MODEL G1095/G1096
1-HP POWER FEEDER
with 4-ROLLER & 4-SPEED
OWNER'S MaNuaL
Copyright © MAy, 2008 By grizzly industriAl, inC.
WaRNiNG: NO PORtiON OF tHiS MaNuaL May bE REPRODucED iN aNy SHaPE
OR FORM WitHOut tHE WRittEN aPPROvaL OF GRizzLy iNDuStRiaL, iNc.
#Cr10667 printed in tAiWAn
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table of contents
iNtRODuctiON............................................... 2
SEctiON 4: OPERatiONS ........................... 19
operation safety.......................................... 19
Basic use and Care..................................... 19
Changing speeds ........................................ 20
Foreword........................................................ 2
Contact info.................................................... 2
Functional overview ...................................... 2
identification................................................... 7
SEctiON 5: MaiNtENaNcE......................... 21
schedule...................................................... 21
Cleaning....................................................... 21
lubrication ................................................... 21
SEctiON 1: SaFEty....................................... 8
safety instructions for Machinery .................. 8
Additional safety for power Feeders........... 10
SEctiON 2: ciRcuit REQuiREMENtS ...... 11
220V single-phase operation (g1095)....... 11
220V three-phase operation (g1096)........ 12
SEctiON 6: SERvicE ................................... 22
troubleshooting ........................................... 22
Wheel replacement..................................... 23
SEctiON 3: SEtuP ....................................... 13
setup safety ................................................ 13
items needed for setup............................... 13
unpacking.................................................... 13
inventory ...................................................... 14
Clean up...................................................... 15
Assembly ..................................................... 15
Base Mounting............................................. 16
test run ...................................................... 18
SEctiON 7: WiRiNG...................................... 24
electrical safety instructions........................ 24
electrical ...................................................... 25
SEctiON 8: PaRtS....................................... 27
Main power Feeder Assembly .................... 27
stand and support Assembly ...................... 29
WaRRaNty aND REtuRNS ........................ 32
-1-
Model g1095/g1096 1-hp power Feeder
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iNtRODuctiON
Functional Overview
Foreword
this power feeder greatly simplifies repetitive
operations on table saws, jointers, and shapers by
automating how workpieces are fed into the cut.
this is extremely important to woodshops that cut
thousands of board feed on a regular basis.
We are proud to offer the Model g1095/g1096
1hp power Feeder. this machine is part of a grow-
ing grizzly family of fine woodworking machinery.
When used according to the guidelines set forth in
this manual, you can expect years of trouble-free,
enjoyable operation and proof of grizzly’s com-
mitment to customer satisfaction.
since the power feeder is typically positioned
between the blade and the operator during opera-
tions, the operator’s hands do not need to get
near the blade when feeding the workpiece,
so the danger of an accidental cutting injury is
greatly reduced.
the specifications, drawings, and photographs
illustrated in this manual represent the Model
g1095/g1096 when the manual was prepared.
however, owing to grizzly’s policy of continuous
improvement, changes may be made at any time
with no obligation on the part of grizzly.
Additionally, the power feeder provides more con-
sistent results than hand fed operations, because
it moves the workpiece at an even speed and
maintains consistent workpiece pressure against
the table and fence throughout the cut.
For your convenience, we always keep current
grizzly manuals available on our website at www.
grizzly.com. Any updates to your machine will be
reflected in these manuals as soon as they are
complete. Visit our site often to check for the lat-
est updates to this manual!
the power feeder works by simply attaching rub-
ber rollers to a motor through a series of gears
designed to control the roller speed.
contact info
since the rubber rollers must be positioned
correctly to maintain even workpiece pressure
against the table and fence, the power feeder is
mounted on a stand that allows it to be moved
and locked at infinite heights, angles, or rotations
within range of the stand.
We stand behind our machines. if you have any
service questions, parts requests or general ques-
tions about the machine, please call or write us at
the location listed below.
the power feeder stand is typically mounted to
the desired machine by either clamping to the
machine’s table, or mounting directly into the
machine’s table via drilled and tapped holes.
grizzly industrial, inc.
1203 lycoming Mall Circle
Muncy, pA 17756
phone: (570) 546-9663
Fax: (800) 438-5901
e-Mail: techsupport@grizzly.com
if you have any comments regarding this manual,
please write to us at the address below:
grizzly industrial, inc.
technical documentation Manager
p.o. Box 2069
C
/
o
Bellingham, WA 98227-2069
email: manuals@grizzly.com
-2-
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MACHINE DATA
SHEET
Customer Service #: (570) 546-9663 · To Order Call: (800) 523-4777 · Fax #: (800) 438-5901
MODEL G1095 POWER FEEDER 4 ROLLER / 4 SPEED,
SINGLE-PHASE
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Weight.............................................................................................................................................................. 144 lbs.
Length/Width/Height...........................................................................................................43-1/4 x 23-1/2 x 29-1/2 in.
Foot Print (Length/Width)............................................................................................................................. N/A x N/A
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Type................................................................................................................................................... Cardboard
Content.................................................................................................................................................. Machine
Weight...................................................................................................................................................... 71 lbs.
Length/Width/Height................................................................................................................... 30 x 12 x 22 in.
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Type................................................................................................................................................... Cardboard
Content...................................................................................................................................................... Stand
Weight...................................................................................................................................................... 79 lbs.
Length/Width/Height................................................................................................................... 30 x 13 x 11 in.
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Switch................................................................................................................................................ Forward/Reverse
Switch Voltage...................................................................................................................................................... 220V
Cord Length............................................................................................................................................................ 9 ft.
Cord Gauge....................................................................................................................................................16 gauge
Recommended Breaker Size............................................................................................................................ 10 amp
Plug.......................................................................................................................................................................... No
Bdidgh/
BV^c
Type.................................................................................................................. TEFC Capacitor Start Induction
Horsepower.................................................................................................................................................1 HP
Voltage........................................................................................................................................................220V
Prewired......................................................................................................................................................220V
Phase........................................................................................................................................................Single
Amps......................................................................................................................................................6.2/2.7A
Speed........................................................................................................................................3450/1725 RPM
Cycle..........................................................................................................................................................60 Hz
Number Of Speeds........................................................................................................................................... 2
Power Transfer ................................................................................................................................ Gear/Chain
Bearings................................................................................................................................. Lubricated for Life
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Min. WorkPiece Length.................................................................................................................................6...i.n.
-3-
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Operation Info
No. Of Feed Speeds......................................................................................................................................... 4
Feed Speeds........................................................................................................................ 13, 26, 36, 72 FPM
Swing.................................................................................................................................................... 360 deg.
Vertical Movement................................................................................................................................. 9-1/2 in.
Horizontal Movement........................................................................................................................... 24-1/4 in.
Rotation.................................................................................................................................. Forward, Reverse
Roller Info
No. Of Rollers....................................................................................................................................................4
Roller Width............................................................................................................................................2-3/8 in.
Roller Diameter...................................................................................................................................... 4-3/4 in.
Roller Suspension..................................................................................................................................... 3/4 in.
Max Hght Rollers Parallel Table Surface............................................................................................... 8-1/2 in.
Centers Between Rollers..............................................................................................................................5 in.
Other
Column Diameter................................................................................................................................... 2-1/4 in.
Construction Info
Roller Construction..................................................................................................................Synthetic Rubber
Housing Construction................................................................................................................. Cast Aluminum
Supports Construction..........................................................................................................................Cast Iron
Column Construction.................................................................................................................................. Steel
Paint..........................................................................................................................................................Epoxy
Other Specifications:
ISO Factory ...................................................................................................................................................ISO 9001
Country Of Origin ..............................................................................................................................................Taiwan
Warranty ............................................................................................................................................................ 1 Year
Serial Number Location ................................ "Checked" Sticker, On In-feed Portion Of Housing's Roller Cover Side
Assembly Time ........................................................................................................................................... 45 minutes
Features:
Rollers are Spring Tensioned with 3/4" Travel
Heavy-Duty Gear Reduction with Hardened Gears
Universal Positioning with Handle Locks
-4-
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MACHINE DATA
SHEET
Customer Service #: (570) 546-9663 · To Order Call: (800) 523-4777 · Fax #: (800) 438-5901
MODEL G1096 POWER FEEDER 4 ROLLER / 4 SPEED, 3-
PHASE
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Weight.............................................................................................................................................................. 144 lbs.
Length/Width/Height...........................................................................................................43-1/4 x 23-1/2 x 29-1/2 in.
Foot Print (Length/Width)............................................................................................................................. N/A x N/A
H]^ee^c\ꢀ9^bZch^dch/
8Vgidcꢀꢁ&
Type................................................................................................................................................... Cardboard
Content.................................................................................................................................................. Machine
Weight...................................................................................................................................................... 70 lbs.
Length/Width/Height................................................................................................................... 30 x 12 x 22 in.
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Type................................................................................................................................................... Cardboard
Content...................................................................................................................................................... Stand
Weight...................................................................................................................................................... 80 lbs.
Length/Width/Height................................................................................................................... 30 x 13 x 11 in.
:aZXig^XVa/
Switch................................................................................................................................................ Forward/Reverse
Switch Voltage...................................................................................................................................................... 220V
Cord Length............................................................................................................................................................ 9 ft.
Cord Gauge....................................................................................................................................................16 gauge
Recommended Breaker Size............................................................................................................................ 10 amp
Plug.......................................................................................................................................................................... No
Phase Converter................................................................................................................................................ G5841
Bdidgh/
BV^c
Type.................................................................................................................. TEFC Capacitor Start Induction
Horsepower.................................................................................................................................................1 HP
Voltage........................................................................................................................................................220V
Prewired......................................................................................................................................................220V
Phase.........................................................................................................................................................Three
Amps......................................................................................................................................................3.4/2.5A
Speed........................................................................................................................................3450/1725 RPM
Cycle..........................................................................................................................................................60 Hz
Number Of Speeds........................................................................................................................................... 2
Power Transfer ................................................................................................................................ Gear/Chain
Bearings................................................................................................................................. Lubricated for Life
BV^cꢀHeZX^[^XVi^dch/
Ldg`e^ZXZꢀ8VeVX^i^Zh
Min. WorkPiece Length.................................................................................................................................6...i.n.
-5-
Model g1095/g1096 1-hp power Feeder
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Operation Info
No. Of Feed Speeds......................................................................................................................................... 4
Feed Speeds........................................................................................................................ 13, 26, 36, 72 FPM
Swing.................................................................................................................................................... 360 deg.
Vertical Movement................................................................................................................................. 9-1/2 in.
Horizontal Movement........................................................................................................................... 24-1/4 in.
Rotation.................................................................................................................................. Forward, Reverse
Roller Info
No. Of Rollers....................................................................................................................................................4
Roller Width............................................................................................................................................2-3/8 in.
Roller Diameter...................................................................................................................................... 4-3/4 in.
Roller Suspension..................................................................................................................................... 3/4 in.
Max Hght Rollers Parallel Table Surface............................................................................................... 8-1/2 in.
Centers Between Rollers..............................................................................................................................5 in.
Other
Column Diameter................................................................................................................................... 2-1/4 in.
Construction Info
Roller Construction..................................................................................................................Synthetic Rubber
Housing Construction................................................................................................................. Cast Aluminum
Supports Construction..........................................................................................................................Cast Iron
Column Construction.................................................................................................................................. Steel
Paint..........................................................................................................................................................Epoxy
Other Specifications:
ISO Factory ...................................................................................................................................................ISO 9001
Country Of Origin ..............................................................................................................................................Taiwan
Warranty ............................................................................................................................................................ 1 Year
Serial Number Location ................................ "Checked" Sticker, On In-feed Portion Of Housing's Roller Cover Side
Assembly Time ........................................................................................................................................... 45 minutes
Features:
Rollers are Spring Tensioned with 3/4" Travel
Heavy-Duty Gear Reduction with Hardened Gears
Universal Positioning with Handle Locks
-6-
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identification
refer to Figure 1 and your power feeder to familiarize yourself with the controls, features, and terminology
used in this manual. doing so will make setup, use, and any future maintenance easy.
Vertical travel
handcrank
upper elbow
Motor
Joint lock
Assembly
Vertical
travel
lock
horizontal
travel lock
lower elbow
Joint lock
horizontal
handwheel
gearbox oil
plug
power Feeder
swivel lock
rotary Movement lock
Figure 1. Controls and features.
-7-
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3%#4)/. ꢄꢈ 3!&%49
&OR 9OUR /WN 3AFETYꢇ 2EAD )NSTRUCTION
-ANUAL "EFORE /PERATING THIS -ACHINE
4HE PURPOSE OF SAFETY SYMBOLS IS TO ATTRACT YOUR ATTENTION TO POSSIBLE HAZARDOUS CONDITIONSꢁ 4HIS
MANUAL USES A SERIES OF SYMBOLS AND SIGNAL WORDS INTENDED TO CONVEY THE LEVEL OF IMPORTANCE
OF THE SAFETY MESSAGESꢁ 4HE PROGRESSION OF SYMBOLS IS DESCRIBED BELOWꢁ 2EMEMBER THAT SAFETY
MESSAGES BY THEMSELVES DO NOT ELIMINATE DANGER AND ARE NOT A SUBSTITUTE FOR PROPER ACCIDENT
PREVENTION MEASURESꢁ
)NDICATES AN IMMINENTLY HAZARDOUS SITUATION WHICHꢇ IF NOT AVOIDEDꢇ
7),, RESULT IN DEATH OR SERIOUS INJURYꢁ
)NDICATES A POTENTIALLY HAZARDOUS SITUATION WHICHꢇ IF NOT AVOIDEDꢇ
#/5,$ RESULT IN DEATH OR SERIOUS INJURYꢁ
)NDICATES A POTENTIALLY HAZARDOUS SITUATION WHICHꢇ IF NOT AVOIDEDꢇ
-!9 RESULT IN MINOR OR MODERATE INJURYꢁ )T MAY ALSO BE USED TO ALERT
AGAINST UNSAFE PRACTICESꢁ
4HIS SYMBOL IS USED TO ALERT THE USER TO USEFUL INFORMATION ABOUT
PROPER OPERATION OF THE MACHINEꢁ
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Safety instructions for Machinery
3AFETY )NSTRUCTIONS FOR -ACHINERY
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Model g1095/g1096 1-hp power Feeder
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-9-
Model g1095/g1096 1-hp power Feeder
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additional Safety for Power Feeders
1. SaFEty accESSORiES. Always use
appropriate machine guards.
5. WORKPiEcE SuPPORt. do not feed
long workpieces without providing adequate
support at the outfeed end of the table.
2. tOOL SPEED. Make sure all cutting tools
are rotating at the operating speed before
feeding the workpiece.
6. StOPPiNG FEEDER. Always stop the
feeder before stopping the cutting tool.
3. FEEDiNG SPEED. do not overload the
cutting tool by feeding too quickly. the
cutting tool will perform better and be
safer working at the rate for which it was
designed.
7. aDJuStMENtS. disconnect the feeder
from its power source before cleaning,
repairing, or making adjustments.
8. EXPERiENciNG DiFFicuLtiES. if at any
time you are experiencing difficulties per-
forming the intended operation, stop using
the machine! Contact tech support at
(570) 546-9663.
4. HaND SaFEty. Keep hands away from
rotating parts on the feeder and the cut-
ting tool. do not allow hands or clothing
to be pinched beween the rollers and
workpiece.
No list of safety guidelines can be complete.
Every shop environment is different. always
consider safety first, as it applies to your
individual working conditions. use this and
other machinery with caution and respect.
Failure to do so could result in serious per-
sonal injury, damage to equipment, or poor
work results.
Like all machines there is danger associated
with this machine. accidents are frequently
caused by lack of familiarity or failure to pay
attention. use this machine with respect
and caution to lessen the possibility of
operator injury. if normal safety precautions
are overlooked or ignored, serious personal
injury may occur.
-10-
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SEctiON 2: ciRcuit REQuiREMENtS
Power connection Device
220v Single-Phase
the type of receptacle required to connect your
machine to power depends on the type of service
Operation (G1095)
you currently have or plan to install. We recom-
mend using the plug and receptacle shown in
Figure 2.
Serious personal injury could occur if you
connect the machine to power before com-
pleting the setup process. DO NOt connect
the machine to the power until instructed
later in this manual.
Electrocution or fire could
result if machine is not
grounded and installed in
compliance with electrical
codes. compliance MuSt
Figure 2. neMA 6-15 plug and receptacle.
be verified by a qualified
Extension cords
electrician!
using extension cords may reduce the life of the
motor. instead, place the machine near a power
source. if you must use an extension cord:
Full Load amperage Draw
this machine draws the following amps under
maximum load:
•
•
•
use at least a 14 gauge cord that does not
exceed 50 feet in length!
Amp draw.............................................6.2 Amps
the extension cord must also have a ground
wire and plug pin.
Power Supply circuit Requirements
you Must connect your machine to a grounded
circuit that is rated for the amperage given below.
never replace a circuit breaker on an existing cir-
cuit with one of higher amperage without consult-
ing a qualified electrician to ensure compliance
with wiring codes. if you are unsure about the
wiring codes in your area or you plan to con-
nect your machine to a shared circuit, consult
a qualified electrician.
A qualified electrician Must size cords over
50 feet long to prevent motor damage.
Minimum Circuit size............................. 15 Amps
-11-
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Power connection Device
220v three-Phase
Operation (G1096)
the type of plug and receptacle required to con-
nect your machine to power depends on the type
of service you currently have or plan to install.
We recommend using the configuration shown in
Figure 3.
Serious personal injury could occur if you
connect the machine to power before com-
pleting the setup process. DO NOt connect
the machine to the power until instructed
later in this manual.
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Electrocution or fire could
result if machine is not
grounded and installed in
compliance with electrical
codes. compliance MuSt
be verified by a qualified
electrician!
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Figure 3. neMA 15-15 plug and receptacle.
Extension cords
using extension cords may reduce the life of the
motor. instead, place the machine near a power
source. if you must use an extension cord:
Full Load amperage Draw
Amp draw at 220V ..............................3.2 Amps
Power Supply circuit Requirements
you Must connect your machine to a grounded
circuit that is rated for the amperage given below.
never replace a circuit breaker on an existing cir-
cuit with one of higher amperage without consult-
ing a qualified electrician to ensure compliance
with wiring codes. if you are unsure about the
wiring codes in your area or you plan to con-
nect your machine to a shared circuit, consult
a qualified electrician.
•
•
use at least a 16 gauge cord that does not
exceed 50 feet in length.
ensure that the extension cord contains a
ground wire and plug pin.
Minimum Circuit size............................. 10 Amps
-12-
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SEctiON 3: SEtuP
Setup Safety
items Needed for
Setup
the following items are needed to complete the
setup process, but are not included with your
machine:
this machine presents
serious injury hazards
to untrained users. Read
through this entire manu-
al to become familiar with
the controls and opera-
tions before starting the
machine!
Description
Qty
•
•
•
•
straightedge 4' ........................................... 1
safety glasses ........................................... 1
dust Collection system.............................. 1
4" dust hose .............................................. 1
unpacking
Wear safety glasses dur-
ing the entire setup pro-
cess!
your machine was carefully packaged for safe
transportation. remove the packaging materials
from around your machine and inspect it. if you
discover the machine is damaged, please imme-
diately call Customer Service at (570) 546-9663
for advice.
this machine and its com-
ponents are very heavy.
Get lifting help or use
power lifting equipment
such as a forklift to move
heavy items.
save the containers and all packing materials for
possible inspection by the carrier or its agent.
Otherwise, filing a freight claim can be difficult.
When you are completely satisfied with the condi-
tion of your shipment, inventory the contents.
-13-
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if any nonproprietary parts are missing (e.g. a
nut or a washer), we will gladly replace them; or
for the sake of expediency, replacements can be
obtained at your local hardware store.
inventory
the following is a description of the main compo-
nents shipped with your machine. lay the compo-
nents out to inventory them.
Note: If you can't find an item on this list, check
the mounting location on the machine or examine
the packaging materials carefully. Occasionally
we pre-install certain components for shipping
purposes.
B
A
box inventory (Figures 4 & 5)
Qty
a. power Feeder Assembly ............................ 1
b. lubricator.................................................... 1
c. Base and Column Assembly...................... 1
D. elbow Joint Assembly ................................ 1
E. Base Bolt pattern template........................ 1
F. handwheel handle..................................... 1
G. horizontal Column Assembly ..................... 1
Figure 4. power feeder inventory.
C
SuFFOcatiON HazaRD!
immediately discard all plas-
tic bags and packing materi-
als to eliminate choking/suf-
focation hazards for children
and animals.
d
e
F
g
Figure 5. support and base inventory.
-14-
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Hardware Recognition chart
-15-
Model g1095/g1096 1-hp power Feeder
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clean up
assembly
the unpainted surfaces are coated with a waxy
oil to prevent corrosion during shipment. remove
this protective coating with a solvent cleaner or
degreaser, such as shown in Figure 6. For thor-
ough cleaning, some parts must be removed.
For optimum performance, clean all moving
parts or sliding contact surfaces. Avoid chlo-
rine-based solvents, such as acetone or brake
parts cleaner that may damage painted surfac-
es. Always follow the manufacturer’s instructions
when using any type of cleaning product.
to correctly position this power feeder on your
table top, assemble the power feeder base assem-
bly in the order shown in Figure 7 (refer to the
parts diagram for any intricate details).
Gasoline and petroleum
products have low flash
points and can explode
or cause fire if used to
clean machinery. DO
NOt use these products
to clean the machinery.
Figure 7. item installation order.
next, connect the stand to the power feeder, as
shown in Figure 8. With your power feeder unit
completely assembled, it will be easier for you to
determine where on the table top to drill your base
mounting holes, so you can take advantage of the
full range of power feeder swing and adjustments.
refer to base Mounting on Page 17.
Many cleaning solvents
are toxic if inhaled.
Minimize your risk by only
using these products in a
well ventilated area.
G2544—Solvent cleaner & Degreaser
A great product for removing the waxy shipping
grease from your machine during clean up.
Figure 8. Assembled power feeder.
Figure 6. Cleaner/degreaser available from
grizzly.
-16-
Model g1095/g1096 1-hp power Feeder
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Whichever way you mount your power feeder,
you must be able to use the handwheels and lock
levers to position the rubber wheels parallel with
base Mounting
1
the table surface and ⁄8" lower than the thickness
position the power feeder on the table top to
determine where to drill your base mounting
holes, so you can maximize power feeder swing
and adjustment options.
of your workpiece.
Also, you must be able to point the power feeder
slightly towards the machine fence (Figure 9). in
other words, the tracking of the power feeder must
be toed-in approximately 1° to 1.5° degrees toward
the machine fence, so the rubber wheels slightly
push the workpiece against the fence during cut-
ting operations.
there are two mounting options available: Through
Bolt Mounting and Direct Mounting (discussed
on Page 18). Choose an option that suits your
requirements.
Shaper
Jointer
Tablesaw
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Figure 9. typical power feed mounting on a shaper, jointer, and tablesaw.
-17-
Model g1095/g1096 1-hp power Feeder
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through-bolt Mounting
Direct Mounting
We recommend that you mount your new power
feeder to the machine table with through bolts,
nuts, and washers (Figure 10). this option will
give the most rigidity and clamping strength to
prevent the feeder base from twisting out of align-
ment during use. however, if under-table support
webs interfere with washer or nut locations under
the table, you must use an optional clamping kit,
or drill and thread holes directly into the table as
described in Direct Mounting.
use the included mounting template to drill and
tap your table, so the power feeder base can be
directly mounted to the table surface (Figure 11). if
the table is thinner than 3⁄8" thick where the thread-
ed holes would be drilled and tapped, or if support
webbing is in the way, the threads may strip or
loosen as the power feeder is used. thread lock-
ing compound will not cure this situation. revert to
the through-bolt Mounting option. in any case,
make sure to use a medium-grade liquid thread
locking compound on all threads.
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Figure 10. through-bolt mounting.
Figure 11. direct mounting.
-18-
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4. Adjust and lock the power feeder so the
wheels are held approximately one inch
above the table and nothing will interfere with
wheel rotation.
test Run
you MuSt assemble all guards, fences,
and hold-downs before starting your
machine or power feeder. Failure to heed
this warning could result in amputation or
death!
Loose hair and clothing could get caught
in machinery and cause serious personal
injury. Keep loose clothing rolled up and
long hair tied up and away from machin-
ery.
5. Connect the power feeder to the power sup-
ply and use the feed direction and speed dial
(Figure 12) to test operation in both feed
directions.
once the assembly is complete, test run your
power feeder to make sure it runs properly and is
ready for regular operation. the test run consists
of verifying that the motor powers up and runs
correctly, and that the rollers operate.
if, during the test run, you cannot easily locate
the source of an unusual noise or vibration, stop
using the machine immediately, then review
troubleshooting on Page 23.
if you still cannot remedy a problem, contact our
tech support at (570) 546-9663 for assistance.
to test run the power feeder:
Figure 12. Feed direction and speed dial.
1. Make sure you understand the safety instruc-
tions at the beginning of the manual, and
verify that the power feeder is adjusted and
is setup properly.
—listen and watch for abnormal noises or
vibrations. the power feeder should run
smoothly.
2. Make sure that the power feeder gearbox oil
level is full. the oil level should be 1" below
the oil fill port. refer to Lubrication on Page
22 for details.
—Correct for any unusual noises or vibra-
tions before operating the power feeder
any further. Always disconnect the power
feeder from power when investigating or
correcting potential problems.
Note: see Figure 16 on Page 22 for oil fill
port location.
6. turn the feed direction switch to "0" (the OFF
position, Figure 12).
3. ensure that all tools and objects used during
set up are cleared away from the machine.
-19-
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SEctiON 4: OPERatiONS
Operation Safety
basic use and care
to reduce the risk of
serious injury when using
this machine, read and
understand this entire
manual before beginning
any operations.
you MuSt assemble all guards, fences,
and hold-downs before starting your
machine or power feeder. Failure to heed
this warning could result in amputation or
death!
power feeders reduce kickback hazards and
improve cutting results by feeding in a consistent
and stable manner. remember, do not to stand in
the path of potential kickback. When not in use,
support the power feeder with a wooden block so
the rubber wheels are raised above the table and
do not compress from the weight of the power
feeder.
Damage to your eyes and lungs could result
from using woodworking machinery without
proper protective gear. always wear safety
glasses and a respirator when operating this
machine.
the lock levers and handcranks on this power
feeder allow you to adjust the power feeder track-
ing and height to accommodate many workpiece
sizes. Before loosening any lock lever, always
support the power feeder with a block of wood,
so the power feeder does not drop and cause
damage.
Loose hair, clothing, or
jewelry could get caught
in machinery and cause
serious personal injury.
Keep these items away
from moving parts at all
times to reduce this risk.
Adjust the power feeder so it is toed-in approxi-
mately 1° to 1.5° degrees towards the machine
fence. this adjustment will ensure that the power
feeder wheels slightly push the workpiece against
the fence during cutting operations (Figure 9).
next, adjust the power feeder so the rubber
wheels are parallel with the table surface, and are
1
⁄8" lower than the thickness of your workpiece.
this adjustment ensures that the workpiece will
not slip or hang in the middle of a cut. Always
double check that the power feeder wheels are
slightly lower than the workpiece before you begin
feeding operations. otherwise, the workpiece
may slip and kickback.
NOTICE
if you have never used this type of machine
or equipment before, WE StRONGLy REc-
OMMEND that you read books, trade maga-
zines, or get formal training before begin-
ning any projects. Regardless of the con-
tent in this section, Grizzly industrial will
not be held liable for accidents caused by
lack of training.
-20-
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3. refer to the feed rate list below to find the
gear combination required for your chosen
feed rate.
changing Speeds
13 Ft Per Min: a, 25 tooth + b,
40 tooth.
always disconnect power
to the machine before
performing installation
or maintenance. Failure
to do this may result in
serious personal injury.
26 Ft Per Min: a, 40 tooth + b, 25
tooth.
33 Ft Per Min: a, 25 tooth + b, 40
tooth.
66 Ft Per Min: a, 40 tooth + b, 25
tooth.
your power feeder has the option to feed a
workpiece at 13, 26, 33, and 66 feet per minute.
Motor OFF.
these rates are achieved by changing the combi-
nation of change gears, and by turning the motor
switch to high or low range operation.
4. remove the chain cover and the two hex
nuts securing the a & b change gears to the
shafts shown in Figure 14.
to change the feed rate of your power
feeder:
1. disConneCt the poWer Feeder
FroM poWer!
Change gear
position a
2. Make sure the speed dial is pointing to "0"
(the OFF position, Figure 13).
Change gear position b
Figure 14. Change gear locations.
5. swap the required change gears so the gear
hubs are facing in toward the power feeder
(shown in positions a & b in Figure 14).
6. reinstall the hex nuts and chain cover.
7. Connect the power feeder to power and
move the feed direction and speed dial to the
high or low range.
Figure 13. Feed direction and speed dial.
-21-
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SEctiON 5: MaiNtENaNcE
•
every 40 hours of use, or once every two
weeks, wipe clean and lubricate the wheel
grease fittings (Figure 15) with one pump of
an automotive grade multipurpose grease. do
not get any grease on the rubber wheels.
always disconnect power
to the machine before
performing maintenance.
Failure to do this may
result in serious person-
al injury.
Schedule
For optimum performance from your machine,
follow this maintenance schedule and refer to any
specific instructions given in this section.
grease
Fitting
Daily check:
•
•
•
•
loose mounting bolts.
damaged wheels.
Worn or damaged, switch, cord, and plug.
Any other condition that could hamper the
safe operation of this power feeder.
Figure 15. Wheel lubrication.
•
•
After the first month or 200 hours of use,
change the gearbox oil with 5.1 fluid ounces
of an automotive grade 80-90W gear oil. to
drain the unit, remove the fill plug labeled
"OiL" (Figure 16) and invert the power feed-
er. For the remaining life of the power feeder,
change the oil every 6 months or 1000 hours
of use.
cleaning
Cleaning the Model g1095/g1096 is relatively
easy. Frequently blow-off sawdust with com-
pressed air. this is especially important for the
internal working parts and motor. dust build-up
around the motor is a sure way to decrease its
lifespan. if the wheels become loaded up with
pitch, oil, or other residues, wipe them clean using
a clean rag and a mild solvent. Avoid touching
the plastic or paint with mineral spirits or you may
damage the surfaces.
to prevent rust and binding, paint the sprock-
ets, chain, and change gears (Figure 16)
with a light film of an automotive grade multi-
purpose grease.
oil Fill
port
Lubrication
sprocket
Chain
•
to prevent surface rust and binding,
periodically clean and oil all lock lever and
leadscrew threads with a light machine oil.
Change
gears
Figure 16. lubrication locations.
-22-
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SEctiON 6: SERvicE
review the troubleshooting and procedures in this section to fix or adjust your machine if a problem devel-
ops. if you need replacement parts or you are unsure of your repair skills, then feel free to call our technical
support at (570) 546-9663.
troubleshooting
Motor & Electrical
symptom
possible Cause
possible solution
Motor will not start. 1. low voltage.
1. Check power supply for proper voltage.
2. open circuit in motor or loose connections. 2. inspect all lead connections on motor and
magnetic switch for loose or open connections.
3. start capacitor is at fault.
4. Motor switch or motor is at fault.
3. replace start capacitor.
4. replace switch, or motor.
Fuses or circuit
breakers trip.
1. short circuit in line cord or plug.
1. inspect cord or plug for damaged insulation and
shorted wires and replace extension cord.
2. short circuit in motor or loose connections. 2. inspect all connections on motor for loose or
shorted terminals or worn insulation.
3. incorrect fuses or circuit breakers in power 3. install correct fuses or circuit breakers.
supply.
Motor overheats.
Workpiece jams
when feeding under 2. Feeder at wrong angle.
rollers.
1. Motor overloaded.
1. reduce power feeder feed rate.
2. Air circulation through the motor restricted. 2. Clean out motor fan cover to provide normal air
circulation.
1. rollers set too low.
1. raise feeder.
2. Adjust angle.
Workpiece slips
while passing
beneath rollers.
1. rollers positioned too high, no traction.
1. lower feeder.
2. slow feed speed.
2. Feeding too fast.
3. rollers are dirty or oily.
4. Worn roller(s).
3. Clean roller surface with a mild solvent.
4. replace roller(s).
Workpiece cut is
burnt.
1. Wrong feed speed.
2. Cutter is at fault.
1. Adjust feed speed.
2. sharpen or replace dull blade or cutter.
rough finish or
chipped grain on
workpiece.
1. Feed speed too fast.
2. dull cutter or blade.
3. power feeder angle is not toed in to keep
workpiece against the fence.
1. slow speed.
2. replace with sharp cutter or blade.
3. Adjust power feeder so it is toed-in 1° to 1.5°
toward the fence.
Fuzzy grain occurs 1. lumber has high moisture content.
when planing or
1. if moisture content is higher than 20%, sticker and
allow to dry.
moulding.
2. dull knives.
2. sharpen or replace knives.
1
1. lower the power feeder roller
height of the workpiece.
lower than the
Workpiece hangs
and does not enter
the machine.
1. power feeder roller height is set incorrectly.
⁄8"
-23-
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Wheel Replacement
Cap
screw
always disconnect power
to the machine before
performing installation
or maintenance. Failure
to do this may result in
serious personal injury.
Figure 17. Wheel cap screws.
to replace a worn out or damaged wheel:
3. swap the old wheel with the new one.
1. disConneCt the poWer Feeder
FroM poWer!
4. reinstall the four cap screws, and tighten in
an alternating pattern until the wheel is tight.
2. using a 5mm hex wrench, remove the wheel
retaining cap screws (Figure 17).
-24-
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SEctiON 7: WiRiNG
these pages are current at the time of printing. however, in the spirit of improvement, we may make changes
to the electrical systems of future machines. study this diagram carefully. if you notice differences between
your machine and these wiring diagrams, call technical support at (570) 546-9663 for assistance.
Electrical Safety instructions
1. PRiNtED iNFORMatiON. the electrical
information included in this section is current
at the time of printing. however, in the spirit
of improvement, we may make changes to
the electrical system of future machines.
study the photos and diagrams in this
section carefully. if you notice differences
between your machine and these diagrams,
call technical support at (570) 546-9663 for
assistance.
3. SHOcK HazaRD. disconnect the power
from the machine before servicing electri-
cal components. touching electrified parts
will result in personal injury including but
not limited to severe burns, electrocution, or
death.
4. MOtOR WiRiNG. the motor wiring shown
in these diagrams are current at the time of
printing, but it may not match your machine.
Always use the wiring diagram inside the
motor junction box.
2. ciRcuit REQuiREMENtS. you Must
follow the circuit requirements given on
Page 11 or 12. if you are unsure about
the wiring codes in your area or you plan
to connect your machine to a shared cir-
cuit, consult a qualified electrician.
5. EXPERiENciNG DiFFicuLtiES. if at any
time you are experiencing difficulties under-
standing the information included in this
section, contact our technical support at
(570) 546-9663.
NOTICE
the photos and diagrams included in this
sectionarebestviewedincolor.youcanview
-25-
Model g1095/g1096 1-hp power Feeder
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Electrical
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Figure 19. Motor switch and capacitor
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-26-
Model g1095/g1096 1-hp power Feeder
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-27-
Model g1095/g1096 1-hp power Feeder
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SEctiON 8: PaRtS
Main Power
Feeder
assembly
-28-
Model g1095/g1096 1-hp power Feeder
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REF PART #
DESCRIPTION
REF PART #
DESCRIPTION
101
102
103
104
105
107
108
109
110
111
112
113
114
116
117
118
119
120
122
123
124
125
126
127
128
129
130
131
132
136
137
138
139
P6203
BALL BEARING 6203
GREASE FITTING
SPROCKET CASE
TORSION SPRING 3.8 X 102
CASE COVER
144
150
151
152
153
155
156
157
158
162
163
164
168
170
P1096144
P1096150
P1096151
P1096152
PSB24M
PW01
WORM GEAR
P1096102
P1096103
P1096104
P1096105
P1096107
P1096108
P1096109
P1096110
P1096111
PLW03M
PSB01M
PLW04M
P1096116
P1096117
PR58M
SPECIAL O-RING 101.19 X 3.53
WORM GEAR BOX COVER
OIL SEAL
CAP SCREW M5-.8 X 16
FLAT WASHER 1/2
HEX NUT M12-1.75
WORM GEAR SHAFT
SPECIAL KEY
SPROCKET CASE
TORSION SPRING 3.8 X 102
CASE COVER
PN09M
P1096157
P1096158
P1096162
PSB12M
P1096164
P1096168
P1095170
P1096170
ROLLER SUPPORT
SPROCKET
GEAR 25T
LOCK WASHER 6MM
CAP SCREW M6-1 X 16
LOCK WASHER 8MM
CHAIN
CAP SCREW M8-1.25 X 40
GEAR 40T
LUBRICATOR
MOTOR 220V, 2-SPD, 1-PH (G1095)
MOTOR 220V, 2-SPD, 3-PH (G1096)
SWITCH W/ELECTRICAL BOX
BOX COVER
TUBE
EXT RETAINING RING 24MM
SPROCKET SHAFT
EXT RETAINING RING 13MM
FLAT WASHER 1/2
HEX NUT M12-1.75
GREASE FITTING
ROLLER SPINDLE
SPECIAL HEX BOLT M12-1.75
KNOB
170-1 P1096170-1
170-2 P1096170-2
170-3 P1096170-3
170-4 P1095170-4
P1096170-4
P1096119
PR47M
FAN COVER
PW01
MOTOR FAN (G1095)
MOTOR FAN (G1096)
CAPACITOR 35MFD 250VAC (G1095)
SEALING RING
PN09M
P1096124
P1096125
P1096126
P1096127
P1096128
PORP015
P1096130
P1096131
PSS01M
P1096136
P1096137
P1096138
P1096139
170-5 PC035A
170-6 P1096170-6
175
177
179
181
187
188
189
190
191
192
193
PORS028
P1096177
PSB50M
P1096181
G4182
O-RING 27.5 X 2.0 S28
CAP
OIL CAP
CAP SCREW M5-.8 X 10
BACK COVER
O-RING 14.8 X 2.4 P15
CASTING
ROLLER
BUSHING
PLW05M
PR09M
LOCK WASHER 12MM
EXT RETAINING RING 20MM
HEX BOLT M8-1.25 X 20
LOCK WASHER 8MM
GREASE FITTING
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SPROCKET
PB09M
CHAIN
PLW04M
P1096192
P1096193
DOUBLE SPROCKET
CHAIN
SPROCKET SHAFT
-29-
Model g1095/g1096 1-hp power Feeder
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Stand and Support assembly
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REF PART #
DESCRIPTION
REF PART #
DESCRIPTION
200
202
203
204
205
206
207
210
212
214
218
219
220
221
222
224
P1096200
P1096202
PW06M
COLUMN BASE
225
226
228
229
231
234
240
241
251
252
254
255
256
257
259
P1096225
P1096226
PW04M
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T-HANDLE
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P1096204
PSB24M
P1096206
P1096207
P1096210
PSB50M
P1096214
P1096218
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PLW04M
P1096221
PN03M
PB22M
HEX BOLT M8-1.25 X 50
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CAP SCREW M5-.8 X 16
VERTICAL COLUMN
GUIDE
P1096231
PRP71M
P1096240
P1096241
P1096251
P1096252
P1096254
PRP32M
P1096256
PB73M
SWIVEL CLAMP CONE
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RACK
HEX BOLT M10-1.5 X 50
PINION
HEX NUT M8-1.25
ELBOW
P1096259
P1096224
-30-
Model g1095/g1096 1-hp power Feeder
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