................ 32  
Blade Change .......................................................................................................................... 34  
Blade Tension & Tracking........................................................................................................ 35  
Blade Guide Bearings .............................................................................................................. 36  
Squaring Blade to Table .......................................................................................................... 37  
Electrical Components ............................................................................................................. 38  
Model G9744Z 220V Wiring Diagram...................................................................................... 39  
Blade Guide Parts Breakdown................................................................................................. 40  
Drive Wheel Parts Breakdown................................................................................................. 41  
Main Parts Breakdown............................................................................................................. 42  
Parts List .................................................................................................................................. 43  
WARRANTY AND RETURNS........................................................................................................ 46  
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INTRODUCTION  
Foreword  
Contact Info  
We are proud to offer the Model G9744Z Metal  
Cutting Bandsaw. This machine is part of a grow-  
ing Grizzly family of fine metalworking machinery.  
When used according to the guidelines set forth in  
this manual, you can expect years of trouble-free,  
enjoyable operation and proof of Grizzly’s com-  
mitment to customer satisfaction.  
If you have any comments regarding this manual,  
please write to us at the address below:  
Grizzly Industrial, Inc.  
Technical Documentation Manager  
P.O. Box 2069  
C
/
O
Bellingham, WA 98227-2069  
We are pleased to provide this manual with  
the Model G9744Z. It was written to guide you  
through assembly, review safety considerations,  
and cover general operating procedures. It repre-  
sents our effort to produce the best documenta-  
tion possible.  
We stand behind our machines. If you have any  
service questions or parts requests, please call or  
write us at the location listed below.  
Grizzly Industrial, Inc.  
1203 Lycoming Mall Circle  
Muncy, PA 17756  
The specifications, drawings, and photographs  
illustrated in this manual represent the Model  
G9744Z as supplied when the manual was pre-  
pared. However, owing to Grizzly’s policy of con-  
tinuous improvement, changes may be made at  
any time with no obligation on the part of Grizzly.  
For your convenience, we always keep current  
Grizzly manuals available on our website at www.  
grizzly.com. Any updates to your machine will be  
reflected in these manuals as soon as they are  
complete. Visit our site often to check for the lat-  
est updates to this manual!  
Phone: (570) 546-9663  
Fax: (800) 438-5901  
E-Mail: techsupport@grizzly.com  
Web Site: http://www.grizzly.com  
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Machine Data Sheet  
MACHINE DATA  
SHEET  
Customer Service #: (570) 546-9663 • To Order Call: (800) 523-4777 • Fax #: (800) 438-5901  
MODEL G9744Z 10" X 18" METAL CUTTING BANDSAW  
Product Dimensions:  
Weight .............................................................................................................................................................770 lbs.  
Length/Width/Height .................................................................................................................... 68 x 24 x 41-1/2 in.  
Foot Print (Length/Width)............................................................................................................................ 47 x 19 in.  
Shipping Dimensions:  
Type ...................................................................................................................................................Wood Slat Crate  
Content............................................................................................................................................................Machine  
Weight..............................................................................................................................................................860 lbs.  
Length/Width/Height................................................................................................................69 x 29-1/2 x 47-1/2 in.  
Electrical:  
Switch.........................................................................................................................................Push Button ON/OFF  
Switch Voltage .....................................................................................................................................................220V  
Cord Length ........................................................................................................................................................... 5 ft.  
Cord Gauge .................................................................................................................................................. 14 gauge  
Recommended Breaker Size........................................................................................................................... 20 amp  
Plug..........................................................................................................................................................................No  
Motors:  
Main  
Type..................................................................................................................TEFC Capacitor Start Induction  
Horsepower................................................................................................................................................ 2 HP  
Voltage....................................................................................................................................................... 220V  
Prewired.....................................................................................................................................................220V  
Phase....................................................................................................................................................... Single  
Amps............................................................................................................................................................15A  
Speed................................................................................................................................................ 1725 RPM  
Cycle .........................................................................................................................................................60 Hz  
Number Of Speeds .......................................................................................................................................... 1  
Power Transfer .......................................................................................................................................... Gear  
Bearings...................................................................................................................... Shielded and Lubricated  
Main Specifications:  
Operation Info  
Blade Speeds.............................................................................................................. 114, 196, 288, 377 FPM  
Std. Blade Length ............................................................................................................................. 129-3/8 in.  
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Cutting Capacities  
Angle Cuts ............................................................................................................................................ 45°–90°  
Vise Jaw Depth................................................................................................................................... 12-1/2 in.  
Vise Jaw Height .......................................................................................................................................... 5 in.  
Max Capacity Rect. Height At 90° .............................................................................................................. 5 in.  
Max Capacity Rect. Width At 90° ....................................................................................................... 18-3/8 in.  
Max Capacity Rnd. Width At 90° .............................................................................................................. 10 in.  
Max Capacity Rect. Height At 45° .............................................................................................................. 6 in.  
Max Capacity Rect. Height At 30° ............................................................................................................ 10 in.  
Max Capacity Rect. Width At 30° ............................................................................................................. 14 in.  
Max Capacity Rnd. At 30° ........................................................................................................................ 10 in.  
Max Capacity Rect. Width At 45° ......................................................................................................... 9-3/8 in.  
Max Capacity Rnd. At 45° .......................................................................................................................... 6 in.  
Construction  
Table Construction..................................................................................................Precision Ground Cast Iron  
Wheel Construction Upper..................................................................................................Machined Cast Iron  
Wheel Construction Lower..................................................................................................Machined Cast Iron  
Body Construction................................................................................................................................Cast Iron  
Base Construction................................................................................................................. Pre-Formed Steel  
Wheel Cover Construction.................................................................................................... Pre-Formed Steel  
Paint........................................................................................................................................................ Epoxy  
Other  
Wheel Size................................................................................................................................................ 13 in.  
Blade Guides Upper........................................................................................................................Ball Bearing  
Blade Guides Lower........................................................................................................................Ball Bearing  
Coolant Capacity................................................................................................................................. 2-1/2 gal.  
Table Info  
Floor To Cutting Area Height.................................................................................................................... 23 in.  
Other Specifications:  
ISO Factory...................................................................................................................................................ISO 9001  
Country Of Origin..............................................................................................................................................Taiwan  
Warranty.............................................................................................................................................................1 Year  
Serial Number Location ......................................................................................................................Grizzly ID Label  
Assembly Time ...........................................................................................................................................15 minutes  
Features:  
Centralized Control Panel on Top of the Saw Bow  
Heavy-duty Steel Base  
Adjustable Hydraulic Downfeed  
Worm Gear Box has Hardened and Ground Gears  
Quick Release Vise for Fast Job Changes  
Miter Cutting Ability  
Blade Wheels have Heavy-duty Ball Bearings  
Magnetic Safety Switch  
Coolant Pump and Reservoir  
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Identification  
K
A
H
I
G
M
B
J
L
F
C
D
M
E
N
Figure 1. G9744Z machine identification.  
A. Blade Tension Handwheel  
B. Lift Handle  
C. Vise Handwheel  
D. Coolant Drip Pan  
E. Work Stop  
F. Pulley Cover  
G. Control Panel  
H. Blade Guide Scale  
I. Blade Guide Knob  
J. Coolant Valve Control  
K. Bow  
L. Blade Guides  
M. Wheel Covers  
N. Chip Tray  
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Control Panel  
F
A
B
C
D
E
Figure 2. G9744Z control panel.  
A. Coolant Pump Switch: Turns the coolant  
pump ON.  
B. EMERGENCYSTOP/OFFButton:Interrupts  
power to the system and turns the motor  
OFF. Twist the button until it pops out to re-  
energize the system. Also works as a stan-  
dard OFF button.  
Note: The bandsaw has an automatic shut-  
off (limit switch) that turns the motor and  
coolant pump OFF at the bottom of the cut.  
C. START Button: Turns the motor ON.  
D. Power Light: When lit, indicates that system  
is energized and machine is ready to oper-  
ate.  
E. Feed Rate Dial: Fine tunes the feed rate by  
controlling the hydraulic valve. Range is from  
0 (slowest) to 9 (fastest).  
F. Feed Control Knob: Turning the knob to the  
left lowers the bow at the feed rate you have  
set. Turning the knob to the right locks the  
bow in position.  
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SECTION 1: SAFETY  
For Your Own Safety, Read Instruction  
Manual Before Operating this Machine  
The purpose of safety symbols is to attract your attention to possible hazardous conditions. This  
manual uses a series of symbols and signal words which are intended to convey the level of  
importance of the safety messages. The progression of symbols is described below. Remember  
that safety messages by themselves do not eliminate danger and are not a substitute for proper  
accident prevention measures.  
Indicates an imminently hazardous situation which, if not avoided,  
WILL result in death or serious injury.  
Indicates a potentially hazardous situation which, if not avoided,  
COULD result in death or serious injury.  
Indicates a potentially hazardous situation which, if not avoided,  
MAY result in minor or moderate injury. It may also be used to alert  
against unsafe practices.  
This symbol is used to alert the user to useful information about  
proper operation of the machine.  
NOTICE  
Safety Instructions for Machinery  
1. READ THROUGH THE ENTIRE MANUAL  
BEFORE STARTING MACHINERY.  
Machinery presents serious injury hazards  
to untrained users.  
4. ALWAYS USE HEARING PROTECTION  
WHEN OPERATING MACHINERY.  
Machinery noise can cause permanent  
hearing damage.  
5. WEAR PROPER APPAREL. DO NOT  
wear loose clothing, gloves, neckties, rings,  
or jewelry which may get caught in moving  
parts. Wear protective hair covering to con-  
tain long hair and wear non-slip footwear.  
2. ALWAYS USE ANSI APPROVED  
SAFETY GLASSES WHEN OPERATING  
MACHINERY. Everyday eyeglasses only  
have impact resistant lenses, they are  
NOT safety glasses.  
6. NEVER OPERATE MACHINERY WHEN  
TIRED, OR UNDER THE INFLUENCE OF  
DRUGS OR ALCOHOL. Be mentally alert  
at all times when running machinery.  
3. ALWAYS WEAR AN NIOSH APPROVED  
RESPIRATOR WHEN OPERATING  
MACHINERY THAT PRODUCES DUST.  
Wood dust is a carcinogen and can cause  
cancer and severe respiratory illnesses.  
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Safety Instructions for Machinery  
7. ONLY ALLOW TRAINED AND PROP-  
17. REMOVE ADJUSTING KEYS AND  
ERLY SUPERVISED PERSONNEL TO  
OPERATE MACHINERY. Make sure  
operation instructions are safe and clearly  
understood.  
WRENCHES. Make a habit of checking for  
keys and adjusting wrenches before turn-  
ing machinery ON.  
18. CHECK FOR DAMAGED PARTS  
BEFORE USING MACHINERY. Check  
for binding and alignment of parts, broken  
parts, part mounting, loose bolts, and any  
other conditions that may affect machine  
operation. Repair or replace damaged  
parts.  
8. KEEP CHILDREN AND VISITORS AWAY.  
Keep all children and visitors a safe dis-  
tance from the work area.  
9. MAKE WORKSHOP CHILD PROOF. Use  
padlocks, master switches, and remove  
start switch keys.  
19. USE RECOMMENDED ACCESSORIES.  
Refer to the instruction manual for recom-  
mended accessories. The use of improper  
accessories may cause risk of injury.  
10. NEVER LEAVE WHEN MACHINE IS  
RUNNING. Turn power OFF and allow all  
moving parts to come to a complete stop  
before leaving machine unattended.  
20. DO NOT FORCE MACHINERY. Work at  
the speed for which the machine or acces-  
sory was designed.  
11. DO NOT USE IN DANGEROUS  
ENVIRONMENTS. DO NOT use machin-  
ery in damp, wet locations, or where any  
flammable or noxious fumes may exist.  
21. SECURE WORKPIECE. Use clamps or  
a vise to hold the workpiece when practi-  
cal. A secured workpiece protects your  
hands and frees both hands to operate the  
machine.  
12. KEEP WORK AREA CLEAN AND WELL  
LIT. Clutter and dark shadows may cause  
accidents.  
22. DO NOT OVERREACH. Keep proper foot-  
13. USE A GROUNDED EXTENSION CORD  
RATEDFORTHEMACHINEAMPERAGE.  
Undersized cords overheat and lose power.  
Replace extension cords if they become  
damaged. DO NOT use extension cords  
for 220V machinery.  
ing and balance at all times.  
23. MANY MACHINES WILL EJECT THE  
WORKPIECETOWARDTHEOPERATOR.  
Know and avoid conditions that cause the  
workpiece to "kickback."  
14. ALWAYS DISCONNECT FROM POWER  
24. ALWAYS LOCK MOBILE BASES  
(IF USED) BEFORE OPERATING  
MACHINERY.  
SOURCE  
BEFORE  
SERVICING  
MACHINERY. Make sure switch is in OFF  
position before reconnecting.  
25. BE AWARE THAT CERTAIN DUST MAY  
BE HAZARDOUS to the respiratory sys-  
tems of people and animals, especially  
fine dust. Make sure you know the hazards  
associated with the type of dust you will be  
exposed to and always wear a respirator  
approved for that type of dust.  
15. MAINTAIN MACHINERY WITH CARE.  
Keep blades sharp and clean for best and  
safest performance. Follow instructions for  
lubricating and changing accessories.  
16. MAKE SURE GUARDS ARE IN PLACE  
AND WORK CORRECTLY BEFORE  
USING MACHINERY.  
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Additional Safety Instructions for Metal  
Cutting Bandsaws  
8. FIRE HAZARD. Use EXTREME CAUTION  
if cutting magnesium. Using the wrong cut-  
ting fluid will lead to chip fire and possible  
explosion.  
1. BLADE CONDITION. Do not operate with  
dull, cracked or badly worn blade. Inspect  
blades for cracks and missing teeth before  
each use.  
9. CUTTING FLUID SAFETY. Always follow  
manufacturer’s cutting fluid safety instruc-  
tions. Pay particular attention to contact,  
contamination, inhalation, storage and dis-  
posal warnings. Spilled cutting fluid is a  
slipping hazard and a toxicity hazard.  
2. HAND PLACEMENT. Never position fin-  
gers or thumbs in line with the cut. Hands  
could be crushed in vise or by falling  
machine components or cut by the blade.  
3. ENTANGLEMENT HAZARDS. Do not  
operate this bandsaw without blade guard  
in place. Otherwise, loose clothing, jewelry,  
long hair and work gloves can be drawn  
into working parts.  
10. ATTENTION TO WORK AREA. Never  
leave a machine running and unattended.  
Pay attention to the actions of others in the  
area to avoid unintended accidents.  
4. BLADE REPLACEMENT. When replacing  
blades, make sure teeth face toward the  
workpiece. Wear gloves to protect hands  
and safety glasses to protect eyes.  
11. MAINTENANCE/SERVICE. All inspec-  
tions, adjustments, and maintenance are  
to be done with the machine OFF and the  
power disconnected to the machine. Wait  
for all moving parts to come to a complete  
stop.  
5. WORKPIECE HANDLING. Always sup-  
port the workpiece with table, vise, or other  
support fixture. Flag long pieces to avoid a  
tripping hazard. Never hold the workpiece  
with your hands during a cut.  
12. HEARING PROTECTION & HAZARDS.  
Noise generated by blade and workpiece  
vibration, material handling, and power  
transmission can cause permanent hear-  
ing loss over time and interfere with com-  
munication and audible signals. Always  
wear hearing protection.  
6. LOSS OF STABILITY. Unsupported  
workpieces may jeopardize machine sta-  
bility and cause the machine to tip and fall,  
which could cause serious injury.  
13. HOT SURFACES. Due to friction, the  
workpiece, chips, and some machine com-  
ponents can be hot enough to burn you.  
7. POWERINTERRUPTION. Unplugmachine  
after power interruption. Machines without  
magnetic switches can start up after power  
is restored.  
No list of safety guidelines can be complete. Every shop environment is different. Like all  
machines there is danger associated with the Model G9744Z. Accidents are frequently caused  
by lack of familiarity or failure to pay attention. Use this machine with respect and caution to  
lessen the possibility of operator injury. If normal safety precautions are overlooked or ignored,  
serious personal injury may occur.  
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SECTION 2: CIRCUIT REQUIREMENTS  
Grounding  
220V Single-Phase  
In the event of an electrical short, grounding  
reduces the risk of electric shock. The grounding  
wire in the power cord must be properly connect-  
ed to the grounding prong on the plug; likewise,  
the outlet must be properly installed and ground-  
ed. All electrical connections must be made in  
accordance with local codes and ordinances.  
Serious personal injury could occur if you  
connect the machine to the power source  
before you have completed the setup pro-  
cess. DO NOT connect the machine to the  
power source until instructed to do so.  
Electrocution or fire could  
result if this machine is  
The Model G9744Z motor draws the following  
not grounded correctly  
Amperage Draw  
amps under maximum load:  
or if your electrical con-  
figuration does not com-  
ply with local and state  
Motor Draw at 220V .............................. 15 Amps  
codes. Ensure compliance  
by checking with a quali-  
fied electrician!  
Circuit Requirements  
We recommend using a dedicated circuit for this  
machine. You MUST connect your machine to a  
grounded circuit that is rated for the amperage  
given below. Never replace a circuit breaker on  
an existing circuit with one of higher amper-  
age without consulting a qualified electrician to  
ensure compliance with wiring codes. If you are  
unsure about the wiring codes in your area or  
you plan to connect your machine to a shared  
circuit, consult a qualified electrician.  
Extension Cords  
We do not recommend the use of extension  
cords. Instead, arrange the placement of your  
equipment and the installed wiring to eliminate  
the need for extension cords.  
If you find it absolutely necessary to use an  
extension cord at 220V with your machine:  
220V Circuit...........................................20 Amps  
•
•
•
Use at least a 12 gauge cord that does not  
exceed 50 feet in length!  
Plug/Receptacle Type  
Recommended Plug/Receptacle....NEMA L6-20  
The extension cord must also contain a  
ground wire and plug pin.  
A qualified electrician MUST size cords over  
50 feet long to prevent motor damage.  
Figure 3. NEMA L6-20 plug and receptacle.  
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SECTION 3: SETUP  
Setup Safety  
Items Needed for  
Setup  
The following items are needed to complete the  
setup process, but are not included with your  
machine:  
This machine presents  
serious injury hazards  
to untrained users. Read  
through this entire manu-  
al to become familiar with  
the controls and opera-  
tions before starting the  
machine!  
Description  
Qty  
•
•
•
•
•
•
•
Safety Glasses (for each person) .............. 1  
Solvent Cleaner.......................................... 1  
Shop Towels............................................... 1  
Mounting Hardware (optional).................... 1  
Forklift or Hoist........................................... 1  
Assistant..................................................... 1  
Wrench 12mm............................................ 1  
Wear safety glasses dur-  
ing the entire setup pro-  
cess!  
Unpacking  
The Model G9744Z was carefully packed when it  
left our warehouse. If you discover the machine  
is damaged after you have signed for delivery,  
please immediately call Customer Service at  
(570) 546-9663 for advice.  
The Model G9744Z is  
an extremely heavy  
machine. Serious per-  
sonal injury may occur if  
safe moving methods are  
not followed. To be safe,  
you will need assistance  
and power equipment  
when moving the ship-  
ping crate and remov-  
ing the machine from the  
crate.  
Save the containers and all packing materials for  
possible inspection by the carrier or its agent.  
Otherwise, filing a freight claim can be difficult.  
When you are completely satisfied with the con-  
dition of your shipment, you should inventory the  
contents.  
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In the event that any nonproprietary parts are  
missing (e.g. a nut or a washer), we would be  
glad to replace them, or for the sake of expedi-  
ency, replacements can be obtained at your local  
hardware store.  
Inventory  
After all the parts have been removed from the  
crate, you should have the following items:  
Box 1: (Figure 4)  
A. Model G9744Z Bandsaw............................ 1  
Qty  
NOTICE  
Some hardware/fasteners on the inventory  
list may arrive pre-installed on the machine.  
Check these locations before assuming that  
any items from the inventory list are miss-  
ing.  
Hardware and Tools (Not Shown)  
•
•
•
•
•
•
•
•
Chip Tray.................................................... 1  
Triangle Screw 5/16-18 x 3/4".................... 1  
Flat Washer 5/16"....................................... 1  
Hex Nut 5/16-18......................................... 1  
Hex Bolts M12-1.75 x 50 (Leveling)........... 4  
Hex Nuts M12-1.75 (Leveling) ................... 4  
Handwheel ................................................. 1  
Handwheel Handle..................................... 1  
A
Figure 4. G9744Z inventory.  
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Hardware Recognition Chart  
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Clean Up  
Site Considerations  
The unpainted surfaces are coated with a waxy  
oil to protect them from corrosion during ship-  
ment. Remove this protective coating with a sol-  
vent cleaner or citrus-based degreaser such as  
Grizzly’s G7895 Degreaser. To clean thoroughly,  
some parts may need to be removed. For opti-  
mum performance from your machine, make  
sure you clean all moving parts or sliding  
contact surfaces that are coated. Avoid chlo-  
rine-based solvents, such as acetone or brake  
parts cleaner, as they will damage painted sur-  
faces should they come in contact. Always follow  
the manufacturer’s instructions when using any  
type of cleaning product.  
Floor Load  
Refer to the Machine Data Sheet for the weight  
and footprint specifications of your machine.  
Some floors may require additional reinforcement  
to support both the machine and operator.  
Machine Placement  
Consider existing and anticipated needs, size of  
material to be processed through each machine,  
and space for auxiliary stands, work tables or  
other machinery when establishing a location for  
your new machine. See Figure 5 for the minimum  
working clearances.  
47"  
Gasoline and petroleum  
products have low flash  
points and could cause  
an explosion or fire if  
used to clean machinery.  
DO NOT use gasoline or  
petroleum products to  
clean the machinery.  
22"  
Many of the solvents  
commonly used to clean  
machinery can be toxic  
when inhaled or ingest-  
ed. Lack of ventilation  
while using these sol-  
vents could cause seri-  
ous personal health risks  
or fire. Take precautions  
from this hazard by only  
using cleaning solvents  
in a well ventilated area.  
Figure 5. Minimum working clearances.  
Unsupervised children and  
visitors inside your shop  
could cause serious per-  
sonal injury to themselves.  
Lock all entrances to the  
shop when you are away and  
DO NOT allow unsupervised  
children or visitors in your  
shop at any time!  
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Moving & Placing  
Base Unit  
Mounting to Shop  
Floor  
Although not required, we recommend that you  
mount your new machine to the floor. Because  
this is an optional step and floor materials may  
vary, floor mounting hardware is not included.  
Generally, you can either bolt your machine to  
the floor or mount it on machine mounts. It will  
be necessary to level your machine after mount-  
ing. If you choose to set your machine on the  
floor, four M12-1.75 x 50 leveling bolts have been  
included.  
The Model G9744Z is  
an extremely heavy  
machine. Serious per-  
sonal injury may occur if  
safe moving methods are  
not followed. To be safe,  
you will need assistance  
and power equipment  
when moving the ship-  
ping crate and remov-  
ing the machine from the  
crate.  
Bolting to Concrete Floors  
Lag shield anchors with lag bolts (Figure 7)  
and anchor studs are two popular methods for  
anchoring an object to a concrete floor.  
The Model G9744Z comes with lifting brackets  
installed on the base. Use a forklift and straps  
rated for the machine weight to lift the machine  
off the pallet and onto a suitable location (see  
Figure 6). The lifting brackets can be removed  
and saved for future use.  
NOTICE  
Anchor studs are stronger and more per-  
manent alternatives to lag shield anchors;  
however, they will stick out of the floor,  
which may cause a tripping hazard if you  
decide to move your machine.  
Using Machine Mounts  
Using machine mounts, shown in Figure 7, gives  
the advantage of fast leveling and vibration reduc-  
tion. The large size of the foot pads distributes the  
weight of the machine.  
Machine  
Mount  
Figure 6. G9744Z lifting points.  
Lag Shield  
Anchor w/Lag  
Bolt  
Anchor  
Stud  
Figure 7. Typical options for machine  
mounting.  
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Shipping Bracket  
Workstop  
The workstop is used when many cuts of the  
same length are needed (see Figure 9).  
A bracket has been installed to keep the saw in  
alignment during shipping. Before using your saw  
you will need to remove it. Store it for safe keep-  
ing in the event you move your saw to a different  
location.  
To setup the workstop:  
1. Position the workstop rod the desired dis-  
tance from the blade and tighten the cap  
screw to hold it in place.  
2. Fine tune the measurement by adjusting the  
hex bolt and stop nut.  
3. Swing the workstop arm down and out of the  
way when not in use.  
Hex Bolt & Stop Nut  
Hex Bolts  
Cap Screw  
Figure 8. Shipping bracket.  
To remove the shipping bracket:  
Arm  
1. Remove all four hex bolts shown in Figure 8  
with a 12mm wrench.  
Workstop Rod  
Figure 9. Workstop assembly.  
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Chip Tray  
Feed Stop  
Depending on how the Model G9744Z was  
shipped, it may be necessary to adjust the feed  
stop before the test run. The blade should not  
make contact with any part of the vise assembly.  
Components and Hardware Needed:  
Chip Tray ........................................................... 1  
Qty  
The chip tray fits over the lip of the base as illus-  
trated in Figure 10.  
To adjust the feed stop bolt:  
1. Adjust the feed stop bolt and jam nut (Figure  
11), so the bandsaw blade teeth are just  
below the vise table surface when the cut is  
complete.  
Feed Stop  
Figure 10. Chip tray installed.  
Jam Nut  
Figure 11. Feed stop.  
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E-STOP/OFF Button  
ON  
Recommended  
Adjustments  
Feed control knob  
The adjustments listed below have been per-  
formed at the factory. However, because of the  
many variables involved with shipping, we recom-  
mend that you at least verify the following adjust-  
ments to ensure accurate cutting results.  
Step-by-stepinstructionsonverifyingtheseadjust-  
ments can be found in SECTION 7: SERVICE  
ADJUSTMENTS.  
Figure 12. Control panel.  
Factory adjustments that should be verified:  
1. Blade Tracking (Pages 35 & 36).  
2. Blade Guide Bearings (Page 36).  
6. Start the bandsaw while keeping your finger  
near the EMERGENCY STOP/OFF button  
(Figure 12) at all times during the test run.  
The bandsaw should run smoothly with little  
or no vibration.  
Note: If the EMERGENCY STOP/OFF button  
is pressed, it needs to be twisted until it pops  
out or the bandsaw will not start.  
Test Run  
7. Push the emergency stop button. The blade  
should stop turning and the coolant pump  
should shut OFF.  
Projectiles thrown from  
the machine could cause  
serious eye injury. Wear  
safety glasses during  
assembly and operation.  
—If you suspect any problems, immediately  
stop the bandsaw and correct before con-  
tinuing.  
—If you need any help with your bandsaw  
call our Tech Support at (570) 546-9663.  
Complete this process once you have familiarized  
yourself with all instructions in this manual.  
NOTICE  
Starting the machine:  
DO NOT operate saw without checking gear  
box oil level! Operating without sufficient  
oil will damage the machine.  
1. Read the entire instruction manual.  
2. Make sure all tools and foreign objects have  
been removed from the machine.  
3. Put on safety glasses and secure loose  
clothing or long hair.  
4. Connect the bandsaw to power.  
5. Raise the bandsaw and close the feed  
control knob to keep the saw in place (see  
Figure 12).  
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SECTION 4: OPERATIONS  
Vise  
Operation Safety  
Always turn the saw OFF and allow the blade  
to come to a complete stop before using the  
vise! Failure to follow this caution may lead  
to injury.  
Damage to your eyes, lungs, and ears could  
result from using this machine without  
proper protective gear. Always wear safety  
glasses, a respirator, and hearing protection  
when operating this machine.  
The vise has a quick release feature that allows  
jaw width to be quickly adjusted when changing  
from one sized material to another.  
To rapidly change the vise jaw gap:  
1. Turn the handwheel counterclockwise to  
relieve any pressure on the vise jaw.  
Loose hair and cloth-  
ing could get caught in  
machinery and cause seri-  
ous personal injury. Keep  
loose clothing and long  
hair away from moving  
machinery.  
2. Pull or push the jaw in the desired direction.  
3. Finishtighteningthejawagainsttheworkpiece  
with the handwheel.  
Note: Figure 13 shows correct methods of  
holding different workpiece shapes.  
NOTICE  
This bandsaw is for trained operators only.  
WE STRONGLY RECOMMEND that you read  
books, trade magazines, and get formal  
training before beginning any projects.  
Regardless of the content in this section,  
Grizzly Industrial will not be held liable for  
accidents caused by lack of training.  
Figure 13. Workholding options by material  
shape.  
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The vise can be adjusted to cut any angle from a  
straight 90 degree cut-off, to a 45 degree angle  
by loosening the two vise lock handles. Positive  
stops at 90° and 45° allow you to quickly return  
the rear jaw to either angle. Angles between 90°  
and 45° can be read using the scale on the side of  
the vise table. Use a combination square or bevel  
protractor if higher precision is required when find-  
ing these angles.  
3. With the rear vise jaw making contact with the  
positive stop, tighten the rear vise jaw and re-  
check the angle.  
4. Loosen the rear vise lock handle and swing  
the rear jaw until it reaches the 45° positive  
stop.  
5. Tighten the rear jaw and check the angle.  
To adjust the positive stops:  
6. If the angle is not at 45°, loosen the vise jaw  
and adjust the set screw as needed to set the  
positive stop to 45°.  
1. Check the current vise jaw-to-blade angle  
with a machinist square (see Figure 14).  
7. With the rear vise jaw making contact with the  
positive stop, tighten the rear vise jaw and re-  
check the angle.  
For setting angles between the stops (45°–  
90°):  
Vise Lock Handle  
1. To find your angle, use the scale on the side  
of the vise or use a combination square or  
bevel protractor for more precise measure-  
ments.  
Square  
2. Adjust and lock the rear vise jaw to your cho-  
sen angle.  
3. After the final angle has been chosen, loosen  
the lock handle in Figure 16 on the opposite  
jaw so the jaw can float, and match the angle  
of the workpiece and rear jaw.  
Figure 14. Squaring vise to blade.  
2. If the angle is not 90°, loosen the vise lock  
handle then adjust the set screw as needed  
to set the positive stop to 90° (see Figure  
15).  
Vise Jaw Lock Handle  
Rear Vise Jaw  
Vise Lock Handle  
45° Stop  
90° Stop  
Figure 16. Front vise jaw lock handle.  
4. Tighten the vise against the workpiece then  
Figure 15. Positive stop adjustments.  
tighten the jaw lock handle.  
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The front blade guide arm has a self-adjusting  
wire brush that makes contact with the blade to  
help clear away chips and extend blade life (see  
Figure 18).  
Blade Guide Arms  
The blade guide bearings are mounted on the  
front and rear arms. The rear arm is adjustable  
and should be set as close to the workpiece as  
possible. This will help ensure straight cuts by  
keeping the blade from twisting and drifting off of  
the cut line.  
To adjust the rear blade guide arm:  
Blade Brush  
Loosen the knob shown in Figure 17 and slide  
the rear blade guide as close to the workpiece as  
possible, then tighten the knob.  
Knob  
Figure 18. Blade brush.  
Blade Guides  
Figure 17. Blade guides.  
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2. Refer to the "Material Width/Diameter" row  
of the blade selection chart in Figure 19 and  
read across to find your workpiece thickness  
you need to cut.  
Blade Selection  
3
The Model G9744Z uses 129 ⁄8" x 1" bandsaw  
blades.  
3. Refer to the "Material Shapes" row and find  
the shape and material to be cut.  
Selecting the right blade for the job depends on  
a variety of factors, such as the type of material  
being cut, hardness of the material, material shape  
machine capability, and operator technique.  
4. In the applicable row, read across to the right  
and find the box where the row and column  
intersect. Listed in the box is the minimum  
TPI recommended for the variable tooth pitch  
blades.  
The chart below is a basic starting point for choos-  
ing blade type based on teeth per inch (TPI) for  
variable tooth pitch blades and for standard raker  
type bi-metal blades/HSS blades. However, for  
exact specifications of bandsaw blades, contact  
the blade manufacturer.  
5. The "Cutting Speed Rate Recommendation"  
section of the charts offers guidelines for var-  
ious metals, given in feet per minute (speed  
FPM) and meters per minute in parenthesis.  
Choose the speed closest to the number  
shown in the chart.  
To select the correct blade TPI:  
1. Measure the material thickness. This mea-  
surement is the length of cut taken from  
where the tooth enters the workpiece, sweeps  
through, and exits the workpiece.  
Material Width/Diameter  
Teeth Per Inch Variable Pitch Blades  
Material Shapes  
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Figure 19. Model G9744Z blade selection and speed chart.  
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Blade Speed  
114  
196  
288  
377  
Entanglement Hazard!  
Drive Wheel  
Motor  
You MUST install the pul-  
ley cover before operat-  
ing or severe injury may  
occur.  
Figure 21. V-belt positions in FPM.  
5. Lift the motor to tension the belt and tighten  
the belt tension knob.  
The Model G9744Z has four speed settings—114,  
196, 288, and 377 feet per minute (FPM). Refer  
to the chart on Page 23 for cutting speed recom-  
mendations by material type.  
6. Close the belt cover.  
Feed Rate  
To change blade speeds:  
1. UNPLUG THE BANDSAW!  
2. Open the belt cover.  
The speed at which the saw blade will cut through  
a workpiece is controlled by blade type, feed rate,  
and feed pressure. The feed rate is controlled by  
two knobs on the control panel.  
3. With one hand, support the weight of the  
motor. With the other hand, loosen the belt  
tension knob (see Figure 20). The motor will  
drop and the V-belt will slacken.  
Note: If a lubricant is used on the cut, the feed  
rate can be increased by approximately 15%.  
To set the feed rate:  
1. Raise the bow to the highest position.  
2. Set the "Feed Rate Dial" in Figure 22 to the  
desired feed rate—0 (slowest), 9 (fastest).  
Feed Rate Dial  
Feed Control Knob  
Figure 20. Belt tension knob.  
4. Move the V-belt to the desired pulley combi-  
nation (see Figure 21).  
Figure 22. Feed rate controls.  
3. Turn the feed control knob to the left to  
lower the bow at the feed rate you have set.  
Turning the knob to the right locks the bow in  
position.  
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2. Thoroughly clean and remove any foreign  
material that may have fallen inside the res-  
ervoir during shipping.  
Coolant System  
3. Fill the reservoir with your chosen cutting fluid  
solution and replace the rear panel.  
FIRE HAZARD! DO NOT  
cut magnesium when  
using oil-water solutions  
as a cutting fluid! Always  
use a cutting fluid intend-  
ed for magnesium. The  
water in the solution will  
cause a magnesium-chip  
fire.  
4. Make sure the coolant control valve is turned  
OFF.  
5. Turn the coolant pump switch ON before  
making your cut.  
6. Adjust the valve on the coolant hose to con-  
trol the flow of coolant (see Figure 24). Make  
sure that the pressure is not so high that cool-  
ant spills on the floor and creates a slipping  
hazard.  
This bandsaw has a built-in coolant system that  
extends the life of your bandsaw blades by lower-  
ing the temperature of the blade and workpiece  
when cutting.  
Coolant Control Valve  
See Cutting Fluid on Page 26 for additional  
information.  
To use the coolant system:  
1. Access the reservoir by removing the rear  
panel on the base (see Figure 23).  
Figure 24. Coolant control valve.  
7. When the bandsaw reaches the bottom of the  
cut, the motor and coolant system will shut  
OFF.  
NOTICE  
Keep the tray chip screen clear so coolant  
can recycle to the pump reservoir. NEVER  
operate the pump with the reservoir below  
the low mark or you will overheat the pump  
and void your warranty!  
Figure 23. Coolant system reservoir and cover.  
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Cutting Fluid  
BIOLOGICAL and POISON  
HAZARD!  
BIOLOGICAL  
AND  
POISON HAZARD! Use  
properpersonalprotection  
equipment when handling  
cutting fluid and follow  
federal,  
fluid  
state,  
manufacturer  
and  
requirements to properly  
dispose of cutting fluid.  
The reservoir on this machine is designed  
to store cutting fluid. During storage some  
fluids grow dangerous microbes, or due to  
the collection of toxic metal chips in the  
fluid, the fluid can become a potent and  
extremely poisonous solution to humans  
and animals.  
While simple in concept and function, many  
issues must be taken into account to find and use  
the correct cutting fluid. Always follow all product  
warnings and contact the fluid manufacturer for  
unanswered questions.  
USE the correct personal protection  
equipment when handling cutting fluids to  
prevent infections and poisoning.  
Use the selections below to choose the appro-  
priate cutting fluids:  
USE a good bactericide and fungicide for  
additional protection.  
•
For cutting low alloy, low carbon, and gen-  
eral-purpose category metals with a bi-metal  
blade—use a water soluble cutting fluid.  
FOLLOW federal, state, and the fluid  
manufacturer requirements to properly  
dispose of cutting fluid when it becomes  
unsafe.  
•
For cutting stainless steels, high carbon, and  
high alloy metals, brass, copper and mild  
steels—use "Neat Cutting Oil" (commonly  
undiluted mineral oils) that have extreme  
pressure additives (EP additives).  
NOTICE  
•
For cutting cast iron, cutting fluid is not rec-  
ommended.  
Clean coolant system with a bactericide  
and fungicide between coolant changes to  
prevent recontamination.  
Remember: Too much flow at the cutting fluid  
nozzle will make a mess and can make the work  
area unsafe; and not enough fluid at the cut will  
heat the blade, causing the blade teeth to load up  
and break.  
Adjust the flow rate lever so the coolant will cool  
and lubricate the blade, and flush the chips away  
so they do not stick to the blade. If the chips build  
up on the blade, eventually they will bind and skid  
in the next cut, breaking blade teeth, and damag-  
ing the bandsaw wheels.  
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You need to change coolant when you notice  
the following conditions:  
Operation Tips  
•
•
•
•
Low sump level  
The following tips will help you safely and effec-  
tively operate your bandsaw, and help you get the  
maximum life out of your saw blades.  
Abnormal appearance (change in fluid color)  
Foul smell (rancidity)  
Tips for horizontal cutting:  
Floating matter on the fluid (chips, swarf,  
mold)  
•
Use the work stop to quickly and accurately  
cut multiple pieces of stock to the same  
length.  
•
•
•
Tramp oil floating on the surface (leaking  
machine and hydraulic oils)  
•
Clamp the material firmly in the vise jaws to  
ensure a straight cut through the material,  
and use the positive lock to speed produc-  
tion.  
Excessive foam (improper mixture, too high  
of pressure, excessive air in system)  
Dirty machine or trenches (cleaners in the  
fluid have become depleted)  
•
•
Let the blade reach full speed before engag-  
ing the workpiece.  
•
•
•
User notices skin irritation  
Never start a cut with the blade in contact  
with the workpiece, and do not start a cut on  
a sharp edge.  
User has respiratory irritation  
Other problems that might be fluid related  
are:  
•
Chips should be curled and silvery. If the  
chips are thin and powder like, increase your  
feed rate.  
—rust on machine or part  
—staining on machine or part  
—tool failure due to loss of coolant perfor-  
mance  
—growth of fungi that would block coolant  
flow  
—change in coolant viscosity (thicker or thin-  
ner  
—accumulation of water at the bottom of the  
sump in straight oils  
•
•
Burned chips indicate a need to reduce your  
blade speed.  
Wait until the blade has completely stopped  
before removing the workpiece from the vise,  
and avoid touching the cut end—it could be  
very hot!  
•
•
•
Support long pieces so they won't fall when  
cut, and flag the ends to alert passers-by of  
potential danger.  
—dirt and grit suspended in coolant  
—general loss of performance (burning part  
or tool)  
Adjust the blade guides as close as possible  
to the workpiece to minimize side-to-side  
blade movement.  
Consult your coolant manufacturer and MSDS for  
complete use and disposal information.  
Use coolant when possible to increase blade  
life.  
NOTICE  
Loosen blade tension at the end of each day  
to prolong blade life.  
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SECTION 5: ACCESSORIES  
H5405—Lenox® Lube Tube™  
Tool Steel Blades  
G6432—1293⁄8 x 1 x .032 10 TPI Raker  
G6433—1293⁄8 x 1 x .032 14 TPI Raker  
Lenox® Lube Tube™ is a stick lubricant designed  
to prevent heat buildup. Apply it directly to the  
blade to improve overall blade life and productiv-  
ity. Can be used on ferrous and non-ferrous met-  
als. Biodegradeable, non-toxic, and non-staining  
14.5 oz tube.  
Variable Pitch Bi-Metal Blades  
G6434—1293⁄8 x 1 x .032 3-4 Variable Pitch  
G6435—1293⁄8 x 1 x .032 4-6 Variable Pitch  
G6436—1293⁄8 x 1 x .032 5-8 Variable Pitch  
G6437—1293⁄8 x 1 x .032 6-10 Variable Pitch  
G6438—1293⁄8 x 1 x .032 8-12 Variable Pitch  
Figure 27. Lenox® Lube Tube™.  
Figure 25. Blades.  
G7897—Machining Fluid  
This biostable, soluble oil for heavy-duty machin-  
ing applications provides stable pH performance,  
which resists bacteria, fungal growth, rancidity  
and odors. Can be used in light or heavy machin-  
ing. Mix with water, 1:21 for general use or 1:11-  
1:16 for heavy use.  
H5408—Blade Tensioning Gauge  
The Blade Tensioning Gauge ensures long blade  
life, reduced blade breakage, and straight cutting  
by indicating correct tension. A precision dial indi-  
cator provides you with a direct readout in PSI.  
Figure 28. G7897 Machining Fluid.  
Figure 26. H5408 Blade Tensioning Gauge.  
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G5618—Deburring Tool with Two Blades  
G5619—Extra Aluminum Blades  
G5620—Extra Brass and Cast Iron Blade  
The quickest tool for smoothing freshly machined  
metal edges. Comes with two blades—one for  
steel/aluminum and one for brass/cast iron.  
H1302—Standard Earmuffs  
H4979—Deluxe Twin Cup Hearing Protector  
H4977—Work-Tunes Radio Headset Earmuffs  
Protect yourself comfortably with a pair of cush-  
ioned earmuffs. Especially important if you or  
employees operate for hours at a time.  
H1302  
H4979  
H4977  
Figure 29. G5618 Deburring Tool.  
Figure 31. Our most popular earmuffs.  
G7984—Face Shield  
G9256—6" Dial Caliper  
H1298—Dust Sealed Safety Glasses  
H1300—UV Blocking, Clear Safety Glasses  
H2347—Uvex® Spitfire Safety Glasses  
H0736—Shop Fox® Safety Glasses  
Safety Glasses are essential to every shop. If  
you already have a pair, buy extras for visitors  
or employees. You can't be too careful when it  
comes to shop safety!  
G9257—8" Dial Caliper  
G9258—12" Dial Caliper  
These traditional dial calipers are accurate to  
0.001" and can measure outside surfaces, inside  
surfaces, and heights/depths. Features stainless  
steel, shock resistant construction and a dust  
proof display.  
H1300  
H1298  
G7984  
H0736  
H2347  
Figure 32. Grizzly® Dial Calipers.  
Figure 30. Our most popular safety glasses.  
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SECTION 6: MAINTENANCE  
Lubrication  
Always disconnect power  
to the machine before  
Since all bearings are sealed and permanently  
performing maintenance.  
lubricated, leave them alone until they need to be  
Failure to do this may  
replaced. Do not lubricate them. However, you  
result in serious person-  
must periodically lubricate threaded adjustment  
al injury.  
locations and check the gear box oil level.  
Lubricate the following areas as follows:  
Schedule  
•
Blade Tension Mechanism: Open the main  
blade guard and drop a few drops of oil on  
the tension knob lead screw (see Figure  
33).  
For optimum performance from your machine,  
follow this maintenance schedule and refer to any  
specific instructions given in this section.  
Daily Check:  
•
•
•
•
•
•
•
•
Loose mounting bolts.  
Damaged saw blade.  
Worn or damaged wires.  
Any other unsafe condition.  
Clean after each use.  
Proper blade tension.  
Coolant level.  
Blade Guide  
Coolant condition.  
Tension  
Knob Lead  
Screw  
Monthly Check:  
•
Lubricate vise screw.  
•
Check gear box fluid level.  
Figure 33. Main lubrication points.  
Annual Check:  
Change gear box oil (every four months if  
being used daily).  
•
Cleaning  
Cleaning the Model G9744Z is relatively easy.  
After using your bandsaw, remove excess chips  
by sweeping. Then remove chips for recycling.  
Wipe down the machine and remove any stand-  
ing coolant.  
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The gearbox should be drained and refilled after  
the first 50 hours of use and then once every year.  
Use a high quality, ISO 68 or SAE 90 gear oil.  
•
•
•
Blade and Guides: Drop a few drops of  
light machine oil on the blade and the blade  
guides daily, especially when cutting cast  
iron, as no cutting fluid is recommended (see  
Figure 33).  
To change the gear oil:  
1. Run the bandsaw for a couple of minutes to  
Table and Machined Surfaces: Tables can  
be kept rust-free with regular applications of  
products like SLIPIT®. For long term stor-  
age you may want to consider products like  
Boeshield T-9™.  
warm up the oil in the gearbox.  
2. UNPLUG THE BANDSAW!  
3. Raise the bow to the highest angle and close  
the feed control knob to lock the bow in posi-  
tion.  
Vise Leadscrew: Place a few drops of light  
machine oil on the vise leadscrew weekly  
(see Figure 34).  
4. Drain the gearbox by removing the drain plug  
shown in Figure 35.  
5. Replace the drain plug, then lower the bow to  
its lowest position.  
6. Open the fill cap and fill the gearbox with oil  
until you see the oil level reach the halfway  
point in the sight glass (see Figure 36).  
Leadscrew  
Fill Cap  
Sight Glass  
Figure 34. Vise leadscrew lubrication area.  
•
Grease Fittings on Pivot Point: Grease  
these with general purpose grease as needed  
to keep the pivot moving freely (see Figure  
35).  
Figure 36. Gear box.  
7. Tighten the fill plug, connect the machine to  
power and run the saw for a minute or two,  
then check the oil level. Add more oil if need-  
ed to maintain the level at the halfway mark  
in the sight glass.  
Drain Plug  
Grease Fittings  
Figure 35. Lubrication points.  
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SECTION 7: SERVICE  
Review the troubleshooting and procedures in this section to fix your machine if a problem develops. If you  
need replacement parts or you are unsure of your repair skills, then feel free to call our Technical Support  
at (570) 546-9663.  
Troubleshooting  
Motor & Electrical  
SYMPTOM  
POSSIBLE CAUSE  
CORRECTIVE ACTION  
Machine does not start or a 1. Emergency-Stop button pressed.  
1. Twist Emergency-Stop button until it pops out.  
2. Plug/receptacle is at fault or wired 2. Test for good contacts; correct the wiring.  
incorrectly.  
breaker trips.  
3. Start capacitor is at fault.  
4. Wall fuse/circuit breaker is blown/ 4. Ensure correct size for machine load; replace weak  
tripped. breaker.  
3. Test/replace capacitor if faulty.  
5. Motor connection wired incorrectly. 5. Correct motor wiring connections.  
6. Power supply is at fault/switched 6. Ensure hot lines have correct voltage on all legs and  
OFF.  
main power supply is switched ON.  
7. Replace faulty ON/OFF switch.  
7. Motor ON/OFF switch is at fault.  
8. Wiring is open/has high resistance. 8. Check for broken wires or disconnected/corroded  
connections, and repair/replace as necessary.  
9. Motor is at fault.  
9. Test/repair/replace.  
Machine stalls or is under- 1. Wrong blade for the workpiece 1. Use blade with correct properties for your type of cut-  
powered.  
material.  
ting.  
2. Wrong workpiece material.  
2. Use metal with correct properties for your type of cut-  
ting.  
3. Feed rate/cutting speed too fast for 3. Decrease feed rate/cutting speed.  
task.  
4. Blade is slipping on wheels.  
5. Low power supply voltage.  
6. Motor bearings are at fault.  
4. Adjust blade tracking and tension.  
5. Ensure hot lines have correct voltage on all legs.  
6. Test by rotating shaft; rotational grinding/loose shaft  
requires bearing replacement.  
7. Plug/receptacle is at fault.  
7. Test for good contacts; correct the wiring.  
8. Motor connection is wired incor- 8. Correct motor wiring connections.  
rectly.  
9. Motor has overheated.  
10. Motor is at fault.  
9. Clean off motor, let cool, and reduce workload.  
10. Test/repair/replace.  
Machine has vibration or 1. Motor fan is rubbing on fan cover.  
noisy operation.  
1. Replace dented fan cover; replace loose/damaged  
fan.  
2. Blade is at fault.  
2. Replace/resharpen blade.  
3. Rebuild gearbox for bad gear(s)/bearing(s).  
4. Change blade.  
3. Gearbox is at fault.  
4. Wrong blade for material.  
5. Speed is set too slow.  
5. Adjust speed as required.  
-32-  
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Bandsaw Operations  
SYMPTOM  
POSSIBLE CAUSE  
CORRECTIVE ACTION  
Machine is loud when  
cutting or bogs down in  
the cut.  
1. Excessive feed rate.  
1. Refer to Feed Rate on Page 24, or Blade Speed  
on Page 24 and adjust as required.  
2. Refer to Blade Selection on Page 23 and adjust as  
required.  
2. The blade TPI is too great, or the  
material is too coarse.  
Blades break often.  
1. Blade is not tensioned correctly.  
1. Check to see that blade is not excessively tight or  
too loose.  
2. The workpiece is loose in the vise. 2. Clamp the workpiece tighter, or use a jig to hold the  
workpiece.  
3. The feed or cut speed is wrong.  
3. Refer to Feed Rate on Page 24, or Blade Speed  
on Page 24 and adjust as required.  
4. Refer to Blade Selection on Page 23, and adjust  
as required.  
4. The blade TPI is too great, or the  
material is too coarse.  
5. The blade is rubbing on the wheel 5. Refer to Blade Tracking on Page 36, and adjust as  
flange. required.  
6. The bandsaw is being started with 6. Start bandsaw and then slowly lower the headstock  
the blade resting on the workpiece.  
7. The guide bearings are  
misaligned, too tight, or the blade  
is rubbing on the wheel flange.  
8. The blade is too thick, or the  
blades are of low quality.  
by setting the feed rate.  
7. Refer to Blade Tracking on Page 36, or Blade  
Guide Arms on Page 22, and adjust as required.  
8. Use a higher quality blade.  
Blade dulls prematurely.  
1. The cutting speed is too fast.  
1. Refer to Blade Speed on Page 24 and adjust as  
required.  
2. The blade TPI is too coarse.  
2. Refer to Blade Selection on Page 23, and adjust  
as required.  
3. The blade feed pressure is too  
light.  
3. Refer to Feed Rate on Page 24, and adjust as  
required.  
4. The workpiece has hard spots,  
welds, or scale is on the material.  
5. The blade is twisted.  
6. The blade is slipping on the  
wheels.  
4. Increase the feed pressure, and reduce the cutting  
speed.  
5. Replace the blade.  
6. Refer to Blade Tension on Page 35, and adjust as  
required.  
Blade wears on one side.  
1. The blade guides are worn or mis- 1. Refer to Blade Guides on Page 22 and replace or  
adjusted.  
adjust.  
2. Tighten the blade guide bracket.  
2. The blade guide slide bracket is  
loose.  
3. The wheels are out of alignment.  
3. Refer to Blade Tracking on Page 36, and adjust as  
required.  
Teeth are ripping from the  
blade.  
1. The feed pressure is too heavy  
and the blade speed is too slow; or  
the blade TPI is too coarse for the  
workpiece.  
1. Refer to Blade Selection on Page 23 and decrease  
the feed pressure. Refer to Feed Rate on Page 24,  
and adjust as required.  
2. The workpiece is vibrating in the  
vise.  
3. The blade gullets are loading up  
with chips.  
2. Re-clamp the workpiece in the vise, and use a jig if  
required.  
3. Use a coarser-tooth blade.  
The cuts are crooked.  
1. The feed pressure is too high.  
1. Refer to Feed Rate on Page 24, and adjust as  
required.  
2. The guide bearings are out of  
adjustment, or too far away from  
the workpiece.  
2. Refer to Blade Guides on Page 22 and replace or  
adjust.  
3. The blade tension is low.  
3. Refer to Blade Tension on Page 35, and adjust as  
required.  
4. The blade is dull.  
4. Refer to Blade Change on Page 34 and replace  
the blade.  
5. The blade speed is wrong.  
5. Refer to Blade Speed on Page 24 and adjust as  
required.  
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Blade Change  
CUTTING HAZARD! Blades are sharp!  
Wear heavy leather gloves when handling  
blades to prevent cuts.  
Upper Blade Guard  
& Screw Holes  
Blades should be changed when they become  
dull, damaged, or when you are using materials  
that require a blade of a certain type or tooth  
count.  
Figure 38. Opened upper blade guard.  
To change the blade on the bandsaw:  
5. Open both wheel covers and clean out all the  
chips and shavings.  
1. UNPLUG THE BANDSAW!  
6. Loosen the blade tension handle in Figure 37  
and slip the old blade off of the wheels then  
out of the blade guide roller bearings.  
2. Raise the bow of the bandsaw about six  
inches, lock in position by turning the feed  
control knob to the right to close the feed  
control valve.  
7. Install the new blade into the front and rear  
blade guide roller bearings, as shown in  
Figure 39, then around the bottom and top  
wheels.  
3. Loosen and slide both blade guides toward  
the center of the bow.  
Tension Handle  
Blade Guard  
Figure 37. Tension handle and blade.  
Figure 39. Installing the blade.  
4. Remove the two screws to open the upper  
blade guard (see Figure 38).  
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Note: It is sometimes possible to flip the  
blade inside out, in which case the blade will  
be installed in the wrong direction. Check to  
make sure the blade teeth are facing toward  
the workpiece, as shown in Figure 40, after  
mounting on the bandsaw. Some blades will  
have a directional arrow as a guide.  
To tension the blade on the bandsaw:  
1. Turn the blade tension handle clockwise to  
tension the blade.  
2. Use the graduated scale on the blade tension  
indicator (Figure 41) to determine blade ten-  
sion in PSI.  
—For carbon blades, the blade tension should  
be 20,000 PSI.  
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—For bi-metal blades, like the one supplied  
with your machine, the blade should be  
tensioned from 30,000 to 35,000 PSI.  
Tracking Set Screw  
Figure 40. Blade cutting direction.  
8. Apply a light amount of tension to hold the  
blade in place. Work your way around the  
blade to adjust the position so the back of the  
blade is against the flange of the wheels.  
Blade Tension Indicator  
9. Complete the blade change by following the  
steps in Blade Tension & Tracking.  
Figure 41. Blade tension indicator.  
3. To fine tune blade tension, use a blade  
tensioning gauge, like the one found in  
SECTION 5: ACCESSORIES on Page 28.  
Please follow the instructions included with  
your gauge and the blade manufacturer's  
recommendations on blade tension.  
Blade Tension &  
Tracking  
Proper blade tension is essential to long blade  
life, straight cuts, and efficient cutting. The Model  
G9744Z features a blade tension indicator to  
assist you with blade tensioning.  
Two major signs that you do not have proper  
blade tension are: 1) the blade stalls in the cut and  
slips on the wheels, and 2) the blade frequently  
breaks from being too tight.  
NOTICE  
Loosen blade tension at the end of each day  
to prolong blade life.  
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The blade tracking has been properly set at  
the factory. The tracking will rarely need to be  
adjusted if the bandsaw is used properly.  
To adjust the blade guide bearings:  
1. Before making adjustments, make sure the  
blade is tensioned and tracking correctly.  
To adjust the blade tracking on the bandsaw:  
2. UNPLUG THE BANDSAW!  
1. Loosen or tighten the tracking set screw in  
Figure 42 until the blade is tracking properly.  
The blade is tracking properly when the back  
of the blade is lightly touching the flange of  
both wheels.  
3. Raise the bow high enough to give you room  
to work, then lock in place.  
4. Remove both blade guards.  
5. The back of the blade (A) in Figure 43 should  
make light contact with the backing bearing  
(C).  
Tracking Set Screw  
—If it does not, loosen the set screw (B)  
shown in Figure 43, and move the bearing  
(C) up or down until it lightly touches the  
back of the blade.  
B
Figure 42. Tracking set screw.  
2. Remove the V-belt from the motor pulley and  
spin either wheel by hand to observe how the  
blade is tracking. Make sure the blade teeth  
are not cutting into any part of the saw. Adjust  
as needed.  
C
A
Figure 43. Blade guide adjustments.  
Blade Guide  
Bearings  
The blade guide roller bearings also need to be  
adjusted. The front bearing is mounted on an  
eccentric and can be easily adjusted to suit the  
blade thickness.  
The blade guide bearings are adjusted at the fac-  
tory but due to shipping and storage may need  
adjustment. Use Figures 43 & 44 to guide you  
through the following steps.  
To adjust the blade guide roller bearings:  
1. Loosen the set screw shown in Figure 44 to  
allow the eccentric bushing to turn.  
-36-  
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Set Screw  
Guide Bearings  
Carbide Blade  
Guide  
Eccentric  
Bushing  
Figure 45. Square blade to table.  
Figure 44. More blade guide adjustments.  
3. Check for gaps along several points of the  
blade length between the two blade guides.  
Set the machinist square between the blade  
teeth for a more accurate reading.  
2. Turn the square nut on the eccentric shaft  
to adjust the distance of the guide bearing.  
The guide bearings and blade should make  
light contact or have a maximum clearance  
of 0.002".  
4. Adjust the blade by loosening the lock nuts  
and turning the set screws. This will cause  
the bearing bracket to pivot (see Figure  
46).  
3. Adjust the carbide blade guides so they make  
the same contact with the blade as the bear-  
ings.  
4. Adjust the eccentric blade guide roller bear-  
Lock Nut  
ing on the front arm the same way.  
Set Screw  
Bearing Bracket  
Squaring Blade to  
Table  
This adjustment has been made at the factory  
and should not need to be adjusted under normal  
circumstances. However, if you find the saw is not  
cutting square, you may need to adjust the blade.  
Only make this adjustment after factors such as  
excessive feed rate or the blade guide being set  
too far away from the workpiece have been ruled  
out.  
Figure 46. Bearing block pivot.  
5. Adjust the set screws in pairs. Tightening the  
upper pair will pivot the bearing block toward  
the table. Tightening the lower pair will pivot  
the bearing bracket away from the table.  
To square the blade the to the table:  
1. UNPLUG THE BANDSAW!  
6. Cut a small section from a scrap piece of  
material with a known square end and mea-  
sure for uniform thickness. If the thickness  
is not uniform, repeat Steps 1-5 until your  
personal requirements are met.  
2. Examine your workpiece for clues as to which  
way the blade is twisted, or Set up a machin-  
ist square on the table and blade as shown in  
Figure 45.  
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Electrical Components  
SB4  
SB1  
L
SB3  
Figure 49. Control panel wiring.  
Figure 47. Limit switch (SQ1).  
Figure 50. Pump motor wiring and  
Figure 48. Junction box (M1).  
capacitor (M2).  
(TC)  
Transformer  
(KM1)  
Contactor  
(KM1)  
Relay  
(KM2) Relay  
Fuse (FU 2A)  
Figure 51. G9744Z Contactor & relay electrical box.  
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Model G9744Z 220V Wiring Diagram  
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LEGEND  
M = Motor  
KM1 = Contactor Main Motor  
KM2 = Pump Motor Relay  
KM1 = Thermal Relay Main Motor  
L = Indicator Lamp  
SB1 = Emergency Stop Button  
SB3 = Start Button  
SB4 = Pump Motor Switch  
SQ1 = Limit Switch  
TC = Transformer for Control System (24V)  
FU2A = Fuse  
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Blade Guide Parts Breakdown  
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Drive Wheel Parts Breakdown  
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Main Parts Breakdown  
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Parts List  
REF PART #  
DESCRIPTION  
REF PART #  
DESCRIPTION  
1
P9744Z001  
P9744Z001-1  
P9744Z001-2  
PN10  
SLIDE SET  
67  
PLW02  
LOCK WASHER 1/4  
CAP SCREW M6-1 X 10  
SCALE  
1-1  
1-2  
1-3  
1-4  
1-5  
1-6  
1-7  
1-8  
1-9  
1-10  
1-11  
1-12  
1-13  
1-14  
1-15  
1-16  
2
SLIDE  
68  
PSB04M  
SPECIAL SET SCREW  
HEX NUT 7/16-20  
FLAT WASHER 10MM  
CAP SCREW M10-1.5 X 65  
DISC SPRING  
69  
P9744Z069  
P1005619  
PSB77M  
70  
RIVET 2  
PW04M  
71  
CAP SCREW M12-1.75 X 30  
SET SCREW M8-1.25 X 20  
COLUMN  
PSB134M  
P9744Z001-6  
P9744Z001-7  
P9744Z001-8  
PW01  
72  
PSS09M  
73  
P9744Z073  
PSB84M  
INDICATOR DIAL  
BEARING 51204  
FLAT WASHER 1/2  
SPECIAL SCREW  
SCALE  
74  
CAP SCREW M10-1.5 X 35  
FLAT WASHER 10MM  
ROLL PIN 5 X 25  
75  
PW04M  
76  
PRP49M  
P9744Z077  
PSB05M  
P9744Z001-10  
P9744Z001-11  
PS05M  
77  
LEFT COLUMN SUPPORT  
CAP SCREW M8-1.25 X 50  
LOCK WASHER 8MM  
LOCK WASHER 5/16  
SUPPORT SEAT  
78  
PHLP HD SCR M5-.8 x 8  
HEX BOLT M10-1.5 x 25  
LOCK WASHER 10MM  
GIB  
79  
PLW04M  
PLW01  
PB32M  
80  
PLW06M  
81  
P9744Z081  
P9744Z082  
PLW02  
P9744Z001-15  
P9744Z001-16  
PRP49M  
82  
ADJ FIXING PLATE (IDLER)  
LOCK WASHER 1/4  
CAP SCREW M6-1 X 20  
HEX NUT M8-1.25  
BRACKET  
83  
ROLL PIN 5 X 25  
COLLAR  
84  
PSB02M  
3
P9744Z003  
P9744Z004  
PK20M  
85  
PN03M  
4
LEADSCREW  
86  
PSS09M  
SET SCREW M8-1.25 X 20  
BLADE ADJUSTABLE KNOB  
FLAT WASHER 10MM  
ARM (LEFT)  
5
KEY 5 X 5 X 15  
87  
P9744Z087  
PW04M  
6
P9744Z006  
P9744Z007  
PRP30M  
HANDWHEEL & HANDLE  
COMPRESSION SPRING  
ROLL PIN 5 X 50  
BRACKET  
88  
7
89  
P9744Z089  
P9744Z090  
P9744Z091  
PS05M  
8
90  
GIB  
9
P9744Z009  
P9744Z010  
PSB72M  
91  
HOSE CLAMP  
10  
SHAFT  
92  
PHLP HD SCR M5-.8 X 8  
ARM (RIGHT)  
41  
CAP SCREW M10-1.5 X 30  
LOCK WASHER 10MM  
IDLER WHEEL BOX  
CAP SCREW M10-1.5 X 16  
TENSION LABEL  
RIVET 2  
93  
P9744Z093  
PW04M  
42  
PLW06M  
94  
FLAT WASHER 10MM  
CAP SCREW M10-1.5 X 60  
BEARING SPACER  
BEARING BRACKET (IDLER)  
SET SCREW M8-1.25 X 8  
CARBIDE GUIDE  
43  
P9744Z043  
PSB130M  
P9744Z045  
P1005619  
PS68M  
95  
PSB71M  
44  
100  
103  
104  
105  
106  
107  
108  
109  
116  
117  
118  
119  
120  
121  
122  
123  
124  
125  
126  
127  
128  
129  
P9744Z100  
P9744Z103  
PSS20M  
45  
46  
47  
PHLP HD SCR M6-1 X 10  
BRACKET  
P9744Z105  
PSB02M  
48  
P9744Z048  
PSB77M  
CAP SCREW M6-1 X 20  
ECCENTRIC SHAFT SET  
BEARING SHAFT ASSY  
MICRO CONTROL BLOCK  
GEAR BOX ASSY  
49  
CAP SCREW M12-1.75 X 30  
CAP SCREW M6-1 X 25  
BUSHING  
P9744Z107  
P9744Z108  
P9744Z109  
P9744Z116  
P9744Z117  
PSB72M  
50  
PSB06M  
51  
P9744Z051  
P9744Z052  
PB70M  
52  
IDLER WHEEL  
52-1  
52-2  
53  
HEX BOLT M10-1.5 X 16  
FLAT WASHER 10MM  
CAP SCREW M8-1.25 X 16  
HANDLE  
PIVOT SHAFT  
PW04M  
CAP SCREW M10-1.5 X 30  
DRIVE WHEEL BOX  
EXT RETAINING RING 15MM  
SET SCREW M8-1.25 X 20  
CAP SCREW M10-1.5 X 16  
BELT TENSION KNOB  
FLAT WASHER 10MM  
MOTOR ADJUSTABLE ROD  
HEX NUT M8-1.25  
PSB11M  
P9744Z119  
PR05M  
54  
P9744Z054  
P9744Z055  
P9744Z056  
P9744Z057  
PSB04M  
55  
SPEED INDICATOR LABEL  
IDLER WHEEL COVER  
PLASTIC BUSHING  
CAP SCREW M6-1 X 10  
LOCK WASHER 1/4  
HEX NUT M8-1.25  
LOCK WASHER 5/16  
BLADE GUARD  
PSS09M  
56  
PSB130M  
P9744Z123  
PW04M  
57  
58  
59  
PLW02  
P9744Z125  
PN03M  
60  
PN03M  
61  
PLW01  
PW07  
FLAT WASHER 5/16  
BRACKET  
63  
P9744Z063  
P9744Z064  
P9744Z128  
PB15M  
64  
BLADE LABEL  
HEX BOLT M8-1.25 X 40  
-43-  
G9744Z Metal Cutting Bandsaw  
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Parts List  
REF PART #  
DESCRIPTION  
REF PART #  
DESCRIPTION  
130  
131  
132  
133  
134  
135  
136  
137A  
PB15M  
HEX BOLT M8-1.25 X 40  
FLAT WASHER 5/16  
MOTOR PLATE  
181  
185  
187  
188  
189  
191  
192  
193  
194  
P9744Z181  
P9744Z185  
P9744Z187  
P9744Z188  
PS39M  
BRUSH ASSY  
PW07  
MOTOR PULLEY COVER  
SPINDLE PULLEY  
MOUNT PULLEY  
P9744Z132  
PW07  
FLAT WASHER 5/16  
HEX NUT M8-1.25  
SET SCREW M6-1 X 10  
PIVOT SHAFT  
PN03M  
PHLP HD SCR M8-1.25 X 10  
KEY 5 X 5 X 15  
PSS01M  
P9744Z136  
P9744Z137A  
PK20M  
PSS16M  
SET SCREW M8-1.25 X 10  
V-BELT A-32 4L320  
TRIANGLE SCREW 5/16 -18 X 3/4"  
HEX NUT 5/16-18  
2 HP MOTOR 220V  
PVA32  
137A-1 P9744Z137A-1 MOTOR COVER  
137A-2 P9744Z137A-2 MOTOR FAN  
P9744Z194  
194-1 PN02  
137A-3 P9744Z137A-3 CAPACITOR COVER  
137A-4 P9744Z137A-4 CAPACITOR 800 MFD 125 VAC  
137A-5 P9744Z137A-5 JUNCTION BOX  
195  
196  
216  
217  
218  
219  
220  
221  
222  
230  
231  
232  
233  
234  
235  
236  
237  
238  
239  
240  
241  
242  
243  
244  
258  
259  
260  
261  
262  
263  
264  
265  
266  
267  
268  
269  
PW07  
FLAT WASHER 5/16  
SPEED INDICATOR LABEL  
HOSE CLAMP 1/2"  
HOSE 5/16 X 600MM  
HOSE FITTING PT1/4 X 1/4  
VALVE PT 1/4  
P9744Z196  
P9744Z216  
P9744Z217  
P9744Z218  
P9744Z219  
P9744Z220  
P9744Z221  
P9744Z222  
P9744Z230  
PB26M  
138  
140  
141  
142  
143  
144  
145  
146  
147  
148  
149  
152  
153  
154  
155  
156  
157  
158  
159  
160  
161  
162  
163  
170  
171  
172  
173  
174  
175  
176  
177  
178  
179  
180  
PK20M  
KEY 5 X 5 X 15  
P9744Z140  
P9744Z141  
PLW06M  
PSB61M  
PSB06M  
P9744Z145  
P9744Z146  
PRP49M  
PSB84M  
PW04M  
HOSE 5/8 X 600MM  
HOSE FITTING PT 1/2"  
LOCK WASHER 10MM  
CAP SCREW M10-1.5 X 20  
CAP SCREW M6-1 X 25  
BRACKET  
HOSE FITTING PT 1/4 X 1/2  
HOSE 1/4 X 1400MM  
NOZZLE PT 1/4  
SPRING COVER  
COLUMN RIGHT SUPPORT  
ROLL PIN 5 X 25  
HEX BOLT M8-1.25 X 30  
FLAT WASHER 5/16  
HEX NUT M8-1.25  
FLAT WASHER 1/2  
HEX NUT 1/2-13  
PW07  
CAP SCREW M10-1.5 X 35  
FLAT WASHER 10MM  
STAR WASHER AW05  
COLLAR  
PN03M  
PW01  
P9744Z152  
P9744Z153  
PSS20M  
G6436  
PN13  
P9744Z236  
PB15M  
SPRING BRACKET  
HEX BOLT M8-1.25 X 40  
EYE BOLT  
SET SCREW M8-1.25 X 8  
BLADE 129-3/8 X 1 X .035 5-8VP  
DRIVE WHEEL  
P9744Z238  
P9744Z239  
PRP10M  
P9744Z241  
P9744Z242  
P9744Z243  
PK20M  
P9744Z156  
PK61M  
EXTENSION SPRING  
ROLL PIN 5 X 36  
KEY 7 X 7 X 30  
P9744Z158  
P9744Z159  
PS68M  
WHEELCOVER  
BRACKET  
WARNING LABEL  
ACME NUT ASSY  
PHLP HD SCR M6-1 X 10  
BRUSH COVER  
ACME SCREW  
P9744Z161  
PLW02  
KEY 5 X 5 X 15  
LOCK WASHER 1/4  
HEX NUT M8-1.25  
PB87M  
HEX BOLT M8-1.25 X 15  
FIXED PLATE  
PN03M  
P9744Z259  
P9744Z260  
PB17M  
PN09M  
HEX NUT M12-1.75  
COMPRESSION SPRING  
BLADE ADJUSTABLE DRIVE  
SET SCREW M8-1.25 X 8  
ROLL PIN 3 X 10  
FIXED PLATE  
P9744Z171  
P9744Z172  
PSS20M  
PRP44M  
P9744Z175  
PLW02  
HEX BOLT M8-1.25 X 10  
FLAT WASHER 5/16  
HEX NUT M8-1.25  
BRACKET  
PW07  
PN03M  
P9744Z264  
PSB48M  
PSB13M  
P9744Z267  
PB32M  
ADJ FIXING PLATE (DRIVE)  
LOCK WASHER 1/4  
CAP SCREW M6-1 X 20  
HEX NUT M8-1.25  
CAP SCREW M6-1 X 35  
CAP SCREW M8-1.25 X 30  
DISTANCE SET ROD  
HEX BOLT M10-1.5 x 25  
HEX NUT M8-1.25  
PSB02M  
PN03M  
PSS01M  
P9744Z180  
SET SCREW M6-1 X 10  
BEARING SPACER  
PN03M  
-44-  
G9744Z Metal Cutting Bandsaw  
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Parts List  
REF PART #  
DESCRIPTION  
REF PART #  
DESCRIPTION  
270  
271  
272  
273  
274  
275  
278  
279  
280  
281  
282  
283  
284  
285  
286  
287  
288  
289  
290  
291  
294  
295  
296  
297  
298  
299  
300  
301  
302  
303  
304  
305  
306  
307  
308  
310  
311  
312  
P9744Z270  
P9744Z271  
PLW02  
DISTANCE SET BRACKET  
SUPPORT ROD  
326  
328  
329  
PS70M  
PHLP HD SCR M5-1 X 8  
NAME PLATE  
P9744Z328  
P9744Z329  
LOCK WASHER 1/4  
THUMB SCREW  
COMPLETE ELECTRICAL BOX  
COMPLETE FUSE HOLDER  
CONTACTOR LCK09  
THERMAL OVERLOAD LR7K0332  
RELAY 240/24V  
P9744Z273  
PSS01M  
329-1 P9744Z329-1  
329-2 P9744Z329-2  
329-3 P9744Z329-3  
329-4 P9744Z329-4  
SET SCREW M6-1 X 10  
EXT RETAINING RING 25MM  
HEX BOLT M10-1.5 X 35  
LOCK WASHER 10MM  
BUSHING  
PR11M  
PB14M  
PLW06M  
P9744Z280  
P9744Z281  
P9744Z282  
P9744Z152  
P9744Z284  
PB141M  
331  
332  
333  
334  
335  
336  
337  
338  
339  
340  
341  
342  
343  
346  
347  
348  
349  
350  
351  
356  
357  
358  
359  
360  
361  
362  
363  
370  
371  
372  
373  
374  
375  
376  
377  
378  
379  
380  
381  
382  
383  
P9744Z331  
PS68M  
STAND  
PHLP HD SCR M6-1 X 10  
LOCK WASHER 6MM  
HEX BOLT M6-1 X 15  
FILTER  
REAR PIVOT BRACKET  
COLLAR  
PLW03M  
PB18M  
STAR WASHER AW05  
BEARING 6904RNA  
HEX BOLT M12-1.75 X 80  
HEX NUT M12-1.75  
POSITION SET BRACKET  
FLAT WASHER 5/16  
CAP SCREW M8-1.25 X 20  
GREASE NIPPLE  
P9744Z335  
PN01M  
HEX NUT M6-1  
PB26M  
HEX BOLT M8-1.25 X 30  
HEX NUT M8-1.25  
PN09M  
PN03M  
P9744Z287  
PW07  
PW07  
FLAT WASHER 5/16  
CAP SCREW M8-1.25 X 40  
CAP SCREW M6-1 X 45  
HEX BOLT M8-1.25 X 50  
CHIP TRAY  
PSB12M  
PSB30M  
PB22M  
PSB14M  
P9744Z290  
P9744Z291  
PW04  
BUSHING  
P9744Z343  
P0561082  
P9744Z347  
PW06  
FLAT WASHER 7/16  
BASE  
COOLANT TANK  
P9744Z295  
PS05M  
COOLANT PUMP  
PHLP HD SCR M5-.8 X 8  
DEGREE SCALE  
FLAT WASHER 1/4  
PHLP HD SCR 1/4-20 X 3/8  
COUPLER PT 1/2 X 1/4  
HOSE 3/4 X 1.5  
P9744Z297  
PSS16M  
PS07  
SET SCREW M8-1.25 X 10  
FRONT VISE JAW  
P9744Z350  
P9744Z351  
PS68M  
P9744Z299  
PW04M  
FLAT WASHER 10MM  
VISE JAW HANDLE  
CAP SCREW M10-1.5 X 30  
FLAT WASHER 10MM  
BUSHING  
PHLP HD SCR M6-1 X 10  
LOCK WASHER 1/4  
SWITCH BRACKET  
PIVOT PIN  
P9744Z301  
PSB72M  
PLW02  
P9744Z358  
P9744Z359  
PSB13M  
PLW01  
PW04M  
P9744Z304  
PSS01M  
CAP SCREW M8-1.25 X 30  
LOCK WASHER 5/16  
CYLINDER UPPER BRACKET  
SET SCREW M6- X 10  
HOSE W/TUBE FITTING  
HOSE W/TUBE FITTING  
VALVE  
SET SCREW M6-1 X 10  
BUSHING  
P9744Z306  
PSS19M  
P9744Z362  
PSS01M  
P9744Z370  
P9744Z371  
P9744Z372  
PB03M  
SET SCREW M8-1.25 X 30  
REAR VISE JAW  
P9744Z308  
PB02M  
HEX BOLT M6-1 X 12  
LOCK WASHER 1/4  
CONTROL BOX  
PLW02  
P9744Z312  
HEX BOLT M8-1.25 X 16  
FLAT WASHER 5/16  
CYLINDER ASSY  
312-1 P9744Z312-1  
EMERGENCY STOP SWITCH  
PHLP HD SCR M6-1 X 12  
NAME PLATE  
PW07  
313  
315  
316  
317  
318  
319  
320  
321  
322  
323  
PS14M  
P9744Z375  
P9744Z376  
PLABEL-12  
PLABEL-01  
PLABEL-02  
P9744Z480  
P9744Z481  
P9744Z482  
G8588  
P9744Z315  
PS70M  
PIVOT SHAFT  
PHLP HD SCR M5-1 X 8  
COLUMN  
READ MANUAL LABEL  
SAFETY GLASSES LABEL  
UNPLUG POWER LABEL  
MACHINE ID LABEL  
G9744Z LABEL  
P9744Z317  
P9744Z318  
PLW01  
LOWER BLADE GUARD  
LOCK WASHER 5/16  
HEX BOLT M8-1.25 X 16  
CAP SCREW M6-1 X 10  
UPPER BLADE COVER  
PHLP HD SCR M5-1 X 8  
PB03M  
PSB04M  
P9744Z322  
PS70M  
BLADE SAFETY LABEL  
LOGO PLATE  
-45-  
G9744Z Metal Cutting Bandsaw  
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WARRANTY AND RETURNS  
Grizzly Industrial, Inc. warrants every product it sells for a period of 1 year to the original purchaser from  
the date of purchase. This warranty does not apply to defects due directly or indirectly to misuse, abuse,  
negligence, accidents, repairs or alterations or lack of maintenance. This is Grizzly’s sole written warranty  
and any and all warranties that may be implied by law, including any merchantability or fitness, for any par-  
ticular purpose, are hereby limited to the duration of this written warranty. We do not warrant or represent  
that the merchandise complies with the provisions of any law or acts unless the manufacturer so warrants.  
In no event shall Grizzly’s liability under this warranty exceed the purchase price paid for the product and  
any legal actions brought against Grizzly shall be tried in the State of Washington, County of Whatcom.  
We shall in no event be liable for death, injuries to persons or property or for incidental, contingent, special,  
or consequential damages arising from the use of our products.  
To take advantage of this warranty, contact us by mail or phone and give us all the details. We will then  
issue you a “Return Number,’’ which must be clearly posted on the outside as well as the inside of the  
carton. We will not accept any item back without this number. Proof of purchase must accompany the  
merchandise.  
The manufacturers reserve the right to change specifications at any time because they constantly strive to  
achieve better quality equipment. We make every effort to ensure that our products meet high quality and  
durability standards and we hope you never need to use this warranty.  
Please feel free to write or call us if you have any questions about the machine or the manual.  
Thank you again for your business and continued support. We hope to serve you again soon.  
-46-  
G9744Z Metal Cutting Bandsaw  
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