MODEL G0459/G0459P
12" DRUM SANDER
OWNER’S MANUAL
177335
Copyright © oCtober, 2005 by grizzly industrial, inC. revised July, 2011 (bl)
WARNiNG: NO PORtiON Of thiS MANUAL MAy bE REPRODUcED iN ANy ShAPE
OR fORM WithOUt thE WRittEN APPROvAL Of GRizzLy iNDUStRiAL, iNc.
(For models manuFaCtured sinCe 7/11) #bl7307 printed in taiWan
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table of contents
iNtRODUctiON............................................... 2
SEctiON 6: MAiNtENANcE......................... 25
schedule...................................................... 25
Cleaning....................................................... 25
lubrication ................................................... 25
manual accuracy ........................................... 2
Contact info.................................................... 2
machine description ...................................... 2
identification................................................... 3
machine data sheet ...................................... 4
SEctiON 7: SERvicE ................................... 27
troubleshooting ........................................... 27
gauge blocks............................................... 30
v-belt service .............................................. 30
Conveyor tensioning & tracking................. 32
drum adjustments ....................................... 33
pressure roller height................................. 35
scale pointer Calibration ............................. 36
table lift screws ......................................... 37
Conveyor belt replacement........................ 38
Changing motor brushes............................. 42
SEctiON 1: SAfEty....................................... 8
safety instructions for machinery .................. 8
additional safety for drum sanders ............ 10
SEctiON 2: POWER SUPPLy...................... 11
SEctiON 3: SEtUP ....................................... 13
needed for setup......................................... 13
unpacking.................................................... 13
inventory ...................................................... 13
site Considerations...................................... 14
mounting ...................................................... 15
installing Crank handle................................ 15
dust Collection............................................. 16
power Connection........................................ 16
test run ...................................................... 17
recommended adjustments........................ 17
SEctiON 8: WiRiNG...................................... 43
Wiring safety instructions............................ 43
electrical Components................................. 44
Wiring diagram ............................................ 45
SEctiON 9: PARtS....................................... 46
Frame........................................................... 46
Frame parts list .......................................... 47
drum ............................................................ 48
Conveyor...................................................... 49
Conveyor parts list ..................................... 50
label placement .......................................... 50
SEctiON 4: OPERAtiONS ........................... 18
operation overview..................................... 18
basic Controls.............................................. 19
disabling & locking switch.......................... 19
sanding tips................................................ 20
stock inspection and requirements............ 20
depth of Cut................................................. 21
variable speed ............................................ 22
sanding........................................................ 22
Choosing sandpaper ................................... 23
paper replacement ..................................... 23
WARRANty AND REtURNS ........................ 53
SEctiON 5: AccESSORiES......................... 24
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iNtRODUctiON
Manual Accuracy
contact info
We stand behind our machines. if you have any
service questions, parts requests or general ques-
tions about the machine, please call or write us at
the location listed below.
We are proud to offer this manual with your new
machine! We've made every effort to be exact
with the instructions, specifications, drawings, and
photographs of the machine we used when writ-
ing this manual. however, sometimes errors do
happen and we apologize for them.
grizzly industrial, inc.
1203 lycoming mall Circle
muncy, pa 17756
phone: (570) 546-9663
Fax: (800) 438-5901
also, owing to our policy of continuous improve-
ment, your machine may not exactly match the
manual. if you find this to be the case, and the dif-
ference between the manual and machine leaves
you in doubt, check our website for the latest
manual update or call technical support for help.
e-mail: techsupport@grizzly.com
if you have any comments regarding this manual,
please write to us at the address below:
before calling, find the manufacture date of your
machine by looking at the date stamped into the
machine id label (see below). this will help us
determine if the manual version you received
matches the manufacture date of your machine.
grizzly industrial, inc.
technical documentation manager
p.o. box 2069
bellingham, Wa 98227-2069
email: manuals@grizzly.com
C
/o
Machine Description
manufacture date
of your machine
a drum sander is used to remove surface material
from stock using an abrasive belt that is wrapped
tightly around a drum.
a conveyor pulls the workpiece toward the sand-
ing drum while pressure rollers hold the workpiece
steady, so the sanding drum can remove a thin
layer from the top of the workpiece.
For your convenience, we post all available man-
uals and manual updates for free on our website
of machine will be reflected in these documents
as soon as they are complete.
on the g0459/g0459p, a crank handle is used to
control cutting depth and a variable speed knob
adjusts the conveyor speed for the specific type
of workpiece and finish.
the only difference between the model g0459
and g0459p is the paint color.
-2-
model g0459/g0459p (mfg. 7/11+)
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identification
dust port
Cover lock Knob
depth scale
Crank handle
top Cover
dC Feed
motor
handle
Conveyor belt
on/off
switch
thermal
Circuit
breaker
drum
sander
Frame
variable speed
Control
figure 1. Front view, model g0459.
to reduce the risk of
serious injury when using
this machine, read and
understand this entire
manual before beginning
any operations.
-3-
model g0459/g0459p (mfg. 7/11+)
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Customer Service #: (570) 546-9663 · To Order Call: (800) 523-4777 · Fax #: (800) 438-5901
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Product Dimensions:
Weight.............................................................................................................................................................. 139 lbs.
Width (side-to-side) x Depth (front-to-back) x Height........................................................................... 27 x 24 x 27 in.
Footprint (Length x Width)..................................................................................................................... 22-1/4 x 12 in.
Shipping Dimensions:
Type............................................................................................................................................................. Cardboard
Content........................................................................................................................................................... Machine
Weight.............................................................................................................................................................. 160 lbs.
Length x Width x Height....................................................................................................................... 27 x 26 x 27 in.
Electrical:
Power Requirement........................................................................................................... 115V, Single-Phase, 60 Hz
Minimum Circuit Size........................................................................................................................................ 15 Amp
Switch............................................................................................................................................ On/Off Push Button
Switch Voltage..................................................................................................................................................... 115V
Cord Length.......................................................................................................................................................... 11 ft.
Cord Gauge................................................................................................................................................... 14 gauge
Plug Included.......................................................................................................................................................... Yes
Included Plug Type.................................................................................................................................... NEMA 5-15
Motors:
Sanding
Type.................................................................................................................. TEFC Capacitor Start Induction
Horsepower.......................................................................................................................................... 1-1/2 HP
Voltage....................................................................................................................................................... 115V
Phase....................................................................................................................................................... Single
Amps............................................................................................................................................................ 13A
Speed................................................................................................................................................ 3450 RPM
Cycle......................................................................................................................................................... 60 Hz
Number of Speeds............................................................................................................................................ 1
Power Transfer ............................................................................................................................... V-Belt Drive
Bearings......................................................................................................................... Sealed and Lubricated
Conveyor
Type........................................................................................................................ DC Variable Speed Voltage
Horsepower............................................................................................................................................. 1/8 HP
Voltage....................................................................................................................................................... 115V
Phase....................................................................................................................................................... Single
Amps........................................................................................................................................................... 1.1A
Speed................................................................................................................................................ 5 -35 RPM
Cycle......................................................................................................................................................... 60 Hz
Number of Speeds................................................................................................................................ Variable
Power Transfer ............................................................................................................................... Direct Drive
Bearings......................................................................................................................... Sealed and Lubricated
-4-
model g0459/g0459p (mfg. 7/11+)
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Main Specifications:
Operation Information
No Of Sanding Heads....................................................................................................................................... 1
Maximum Board Width.............................................................................................................................. 12 in.
Minimum Board Width................................................................................................................................. 2 in.
Maximum Board Thickness................................................................................................................... 3-1/2 in.
Minimum Board Thickness....................................................................................................................... 1/8 in.
Minimum Board Length................................................................................................................................ 8 in.
Sanding Drums Speed....................................................................................................................... 2127 FPM
Conveyor Feed Rate................................................................................................................... 2.47-17.3 FPM
Sandpaper Length..................................................................................................................................... 70 in.
Sandpaper Width......................................................................................................................................... 3 in.
Drum Information
Infeed Sanding Drum Type................................................................................................................. Aluminum
Infeed Sanding Drum Size........................................................................................................................... 4 in.
Construction
Conveyor Belt......................................................................................................................................... Rubber
Body........................................................................................................................................................... Steel
Paint........................................................................................................................................... Powder Coated
Other Related Information
No Of Pressure Rollers..................................................................................................................................... 2
Pressure Roller Type.............................................................................................................................. Rubber
Pressure Roller Size.............................................................................................................................. 1-3/8 in.
Conveyor Belt Length.......................................................................................................................... 49-3/4 in.
Conveyor Belt Width............................................................................................................................ 12-1/4 in.
No Of Dust Ports.............................................................................................................................................. 1
Dust Port Size........................................................................................................................................ 2-1/2 in.
Other Specifications:
Country Of Origin ............................................................................................................................................. Taiwan
Warranty ........................................................................................................................................................... 1 Year
Serial Number Location .................................................................................................................................... ID Tag
Assembly Time ........................................................................................................................................... 10 minutes
Features:
Variable Speed Conveyor
Steel Dust Scoop Maximizes Dust Collection Efficiency
Two Adjustable Pressure Rollers
Thickness Scale
Welded Steel Construction
Industrial-Duty Conveyor Belt
Side Handles for Portability
Uses Hook and Loop Sandpaper
-5-
model g0459/g0459p (mfg. 7/11+)
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6+((7
Customer Service #: (570) 546-9663 · To Order Call: (800) 523-4777 · Fax #: (800) 438-5901
02'(/ꢀ*ꢁꢂꢃꢄ3ꢀꢅꢆꢇꢀ%$%<ꢀ'580ꢀ6$1'(5ꢈꢀ32/$5ꢀ%($5
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Product Dimensions:
Weight.............................................................................................................................................................. 139 lbs.
Width (side-to-side) x Depth (front-to-back) x Height........................................................................... 27 x 24 x 27 in.
Footprint (Length x Width)..................................................................................................................... 22-1/4 x 12 in.
Shipping Dimensions:
Type............................................................................................................................................................. Cardboard
Content........................................................................................................................................................... Machine
Weight.............................................................................................................................................................. 160 lbs.
Length x Width x Height....................................................................................................................... 27 x 26 x 27 in.
Electrical:
Power Requirement........................................................................................................... 115V, Single-Phase, 60 Hz
Minimum Circuit Size.............................................................................................................................................. 15A
Switch............................................................................................................................................ On/Off Push Button
Switch Voltage..................................................................................................................................................... 115V
Cord Length.......................................................................................................................................................... 11 ft.
Cord Gauge.................................................................................................................................................. 14 Gauge
Plug Included.......................................................................................................................................................... Yes
Included Plug Type.................................................................................................................................... NEMA 5-15
Motors:
Sanding
Type.................................................................................................................. TEFC Capacitor Start Induction
Horsepower.......................................................................................................................................... 1-1/2 HP
Voltage....................................................................................................................................................... 115V
Phase....................................................................................................................................................... Single
Amps............................................................................................................................................................ 13A
Speed................................................................................................................................................ 3450 RPM
Cycle......................................................................................................................................................... 60 Hz
Number of Speeds............................................................................................................................................ 1
Power Transfer ............................................................................................................................... V-Belt Drive
Bearings......................................................................................................................... Sealed and Lubricated
Conveyor
Type........................................................................................................................ DC Variable Speed Voltage
Horsepower............................................................................................................................................. 1/8 HP
Voltage....................................................................................................................................................... 115V
Phase....................................................................................................................................................... Single
Amps........................................................................................................................................................... 1.1A
Speed................................................................................................................................................ 5 -35 RPM
Cycle......................................................................................................................................................... 60 Hz
Number of Speeds................................................................................................................................ Variable
Power Transfer ............................................................................................................................... Direct Drive
Bearings......................................................................................................................... Sealed and Lubricated
-6-
model g0459/g0459p (mfg. 7/11+)
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Main Specifications:
Operation Information
No Of Sanding Heads....................................................................................................................................... 1
Maximum Board Width.............................................................................................................................. 12 in.
Minimum Board Width................................................................................................................................. 2 in.
Maximum Board Thickness................................................................................................................... 3-1/2 in.
Minimum Board Thickness....................................................................................................................... 1/8 in.
Minimum Board Length................................................................................................................................ 8 in.
Sanding Drums Speed....................................................................................................................... 2127 FPM
Conveyor Feed Rate.............................................................................................................. 2.47 — 17.3 FPM
Sandpaper Length..................................................................................................................................... 70 in.
Sandpaper Width......................................................................................................................................... 3 in.
Drum Information
Infeed Sanding Drum Type................................................................................................................. Aluminum
Infeed Sanding Drum Size........................................................................................................................... 4 in.
Construction
Conveyor Belt......................................................................................................................................... Rubber
Body........................................................................................................................................................... Steel
Paint........................................................................................................................................... Powder Coated
Other Related Information
No Of Pressure Rollers..................................................................................................................................... 2
Pressure Roller Type.............................................................................................................................. Rubber
Pressure Roller Size.............................................................................................................................. 1-3/8 in.
Conveyor Belt Length.......................................................................................................................... 49-3/4 in.
Conveyor Belt Width............................................................................................................................ 12-1/4 in.
No Of Dust Ports.............................................................................................................................................. 1
Dust Port Size........................................................................................................................................ 2-1/2 in.
Other Specifications:
Country Of Origin ............................................................................................................................................. Taiwan
Warranty ........................................................................................................................................................... 1 Year
Serial Number Location ................................................................................................................... ID Label on Front
Assembly Time ........................................................................................................................................... 10 Minutes
Features:
White Powder-Coated Paint
Variable Speed Conveyor
Steel Dust Scoop Maximizes Dust Collection Efficiency
Two Adjustable Pressure Rollers
Thickness Scale
Welded Steel Construction
Industrial-Duty Conveyor Belt
Side Handles for Portability
Uses Hook and Look Sandpaper
-7-
model g0459/g0459p (mfg. 7/11+)
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SEctiON 1: SAfEty
For Your Own Safety, Read Instruction
Manual Before Operating this Machine
The purpose of safety symbols is to attract your attention to possible hazardous conditions.
This manual uses a series of symbols and signal words intended to convey the level of impor-
tance of the safety messages. The progression of symbols is described below. Remember that
safety messages by themselves do not eliminate danger and are not a substitute for proper
accident prevention measures.
Indicates an imminently hazardous situation which, if not avoided,
WILL result in death or serious injury.
Indicates a potentially hazardous situation which, if not avoided,
COULD result in death or serious injury.
Indicates a potentially hazardous situation which, if not avoided,
MAY result in minor or moderate injury. It may also be used to alert
against unsafe practices.
This symbol is used to alert the user to useful information about
proper operation of the machine.
NOTICE
Safety instructions for Machinery
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-8-
model g0459/g0459p (mfg. 7/11+)
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CHILDREN & BYSTANDERS. @ZZeꢀ X]^aYgZcꢀ
VcYꢀWnhiVcYZghꢀVꢀhV[ZꢀY^hiVcXZꢀVlVnꢀ[gdbꢀldg`ꢀ
VgZV#ꢀHideꢀjh^c\ꢀbVX]^cZꢀ^[ꢀX]^aYgZcꢀdgꢀWnhiVcY"
ZghꢀWZXdbZꢀVꢀY^higVXi^dc#
MAINTAIN WITH CARE.ꢀ;daadlꢀVaaꢀbV^ciZcVcXZꢀ
^chigjXi^dchꢀ VcYꢀ ajWg^XVi^dcꢀ hX]ZYjaZhꢀ idꢀ `ZZeꢀ
bVX]^cZꢀ^cꢀ\ddYꢀldg`^c\ꢀXdcY^i^dc#ꢀ6cꢀ^begdeZganꢀ
bV^ciV^cZYꢀbVX]^cZꢀbVnꢀ^cXgZVhZꢀi]Zꢀg^h`ꢀd[ꢀhZg^"
djhꢀ^c_jgn#ꢀ
REMOVE ADJUSTING TOOLS.ꢀ CZkZgꢀ aZVkZꢀ
VY_jhibZciꢀiddah!ꢀX]jX`ꢀ`Znh!ꢀlgZcX]Zh!ꢀZiX#ꢀ^cꢀdgꢀ CHECK DAMAGED PARTS.ꢀ GZ\jaVganꢀ ^cheZXiꢀ
dcꢀbVX]^cZ·ZheZX^VaanꢀcZVgꢀbdk^c\ꢀeVgih#ꢀKZg^[nꢀ bVX]^cZꢀ [dgꢀ YVbV\ZYꢀ eVgih!ꢀ addhZꢀ Wdaih!ꢀ b^h"
VY_jhiZYꢀ dgꢀ b^h"Va^\cZYꢀ eVgih!ꢀ W^cY^c\!ꢀ dgꢀ Vcnꢀ
di]Zgꢀ XdcY^i^dchꢀ i]Viꢀ bVnꢀ V[[ZXiꢀ hV[Zꢀ deZgVi^dc#ꢀ
6alVnhꢀgZeV^gꢀdgꢀgZeaVXZꢀYVbV\ZYꢀdgꢀb^h"VY_jhi"
ZYꢀeVgihꢀWZ[dgZꢀdeZgVi^c\ꢀbVX]^cZ#
gZbdkVaꢀWZ[dgZꢀhiVgi^c\ꢃ
SECURING WORKPIECE.ꢀ L]Zcꢀ gZfj^gZY!ꢀ jhZꢀ
XaVbehꢀdgꢀk^hZhꢀidꢀhZXjgZꢀldg`e^ZXZ#ꢀ6ꢀhZXjgZYꢀ
ldg`e^ZXZꢀegdiZXihꢀ]VcYhꢀVcYꢀ[gZZhꢀWdi]ꢀd[ꢀi]Zbꢀ
idꢀdeZgViZꢀi]ZꢀbVX]^cZ#
EXPERIENCING DIFFICULTIES. >[ꢀ Viꢀ Vcnꢀ i^bZꢀ
ndjꢀ VgZꢀ ZmeZg^ZcX^c\ꢀ Y^[[^Xjai^Zhꢀ eZg[dgb^c\ꢀ i]Zꢀ
^ciZcYZYꢀ deZgVi^dc!ꢀ hideꢀ jh^c\ꢀ i]Zꢀ bVX]^cZꢃꢀ
8dciVXiꢀ djgꢀ IZX]c^XVaꢀ Hjeedgiꢀ 9ZeVgibZciꢀ Viꢀ
ꢁ*,%ꢂꢀ*)+".++(#
FEED DIRECTION.ꢀJcaZhhꢀdi]Zgl^hZꢀcdiZY!ꢀ[ZZYꢀ
ldg`ꢀ V\V^chiꢀ i]Zꢀ gdiVi^dcꢀ d[ꢀ WaVYZhꢀ dgꢀ XjiiZgh#ꢀ
;ZZY^c\ꢀ^cꢀi]ZꢀhVbZꢀY^gZXi^dcꢀd[ꢀgdiVi^dcꢀbVnꢀejaaꢀ
ndjgꢀ]VcYꢀ^cidꢀi]ZꢀXji#
-9-
model g0459/g0459p (mfg. 7/11+)
Download from Www.Somanuals.com. All Manuals Search And Download.
Additional Safety for Drum Sanders
fEEDiNG StOcK. do not stand in the direct iNSPEctiNG WORKPiEcES. always inspect
path of a workpiece at the infeed end when feed- every workpiece for nails, staples, knots, and
ing your stock. never sand more than one piece other imperfections that could be dislodged and
of stock at a time. do not jam the workpiece thrown from the machine during sanding opera-
into the machine during operation. Firmly grasp tions. do not use workpieces with these defects.
the workpiece in both hands and ease it into the
machine using light pressure.
EXPERiENciNG DifficULtiES. any problem,
with the exception of conveyor belt tracking, that
MiNiMUM StOcK DiMENSiONS. do not sand is concerned with any moving parts or accesso-
1
any stock thinner than ⁄8", narrower than 2", or ries, must be investigated and corrected with the
shorter than 8". do not sand thin stock by using a power disconnected, and after all moving parts
“dummy” board under your workpiece.
have come to a complete stop.
SAfEty cOvERS. all covers must be closed MAiNtENANcE AND ADJUStMENtS. never
and in place before starting machine.
attempt to adjust conveyor belt tracking when the
sanding drum is running.
cLOthiNG. do not wear loose clothing while
operating this machine. roll up or button long perform machine inspections and maintenance
sleeves at the cuff.
service promptly when called for. disconnect
power before performing maintenance or adjust-
hAND PROtEctiON. do not place hands near, ments to the sander.
or in contact with, sanding drum during operation.
do not allow fingers to get pinched between RESPiRAtOR AND SAfEty GLASSES. always
board and conveyor belt during operation. this wear a respirator and safety glasses while operat-
may pull the operator’s hand into the machine and ing the machine. dust and chips are created when
cause serious injury!
sanding. some debris will be ejected, becoming
hazards to the eyes and lungs.
DUSt cOLLEctiON SyStEM. never operate
the sander without an adequate dust collection
system in place and running.
-10-
model g0459/g0459p (mfg. 7/11+)
Download from Www.Somanuals.com. All Manuals Search And Download.
SEctiON 2: POWER SUPPLy
circuit Requirements
Availability
I]^hꢀ bVX]^cZꢀ ^hꢀ egZl^gZYꢀ idꢀ deZgViZꢀ dcꢀ Vꢀ &&%Kꢀ
edlZgꢀhjeeanꢀX^gXj^iꢀi]Viꢀ]VhꢀVꢀkZg^[^ZYꢀ\gdjcYꢀVcYꢀ
bZZihꢀi]Zꢀ[daadl^c\ꢀgZfj^gZbZcih/
7Z[dgZꢀ^chiVaa^c\ꢀi]ZꢀbVX]^cZ!ꢀXdch^YZgꢀi]ZꢀVkV^a"
VW^a^inꢀVcYꢀegdm^b^inꢀd[ꢀi]ZꢀgZfj^gZYꢀedlZgꢀhjeeanꢀ
X^gXj^i#ꢀ >[ꢀ Vcꢀ Zm^hi^c\ꢀ X^gXj^iꢀ YdZhꢀ cdiꢀ bZZiꢀ i]Zꢀ
gZfj^gZbZcihꢀ[dgꢀi]^hꢀbVX]^cZ!ꢀVꢀcZlꢀX^gXj^iꢀbjhiꢀ
WZꢀ ^chiVaaZY#ꢀ Idꢀ b^c^b^oZꢀ i]Zꢀ g^h`ꢀ d[ꢀ ZaZXigdXj"
i^dc!ꢀ[^gZ!ꢀdgꢀZfj^ebZciꢀYVbV\Z!ꢀ^chiVaaVi^dcꢀldg`
VcYꢀZaZXig^XVaꢀl^g^c\ꢀbjhiꢀWZꢀYdcZꢀWnꢀVꢀfjVa^[^ZYꢀ
ZaZXig^X^Vcꢀ^cꢀVXXdgYVcXZꢀl^i]ꢀVaaꢀVeea^XVWaZꢀXdYZhꢀ
VcYꢀhiVcYVgYh#
Nominal voltage ...............................110v/120v
cycle..........................................................60 hz
Phase........................................... Single-Phase
Power Supply circuit ......................... 15 Amps
6ꢀ edlZgꢀ hjeeanꢀ X^gXj^iꢀ ^cXajYZhꢀ Vaaꢀ ZaZXig^XVaꢀ
Zfj^ebZciꢀWZilZZcꢀi]ZꢀWgZV`ZgꢀWdmꢀdgꢀ[jhZꢀeVcZa
^cꢀi]ZꢀWj^aY^c\ꢀVcYꢀi]ZꢀbVX]^cZ#ꢀI]ZꢀedlZgꢀhje"
eanꢀX^gXj^iꢀjhZYꢀ[dgꢀi]^hꢀbVX]^cZꢀbjhiꢀWZꢀh^oZYꢀidꢀ
hV[Zanꢀ]VcYaZꢀi]Zꢀ[jaa"adVYꢀXjggZciꢀYgVlcꢀ[gdbꢀi]Zꢀ
bVX]^cZꢀ [dgꢀ Vcꢀ ZmiZcYZYꢀ eZg^dYꢀ d[ꢀ i^bZ#ꢀ ꢁ>[ꢀ i]^hꢀ
bVX]^cZꢀ ^hꢀ XdccZXiZYꢀ idꢀ Vꢀ X^gXj^iꢀ egdiZXiZYꢀ Wnꢀ
[jhZh!ꢀjhZꢀVꢀi^bZꢀYZaVnꢀ[jhZꢀbVg`ZYꢀ9#ꢂ
Electrocution, fire, or
equipment damage may
occur if machine is not
correctly grounded and
connected to the power
supply.
For your own safety and protection of
property, consult a qualified electrician if
you are unsure about wiring practices or
electrical codes in your area.
full-Load current Rating
I]Zꢀ [jaa"adVYꢀ XjggZciꢀ gVi^c\ꢀ ^hꢀ i]Zꢀ VbeZgV\Zꢀ Vꢀ
bVX]^cZꢀYgVlhꢀViꢀ&%%ꢁꢀd[ꢀi]ZꢀgViZYꢀdjiejiꢀedlZg#ꢀ
Dcꢀ bVX]^cZhꢀ l^i]ꢀ bjai^eaZꢀ bdidgh!ꢀ i]^hꢀ ^hꢀ i]Zꢀ
VbeZgV\ZꢀYgVlcꢀWnꢀi]ZꢀaVg\Zhiꢀbdidgꢀdgꢀhjbꢀd[ꢀVaaꢀ
bdidghꢀVcYꢀZaZXig^XVaꢀYZk^XZhꢀi]Viꢀb^\]iꢀdeZgViZꢀ
ViꢀdcZꢀi^bZꢀYjg^c\ꢀcdgbVaꢀdeZgVi^dch#
Note: The circuit requirements listed in this man-
ual apply to a dedicated circuit—where only one
machine will be running at a time. If this machine
will be connected to a shared circuit where mul-
tiple machines will be running at the same time,
consult a qualified electrician to ensure that the
circuit is properly sized for safe operation.
full-Load current Rating at 110v....14.1 Amps
I]Zꢀ[jaa"adVYꢀXjggZciꢀ^hꢀcdiꢀi]ZꢀbVm^bjbꢀVbdjciꢀ
d[ꢀVbehꢀi]Viꢀi]ZꢀbVX]^cZꢀl^aaꢀYgVl#ꢀ>[ꢀi]ZꢀbVX]^cZꢀ
^hꢀdkZgadVYZY!ꢀ^iꢀl^aaꢀYgVlꢀVYY^i^dcVaꢀVbehꢀWZndcYꢀ
i]Zꢀ[jaa"adVYꢀgVi^c\#
>[ꢀi]ZꢀbVX]^cZꢀ^hꢀdkZgadVYZYꢀ[dgꢀVꢀhj[[^X^ZciꢀaZc\i]ꢀ
d[ꢀi^bZ!ꢀYVbV\Z!ꢀdkZg]ZVi^c\!ꢀdgꢀ[^gZꢀbVnꢀgZhjai·
ZheZX^Vaanꢀ ^[ꢀ XdccZXiZYꢀ idꢀ Vcꢀ jcYZgh^oZYꢀ X^gXj^i#ꢀ
IdꢀgZYjXZꢀi]Zꢀg^h`ꢀd[ꢀi]ZhZꢀ]VoVgYh!ꢀVkd^YꢀdkZg"
adVY^c\ꢀi]ZꢀbVX]^cZꢀYjg^c\ꢀdeZgVi^dcꢀVcYꢀbV`Zꢀ
hjgZꢀ^iꢀ^hꢀXdccZXiZYꢀidꢀVꢀedlZgꢀhjeeanꢀX^gXj^iꢀi]Viꢀ
bZZihꢀi]ZꢀgZfj^gZbZcihꢀ^cꢀi]Zꢀ[daadl^c\ꢀhZXi^dc#
-11-
model g0459/g0459p (mfg. 7/11+)
Download from Www.Somanuals.com. All Manuals Search And Download.
>begdeZgꢀXdccZXi^dcꢀd[ꢀi]ZꢀZfj^ebZci"\gdjcY^c\ꢀ
l^gZꢀ XVcꢀ gZhjaiꢀ ^cꢀ Vꢀ g^h`ꢀ d[ꢀ ZaZXig^Xꢀ h]dX`#ꢀ I]Zꢀ
l^gZꢀl^i]ꢀ\gZZcꢀ^chjaVi^dcꢀꢁl^i]ꢀdgꢀl^i]djiꢀnZaadlꢀ
hig^eZhꢂꢀ^hꢀi]ZꢀZfj^ebZci"\gdjcY^c\ꢀl^gZ#ꢀ>[ꢀgZeV^gꢀ
dgꢀgZeaVXZbZciꢀd[ꢀi]ZꢀedlZgꢀXdgYꢀdgꢀeaj\ꢀ^hꢀcZX"
ZhhVgn!ꢀYdꢀcdiꢀXdccZXiꢀi]ZꢀZfj^ebZci"\gdjcY^c\ꢀ
l^gZꢀidꢀVꢀa^kZꢀꢁXjggZciꢀXVggn^c\ꢂꢀiZgb^cVa#
ꢀ
8]ZX`ꢀl^i]ꢀVꢀfjVa^[^ZYꢀZaZXig^X^VcꢀdgꢀhZgk^XZꢀeZg"
hdccZaꢀ^[ꢀndjꢀYdꢀcdiꢀjcYZghiVcYꢀi]ZhZꢀ\gdjcY^c\ꢀ
gZfj^gZbZcih!ꢀdgꢀ^[ꢀndjꢀVgZꢀ^cꢀYdjWiꢀVWdjiꢀl]Zi]Zgꢀ
i]Zꢀiddaꢀ^hꢀegdeZganꢀ\gdjcYZY#ꢀ>[ꢀndjꢀZkZgꢀcdi^XZꢀ
i]ViꢀVꢀXdgYꢀdgꢀeaj\ꢀ^hꢀYVbV\ZYꢀdgꢀldgc!ꢀY^hXdc"
cZXiꢀ^iꢀ[gdbꢀedlZg!ꢀVcYꢀ^bbZY^ViZanꢀgZeaVXZꢀ^iꢀl^i]ꢀ
VꢀcZlꢀdcZ#
Grounding & Plug Requirements
I]^hꢀ bVX]^cZꢀ BJHIꢀ WZꢀ \gdjcYZY#ꢀ >cꢀ i]Zꢀ ZkZci
d[ꢀXZgiV^cꢀbVa[jcXi^dchꢀdgꢀWgZV`Ydlch!ꢀ\gdjcY^c\
gZYjXZhꢀi]Zꢀg^h`ꢀd[ꢀZaZXig^Xꢀh]dX`ꢀWnꢀegdk^Y^c\ꢀV
eVi]ꢀd[ꢀaZVhiꢀgZh^hiVcXZꢀ[dgꢀZaZXig^XꢀXjggZci#
I]^hꢀbVX]^cZꢀ^hꢀZfj^eeZYꢀl^i]ꢀVꢀedlZgꢀXdgYꢀi]Viꢀ
]VhꢀVcꢀZfj^ebZci"\gdjcY^c\ꢀl^gZꢀVcYꢀVꢀ\gdjcY"
^c\ꢀ eaj\ꢀ ꢁh^b^aVgꢀ idꢀ i]Zꢀ [^\jgZꢀ WZadlꢂ#ꢀ I]Zꢀ eaj\ꢀ
bjhiꢀdcanꢀWZꢀ^chZgiZYꢀ^cidꢀVꢀbViX]^c\ꢀgZXZeiVXaZꢀ
ꢁdjiaZiꢂꢀi]Viꢀ^hꢀegdeZganꢀ^chiVaaZYꢀVcYꢀ\gdjcYZYꢀ^cꢀ
VXXdgYVcXZꢀl^i]ꢀVaaꢀadXVaꢀXdYZhꢀVcYꢀdgY^cVcXZh#
Serious injury could occur if you connect
the machine to power before completing the
setup process. DO NOT connect to power
until instructed later in this manual.
Extension cords
LZꢀYdꢀcdiꢀgZXdbbZcYꢀjh^c\ꢀVcꢀZmiZch^dcꢀXdgYꢀ
l^i]ꢀi]^hꢀbVX]^cZ#ꢀ>[ꢀndjꢀbjhiꢀjhZꢀVcꢀZmiZch^dcꢀ
XdgY!ꢀdcanꢀjhZꢀ^iꢀ^[ꢀVWhdajiZanꢀcZXZhhVgnꢀVcYꢀdcanꢀ
dcꢀVꢀiZbedgVgnꢀWVh^h#
GROUNDED
:miZch^dcꢀXdgYhꢀXVjhZꢀkdaiV\ZꢀYgde!ꢀl]^X]ꢀbVnꢀ
YVbV\ZꢀZaZXig^XVaꢀXdbedcZcihꢀVcYꢀh]dgiZcꢀbdidgꢀ
a^[Z#ꢀKdaiV\ZꢀYgdeꢀ^cXgZVhZhꢀVhꢀi]ZꢀZmiZch^dcꢀXdgYꢀ
h^oZꢀ\Zihꢀadc\ZgꢀVcYꢀi]Zꢀ\Vj\Zꢀh^oZꢀ\ZihꢀhbVaaZgꢀ
ꢁ]^\]Zgꢀ\Vj\ZꢀcjbWZghꢀ^cY^XViZꢀhbVaaZgꢀh^oZhꢂ#
5-15 RECEPTACLE
<gdjcY^c\ꢀEgdc\
6cnꢀZmiZch^dcꢀXdgYꢀjhZYꢀl^i]ꢀi]^hꢀbVX]^cZꢀbjhiꢀ
XdciV^cꢀ Vꢀ \gdjcYꢀ l^gZ!ꢀ bViX]ꢀ i]Zꢀ gZfj^gZYꢀ eaj\ꢀ
VcYꢀ gZXZeiVXaZ!ꢀ VcYꢀ bZZiꢀ i]Zꢀ [daadl^c\ꢀ gZfj^gZ"
5-15 PLUG
CZjigVa =di
figure 2. typical 5-15 plug and receptacle.
Minimum Gauge Size...........................14 AWG
Maximum Length (Shorter is better).......50 ft.
SHOCK HAZARD!
Two-prong outlets do not meet the grounding
requirements for this machine. Do not modify
or use an adapter on the plug provided—if
it will not fit the outlet, have a qualified
electrician install the proper outlet with a
verified ground.
-12-
model g0459/g0459p (mfg. 7/11+)
Download from Www.Somanuals.com. All Manuals Search And Download.
SEctiON 3: SEtUP
Unpacking
this machine presents
serious injury hazards
to untrained users. Read
through this entire manu-
al to become familiar with
the controls and opera-
tions before starting the
machine!
Ndjgꢀ bVX]^cZꢀ lVhꢀ XVgZ[jaanꢀ eVX`V\ZYꢀ [dgꢀ hV[Zꢀ
igVchedgiVi^dc#ꢀ GZbdkZꢀ i]Zꢀ eVX`V\^c\ꢀ bViZg^Vahꢀ
[gdbꢀVgdjcYꢀndjgꢀbVX]^cZꢀVcYꢀ^cheZXiꢀ^i#ꢀ>[ꢀndjꢀ
Y^hXdkZgꢀVcnꢀYVbV\Z! please call us immediately
at (570) 546-9663ꢀfor advice.
HVkZꢀi]ZꢀXdciV^cZghꢀVcYꢀVaaꢀeVX`^c\ꢀbViZg^Vahꢀ[dgꢀ
edhh^WaZꢀ ^cheZXi^dcꢀ Wnꢀ i]Zꢀ XVgg^Zgꢀ dgꢀ ^ihꢀ V\Zci#ꢀ
Otherwise, filing a freight claim can be difficult.
Wear safety glasses dur-
ing the entire setup pro-
cess!
L]ZcꢀndjꢀVgZꢀXdbeaZiZanꢀhVi^h[^ZYꢀl^i]ꢀi]ZꢀXdcY^"
i^dcꢀd[ꢀndjgꢀh]^ebZci!ꢀ^ckZcidgnꢀi]ZꢀXdciZcih#
inventory
this machine and its com-
ponents are very heavy.
Get lifting help or use
power lifting equipment
such as a forklift to move
heavy items.
I]Zꢀ[daadl^c\ꢀ^hꢀVꢀYZhXg^ei^dcꢀd[ꢀi]ZꢀbV^cꢀXdbed"
cZcihꢀh]^eeZYꢀl^i]ꢀndjgꢀbVX]^cZ#ꢀAVnꢀi]ZꢀXdbed"
cZcihꢀdjiꢀidꢀ^ckZcidgnꢀi]Zb#
>[ꢀ Vcnꢀ cdc"egdeg^ZiVgnꢀ eVgihꢀ VgZꢀ b^hh^c\ꢀ ꢁZ#\#ꢀ Vꢀ
cjiꢀdgꢀVꢀlVh]Zgꢂ!ꢀlZꢀl^aaꢀ\aVYanꢀgZeaVXZꢀi]Zb0ꢀdgꢀ
[dgꢀi]ZꢀhV`Zꢀd[ꢀZmeZY^ZcXn!ꢀgZeaVXZbZcihꢀXVcꢀWZꢀ
dWiV^cZYꢀViꢀndjgꢀadXVaꢀ]VgYlVgZꢀhidgZ#
Needed for Setup
box 1: (figure 3)
Qty
A. drum sander (not shown) .......................... 1
b. Crank handle ............................................. 1
c. dust port 21⁄2"............................................. 1
D. hex Wrench 3mm....................................... 1
the following are needed to complete the setup
process, but are not included with your machine.
Description
Qty
•
•
•
•
•
•
•
•
•
•
safety glasses ........................................... 1
additional people ....................................... 1
screwdriver phillips #2............................... 1
dust Collection system .............................. 1
dust hose 21⁄2"........................................... 1
hose Clamps 21⁄2" ...................................... 2
C
d
b
figure 3. g0459/g0459p inventory.
5
lag bolts ⁄16-18 x 40 (not included) .......... 4
1
open end Wrench or socket ⁄2”................ 1
NOTICE
drill ............................................................. 1
If you cannot find an item on this list, check
the mounting location on the machine or the
packaging materials. Sometimes parts are
pre-installed for shipping, or they become
hidden by packaging materials.
1
drill bit ⁄4”................................................... 1
-13-
model g0459/g0459p (mfg. 7/11+)
Download from Www.Somanuals.com. All Manuals Search And Download.
Site considerations
Weight Load
Physical Environment
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Space Allocation
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See below for required space allocation.
Electrical Installation
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Lighting
Children or untrained people
may be seriously injured by
this machine. Only install in an
access restricted location.
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figure 4. minimum working clearances.
model g0459/g0459p (mfg. 7/11+)
-14-
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Mounting
installing crank
handle
the base of this machine has holes that allow
it to be mounted to a workbench. We strongly
recommend that you mount your machine to
a workbench to prevent it from moving during
operation. an unexpected movement could result
in an injury or property damage.
components and hardware Needed:
Crank handle .................................................... 1
Qty
the crank handle is installed on the front right
lift screw shaft, and is held in place with two set
screws already threaded into the handle.
the strongest mounting option is a "through
mount" where holes are drilled all the way through
the workbench, and hex bolts, washers, and hex
nuts are used to secure the drum sander to the
workbench.
to mount the handwheel, place the crank handle
over the shaft shown in figure 7 and, using a
3mm hex wrench, secure the handle with the two
set screws.
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-ACHINE "ASE
7ORKBENCH
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=ZmꢀCji
figure 5. example of a through mount setup.
figure 7. Crank handle installation.
another option for mounting is a "direct mount"
where the machine is simply secured to the work-
bench with a lag screw.
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-ACHINE "ASE
7ORKBENCH
figure 6. example of a direct mount setup.
-15-
model g0459/g0459p (mfg. 7/11+)
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Dust collection
Power connection
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^chigjXi^dchꢀVcYꢀX^gXj^iꢀgZfj^gZbZcih!ꢀi]ZꢀbVX]^cZꢀ
^hꢀgZVYnꢀidꢀWZꢀXdccZXiZYꢀidꢀi]ZꢀedlZgꢀhjeean#
DO NOt operate the Model G0459/G0459P
without an adequate dust collection system.
this sander creates substantial amounts of
wood dust while operating. failure to use a
dust collection system can result in short
and long-term respiratory illness.
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connecting Power
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Recommended cfM at Dust Port: 150 cfM
Do not confuse this CFM recommendation with
the rating of the dust collector. To determine the
CFM at the dust port, you must consider these
variables: (1) CFM rating of the dust collector,
(2) hose type and length between the dust col-
lector and the machine, (3) number of branches
or wyes, and (4) amount of other open lines
throughout the system. Explaining how to cal-
culate these variables is beyond the scope of
this manual. Consult an expert or purchase a
good dust collection "how-to" book.
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to connect a dust collection hose:
1. remove the four phillips head screws at the
dust port hole.
figure 9. Connecting power.
2. place the 21⁄2" dust port over the top cover
mounting holes and secure with the screws
removed in Step 1 (see figure 8).
Disconnecting Power
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figure 8. dust port installation.
3. Fit a 21⁄2" dust hose over the dust port and
secure in place with a hose clamp.
4. tug the hose to make sure it does not come
off. Note: A tight fit is necessary for proper
performance.
figure 10. Disconnecting power.
model g0459/g0459p (mfg. 7/11+)
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test Run
Recommended
Adjustments
once the assembly is complete, test run your
machine to make sure it runs properly.
For your convenience, the adjustments listed
below have been performed at the factory and
no further setup is required to operate your
machine.
if, during the test run, you cannot easily locate
the source of an unusual noise or vibration, stop
using the machine immediately, then review the
troubleshooting on manual Page 23.
however, because of the many variables involved
with shipping, some of these adjustments may
need to be repeated to ensure optimum results.
Keep this in mind as you start to use your new
drum sander.
if you still cannot remedy a problem, contact our
tech support at (570) 546-9663 for assistance.
to test run the machine:
Step-by-step instructions for these adjust-
ments can be found in SEctiON 7: SERvicE
ADJUStMENtS.
1. make sure you have read the safety instruc-
tions at the beginning of the manual and that
the machine is setup properly.
1. v-belt service (Page 30). perform after the
first 16 hours.
2. make sure all tools and objects used during
setup are cleared away from the machine.
2. Conveyor tensioning & tracking (Page 32).
3. drum adjustments (Page 33).
3. turn the machine ON, then rotate the vari-
able speed knob clockwise to start the con-
veyor belt.
4. pressure roller height (Page 35).
4. listen to and watch for abnormal noises or
actions. the machine should run smoothly
with little or no vibration or rubbing noises.
—strange or unusual noises should be inves-
tigated and corrected before operating the
machine further. always disconnect the
machine from power when investigating or
correcting potential problems.
5. turn the machine OFF.
-17-
model g0459/g0459p (mfg. 7/11+)
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SEctiON 4: OPERAtiONS
to complete a typical operation, the operator
does the following:
Operation Overview
1. examines the workpiece to make sure it is
suitable for sanding.
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^cꢀi]^hꢀbVcjVaꢀVgZꢀZVh^ZgꢀidꢀjcYZghiVcY#
2. places the workpiece on the conveyor table
under or next to the front pressure roller, and
adjusts the table height until the top surface
of the workpiece just touches the front pres-
sure roller.
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bVcjVaꢀ VcYꢀ hZZ`ꢀ VYY^i^dcVaꢀ igV^c^c\ꢀ [gdbꢀ ZmeZ"
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gZhZVgX]ꢀdjih^YZꢀd[ꢀi]^hꢀbVcjVaꢀWnꢀgZVY^c\ꢀꢁ]dl"
idꢁꢀWdd`h!ꢀigVYZꢀbV\Vo^cZh!ꢀdgꢀlZWh^iZh#
3. Checks the outfeed side of the machine to
make sure the workpiece can safely pass all
the way through without interference from
other objects.
4. Wears safety glasses and a respirator.
5. starts the dust collector.
to reduce the risk of
serious injury when using
this machine, read and
understand this entire
manual before operating.
6. turns the sander ON, adjusts conveyor
speed, places the workpiece flat on the
conveyor, then lets the conveyor feed the
workpiece into the sander.
7. slowly raises the conveyor table using the
hand crank until the sandpaper begins sand-
ing the workpiece.
Damage to your eyes and lungs could result
from using this machine without proper pro-
tective gear. Always wear safety glasses and
a respirator when operating this machine.
8. stands at the side of the sander and retrieves
the workpiece from the outfeed end.
9. stops the machine.
NOTICE
if you have never used this type of machine
or equipment before, WE StRONGLy REc-
OMMEND that you read books, review
industry trade magazines, or get formal
training before beginning any projects.
Regardless of the content in this section,
Grizzly industrial will not be held liable for
accidents caused by lack of training.
-18-
model g0459/g0459p (mfg. 7/11+)
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basic controls
Disabling & Locking
Switch
refer to figure 11 and the following descriptions
to become familiar with the basic controls of this
machine.
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l]^X]ꢀ^hꢀZheZX^Vaanꢀ^bedgiVciꢀ^[ꢀi]ZꢀbVX]^cZꢀ^hꢀcdiꢀ
hidgZYꢀ^ch^YZꢀVcꢀVXXZhh"gZhig^XiZYꢀWj^aY^c\#
A. variable Speed Knob: adjusts feed rate
from 2.47–17.3 Fpm. rotate clockwise to
increase feed speed, rotate counterclockwise
to decrease feed speed.
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dcanꢀ gZhig^Xihꢀ ^ihꢀ [jcXi^dc#ꢀ >iꢀ ^hꢀ cdiꢀ Vꢀ hjWhi^ijiZꢀ
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b. hand crank: used to raise or lower the con-
veyor table to control depth of cut. each full
rotation of the hand crank raises or lowers the
conveyor table approximately 0.027" (0.69
mm).
EVYadX`
c. On button: turns motor ON.
D. Off button: turns motor OFF.
H]V[i
b
figure 12. switch disabled by a padlock.
C
d
Children or untrained people can be
seriously injured by this machine. This
risk increases with unsupervised operation.
To help prevent unsupervised operation,
disable and lock the switch before leaving
machine unattended! Place key in a well-
hidden or secure location.
a
figure 11. g0459/g0459p controls.
NOTICE
The padlock shaft diameter is important to
the disabling function of the switch. With
any padlock used to lock the switch, test
the switch after installation to ensure that it
is properly disabled.
figure 13. minimum lock shaft requirements.
-19-
model g0459/g0459p (mfg. 7/11+)
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Stock inspection and
Requirements
Sanding tips
•
•
replace the sandpaper with a higher grit to
achieve a finer finish.
some workpieces are not safe or may require
modification before they are safe to sand. before
sanding, inspect all workpieces for the follow-
ing:
1
raise the table with a maximum of ⁄4 turn of
the crank handle until the workpiece is the
desired thickness.
•
Material Type: this machine is intended for
only sanding natural and man-made wood
products. this machine is not designed
to sand metal, glass, stone, tile, drywall or
cementitious backerboard.
•
reduce snipe when sanding more than one
board of the same thickness by feeding them
into the sander with the front end of the sec-
ond board touching the back end of the first
board.
•
Foreign Objects: nails, staples, dirt, rocks
and other foreign objects are often embed-
ded in wood. While sanding, these objects
can become dislodged and tear the sandpa-
per. always visually inspect your workpiece
for these items. if they can't be removed, do
not sand the workpiece.
•
•
•
•
Feed boards into the sander at different points
on the conveyor to maximize sandpaper life
and prevent uneven conveyor belt wear.
do not sand boards less than 8" long or
1
less than ⁄8" thick to prevent damage to the
workpiece and the drum sander.
•
Excessive glue or finish: sanding
workpieces with excess glue or finish will load
up the abrasive, reducing its usefulness and
lifespan.
extend the life of the sandpaper by regularly
using a pro-stiCK® sanding pad (Page
24).
When sanding workpieces with irregular sur-
faces, such as cabinet doors, take very light
sanding passes to prevent gouges. When
the drum moves from sanding a wide surface
to sanding a narrow surface, the load on
the motor will be reduced, and the drum will
speed up, causing a gouge.
•
Workpiece Dimensions: do not sand
1
boards less than 8" long, 2" wide and ⁄8
"
thick to prevent damage to the workpiece to
reduce the risk of your hands contacting the
sandpaper (see figure 14).
•
do not edge sand boards. this can cause
boards to kickback, causing serious personal
injury. edge sanding boards also can cause
damage to the conveyor belt and sandpa-
per.
8" min.
1
•
•
When sanding workpieces with a bow or
crown, place the high point up (prevents the
workpiece from rocking) and take very light
passes.
⁄8" min.
2" min.
Feed the workpiece at an angle to maximize
stock removal and sandpaper effectiveness,
but feed the workpiece straight to reduce
sandpaper grit scratches for the finish pass-
es.
figure 14. minimum dimensions for sanding.
-20-
model g0459/g0459p (mfg. 7/11+)
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Depth of cut
Crank
handle
the optimum depth of cut will vary based on
the type of wood, feed rate, and sandpaper grit.
under most sanding conditions, the depth should
1
not exceed 0.006" (0.15 mm) (approx. ⁄4 turn of
the handwheel). each full turn of the crank handle
raises the conveyor table approximately 0.027"
(0.69 mm). attempts to remove too much material
can cause jamming, wood burning, rapid paper
wear or tearing, poor finish, belt slippage, and
motor damage.
figure 15. setting depth of cut.
to set the depth of cut:
2. turn the sander ON, start the conveyor (see
variable Speed on Page 22), and feed the
workpiece into the sander. sloWly raise
the conveyor table until the workpiece makes
light contact with the sanding drum. this
is the correct height to begin sanding the
workpiece.
1. rotate the crank handle (figure 15) until
the conveyor table is well below the sanding
drum, place the workpiece on the table, then
raise the table, until the front pressure roller
just touches the top of the workpiece.
Note: When adjusting the table to sand a
thicker workpiece, lower and then raise the
table to remove backlash from the adjust-
ment mechanism. If the table is lowered too
far, the conveyor belt may rub against the
chain, leaving grease on the belt.
-21-
model g0459/g0459p (mfg. 7/11+)
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variable Speed
Sanding
the variable speed knob allows you to increase
the feed rate from 2.47–17.3 Fpm. the correct
speed to use depends on the type of stock you
are using (hardwood vs. softwood) and the stage
of finish you are at with that workpiece.
DO NOt sand more than one board at a time.
Minor variations in thickness can cause one
board to be propelled by the rapidly spinning
sanding drum and ejected from the machine.
NEvER stand directly in front of the outfeed
area of the machine. failure to do so could
result in severe personal injury.
as a general rule, a slower feed rate sands the
surface smoother, but runs the risk of burning the
wood; a faster feed rate removes material faster,
but runs the risk of overloading the motor.
use trial-and-error to determine the best settings
for your specific applications.
to sand a workpiece:
1. adjust the table height according to the
instructions in Depth of cut on Page 21.
to adjust the conveyor speed:
1. start the conveyor.
2. start the dust collector, turn the sander ON,
and start the conveyor.
2. rotate the variable speed knob (figure
16) clockwise to increase the feed speed,
or counterclockwise to decrease the feed
speed.
3. Feed the workpiece through the sander.
retrieve the workpiece by standing at the
side—not at the outfeed end.
4. run wide stock through two or three times
without adjusting the table height. turn the
stock 180° between passes to ensure an
even cut.
figure 16. variable speed knob.
-22-
model g0459/g0459p (mfg. 7/11+)
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4. use the old sandpaper as a pattern to cut
out the new sandpaper, or use the pattern in
figure 17, to cut the sandpaper to the neces-
sary shape.
choosing Sandpaper
there are many types of sanding belts to choose
from. We recommend aluminum oxide for gen-
eral workshop environments. below is a chart
that groups abrasives into different classes, and
shows which grits fall into each class.
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)ꢀ
&'ꢁ $
Grit
class
Usage
(ꢀ
36
extra Coarse rough sawn boards,
thickness sanding,
(
)ꢀ
&'ꢁ $
and glue removal.
,%ꢀ
60
Coarse
thickness sanding
and glue removal.
80–100 medium
120–180 Fine
removing
marks and initial finish
sanding.
planer
figure 17. sandpaper pattern.
Finish sanding.
5. Wrap the sanding drum with the new sandpa-
per. make sure to wrap the sandpaper tight
and try to keep the gaps to a minimum.
the general rule of thumb is to sand a workpiece
with progressively higher grit numbers, with no
one grit increase of more than 50. avoid skipping
grits; the larger the grit increase, the harder it will
be to remove the scratches from the previous
grit.
3
6. tape both ends with ⁄4" strapping tape
(figure 18), making at least two complete
passes so that the second layer is directly on
top of the first.
ultimately, the type of wood you use and your
stage of finish will determine the best grit types to
install on your sander.
Paper Replacement
the model g0459/g0459p is designed for 3"
wide hook-and-loop sandpaper rolls.
to change sandpaper:
1. disConneCt poWer to the sander!
2. open the top cover to expose the drum.
figure 18. sandpaper ends taped on
model g0459.
3. unwind the old sandpaper and notice the
direction that it was wrapped around the
drum.
-23-
model g0459/g0459p (mfg. 7/11+)
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SEctiON 5: AccESSORiES
h1052—clear flexible hose 4” x 10’
G3124—Wire hose clamps - 21⁄2
"
G3123—flexible hose - 21⁄2" x 10'
everything you need to hook your sander up to a
dust collector.
Some aftermarket accessories can be
installed on this machine that could cause
it to function improperly, increasing the risk
of serious personal injury. to minimize this
risk, only install accessories recommended
for this machine by Grizzly.
G3119—4" x 21⁄2" Adapter
made with anti-static additive! made in usa.
G4679—Anti-Static Grounding Kit
We've hand picked a selection of commonly used
dust collection components for machines with 4"
dust ports.
NOTICE
Refer to the newest copy of the Grizzly
catalog for other accessories available for
this machine.
G1843—4" Plastic blast Gate
g3123
h1052
g3124
g4679
Aluminum Oxide hook & Loop Sanding Rolls,
3" x 50'
h4422—60 Grit: use for thickness sanding and
glue removal.
g3119
h4779—80 Grit: use for removing planer marks
and initial finish sanding.
h4423—100 Grit: use for removing planer marks
and initial finish sanding.
g1843
h4780—120 Grit: use for finish sanding.
h4424—150 Grit: use for finish sanding.
figure 19. dust collection accessories.
G1163—1hP Dust collector
PRO-SticK® Sanding Pad
effective dust collection not only keeps your shop
cleaner and more pleasant to work in, it can also
keep you healthier. 1hp motor, 450 CFm, 2 cubic
feet bag capacity, 131⁄2" x 24" bag size, and 4"
intake hole make this a great companion to your
new sander!
extend the life of your sandpaper! Just feed this
crepe-rubber cleaning pad through your drum
sander to remove dust build-up from the sandpa-
per without damage.
Size
Model
12" X 15" X 3⁄4" ........................................ h7331
figure 20. model g1163 dust Collector.
model g0459/g0459p (mfg. 7/11+)
-24-
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SEctiON 6: MAiNtENANcE
Lubrication
Always disconnect power
to the machine before
an essential part of lubrication is cleaning the
performing maintenance.
components before lubricating them.
failure to do this may
result in serious person-
al injury.
this step is critical because dust and chips build
up on lubricated components, which makes them
hard to move. simply adding more grease to built-
up grime will not result in smooth moving parts.
disConneCt poWer to sander beFore
perForming lubriCation!
Schedule
chain
For optimum performance from your machine,
follow this maintenance schedule and refer to any
specific instructions given in this section.
Clean the chain with mineral spirits and a brush
or rag, then apply light machine oil to the chain.
turn the hand crank to move the conveyor up or
down to distribute the oil. do not apply too much
oil, as it will attract dirt and sawdust and will clog
the chain mechanism.
Daily check:
•
•
•
•
•
loose mounting bolts.
Worn switch.
Worn or damaged cords or plugs.
damaged v-belt.
any other unsafe condition.
table lift
screw
DO NOt attempt to investigate or adjust
any features of the machine while it is run-
ning. Wait until the machine is turned OFF,
unplugged, and all working parts have come
to a rest before you do anything!
Chain
cleaning
figure 21. Chain and table lift screws lubrication
locations.
Cleaning the model g0459/g0459p is relatively
easy. From time to time, vacuum wood dust off of
the internal components, especially the motor.
table Lift Screws
these should be lubricated with lithium grease
every six months.
use mineral spirits and a stiff brush to clean the
table lift screws (figure 21), then paint lithium
grease onto the threads. move the table up or
down to spread the grease thoroughly over the
threads.
-25-
model g0459/g0459p (mfg. 7/11+)
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Pillow block bearings
these must be lubricated every 20 hours of
operation. use a grease gun to pump one or two
shots of a high-quality grease into each grease fit-
ting (figure 22), located on the top of each pillow
block bearing.
failure to routinely inspect your drum sander
for damage and wear could result in unsatis-
factory work results, premature component
or machinery failure, or operator injury. We
recommend you create a checklist for routine
inspection and maintenance. Remember to
always disconnect the drum sander from its
power source before attempting to inspect,
adjust, or repair this machine!
figure 22. location to lubricate pillow block
bearing.
-26-
model g0459/g0459p (mfg. 7/11+)
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SEctiON 7: SERvicE
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Note:ꢀPlease gather the serial number and manufacture date of your machine before calling.
troubleshooting
Motor & Electrical
symptom
possible Cause
possible solution
machine does not 1. plug or receptacle is at fault or wired 1. test power plug and receptacle for good contact and
start or a breaker
trips.
incorrectly.
correct wiring.
2. start capacitor is faulty.
2. test and replace capacitor as required (see photo,
Page 44).
3. motor connection is wired incorrectly.
3. Correct motor wiring (see Page 45).
4. power supply is faulty, or is switched oFF. 4. make sure all hot lines and grounds are operational
and have correct voltage on all legs.
5. Centrifugal switch is at fault.
5. adjust or replace the centrifugal switch.
6. motor on button or on/oFF switch is 6. replace faulty on button or on/oFF switch (see
faulty.
photo, Page 44).
7. motor is at fault.
7. test, repair or replace motor.
machine has
vibration or noisy
operation.
1. motor or component is loose.
2. motor fan is rubbing on fan cover.
3. v-belt(s) is worn or is loose.
4. pulley is loose.
1. inspect, replace for stripped or damaged bolts/nuts,
and re-tighten with thread locking fluid.
2. replace dented fan cover, and replace loose or
damaged fan.
3. inspect belt(s), replace as matched sets, and
re-tension.
4. remove pulley, replace shaft, pulley, setscrew, and
key as required, and realign.
5. motor bearings are at fault.
6. Centrifugal switch.
5. Check bearings, replace motor or bearings as
required.
6. normal snap/click sound on rpm wind down. no
problem exists.
motor overheats.
1. motor overloaded.
1. reduce load on motor.
2. air circulation through the motor restricted. 2. Clean off motor to provide normal air circulation.
-27-
model g0459/g0459p (mfg. 7/11+)
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Sanding Operations
symptom
possible Cause
possible solution
machine stalls or is 1. dust collection ducting is at fault.
underpowered.
1. seal all leaks, size ducts correctly, eliminate bends,
and refer to dust Collection basics handbook (isbn
0-9635821-2-7) for further recommendations.
2. make sure all hot lines and grounds are operational
and have correct voltage on all legs.
2. low power supply voltage.
3. belt is slipping.
3. replace bad belt, align pulleys, and re-tension.
4. Correct motor wiring (see Page 45).
5. test power plug and receptacle for good contact and
correct wiring.
4. motor connection is wired incorrectly.
5. plug or receptacle is at fault.
6. pulley or sprocket is slipping on shaft.
7. motor bearings are at fault.
6. replace loose pulley and shaft.
7. rotate motor shaft for noisy or burnt bearings,
repair/replace as required.
8. machine is undersized for the task.
9. motor has overheated.
8. use new sandpaper with appropriate grit, and reduce
the feed rate/depth of sanding.
9. unobstructed motor cooling air flow, let motor cool,
and reduce workload on machine.
10. Centrifugal switch is at fault.
11. motor is at fault.
10. adjust or replace the centrifugal switch.
11. test, repair or replace motor.
machine
lacks 1. v-belt loose.
1. tighten v-belt (Page 30).
power; drum stops
turning under load.
2. too much pressure on pressure rollers.
2. reduce pressure roller pressure (Page 35).
1. tighten v-belt (Page 30).
machine slows when 1. v-belt loose.
sanding, making
a squealing noise,
especially on start-
up.
2. v-belt worn out.
2. replace v-belt (Page 31).
loud repetitious
noise coming from
machine.
1. pulley setscrews or keys are missing or 1. inspect keys and setscrews. replace or tighten if
loose.
necessary.
2. adjust fan cover mounting position, tighten fan, or
shim fan cover.
2. motor fan is hitting the cover.
3. v-belt is defective.
3. replace v-belt (Page 31).
vibration
sanding.
when 1. loose drum pillow block bearings.
2. Worn drum pillow block bearings.
1. tighten drum pillow block bearings.
2. replace drum pillow block bearings.
grinding,
1. drum bearings lack sufficient grease.
1. grease the pillow block bearings (Page 26).
screeching, or
rubbing noise when
sanding drum is
powered up.
2. drum bearings are worn and need 2. replace the drum bearings.
replacement.
-28-
model g0459/g0459p (mfg. 7/11+)
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symptom
possible Cause
possible solution
short
lifespan.
v-belt 1. pulleys not aligned correctly.
2. improperly tensioned.
1. align pulleys (Page 31).
2. properly tension v-belts (Page 30).
Conveyor
under load.
slips 1. Conveyor is too loose.
2. too much load.
1. tension conveyor (Page 32).
2. decrease load.
Conveyor tracks to 1. Conveyor tracking is incorrect.
one side; conveyor
1. track the conveyor so it runs straight (Page 32).
hits the roller cover.
Workpiece
pulls 1. the sanding drum is not parallel with the 1. adjust the sanding drum parallel to the table (Page
to one side during
sanding operations.
table.
33).
excessive snipe.
1. too much pressure from all the pressure 1. reduce pressure roller pressure (Page 35).
rollers.
2. too much pressure from the rear pressure 2. reduce rear pressure roller pressure (Page 35).
roller.
3. lack of outfeed support.
3. set up outfeed table or have someone catch the
workpiece as it comes out.
Workpiece kicks out 1. not enough pressure from the pressure 1. increase pressure roller pressure (Page 35).
of sander.
rollers.
sandpaper
off drums during
operation.
tears 1. nail/staple in workpiece.
1. sand only clean workpieces.
2. sandpaper not tightened or fastened 2. install the sandpaper correctly (Page 23).
correctly.
3. drum not perpendicular to the feed 3. adjust the drum perpendicular to the feed direction
direction.
(Page 33).
table
elevation 1. table lift screws are dirty or loaded with 1. Clean and regrease table lift screws (Page 25).
controls are stiff and
hard to adjust.
sawdust.
poor dust collection. 1. dust collection lines incorrectly sized for 1. use at least an 8" main line with two 6" branch lines
this machine.
that each y into 21⁄2" at the machine.
2. dust collector underpowered or too far 2. upgrade your dust collector or decrease the distance
away from this machine.
1. Chain too low.
from the dust collector to the machine.
grease on
1. raise table far enough up so it doesn't touch chain.
conveyor belt
-29-
model g0459/g0459p (mfg. 7/11+)
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Gauge blocks
v-belt Service
tools Needed:
Qty
tools Needed:
Qty
6' long 2x4........................................................ 1
miter saw (or Circular saw)............................... 1
Jointer................................................................ 1
table saw.......................................................... 1
hex Wrench 6mm.............................................. 1
Wrench 12mm ................................................... 1
straightedge ...................................................... 1
ruler.................................................................. 1
phillips head screwdriver #2 ............................ 1
the gauge blocks described here will be required
to complete most of the service procedures in this
section.
tension
a new v-belt often stretches and loosens up dur-
ing the first 16 hours of use. after this period, it
should be inspected and re-tensioned if neces-
sary.
to make the gauge blocks:
1. edge joint the concave edge of the 2x4 flat on
a jointer, as shown in figure 23.
proper tension is important for optimum power
transmission. however, too much tension may
cause premature bearing failure.
to test v-belt tension:
1. remove the right handle and side panel.
2. using a straightedge and ruler (figure 25),
push on the middle of the v-belt. the correct
v-belt tension is achieved when the v-belt
figure 23. edge jointing on a jointer.
1
can be deflected ⁄2"–3⁄4" with moderate pres-
2. place the jointed edge of the 2x4 against the
table saw fence and rip cut just enough off
the opposite side to square up the two edges
of the 2x4, as shown in figure 24.
sure.
opposite
edge rip
Cut with
previously
Jointed edge
held against
Fence
table saw
figure 24. rip cutting on a table saw.
3. Cut the 2x4 into two even pieces to make two
36" long wood gauge blocks.
figure 25. Checking v-belt tension with a
straightedge and a ruler.
Note: Steps 1 & 2 can be skipped, but having
these wood gauge blocks at an even height is
critical to the accuracy of your overall adjust-
ments.
3. reinstall the side panel and handle.
-30-
model g0459/g0459p (mfg. 7/11+)
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to adjust v-belt tension:
Pulley Alignment
pulley alignment is another important factor in
power transmission and belt life. the pulleys
should be parallel to each other and in the same
plane (coplaner) for optimum performance.
1. disConneCt poWer to the sander!
2. open the rear panel.
3. loosen the motor mount bolts and raise or
lower the motor bracket, as shown in figure
26, to loosen or tighten the v-belt.
each pulley can be adjusted by loosening the set
screws that secure the pulley to the shaft, sliding
the pulley in/out, and retightening the set screws
to lock the pulley in place.
4. tighten the motor mount bolts and replace
the rear panel.
to align the pulleys:
1. disConneCt poWer to the sander!
2. remove the right handle and side panel.
3. remove the v-belt.
4. place a straightedge across the face of the
motor pulley and drum pulley to check the
alignment. the straightedge should sit evenly
on the top and bottom part of both pulleys, as
shown in figure 27.
motor
plate
bracket
bolts
figure 26. v-belt tension controls.
Removal/Replacement
replace the v-belt if you notice fraying, cracking,
glazing, or any other damage. a worn/damaged
v-belt will not provide optimum power transmis-
sion from the motor to the drums.
v-belt removal and replacement is simply a matter
of loosening the v-belt, rolling it off of the pulleys,
replacing it, and re-tensioning it.
figure 27. Checking pulley alignment with a
straightedge.
5. adjust the pulleys as necessary until they are
all coplanar with each other.
6. re-install the side panel and handle.
-31-
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2. turn both of the conveyor adjustment bolts
counterclockwise one full turn at a time until
the conveyor belt no longer slips during
operation.
conveyor tensioning
& tracking
—if the conveyor starts tracking to one side,
immediately turn the drum sander OFF and
perform the tracking instructions.
tools Needed:
Wrench 19mm ................................................... 1
phillips head screwdriver #2 ............................ 1
Qty
tracking
tensioning
the conveyor must track straight. if the conveyor
tracks to either side, then the tracking must be
corrected or the conveyor will become damaged
and have to be replaced.
the conveyor may slightly stretch with continued
use and will eventually need to be tensioned. this
is most obvious if the conveyor starts slipping on
the rollers.
replacing a damaged conveyor is a big job.
always be careful to make sure that the belt does
not travel too far to one side or the other.
When you tension the conveyor, focus on ten-
sioning the adjustment bolts in even increments.
tensioning one side more than the other will
cause tracking problems, which will require you to
take additional steps to get the sander operating
correctly.
tracking the conveyor is a balancing process that
takes patience and a small degree of trial-and-
error. usually you must over-tighten the loose side
(the side the belt is tracking towards) to make the
conveyor move to the middle of the rollers, then
loosen that same side to make the conveyor stay
in position. if you adjust the bolt too much either
way, then you have to repeat the process until the
conveyor rides in the middle and stays there dur-
ing continuous operation.
to tension the conveyor:
1. use a magic marker, correction fluid, or
fingernail polish to mark the front of the con-
veyor tensioning bolt on both sides (figure
28). this step will aid you in keeping track
of the rotations as you turn the bolts, so they
remain as even as possible.
to track the conveyor:
1. turn the conveyor ON and watch it track.
2. determine which side the conveyor is track-
ing towards (the loose side) and tension the
adjustment bolt on that side until the con-
veyor tracks in the opposite direction.
adjustment
bolt
Note: Tracking changes may take up to three
minutes before they are noticeable.
3. When the conveyor is near the middle of the
rollers or table, loosen the adjustment bolt
until the conveyor stops moving and tracks
straight.
figure 28. one side of conveyor tensioning &
tracking controls (guard removed for clarity).
—if the conveyor tracks too far to the other
side, then adjust the bolt as necessary to
bring it back and repeat Steps 2 & 3 until
the tracking is correct.
Note: Removing the front right and left roller
guard covers makes it easier to access the
adjustment bolts. Be sure to reinstall the
guards when adjustments are complete.
-32-
model g0459/g0459p (mfg. 7/11+)
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1. disConneCt poWer to the sander!
2. open the top cover.
Drum Adjustments
tools Needed:
Qty
3. loosen the lock nuts (see figure 30) on the
drum pillow block bearing.
hex Wrench 4mm.............................................. 1
Wrench 19mm ................................................... 1
Wrench 10mm ................................................... 1
socket 14mm..................................................... 1
measuring tape................................................. 1
gauge blocks (see Page 30)............................ 2
Feeler gauge set.............................................. 1
pillow block bearing
For the model g0459/g0459p drum sander
to function properly, the sanding drum must be
aligned in two directions: (1) parallel to the con-
veyor belt and (2) perpendicular to feed direc-
tion.
locknut
setscrews
the drums can be adjusted in fine increments at
the pillow block bearings and in larger increments
by using the table lift screws (Page 37).
figure 30. pillow block bearing adjustments.
While adjusting the drum, keep in mind that hav-
ing the drum parallel to the conveyor belt is critical
to the sanding operation. Care should be taken to
make the tolerances as close as possible (within
0.002" from one side to the other) when adjusting
the drum height.
4. place the gauge blocks on the conveyor table
and position them under the pressure rollers,
as shown in figure 31.
the tolerances for having the drum perpendicular
to the feed direction are much more forgiving,
1
even allowing up to ⁄8" difference from one side
to the other before causing problems.
to align the sanding drum parallel to the con-
veyor belt (figure 29):
HVcY^c\ꢀ9gjb
8dckZndgꢀ7Zai
figure 31. gauge blocks positioned under
pressure rollers and sanding drum.
5. raise the table until the gauge blocks just
touch the bottom of the sanding drum.
note: A good way to know when they are
touching is to rock the sanding drum back
and forth while raising the table until you hear
or feel contact with the gauge blocks.
figure 29. drum parallel to conveyor belt.
model g0459/g0459p (mfg. 7/11+)
-33-
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6. lower the table one full turn of the crank han-
dle. Wait until the chain starts moving before
starting to count the crank handle rotation.
to adjust the sanding drum perpendicular to
the feed direction (figure 32):
7. starting at one end, place a 0.002" feeler
gauge between the sanding drum and the
gauge block. (the feeler gauge should slide
with moderate resistance, without forcing the
drum to roll.)
HVcY^c\ꢀ9gjb
.%ß
8. repeat Step 7 at the other end of the drum.
—if the difference between the two sides is
0.002" or less, skip to the subsection that
covers how to adjust the sanding drum
perpendicular to the feed direction on this
page.
;ZZY
9^gZXi^dc
figure 32. drum perpendicular to feed direction.
1. disConneCt poWer to the sander!
—if the difference between the two sides is
more than 0.002", then one side must be
adjusted to within 0.002" of the other (with
the ultimate goal of making them dead
even). Continue to the next step.
2. First measure the distance between the out-
side of the drum and the inside of the dust
scoop (figure 33). the distances should be
1
within ⁄8" of each other at each end of the
to adjust the pillow block bearings:
drum.
1. loosen the lock nuts (see figure 30) on
one of the pillow block bearings that requires
adjustment.
brace
sanding drum
1
2. rotate the setscrews ⁄8 of a turn clockwise to
dust scoop
raise the pillow block bearings (see figure
30).
Note: Turn all setscrew sets an equal
amount.
3. tighten the lock nuts and recheck the align-
ment using the gauge blocks, repeating Steps
1–8 from the previous subsection. tightening
the lock nuts will pull the drum downward
slightly. be sure to adjust to compensate
for this movement. Do not over tighten the
lock nuts. the pillow block bearings can
break if over tightened.
figure 33. measuring distance between drum
and dust scoop.
1
3. if the measurements are not within ⁄8", the
drum can be moved by loosening the lock
nuts on the pillow block bearings and moving
one end of the drum forward or backward as
necessary in the slotted holes.
Note: After you have adjusted the drum, do
not forget to tighten the lock nuts and recheck
the alignment by repeating Steps 1–3.
-34-
model g0459/g0459p (mfg. 7/11+)
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however, you can only minimize snipe so much
before the workpiece will slip or kick out, causing
a hazard to the operator. if this happens, you have
raised the pressure rollers too high for them to
function as intended—the pressure rollers must
be lowered to prevent injury.
Pressure Roller
height
tools Needed:
Qty
Wrenches/sockets 10mm.................................. 1
gauge blocks (see Page 30)............................ 2
Raising the pressure rollers too high to min-
imize snipe will cause the workpiece to slip
or kick out, causing a hazard to the opera-
tor. you MUSt lower the pressure rollers to
prevent injury!
factory Setting:
distance below sanding drum ......0.080" (2mm)
the pressure rollers are factory set at 0.080"
(2mm) below the bottom of the sanding drum
and are fully adjustable either up/down with the
four lower adjustment bolts (figure 34). after
the adjustment has been made, always lock the
jam nuts against the bottom to prevent them from
moving.
these instructions will restore the pressure rollers
to the factory setting.
to adjust the pressure rollers to the factory
setting:
1. disConneCt poWer to the sander!
2. open the top cover.
roller mount
bracket
Jam nut
3. place the gauge blocks on the conveyor table
and position them under all the pressure roll-
ers (figure 31).
lower adjustment bolts
4. raise the table so the gauge blocks touch
the bottom of the sanding drum, as shown in
figure 35.
figure 34. pressure roller adjustment hex nuts.
proper pressure on the workpiece helps avoid
kickback and keeps the workpiece from slip-
ping. however, as pressure increases on the
workpiece, snipe also increases (some degree of
snipe is normal with all drum sanders).
if snipe becomes a problem, you can minimize it
by reducing pressure. to lower pressure, turn the
lower adjustment bolts counterclockwise to raise
the pressure roller height. to increase pressure,
turn the lower adjustment bolts clockwise (lower-
ing pressure rollers).
figure 35. gauge block touching bottom of
sanding drum.
-35-
model g0459/g0459p (mfg. 7/11+)
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5. turn the crank handle three full rotations
(counting from the point of actual table move-
ment so handwheel freeplay does not affect
your count) to lower the table so the gauge
blocks are below the pressure rollers, as
shown in figure 36.
figure 37. pressure rollers set correct distance
below bottom of sanding drum.
9. tighten the jam nuts (figure 34) to lock the
adjustment.
figure 36. gauge blocks below pressure rollers.
Scale Pointer
calibration
Note: You may open the side covers to gain better
access for the following adjustments. This is not
required.
tools Needed:
phillips head screwdriver.................................. 1
Qty
6. turn a lower adjustment bolt on one side of a
pressure roller clockwise to lower that end of
the pressure roller until it touches the gauge
block.
in order for the scale pointer to be accurate, it
must be calibrated.
7. repeat Step 6 for the opposite side of the
same pressure roller.
We recommend calibrating your scale pointer
any time you adjust the drum height or table lift
screws.
8. repeat Steps 6–7 with the second pressure
roller. each pressure roller should look like
figure 37 when properly adjusted.
to calibrate the scale pointer:
1. sand a workpiece with the drum sander
and measure the thickness of the sanded
workpiece.
2. loosen the screw that secures the scale
pointer and adjust it to the thickness of the
workpiece.
-36-
model g0459/g0459p (mfg. 7/11+)
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table Lift Screws
tools Needed:
Qty
hex Wrench 6mm.............................................. 1
Wrench/socket 12mm ....................................... 1
Chalk, Correction Fluid, or paint ....................... 1
phillips head screwdriver #2 ............................ 1
Flat head screwdriver....................................... 1
the table lift screws are connected by a chain and
driven by the crank handle. (When the chain is
removed from a sprocket on one of the lift screws,
that lift screw can adjust that portion of the table
up/down independently to assist in setting the
table parallel to the drum.)
figure 38. marking sprocket tooth and chain.
5. loosen the chain by loosening the hex nut on
the bottom of the idler roller sprocket shown
in figure 39.
adjusting the table lift screws will only be neces-
sary if you need to adjust the drum height more
than allowed at the pillow block bearing adjust-
ments, or if you have removed the table or chain
(see Page 41) during a service procedure and you
need to reset the drum parallel to the table.
each complete tooth rotation on the sprocket
represents 0.007" or .18mm of table elevation
movement. For example, if the rear of the table
was 0.007" low, rotate both rear table lift screws to
the next sprocket tooth in the same chain position.
you can easily rotate the sprockets from the top of
the table lift screws with a flat head screwdriver.
to adjust the table lift screws:
figure 39. idler roller sprocket.
1. disConneCt poWer to the sander!
2. open the right side and front panels.
6. Carefully move the chain off of only the
marked sprocket.
7. Keep track of the marked chain hole and
rotate the sprocket the necessary number of
teeth away from the marked one to meet the
difference in height needed.
3. raise the table up to at least the 1" mark on
the height scale.
4. at the lift screw that needs to be adjusted,
mark the end of a sprocket tooth and the
chain hole where that tooth is meshed, as
shown in figure 38.
8. Fit the chain back over the sprocket, making
sure the new sprocket tooth is inserted into
the marked chain hole.
9. re-tension the chain and check the new
height setting.
NOTICE
Marking the chain and sprocket locations
will save you a substantial amount of time
when you reinstall the chain. Make sure you
have done this before removing the chain.
10. repeat Steps 5–9 as needed until the table
height is parallel to the drums in all four cor-
ners, tighten the idler sprocket and calibrate
the scale pointer.
-37-
model g0459/g0459p (mfg. 7/11+)
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conveyor belt
Replacement
tools Needed:
Qty
hex Wrench 6mm.............................................. 1
Wrench/socket 19mm ....................................... 1
Wrenches/sockets 14mm.................................. 2
Wrench/socket 12mm ....................................... 1
Wrench 10mm ................................................... 1
phillips head screwdriver #2 ............................ 1
measuring tape................................................. 1
gauge blocks (see Page 30)............................ 2
Feeler gauge set.............................................. 1
assistant for lifting help ................................... 1
Flashlight or Work light..................................... 1
Correction Fluid or paint.................................... 1
black Felt tipped pen ....................................... 1
figure 40. locations to remove top cover
mounting hardware.
3. remove the right handle and side panel (2
cap screws and 6 tap screws).
4. remove the gear cover (2 phillips head
screws) and loosen the 2 hex nuts securing
the brace and remove it.
replacing the conveyor belt is a big job and
requires moderate mechanical skill and a fair
amount of patience. For planning purposes, expect
to have your machine out of operation for at least
a few hours.
5. remove the dust scoop (4 hex bolts and
4 flat washers), compression springs and
spring plates (figure 41) from the front pres-
sure roller and set the roller aside.
as you remove hardware to complete these
instructions, we recommend putting all the bolts,
screws, washers, etc. back into the holes from
which they came. this simple habit will take slight-
ly longer when disassembling the machine, but it
will save you a lot of time and reduce frustration
during reassembly.
spring
plate
to replace the conveyor belt:
Compression
spring
1. disConneCt poWer to the sander!
2. remove the top cover by loosening the hex
bolts and removing the phillips head screws
(figure 40) securing the top cover support.
figure 41. Front pressure roller components.
-38-
model g0459/g0459p (mfg. 7/11+)
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6. remove the rear pressure roller (4 hex bolts
and 4 flat washers) along with the brack-
ets, compression springs, and spring plates
shown in figure 42.
9. remove the sanding drum (4 lock nuts and 4
flat washers) and v-belt (figure 44).
spring
plate
Compression
spring
bracket
figure 44. location to remove sanding drum
components.
figure 42. rear pressure roller components.
7. remove the rear panel.
10. remove the front roller end guard covers (4
phillip head screws) and the rear roller end
guard covers (4 phillip head screws), and set
the covers aside. the drum sander should
now look similar to figure 45.
8. loosen the hex bolts securing the motor
bracket to the frame, raise the motor and
remove the v-belt from the motor pulley (see
Page 31 for help). the drum sander should
now look similar to figure 43.
figure 45. drum sander disassembled
to Step 10.
figure 43. drum sander disassembled
to Step 8.
-39-
model g0459/g0459p (mfg. 7/11+)
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11. mark the top of the table lift screws with
arrows (all pointing in same direction) and
mark the screws with liquid correction fluid
above the mounting bracket (figure 46).
later, when you reassemble the conveyor
table, you can use these marks to reset the
table height close to the current position.
15. disconnect the conveyor feed motor wires
from the circuit board.
16. remove the scale pointer.
Before removing the table, note the number and
location of brass shims (figure 48) under the
table lift screws. Knowing their correct position
will help you align the conveyor table during reas-
sembly.
brass
shims
figure 46. locations to mark table lift screws.
12. mark the chain and sprockets with correction
fluid.
figure 48. brass shims.
17. With the help of an assistant, carefully lift
the table off of the drum sander cabinet, as
shown in figure 49.
13. loosen the idler roller sprocket (figure 39),
carefully pull the chain off of all the sprockets,
and remove it from the cabinet.
14. loosen the conveyor belt at the front adjust-
ments, as shown in figure 47.
figure 49. example of lifting the table off of the
drum sander cabinet with two people.
figure 47. Conveyor belt loosened at the front
adjustments (only one shown).
-40-
model g0459/g0459p (mfg. 7/11+)
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18. lay the conveyor table on the edge of a
workbench so the conveyor motor can hang
freely.
19. remove the conveyor motor (4 cap screws)
from the conveyor motor cover, and remove
the conveyor motor cover from left rear roller
bracket (3 cap screws and 3 flat washers).
Front
right
sprocket
IVWaZ
mounting
bracket
8VeꢀHXgZlh
rear
lift screw
;aViꢀLVh]Zg
8VeꢀHXgZl
;aViꢀLVh]Zg
figure 51. Conveyor belt removed from table.
AZ[iꢀGZVgꢀ
GdaaZgꢀ7gVX`Zi
26. measure the distance between the front right
table lift screw sprocket and the mounting
bracket. if necessary, rotate the rear shaft so
the sprocket-bracket distance is the same as
the front right table lift screw.
8Veꢀ
HXgZl
8dckZndgꢀ
Bdidg
8dckZndgꢀ
Bdidgꢀ
8dkZg
27. install the new belt.
figure 50. removing conveyor motor and rear
roller bracket (not all components shown for
clarity).
28. reinstall the front left and rear left table lift
screws to match the front right lift screw
height.
20. remove the rear left roller bracket (2 cap
screws).
29. reassemble the drum sander by reversing
the disassembly steps.
21. remove the rear roller.
30. after reassembly, adjust the drums and pres-
sure rollers to their proper settings. see Drum
Adjustments on Page 33 and Pressure
Roller height on Page 35.
22. remove the front left roller bracket (2 cap
screws) and the front roller.
23. remove the front right and rear roller brack-
ets (4 cap screws).
31. after you have reinstalled the conveyor table,
make sure the four lower pressure roller
adjustment bolts are threaded the same dis-
tance into the roller mount brackets (figure
34).
24. place the right side of the conveyor on a flat
surface, then unthread and remove the front
and rear table lift screws.
32. after reinstalling the top cover and brace,
tighten the mounting bolts.
25. remove the belt. the table should look like
figure 51.
-41-
model g0459/g0459p (mfg. 7/11+)
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33. before reinstalling the gear box cover, try
raising and lowering the conveyor table with
the crank handle. if the helical gears (see
figure 52) are not engaged, the crank han-
dle will only raise the table.
changing Motor
brushes
tools Needed:
Flat head screwdriver....................................... 1
Qty
if this happens, loosen the crank handle
mounting bolts, and move the helical gear
around until the teeth mesh with the helical
crank handle gear, then secure the crank
handle.
if the motor fails to develop full power or otherwise
appears to run sluggishly, the motor brushes may
need to be replaced.
to replace the motor brushes:
1. disConneCt poWer to the sander!
Crank handle
helical gear
2. remove each brush cover and remove the
brushes from the motor, as shown in figure
53.
helical
gear
motor brush
figure 52. helical gear and crank handle helical
gear.
motor brush
Cover
34. reinstall and secure the brace.
35. try moving the conveyor table up and down.
36. Continue adjusting the helical gear and crank
handle helical gear until the crank handle
raises and lowers the conveyor table.
figure 53. motor brush components removed
(one of two brushes shown).
3. insert the new carbon brushes into the holes
in the motor housing.
4. re-install the brush covers.
-42-
model g0459/g0459p (mfg. 7/11+)
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machine
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machine before calling. This information can be found on the main machine label.
Wiring Safety instructions
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The photos and diagrams
included in this section are
best viewed in color. You
can view these pages in
-43-
model g0459/g0459p (mfg. 7/11+)
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Electrical components
figure 57. Capacitor.
figure 54. Feed motor.
figure 58. variable speed control and circuit
board.
figure 55. drum motor wiring.
figure 56. switch box wiring.
READ ELECTRICAL SAFETY
ON PAGE 43!
-44-
model g0459/g0459p (mfg. 7/11+)
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Wiring Diagram
FEED
MOTOR
(figure 54)
ON/OFF SWITCH
(figure 56)
D
98
CIRCUIT
BOARD
(figure 58)
D
THERMAL
CIRCUIT
<gdjcY
VARIABLE
SPEED
CONTROL
BREAKER
(figure 56)
(figure 58)
CZjigVa
=di
110 VAC
<gdjcY
5-15 Plug
<gdjcY
(As Recommended)
DRUM MOTOR
(figure 55)
The motor wiring shown here is
current at the time of printing, but it
may not match your machine.
Always use the wiring diagram
inside the motor junction box.
wiring diagram
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READ ELECTRICAL SAFETY
ON PAGE 43!
-45-
model g0459/g0459p (mfg. 7/11+)
SEctiON 9: PARtS
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-46-
model g0459/g0459p (mfg. 7/11+)
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frame Parts List
REF PART #
DESCRIPTION
FRAME
REF PART #
DESCRIPTION
1
P0459001
PN02
32V3
33V2
34
P0459P032V3 FRONT PANEL V3.01.11
2
HEX NUT 5/16-18
FLAT WASHER 5/16
SIDE PANEL
P0459033V2
PN02
PUSH BUTTON SWITCH V2.03.09
3
PW07
HEX NUT 5/16-18
4
P0459004
P0459P004
P0459005
PCAP09
40
PW07
FLAT WASHER 5/16
4
SIDE PANEL
44
PN05
HEX NUT 1/4-20
5
HANDLE
45
PB05
HEX BOLT 1/4-20 X 3/4
PC BRD CONSOLE UNIT V2.03.09
VARIABLE SPEED CTL KNOB
POTENTIOMETER
5-1
6
CAP SCREW 5/16-18 X 5/8
SPROCKET V1
46V2
54
P0459046V2
P0459054
P0459054-1
P0459055
P0459056V2
P0459006
P0459007-1
P0459007-2
P0459008-1
P0459008-2
P0459008-3
P0459008-4
PK06M
7-1
7-2
8-1
8-2
8-3
8-4
8-5
8-6
8-7
9
SPROCKET SHAFT
SPROCKET
54-1
55
SPEED INDICATOR LABEL
SWITCH BOX V2.03.09
TABLE LEAD SCREW (1)
TABLE LEAD SCREW (2)
BUSHING
56V2
56V2
57
P0459P056V2 SWITCH BOX V2.03.09
P0459057
PN07
FLANGE SCREW 10-24 X 1/2
HEX NUT #10-24
WORM GEAR 25-TEETH
KEY 5 X 5 X 10
57-1
57-2
59
PS06
PHLP HD SCR 10-24 X 3/8
EXT TOOTH WASHER 5MM
HEX WRENCH 3MM
DUST SCOOP
P0459008-6
PW01
BUSHING
PTLW02M
PAW03M
P0459100
P0459P100
P0459101
P0459103
P0459104
P0459107
PB19
FLAT WASHER 1/2
ELEVATION CHAIN
FRONT BRACE
FRONT BRACE
DEPTH SCALE
99
P0459009
P0459010
P0459P010
P0459011
P0459012
PS41
100
100
101
103
104
107
108
109
110
111
10
DUST SCOOP
10
WORM GEAR SHAFT BRACKET
SHAFT MOUNT
11
12
RIGHT SUPPORT ARM
PHLP HD SCR 6-32 X 1/4
HEX NUT 6-32
WORM GEAR
12-1
12-2
13
BUSHING
PN12
HEX BOLT 1/4-20 X 1/2
COLLAR
G2977
UNIVERSAL DUST PORT 2-1/2"
TOP COVER
P0459109
P0459110
P0459111
14
P0459014
P0459P014
P0459014-1
P0459015
P0459P015
P0459016V2
SPECIAL WASHER
WIRES
14
TOP COVER
14-1
15
HINGE
112V2 P0459112V2
GEAR COVER V2.07.11
REAR BRACE
112V2 P0459P112V2 GEAR COVER V2.07.11
15
REAR BRACE
113
113
114
115
117
118
119
120
121
122
130
132
133
134
135
136
137
138
209
P0459113
P0459P113
P0459114
PN08
CRANK HANDLE
16V2
16V2
17
REAR PANEL V2.03.09
CRANK HANDLE
P0459P016V2 REAR PANEL V2.03.09
HANDLE
PSS03
SET SCREW 1/4-20 X 3/8
MOTOR PULLEY
HEX NUT 3/8-16
18
P0459018
PK110
PW07
FLAT WASHER 5/16
HEX BOLT 5/16-18 X 1
SET SCREW 1/4-20 X 1/4
OL RELAY YS 20A
19
KEY 1/4 X 1/4 X 1
PB03
20V2
20-1
20-2
20-3
P0459020V2
P0459020-1
P0459020-2
P0459020-3
MOTOR 1.5HP 110V 1PH V2.03.09
MOTOR BRACKET
PSS11
P0459120
P0459121
P0459122
P0459130
P0459132
P0459133
PS06
S CAP 300M 125V 1-1/2 X 3-1/8
CAPACITOR COVER
HEX NUT SIZE M11-1
JUMPER
20-4V2 P0459020-4V2 JUNCTION BOX V2.03.09
PC BOARD COVER
20-5
20-6
20-7
22
P0459020-5
P0459020-6
P0459020-7
PB07
FAN COVER
FRONT ELEVATION CHAIN GUARD
REAR ELEVATION CHAIN GUARD
PHLP HD SCR 10-24 X 3/8
FLAT WASHER #10
MOTOR FAN
CENTRIFUGAL SWITCH
HEX BOLT 5/16-18 X 3/4
FLAT WASHER 5/16
FLANGE SCREW M3-.6 X 16
TAP SCREW #8 X 3/8
PW03
24
PW07
P0459136
P0459137
P0459138
G9987
HEX NUT #10-24
28
P0459028
PHTEK7
PADLOCK STORAGE HOOK
SWITCH PADLOCK
29
30-1V2 P0459030-1V2 POWER CORD V2.03.09
30-2V2 P0459030-2V2 MOTOR CORD V2.03.09
30-3V2 P0459030-3V2 VS POWER CORD V2.03.09
30-4V2 P0459030-4V2 DC MOTOR CORD V2.03.09
GRIZZLY NAMEPLATE-MINI
TAP SCREW #5 X 3/8
COVER LOCK KNOB
MACHINE ID LABEL CSA V3.07.11
209-1 PHTEK24
211 P0459211
212V3 P0459212V3
30-5
31V2
31-1
32V3
P0459030-5
P0459031V2
P0459031-1
P0459032V3
CONTROL WIRE
212V3 P0459P212V3 MACHINE ID LABEL CSA V3.01.11
STRAIN RELIEF MGB16 V2.07.11
STRAIN RELIEF 3/4"
223
224
225
PLABEL-75
PPAINT-24
P0459P225
POLAR BEAR LOGO 2-1/2 X 9-1/2
POLAR BEAR WHITE TOUCH-UP PAINT
MODEL NUMBER LABEL
FRONT PANEL V3.01.11
-47-
model g0459/g0459p (mfg. 7/11+)
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Drum
23
89
25
89-1
90
89-1
89
26
88
74
86
85
23
89
86
85
25
89-1
90
17
89-1
73
71
82
94
81
89
42
26
88
70
27
88
74
74
73
73
70
98
86
88
85
74
73
86
85
81
82
27
92
92-1
REF PART #
DESCRIPTION
REF PART #
DESCRIPTION
17
23
25
26
27
42
70
71
73
74
81
PSS03
SET SCREW 1/4-20 X 3/8
HEX BOLT 1/4-20 X 5/8
HEX NUT 1/4-20
82
85
86
88
89
PSS51
PW02
SET SCREW 5/16-24 X 1/2
FLAT WASHER 3/8
PB02
PN05
PLN01
P0459088
PB51
LOCK NUT 3/8-16
P0459026
P0459027
PK34M
SPRING PLATE
COMP SPRING 24-20-8MM 63L
HEX BOLT 1/4-20 X 3/8
FLAT WASHER 1/4
ADJUST PLATE
KEY 5 X 5 X 20
89-1 PW06
P0459070
P0459071
PR08M
PRESSURE ROLLER
SANDING DRUM
90
92
P0459090
P0459092
BRACKET
HOOK & LOOP SANDBELT
HOOK & LOOP DRUM COVER
DRUM PULLEY
EXT RETAINING RING 19MM
BUSHING
92-1 P0459092-1
P1066062
P1066081A
94
98
P0459094
PVA36
PILLOW BLOCK BEARING
V-BELT 4L360
-48-
model g0459/g0459p (mfg. 7/11+)
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conveyor
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*,
,.
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*,
(*
(+
+)
&,
(*
,)
+&
+%
ꢀ&',
*%"&
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*&K'
*,
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*-
(*
,-
+)
,+
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ꢀ+*K(
&')
ꢀ,+
,-
+(
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ꢀ&'+
-(
(-K'
+)
ꢀ&'*
(.K)
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(.K)"&*
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(.K)"(
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-49-
model g0459/g0459p (mfg. 7/11+)
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conveyor Parts List
DESCRIPTION
REF
PART #
DESCRIPTION
REF
PART #
17
PSS03
SET SCREW 1/4-20 X 3/8
51-2V4 P0459051-2V4 LEFT REAR ROLLER BRACKET V4.01.11
51-3V2 P0459051-3V2 RIGHT REAR ROLLER BRACKET V2.01.11
25
PN05
HEX NUT 1/4-20
35
PN03
HEX NUT 3/4-16
52
PFH12
FLAT HD SCR 1/4-20 X 1
FLANGE SCREW 10-24 X 1/2
CAP SCREW 1/4-20 X 5/8
SPECIAL BOLT
36
P0459036
P0459038V2
P0459039V4
PS56M
TABLE FRAME
57
P0459057
PCAP01
P0459060
P0459061
P0459063
P0459064
P0459065V3
P0459065-1
P0459066
P0459069
P1066062
PW06
38V2
39V4
39V4-1
39V4-2
39V4-3
39V4-4
39V4-5
39V4-6
39V4-7
39V4-8
39V4-9
CONVEYOR MOTOR BRACKET V2.03.09
DC FEED MOTOR 105W V4.11.09
PHLP HD SCR M4-.7 X 16
LOCK WASHER 4MM
END CASE V4.11.09
58
60
61
BUSHING SUPPORT
SET SCREW 1/4-20 X 3/16
PLATE
PLW02M
63
P0459039V4-3
P0459039V4-4
P6003ZZ
64
DRIVE GEAR V4.11.09
BALL BEARING 6003ZZ
MAIN CASE V4.11.09
65V3
65-1
66
DRIVE ROLLER V3.09.09
IDLER ROLLER
P0459039V4-6
P6000ZZ
TABLE
BALL BEARING 6000ZZ
EXT RETAINING RING 16MM
ARMATURE V4.11.09
69
CONVEYOR BELT 1220 X 312MM
BUSHING
PR06M
74
P0459039V4-9
76
FLAT WASHER 1/4
SCALE POINTER
39V4-10 P0459039V4-10 FEED MOTOR POWER CORD V4.11.09
39V4-11 P0459039V4-11 STATOR HOUSING V4.11.09
39V4-12 P0459039V4-12 MIDDLE CAP V4.11.09
77
P0459077
PCAP01
PS06
78
CAP SCREW 1/4-20 X 5/8
PHLP HD SCR 10-24 X 3/8
FLAT WASHER #10
CAP SCREW M6-1 X 15
LOCK NUT 1/4-20
79
39V4-13 P0459039V4-13 CARBON BRUSH ASSEMBLY V4.11.09
39V4-14 P0459039V4-14 PLASTIC LOCK CAP V4.11.09
39V4-15 P0459039V4-15 END CAP V4.11.09
80
PW03
83
PCAP28M
PLN02
102
123
124
125
126
127
39V4-16 PS19M
PHLP HD SCR M5-.8 X 6
P0459123
PK23M
COLLAR
50-1
P0459050-1
LEFT ROLLER END GUARD COVER
RIGHT ROLLER END GUARD COVER
LEFT ROLLER BRACKET V2.01.11
RIGHT FRONT ROLLER BRACKET V2.01.11
KEY 5 X 5 X 25
50-2
P0459050-2
P0459051V2
P0459051-1V2
P6003-2RS
PSS11
BALL BEARING 6003-2RS
SET SCREW 1/4-20 X 1/4
CAP SCREW 1/4-20 X 1
51V2
51-1V2
PCAP06
Label Placement
'&)
'&*
REF PART #
DESCRIPTION
55
P0459055
G9987
SPEED INDICATOR LABEL
'&(
209
GRIZZLY NAMEPLATE-MINI
MACHINE ID LABEL CSA V3.07.11
212V3 P0459212V3
'&+
'&,
212V3 P0459P212V3 MACHINE ID LABEL CSA V3.07.11
'''
213
214
215
216
217
218
221
222
P0459213
PLABEL-22
P0459215
P0459216
PLABEL-14
PLABEL-12B
PPAINT-1
PPAINT-7
RESPIRATOR-GLASSES LABEL
HAND PINCH IN BELT LABEL
KICKBACK HAZARD LABEL
DISCONNECT POWER LABEL
ELECTRICITY LABEL
**
'&-
'&'K'
READY MANUAL HZ LABEL
GRIZZLY GREEN TOUCH-UP PAINT
BLACK TOUCH-UP PAINT
'%.
''&
Safety labels warn about machine hazards and ways to prevent injury. the owner of this machine
MUSt maintain the original location and readability of the labels on the machine. if any label is
removed or becomes unreadable, REPLAcE that label before using the machine again. contact
-50-
model g0459/g0459p (mfg. 7/11+)
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WARRANTY CARD
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WARRANty AND REtURNS
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