10" TABLE SAW
MODEL G1022SM, G1022Z, G1022ZF, G1022ZFX, G1022PRO
INSTRUCTION MANUAL
G1022SM
G1022Z
G1022ZF
&
G1022PRO
G1022ZFX
COPYRIGHT © MARCH, 2002 BY GRIZZLY INDUSTRIAL, INC.
WARNING: NO PORTION OF THIS MANUAL MAY BE REPRODUCED IN ANY SHAPE
OR FORM WITHOUT THE WRITTEN APPROVAL OF GRIZZLY INDUSTRIAL, INC.
PRINTED IN TAIWAN.
DISCONTINUED MACHINE MANUAL DISCLAIMER
THE INFORMATION IN THIS MANUAL REPRESENTS THE LAST CONFIGURATION OF THE MACHINE BEFORE IT WAS DISCONTINUED. MACHINE CONFIG-
URATIONS MAY HAVE CHANGED AS PRODUCT IMPROVEMENTS WERE INCORPORATED. IF YOU OWN AN EARLIER VERSION OF THE MACHINE, THIS
MANUAL MAY NOT EXACTLY DEPICT YOUR MACHINE . CONTACT CUSTOMER SERVICE IF YOU HAVE ANY QUESTIONS ABOUT DIFFERENCES. PREVI-
OUS VERSIONS ARE NOT AVAILABLE ONLINE.
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Table Of Contents
PAGE
1. SAFETY
SAFETY RULES FOR ALL TOOLS..........................................................................................................2-3
ADDITIONAL SAFETY INSTRUCTIONS FOR TABLE SAWS ................................................................4-7
2. CIRCUIT REQUIREMENTS
110V OPERATION ......................................................................................................................................8
220V OPERATION ......................................................................................................................................9
GROUNDING ............................................................................................................................................10
EXTENSION CORDS ................................................................................................................................10
3. GENERAL INFORMATION
COMMENTARY ....................................................................................................................................11-12
UNPACKING..............................................................................................................................................13
PIECE INVENTORY ..................................................................................................................................13
HARDWARE BAG CONTENTS ................................................................................................................14
HARDWARE RECOGNITION CHART ......................................................................................................15
CLEAN UP ................................................................................................................................................16
SITE CONSIDERATIONS..........................................................................................................................16
4. ASSEMBLY
BEGINNING ASSEMBLY ..........................................................................................................................17
STAND..................................................................................................................................................17-18
HANDWHEELS..........................................................................................................................................19
MOTOR ................................................................................................................................................19-21
WIRING......................................................................................................................................................21
EXTENSION WINGS ................................................................................................................................22
FENCE RAILS ......................................................................................................................................22-23
FENCE ......................................................................................................................................................23
BLADE........................................................................................................................................................23
BLADE GUARD ....................................................................................................................................24-25
TABLE INSERT..........................................................................................................................................26
5. ADJUSTMENTS
G1022SM FENCE ................................................................................................................................27-29
G1022Z FENCE....................................................................................................................................29-30
BLADE PARALLELISM ........................................................................................................................31-32
45˚ & 90˚ POSITIVE STOPS ....................................................................................................................33
WORM GEAR ............................................................................................................................................34
MITER GAUGE ..........................................................................................................................................34
6. OPERATIONS
PRE-RUN CHECK ....................................................................................................................................35
TEST RUN ............................................................................................................................................35-36
BLADE SELECTION ............................................................................................................................36-37
CROSSCUTTING ................................................................................................................................37-38
RIPPING ....................................................................................................................................................38
DADO OPERATIONS ..........................................................................................................................39-40
RABBET OPERATIONS ......................................................................................................................40-41
7. MAINTENANCE
GENERAL ..................................................................................................................................................42
LUBRICATION ..........................................................................................................................................42
TABLE........................................................................................................................................................42
V-BELT ......................................................................................................................................................42
WIRING DIAGRAMS ............................................................................................................................43-44
8. CLOSURE ......................................................................................................................................................45
G1022SM MACHINE DATA ......................................................................................................................46
G1022SM PART BREAKDOWNS AND PART LIST ............................................................................47-51
G1022Z MACHINE DATA..........................................................................................................................52
G1022Z PART BREAKDOWNS AND PART LIST ..............................................................................53-57
G1022ZF/ZFX/PRO MACHINE DATA ......................................................................................................58
G1022ZF/ZFX/PRO PART BREAKDOWNS AND PART LIST ............................................................59-63
TROUBLESHOOTING GUIDE ..................................................................................................................64
PUSH STICK..............................................................................................................................................65
WARRANTY..........................................................................................................................................67-69
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SECTION 1: SAFETY
For Your Own Safety Read Instruction
Manual Before Operating This Equipment
The purpose of safety symbols is to attract your attention to possible hazardous conditions. This
manual uses a series of symbols and signal words which are intended to convey the level of
importance of the safety messages. The progression of symbols is described below. Remember
that safety messages by themselves do not eliminate danger and are not a substitute for proper
accident prevention measures.
Indicates an imminently hazardous situation which, if not avoided,
WILL result in death or serious injury.
Indicates a potentially hazardous situation which, if not avoided,
COULD result in death or serious injury.
Indicates a potentially hazardous situation which, if not avoided,
MAY result in minor or moderate injury. It may also be used to alert
against unsafe practices.
This symbol is used to alert the user to useful information about
proper operation of the equipment.
NOTICE
Safety Instructions For Power Tools
1. KEEP GUARDS IN PLACE and in working
5. KEEP CHILDREN AND VISITORS
AWAY. All children and visitors should be
kept a safe distance from work area.
order.
2. REMOVE ADJUSTING KEYS AND
WRENCHES. Form habit of checking to
see that keys and adjusting wrenches are
removed from tool before turning on.
6. MAKE WORKSHOP CHILD PROOF with
padlocks, master switches, or by removing
starter keys.
3. KEEP WORK AREA CLEAN. Cluttered
7. DO NOT FORCE TOOL. It will do the job
better and safer at the rate for which it was
designed.
areas and benches invite accidents.
4. DO NOT USE IN DANGEROUS ENVI-
RONMENT. Do not use power tools in
damp or wet locations, or where any flam-
mable or noxious fumes may exist. Keep
work area well lighted.
8. USE RIGHT TOOL. Do not force tool or
attachment to do a job for which it was not
designed.
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Safety Instructions For Power Tools
9. USE PROPER EXTENSION CORD. Make
sure your extension cord is in good condi-
tion. Conductor size should be in accor-
dance with the chart below. The amperage
rating should be listed on the motor or tool
nameplate. An undersized cord will cause a
drop in line voltage resulting in loss of power
and overheating. Your extension cord must
also contain a ground wire and plug pin.
Always repair or replace extension cords if
they become damaged.
16. REDUCE THE RISK OF UNINTENTION-
AL STARTING. On machines with mag-
netic contact starting switches there is a
risk of starting if the machine is bumped or
jarred. Always disconnect from power
source before adjusting or servicing. Make
sure switch is in OFF position before recon-
necting.
17. MANY WOODWORKING TOOLS CAN
“KICKBACK” THE WORKPIECE toward
the operator if not handled properly. Know
what conditions can create “kickback” and
know how to avoid them.
Minimum Gauge for Extension Cords
LENGTH
AMP RATING
0-6
25ft
18
18
16
14
12
10
50ft 100ft
18. CHECK DAMAGED PARTS. Before fur-
ther use of the tool, a guard or other part
that is damaged should be carefully
checked to determine that it will operate
properly and perform its intended function.
Check for alignment of moving parts, bind-
ing of moving parts, breakage of parts,
mounting, and any other conditions that
may affect its operation. A guard or other
part that is damaged should be properly
repaired or replaced.
16
16
16
12
12
10
16
14
14
12
10
No
7-10
11-12
13-16
17-20
21-30
10. WEAR PROPER APPAREL. Do not wear
loose clothing, gloves, neckties, rings,
bracelets, or other jewelry which may get
caught in moving parts. Non-slip footwear is
recommended. Wear protective hair cover-
ing to contain long hair.
19. NEVER LEAVE TOOL RUNNING UNAT-
TENDED. TURN POWER OFF. Do not
leave tool until it comes to a complete stop.
11. ALWAYS USE SAFETY GLASSES. Also use
face or dust mask if cutting operation is dusty.
Everyday eyeglasses only have impact resis-
tant lenses, they are NOT safety glasses.
20. NEVER OPERATE A MACHINE WHEN
TIRED, OR UNDER THE INFLUENCE OF
DRUGS OR ALCOHOL. Full mental alert-
ness is required at all times when running
a machine.
12. SECURE WORK. Use clamps or a vise to hold
work when practical. It’s safer than using your
hand and frees both hands to operate tool.
21. NEVER ALLOW UNSUPERVISED OR
INEXPERIENCED PERSONNEL TO
OPERATE THE MACHINE. Make sure
any instructions you give in regards to
machine operation are approved, correct,
safe, and clearly understood.
13. DO NOT OVER-REACH. Keep proper foot-
ing and balance at all times.
14. MAINTAIN TOOLS WITH CARE. Keep
tools sharp and clean for best and safest
performance. Follow instructions for lubri-
cating and changing accessories.
22. IF AT ANY TIME YOU ARE EXPERIENC-
ING DIFFICULTIES performing the intend-
ed operation, stop using the machine!
Then contact our service department or
ask a qualified expert how the operation
should be performed.
15. USE RECOMMENDED ACCESSORIES.
Consult the owner’s manual for recom-
mended accessories. The use of improper
accessories may cause risk of injury.
G1022 Series Contractor Saws
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Additional Safety Instructions For Table Saws
1. ALWAYS use blade guard, splitter and
anti-kickback fingers on all ''through-saw-
ing'' operations. Through-sawing opera-
tions are those when the blade cuts com-
pletely through the workpiece as in ripping
or crosscutting.
8. MOVE the rip fence out of the way when
crosscutting.
9. NEVER use the miter gauge and rip fence
at the same time.
10. NEVER attempt to free a stalled saw blade
2. AVOID KICKBACKS. A condition in which
a piece of wood is thrown back towards an
operator at a high rate of speed. If you do
not have a complete understanding of how
kickback occurs, or how to prevent it, DO
NOT operate this table saw.
without first turning the saw OFF.
11. PROVIDE adequate support to the rear
and sides of the saw table for wide or long
workpieces.
12. AVOID awkward operations and hand
positions where a sudden slip could cause
your hand to move into the blade.
3. NEVER reach behind or over the blade
with either hand for any reason.
4. ALWAYS use a push stick for ripping nar-
13. IF AT ANY TIME YOU ARE EXPERIENC-
ING DIFFICULTIES performing the intend-
ed operation, stop using the machine!
Then contact our service department or
ask a qualified expert how the operation
should be performed.
row stock.
5. NEVER perform any operation ''free-
hand,'' which means using only your hands
to support or guide the workpiece. Always
use either the fence or the miter gauge to
position and guide the work.
14. ALWAYS LOWER OR REMOVE SAW
BLADE WHEN NOT IN USE.
6. NEVER stand or have any part of your
body in line with the path of the saw blade.
15. NEVER USE A DAMAGED SAW BLADE
OR ONE THAT HAS BEEN DROPPED.
7. ALWAYS hold the work firmly against the
miter gauge or fence and hold the work
firmly against the table.
16. USE GREAT CARE WHEN CUTTING
WITH A DADO BLADE. There is a high
degree of risk involved with any dado oper-
ation. Slight movement of the stock away
from the fence will cause kickback.
No list of safety guidelines can be com-
plete. Every shop environment is different.
Always consider safety first, as it applies to
your individual working conditions. Use
this and other machinery with caution and
respect. Failure to follow guidelines could
result in serious personal injury, damage to
equipment or poor work results.
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Safety Accessories
Statistics prove that most common acci-
dents among table saw users can be
linked to kickback. Kickback is typically
defined as the high-speed expulsion of
stock from the table saw toward its opera-
tor. In addition to the danger of the opera-
tor or others in the area being struck by
the flying stock, it is often the case that
the operator’s hands are forced into the
blade during the kickback. The following
can help minimize kickbacks.
Push Sticks
The use of push sticks, particularly when cutting
small or narrow workpieces, provides a double
benefit for saw operators. The push stick pro-
vides added leverage, enabling the operator to
keep the workpiece firmly supported against the
fence and table. At the same time, the push stick
keeps the operator’s hand safely away from the
rotation of the saw blade as shown in Figure 1.
See the template on Page 62 of the manual for
construction details, or purchase one from the
Grizzly catalog.
1. Use your blade guard and splitter.
2. Never for any reason place your hand
behind the blade. Should kickback
occur, your hand will be pulled into the
blade.
3. Inspect splitter for alignment between it
and your blade.
4. Never use the fence as a guide for cross-
cutting.
5. Never attempt freehand cuts.
6. Use a push stick or featherboard to
maintain control of your workpiece.
7. Feed cuts through to completion.
8. Stand to the side when ripping.
9. Ensure your fence and miter slot are par-
allel to the blade.
Push Stick
If you do not have a clear understanding of
kickback and how it occurs, do not operate
this table saw.
Figure 1. Push Stick.
Zero Clearance Table Inserts
Ideal for use when ripping thin strips or making
bevel cuts, these prevent tearout and jammed
blades by supporting material close to the blade.
Use the standard table insert as a template when
creating additional inserts from wood or plywood.
Blade slot inserts can be custom cut for specific
blade angles by raising the running blade into an
uncut insert at the angle you desire. Be sure to
make an additional slot for the blade splitter. We
also carry a wide selection of table inserts shown
in Figure 2 in the Grizzly catalog. Be sure to hold
the insert firmly in place with a piece of wood
when creating slots. Never hold the table insert
with your hand while cutting new slots.
G1022 Series Contractor Saws
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Featherboards
Easily made from scrap stock, featherboards
provide an added degree of protection against
kickback as shown in Figure 4. To make a
featherboard, cut a 30-40° angle at one end of
the board and make a number of end cuts at
1
approximately ⁄4" apart and 2" to 3" deep. We
also offer a number of featherboards in the
Grizzly catalog.
Figure 2. Zero Clearance Table Inserts.
Push Paddles
Featherboards
Push paddles provide added leverage and sup-
port when ripping or crosscutting wide work-
pieces as shown in Figure 3. We offer a number
of push paddles in the Grizzly catalog.
Figure 4. Featherboards.
Push Paddles
Figure 3. Push Paddles.
-6-
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Common Definitions, Terms and Phrases
The following is a list of common definitions, terms and phrases used throughout this manual as they relate
to this table saw and woodworking in general. It is important that you read and become familiar with them
before assembling, adjusting or operating this machine. Your safety is VERY important to us at Grizzly!
Arbor: Metal shaft extending from the drive
mechanism, to which the cutting blade is
attached.
Non-Thru Cut: A sawing operation that requires
the removal of the blade guard and splitter.
Dado and rabbet cuts are considered Non-
Thru Cuts because the blade does not pro-
trude above the top face of the wood stock.
Always remember to reinstall the blade guard
and splitter after performing a non-thru cut.
Bevel Edge Cut: Tilting the saw arbor and blade
to an angle between 0° and 45° to perform an
angled cutting operation.
Blade Guard: Metal or plastic mechanism that
mounts over the saw blade to prevent acciden-
tal contact with the cutting edge.
Perpendicular: Intersecting and forming right
angles; at right angles to the vertical and hori-
zontal planes. i.e. the blade is perpendicular to
the table surface.
Crosscut: Table saw operation in which the miter
gauge is used to cut across the grain of a piece
of wood.
Push Paddle: Safety aid used to push a piece of
wood stock through a cutting operation.
Dado Blade: Blade or set of blades that attach to
the arbor and are used for cutting grooves and
rabbets.
Push Stick: Safety aid used to push a piece of
wood stock through a cutting operation.
Usually used when rip cutting.
Dado Cut: Table saw operation that uses a dado
blade to cut a flat bottomed groove into the
face of wood stock.
Rabbet: Cutting operation that creates an L-
shaped channel along the edge of wood stock.
Splitter: Metal plate attached to the back of the
blade guard that maintains the kerf opening in
the wood when performing a cutting operation.
Featherboard: Safety device used to keep a
board against the rip fence or table. Allows
operator to keep hands away from the saw
blade.
1
Standard Kerf: ⁄8" gap made with a standard
blade.
Kerf: The resulting cut or gap made by a saw
blade.
Straightedge: A tool used to check the flatness,
parallelness, or consistency of a surface(s).
Kickback: A condition in which the wood is
thrown back towards an operator at a high rate
of speed.
Thru-Sawing: A sawing operation where the
wood stock thickness is completely sawn
through. Proper blade height usually allows 1⁄4
"
Miter Gauge: A component that controls the
wood stock movement while performing a
crosscut. Allows for variation of angle cuts
such as miter cuts used on a picture frame.
of the top of the blade to extend above the
wood stock.
Thin Kerf: 3⁄32" gap made with a thin kerf blade.
Rip Cut: A cut made along grain of the wood.
Moulding Head: A cutterhead attached to the
arbor. Accepts interchangeable moulding
knives for profile cutting. We DO NOT recom-
mend the use of a moulding head as they
require advanced skills in their operation.
Sacrificial Fence: A piece of wood attached to
the face of the rip fence that is designed to
extend the fence face away from the metal por-
tion of the fence. Used primarily when making
rabbet cuts with a dado blade.
Parallel: Being an equal distance apart at every
point. i.e. the rip fence face is parallel to the
side face of the saw blade.
G1022 Series Contractor Saws
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SECTION 2: CIRCUIT REQUIREMENTS
110V Operation
The Model G1022SM, Z and ZF motors are
prewired to operate at 110V. See Figure 5 for a
typical 110V installation.
G1022SM and G1022Z:
Under normal 110V use, the Models G1022SM
and Z motors draw approximately 16 amps. We
recommend a 20 amp circuit breaker or a 20 amp
slow-blow fuse.
G1022ZF:
Under normal 110V use, the Model G1022ZF
Figure 5. Typical 110V 3-prong plug and outlet.
motor draws approximately 17 amps. We recom-
mend a 20 amp circuit breaker or a 20 amp slow-
blow fuse.
The circuit you use should be dedicated, (i.e., the
machine should provide the only draw from that
circuit). If frequent circuit failures occur when
using this machine, contact our Service
Department or your local electrical contractor.
Because of the high amperage draw of the Model
G1022 Series when wired for 110V, standard
household circuit wiring may not be of a large
enough gauge. A qualified electrician may need to
install a new circuit with wires capable of handling
a 20 amperage draw. Do not attempt to modify an
existing circuit by replacing the circuit breaker
with one rated for a higher amperage.
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220V Operation
G1022ZFX and G1022PRO:
The motors supplied with the Models G1022ZFX
and G1022PRO are prewired to operate at 220V.
The Models G1022ZFX and G1022PRO are not
supplied with a plug; therefore, a suitable 220V
plug must be wired in. When operating at 220V,
we recommend using a NEMA-style 6-15 plug
and outlet as shown in Figure 6A. You may also
“hard-wire” the machine directly to your panel,
provided you place a disconnect switch near the
machine. Check the electrical codes in your area
for specifics on wiring requirements.
Figure 6A. Typical 220V 3-prong plug and outlet.
Under normal use, the motor draws approximate-
ly 13 amps at 220V. We recommend a 15 amp cir-
cuit breaker for 220V operation. This should be
satisfactory for normal use while providing
enough protection against circuit damage caused
by power surges. Always check to see if your cur-
rent wires are capable of handling a 15 amp load.
If you are unsure, consult the advice of a qualified
electrician. Do not attempt to modify an existing
circuit by replacing the circuit breaker with one
rated for a higher amperage.
G1022 Series Contractor Saws
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Grounding
Extension Cords
In the event of an electrical short, grounding pro-
vides electric current a path of least resistance to
reduce the risk of electrical shock. This tool is
equipped with an electric cord having an equip-
ment-grounding conductor which must be proper-
ly connected to a grounding plug. The plug must
be plugged into a matching outlet that is properly
installed and grounded in accordance with all
local codes and ordinances.
We do not recommend the use of extension cords
with 220V equipment. It is much better to arrange
the placement of your equipment and the installed
wiring to eliminate the need for extension cords.
Should it be necessary to use an extension, make
sure the cord is rated Hard Service (grade S) or
better. Refer to the chart in Section 1: Safety
Instructions to determine the minimum gauge for
the extension cord when using either 110V or
220V. The extension cord must also contain a
ground wire and plug pin. Always repair or replace
extension cords when they become worn or dam-
aged.
Improper connections of the electrical-grounding
conductor can result in risk of electric shock. The
conductor with green or green and yellow striped
insulation is the electrical-grounding conductor. If
repair or replacement of the electric cord or plug
is necessary, do not connect the equipment
grounding conductor to a live terminal.
We have covered some basic electrical
requirements for the safe operation of your
machine. These requirements are not nec-
essarily comprehensive. You must be sure
that your particular electrical configuration
complies with local and state codes.
Ensure compliance by checking with your
local municipality or a licensed electrician.
This equipment must be
grounded. Verify that any
existing electrical outlet
and circuit you intend to
plug into is actually
grounded. Under no cir-
cumstances should the
grounding pin from any
three-pronged plug be
removed. Serious injury
may occur.
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SECTION 3: INTRODUCTION
Item
G1022SM
G1022Z
G1022ZF
G1022ZFX G1022PRO
Extension
Wings
Sheet Metal
Cast Iron
Cast Iron
Cast Iron
Cast Iron
Standard
Standard
1.5 H.P.-110/220V
110V
T-Slot Fence
Standard Orange
1.5 H.P.-110/220V
110V
Shop Fox®
Adjustable Slot
1.5 H.P.-110/220V
110V
Shop Fox®
Adjustable Slot
2 H.P.-110/220V
220V
Shop Fox® Classic
Adjustable Slot
2H.P.-110/220V
220V
Rip Fence
Miter Gauge
Motor
Pre-Wired
Switch
Body Mounted
220 lbs
Body Mounted
250 lbs
Rail Mounted
290 lbs
Rail Mounted
290 lbs
Rail Mounted
340 lbs
Weight
-
-
4" Port
4" Port
4" Port
Dust Port
Commentary
We are proud to offer the Model G1022 Series
Table Saws. The Model G1022 Series is part of a
growing Grizzly family of fine woodworking
machinery. When used according to the guide-
lines set forth in this manual, you can expect
years of trouble-free, enjoyable operation and
proof of Grizzly’s commitment to customer satis-
faction.
We also offer many accessories for the table
saws including blades, extension rails, outfeed
rollers and a mobile base. Please refer to our cur-
rent catalog for prices and ordering information.
We are also pleased to provide this manual with
the Model G1022 Series. It was written to guide
you through assembly, review safety considera-
tions, and cover general operating procedures. It
represents our effort to produce the best docu-
mentation possible. If you have any comments
regarding this manual, please write to us at the
address below:
The Model G1022 Series comes in 5 different ver-
sions. The differences are listed on the chart at
the beginning of this manual. The SM, Z, ZF, ZFX
and PRO are all 10" heavy-duty table saws
designed for a wide variety of cutting applications.
They feature ball bearing arbors on a worm gear
mechanism, precision-ground cast iron tables
(except the Model G1022SM), sturdy steel
stands, standard and dado inserts and a miter
gauge.
Grizzly Industrial, Inc.
Technical Documentation
P.O. Box 2069
C
/O
Bellingham, WA 98227-2069
G1022 Series Contractor Saws
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Most importantly, we stand behind our machines.
If you have any service questions or parts
requests, please call or write us at the location
listed below:
Read the manual before
assembly and opera-
tion. Become familiar
with the machine and its
operation before begin-
ning any work. Serious
personal injury may
result if safety or opera-
tional information is not
understood or followed.
Grizzly Industrial, Inc.
1203 Lycoming Mall Circle
Muncy, PA 17756
Phone: (570) 546-9663
Fax: (800) 438-5901
E-Mail: techsupport@grizzly.com
The specifications, drawings, and photographs
illustrated in this manual represent the Model
G1022 Series as supplied when the manual was
prepared. However, owing to Grizzly’s policy of
continuous improvement, changes may be made
at any time with no obligation on the part of
Grizzly. Whenever possible, though, we send
manual updates to all owners of a particular tool
or machine. Should you receive one, we urge you
to insert the new information with the old and keep
it for reference.
-12-
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Unpacking
Piece Inventory
The Model G1022 Series is shipped from the
manufacturer in a carefully packed carton. If you
discover the machine is damaged after you have
signed for delivery, immediately call Customer
Service for advice.
After all the parts have been removed from the car-
ton, you should have:
1. Stand Components
2. Extension Wings (2)
3. V-Belt
4. Motor with Pulley
5. Motor Bracket
When you are completely satisfied with the con-
dition of your shipment, you should inventory its
parts.
6. Motor Mount Plate
7. Table Saw Unit
8. Handwheels (2)
If moving this machine
up or down stairs, the
machine must be dis-
mantled and moved in
smaller pieces. Make
sure floor and stair
structures are capable of
supporting the com-
bined weight of the
machine parts and the
people moving them.
9. Arbor Wrench
10. Dado Insert
11. Standard Insert
12. Miter Gauge
14. Blade Guard
15. Blade Guard Bracket
16. Hardware Bags (5)
17. V-Belt Guard and Mounting Hardware
18. V-Belt Guard Bracket
19. Fence Unit (Separate Box W/ZF, ZFX and Pro)
20. Fence Rails (Separate Box)
19
The Model G1022 Series
represents a heavy load.
Seek assistance before
beginning assembly.
11
2
4
18
12
10
9
3
15
5
7
6
17
14
Some metal parts may
have sharp edges on
them after they are
formed. Please examine
the edges of all metal
parts before handling
them. Failure to do so
could result in injury.
1
8
16
20
Figure 6B. (G1022 Layout) Rip fence, rails and
extension wings will vary depending on model.
G1022 Series Contractor Saws
-13-
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Hardware Contents
Guide Rail & Extension Wing Hardware Bag
Plastic Belt Guard Hardware Bag
Qty Description
Qty Description
8
8
4
4
4
6
6
2
Special Rail Bolt (SM & Z)
1
1
1
1
1
Hex Bolt 1⁄4"-20 x 2"
Fence Rail Spacer (SM & Z)
Flat Washer M10 (SM & Z)
Hex Nut M10-1.5 (SM & Z)
Fence Rail Plug (SM & Z)
Flat Washer M10 x M4 Thick
Hex Bolt M10-1.5 x 25
Flat Washer 1⁄4
Sleeve
"
Wing Nut 1⁄4"-20
Plastic Belt Guard
Motor Mount Hardware Bag
Hand Wheel Knob
Qty Description
Floor Stand Hardware Bag
4
8
4
Hex Bolt M8-1.25 x 25
Flat Washer M8
Hex Nut M8-1.25
Qty Description
40 Carriage Bolt M8-1.25 x 16
4
Hex Bolt M8-1.25 x 19
In the event that any nonproprietary parts are
missing (e.g. a nut or a washer), we would be
glad to replace them, or for the sake of expedien-
cy, replacements can be obtained at your local
hardware store.
48 Flat Washer M8
44 Hex Nut M8-1.25
4
4
4
4
4
4
4
Hex Bolt M10-1.5 x 20
Hex Nut M10-1.5
Flat Washer M10
Plastic Foot
Hex Bolt #10-24 x 3⁄8" (ZX, ZFX, PRO)
Hex Nut #10-24 (ZX, ZFX, PRO)
Lock Washer #10 (ZX, ZFX, PRO)
-14-
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Hardware Recognition Chart
Use this chart to match up
hardware pieces during the
assembly process!
Lock
Nut
Wing
Nut
5
⁄
8''
#10
Countersunk
Phillips
Head
Thumb
Screw
1
⁄
4''
Phillips
Head
Slotted
Screw
Screw
Screw
5⁄16''
9⁄16''
3
⁄
8''
Carriage
Bolt
Button
Head
Screw
Cap
Screw
Flange
Bolt
7⁄16''
1
⁄
2''
Phillips
Head
Sheet
Metal
Screw
Phillips
Head
Hex
Hex
Head
Bolt
1
⁄
2''
Setscrew
Washer
Bolt
7⁄16''
D
5
⁄
8''
Hex
Nut
Lock
Washer
12mm
4mm
6mm
3
⁄
8''
5mm
1
3
1
5
⁄
⁄
⁄
⁄
''
4''
8''
2''
5
7
9
3
7
⁄
⁄
⁄
⁄
⁄
''
16''
16''
16''
10mm
15mm
20mm
25mm
30mm
35mm
40mm
45mm
50mm
55mm
60mm
65mm
70mm
75mm
8
4mm
8mm
4''
18''
5⁄16''
10mm
11⁄4''
11⁄2''
13⁄4''
2
21⁄4''
21⁄2''
23⁄4''
3
10mm
1
⁄
4''
12mm
16mm
6mm
8mm
#10
G1022 Series Contractor Saws
-15-
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Clean Up
Site Considerations
The unpainted surfaces are coated with a waxy oil
to protect them from corrosion during shipment.
Remove this protective coating with a solvent
cleaner or citrus-based degreaser such as
Grizzly’s G7895 Degreaser. Avoid chlorine-based
solvents as they may damage painted surfaces
should they come in contact. Always follow the
usage instructions on the product you choose for
clean up.
FLOOR LOAD
Your Model G1022 Series represents a medium
load in a small footprint. Most commercial or
home shop floors should be sufficient to carry the
weight of the Model G1022 Series. If you question
the strength of your floor, you can opt to reinforce
it.
WORKING CLEARANCES
Working clearances can be thought of as the dis-
tances between machines and obstacles that
allow safe operation of every machine without lim-
itation. Consider existing and anticipated machine
needs, size of material to be processed through
each machine, and space for auxiliary stands
and/or work tables. Also, consider the relative
position of each machine to one another for effi-
cient material handling. Be sure to allow yourself
sufficient room to safely run your machines in any
foreseeable operation and keep dust collection
hoses off the floor and out of the way.
Do not use gasoline or
other petroleum-based
solvents. They have low
flash points which make
them extremely flamma-
ble. A risk of explosion
and burning exists if
these products are
used. Serious personal
injury may occur if this
warning is ignored.
LIGHTING AND OUTLETS
Lighting should be bright enough to eliminate
shadows and prevent eye strain. Electrical circuits
should be dedicated or large enough to handle
combined motor amp loads. Outlets should be
located near each machine so power or extension
cords are not obstructing high-traffic areas. Be
sure to observe local electrical codes for proper
installation of new lighting, outlets, or circuits.
Do not smoke while using
solvents. A risk of explo-
sion or fire exists and may
result in serious personal
injury.
Many of the solvents
commonly used to clean
machinery can be toxic
when inhaled or ingest-
ed. Always work in well-
ventilated areas far from
potential ignition sources
when dealing with sol-
vents. Use care when dis-
posing of waste rags and
towels to be sure they do
not create fire or environ-
mental hazards.
Make your shop “child
safe.” Ensure that your
workplace is inaccessible
to youngsters by closing
and locking all entrances
when you are away. Never
allow visitors in your shop
when assembling, adjust-
ing or operating equip-
ment.
-16-
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SECTION 4: ASSEMBLY
Beginning Assembly
Stand Assembly
The Model G1022 Series is supplied with a
heavy-duty stand. To assemble the stand:
Disconnect power to the
machine when perform-
ing any maintenance,
assembly or adjust-
ments. Failure to do this
may result in serious
personal injury.
1. Fasten the plastic feet to all four legs using
the M10-1.5 x 25 hex bolts, 10MM flat wash-
ers and M10-1.5 hex nuts as shown in
Figure 7.
!
Keep loose clothing
rolled up and out of the
way of machinery and
keep hair pulled back.
Wear safety glasses dur-
ing the entire assembly
process. Failure to com-
ply may result in serious
personal injury.
Figure 7. Installing the rubber feet.
2. Locate the long upper and lower side braces
(2 each) and bolt to the legs using the M8-
1.25 x 16 carriage bolts, 8MM flat washers
and M8-1.25 hex nuts as shown in Figure 8.
Do not tighten any stand bolts at this time.
Some metal parts may
have sharp edges on
them after they are
formed. Please examine
the edges of all metal
parts before handling
them. Failure to do so
could result in injury.
Most of your Model G1022 Series has been
assembled at the factory, but some parts must be
assembled or installed after delivery. We have
organized the assembly process into steps.
Please follow along in the order presented here.
TOOLS REQUIRED: High quality square and
straightedge, metric Allen® wrench set, flat screw-
driver, Phillips® screwdriver, dead blow hammer
and a 6" or 8" adjustable wrench.
Figure 8. Assembled side panel.
-17-
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3. Attach the short upper and lower side braces
to one of the assembled side panels. Use the
M8 - 1.25 x 16 carriage bolts, 8MM flat wash-
ers and M8-1.25 hex nuts as shown in
Figure 9.
6. Note the location of the mounting holes on
the top of the stand. Turn the table saw body
upside-down and place the dust hood and
adapter assembly over the bottom of the
table saw body with the dust port flange
pointed up.
All Models:
7. Align the holes at the four corners. Place the
assembled stand upside down on the table
saw body, and line up its mounting holes.
Make certain the side of the stand with the “Z
Series” label, if applicable, is on the front side
of the machine (the side with the Grizzly label
and angle scale). Secure with M8-1.25 x 19
hex bolts, 8MM flat washers and M8-1.25
hex nuts, with the dust port sandwiched
between as shown in Figure 11.
Saw Body
Dust Hood
Figure 9. Assembled stand section.
4. Bolt the other side panel to the upper and
lower braces using the M8-1.25 x 16 car-
riage bolts, 8MM flat washers and M8-1.25
hex nuts as shown in Figure 10.
Adapter
Dust Hood
Stand
Figure 11. Attaching the stand to the saw base.
8. With the help of a second person, flip the
entire table saw unit right side-up and move
it into its working position. Level the stand by
checking all sides for symmetry. Measure
diagonally from top to bottom and adjust the
stand so both diagonals are equal. Tighten
all of the stand bolts.
Figure 10. Stand completely assembled.
G1022ZF and ZFX:
5. Take the black plastic dust hood with the 4"
port and align it with the opening in the
adapter. The bolt holes on each of the four
3
corners should line up. Using 10-24 x ⁄8
"
3
bolts, 10-24 nuts and ⁄16" lock washers to
secure the hood to the adapter.
-18-
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Handwheels
Motor
To mount the handwheels:
The following pictures show the motor and V-belt
included with the Model G1022SM and Z. The
motor and belt included with the Model G1022ZF,
ZFX and PRO will look slightly different but will
assemble in the same manner as shown.
1. Position a handwheel over the arbor raising
shaft on the front of the saw. Be sure it fits
completely over the shaft. The slots in the
handwheel hole will engage with the roll pin
on the shaft as shown in Figure 12.
To mount the motor:
2. Position the other handwheel similarly on the
blade tilting shaft located at the side of the
saw.
1. Turn the motor upside down and attach the
motor plate using M8-1.25 x 25 hex bolts,
8MM flat washers and M8-1.25 hex nuts as
shown in Figure 13. Finger-tighten only.
3. Screw the black plastic lock knobs onto the
ends of the shafts to lock the handwheels in
place.
Note: Motor comes
pre-wired.
Roll Pin
Body mounted switch on
G1022SM and Z only
Figure 13. Attaching the motor plate.
1
2. Insert the ⁄4''-20 x 2'' hex bolt through the
Figure 12. Mounting the handwheels.
hole in the pulley guard bracket as shown in
Figure 14.
Figure 14. Attaching pulley guard bracket.
G1022 Series Contractor Saws
-19-
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3. Set the motor on end and slip the pulley
guard bracket between the base of the motor
and the motor plate. Tighten one of the four
mounting bolts. Leave the other three loose
as shown in Figure 15.
5. Turn the arbor tilting handwheel until the
arbor is set to 0°. Slide the motor assembly
onto the linking bars through the holes in the
motor bracket. Line up the setscrews with
the grooves on the linking bars and tighten
as shown in Figure 17.
Figure 15. Installing pulley guard.
Figure 17. Attaching motor to linking bars.
6. Lift the motor up and slip the V-belt over the
grooves in the pulleys. Slowly release the
motor, allowing its weight to add tension to
the V-Belt as shown in Figure 18.
4. Locate the motor mount bracket. Loosen the
setscrew that holds the motor pivot rod in
place and remove the rod. Line up the hole
in the motor bracket with the hole in the
motor plate and insert the motor pivot rod
making sure the groove in the rod lines up
with the setscrew in the mount bracket as
shown in Figure 16. Tighten the setscrew.
Figure 18. Attaching the V-belt to the motor.
Figure 16. Installing the motor mount bracket.
-20-
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Wiring
7. Place a straightedge across the arbor pulley
and the motor pulley. The straightedge
should run across both pulleys evenly as
shown in Figure 19. Adjust the motor on its
mount until pulleys are aligned, then tighten
all the mounting bolts.
G1022SM and G1022Z:
The ON/OFF switch, with attached power cord
and plug, is already mounted to the saw enclo-
sure. Simply connect the quick disconnect on the
cord between the switch and motor.
G1022ZF, G1022ZFX and G1022PRO:
The ON/OFF switch on the ZF, ZFX and PRO
models mounts directly below the front fence rail.
1. Take the L-shaped bracket supplied and
position it below the front fence rail at the left
hand side of the machine. The shorter side
of the L has two holes which will align with
two holes in the fence rail. Use two Philip®
head screws to attach the bracket. Thread
them in from underneath the rail so the
heads are not in the way of the fence travel.
2. Now attach the switch, using two Philips®
head screws inserted through the back of the
bracket and into threaded inserts in the back
side of the switch box. Tighten these so the
switch box is secure.
Figure 19. Checking V-belt alignment.
8. Slip the pulley cover spacer over the pulley
cover mounting bolt and fit the plastic pulley
cover in place. Secure it with the wing nut
provided as shown in Figure 20.
3. Connect the quick disconnect on the cord
between the switch and motor.
Figure 20. Attaching the pulley guard.
G1022 Series Contractor Saws
-21-
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6. Now, check the alignment of the table vs.
both wings. Your straightedge should run flat
across both wings and the table top. If the
straightedge contacts both the wings and the
table evenly, you may skip to the next sec-
tion. If it does not, continue to Step 7.
Extension Wings
The Model G1022SM is supplied with sheet metal
extension wings, and the Models G1022Z, ZF,
ZFX and PRO include cast iron extension wings.
Installation and adjustment are the same for all
the models. To install the extension wings:
7. If the wings tilt down, apply layers of mask-
ing tape under each bolt near the bottom
edge of the wing.
1. Attach each wing to the table using the M10
- 1.50 x 25 hex bolts and 10MM flat washers
provided. Thread the center bolt in first, then
the front and back bolts. Get the wings rea-
sonably flush with the table. Do not com-
pletely tighten the bolts.
8. If the wing tilts up, apply layers of masking
tape above each bolt near the top edge of
the wing.
9. Tighten bolts and adjust again as described
in Steps 2-4.
2. Working front to back, align the front edge of
the extension wing with the edge of the table,
so they are flush, and tighten the front bolt.
Fence Rails
3. Raise or lower the rear of the extension wing
until the middle of the wing is flush with the
table top and tighten the middle bolt as
shown in Figure 21.
G1022SM and G1022Z
The Model G1022SM and Z are supplied with
round rails, the Model G1022ZF and ZFX are
supplied with flat angular bar sections and the
Model G1022PRO is supplied with square tube
rails. This accommodates the standard fence for
the SM and Z models, the Shop Fox® fence for
the ZF and ZFX models and the Shop Fox®
Classic fence for the PRO model. Please refer to
the Shop Fox® manuals for complete information
regarding the installation of the front and back
fence rails on the ZX, ZXF and PRO models.
The rails should extend to the right of the saw and
are attached to the table top with special bolts
and dished spacers. The rails come packed in a
separate box. To mount the rails:
1. The two center bolts for each rail thread
directly into the table top, and the outer two
bolts secure from the back side of the exten-
sion wing with hex nuts as shown in Figure
22. Be sure that the rail with the built-in mea-
suring rule is mounted on the front side of the
machine, with the markings facing up.
Figure 21. Checking table to wing alignment.
4. Raise or lower the rear of the wing until the
wing and table are flush. Tighten the bolt.
5. Repeat Steps 2-4 for the other extension
wing.
2. Insert the round, plastic plugs into the ends
of each rail.
-22-
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Blade
Please refer to our current catalog for a complete
selection of saw blades. To install the saw blade:
1. Unthread the arbor nut clockwise and
remove the outside flange from the arbor.
3
Note that there is a ⁄4'' diameter spacer on
the arbor shaft. Remove and discard it.
Remember the arbor nut is a left-handed
thread.
2. Install the saw blade onto the arbor. Ensure
that the blade teeth point toward you as you
stand at the front of the saw. Slide on the
flange and thread the arbor nut back on.
Figure 22. Attaching fence rails.
3. Use the arbor wrench provided with the saw
to tighten the arbor nut. Wedge a block of
wood in the teeth of the blade to keep it from
turning when tightening the nut as shown in
Figure 24.
Fence
G1022SM and G1022Z
1. Thread the plastic knob onto the lock handle.
2. Set the lock handle in the up position and
slide the fence over the front and rear rails as
shown in Figure 23.
Lock Handle
Figure 24. Changing saw blade.
Disconnect power to the
machine when perform-
ing any maintenance,
assembly or adjust-
ments. Failure to do this
may result in serious
personal injury.
!
Figure 23. G1022SM fence shown.
3. The fence will require further adjustments, all
of which are covered in Adjustments
Section.
G1022 Series Contractor Saws
-23-
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4. Tighten the mounting bolts to secure the
Blade Guard
blade guard.
5. Using a machinist's or a combination square,
align the face of the splitter perpendicular to
the surface of the saw table as shown in
Figure 27. Rotate the support shaft slightly.
This will normally correct any minor mis-
alignment.
1. Screw the threaded end of the support shaft
into the hole in the back of the rear trunnion.
The check nut on the shaft will be used to
tighten the shaft in place as shown in Figure
25. Leave it loose for now.
Support Shaft
Figure 25. Installing blade guard.
Figure 27. Adjusting blade guard.
2. Loosen the blade-guard mounting bolt locat-
ed just inside the table cut-out and the blade
guard mounting bolt on the end of the sup-
port shaft.
The saw blade is extremely sharp. Use extra
care when handling the blade or working
near it. Serious injury is possible.
3. Slip the slots at the bottom of the guard over
the two mounting bolts as shown in Figure
26. The washers should be between the bolt
head and the slots. Rotate the support shaft
to align the mounting bolts to the mounting
slots on the guard.
6. Next, set a straightedge against the face of
the saw blade and the blade guard/splitter as
shown in Figure 28. If the blade guard/split-
ter is properly aligned, please skip ahead to
the next section; otherwise, continue with the
next step.
Blade Guard Mounting Bolts
Blade Guard
Support Shaft
Figure 26. Blade guard components.
-24-
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Figure 28. Checking alignment of blade guard.
Figure 30. Proper splitter/blade alignment.
8. Recheck guard alignment to the blade and to
the table top. Adjust as necessary and tight-
en all the bolts before use. If the blade guard
is properly aligned, please skip ahead to the
next section; otherwise, continue with the
next step.
7. If the blade guard/splitter is to the right of the
blade as shown in Figure 29. simply add
washers between the splitter and front
mounting bracket, and adjust the rear splitter
support as shown in Figure 29.
9. If the splitter is positioned to the left of the
blade, alignment cannot be achieved by
washer placement. Adjustment of the front
support bracket is required as shown in
Figure 30. Loosen the adjustment screws
and move to the right.
10. Recheck guard alignment to the blade and to
the table top. Adjust as necessary and tight-
en down all the bolts before use.
11. Adjust the blade to 45° and raise and lower it
through the full range. Readjust blade to 90°
and raise and lower it through the full range.
There should be no contact between the
base and the table insert or any other part of
the saw. If there is, repeat Steps 1-10.
Figure 29. Improper splitter/blade alignment.
G1022 Series Contractor Saws
-25-
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Table Insert
Allen® Wrench
Setscrew
Disconnect power to the
machine when perform-
ing any maintenance,
assembly or adjust-
ments. Failure to do this
may result in serious
personal injury.
!
Table Insert
The table insert provides access to the blade and
arbor when removed. When in place, the insert
provides support for materials being cut.
Figure 31. Adjusting table insert height.
1. Disconnect the power cord from the outlet.
2. Ensure that all four setscrews are firmly in
contact with the table casting.
3. Using a 6mm hex wrench, raise or lower
each of the four setscrews until the insert is
flush with the table top as shown in
Figure
.
31
4. Now make sure the blade will not come into
contact with table insert. Position the blade at
90°, then raise and lower the blade through its
full range of motion. Also rotate the blade
while doing this, making sure that the blade
never contacts any part of the table insert. Do
the same with the blade in the 45° position.
Wear leather gloves while rotating the blade
to prevent being cut.
5. Be sure to review Section 5: Adjustments,
“Blade Parallelism,” before operating the
saw.
-26-
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SECTION 5: ADJUSTMENTS
G1022SM Fence
Disconnect power to the
machine when perform-
!
ing any maintenance,
assembly or adjust-
ments. Failure to do this
may result in serious
personal injury.
(The Model G1022ZF, ZFX and PRO use a Shop
Fox® fences. Please refer to the instruction man-
ual included with the Shop Fox® fences for com-
plete directions on adjusting.)
The fence must engage and square up on the
front rail before the rear clamp engages the back
rail. In essence, the rear clamp should act as a
secondary mechanism for maintaining fence
position. When adjusted correctly, the lever lock
should only begin to apply pressure on the back
rail over the last one-third of its stroke. To adjust
the fence:
Keep loose clothing
rolled up and out of the
way of machinery and
keep hair pulled back.
1. First, make sure the front clamp is engaging
the front rail with the lock handle at one-half
of its throw. If the front clamp requires adjust-
ment, loosen the check nut shown in Figure
32. Turn the adjusting bolt clockwise if the
front clamp is too far from the rail, or counter-
clockwise if it is too close.
Wear safety glasses
during the entire adjust-
ment process. Failure to
comply may result in
serious personal injury.
Adjusting Bolt
Check Nut
Figure 32. Adjusting clamp mechanism.
2. Now slide the fence along the rail until it is
aligned with the edge of the miter slot. Lock
the fence down.
G1022 Series Contractor Saws
-27-
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3. Loosen the rear lock adjustment, the slotted
screw on the front of the fence shown in
Figure 33, until the rear locking lever ceases
to engage the rear rail with the fence in the
locked position.
5. Loosen the locking lever until it is approxi-
mately two-thirds engaged. Tighten the rear
adjusting screw until the rear clamp barely
touches the back rail.
6. Loosen the locking lever and slide the fence
along the rail. Return the fence to its position
at the edge of the miter slot and slowly apply
pressure to the lever. If adjustments are cor-
rect, the fence should square itself before
the rear clamp engages. If the rear clamp
engages before the fence is squared, loosen
the screw one-quarter turn and retest.
Rear Lock Adjustment
3
Tip: Attach a piece of ⁄4" thick hardwood to the
blade side of the fence as shown in Figure 35.
This will keep thin materials from wedging
between the fence and table, and will also protect
the fence from coming in contact with the blade
when dadoing or ripping thin stock. Remember to
adjust measurement scale on rail to compensate
for the thickness of the sacrificial fence.
Figure 33. Rear lock adjustment screw.
4. Loosen the adjustment bolts at the top of the
fence shown in Figure 34. Move the straight
portion of the fence until it is parallel with the
miter slot from front to back. Retighten the
bolts.
Adjustment Bolts
Figure 35. Attaching a sacrificial fence.
Figure 34. Adjustment bolts for fence parallelism.
-28-
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7. Once the fence is adjusted, check the mea-
surement pointer shown in Figure 36 and
adjust if necessary.
Adjusting Bolt
Check Nut
Measurement Pointer
Figure 36B. Adjusting clamp mechanism.
2. Now slide the fence along the rail until it is
aligned with the edge of the miter slot. Lock
the fence down.
Figure 36. Adjust measurement pointer.
3. Loosen the rear lock adjustment, the slotted
screw on the front of the fence shown in
Figure 37, until the rear locking lever ceases
to engage the rear rail with the fence in the
locked position.
G1022Z Fence
(The Model G1022ZF, ZFX and PRO use a Shop
Fox® fence. Please refer to the instruction manu-
al included with the Shop Fox® fence for complete
directions on adjusting the fence.)
The fence must engage and square up on the
front rail before the rear clamp engages the back
rail. In essence, the rear clamp should act as a
secondary mechanism for maintaining fence
position. When adjusted correctly, the lever lock
should only begin to apply pressure on the back
rail over the last one-third of its stroke. To adjust
the fence:
Rear Lock Adjustment
1. First, make sure the front clamp is engaging
the front rail with the lock handle at one-half
of its throw. If the front clamp requires adjust-
ment, loosen the check nut shown in Figure
36B. Turn the adjusting bolt clockwise if the
front clamp is too far from the rail, counter-
clockwise if it is too close.
Figure 37. Rear lock adjustment screw.
G1022 Series Contractor Saws
-29-
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Tip – Attach a piece of 3⁄4" thick hardwood to the
blade side of the fence shown in Figure 39. This
will keep thin materials from wedging between
the fence and table, and will also protect the
fence from coming in contact with the blade when
dadoing or ripping thin stock.
Front Adjustment Screws
Locking Lever
Figure 38. Adjustment bolts for fence parallelism.
4. Loosen the locking lever (Figure 38) until it
is approximately two-thirds engaged. Make
note of its position and lift it up all the way.
Tighten the rear adjustment screw until the
rear clamp is approximately 1⁄16'' from the rail.
Move the lock handle back to its two-thirds
position. The rear clamp should just be
touching the rail. If it is too loose or too tight,
lift the handle and turn the adjusting screw in
small increments until the clamp is in its
proper location. NOTE: Do not turn the
adjustment screw unless the lock handle is
in the up position. Damage to the clamp
shoe will result if this step is not observed.
Figure 39. Attaching a sacrificial fence.
6. Once the fence is adjusted, check the mea-
surement pointer shown in Figure 40, and
adjust if necessary.
Measurement Pointer
5. Loosen the locking lever and slide the fence
along the rail. Return the fence to its position
at the edge of the miter slot and slowly apply
pressure to the lever. If adjustments are cor-
rect, the fence should square itself before
the rear clamp engages. If the rear clamp
engages before the fence is squared, loosen
the screw one-quarter turn and retest.
Figure 40. Adjust measurement pointer.
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2. Note the first measurement. Rotate the
blade 180° and move the square to the rear
of the blade. You may find it helpful to mark
your blade with a felt-tip pen (as a rotation
guide) at the point where the straightedge
and blade meet.
Blade Parallelism
Your table saw will give the best results if the
miter slot is parallel to the blade. If they are not
exactly parallel, your cuts and finished work will
be lower in quality. To check and adjust blade
parallelism:
3. Compare the measurements. If the differ-
ence in measurements is less than 0.004",
your blade and table are in acceptable align-
ment move to Step 7. If the difference is
greater, you will need to adjust the trunnion
and table.
1. Using an adjustable square, measure the
distance between the miter slot and the front
of your blade as shown in Figures 41 and
42.
4. To adjust blade alignment, remove the
motor, wings and the upper half of the saw
from the stand. Place it upside down on 4 x
4 blocks to allow the saw blade to rotate
freely.
5. Remove the handwheels and the sheet
metal body. To maintain the trunnion assem-
bly as one unit, place a bar clamp across the
entire trunnion assembly. The four trunnion
bolts (Figure 43) can now be loosened. This
will allow the trunnion assembly to be shifted
in order to change the alignment between
the blade and the miter slot.
6. Now measure the miter slot to the blade as
in Steps 1 and 2. Move the trunnion assem-
bly until proper alignment has been
obtained. Tighten the trunnion bolts and
remove the bar clamp.
Figure 41. 90° blade parallelism measurement.
Clamp Here
#4 Shim Location
#3 Shim Location
Trunnion
Bolts
Trunnion
Bolts
Figure 42. 90° blade parallelism measurement.
#2 Shim Location
#1 Shim Location
Clamp Here
Figure 43. Table/trunnion assembly.
G1022 Series Contractor Saws
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7. Now check to see if the blade remains paral-
lel to the miter slot when tilted to 45°.
8. Tilt the blade to 45° and repeat Steps 1-5. If
the blade is still parallel to the miter slot, con-
tinue with the next section. Otherwise, con-
tinue with the next step.
#1 Shim
#3 Shim
9. If the blade was parallel to the miter slot at
90° but not at 45°, the trunnion will need to
be shimmed with metal shim stock. The
shims are placed between the trunnion cor-
ners and the table.
#4 Shim
#2 Shim
Figure 45. 45°
blade parallelism measurement.
10. Refer to Figures 43, 44A, 44B and 45, for
shim placement. If the distance of A is short-
er than B, shim(s) will need to be placed
under corners #1 and #2. If the distance of B
is shorter than A, shim(s) will need to be
placed under corners #3 and #4. Very thin
shim stock works well, just make sure they
are all the same thickness, and you put an
equal number under each of the two corners.
#1 Shim
#3 Shim
#4 Shim
#2 Shim
11. Tighten down one trunnion bolt a small
amount and then move on to each of the oth-
ers, tightening each down the same amount.
Continue to rotate through the bolts, tighten-
ing them a little each time until they are all
secure.
Figure 44A. 45°
blade parallelism measurement.
12. Now recheck the blade to miter slot at 90°
and 45° by repeating Steps 1-3 and 8. If the
distance of A and B are equal to or less than
0.004" at both 90° and 45°, continue to the
next section. If the distances are still off by
more than 0.004", repeat Steps 4-12.
13. Once you feel you have the miter slot adjust-
ed to the blade, recheck all measurements
and be sure the table mounting bolts are
secure. Repeat Step 10 in “Blade
Guard/Splitter” instructions. Also, if you ever
loosen the trunnion in the future, be sure to
make note of shim placements and
reassemble exactly how it came apart.
Figure 44B. Shim placement.
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A
45° and 90° Stops
B
The Model G1022 Series is equipped with posi-
tive stops at 45° and 90°. When properly adjust-
ed, they provide precise and dependable guides
for bevel adjustment. To set these stops:
C
D
1. Unplug the machine! Raise the saw blade
to its maximum height by turning the front
handwheel clockwise.
2. Set the saw blade at 90° to the table by turn-
ing the handwheel at the side of the machine
as far as it will go. Important: Do not force
the handwheels when setting the blade
height or bevel. If the handwheels offer resis-
tance, do not continue turning until you
determine the source of the resistance.
Figure 47. 90° and 45° stop bolt adjustments.
6. Turn the handwheel until the blade and
square are flush from top to bottom.
7. Snug the adjustment screw and tighten the
lock nut. Recheck the blade with the square
to ensure that you have not over tightened
the screw.
3. Once your blade is set at 90° to the table,
place a machinist's square or speed square
against the blade and table surface, as
shown in Figure 46.
8. Using the side handwheel, adjust the blade
bevel until you hit the 45° positive stop.
Check the bevel with your speed square or
an adjustable square set to 45°.
9. If variations exist, loosen the lock nut (C) and
adjust the stop bolt (D) (Figure 47) until your
blade and square match.
10. Tighten the lock nut and recheck the bevel
by adjusting the blade back to 90°, then back
to 45°. Correct again, if necessary.
Disconnect power to the
machine when perform-
ing any maintenance,
assembly or adjust-
ments. Failure to do this
may result in serious
personal injury.
Figure 46. Checking blade angle to table.
!
4. With the square in place, inspect for variation
between the blade and square.
5. If a gap exists at either the top or the bottom
of the square, loosen lock nut (A) and adjust-
ment bolt (B) indicated in Figure 47.
G1022 Series Contractor Saws
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Worm Gear
Miter Gauge
Initial Step, Model G1022ZF and ZFX:
The degree of resistance at the blade height
handwheel can be adjusted to compensate for
wear or for personal preference. To adjust:
The ZF/ZFX miter gauge has two setscrews in
the miter slot bar which can be set to remove any
free play from the miter gauge when inserted in
the T-slot. Loosen or tighten the two setscrews
until the miter gauge slides freely back and forth,
but has no side-to-side movement.
1. Loosen the lock nut (A) shown in Figure 48.
This will allow the eccentric sleeve that sur-
rounds the worm gear to turn. Although this
process can be done with the handwheel in
place, you may find it easier to remove it first.
Next step for all models:
1. Loosen the lock knob on the miter gauge and
place a square against the face of the miter
body and the blade.
2. Adjust the miter body until there is no space
between the square and the blade. Tighten
the lock knob.
3. With the stop link in the up position, loosen
the jam nut and adjust the stop screw shown
in Figure 49 until it is seated against the stop
link.
A
B
4. Now loosen the setscrew on the left front
side of the miter bar, adjust the pointer to 90˚
and retighten the setscrew.
5. To adjust to 45˚, follow Steps 1-4 using an
Figure 48. Handwheel resistance adjustment.
adjustable square set to 45˚.
2. As you watch from below, twist the pointer
assembly at the front of the saw. As you turn
the pointer, you’ll see the worm gear move
toward and away from the teeth on the front
trunnion. Ideally, the worm gear should
mesh with the teeth without slop or excess
tightness. This process requires a bit of trial
and error.
6. After rotating the miter body from 45˚ to 90˚
and back a few times, double check your
adjustments at both angles to assure that
you have accurately set your miter gauge.
3. Once you have found a degree of tightness
that you prefer, tighten the lock nut.
4. Loosen the setscrew (B) and pivot the point-
er back to zero. Retighten the setscrew.
Replace the handwheel.
Jam Nut
Stop Screw
Stop Link
Figure 49. Miter gauge adjustment points.
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SECTION 6: OPERATIONS
Pre-Run Check
Test Run
Before you begin to use your Model G1022
Series, you should give it a thorough inspection.
While making your inspection, ask yourself the
following questions:
Disconnect power to the
machine when perform-
ing any maintenance,
assembly or adjust-
ments. Failure to do this
may result in serious
personal injury.
!
1. Are all the fasteners tight?
2. Is the blade mounted correctly?
3. Is the saw stable?
4. Is it wired properly?
Keep loose clothing
rolled up and out of the
way of machinery and
keep hair pulled back.
5. Is your electrical system properly config-
ured?
6. Have you checked your work piece for obvi-
ous defects?
7. Are the V-belts properly tensioned and the
pulleys properly aligned?
Wear safety glasses dur-
ing the entire operations
process. Failure to com-
ply may result in serious
personal injury.
8. Is the guard assembly installed and func-
tional?
9. Have you checked the saw blade clearance
when it is adjusted to varying angles and
depths?
Always wear a dust
mask when operating
the G1022. Using this
machine produces saw-
dust which may cause
allergic reactions or res-
piratory problems.
10. Have you read all warnings and directions
regarding the operation of this machine?
1. Face the table saw and stand to the left of
the blade path.
2. With one finger on the START button and
one finger on the STOP button, turn the saw
on. Be ready to turn it off in case of mishap.
3. Watch and listen to the saw. Note whether
there are any unusual sounds or excessive
vibrations.
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4. If anything appears abnormal, immediately
turn off the saw and fix the problem. If a
problem exists that is beyond the scope of
this manual, call our service department.
2. Cross-cut Blade: Used for cutting across
the grain. 10" cross-cut blades have
between 60-80 teeth (Figure 51), alternate
top bevel or steep alternate top bevel tooth
profiles, small hook angle and a shallow gul-
let.
5. If the saw is behaving normally, turn it off and
prepare to make a cut according to the
instructions outlined in the following sec-
tions.
Blade Selection
Choosing the correct blade for the job is essential
for the safe and efficient use of your table saw.
Ignoring this important step could result in dam-
age to the saw and serious injury to the operator.
Documented below are the most common saw
blades and their uses.
Figure 51. Crosscutting blade.
3. Combination Blade: Used for cutting with
and across the grain. A compromise
between a rip blade and a cross-cut blade, a
10" combination blade will typically have
between 40-50 teeth (Figure 52), an alter-
nate top bevel and flat or alternate top bevel
and raker tooth profile. The teeth are
arranged in groups of five. The gullets are
small and shallow within the groups of five
teeth, similar to a cross-cut blade; then large
and deep between the groups, like a ripping
blade.
1. Rip Blade: Used for cutting with the grain.
Typically, 10" rip blades have between 20-40
teeth (Figure 50), flat-top ground tooth pro-
file and large gullets to allow for large chip
removal.
Figure 50. Ripping blade.
Figure 52. Combination blade.
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4. Plywood Blade: Used for cutting plywood or
veneers. A 10" plywood blade will have 40-
80 teeth (Figure 53), a steep alternate top
bevel tooth profile and very shallow gullet.
Figure 54. Various saw tooth cutting profiles.
Crosscutting
Figure 53. Plywood blade.
Crosscutting means cutting across the grain of
the wood. In wood products without grain (i.e.
MDF, particleboard) it simply means cutting
across the width of the stock.
5. Thin-kerf: Most types of saw blades are
available in a thin-kerf style. Used primarily
to minimize stock wastage. It is recommend-
ed thin-kerf blades be used in conjunction
with a blade stabilizer to reduce blade wob-
ble. Note: Most blade guards/splitters are
thicker than most thin-kerf blades. Make
sure the stock will pass by the guard/splitter
before beginning a cut.
Crosscuts are made with the miter gauge. There
are two miter gauge slots in the table top. Use the
one that works best for the piece being crosscut.
To make a crosscut using the miter gauge:
1. Inspect the board for soundness. You do not
necessarily need a square edge to crosscut
with accuracy.
6. Dado Blades: There are two types of dado
blades: stack and wobble. Stack dadoes are
expensive and time consuming to set up but
leave a clean and smooth finish. Stack
dadoes are used for fine furniture and cabi-
net making. Wobble dadoes are inexpensive
and easy to set up, but leave a rough finish.
2. Inspect the miter gauge. Is it properly set and
tight? Move the rip fence completely out of
the way.
3. Turn on the saw and allow it to come to full
7. Moulding Heads: A moulding head is a cut-
terhead that attaches to the arbor and holds
individual moulding knives. We do not rec-
ommend their use. They are very dangerous
and required training beyond the scope of
this manual.
speed.
4. Hold the workpiece firmly against the face of
the miter gauge and ease it into the blade as
shown in Figure 55.
5. Turn off the saw and allow the blade to come
This section on blade selection is by no means
comprehensive. Always follow the saw blade
manufacturer's recommendations to assure safe
and efficient operation of your table saw.
to a full stop.
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workpiece fully past the blade. When a small
width is to be ripped and a push stick can-
not be safely put between the blade and rip
fence, rip a larger piece to obtain the desired
piece.
3. Turn on the saw and allow it to reach full
speed. Place the trued edge of the board
against the rip fence. Feed the workpiece
slowly and evenly into the blade. Do not
stand behind the board as shown in Figure
56.
Figure 55. Cross-cut operation.
Ripping
Ripping means to cut with the grain of the wood.
In other materials such as MDF or plywood, rip-
ping simply means to cut lengthwise. To rip a
board:
Figure 56. Do not stand directly behind wood.
1. Inspect the board for soundness. You will
need a straight edge to rip with accuracy and
safety. Your workpiece may need to be joint-
ed flat before attempting to cut on the table
saw.
Stand out of the line of potential kickback.
Hold the workpiece firmly against the fence
and table. Do not allow your fingers to get
close to the blade! Do not reach over the
blade to off-load the workpiece.
Never attempt to rip a board that does not
have one perfectly straight edge on it.
Always run the straight edge of the board
against the rip fence. Failure to do this
could result in kickback and serious per-
sonal injury.
2. Set the rip fence to the desired distance from
the blade. IF YOU ARE MAKING NARROW
CUTS, USE A PUSH STICK. It is unsafe to
put your hands close to the blade. A push
stick pattern has been included in this man-
ual on Page 62, or you can purchase the
G3445 or G1411 push stick from the Grizzly
catalog. Use them to hold the workpiece
against the table and fence, and push the
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Dado Operations
Always use push sticks, featherboards,
push paddles and other safety accessories
whenever possible to increase safety and
control during operations which require the
blade guard and splitter to be removed from
the saw. ALWAYS replace the blade guard
after dadoing is complete.
In addition to its ability to rip and crosscut lumber,
the table saw is also an invaluable tool for creat-
ing a variety of dadoes. These non-through cuts
can be created with a regular saw blade or with a
specially-designed dado blades shown in Figure
57.
Proper dado operations will differ depending on
the blade system you choose. Consult the
instructions included with your dado blades for
directions regarding attachment and adjustment.
To use a dado blade:
1. Ensure that the saw is switched off and dis-
connected from its power source.
2. Remove the table insert, splitter guard, regu-
lar saw blade.
3. Attach and adjust the dado blade system as
recommended in the dado blade’s instruc-
tions.
Figure 57. Optional dado blade system.
4. Install the dado table insert.
Never allow hands or arms to be above or
behind the saw blade. Should kickback
occur, the hands and arms can be pulled
into the saw blade. Serious injury will
result.
5. Raise the blade system up to the desired
depth of the dado. Make sure the dado blade
will not cut through the work piece.
6. If dadoing along the length of your work-
piece, adjust the distance between the fence
and the inside edge of the blade to suit your
needs. When cutting across the wood grain,
use the miter gauge as a guide while dado-
ing. Remember: Never use the fence as a
stop in conjunction with your miter gauge.
Never perform a through cut operation with
a dado blade. A dado blade was designed to
make non-through cuts only. Failure to fol-
low these directions could result in serious
injury will result.
7. Reconnect the saw to the power source.
8. Using a scrap as a test piece, switch on the
saw and take a pass over the dado blade.
Dado operations present very real hazards
requiring proper procedures to avoid seri-
ous injury. The chance of kickback is
always greater when dado blades are used
so extra precautions must be used. Any
movement of the stock away from the fence
will cause kickback. Be certain that stock is
flat and straight. Failure to follow these
warnings could result in serious personal
injury.
9. If the cut is satisfactory, repeat with your fin-
ish stock.
10. Re-install the blade guard.
G1022 Series Contractor Saws
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Dadoing operations can also be accomplished
using a conventional saw blade. To create a sin-
gle-blade dado:
Rabbet Operations
1. Clearly mark the width of the dado cut on
your workpiece. Include marks on the edge
of your workpiece so you can clearly identify
your intended cut while the material is laying
flat on the saw table.
In addition to its ability to create a variety of
dadoes, this table saw can be used to cut L-
shaped rabbets. These cuts can be created with
a regular saw blade or with specially-designed
stacking or wobbling dado blades (Figure 57).
2. Set the blade height to the depth of cut you
Proper rabbet operation will differ depending on
the blade system you choose. Consult the
instructions included with your dado blades for
directions regarding attachment and adjustment.
To use a dado blade for rabbeting operations:
wish to create.
3. If the dado runs the length of the material,
adjust the fence so the blade is aligned with
the inside of your dado channel as shown in
Figure 57B.
1.
Rabbet cutting on the edge of a piece of
stock requires the use of a sacrificial fence
attachment as shown in Figure 58. The
sacrificial fence can be made from a piece
of wood that is as long as the metal fence
and 3⁄4" thick. Once the sacrificial fence has
been cut, attach it to the metal fence with
screws or clamps, making sure they are all
secure and tight.
4. Turn on your saw and make the first cut.
Rip Fence
Sacrificial Fence
Dado Insert
Figure 57B. Single-blade dado cut.
Blade Cut-Out
5. Turn off the saw and readjust the fence so
the blade is aligned with the other edge of
the intended dado channel. Be sure to keep
the cuts within your marks; otherwise, your
dado will be too large.
Figure 58. Sacrificial fence.
6. Turn on the saw and make a second cut.
7. Move toward the center of the dado with your
subsequent cuts until the dado is complete.
8. Re-install the blade guard.
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Rabbeting operations can also be accomplished
using a conventional saw blade. To create a sin-
gle-blade rabbet:
Always use push sticks, featherboards,
push paddles and other safety accessories
whenever possible to increase safety and
control during operations which require
that the blade guard and splitter must be
removed from the saw. ALWAYS replace the
blade guard after dadoing is complete.
1. Clearly mark the width of the rabbet cut on
your workpiece. Include marks on the edge
of your workpiece so you can clearly identify
your intended cut while the material is laying
flat on the saw table.
2. Set the blade height to the depth of cut you
2. Ensure that the saw is switched off and dis-
wish to create.
connected from its power source.
3. If the rabbet runs the length of the material,
adjust the fence so the blade is aligned with
the inside of your rabbet channel.
3. Remove the table insert, splitter guard and
the regular saw blade from the arbor.
4. Attach and adjust the dado blade system as
recommended in the dado blade instruc-
tions. Raise the blade system according two
your needs. Make sure it will not cut through
the workpiece.
4. Turn on your saw and make the first cut.
5. Turn off the saw and readjust the fence so
that the next cut will remove another portion
of the wood stock between the inside edge of
the rabbet and the edge of the wood.
5. If rabbeting along the length of your work-
piece, adjust the distance between the fence
and the outside edge of the blade to suit your
needs as shown in Figure 59. When cutting
across the wood grain, use the miter gauge
as a guide while rabbeting. Remember:
never use the fence as a stop in conjunction
with your miter gauge.
6. Turn on the saw and make a second cut.
7. Continue to readjust the blade and cut until
the entire rabbet is made.
8. Reinstall the blade guard.
6. Using a scrap as a test piece, switch on the
saw and take a pass over the dado blade.
7. If the cut is satisfactory, repeat with your fin-
ish stock.
Instructions on using moulding heads have
been intentionally left out. They are very
dangerous when not used properly.
Considerable skill and training beyond the
scope of this manual are required to safely
operate a moulding head. Serious personal
injury could result if this warning is not fol-
lowed.
8. Reinstall the blade guard.
Figure 59. Rabbet cutting.
G1022 Series Contractor Saws
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SECTION 7: MAINTENANCE
General
Lubrication
The sealed ball bearings in the motor and
throughout the Model G1022 Series require no
further lubrication during their lifetime. When they
do wear out, replacements can be obtained
through the Grizzly Parts Department. Lubricate
the areas indicated below every 12 months.
Disconnect power to the
machine when perform-
ing any maintenance or
repairs. Failure to do this
may result in serious
personal injury.
!
1. Blade angling trunnions. These should be
lubricated with 6 or 7 drops of light machine
oil.
2. Blade height trunnion. This should also be
lubricated with 6 or 7 drops of light machine
oil.
Keep clothing rolled
up and out of the way
of machinery and keep
hair pulled back.
3. The two (2) worm gears should be lubricat-
ed with an automotive wheel bearing grease.
Wear safety glasses dur-
ing the entire mainte-
nance process. Failure
to comply may result in
serious personal injury.
Tables
Tables can be kept rust-free with regular applica-
tions of products like Boeshield® T-9. For long
term storage you may want to consider products
like Kleen Bore's Rust Guardit™.
Regular periodic maintenance on your Model
G1022 Series will ensure its optimum perfor-
mance. Make a habit of inspecting your machine
each time you use it. Check for the following con-
ditions and repair or replace when necessary:
1. Loose mounting bolts.
2. Worn switch.
V-Belt
Inspect regularly for tension and wear. Check pul-
leys to ensure that they are properly aligned. See
pulley/V-belt sections for proper tension and pul-
ley alignment procedures.
3. Worn or damaged cords and plugs.
4. Damaged V-belt.
5. Any other condition that could hamper the
safe operation of this machine.
6. Inspect blades for damage.
7. Guard alignment and operation.
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G1022SM AND Z WIRING DIAGRAM
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G1022ZF, ZFX AND PRO WIRING DIAGRAM
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SECTION 8: CLOSURE
The following pages contain general machine
We recommend you keep a copy of our current
catalog for complete information regarding war-
ranty and return policy. If you need additional
technical information relating to this machine, or if
you need general assistance or replacement
parts, please contact the Service Department list-
ed in Section 3 Introduction.
data, parts diagrams/lists, a troubleshooting guide
and Warranty/Return information for your Model
G1022 Series.
If you need parts or help in assembling your
machine, or if you need operational information,
we encourage you to call our Service Department.
Our trained service technicians will be glad to help
you.
Additional information sources are necessary to
realize the full potential of this machine. Trade
journals, woodworking magazines, and your local
library are good places to start.
If you have comments dealing specifically with
this manual, please write to our Bellingham,
Washington location using the address in Section
3 Introduction.
The Model G1022 Series was specifically
designed for wood cutting operations. DO
NOT MODIFY AND/OR USE THIS MACHINE
FOR ANY OTHER PURPOSE. Modifications
or improper use of this tool will void the
warranty. If you are confused about any
aspect of this machine, DO NOT use it until
all your questions have been answered or
serious personal injury may occur.
We have included some important safety mea-
sures that are essential to this machine’s opera-
tion. While most safety measures are generally
universal, each workshop is different and safety
rules should be considered as they apply to your
specific situation.
Operating this equipment creates the poten-
tial for flying debris to cause eye injury.
Always wear safety glasses or goggles
when operating equipment. Everyday glass-
es or reading glasses only have impact
resistant lenses, they are not safety glasses.
Be certain the safety glasses you wear meet
the appropriate standards of the American
National Standards Institute (ANSI).
Like all power tools, there is danger asso-
ciated with the Model G1022 Series.
Accidents are frequently caused by lack of
familiarity or failure to pay attention. Use
this tool with respect and caution to
lessen the possibility of operator injury. If
normal safety precautions are overlooked
or ignored, serious personal injury may
occur.
G1022 Series Contractor Saws
-45-
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MACHINE DATA
SHEET
Customer Service #: (570) 546-9663 • To Order Call: (800) 523-4777 • Fax #: (800) 438-5901
GRIZZLY MODEL G1022SM 10'' TABLE SAW
Design Type ......................................................................................................Floor Model
Overall Dimensions:
Table Height ............................................................................................................37"
Table Size ........................................................................................271⁄8" D x 201⁄8" W
Size With Extension Wings ..............................................................271⁄8" D x 405⁄8" W
With Wings and Fence Rails ..................................................................48" W x 44" D
Miter Gauge T-Slot............................................................................................3⁄8" x 3⁄4
"
Weight (Net)......................................................................................................240 lbs.
Weight (Shipping)..............................................................................................250 lbs.
Box # 1 Size..........................................................................371⁄2" L x 23" W x 181⁄2" H
Box # 2 Size ................................................................................46" L x 3" W x 11⁄2" H
Footprint ........................................................................................................21" x 25"
Construction:
Table ................................................................................................Ground Cast Iron
Stand ..................................................................................................Pre-formed Steel
Miter Gauge ........................................................................................Aluminum ⁄ Steel
Trunnions ........................................................................................................Cast Iron
Bearings............................................................Shielded and Lubricated Ball Bearings
Fence .............................. Single Lever, Front & Rear Locking w/ Micro Adjust Knob
Rails ..........................................................................44" x 13⁄8" Chrome Plated Tubing
Guard ........................................................................................Steel and Clear Plastic
Wings ............................................................................................Formed Sheet Steel
Cutting Capacity:
Maximum Blade Diameter ........................................................................................10"
Maximum Depth of Cut at 90° ................................................................................31⁄8
"
Blade Tilt ....................................................................................................0°-45° Right
Maximum Depth of Cut at 45° ................................................................................21⁄8
"
Maximum Rip to Right of Blade (Standard)..............................................................24"
Maximum Rip to Right of Blade (Optional Extension Rails) ....................................48"
Maximum Rip to Left of Blade..................................................................................11"
Distance from Front of Table to Center of Blade ....................................................17"
Distance from Front of Table to Front of Blade........................................................12"
Maximum Width of Dado Cut..................................................................................13⁄16"
Motor:
Type ............................................................................TEFC Capacitor Start Induction
Horsepower .................................................................................................... 11⁄2 H.P.
Phase / Cycle ..............................................................................Single Phase ⁄ 60 HZ
Voltage..........................................................................................................110 ⁄ 220V
Prewired ................................................................................................................110V
Amps ..................................................................................................................16 ⁄ 8A
Hertz and R.P.M.............................................................................60Hz ⁄ 3450 R.P.M.
Power Transfer ..............................................................................................Belt Drive
Switch..........................................................................................ON/OFF Push Button
Arbor:
Dimensions......................................................................................................5⁄8" x 11⁄4
Speed ......................................................................................................4,700 R.P.M.
Features:
"
........................................Includes Table Inserts for Standard Blade and Dado Blade
Specifications, while deemed accurate, are not guaranteed.
-46-
G1022 Series Contractor Saws
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G1022SM
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G1022SM
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G1022SM
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G1022SM PARTS LIST
REF
PART #
DESCRIPTION
REF
PART #
DESCRIPTION
1
1A
2
P1022001
P1022001-A
PSS04M
TABLE INSERT
DADO INSERT
SETSCREW M6-1.0 x 12
40
41
42
43
P1022040
P1022041
P1022042
P1022043
ECCENTRIC
SHAFT FOR ECCENTRIC
SHAFT FOR CLAMP
LOCK LEVER
PINION W/ KNOB
CLAMP SHOE
ADJUSTING BOLT
SHAFT BUSHING
SET SCREW M6-1.0 x 6
SPRING
3
P1022Z003A STAND LEG
3-1 P1022003-1
3-2 PB32M
3-3 PN02M
4
5
6
7
8
9
FOOT
44-1 P1022044-1
HEX BOLT M10-1.5 x 25
HEX NUT M10-1.5
TABLE
45
46
47
48
49
50
51
52
53
54
55
56
57
58
59
60
61
62
63
64
P1022045
P1022046
P1022047
PSS02M
P1022049
P1022050
P1022051
PB03M
PW01M
PN03M
PB06M
PW01M
P1022057
P1022058
P1022059
P1022060
P1022061
P1022062
PS05M
P1022004
P1022SM005 SHEET METAL WING
PW04M
PB01M
P1022008
P1022009
P1022010
FLAT WASHER 10MM
HEX BOLT M10-1.5 x 30
FRONT GUIDE RAIL
REAR GUIDE RAIL
SPECIAL RAIL BOLT
FLAT WASHER 10MM
HEX NUT M10-1.5
RAIL SPACER
GUIDE RAIL PLUG
CABINET
GEAR BRACKET
HEX BOLT M8-1.25 x 16
FLAT WASHER 8MM
HEX NUT M8-1.25
TILTING SCALE
HAND KNOB
SPRING
HEX BOLT M8-1.25 x 16
FLAT WASHER 8MM
HEX NUT M8-1.25
HEX BOLT M8-1.25 x 12
FLAT WASHER 8MM
BLOCK
PIN
SPRING
CLAMP HOOK
LEVER
LOCK LINK
PHLP HD SCR M5-0.8 x 8
FENCE
SPLITTER
ROLL PIN 4 x 22
BRACKET
HEX BOLT M8-1.25 x 16
FLAT WASHER 8MM
HEX BOLT M6-1.0 x 12
FLAT WASHER 6MM
HANDLE
10
10-1 PW04M
10-2 PN02M
11
12
13
14
15
16
17
18
19
20
21
22
24
25
26
27
29
29-1
P1022011
P1022012
P1022013
P1022014
PB03M
PW01M
PN03M
P1022018
P1022SM019 LOGO PLATE
P1022064
PB03M
HEX BOLT M8-1.25 x 16
FLAT WASHER 8MM
MITER BODY
HEX NUT M4-0.7
PHLP HD SCR M4-0.7 x 18
HAND KNOB
73C P1022073C
PW01M
P1022022
PN04M
PS01M
P1022026
P1022SM027 FIBER WASHER
P1022029
P1022029-1
74
75
77
78
79
80
83
85
87
PRP20M
P1022075
PB03M
PW01M
PB02M
PW03M
MITER BAR
P1022083
P1022085
P1022087
T-SLOT WASHER
FLAT HD SCR M6-1.0 x 8
ANGLE POINTER
SETSCREW M6-1.0 x 6
STOP LINK
CARR BOLT M8-1.25x20
HEX NUT M8-1.25
FLAT WASHER 8MM
WIDTH POINTER
FENCE ADJUSTER
FRONT CLAMP
KNOB
HANDWHEEL
29-2 PFH04M
30
31
33
35
P1022030
PSS02M
P1022033
PCB01M
88-1 P1022088-1
POINTER ASSEMBLY
SETSCREW M6-1.0 x 8
FRONT BRACKET
FLAT WASHER 8MM
CAP SCREW M8-1.25x30
ANGLE WORM SHAFT
COLLAR
89
90
91
92
93
95
96
PSS03M
P1022090
PW01M
PSB13M
P1022093
P1022095
PSS02M
35-1 PN03M
35-2 PW01M
37
38
39
P1022037
P1022038
P1022Z039
SETSCREW M6-1.0 x 6
-50-
G1022 Series Contractor Saws
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G1022SM PARTS LIST
REF
PART #
DESCRIPTION
REF
PART #
DESCRIPTION
97
98
99
PRP02M
PN05M
P1022090
ROLL PIN 3 x 16
HEX NUT M16-1.5
FRONT TRUNNION
ROLL PIN 5 X 24
SET SCR M6 - 1.0 x 12
WAVY WASHER
FLAT WASHER 6MM
HEX BOLT M6-1.0 x 20
HEX BOLT M6-1.0 x 25
HEX NUT M6-1.0
SET PLATE
LINKING BAR
SPACER
ECCENTRIC SLEEVE
WORM SHAFT
SPACER
ARBOR BRACKET
ARBOR BRACKET PIN
ARBOR NUT
FLANGE
BLADE ARBOR
BEARING 6203-2RS
KEY 5 x 5 x 22MM
WORM
141 PB03M
142 P1022142
143 PN03M
144 PW01M
145 P1022145A
146 P1022146
HEX BOLT M8-1.25 x 16
CONNECTING PLATE
HEX NUT M8-1.25
FLAT WASHER 8MM
SWITCH BRACKET
SWITCH
100 PRP06M
101 PSS04M
102 P1022102
103 PW03M
104 PB08M
PWRCRD110S
147
POWER CORD
MOTOR CORD
147-1 PWRCRD110L
148 P1022148
149 P1022149
150 PB10
152 P1022152
153 P1022153
154 PWN02
155 P1022Z155
155-1 P1022Z155-1
155-2 P1022Z155-2
155-3 P1022Z155-3
156 P1022156
157 PS08M
105 PB10M
106 PN01M
SPANNER WRENCH
PULLEY GUARD BRACKET
HEX BOLT 1⁄4"-20 x 2"
SLEEVE
PULLEY COVER
WING NUT 1⁄4"-20
UPPER BRACKET - LONG
UPPER BRACKET - SHORT
LOWER BRACKET - SHORT
LOWER BRACKET - LONG
WIRE CLAMP
107 P1022107
108 P1022108
109 P1022109
110 P1022110
111 P1022111
112 P1022112
113 P1022113
114 P1022114
115 P1022115
116 P1022116
118 P1022118
120 P6203
PHLP HD SCR M5-0.8 x 12
HEX NUT M5-0.8
V-BELT A-43
158 PN06M
159 PVA43
160 G2535
122 PK01M
MOTOR 11⁄2 H.P.
STRAIN RELIEF (Not Shown)
SUPPORTING ARM
RETAINER
123 P1022123
124 P1022124
125 P1022125
125-1 P1022125-1
126 PSS03M
127 P1022127
128 P1022128
129 P1022129
130 PSS04M
131 P1022131
132 P1022132
133 PB07M
161 P1022161
162 P1022162
163 P1022163
164 P1022164
166 P1022Z166
167 P1022167
171 PB47M
173 P1022Z173
174 P1022Z174
175 P1022Z175
176 P1022068
179 PLN03M
180 PN02M
181 P1022181
182 PS02M
183 PB39M
250 P1022Z250
251 PS05M
252 P1022Z252
HEX NUT M17
SPINDLE PULLEY
MOTOR PULLEY
SETSCREW M6-1.0 x 12
REAR TRUNNION
REAR BRACKET
MOTOR BRACKET
SETSCREW M6-1.0 x 12
MOTOR PLATE ROD
MOTOR PLATE
PAWL
PIN
SPACER
HEX BOLT M6-1.0 x 40
PIVOT PIN
GUARD
RETAINER
SPRING
LOCK NUT M6-1.0
HEX NUT M10-1.5
SWITCH GUARD
PHLP HD SCR M4-0.7 X 12
HEX BOLT M6-1.0 x 50
CLAMP
HEX BOLT M8-1.25 x 25
FLAT WASHER 8MM
134 PW01M
135 PLW06
136 PN03M
LOCK WASHER 5⁄8
HEX NUT M8-1.25
HEX NUT M16-1.5
SHAFT
"
137 PN05M
138 P1022138
139 P1022139
140 PB26M
BRACKET
HEX BOLT M8-1.25 x 30
PHLIP HD SCR M5-0.8 X 8
SPRING
325 P1022SM325 WARNING LABEL
326 P1022SM326 ELECTRICITY LABEL
327 P1022SM327 SAFETY GLASSES LABEL
328 P1022SM328 MACHINE ID LABEL
329 P1022SM329 BLADE GUARD LABEL
G1022 Series Contractor Saws
-51-
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MACHINE DATA
SHEET
Customer Service #: (570) 546-9663 • To Order Call: (800) 523-4777 • Fax #: (800) 438-5901
GRIZZLY MODEL G1022Z TABLE SAW
Design Type ......................................................................................................Floor Model
Overall Dimensions:
Table Height ............................................................................................................37"
Table Size ........................................................................................271⁄8" D x 201⁄8" W
Table Size With Extension Wings ....................................................271⁄8" D x 405⁄8" W
Table With Wings and Fence Rails ........................................................48" W x 44" D
Miter Gauge T-Slot............................................................................................3⁄8" x 3⁄4
"
Weight (Net)......................................................................................................240 lbs.
Weight (Shipping)..............................................................................................250 lbs.
Box # 1 Size ............................................................................36" L x 181⁄2" W x 25" H
Box # 2 Size ..................................................................................46" L x 3" W x 2" H
Box # 3 Size ................................................................................12" L x 12" W x 5" H
Footprint ........................................................................................................21" x 25"
Construction:
Table ................................................................................................Ground Cast Iron
Stand ..................................................................................................Pre-formed Steel
Miter Gauge ........................................................................................Aluminum ⁄ Steel
Trunnions ........................................................................................................Cast Iron
Bearings............................................................Shielded and Lubricated Ball Bearings
Fence ..............................Single Lever ; Front & Rear Locking w/ Micro Adjust Knob;
..............................................................Heavy Extruded Aluminum with Tee Slot Top
Rails ..........................................................................44" x 13⁄8" Chrome Plated Tubing
Guard ........................................................................................Steel and Clear Plastic
Wings..............................................................Ground Cast Iron, Open Ribbed Design
Cutting Capacity:
Maximum Blade Diameter ........................................................................................10"
Maximum Depth of Cut at 90° ................................................................................31⁄8
"
Blade Tilt ....................................................................................................0°-45° Right
Maximum Depth of Cut at 45° ................................................................................21⁄8
"
Maximum Rip to Right of Blade (Standard)..............................................................24"
Maximum Rip to Right of Blade (Optional Extension Rails) ....................................48"
Maximum Rip to Left of Blade..................................................................................11"
Distance from Front of Table to Center of Blade ....................................................17"
Distance from Front of Table to Front of Blade........................................................12"
Maximum Width of Dado Cut..................................................................................13⁄16"
Motor:
Type ............................................................................TEFC Capacitor Start Induction
Horsepower .................................................................................................... 11⁄2 H.P.
Phase / Cycle ..............................................................................Single Phase ⁄ 60 HZ
Voltage..........................................................................................................110 ⁄ 220V
Prewired ................................................................................................................110V
Amps ..................................................................................................................16 ⁄ 8A
Hertz and R.P.M.............................................................................60Hz ⁄ 3450 R.P.M.
Power Transfer ..............................................................................................Belt Drive
Switch..........................................................................................ON/OFF Push Button
Arbor:
Dimension........................................................................................................5⁄8" x 11⁄4
Speed ......................................................................................................4,700 R.P.M.
Features:
"
........................................Includes Table Inserts for Standard Blade and Dado Blade
Specifications, while deemed accurate, are not guaranteed.
-52-
G1022 Series Contractor Saws
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G1022Z
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G1022Z
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G1022Z
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G1022Z PARTS LIST
REF
PART #
DESCRIPTION
REF
PART #
DESCRIPTION
41 P1022041
42 P1022042
43 P1022Z043 LOCK LEVER
SHAFT FOR ECCENTRIC
SHAFT FOR CLAMP
1
1A
2
P1022001
P1022001-A
PSS04M
TABLE INSERT
DADO INSERT
SETSCREW M6-1.0 x 12
P1022044-1
44-1
PINION W/ KNOB
CLAMP SHOE
ADJUSTING BOLT
SHAFT BUSHING
SET SCR M6-1.0 x 6
SPRING
3A P1022Z003A STAND LEG
3-1
3-2
45 P1022045
46 P1022046
47 P1022047
48 PSS02M
49 P1022049
51 P1022051
52 PB03M
P1022003-1
FOOT
PB32M
HEX BOLT M10-1.5 x 25
HEX NUT M10-1.5
TABLE
EXTENSION WING
FLAT WASHER 10MM
HEX BOLT M10-1.5 x 30
3-3 PN02M
4
5
6
7
8
9
P1022004
G1193
PW04M
PB01M
SPRING
HEX BOLT M8-1.25 x 16
FLAT WASHER 8MM
HEX NUT M8-1.25
CAP SCR M8-1.25 x 10
FLAT WASHER 8MM
BLOCK
PIN
SPRING
CLAMP HOOK
LEVER
LOCK LINK
53 PW01M
54 PN03M
P1022Z008 FRONT GUIDE RAIL
P1022009
REAR GUIDE RAIL
SPECIAL RAIL BOLT
FLAT WASHER 10MM
HEX NUT M10-1.5
RAIL SPACER
55 PSB52M
56 PW01M
57 P1022057
58 P1022058
59 P1022059
60 P1022060
61 P1022061
62 P1022062
63 PS05M
10 P1022010
10-1 PW04M
10-2 PN02M
11 P1022011
12 P1022012
13 P1022013
14 P1022014
15 PB03M
16 PW01M
17 PN03M
18 P1022018
19 P1022SM019 LOGO PLATE
20 PB03M
21 PW01M
GUIDE RAIL PLUG
CABINET
GEAR BRACKET
HEX BOLT M8-1.25 x 16
FLAT WASHER 8MM
HEX NUT M8-1.25
TILTING SCALE
PHLP HD SCR M5-0.8 x 8
64 P1022Z064 FENCE
73C P1022073C SPLITTER
74 PRP20M
75 P1022075
77 PB03M
78 PW01M
79 PB02M
80 PW03M
83 P1022083
ROLL PIN 4 x 22
BRACKET
HEX BOLT M8-1.25 x 16
FLAT WASHER 8MM
HEX BOLT M8-1.25 x 16
FLAT WASHER 8MM
HEX BOLT M6-1.0 x 12
FLAT WASHER 6MM
HANDLE
22 P1022Z022 MITER BODY
24 PN04M
25 PS01M
26 P1022026
27 P1022SM027 FIBER WASHER
29 P1022029
HEX NUT M4-0.7
PHLP HD SCR M4 - 0.7 x 18
HAND KNOB
P1022085
85
87 P1022087
KNOB
HANDWHEEL
MITER BAR
P1022088-1
88-1
POINTER ASSEMBLY
SETSCREW M6-1.0 x 8
FRONT BRACKET
FLAT WASHER 8MM
CAP SCR M8-1.25 x 30
ANGLE WORM SHAFT
COLLAR
SETSCREW M6-1.0 x 6
ROLL PIN 3 x 16
HEX NUT M16-1.5
FRONT TRUNNION
P1022029-1
29-1
T-SLOT WASHER
FLAT HD SCR M6-1.0 x 8
ANGLE POINTER
SETSCREW M6-1.0 x 6
STOP LINK
CARR. BOLT M8-1.25 x 20
HEX NUT M8-1.25
FLAT WASHER 8MM
89 PSS03M
90 P1022090
91 PW01M
92 PSB13M
93 P1022093
95 P1022095
96 PSS02M
97 PRP02M
98 PN05M
29-2 PFH04M
30 P1022030
31 PSS02M
33 P1022033
35 PCB01M
35-1 PN03M
35-2 PW01M
37 P1022Z037 WIDTH POINTER
38 P1022038 FENCE ADJUSTER
39 P1022Z039 FRONT CLAMP
40 P1022040 ECCENTRIC
99 P1022099
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G1022 Series Contractor Saws
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G1022Z PARTS LIST
DESCRIPTION
REF
PART #
REF
PART #
DESCRIPTION
145 P1022145A SWITCH BRACKET
100 PRP06M
101 PSS04M
102 P1022102
103 PW03M
104 PB08M
ROLL PIN 5 X 24
SET SCR M6 - 1.0 x 12
WAVY WASHER
FLAT WASHER 6MM
HEX BOLT M6-1.0 x 20
HEX BOLT M6-1.0 x 25
HEX NUT M6-1.0
SET PLATE
LINKING BAR
SPACER
ECCENTRIC SLEEVE
WORM SHAFT
SPACER
ARBOR BRACKET
ARBOR BRACKET PIN
ARBOR NUT
FLANGE
BLADE ARBOR
BEARING 6203-2RS
KEY 5 x 5 x 22M
WORM
146 P1022146
SWITCH
PWRCRD110S
147
147-1
POWER CORD
MOTOR CORD
PWRCRD110L
148 P1022148
149 P1022149
150 PB10
152 P1022152
153 P1022153
154 PWN02
SPANNER WRENCH
PULLEY GUARD BRACKET
HEX BOLT 1⁄4"-20 x 2"
SLEEVE
105 PB10M
106 PN01M
107 P1022107
108 P1022108
109 P1022109
110 P1022110
111 P1022111
112 P1022112
113 P1022113
114 P1022114
115 P1022115
116 P1022116
118 P1022118
120 P6203
PULLEY COVER
WING NUT 1⁄4"-20
155 P1022Z155 UPPER BRACKET - LONG
155-1 P1022Z155-1 UPPER BRACKET - SHORT
155-2 P1022Z155-2 LOWER BRACKET - SHORT
155-3 P1022Z155-3 LOWER BRACKET - LONG
156 P1022156
157 PS08M
158 PN06M
159 PVA43
160 G2535
WIRE CLAMP
PHLP HD SCR M5-0.8 x 12
HEX NUT M5-0.8
V-BELT A-43
MOTOR 11⁄2 H.P.
161 P1022Z161 STRAIN RELIEF (Not Shown)
162 P1022Z162 SUPPORTING ARM
163 P1022Z163 RETAINER
122 PK01M
123 P1022123
124 P1022124
125 P1022125
HEX NUT M17
164 P1022069
PRAWL
SPINDLE PULLEY
MOTOR PULLEY
SETSCREW M6-1.0 x 12
REAR TRUNNION
REAR BRACKET
MOTOR BRACKET
SETSCREW M6-1.0 x 12
MOTOR PLATE ROD
MOTOR PLATE
166 P1022Z166 PIN
P1022125-1
125-1
167 P1022164
171 PB47M
SPACER
HEX BOLT M6-1.0 x 40
126 PSS03M
127 P1022127
128 P1022128
129 P1022129
130 PSS04M
131 P1022131
132 P1022132
133 PB07M
134 PW01M
135 PLW06
136 PN03M
137 PN05M
138 P1022138
139 P1022139
140 PB26M
141 PB03M
142 P1022142
143 PN03M
144 PW01M
173 P1022Z173 PIVOT PIN
174 P1022Z174 GUARD
175 P1022Z175 RETAINER
176 P1022068
179 PLN03M
180 PN02M
SPRING
LOCK NUT M6-1.0
HEX NUT M10-1.5
HEX BOLT M8-1.25 x 25
FLAT WASHER 8MM
181 P1022Z181 SWITCH GUARD
LOCK WASHER 5⁄8
"
182 PS02M
183 PB39M
185 PN01M
186 G3121
PHLP HD SCR M4-0.7 X 12
HEX BOLT M6-1.0 x 50
HEX NUT M6-1.0
SCALE
HEX NUT M8-1.25
HEX NUT M16-1.5
SHAFT
187 P1022Z187 SPACER
BRACKET
188 PFH08M
FLAT HD SCR M8-1.25 x 12
HEX BOLT M8-1.25 x 30
HEX BOLT M8-1.25 x 16
CONNECTING PLATE
HEX NUT M8-1.25
FLAT WASHER 8MM
250 P1022Z250 CLAMP
251 PS05M
PHLIP HD SCR M5-0.8 X 8
252 P1022Z252 SPRING W/ CLIP
P1022SM325
P1022SM326
P1022SM327
P1022Z328
325
326
327
328
329
WARNING LABEL
ELECTRICITY LABEL
SAFETY GLASSES LABEL
MACHINE ID LABEL
BLADE GUARD LABEL
P1022SM329
G1022 Series Contractor Saws
-57-
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MACHINE DATA
SHEET
Customer Service #: (570) 546-9663 • To Order Call: (800) 523-4777 • Fax #: (800) 438-5901
GRIZZLY MODEL G1022ZF/ZFX/PRO TABLE SAW
Design Type ......................................................................................................Floor Model
Overall Dimensions:
Table Height ............................................................................................................37"
Table Size ........................................................................................271⁄8" D x 201⁄8" W
Table Size With Extension Wings ....................................................271⁄8" D x 405⁄8" W
Overall Dimensions – With Wings and Fence Rails ............................50" D x 521⁄2" W
Miter Gauge T-Slot............................................................................................3⁄8" x 3⁄4
"
Blade Tilt ....................................................................................................0°-45° Right
Weight (Net)......................................................................................................325 lbs.
Weight (Shipping)..............................................................................................340 lbs.
Box # 1 Size (Base)..............................................................371⁄2" L x 22" W x 221⁄2" H
Box # 2 Size (Fence) ................................................................49" L x 151⁄2" W x 9" H
Box # 3 Size (Accessories) ..........................................................14" L x 14" W x 6" H
Box # 4 Size (Motor) ..............................................................101⁄4" L x 16" W x 93⁄4" H
Footprint ........................................................................................................21" x 25"
Construction:
Table ................................................................................................Ground Cast Iron
Stand ..................................................................................................Pre-formed Steel
Miter Gauge......................................................Cast Iron ⁄ Steel; Adjusts for Side Play
Trunnions ........................................................................................................Cast Iron
Bearings............................................................Shielded and Lubricated Ball Bearings
Fence ................................................................................................Shop Fox® Fence
Guard ........................................................................................Steel and Clear Plastic
Wings..............................................................Ground Cast Iron; Open Ribbed Design
Cutting Capacity:
Maximum Blade Diameter ........................................................................................10"
Maximum Depth of Cut at 90° ................................................................................31⁄8
"
"
Maximum Depth of Cut at 45° ................................................................................21⁄8
Maximum Rip to Right of Blade (Standard)..............................................................25"
Maximum Rip to Right of Blade (Optional Extension Rails) ....................................48"
Maximum Rip to Left of Blade..................................................................................11"
Distance from Front of Table to Center of Blade ..................................................171⁄4
Distance from Front of Table to Front of Blade ....................................................121⁄2
"
"
Maximum Width of Dado Cut..................................................................................13⁄16"
Motor:
ZF
ZFX
PRO
Type...................................................TEFC Capacitor Start Induction............................
Horsepower..............................11⁄2 H.P....................2 H.P....................2 H.P..................
Phase / Cycle................................................Single Phase ⁄ 60 HZ.................................
Voltage................................................................110 ⁄ 220V...........................................
Prewired.....................................110V......................220V.....................220V.................
Amps........................................17 ⁄ 8.5A..................26 / 13A..............26 / 13A...............
R.P.M....................................................................3450 R.P.M........................................
Power Transfer.......................................Power Twist® Link Belt Drive...........................
Switch...........................................................ON/OFF Push Button.................................
Arbor:
Dimension........................................................................................................5⁄8" x 11⁄4
Speed ......................................................................................................4,700 R.P.M.
Features:
"
........................................Includes Table Inserts for Standard Blade and Dado Blade
......................................U.S.A. Motor, 4" Ported Dust Hood, Link Belt, Rail Mounted Switch
Specifications, while deemed accurate, are not guaranteed.
-58-
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G1022ZF/ZFX/PRO
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G1022ZF/ZFX/PRO
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G1022ZF/ZFX/PRO
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G1022ZF/ZFX/PRO PARTS LIST
REF
PART #
DESCRIPTION
REF
PART #
DESCRIPTION
1
P1022ZF001 TABLE INSERT
79 PB02M
80 PW03M
83 P1022083
HEX BOLT M6-1.0 x 12
FLAT WASHER 6MM
HANDLE
1A P1022001-A DADO INSERT
PSS04M SETSCREW M6-1.0 x 12
2
P1022085
85
87 P1022087
3A P1022Z003A STAND LEG
3-1 P1022003-1 FOOT
KNOB
HANDWHEEL
P1022088-1
3-2 PB32M
3-3 PN02M
HEX BOLT M10-1.5 x 25
HEX NUT M10-1.5
88-1
POINTER ASSEMBLY
SETSCREW M6-1.0 x 8
FRONT BRACKET
FLAT WASHER 8MM
CAP SCR M8-1.25 x 30
ANGLE WORM SHAFT
COLLAR
SETSCREW M6-1.0 x 6
ROLL PIN 3 x 16
HEX NUT M16-1.5
FRONT TRUNNION
ROLL PIN 5 X 24
SET SCR M6 - 1.0 x 12
WAVY WASHER
FLAT WASHER 6MM
HEX BOLT M6-1.0 x 20
HEX BOLT M6-1.0 x 25
HEX NUT M6-1.0
SET PLATE
LINKING BAR
SPACER
ECCENTRIC SLEEVE
WORM SHAFT
SPACER
ARBOR BRACKET
ARBOR BRACKET PIN
ARBOR NUT
89 PSS03M
90 P1022090
91 PW01M
92 PSB13M
93 P1022093
95 P1022095
96 PSS02M
97 PRP02M
98 PN05M
99 P1022099
100 PRP06M
101 PSS04M
102 P1022102
103 PW03M
104 PB08M
4
5
6
7
9
P1022ZF004 TABLE
G1193
PW04M
PB01M
EXTENSION WING
FLAT WASHER 10MM
HEX BOLT M10-1.5 x 30
P1022ZF009 SPECIAL SCR
10 P1022ZF010 SPECIAL SCR
11 P1022ZF011 RUBBER GROMMET
12 P1022ZF012 SWITCH CORD PLATE
13 P1022013
14 P1022014
15 PB03M
16 PW01M
17 PN03M
CABINET
GEAR BRACKET
HEX BOLT M8-1.25 x 16
FLAT WASHER 8MM
HEX NUT M8-1.25
TILTING SCALE
18 P1022018
19 P1022SM019 PLATE LOGO
105 PB10M
106 PN01M
20 PB03M
21 PW01M
22 P1022022
24 PN04M
25 PS01M
26 P1022026
27 P1022SM027 FIBER WASHER
29 P1022ZF029 ADJUSTABLE MITER BAR
29-1 P1022029-1 T-SLOT WASHER
29-2 PFH04M
30 P1022030
31 PSS02M
33 P1022033
35 PCB01M
35-1 PN03M
35-2 PW01M
36 PB68
HEX BOLT M8-1.25 x 16
FLAT WASHER 8MM
MITER BODY
HEX NUT M4-0.7
PHLP HD SCR M4 - 0.7 x 18
HAND KNOB
107 P1022107
108 P1022108
109 P1022109
110 P1022110
111 P1022111
112 P1022112
113 P1022113
114 P1022114
115 P1022115
116 P1022116
118 P1022118
120 P6203
FLAT HD SCR M6-1.0 x 8
ANGLE POINTER
SETSCREW M6-1.0 x 6
STOP LINK
CARR. BOLT M8-1.25 x 20
HEX NUT M8-1.25
FLANGE
BLADE ARBOR
BEARING 6203-2RS
KEY 5 x 5 x 22M
WORM
HEX NUT M17
SPINDLE PULLEY
122 PK01M
123 P1022123
124 P1022124
125 P1022125
FLAT WASHER 8MM
HEX BOLT 10-24 X 3⁄8
"
125-1
P1022125-1 MOTOR PULLEY
37 PW03
38 PN25
52 PB03M
53 PW01M
54 PN03M
LOCK WASHER #10
HEX NUT 10-24
HEX BOLT M8-1.25 x 16
FLAT WASHER 8MM
HEX NUT M8-1.25
126 PSS03M
127 P1022127
128 P1022128
129 P1022129
130 PSS04M
131 P1022131
132 P1022132
133 PB07M
134 PW01M
SETSCREW M6-1.0 x 12
REAR TRUNNION
REAR BRACKET
MOTOR BRACKET
SETSCREW M6-1.0 x 12
MOTOR PLATE ROD
MOTOR PLATE
HEX BOLT M8-1.25 x 25
FLAT WASHER 8MM
73C P1022073C SPLITTER
74 PRP20M
75 P1022075
77 PB03M
78 PW01M
ROLL PIN 4 x 22
BRACKET
HEX BOLT M8-1.25 x 16
FLAT WASHER 8MM
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G1022ZF/ZFX/PRO PARTS LIST
REF
PART #
DESCRIPTION
REF
PART #
DESCRIPTION
135 PLW06
136 PN03M
137 PN05M
138 P1022138 SHAFT
139 P1022139 BRACKET
140 PB26M
141 PB03M
142 P1022142 CONNECTING PLATE
LOCK WASHER 5⁄8
HEX NUT M8-1.25
HEX NUT M16-1.5
"
252 P1022Z252 SPRING
325 P1022SM325 WARNING LABEL
326 P1022SM326 ELECTRICITY LABEL
327 P1022SM327 SAFETY GLASSES LABEL
328 P1022ZF328 MACHINE ID LABEL G1022ZF
328 P1022ZFX328 MACHINE ID LABEL G1022ZFX
HEX BOLT M8-1.25 x 30
HEX BOLT M8-1.25 x 16
P1022PRO328 MACHINE ID LABEL G1022PRO
328
329 P1022SM329 BLADE GUARD LABEL
143 PN03M
144 PW01M
HEX NUT M8-1.25
FLAT WASHER 8MM
145 P1022ZF145 SWITCH L-BRACKET
146 P1022ZF146 SWITCH
PWRCRD110S
147
POWER CORD
PWRCRD110L
147-1
MOTOR CORD
148 P1022148
149 P1022149
150 PB10
152 P1022152
153 P1022153
154 PWN02
SPANNER WRENCH
PULLEY GUARD BRACKET
HEX BOLT 1⁄4"-20 x 2"
SLEEVE
PULLEY COVER
WING NUT 1⁄4"-20
155 P1022Z155 UPPER BRACKET - LONG
155-1 P1022Z155-1 UPPER BRACKET - SHORT
155-2 P1022Z155-2 LOWER BRACKET - SHORT
155-3 P1022Z155-3 LOWER BRACKET - LONG
156 P1022156
157 PS08M
158 PN06M
WIRE CLAMP
PHLP HD SCR M5-0.8 x 12
HEX NUT M5-0.8
159 P1022ZF159 POWER TWIST BELT
160A G5009
160B G4192
161 P1022161
1.5 HP USA MOTOR
2.0 HP USA MOTOR
STRAIN RELIEF (Not Shown)
162 P1022Z162 SUPPORTING ARM
163 P1022Z163 RETAINER
164 P1022069
PRAWL
166 P1022Z166 PIN
167 P1022164
171 PB47M
SPACER
HEX BOLT M6-1.0 x 40
173 P1022Z173 PIVOT PIN
174 P1022Z174 GUARD
175 P1022Z175 RETAINER
176 P1022068
179 PLN03M
180 PN02M
182 PS02M
183 PB39M
SPRING
LOCK NUT M6-1.0
HEX NUT M10-1.5
PHLP HD SCR M4-0.7 X 12
HEX BOLT M6-1.0 x 50
189 P1022ZF189 DUST PORT ADAPTER
190 P1022ZF190 DUST PORT
250 P1022Z250 CLAMP
251 PS05M
PHLIP HD SCR M5-0.8 X 8
G1022 Series Contractor Saws
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TROUBLESHOOTING GUIDE
SYMPTOM
POSSIBLE CAUSE
CORRECTIVE ACTION
Motor will not start.
1.
2.
Low voltage.
Open circuit in motor or loose con- 2.
nections.
1.
Check power line for proper voltage.
Inspect all lead connections on motor for loose or open con-
nections.
Motor will not start; fuses or 1.
Short circuit in line cord or plug.
Short circuit in motor or loose con- 2.
nections.
1.
Inspect cord or plug for damaged insulation and shorted wires.
Inspect all connections on motor for loose or shorted terminals
or worn insulation.
circuit breakers blow.
2.
3.
Incorrect fuses or circuit breakers in 3.
power line.
Install correct fuses or circuit breakers.
Motor overheats.
1.
2.
Motor overloaded.
Air circulation through the motor 2.
restricted.
1.
Reduce load on motor.
Clean out motor to provide normal air circulation.
Motor stalls (resulting in 1.
blown fuses or tripped cir-
Short circuit in motor or loose con- 1.
nections.
Inspect connections on motor for loose or shorted terminals or
worn insulation.
cuit).
2.
3.
Low voltage.
Incorrect fuses or circuit breakers in 3.
power line.
2
Correct the low voltage conditions.
Install correct fuses or circuit breakers.
4.
Motor overloaded.
4.
Reduce load on motor.
Feed workpiece slower.
Machine slows when oper-
ating.
Applying too much pressure to work-
piece.
Loud, repetitious noise com- 1.
ing from machine.
Pulley setscrews or keys are missing 1.
or loose.
Inspect keys and setscrews. Replace or tighten if necessary.
2.
3.
Motor fan is hitting the cover.
V-belts are defective
2.
3.
Tighten fan or shim cover.
Replace V-belts. See Maintenance.
Blade is not square w/miter 1.
slot or fence is not square to 2.
Blade is warped.
Table top is not parallel to blade.
Fence is not parallel to blade.
1.
2.
3.
Replace blade.
Make table parallel to blade. See Adjustments.
Make fence parallel to blade. See Adjustments.
blade.
3.
Fence hits table top when 1.
sliding on to the table.
2.
Front rail is bolted too low on the 1.
table.
Rear rail is bolted too low on the 2.
table.
Raise front rail.
Raise rear rail.
Blade does not reach 90°.
Blade hits insert at 45°.
1.
2.
90° stop bolt is out of adjustment.
Pointer bracket is hitting before the 2.
blade reaches 90°.
1.
Adjust 90° stop bolt. See Adjustments.
File down the right side of the pointer bracket until the blade
can reach 90°.
1.
2.
3.
Hole in insert is inadequate.
Table out of alignment.
Blade position is incorrect.
1.
2.
3.
File or mill the hole in the insert.
Align table. See Adjustments.
Adjust blade position. See Adjustments.
Blade won’t go beneath
table surface.
Table top too low.
Raise table top w/washers.
1.
2.
3.
Hand wheel key is inserted too far.
Bullets are wedged.
Roll pin or setscrew in worm gear is 3.
contacting geared trunnion.
1.
2.
Remove hand wheel and adjust key.
Remove hand wheel and adjust bullets.
Inspect roll pins and setscrews in the worm gear. Tighten if
necessary.
Hand wheels won’t turn.
Disconnect power to the
machine when perform-
ing any maintenance or
repairs. Failure to do this
may result in serious
personal injury.
!
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WARRANTY CARD
Name ____________________________________________________________________________________
Street ____________________________________________________________________________________
City ______________________________________________________________State________Zip_________
Phone Number_______________________E-Mail_______________________FAX________________________
MODEL # __________________________Order #______________________________________________
The following information is given on a voluntary basis. It will be used for marketing purposes to help us develop better products and services. Of
course, all information is strictly confidential.
1.
How did you learn about us?
___Advertisement
___Catalog
___Friend
___Card Deck
10.
Which benchtop tools do you own? Check all that apply.
___World Wide Web
___1" x 42" Belt Sander
___5" - 8" Drill Press
___8" Table Saw
___8" - 10" Bandsaw
___Disc/Belt Sander
___Mini Jointer
___6" - 8" Grinder
___Mini Lathe
___10" - 12" Thickness Planer
___Scroll Saw
___Spindle/Belt Sander
___Other__________________________________________________
Which of the following magazines do you subscribe to.
2.
___American Woodworker
___Cabinetmaker
___Practical Homeowner
___Shop Notes
___Today’s Homeowner
___WOOD
___Wooden Boat
___Woodshop News
___Woodsmith
___Woodwork
___Woodworker
___Woodworker’s Journal
___Workbench
___Other__________________________________________________
How many of the machines checked above are Grizzly? ____________
___Family Handyman
___Fine Homebuilding
___Fine Woodworking
___Home Handyman
___Journal of Light Construction
___Old House Journal
___Popular Mechanics
___Popular Science
11.
12.
Which portable/hand held power tools do you own? Check all that apply.
___Belt Sander
___Biscuit Joiner
___Circular Saw
___Detail Sander
___Drill/Driver
___Orbital Sander
___Palm Sander
___Portable Planer
___Saber Saw
___Reciprocating Saw
___Router
___Popular Woodworking
___Other__________________________________________________
Which of the following woodworking/remodeling shows do you watch?
___Miter Saw
3.
___Other__________________________________________________
What machines/supplies would you like Grizzly Industrial to carry?
___Backyard America
___Home Time
___The New Yankee Workshop
___This Old House
13.
___The American Woodworker
___Woodwright’s Shop
__________________________________________________________
__________________________________________________________
What new accessories would you like Grizzly Industrial to carry?
__________________________________________________________
__________________________________________________________
What other companies do you purchase your tools and supplies from?
__________________________________________________________
__________________________________________________________
Do you think your purchase represents good value?
___Other__________________________________________________
What is your annual household income?
4.
5.
14.
15.
___$20,000-$29,999
___$30,000-$39,999
___$40,000-$49,999
___$50,000-$59,999
___$60,000-$69,999
___$70,000-$79,999
___$80,000-$89,999
___$90,000 +
What is your age group?
___20-29
___30-39
___40-49
___50-59
___60-69
___70 +
16.
17.
18.
6.
7.
8.
How long have you been a woodworker?
___Yes
Would you recommend Grizzly Industrial to a friend?
___Yes ___No
___No
___0 - 2 Years
___2 - 8 Years
___8 - 20 Years
___20+ Years
How would you rank your woodworking skills?
Would you allow us to use your name as a reference for Grizzly customers
in your area? Note: We never use names more than three times.
___Simple
___Intermediate
___Advanced
___Master Craftsman
___Yes
___No
What stationary woodworking tools do you own? Check all that apply.
19.
Comments:_________________________________________________
__________________________________________________________
__________________________________________________________
__________________________________________________________
__________________________________________________________
___Air Compressor
___Band Saw
___Drill Press
___Drum Sander
___Dust Collector
___Horizontal Boring Machine
___Jointer
___Panel Saw
___Planer
___Power Feeder
___Radial Arm Saw
___Shaper
___Spindle Sander
___Table Saw
___Lathe
___Mortiser
___Vacuum Veneer Press
___Wide Belt Sander
___Other__________________________________________________
How many of your woodworking machines are Grizzly? _____________
9.
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WARRANTY AND RETURNS
Grizzly Industrial, Inc. warrants every product it sells for a period of 1 year to the original purchaser from
the date of purchase. This warranty does not apply to defects due directly or indirectly to misuse, abuse,
negligence, accidents, repairs or alterations or lack of maintenance. This is Grizzly’s sole written warranty
and any and all warranties that may be implied by law, including any merchantability or fitness, for any par-
ticular purpose, are hereby limited to the duration of this written warranty. We do not warrant or represent
that the merchandise complies with the provisions of any law or acts unless the manufacturer so warrants.
In no event shall Grizzly’s liability under this warranty exceed the purchase price paid for the product and
any legal actions brought against Grizzly shall be tried in the State of Washington, County of Whatcom.
We shall in no event be liable for death, injuries to persons or property or for incidental, contingent, spe-
cial, or consequential damages arising from the use of our products.
To take advantage of this warranty, contact us by mail or phone and give us all the details. We will then
issue you a “Return Number,’’ which must be clearly posted on the outside as well as the inside of the car-
ton. We will not accept any item back without this number. Proof of purchase must accompany the mer-
chandise.
The manufacturers reserve the right to change specifications at any time because they constantly strive to
achieve better quality equipment. We make every effort to ensure that our products meet high quality and
durability standards and we hope you never need to use this warranty.
Please feel free to write or call us if you have any questions about the machine or the manual.
Thank you again for your business and continued support. We hope to serve you again soon.
G1022 Series Contractor Saws
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FOLD ALONG DOTTED LINE
GRIZZLY INDUSTRIAL, INC.
P.O. BOX 2069
BELLINGHAM, WA 98227-2069
FOLD ALONG DOTTED LINE
Send a Grizzly Catalog to a friend:
Name_______________________________
Street_______________________________
City______________State______Zip______
TAPE ALONG EDGES--PLEASE DO NOT STAPLE
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