Grizzly Saw G1019 User Manual

14'' BANDSAW

MODEL G1019

INSTRUCTION MANUAL

WARNING: NO PORTION OF THIS MANUAL MAY BE REPRODUCED IN ANY SHAPE

OR FORM WITHOUT THE WRITTEN APPROVAL OF GRIZZLY INDUSTRIAL, INC.

REVISED JULY, 2001. PRINTED IN TAIWAN

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Table Of Contents

PAGE

SAFETY

SAFETY RULES FOR ALL TOOLS..................................................................2-3

ADDITIONAL SAFETY INSTRUCTIONS FOR BANDSAWS ..............................4

CIRCUIT REQUIREMENTS ......................................................................................5

110V OPERATION ..............................................................................................5

220V OPERATION ..............................................................................................5

EXTENSION CORDS ..........................................................................................6

GROUNDING ......................................................................................................6

GENERAL INFORMATION ......................................................................................7

UNPACKING ........................................................................................................8

PIECE INVENTORY ............................................................................................8

CLEAN UP............................................................................................................9

SITE CONSIDERATIONS ....................................................................................9

ASSEMBLY ............................................................................................................10

STAND ..........................................................................................................10-12

SWITCH ............................................................................................................13

BANDSAW TO STAND......................................................................................14

V-BELT ..............................................................................................................14

STAND GUARDS ..............................................................................................15

TABLE ................................................................................................................16

DUST PORT ......................................................................................................17

FENCE ..........................................................................................................17-18

BLADES ............................................................................................................18

ADJUSTMENTS ......................................................................................................19

LOCATION OF CONTROLS ........................................................................19-20

BLADE TENSION ..............................................................................................20

BLADE TRACKING ............................................................................................21

BLADE GUIDES............................................................................................21-22

TABLE ADJUSTMENTS ..............................................................................22-24

FENCE ADJUSTMENTS....................................................................................24

BLADE LEAD ....................................................................................................25

TEST RUN..........................................................................................................25

OPERATIONS..........................................................................................................26

BLADE INFORMATION......................................................................................27

CHANGING BLADES....................................................................................27-28

RIPPING ............................................................................................................28

STACKED CUTS................................................................................................29

CUTTING CURVES............................................................................................29

CIRCLE CUTTING ATTACHMENT....................................................................30

RESAWING........................................................................................................31

MAINTENANCE ......................................................................................................32

GENERAL ..........................................................................................................32

TABLE ................................................................................................................32

BEARINGS ........................................................................................................32

V-BELT ..............................................................................................................32

CLOSURE................................................................................................................33

WIRING DIAGRAM ............................................................................................34

MACHINE DATA ................................................................................................35

TROUBLESHOOTING ......................................................................................36

PART BREAKDOWN ....................................................................................37-39

PART LISTS..................................................................................................40-41

WARRANTY AND RETURNS............................................................................42

G1019 14'' Bandsaw

-1-

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SECTION 1: SAFETY

For Your Own Safety Read Instruction

Manual Before Operating This Equipment

The purpose of safety symbols is to attract your attention to possible hazardous conditions.

This manual uses a series of symbols and signal words which are intended to convey the level

of importance of the safety messages. The progression of symbols is described below.

Remember that safety messages by themselves do not eliminate danger and are not a substi-

tute for proper accident prevention measures.

Indicates an imminently hazardous situation which, if not

avoided, WILL result in death or serious injury.

Indicates a potentially hazardous situation which, if not

avoided, COULD result in death or serious injury.

Indicates a potentially hazardous situation which, if not

avoided, MAY result in minor or moderate injury. It may also

be used to alert against unsafe practices.

This symbol is used to alert the user to useful information

about proper operation of the equipment.

NOTICE

Safety Instructions For Power Tools

5. KEEP CHILDREN AND VISITORS

AWAY. All children and visitors should be

kept a safe distance from work area.

1. KEEP GUARDS IN PLACE and in working

order.

2. REMOVE ADJUSTING KEYS AND

WRENCHES. Form habit of checking to

see that keys and adjusting wrenches are

removed from tool before turning on.

6. MAKE WORKSHOP CHILD PROOF with

padlocks, master switches, or by removing

starter keys.

7. NEVER FORCE TOOL. It will do the job

better and safer at the rate for which it was

designed.

3. KEEP WORK AREA CLEAN. Cluttered

areas and benches invite accidents.

4. NEVER USE IN DANGEROUS ENVI-

RONMENT. Don’t use power tools in

damp or wet locations, or where any flam-

mable or noxious fumes may exist. Keep

work area well lighted.

8. USE RIGHT TOOL. Don’t force tool or

attachment to do a job for which it was not

designed.

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G1019 14'' Bandsaw

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Safety Instructions For Power Tools

9. USE PROPER EXTENSION CORD. Make

sure your extension cord is in good condi-

tion. Conductor size should be in accor-

dance with the chart below. The amperage

rating should be listed on the motor or tool

nameplate. An undersized cord will cause

a drop in line voltage resulting in loss of

power and overheating. Your extension

cord must also contain a ground wire and

plug pin. Always repair or replace exten-

sion cords if they become damaged.

13. NEVER OVERREACH. Keep proper foot-

ing and balance at all times.

14. MAINTAIN TOOLS WITH CARE. Keep

tools sharp and clean for best and safest

performance. Follow instructions for lubri-

cating and changing accessories.

15. DISCONNECT TOOLS before servicing

and changing accessories, such as

blades, bits, cutters, and the like.

Minimum Gauge for Extension Cords

16. REDUCE THE RISK OF UNINTENTION-

AL STARTING. Make sure switch is in off

position before plugging in.

LENGTH

AMP RATING

0-6

25ft 50ft 100ft

17. USE RECOMMENDED ACCESSORIES.

Consult the owner’s manual for recom-

mended accessories. The use of improper

accessories may cause risk of injury.

7-10

11-12

13-16

17-20

21-30

18. CHECK DAMAGED PARTS. Before fur-

ther use of the tool, a guard or other part

that is damaged should be carefully

checked to determine that it will operate

properly and perform its intended function.

Check for alignment of moving parts, bind-

ing of moving parts, breakage of parts,

mounting, and any other conditions that

may affect its operation. A guard or other

part that is damaged should be properly

repaired or replaced.

10. WEAR PROPER APPAREL. Do not wear

loose clothing, gloves, neckties, rings,

bracelets, or other jewelry which may get

caught in moving parts. Non-slip footwear

is recommended. Wear protective hair

covering to contain long hair.

11. ALWAYS USE SAFETY GLASSES. Also

use face or dust mask if cutting operation

is dusty. Everyday eyeglasses only have

impact resistant lenses, they are NOT

safety glasses.

19. NEVER LEAVE TOOL RUNNING UNAT-

TENDED. TURN POWER OFF. Don’t

leave tool until it comes to a complete stop.

12. SECURE WORK. Use clamps or a vise to

hold work when practical. It’s safer than

using your hand and frees both hands to

operate tool.

20. DO NOT OPERATE WHILE UNDER THE

INFLUENCE of drugs or alcohol, or while

tired.

G1019 14'' Bandsaw

-3-

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Additional Safety Instructions For Bandsaws

1. DO NOT OPERATE WITH DULL OR

BADLY WORN BLADES. Dull blades

require more effort to use and are difficult

to control. Inspect blades before each use.

8. ALWAYS FEED STOCK EVENLY AND

SMOOTHLY. Do not force or twist blade

while cutting, especially when sawing

small radii.

2. NEVER POSITION FINGERS OR

THUMBS IN LINE WITH THE CUT.

Serious personal injury could occur.

9. THIS MACHINE IS NOT DESIGNED TO

CUT METAL or other material except

wood.

3. DO NOT OPERATE THIS BANDSAW

WITHOUT WHEEL, PULLEY, AND

BLADE GUARDS IN PLACE.

10. DO NOT MANUALLY STOP OR SLOW

BLADE after turning off the saw. Allow it to

come to a complete stop before you leave

it unattended.

4. WHEN REPLACING BLADES, make sure

teeth face down toward the table. The

force of the cut is always down. Make sure

the blade is properly tensioned.

11. ALL INSPECTIONS, ADJUSTMENTS,

AND MAINTENANCE ARE TO BE DONE

WITH THE POWER OFF and the plug

pulled from the outlet. Wait for all moving

parts to come to a complete stop.

5. CUTS SHOULD ALWAYS BE FULLY

SUPPORTED by the table or some type of

support fixture. Always support round

stock in a V-block.

12. HABITS – GOOD AND BAD – ARE

HARD TO BREAK. Develop good habits

in your shop and safety will become sec-

ond-nature to you.

6. DO NOT BACK WORKPIECE AWAY

from the blade while the saw is running.

Plan your cuts so you always cut out of the

wood. if you need to back the work out,

turn the bandsaw off and wait for the blade

to come to a complete stop. Do not twist or

put excessive stress on the blade while

backing work away.

13. IF AT ANY TIME YOU ARE EXPERIENC-

ING DIFFICULTIES PERFORMING THE

INTENDED OPERATION, STOP USING

THE MACHINE! Then contact our service

department or ask a qualified expert how

the operation should be performed.

7. BLADE SHOULD BE RUNNING AT FULL

SPEED before beginning a cut.

No list of safety guidelines can be com-

plete. Every shop environment is different.

Always consider safety first, as it applies to

your individual working conditions. Use

this and other machinery with caution and

respect. Failure to do so could result in

serious personal injury, damage to equip-

ment or poor work results.

Like all power tools, there is danger asso-

ciated with bandsaws. Accidents are fre-

quently caused by lack of familiarity or fail-

ure to pay attention. Use this tool with

respect and caution to lessen the possibil-

ity of operator injury. If normal safety pre-

cautions are overlooked or ignored, serious

personal injury may occur.

-4-

G1019 14'' Bandsaw

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SECTION 2: CIRCUIT REQUIREMENTS

110V Operation

220V Operation

The motor supplied with the Model G1019 is a

dual-voltage 110V or 220V motor prewired for

110V. Under 110V use, the motor draws approxi-

mately 12 amps. We recommend a 15 amp circuit

breaker for 110V. This should be satisfactory for

normal use, while providing enough protection

against circuit damage caused by power surges.

Grizzly recommends that the circuit you use

should be dedicated, (i.e., the Model G1019

should provide the only draw from that circuit). If

frequent circuit failures occur when using the

bandsaw, contact our service department or your

local electrical contractor.

The motor supplied with the Model G1019 can be

rewired to operate at 220V. See enclosed wiring

diagram for details.

If converting to operate at 220V, a suitable 220V

plug must be wired in. When operating at 220V,

we recommend using a NEMA-style 6L-15 plug

and outlet. See Figure 2. You may also “hard-

wire” the machine directly to your panel, provided

you place a disconnect switch near the machine.

Check the electrical codes in your area for

specifics on wiring requirements.

Under normal use, the motor draws approximate-

ly 6 amps at 220V. We recommend a 15 amp cir-

cuit breaker. This should be satisfactory for nor-

mal use while providing enough protection

against circuit damage caused by power surges.

Figure 1. Typical 110V 3-prong plug and outlet.

Figure 2. Recommended 220V receptacle.

G1019 14'' Bandsaw

-5-

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Extension Cords

Grounding

Should it be necessary to use an extension cord,

make sure the cord is rated Hard Service (grade

S) or better. Refer to the chart on page 3 to deter-

mine the minimum gauge for the extension cord.

The extension cord must also contain a ground

wire and plug pin. Always repair or replace exten-

sion cords when they become worn or damaged.

In the event of an electrical short, grounding pro-

vides electric current a path of least resistance to

reduce the risk of electric shock. This tool is

equipped with an electric cord having an equip-

ment-grounding conductor. The plug must be

plugged into a matching outlet that is properly

installed and grounded in accordance with all

local codes and ordinances.

We do not recommend the use of extension cords

on 220V equipment. It is much better to arrange

the placement of your equipment and the installed

wiring to eliminate the need for extension cords.

Improper connections of the electrical-grounding

conductor can result in risk of electric shock. The

conductor with green or green and yellow striped

insulation is the electrical grounding conductor. If

repair or replacement of the electric cord or plug

is necessary, do not connect the equipment

grounding conductor to a live terminal.

We have covered some basic electrical

requirements for the safe operation of your

Bandsaw. These requirements are not nec-

essarily comprehensive. You must be sure

that your particular electrical configuration

complies with local and state codes.

Ensure compliance by checking with your

local municipality or a licensed electrician.

This equipment must be

grounded. Verify that any

existing electrical outlet

and circuit you intend to

plug into is actually

grounded. Under no cir-

cumstances should the

grounding pin from any

three-pronged plug be

removed. Serious injury

may occur.

-6-

G1019 14'' Bandsaw

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SECTION 3: GENERAL INFORMATION

Above all else, we stand behind our machines.

We have an excellent service department at your

disposal should the need arise. If you have any

service questions or parts requests, please call or

Commentary

write to us at the location listed below.

Grizzly Industrial, Inc. is proud to offer the Model

G1019 14" Bandsaw. The Model G1019 is part of

Grizzly’s growing family of fine woodworking and

metalworking machinery. When used according

to the guidelines stated in this manual, you can

Grizzly Industrial, Inc.

2406 Reach Road

Williamsport, PA 17701

Phone: (570) 546-9663

expect years of trouble-free, enjoyable operation.

Fax: (800) 438-5901

E-Mail: techsupport@grizzly.com

The Model G1019 features cast iron construction

Web Site: www.grizzly.com

for rigidity and strength, a solid cast iron table, a

steel stand, fence and miter gauge and a ⁄8

Address after fall 2001:

blade. The electrical package consists of a 3450

R.P.M., ³⁄4 H.P. capacitor start motor, locking tog-

gle switch and cord set. Also included is a circle

cutting guide to produce circular cuts up to 12" in

diameter. Many accessories are also available for

the Model G1019. Consult the current Grizzly cat-

alog for prices and ordering information.

Grizzly Industrial, Inc.

1203 Lycoming Circle

Pennsdale, PA 17756

The specifications, drawings, and photographs

illustrated in this manual represent the Model

G1019 as supplied when the manual was pre-

pared. However, owing to Grizzly’s policy of con-

tinuous improvement, changes may be made at

any time with no obligation on the part of Grizzly.

Whenever possible, though, we send manual

updates to all owners of a particular tool or

machine. Should you receive one, we urge you to

insert the new information with the old and keep it

for reference.

All running parts utilize shielded ball bearings that

require no lubrication.

We are also pleased to provide this manual with

the Model G1019. It was written to guide you

through assembly, review safety considerations,

and cover general operating procedures. It repre-

sents our effort to produce the best documenta-

tion possible. If you have any comments regard-

ing this manual, please write to us at the address

below:

Read the manual before

assembly and operation.

Become familiar with

the machine and its

operation before begin-

ning any work. Serious

personal injury may

result if safety or opera-

tional information is not

understood or followed.

Grizzly Industrial, Inc.

Technical Documentation

P.O. Box 2069

Bellingham, WA 98227-2069

G1019 14'' Bandsaw

-7-

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Unpacking

Piece Inventory

The Model G1019 Bandsaw is shipped from the

manufacturer in a carefully packed carton. If you

discover the machine is damaged after you’ve

signed for delivery, please call Customer Service

immediately for advice.

After all the parts have been removed from the

container, you should have:

Stand Components

Working Table Assembly

Trunnion Support Bracket

Motor

Miter Gauge

Hardware Bags

Bandsaw Unit

Save the containers and all packing materials for

possible inspection by the carrier or its agent.

Otherwise, filing a freight claim can be difficult.

Pulley Cover

Fence Assemblies

Circle Cutting Attachment

V-Belt

The Model G1019 is a

heavy machine (203

lbs. shipping weight).

DO NOT over-exert

yourself while unpack-

ing or moving your

6'' Pulley

Contents of first Bolt bag:

⁵⁄16''-18 x 3'' Hex Bolt

⁵⁄16''-18 Hex Nut

machine—get

tance.

assis-

⁄

4''-20 x ¹⁄2'' Cap Screws

5 x 5 x 23 mm Key

Knob

Table Lock Handles

Table Pin

When you are completely satisfied with the condi-

tion of your shipment, you should inventory its

parts.

2 ³⁄4" Motor Pulley

Contents of second Bolt bag:

⁵⁄16''-18 x ¹⁄2'' Carriage Bolts

⁵⁄16'' Flat Washers

⁵⁄16''-18 Hex Nuts

⁵⁄16''-18 x ³⁄4'' Hex Bolts

⁵⁄16''-18 x 1 Hex Bolts

⁵⁄16''-18 x 2'' Hex Bolts

⁄

4''-20 x ³⁄4'' Phlp. Hd. Screws

4''-20 Hex Nut

4'' Flat Washers

10-24 x ¹⁄2'' Phlp. Hd. Screws

#10 Lock Washers

#10 Wing Nuts

In the event that any nonproprietary parts are

missing (e.g. a nut or a washer...), we would be

glad to replace them, or, for the sake of expedi-

ency, replacements can be obtained at your local

hardware store.

-8-

G1019 14'' Bandsaw

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Site Considerations

Clean up

The unpainted surfaces are coated with a waxy oil

to protect them from corrosion during shipment.

Remove this protective coating with a solvent

cleaner or citrus-based degreaser such as

Grizzly’s G7895 Degreaser. Avoid chlorine-based

solvents because they may damage painted sur-

faces should they come in contact. Always follow

the usage instructions on the product you choose

to clean.

FLOOR LOAD

Your Model G1019 Bandsaw represents a moder-

ately large weight load in a small footprint. Most

commercial or home shop floors should be suffi-

cient to carry the weight of the Model G1019. If

you question the strength of your floor, you can

opt to reinforce it.

WORKING CLEARANCES

Working clearances can be thought of as the dis-

tances between machines and obstacles that

allow safe operation of every machine without lim-

itation. Consider existing and anticipated machine

needs, size of material to be processed through

each machine, and space for auxiliary stands

and/or work tables. Also consider the relative

position of each machine to one another for effi-

cient material handling. Be sure to allow yourself

sufficient room to safely run your machines in any

foreseeable operation.

Do not use gasoline or

other petroleum-based

solvents to clean with.

They have low flash

points which makes

them extremely flamma-

ble. A risk of explosion

and burning exists if

these products are

used. Serious personal

injury may occur.

LIGHTING AND OUTLETS

Lighting should be bright enough to eliminate

shadow and prevent eye strain. Electrical circuits

should be dedicated or large enough to handle

combined motor amp loads. Outlets should be

located near each machine so power or extension

cords are not obstructing high-traffic areas. Be

sure to observe local electrical codes for proper

installation of new lighting, outlets, or circuits.

Do not smoke while using

solvents. A risk of explo-

sion or fire exists and may

result in serious personal

injury.

Many of the solvents

commonly used to clean

machinery can be toxic

when inhaled or ingest-

ed. Always work in well-

ventilated areas far from

potential ignition sources

when dealing with sol-

vents. Use care when dis-

posing of waste rags and

towels to be sure they do

not create fire or environ-

mental hazards.

Make your shop “child safe.”

Ensure that your workplace

is inaccessible to children by

closing and locking all

entrances when you are

away. Never allow visitors in

your shop when assembling,

adjusting or operating equip-

ment.

G1019 14'' Bandsaw

-9-

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SECTION 4: ASSEMBLY

Stand

Keep clothing rolled up

and out of the way of

machinery and keep

The Model G1019 Bandsaw stand is an A-frame,

hair pulled back.

panel-style stand. The front and rear panels are

connected with one panel at the top and two

cross braces near the bottom.

Sometimes sheet metal parts have a tendency to

''spring'' after they are formed. For this reason,

you may need to use a little extra force to align

holes to insert bolts.

Disconnect power to the

machine when perform-

ing any maintenance or

assembly. Failure to do

this may result in serious

personal injury.

1. Start with the stand panel with the switch

mounted in it. Turn the panel upside down

and attach the rubber feet using (2) ¹⁄4''-20 x

1'' Phillips^®head screws, (2) flat washers

and (2) hex nuts provided. Tighten down.

See Figure 3. Repeat this step with the

second stand panel.

Wear safety glasses dur-

ing the entire assembly

process. Failure to com-

ply may result in serious

personal injury.

Some metal parts may

have sharp edges on

them after they are

formed. Please examine

the edges of all metal

parts before handling

them. Failure to do so

could result in injury.

Figure 3. Attach rubber feet first.

-10-

G1019 14'' Bandsaw

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2. Stand the panels up so the rubber feet are

on the floor. Attach two cross braces to one

of the side panels using (4) ¹⁄4''-20 x ¹⁄2'' car-

riage bolts, flat washers and hex nuts pro-

vided. Next, attach the other side panel to

the cross braces already mounted. See

Figure 4. Note: Do not tighten any fasten-

ers at this time.

4. Turn the stand right side up and attach the

motor mount plate to the motor mount sup-

port plate using (4) ⁄16"-18 x ⁄4" hex bolts,

(8) flat washers and (4) hex nuts. See

Figure 6.

Motor

Mount

Plate

Figure 6. Add motor mount plate.

Cross Braces

5. Mount the double bend brace to the motor

mount plate. Use (2) ⁵⁄¹⁶''-18 x ³⁄⁴'' hex bolts,

(8) flat washers and (2) hex nuts. See

Figure 7.

Figure 4. Attach cross braces.

3. Now, turn the stand over and attach the

motor support plate using (4) ⁄16''-18 x ⁄4''

hex bolts, (8) washers and (4) hex nuts. See

Figure 5.

Double

Bend

Brace

Motor

Support

Plate

Figure 7. Mount double bend brace.

Figure 5. Install motor support plate.

G1019 14'' Bandsaw

-11-

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6. Attach the right angle brace to the bottom of

the top panel using (2) ⁵⁄16''-18 x ¹⁄2'' carriage

bolts, (2) flat washers and (2) hex nuts.

Finger tighten only. See Figure 8.

8. Place the drive pulley on the motor shaft

and line up the keyways. Insert the key and

tighten down the pulley setscrew. See

Figure 10.

Drive Pulley

Right

Angle

Brace

Figure 10. Drive pulley placed on shaft.

Figure 8. Attach right angle brace.

9. Lay the stand on its side. Carefully set the

motor on the motor bracket (see Figure 11)

and line up the holes. Secure the motor

using (4) ⁵⁄16''-18 x 1'' hex bolts, (4) hex nuts

and (8) flat washers, finger tight only. Slide

the motor to the top of the stand as far as it

will go. Tighten the top two motor bolts down

leaving the bottom two finger tight. Set the

stand upright at this time.

7. Install the top panel using (10) ⁄16''-18 x ⁄2''

carriage bolts, (10) flat washers and (10)

hex nuts. It may be necessary to wiggle the

panels a bit to line up the bolt holes. Finger

tighten only. See Figure 9.

Top

Panel

Figure 9. Install top panel.

Figure 11. Place drive pulley.

-12-

G1019 14'' Bandsaw

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To connect the switch power to the motor, plug

the male end into the female end as shown in

Figure 13.

Switch

The switch is pre-mounted on the bandsaw unit.

To lock-out the switch, you must unplug the safe-

ty key from the top of the paddle as shown in

Figure 12. Never subsitute unplugging the

machine from the power source with removing the

lock-out key from the switch.

Figure 13. Connecting switch to motor.

Figure 12. Removing lock-out key from switch.

G1019 14'' Bandsaw

-13-

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Bandsaw To Stand

V-Belt

1. Place the bandsaw unit on the stand and

align the 4 holes in the base over the 4

mounting holes in the stand. Get help with

this step as the bandsaw unit is very heavy

and awkward for one person to handle.

1. The weight of the motor against the V-belt

should offer adequate belt tension. Adjust

the motor parallel to the axis of the upper

drive shaft/pulley and tighten the motor

mount bolts.

2. Loosely secure the bandsaw base to the

2. The upper and lower pulleys must be

aligned with each other to prevent pre-

mature V-belt wear. Set a straight edge (or

a plumb bob if saw is level) against the

upper pulley. If the straightedge touches

both pulleys evenly, the pulleys are aligned.

If the straightedge does not touch both pul-

leys evenly, the pulleys are not aligned. See

Figure 15.

stand with the four (4) ⁄16"-18 x 1¹⁄2" hex

bolts, nuts, and washers provided. See

Figure 14.

3. Three options are available when aligning

pulleys depending upon the amount and

nature of the misalignment:

A. Loosen one or both of the pulley setscrews

on their shafts and slide the pulleys in or out

along their shafts.

B. Rock the motor clockwise or counter-clock-

wise in relation to the upper drive shaft/pul-

ley.

C. Moving the lower portion of the motor mount

bracket in or out.

Figure 14. Loosely fasten to base.

3. The large drive pulley is installed from the

Remember to retighten the setscrews and bolts

when finished.

factory.

4. Loosen the motor mount bolts. Lift the

motor up high enough to slip the V-belt over

both pulleys. Set the motor back down to

the end of its travel. V-belt alignment and

tensioning will be covered in the next sec-

tion.

5. Move the bandsaw back and forth on the

stand to ensure that the bandsaw stand is

seated properly. Ensure that the stand is

symmetrical when viewed from the front

and the side. Tighten all fasteners except

for the motor mount bolts.

Figure 15. Aligning pulleys with plumb bob.

-14-

G1019 14'' Bandsaw

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Stand Guards

1. Place the pulley and belt guard case over

the drive pulley and secure using the #10-

24 x ¹⁄2'' pan head screws, lock washers, flat

washers and wing nuts supplied. See

Figure 16.

2. Insert the black plastic stand panels/covers

in place. See Figure 17.

Figure 17. Panel cover insertion.

Never operate machine without the guard

case and panel cover in Figures 16 and 17

in place. Ignoring this caution creates a

potentially hazardous situation in which

clothing, hair, hands or other body parts

may be pulled into the moving belt(s), caus-

ing moderate to severe personal injury.

Figure 16. Guard case in place.

G1019 14'' Bandsaw

-15-

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5. Secure the table to the support bracket by

tightening the two star knobs. See Figure

19. Remember to position the table so that

the miter slot is to the right of the blade as

you face the front of the bandsaw.

Table

To mount the bandsaw table:

1. Remove the two table support mounting

bolts from the bandsaw unit.

2. Line up the pin location on the mounting

bracket with the pin on the bandsaw unit.

Insert the two mounting bolts and securely

tighten. See Figure 18.

Figure 19. Star knobs

6. Place the table insert in the table top and

slide the tapered pin so it fits snug in the

hole on the side of the table.

Figure 18. Table mounting bracket.

NOTICE

The tapered table pin must be in position

when operating the bandsaw.

3. Insert the ⁄16"-18 x 3" table indexing bolt

with lock nut in the threaded hole in the

support bracket.

4. Slip the table past the blade through the

table slot and set the table trunnions onto

the support bracket. Make sure the bolts

drop through the support bracket.

-16-

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Dust Port

Fence

The dust port mounts underneath the table on the

lower wheel cover. To install the dust port:

To mount the fence to the bandsaw table:

1. Loosen the two mounting brackets secured

to the square fence rail and swing the

brackets so they are perpendicular to the

fence rail.

1. Fit the dust port over the two holes on the

lower wheel cover.

2. Use the two ⁄4"-20 x ⁄2" hex bolts and ⁄4

washers to secure the dust port to the

cover. See Figure 20.

2. Position the mounting brackets under the

front of the bandsaw table and attach with

the two socket head cap screws provided.

See Figure 21.

Figure 20. Dust port in place.

Figure 21. Fence rail bracket attachment.

G1019 14'' Bandsaw

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3. Square the assembly and tighten each cap

Blades

screw.

4. Slip the fence onto the fence rail. To lock the

fence in position, tighten the fence knob.

See Figure 22.

A ⁄8" blade is included with the bandsaw and is

already installed on the machine. Refer to

Section 5: Adjustments for detail on blade ten-

sioning and blade tracking before starting the

machine. Refer to Section 6: Operations for

instructions on selecting and changing blades.

This concludes the assembly process. Please

DO NOT operate this saw until you have

reviewed the Safety Information and have read

the Adjustment and Operation sections.

Do not operate this bandsaw until you have

completed the adjustments noted in the

next section and have reviewed all safety

information. Serious personal injury may

result.

Figure 22. Fence in position.

-18-

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SECTION 5: ADJUSTMENTS

Location Of Controls

Keep clothing rolled up

and out of the way of

machinery and keep

General control and adjustment locations are

shown in Figure 23 and are described below.

hair pulled back.

Disconnect power to the

machine when perform-

ing any maintenance or

assembly. Failure to do

this may result in serious

personal injury.

Wear safety glasses dur-

ing the entire adjustment

process. Failure to com-

ply may result in serious

personal injury.

Figure 23. Location of controls.

A. These two knobs secure the upper and

lower wheel covers. The covers are only

opened to change a blade or make an

adjustment to blade tracking.

B. This is the push button switch that controls

the power to the motor.

C. This knob locks the rip fence in position.

D. These trunnion knobs are used to lock the

table in position.

E. The miter gauge slides in the milled groove

in the table and can be set at any angle

between 45° left and 45° right. Use the

miter gauge for crosscutting and miter-cut-

ting.

G1019 14'' Bandsaw

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Now, direct your attention to the controls located

around the backside of the upper cover of the

saw. See Figure 24.

Blade Tension

F. This knob is used to control blade tension.

Turning clockwise increases tension; coun-

terclockwise decreases tension.

Proper blade tension is important for optimum

bandsaw performance. See Figure 24 for band-

saw tension controls. To increase blade tension,

turn the blade tension knob clockwise. To reduce

blade tension, turn the blade tension knob coun-

terclockwise.

G. This knob controls blade tracking. Note that

the knob has a locknut to lock tracking in

place.

Since a variety of blades will work well with this

saw, final blade tension ultimately depends on the

type and size of blade you use. Thinner blades

require less tension than wide blades. Too much

tension will result in blade breakage. A properly

tensioned blade will track the cutting line accu-

rately and the cut will be smoother.

H. This handle locks the upper blade guide

assembly in position. The upper guide

should be adjusted to within ¹⁄4" of the work-

piece for optimum blade support. Do not

operate bandsaw without locking the guide

post handle.

Proper blade tension can best be achieved by

determining the amount of blade deflection:

1. Ensure that the power is off and the saw is

unplugged. Raise the upper guide assem-

bly all the way and lock in place.

2. Press, with moderate pressure, on the face

of the blade with your thumb.

3. Turn the tensioning knob to adjust the

amount of tension. The blade should deflect

about ¹/4".

If the tension seems correct, make all of the other

adjustments to the saw and test run. If the blade

is not cutting properly, the tension may be incor-

rect and readjustment may be needed.

Figure 24. Location of blade controls.

Remember to reduce the blade tension when the

bandsaw is not in use, this will help to prevent

premature breakage of the blade and/or the rub-

ber tires.

Do not make adjustments while the band-

saw is running. Ensure that the switch is off,

power is disconnected, and moving parts

have stopped before making adjustments.

Check adjustments while power is still dis-

connected by manually turning the bandsaw

wheel by hand.

-20-

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Blade Tracking

Blade Guides

The blade should track so the body of the blade is

centered on the upper wheel and tire. The rubber

tire is slightly crowned in the middle which helps

to keep the blade centered and avoids having the

teeth of the blade come in contact with the tire

material. See Figure 24 for bandsaw tracking

controls.

Whenever changing a blade or adjusting tension

and tracking, the upper and lower blade support

bearings and guide blocks must be readjusted.

Always adjust the assemblies away from the

blade before installing a new blade or making

blade tracking adjustments. After blade tension

and tracking are set correctly, readjust the upper

and lower support bearings and guide block

assemblies into position. See Figure 25 for upper

blade guide location and Figure 26 for lower

blade guide location.

To adjust blade tracking:

1. Disconnect the bandsaw from the power

source.

2. Adjust the upper and lower guide blocks

and support bearings away from the blade.

3. Loosen the locknut on the tracking control

knob and turn the knob clockwise or

counter-clockwise while turning the upper

wheel by hand. When turning the wheel by

hand, ensure that you don’t cut your hand

on the teeth of the blade.

4. Turn the upper wheel and tracking knob

until the blade is centered on the upper

wheel and tire. Turn the wheel at least three

more full turns to ensure that the blade will

remain tracking in this position.

Figure 25. Upper blade guide assembly.

5. Retighten the locknut and double check

blade tracking.

6. Install the upper wheel cover.

The bandsaw blade is dangerously sharp.

Use extreme caution when working near the

saw blade. Failure to exercise care could

result in severe injury.

Figure 26. Lower blade guide assembly.

G1019 14'' Bandsaw

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Support Bearings

Table Adjustments

The support bearings back-up the blade during

the sawing operation. To adjust the support bear-

ings, loosen the thumbscrews on the upper

assembly or the setscrews on the lower assembly

which secure the support bearing shafts. See

Figure 27. Adjust the shafts in or out so that the

The bandsaw table will tilt left 10° and right 45°

from horizontal. When tilting the table to the right,

the positive stop adjusting bolt automatically

indexes the table back to perpendicular to the

blade.

upper and lower support bearings are within /64"

of the back edge of the blade. Tighten the screws.

To tilt the table to the right:

Guide Blocks

1. Loosen the two trunnion knobs below the

table trunnions. See Figure 28 for location.

The guide blocks ensure that the blade stays

aligned laterally. For optimum support, the guide

block assemblies should be adjusted so they are

just behind the gullet line (the hollow points) of the

blade. To adjust the guide block assemblies,

loosen the thumbscrews securing the guide block

yoke assemblies and move in or out in relation to

the blade gullets. Once adjusted, retighten the

thumbscrews.

2. Position the table to the desired angle.

Refer to the angle gauge on the front table

support trunnion.

3. Tighten the trunnion knobs.

To adjust the guide blocks laterally, loosen the

guide block lateral adjustment thumbscrews and

adjust each block so it is about 0.004" from the

blade. This is about the same thickness as a dol-

lar bill. Retighten the thumbscrews and turn the

upper wheel by hand through a complete revolu-

tion of the blade length to ensure that the blade

weld passes through the guide blocks unhin-

dered.

Support Bearing

Blade

Adjustment

Trunnion Knobs

Figure 28. Table tilt trunnion knobs.

Guide Block Lateral

Adjustment

Guide Block Extension

Adjustment

Figure 27. Blade guide adjustments.

-22-

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To tilt the table to the left:

1. Loosen the two trunnion knobs below the

table trunnions.

2. Tilt the table to the right enough to gain

clearance to the positive stop bolt. Loosen

the lock nut, then remove the positive stop

bolt.

3. The table will now tilt left to approximately 10°.

4. When the left tilt operation is complete, rein-

stall the positive stop bolt.

To adjust the positive stop so the table will be per-

pendicular (90°) to the blade:

Figure 29. Squaring table to blade.

The table can be shifted side to side to properly

align the miter slot and the blade:

1. Loosen two trunnion knobs and the locknut

securing the positive stop adjusting bolt.

1. Loosen the 6 trunnion bolts underneath the

2. Raise the upper blade guide assembly and

place a 6" adjustable square or try-square

on the table against the blade. See Figure

29. Adjust the positive stop adjusting bolt so

that the table is positioned at a 90° angle to

the blade.

table.

2. Install the largest width blade available in

the machine. Lay a straightedge along side

the blade and inspect it closely to make

sure it is parallel to the blade.

3. Secure the trunnion knobs and lock the pos-

itive adjusting bolt by tightening the locknut.

Ensure that the bolt does not turn while

tightening the locknut. Set the angle pointer

to zero for future reference.

Make sure the straightedge doesn’t deflect

the blade. Measure the distance between

the edge of the miter gauge slot and the

straightedge at points A and B.

G1019 14'' Bandsaw

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Distance A should be approximately equal

to distance B. See Figure 30. Adjust the

table slightly until these distances are

equal.

Fence Adjustment

The fence can be adjusted slightly by applying

pressure on the fence and skewing it in the

desired direction. If the natural line of cut is too

extreme, you may choose to slide the fence out of

the way and clamp a pivot block to the table in

place of the fence. When cutting irregular shapes,

slide the fence completely out of the way. To

adjust the fence:

3. Secure the table by retightening the trun-

nion bolts. Recheck table position to ensure

that unwanted shifting did not occur during

retightening.

Table

Miter Slot

1. Find a ⁄4" scrap piece of wood roughly the

same length as the saw fence and 2" or 3"

wide.

Table Insert

2. Draw a line along the wide face and parallel

with the edge.

3. Slide the fence out of the way and cut free-

hand along the line, stopping at the halfway

point. Turn the bandsaw off and wait for the

blade to stop.

4. Without moving the scrap piece, temporarily

Figure 30. Squaring miter slot to blade.

clamp it to the bandsaw table.

The table should also be 90° to the back edge of

the blade. If the table is not perpendicular to this

edge, it may be necessary to shim the table in the

desired direction with washers. Remove the trun-

nion bolts and add washers between the table

and trunnion so the table tilts in the desired direc-

tion. Electrical washers are very thin and will allow

fine adjustment.

5. Slide the fence against the scrap piece and

adjust the fence so it is parallel with the

scrap piece.

-24-

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Blade Lead

Test Run

Blade lead occurs when you are attempting a

straight cut and the blade wanders to one side or

the other. It is an inherent situation with all band-

saws and often occurs when using the fence. The

reason this usually happens is (1) the blade ten-

sion isn’t correct, (2) the teeth are dull on one

side, or (3) the teeth are heavier on one side of

the blade than the other.

Once assembly is complete, adjustments are

done to your satisfaction and tools are safely put

away, you are ready to test run the machine.

Turn on the power supply at the main panel.

Press the START button on the switch. Make sure

that your finger is poised on the switch to press

the STOP button in case there’s a problem. The

bandsaw should run smoothly, with little or no

vibration or rubbing noises. Strange or unnatural

noises should be investigated and corrected

before operating the machine further.

If you don’t have time to switch blades or readjust

your bandsaw, you can temporarily compensate

for blade lead by slightly rotating your table. To do

this, rotate the table to match the angle that your

blade is leading. Your purpose in doing this is to

“trick” your bandsaw into cutting straight.

If you cannot easily locate the source of an

unusual noise or vibration, contact our Service

Department for help.

G1019 14'' Bandsaw

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SECTION 6: OPERATIONS

General

Keep clothing rolled up

and out of the way of

machinery and keep

hair pulled back.

There are many interrelated adjustment points to

consider when operating this type of saw.

Therefore, cutting results can be somewhat

unpredictable if some or all of the crucial adjust-

ments are neglected. Here are a few simple

things you can do to increase the performance

predictability of your bandsaw:

Disconnect power to the

machine when perform-

ing any maintenance or

assembly. Failure to do

this may result in serious

personal injury.

1. Always use a sharp, high-quality blade.

2. Use the right blade for the job. Resawing

with a /8" blade or doing scrollwork with a

/4" blade are extreme examples of using

the wrong blade for the job.

3. Allow the saw to cut. Don’t force the work-

piece into the blade. When cutting curves or

irregular shapes, remember that the blade

should still be cutting the wood. Simply turn-

ing the workpiece will only bind the blade

and could cause it to break.

Wear safety glasses dur-

ing all operations on the

shaper. Failure to com-

ply may result in serious

personal injury.

4. Maintain your bandsaw in top condition.

See Section 7 of this manual for mainte-

nance procedures.

Always wear

dust

mask when operating

the bandsaw. Using this

machine produces saw-

dust which may cause

allergic reactions or res-

piratory problems.

Do not force the wood into the blade during

cutting. This will distort the blade, cause

excessive heat and can often result in blade

breakage which can cause laceration

injuries. Feed the wood smoothly and slow-

ly into the blade. Failure to exercise care

can result in serious injury.

NOTICE

The following section was designed to give

instructions on the basic operations of this

bandsaw. However, it is in no way compre-

hensive of every bandsaw application. WE

STRONGLY RECOMMEND that you read

books, trade magazines, or get formal train-

ing to maximize the potential of your

shaper. There are many different jigs that

can be built to increase safety, accuracy,

and types of cuts.

-26-

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Blade Information

Changing Blades

A bandsaw blade is a delicate piece of steel that

is subjected to tremendous strain. Be sure you

use quality blades of the proper width for the var-

ious types of cutting operations.

When removing or installing blades, make sure

the power is disconnected and moving parts have

come to a complete stop.

To remove the blade:

Always use the widest blade possible for the

workpiece you are cutting. Use narrow blades

only for sawing small, abrupt curves and for fine,

delicate work. Bandsaw blades can be purchased

welded, set and sharpened ready-for-use from

most saw shops. We also supply bandsaw blades

in widths of ⁄16", ⁄8", ⁄16", ⁄4", ⁄8", ⁄2", and ⁄4", for

this saw. Please refer to our current catalog for

prices and ordering information.

1. Back guide block assemblies and support

bearings away from the blade and raise the

guide post up and away from the table.

2. Release blade tension by turning the blade

tension knob counterclockwise.

3. Remove table insert and tapered table pin.

4. Open top and bottom wheel covers.

Always select and use good quality saw blades

and choose the right blade for the job. Using a dull

blade or selecting a poor quality blade or one not

designed for the job at hand is often the cause of

premature blade failure or unsatisfactory cutting

results.

5. Loosen the two blade guard mounting bolts

and slide the guard off of the mounting

studs.

6. Pull blade straight off the wheels, rotate 90°

and feed along the table through the table

slot.

Many conditions may cause blade breakage.

Breakage is, in some cases, unavoidable, since it

is the natural result of the peculiar stresses that

bandsaw blades are subjected to. Blade break-

age is also due to avoidable causes. Avoidable

breakage is most often the result of poor care or

judgement on the part of the operator. The most

common causes of blade breakage are: (1) faulty

alignment and adjustment of the guides; (2) forc-

ing or twisting a wide blade around a tight curve

or short radius; (3) feeding too fast; (4) tooth dull-

ness or absence of sufficient set; (5) excessive

blade tension; (6) upper blade guide assembly set

too high above the workpiece; (7) using a blade

with a lumpy or improperly finished weld; and (8),

continuously running the bandsaw when not in

use.

To install the blade:

1. Hold the blade in both hands so the teeth of

the blade in your right hand are pointing

down.

2. Feed the blade into the slot in the table.

Turn the blade 90° and position over the top

and bottom wheels. The teeth of the blade

must be pointing down toward the table.

3. Apply tension to the blade by turning the

tension control knob. Rotate the upper

wheel slowly by hand as tension is applied

to allow the blade to center itself on the

wheel. Adjust tracking if needed. See

“Blade Tension” and “Blade Tracking”

instructions for details.

The Grizzly G1019 14" Bandsaw uses 93¹/²

blades.

4. Readjust upper and lower blade guides and

support bearings.

G1019 14'' Bandsaw

-27-

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5. Install the table taper pin and table insert.

6. Install the blade guard.

Ripping

7. Close the top and bottom covers.

Ripping is the process of cutting a board into two

or more thinner boards, generally in a direction

along its length. The maximum board width that

can be ripped is limited by the distance between

the blade and the support column. Maximum cut-

ting width for this bandsaw is 13¹⁄2".

Gullet

Blade selection is an important consideration

when ripping. Generally, the wider the blade, the

better. In most applications, a hook or skip tooth

style will be sufficient. Also, since most ripped

lumber will be planed or sanded smooth, you can

choose blades with fewer teeth-per-inch. While

blades with fewer teeth-per-inch produce rougher

cuts, these types of blades offer larger gullet

capacities for clearing sawdust, less heat buildup,

and more horsepower per tooth.

Tooth

Gullet

Be aware that blade lead is an inherent situation

with all bandsaws during ripping operations that

involve using the fence. Consult with the “Blade

Lead” instructions on why this happens and what

you can do about it.

Blade Set

Gullet Line

Figure 31. Side and front views of a standard

bandsaw blade.

To perform ripping operations:

1. The bandsaw must be adjusted correctly.

The bandsaw blade is dangerously sharp.

Use extreme caution when working near the

saw blade. Failure to exercise care could

result in severe injury.

See “Blade Tension/Tracking” instructions.

2. The table must be square to the blade. See

“Table Adjustment” instructions.

3. Use the widest blade available. The blade

must also be in good condition.

4. Use a fence to guide work.

5. Draw a reference line on the edge of the

board.

6. Support ends of the board if necessary.

7. Feed work slowly and evenly.

-28-

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Stacked Cuts

Cutting Curves

When cutting curves, simultaneously feed and

turn the stock carefully so that the blade follows

the layout line without being twisted. If a curve is

so abrupt that it is necessary to repeatedly back

up and cut a new kerf, use either a narrower

blade or a blade with more set.

One of the benefits of a bandsaw is its ability to

cut multiple copies of a particular shape by stack-

ing a number of workpieces together.

Before making stacked cuts, it is essential to

ensure that both the table and the blade are prop-

erly adjusted to 90°. Otherwise, any error will be

compounded with each piece cut from the top to

the bottom of the stack.

Always make short cuts first, then proceed to the

longer cuts. Relief cuts will also reduce the

chance that the blade will be pinched or twisted.

Relief cuts are made through the waste portion of

the workpiece and are stopped at the layout line.

As you cut along the layout line, waste wood is

released from the workpiece, alleviating any

pressure on the back of the blade. Relief cuts

also make backing the workpiece out easier, if

needed. Figure 32 lists blade widths and the cor-

responding minimum radii each blade will cut.

To complete a stacked cut:

1. Align your pieces from top to bottom to

ensure that each piece has adequate scrap

to provide a clean, unhampered cut.

2. Using brads in the waste portion of each

piece, secure all the pieces together.

BLADE WIDTH

MINIMUM RADII

3. Lay out the shape you intend to cut on the

¹/16"

face of the top piece.

³/16"

⁵/16"

4. Make relief cuts perpendicular to the outline

of your intended shape in areas where

changes in blade direction could strain the

woodgrain or cause the blade kerf to bind.

1¹/2

2¹/2

5¹/2

5. Cut the stack of pieces as though you were

cutting a single piece. Follow your layout

line with the blade kerf on the waste side of

your line.

Figure 32. Minimum circle radius vs. blade size.

G1019 14'' Bandsaw

-29-

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Circle Cut Attachment

The circle cutting attachment is standard equip-

ment with the Model G1019 Bandsaw. The

attachment is fully adjustable and is capable of

producing circles up to 12" in diameter in 3" thick

stock. To mount the circle cutting attachment:

Insert the circle cutting attachment into the hole in

the bandsaw table. Loosely thread the locking bolt

into position. Figure 33.

Figure 34. Circle cutting jig at work.

4. Tighten locking bolt #2. Fine tune by turning

the knurled wheel.

5. After all positioning adjustments have been

made, tighten locking bolts #3 and #4.

To cut a circle:

1. Ensure that the bandsaw is adjusted cor-

rectly and all safety precautions are

observed.

Locking Bolt

2. Determine a point of tangency on your stock

and cut to that point. NOTE: On larger cir-

cles, it may be necessary to trim off the cor-

ners of your stock as shown in Figure 34.

Figure 33. Circle cutting locking bolt.

To adjust the circle cutting attachment (See

Figure 34):

3. Turn the pivot point knob so the pivot point

sets into the stock.

1. Set the height of the whole attachment so

your stock will fit just under the pivot point.

Secure the locking bolt #1.

4. Finish cutting the circle. Let the circle-cut-

ting attachment guide the stock.

2. Determine the radius of the circle you wish

to cut and measure from the front of the

band saw blade along the blade groove in

the table.

3. Loosen locking bolts #2, #3, and #4 and

adjust the circle-cutting attachment so the

pivot point is located over the radius point

just measured (bolt #3 is hidden from view).

-30-

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Also, since most resawn lumber will be planed

smooth, you can choose blades with fewer teeth

per inch (3 to 6). These types of blades offer larg-

er gullet capacities for clearing sawdust. They

also produce less heat build up and yield more

horsepower per tooth.

Resawing

Resawing is the process of cutting a board along

its thickness into two or more thinner boards.

Each new board is the same width and length as

the original board, but the thickness is less. The

maximum board width that can be resawn on this

bandsaw is 6¹/4".

To resaw lumber, follow the procedure below:

1. The blade must be adjusted correctly and

the table must be square to the blade. See

Adjustment section.

Although the Model G1019 Bandsaw was not

specifically designed for resawing, it is capable of

resawing when the saw is set up properly. Use

common sense – attempting to resaw a board that

is too wide or too dense may put excessive strain

on the blade and be unsafe.

2. Use the widest blade that will fit this saw

(³/4"). The blade must also be in good con-

dition.

3. Use the fence or a pivot block to guide the

work. If using a pivot block, clamp the block

to the table next to the fence at the desired

distance from the blade and mark the line of

cut on the workpiece. Follow the mark dur-

ing cutting while using the pivot block as a

guide.

Similar to ripping, blade selection is an important

consideration when resawing. When selecting a

blade, keep in mind that a wider blade is easier to

control. The blade should be of high quality in

order to handle the increased stress. In most

applications a hook or skip tooth style will work

fine.

4. Feed work slowly and evenly.

If the blade wanders off the line of cut when using

the fence, you may be experiencing blade lead.

Read the “Blade Lead” section for ideas on why

this happens and what you can do about it.

Do not force the wood into the blade during

cutting. This will distort the blade, cause

excessive heat and can often result in blade

breakage which can cause laceration

injuries. Feed the wood smoothly and slow-

ly into the blade. Failure to exercise care

can result in serious injury.

G1019 14'' Bandsaw

-31-

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SECTION 7: MAINTENANCE

General

Bearings

Regular periodic maintenance on your Model

G1019 Bandsaw will ensure its optimum perfor-

mance. Make a habit of inspecting your bandsaw

each time you use it. Check for the following con-

ditions and repair or replace when necessary.

Since all bearings are shielded and permanently

lubricated, no maintenance is required on them. If

after a period of time you notice a distinct noise or

rumble coming from a shielded bearing, or the

bearing journal is hot to the touch after use, it will

be time to replace the shielded bearing assem-

bly(s). Please contact our Customer Service num-

ber to order replacement bearings or to make

arrangements to send your bandsaw back for ser-

vice.

1. Loose mounting bolts.

2. Worn switch.

3. Worn or damaged cords and plugs.

4. Damaged V-belt.

5. Any other condition that could hamper the

V-Belt

safe operation of this machine.

Always perform any maintenance with the power

off and the machine unplugged.

Inspect V-belt regularly for tension and wear.

Replace when necessary. Check pulleys to

ensure that they are properly aligned and secure-

ly tightened. See “Motor Assembly” instructions

for proper tension and pulley alignment proce-

dures.

Table

The table and other non-painted surfaces on the

Model G1019 should be protected against rust

and pitting. Wiping the saw clean after every use

ensures that moisture from wood dust isn’t

allowed to trap moisture against bare metal sur-

faces.

Disconnect power to the

machine when perform-

ing any maintenance or

assembly. Failure to do

this may result in serious

personal injury.

Some woodworkers recommend using automo-

tive paste wax on exposed steel and cast iron

surfaces. The wax provides a layer of protection,

as well as reducing friction between lumber and

the table, making cuts faster and smoother. Avoid

waxes that contain silicone or other synthetic

ingredients. These materials can find their way

into lumber that’s being worked, and can make

staining and finishing difficult. If you use paste

wax, make sure that it’s 100% Carnauba wax.

-32-

G1019 14'' Bandsaw

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SECTION 8: CLOSURE

The following pages contain general machine

We recommend you keep a copy of our current

catalog for complete information regarding

Grizzly's warranty and return policy. If you need

additional technical information relating to this

machine, or if you need general assistance or

replacement parts, please contact our Service

Department.

data, parts diagrams/lists, troubleshooting guide

and Warranty/Return information for your Model

G1019 Bandsaw.

If you need parts or help in assembling your

machine, or if you need operational information,

we encourage you to call our Service Department.

Our trained service technicians will be glad to help

you. If you have comments dealing specifically

with this manual, please write to our Bellingham,

Washington location using the address in the

General Information section.

We recommend reviewing additional information

sources to realize the full potential of this

machine. Trade journals, woodworking maga-

zines, and your local library are good places to

start.

The specifications, drawings, and photographs

illustrated in this manual represent the Model

G1019 Bandsaw as supplied when this manual

was prepared. However, due to Grizzly’s policy of

continuous improvement, changes may be made

at any time with no obligation on the part of

Grizzly to prior customers. Whenever possible,

though, we send manual updates to all owners of

a particular tool or machine. Should you receive

one, add the new information to this manual and

keep it for future reference.

The Model G1019 was specifically designed

for wood cutting operations. DO NOT MODI-

FY AND/OR USE THIS BANDSAW FOR ANY

OTHER PURPOSE. Modifications or improp-

er use of this tool will void the warranty. If

you are confused about any aspect of this

machine, DO NOT use it until all your ques-

tions have been answered. Serious personal

injury may occur.

We have included some important safety mea-

sures that are essential to this machine’s opera-

tion. While most safety measures are generally

universal, Grizzly reminds you that each work-

shop is different and safety rules should be con-

sidered as they apply to your specific situation.

Operating this equipment has the potential

for flying debris to cause eye injury. Always

wear safety glasses or goggles when oper-

ating equipment. Everyday glasses or read-

ing glasses only have impact resistant lens-

es, they are not safety glasses. Be certain

the safety glasses you wear meet the appro-

priate standards of the American National

Standards Institute (ANSI).

As with all power tools, there is danger

associated with the Model G1019 Bandsaw.

Use the tool with respect and caution to

lessen the possibility of mechanical damage

or operator injury. If normal safety precau-

tions are overlooked or ignored, injury to the

operator or others in the area is likely.

G1019 14'' Bandsaw

-33-

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Wiring Diagram

-34-

G1019 14'' Bandsaw

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MACHINE DATA

SHEET

Customer Service #: (570) 546-9663 • To Order Call: (800) 523-4777 • Fax #: (800) 438-5901

GRIZZLY MODEL G1019 14" BANDSAW

Overall Dimensions:

Table ..........................................................................................14" x 14" x 1¹⁄⁴" Thick

Height ........................................................................................................................65"

Height From Floor to Table ......................................................................................43"

Width of Unit ..........................................................................................................24¹⁄4

Depth of Unit ..........................................................................................................20¹⁄2

Shipping Weight ................................................................................................203 lbs.

Weight in Place..................................................................................................195 lbs.

Box Size....................................................................................44³⁄4" L x 22" W x 13" H

Foot Print....................................................................................................17¹⁄2" x 19¹⁄2

Cutting Capacity:

Left of Blade ..........................................................................................................13¹⁄2

Height ......................................................................................................................6¹⁄4

Table Tilt ..........................................................................................10° Left; 45° Right

Construction:

Table ..................................................................................Precision Ground Cast Iron

Wheels......................................................Balanced Cast Aluminum with Rubber Tires

Rip Fence..........................................................................Formed Steel and Bar Stock

Wheel Covers ....................................................................................Pre-Formed Steel

Guides ................................Steel Guide Blocks with Ball Bearing Rear Blade Support

Stand..................................................................................................Pre-Formed Steel

Motor:

Type..............................................................................TEFC Capacitor Start Induction

Horsepower..........................................................................................................³⁄4 H.P.

Phase ⁄ Cycle ................................................................................Single-Phase ⁄ 60 Hz

Voltage ........................................................................................................110V ⁄ 220V

Prewired ................................................................................................................110V

Amps ..................................................................................................................11 ⁄ 5.5

R.P.M. ....................................................................................................................1720

Bearings..................................................................Shielded & Lubricated Ball Bearing

Switch ..........................................................................On/Off Mechanical Push Button

Power Transfer ....................................................................................................V-Belt

Blades:

Sizes Available ......................................................................................From ¹⁄16" to ³⁄4

Standard Blade Length ..........................................................................................93¹⁄2

Blade Speed................................................................................................3300 F.P.M.

Accessories:

..........................Includes Fence, Miter Gauge, Circle-Cutting Attachment & ³⁄8" Blade

Optional Equipment:

Model G1127 Extension Block Kit. This adds six more inches to the maximum cutting

height. Included in the Kit is a ³⁄8" x 105" blade and instructions for installation. See the

current Grizzly catalog for more details.

Specifications, while deemed accurate, are not guaranteed.

G1019 14'' Bandsaw

-35-

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TROUBLESHOOTING

SYMPTOM

POSSIBLE CAUSE

CORRECTIVE ACTION

Motor will not start.

Low voltage.

Open circuit in motor or loose 2.

connections.

Check power line for proper voltage.

Inspect all lead connections on motor for loose or

open connections.

Motor will not start; fuses 1.

or circuit breakers blow.

Short circuit in line cord or 1.

plug.

Short circuit in motor or loose 2.

connections.

Inspect cord or plug for damaged insulation and

shorted wires.

Inspect all connections on motor for loose or short-

ed terminals or worn insulation.

Incorrect fuses or circuit 3.

breakers in power line.

Install correct fuses or circuit breakers.

Motor overheats.

Motor overloaded.

Air circulation through the 2.

motor restricted.

Reduce load on motor.

Clean out motor to provide normal air circulation.

Motor stalls (resulting in 1.

blown fuses or tripped

Short circuit in motor or loose 1.

connections.

Inspect connections on motor for loose or shorted

terminals or worn insulation.

circuit).

Low voltage.

Incorrect fuses or circuit 3.

breakers in power line.

Correct the low voltage conditions.

Install correct fuses or circuit breakers.

Motor overloaded.

Reduce load on motor.

Feed workpiece slower.

Replace blade.

Machine slows when 1.

operating.

Applying too much pressure 1.

to workpiece.

Blade is dull.

Blade does not run even- 1.

ly on wheels or runs off.

Tracking is not adjusted 1.

properly.

Rubber tire on wheel is dam- 2.

aged or worn.

Adjust tracking.

Replace rubber tires.

Adjust wheel coplanarity.

Wheels are not coplanar.

Blade does not cut evenly. 1.

Blade tension is incorrect.

Tooth set is uneven.

Adjust tension.

Replace blade, or have it professionally sharp-

ened.

Teeth are sharper on one 3.

side than the other.

Replace blade, or have it professionally sharp-

ened.

Ticking sound when the 1.

saw is running.

Blade weld contacting sup- 1.

port bearing.

Use file or stone to smooth and round the back of

the blade.

Inspect and replace blade if necessary.

Blade weld may be failing.

Blade contacting table 1.

insert.

Excessive side pressure 1.

when cutting.

Reduce side pressure.

Adjust table.

Table improperly adjusted.

Excessive vibration.

Wheels not coplanar.

Tires incorrectly installed.

Bent or worn out blade.

Wheels out of balance.

Adjust wheels coplanar.

Re-install tires.

Replace blade.

Replace wheels.

Burn marks on the edge 1.

of the cut.

Too much side pressure 1.

when feeding workpiece.

Blade too wide for size of 2.

radius being cut.

Feed workpiece straight into the blade.

Install a smaller width blade, and/or increase blade

tension.

-36-

G1019 14'' Bandsaw

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-B-

G1019 14'' Bandsaw

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-38-

G1019 14'' Bandsaw

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G1019 14'' Bandsaw

-39-

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REF

PART #

DESCRIPTION

REF

PART #

DESCRIPTION

01 P1019001A UPPER FRAME ARM

04 P1019004A GUIDE POST

05 P1019005 GUIDE SUPPORT BRACKET

05A P1019005A GUIDE BLOCK HOLDER

06 P1019006 KNOB SCREW

40 P1019040 SPECIAL HEX BOLT

41 P1019041 TRUNNION CLAMP SHOE

42 P1019042 TRUNNION

43 PW06

44 PB02

FLAT WASHER ¹⁄4''

HEX BOLT ¹⁄4''-20 X ⁵⁄8''

07 P1019007 UPPER SPACING SLEEVE

45 P1019045 TRUNNION SUPPORT BRKT

46 P1199046 STAR KNOB

07A PR01M

SNAP RING 10mm

08 P1019008 BLADE GUARD

47 PB03

48 PW07

49 PB04

52 PN02

53 PB05

54 PW06

HEX BOLT ⁵⁄16''-18 X 1''

FLAT WASHER ⁵⁄16''

HEX BOLT ⁵⁄16''-18 X 3''

HEX NUT ⁵⁄16''-18

09 P6200

BEARING 6200-2RS

10 PSS01M

SETSCREW M6-1.0X10mm

11 P1019011 BLADE GUIDE BLOCK

12 P1019012 TENSION KNOB

15 P1019015 SPRING

HEX BOLT ¹⁄4''-20 X ³⁄4''

FLAT WASHER ¹⁄4''

16 P1019016 SLIDING BRACKET

17 P1019017 SQUARE NUT ³⁄8''-16

18 P1019018 ADJUSTMENT KNOB

19 P1019019 SHAFT HINGE

21 P1019021 STEEL PIN

55 P1019055 LOWER GUIDE SUPPORT

56 PSS01M SETSCREW M6-1.0X10mm

57 P1019057 WASHER

58 P6200

SCREW

60 PSS01M

61 PK21M

62 PSS01M

SETSCREW M6-1.0X10mm

KEY 5X5X23

SETSCREW M6-1.0X10mm

22 P1019022 UPPER WHEEL SHAFT

23 P6202

BEARING 6202-2RS

24 P1019024 UPPER WHEEL

25 P1019025 TIRE

26 PN01

63 P1019063 PULLEY

64 PR09M

SNAP RING 20mm

HEX NUT ¹⁄2''-20

65 P1019065 SHAFT

27 P1019027 STUD

66 P6204

BEARING 6204-2RS

28 P1019028A UPPER GUARD, INSIDE

29 P1019029A UPPER GUARD, OUTER

30 P1019030A KNOB

67 P1019067 LOWER WHEEL

68 PN03

69 P1019069A LOWER WHEEL GUARD

70 P1019070 GUARD

HEX NUT ³⁄4''-16

31 P1019031 SET PIN

32 PB01

33 PW13

HEX BOLT ³⁄4''-10 X 2¹⁄2''

71 PB06

72 PW07

74 PN02

75 PCB02

76 PW07

79 PW07

81 PK21M

82 PB07

HEX BOLT ⁵⁄16''-18 X 2''

FLAT WASHER ⁵⁄16''

HEX NUT ⁵⁄16''-18

FLAT WASHER ³⁄4''

34 P1019034A BASE

35 PN17

36 G1169

HEX NUT ³⁄4''-10

BLADE

CARR BOLT ⁵⁄16''-18 X ⁵⁄16''

FLAT WASHER ⁵⁄16''

KEY

37 P1019037 TABLE INSERT

38 P1019038 TABLE PIN

39 P1019039 TABLE

HEX BOLT ⁵⁄16''-18 X ³⁄4''

-40-

G1019 14'' Bandsaw

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REF

PART #

DESCRIPTION

REF

PART #

DESCRIPTION

83 PW07

84 P1019084 MOTOR

86 PN02

87 PSS01M

FLAT WASHER ⁵⁄16''

123 P1019123 FRAME ARM COVER

128 P1019128 CIRCLE CUTTING ATT.

130 P1019130 MITER GAUGE

HEX NUT ⁵⁄16''-18

SETSCREW M6-1.0X10mm

133 P1019133 DUST CHUTE

88 P1019088 MOTOR PULLEY

90 P1019090A SWITCH

134 PB05

135 PW06

SCREW

SNAP RING R34

90D P1019090D SWITCH KEY

136 P1019136 DOOR HINGE UPPER

137 P1019137 DOOR HINGE LOWER

138 P1019138 BRUSH

PWRCRD110

92 PVA51

POWER CORD

V-BELT A-51

93 P1019093 PULLEY COVER

96 PW03 FLAT WASHER #10

98 P1019098 TOP PANEL

139 P1019139 BRUSH BRACKET

140 P1019140 SELFTAP SCRW 10-24X ³⁄8

141 P1019141 FLAT WASHER

99 P1019099 RIGHT ANGLE BRACE

100 P1019100 DOUBLE BEND BRACE

101 P1019101 MOTOR MOUNT PLATE

102 P1019102 REAR PANEL

142 P1019142 FRAME ARM COVER, LWR

144 P1019144 HEX NUT ⁵⁄16"-18

145 P1019145 BLADE GUARD LOWER

147 P1019147 STUD, DOOR

103 P1019103 STAND BRACE

148 P1019148 CLIP HEAD

105 P1019105 FRONT PANEL

106 P1019106 MOTOR SUPPORT PLATE

149 P1019149 SWITCH PLATE

150 P1019149 HEX SCREW ¹⁄4"-20 X ¹⁄4

107 PB07

108 PW07

109 PN02

110 PS02

111 PW06

112 PN05

HEX BOLT ⁵⁄16''-18 X ³⁄4''

FLAT WASHER ⁵⁄16''

HEX NUT ⁵⁄16''-18

151 P1019151 FLAT WASHER ¹⁄4

152 P1019152 SCALE

153 P1019153 POINTER

154 P1019154 SCREW

PHLP HD SCR ¹⁄4''-20 X ³⁄4''

FLAT WASHER ¹⁄4''

HEX NUT ¹⁄4''-20

155 P1019155 FLAT WASHER ³⁄16"

156 P1019156 SETSCREW ³⁄16"-20 X ³⁄8

157 P1019157 BALL STUD

PWRCRDRECP

113 P1019113 RUBBER FOOT

114 P1019114 FENCE

115 P1019115 FENCE GUIDE BLOCK

158

159

160 PB05

161 PW03

162 PS07

POWER CORD W/RECP

POWER CORD W/PLUG

HEX HEAD BOLT

FLAT WASHER

PHILLIPS HEAD SCREW

PWRCRDPLUG

116 PB02M

HEX BOLT M6-1.0X12mm

117 P1019117 KNOB

118 P1019118A GUIDE RAIL

119 P1019119 MOUNT BRACKET

163 P1019163 GUIDE SHAFT KNOB

120 PSB01M

121 PLW01

CAP SCREW M6-1.0X16MM

164 PS06

165 PS01

166 PWN01

PHLPHD SCREW 10-24 X ³⁄8

PHLPHD SCREW 10-24 X ¹⁄2

WING NUT 10-24

LOCK WASHER ⁵⁄16''

122 P1019122 STAND COVER

G1019 14'' Bandsaw

-41-

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WARRANTY AND RETURNS

Grizzly Imports, Inc. warrants every product it sells for a period of 1 year to the original purchaser from the

date of purchase. This warranty does not apply to defects due directly or indirectly to misuse, abuse, neg-

ligence, accidents, repairs or alterations or lack of maintenance. This is Grizzly’s sole written warranty and

any and all warranties that may be implied by law, including any merchantability or fitness, for any particu-

lar purpose, are hereby limited to the duration of this written warranty. We do not warrant or represent that

the merchandise complies with the provisions of any law or acts unless the manufacturer so warrants. In no

event shall Grizzly’s liability under this warranty exceed the purchase price paid for the product and any

legal actions brought against Grizzly shall be tried in the State of Washington, County of Whatcom.

We shall in no event be liable for death, injuries to persons or property or for incidental, contingent, special,

or consequential damages arising from the use of our products.

To take advantage of this warranty, contact us by mail or phone and give us all the details. We will then

issue you a “Return Number,’’ which must be clearly posted on the outside as well as the inside of the car-

ton. We will not accept any item back without this number. Proof of purchase must accompany the mer-

chandise.

The manufacturers reserve the right to change specifications at any time because they constantly strive to

achieve better quality equipment. We make every effort to ensure that our products meet high quality and

durability standards and we hope you never need to use this warranty.

Please feel free to write or call us if you have any questions about the machine or the manual.

Thank you again for your business and continued support. We hope to serve you again soon.

-42-

G1019 14'' Bandsaw

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WARRANTY CARD

Name ____________________________________________________________________________________

Street ____________________________________________________________________________________

City ______________________________________________________________State________Zip_________

Phone Number_______________________E-Mail_______________________FAX________________________

MODEL #__G1019 14'' Bandsaw___

Order #______________________________________________

The following information is given on a voluntary basis. It will be used for marketing purposes to help us develop better products and services. Of course, all informa-

tion is strictly confidential.

How did you learn about us?

___Advertisement

___Catalog

___World Wide Web

___Friend

___Card Deck

10.

Which benchtop tools do you own? Check all that apply.

___1" x 42" Belt Sander

___5" - 8" Drill Press

___8" Table Saw

___8" - 10" Bandsaw

___Disc/Belt Sander

___Mini Jointer

___6" - 8" Grinder

___Mini Lathe

___10" - 12" Thickness Planer

___Scroll Saw

___Other__________________________________________________

Which of the following magazines do you subscribe to.

___Spindle/Belt Sander

___American Woodworker

___Cabinetmaker

___Practical Homeowner

___Shop Notes

___Today’s Homeowner

___WOOD

___Wooden Boat

___Woodshop News

___Woodsmith

___Woodwork

___Woodworker

___Woodworker’s Journal

___Workbench

___Other__________________________________________________

How many of the machines checked above are Grizzly? ____________

___Family Handyman

___Fine Homebuilding

___Fine Woodworking

___Home Handyman

___Journal of Light Construction

___Old House Journal

___Popular Mechanics

___Popular Science

11.

12.

Which portable/hand held power tools do you own? Check all that apply.

___Belt Sander

___Biscuit Joiner

___Circular Saw

___Detail Sander

___Drill/Driver

___Orbital Sander

___Palm Sander

___Portable Planer

___Saber Saw

___Reciprocating Saw

___Router

___Popular Woodworking

___Other__________________________________________________

Which of the following woodworking/remodeling shows do you watch?

___Miter Saw

___Other__________________________________________________

What machines/supplies would you like Grizzly Industrial to carry?

___Backyard America

___Home Time

___The New Yankee Workshop

___This Old House

13.

___The American Woodworker

___Woodwright’s Shop

___12" Table Saw

___12" Jointer

___Combination Planer/Jointer

___Paint & Finishing Supplies

___Contractor’s Supplies

___Radial Arm Saw

___Panel Saw

___Brass Hardware

___Lumber

___Other__________________________________________________

What is your annual household income?

___$20,000-$29,999

___$30,000-$39,999

___$40,000-$49,999

___$50,000-$59,999

___$60,000-$69,999

___$70,000-$79,999

___$80,000-$89,999

___$90,000 +

___Other__________________________________________________

What new accessories would you like Grizzly Industrial to carry?

14.

15.

___Builders Hardware

___Fasteners

___Hand Tools

___Wood Components

What is your age group?

___20-29

___30-39

___40-49

___50-59

___60-69

___70 +

___Other__________________________________________________

What other companies do you purchase your tools and supplies from?

__________________________________________________________

Do you think your purchase represents good value?

How long have you been a woodworker?

___0 - 2 Years

___2 - 8 Years

___8 - 20 Years

___20+ Years

16.

17.

18.

How would you rank your woodworking skills?

___Yes

Would you recommend Grizzly Industrial to a friend?

___Yes ___No

___No

___Simple

___Intermediate

___Advanced

___Master Craftsman

What stationary woodworking tools do you own? Check all that apply.

Would you allow us to use your name as a reference for Grizzly customers

in your area? Note: We never use names more than three times.

___Air Compressor

___Band Saw

___Panel Saw

___Planer

___Drill Press

___Power Feeder

___Radial Arm Saw

___Shaper

___Spindle Sander

___Table Saw

___Yes

___No

___Drum Sander

___Dust Collector

___Horizontal Boring Machine

___Jointer

___Lathe

___Mortiser

19.

Comments:_________________________________________________

__________________________________________________________

-43-

___Vacuum Veneer Press

___Wide Belt Sander

___Other__________________________________________________

How many of your woodworking machines are Grizzly? _____________

G1019 14'' Bandsaw

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FOLD ALONG DOTTED LINE

Place

Stamp

Here

GRIZZLY INDUSTRIAL, INC.

P.O. BOX 2069

BELLINGHAM, WA 98227-2069

FOLD ALONG DOTTED LINE

Send a Grizzly Catalog to a friend:

Name_______________________________

Street_______________________________

City______________State______Zip______

TAPE ALONG EDGES--PLEASE DO NOT STAPLE

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