Grizzly Planer G0477 User Manual

MODEL G0477

15" PLANER/MOULDER

OWNER'S MANUAL

WARNING: NO PORTION OF THIS MANUAL MAY BE REPRODUCED IN ANY SHAPE

OR FORM WITHOUT THE WRITTEN APPROVAL OF GRIZZLY INDUSTRIAL, INC.

#JK8066 PRINTED IN CHINA

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table of contents

iNtRODUctiON............................................................................................................................... 2

Manual Accuracy........................................................................................................................ 2

Contact info................................................................................................................................ 2

Machine data sheet................................................................................................................... 3

identification ............................................................................................................................... 5

SEctiON 1: SAfEty....................................................................................................................... 6

safety instructions for Machinery............................................................................................... 6

Additional safety for planer/Moulders........................................................................................ 8

SEctiON 2: POWER SUPPLy........................................................................................................ 9

SEctiON 3: SEt UP...................................................................................................................... 11

items needed for set up ......................................................................................................... 11

unpacking ................................................................................................................................ 11

inventory................................................................................................................................... 12

Clean up .................................................................................................................................. 13

site Considerations .................................................................................................................. 13

stand Assembly ....................................................................................................................... 14

Mounting planer/Moulder on stand.......................................................................................... 15

dust Chute and Bag ................................................................................................................ 15

Crank handle ........................................................................................................................... 16

test run................................................................................................................................... 16

SEctiON 4: OPERAtiONS ........................................................................................................... 17

operation safety ...................................................................................................................... 17

safety switch Key .................................................................................................................... 17

Basic operation........................................................................................................................ 17

operation tips.......................................................................................................................... 18

Feed speed.............................................................................................................................. 18

headstock height Adjustment.................................................................................................. 19

preset thickness settings........................................................................................................ 19

roller height Adjustment ......................................................................................................... 20

Moulding Knives....................................................................................................................... 21

setting up Moulding Fence guide........................................................................................... 22

Adjusting Moulding guide Fence............................................................................................. 22

Edge Moulding ......................................................................................................................... 22

SEctiON 5: AccESSORiES......................................................................................................... 24

SEctiON 6: MAiNtENANcE......................................................................................................... 25

schedule .................................................................................................................................. 25

Cleaning ................................................................................................................................... 25

Anti-Kickback Fingers............................................................................................................... 25

unpainted Metal....................................................................................................................... 25

Lubrication................................................................................................................................ 25

SEctiON 7: SERvicE ................................................................................................................... 26

troubleshooting guide............................................................................................................. 26

Changing planing Knives......................................................................................................... 28

Changing Belts......................................................................................................................... 29

Chain tension and headstock Leveling .................................................................................. 29

Changing Motor Brushes ......................................................................................................... 30

Electrical Components ............................................................................................................. 31

Wiring diagram......................................................................................................................... 32

g0477 Body Breakdown .......................................................................................................... 33

g0477 table and Base Breakdown......................................................................................... 34

g0477 gearbox Breakdown..................................................................................................... 35

g0477 stand Breakdown......................................................................................................... 36

g0477 Labels........................................................................................................................... 37

parts List .................................................................................................................................. 38

WARRANty AND REtURNS........................................................................................................ 45

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iNtRODUctiON

Manual Accuracy

contact info

We are proud to offer this manual with your new

machine! We've made every effort to be exact

with the instructions, specifications, drawings,

and photographs of the machine we used when

writing this manual. However, sometimes we still

make an occasional mistake.

We stand behind our machines. If you have

any questions or need help, use the information

below to contact us. Before contacting, please get

the serial number and manufacture date of your

machine. This will help us help you faster.

Grizzly Technical Support

1203 Lycoming Mall Circle

Muncy, PA 17756

Also, owing to our policy of continuous improve-

ment, your machine may not exactly match the

manual. If you find this to be the case, and the dif-

ference between the manual and machine leaves

you in doubt, check our website for the latest

manual update or call technical support for help.

Phone: (570) 546-9663

Email: [email protected]

We want your feedback on this manual. What did

you like about it? Where could it be improved?

Please take a few minutes to give us feedback.

Before calling, find the manufacture date of your

machine by looking at the date stamped into the

machine ID label (see below). This will help us

determine if the manual version you received

matches the manufacture date of your machine.

Grizzly Documentation Manager

P.O. Box 2069

Bellingham, WA 98227-2069

Email: [email protected]

Manufacture Date

of Your Machine

For your convenience, we post all available man-

uals and manual updates for free on our website

at www.grizzly.com. Any updates to your model

of machine will be reflected in these documents

as soon as they are complete.

-2-

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Machine Data Sheet

MACHINE DATA

SHEET

Customer Service #: (570) 546-9663 · To Order Call: (800) 523-4777 · Fax #: (800) 438-5901

MODEL G0477 15" PLANER / MOULDER

Product Dimensions:

Weight.............................................................................................................................................................. 168 lbs.

Width (side-to-side) x Depth (front-to-back) x Height..................................................................... 31 x 41 x 57-3/4 in.

Footprint (Length x Width)..................................................................................................................... 31 x 25-1/3 in.

Shipping Dimensions:

Type..................................................................................................................................................... Cardboard Box

Content........................................................................................................................................................... Machine

Weight.............................................................................................................................................................. 181 lbs.

Length x Width x Height....................................................................................................................... 23 x 36 x 27 in.

Must Ship Upright................................................................................................................................................... Yes

Electrical:

Power Requirement........................................................................................................... 110V, Single-Phase, 60 Hz

Prewired Voltage.................................................................................................................................................. 110V

Full-Load Current Rating........................................................................................................................................ 12A

Minimum Circuit Size.............................................................................................................................................. 15A

Connection Type....................................................................................................................................... Cord & Plug

Power Cord Included.............................................................................................................................................. Yes

Power Cord Length................................................................................................................................................. 7 ft.

Power Cord Gauge......................................................................................................................................... 14 AWG

Plug Included.......................................................................................................................................................... Yes

Switch Type.................................................................................................. Paddle Safety Switch w/Removable Key

Motors:

Main

Type..................................................................................................................................................... Universal

Horsepower............................................................................................................................................. 2.5 HP

Phase............................................................................................................................................ Single-Phase

Amps............................................................................................................................................................ 12A

Speed............................................................................................................................................. 16,500 RPM

Power Transfer ............................................................................................................................... V-Belt Drive

Bearings..................................................................................................... Shielded & Permanently Lubricated

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Main Specifications:

Operation Info

Max. Cut Width.......................................................................................................................................... 15 in.

Max. Cut Height........................................................................................................................................... 6 in.

Min. Stock Length..................................................................................................................................... 17 in.

Min. Stock Thickness................................................................................................................................ 1/8 in.

Max. Stock Thickness.................................................................................................................................. 6 in.

No. of Cuts Per Inch................................................................................................................................. 42, 83

No. of Cuts Per Minute............................................................................................................................ 11,000

Cutterhead Speed............................................................................................................................. 5500 RPM

Planing Feed Rate........................................................................................................................... 11, 22 FPM

Moulding Feed Rate............................................................................................................................... 11 FPM

Max. Cut Depth Planing Full Width......................................................................................................... 1/16 in.

Max. Cut Depth Planing 6 Inch Wide Board........................................................................................... 3/32 in.

Max. Profile Depth Moulding..................................................................................................................... 7/8 in.

Max. Profile Width Moulding................................................................................................................ 4-9/16 in.

Cutterhead Info

Cutterhead Type...................................................................................................................................... 2 Knife

Cutterhead Dia.................................................................................................................................. 3-15/64 in.

No. of Knives.................................................................................................................................................... 2

Knife Type........................................................................................................................... Double Edged HSS

Knife Size Length................................................................................................................................ 15-1/2 in.

Knife Size Width....................................................................................................................................... 5/8 in.

Knife Size Thickness.............................................................................................................................. 5/64 in.

Knife Adjustment.......................................................................................................................... Clamp Blocks

Table Info

Table Movement.......................................................................................................................................... 6 in.

Table Bed Size Length.............................................................................................................................. 16 in.

Table Bed Size Width................................................................................................................................ 15 in.

Table Bed Size Thickness.................................................................................................................... 11/32 in.

Floor To Table Height................................................................................................................................ 34 in.

Roller Ext Table Size Length..................................................................................................................... 15 in.

Roller Ext Table Size Width................................................................................................................. 11-1/3 in.

Construction

Table........................................................................................................................................... Stainless Steel

Body................................................................................................................................................... Aluminum

Stand.......................................................................................................................................................... Steel

Cutterhead Assembly................................................................................................................................. Steel

Infeed Roller........................................................................................................................................... Rubber

Outfeed Roller......................................................................................................................................... Rubber

Paint........................................................................................................................................... Powder Coated

Other

Measurement Scale....................................................................................................................... Inch & Metric

No. of Dust Ports.............................................................................................................................................. 1

Dust Port Size........................................................................................................................................ 2-1/2 in.

Mobile Base........................................................................................................................................... D2058A

Other Specifications:

Country Of Origin ............................................................................................................................................... China

Warranty ........................................................................................................................................................... 1 Year

Approximate Assembly & Setup Time .............................................................................................................. 1 Hour

Serial Number Location ........................................................................................................ ID Label on Left Housing

ISO 9001 Factory .................................................................................................................................................... No

CSA Certified .......................................................................................................................................................... No

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identification

figure 1. g0477 Component and Control identification.

A. infeed/outfeed roller height Adjuster

b. ON/Off switch

c. Circuit Breaker reset Button

D. return rollers

E. headstock height hand Crank

f. Cutterhead Lock

G. tool storage

h. depth-of-cut gauge

i. preset depth gauge

-5-

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SEctiON 1: SAfEty

For Your Own Safety, Read Instruction

Manual Before Operating This Machine

The purpose of safety symbols is to attract your attention to possible hazardous conditions.

This manual uses a series of symbols and signal words intended to convey the level of impor-

tance of the safety messages. The progression of symbols is described below. Remember that

safety messages by themselves do not eliminate danger and are not a substitute for proper

accident prevention measures. Always use common sense and good judgment.

Indicates an imminently hazardous situation which, if not avoided,

WILL result in death or serious injury.

Indicates a potentially hazardous situation which, if not avoided,

COULD result in death or serious injury.

Indicates a potentially hazardous situation which, if not avoided,

MAY result in minor or moderate injury. It may also be used to alert

against unsafe practices.

This symbol is used to alert the user to useful information about

proper operation of the machine.

NOTICE

Safety instructions for Machinery

OWNER’S MANUAL. Read and understand this ELECTRICAL EQUIPMENT INJURY RISKS. You

owner’s manual BEFORE using machine.

can be shocked, burned, or killed by touching live

electrical components or improperly grounded

machinery. To reduce this risk, only allow qualified

service personnel to do electrical installation or

repair work, and always disconnect power before

accessing or exposing electrical equipment.

TRAINED OPERATORS ONLY. Untrained oper-

ators have a higher risk of being hurt or killed.

Only allow trained/supervised people to use this

machine. When machine is not being used, dis-

connect power, remove switch keys, or lock-out

machine to prevent unauthorized use—especially

around children. Make workshop kid proof!

DISCONNECT POWER FIRST. Always discon-

nect machine from power supply BEFORE making

adjustments, changingtooling, orservicingmachine.

This prevents an injury risk from unintended startup

or contact with live electrical components.

DANGEROUS ENVIRONMENTS. Do not use

machinery in areas that are wet, cluttered, or have

poor lighting. Operating machinery in these areas

greatly increases the risk of accidents and injury.

EYE PROTECTION. Always wear ANSI-approved

safety glasses or a face shield when operating or

observing machinery to reduce the risk of eye

injury or blindness from flying particles. Everyday

eyeglasses are not approved safety glasses.

MENTAL ALERTNESS REQUIRED. Full mental

alertness is required for safe operation of machin-

ery. Never operate under the influence of drugs or

alcohol, when tired, or when distracted.

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WEARING PROPER APPAREL.- Do- not- wear- FORCING MAChINERY.-Do-not-force-machine.-

clothing,- apparel- or- jewelry- that- can- become-

entangled- in- moving- parts.- Always- tie- back- or-

cover-long-hair.-Wear-non-slip-footwear-to-avoid-

accidental-slips,-which-could-cause-loss-of-work-

piece-control.

It-will-do-the-job-safer-and-better-at-the-rate-for-

which-it-was-designed.

NEVER sTANd ON MAChINE.- Serious- injury-

may- occur- if- machine- is- tipped- or- if- the- cutting-

tool-is-unintentionally-contacted.-

hAzARdOus dusT. Dust- created- while- using-

machinery- may- cause- cancer,- birth- defects,- or-

long-term-respiratory-damage.-Be-aware-of-dust-

hazards-associated-with-each-workpiece-material,-

and-always-wear-a-NIOSH-approved-respirator-to-

reduce-your-risk.

sTABLE MAChINE. Unexpected-movement-dur-

ing- operation- greatly- increases- risk- of- injury- or-

loss-of-control.-Before-starting,-verify-machine-is-

stable-and-mobile-base-(if-used)-is-locked.

usE RECOMMENdEd ACCEssORIEs.-Consult-

this-owner’s-manual-or-the-manufacturer-for-rec-

ommended- accessories.- Using- improper- acces-

sories-will-increase-the-risk-of-serious-injury.

hEARING PROTECTION.- Always- wear- hear-

ing-protection-when-operating-or-observing-loud-

machinery.- Extended- exposure- to- this- noise-

without-hearing-protection-can-cause-permanent-

hearing-loss.

uNATTENdEd OPERATION. To- reduce- the-

risk- of- accidental- injury,- turn- machine- off- and-

ensure- all- moving- parts- completely- stop- before-

walking- away.- Never- leave- machine- running-

while-unattended.-

REMOVE AdJusTING TOOLs.- Tools- left- on-

machinery- can- become- dangerous- projectiles-

upon-startup.-Never-leave-chuck-keys,-wrenches,-

or- any- other- tools- on- machine.- Always- verify-

removal-before-starting!

MAINTAIN WITh CARE.-Follow-all-maintenance-

instructions- and- lubrication- schedules- to- keep-

machine- in- good- working- condition.- A- machine-

that- is- improperly- maintained- could- malfunction,-

INTENdEd usAGE.- Only- use- machine- for- its-

intended-purpose-and-never-make-modifications-

not- approved- by- Grizzly.- Modifying- machine- or- leading-to-serious-personal-injury-or-death.-

using- it- differently- than- intended- may- result- in-

ChECK dAMAGEd PARTs.- Regularly- inspect-

machine- for- any- condition- that- may- affect- safe-

operation.-Immediately-repair-or-replace-damaged-

or-mis-adjusted-parts-before-operating-machine.

malfunction-or-mechanical-failure-that-can-lead-to-

serious-personal-injury-or-death!

AWKWARd POsITIONs.- Keep- proper- footing-

and-balance-at-all-times-when-operating-machine.-

Do-not-overreach!-Avoid-awkward-hand-positions-

that-make-workpiece-control-difficult-or-increase-

the-risk-of-accidental-injury.

MAINTAIN POWER CORds. When-disconnect-

ing- cord-connected- machines- from- power,- grab-

and-pull-the-plug—NOT-the-cord.-Pulling-the-cord-

may- damage- the- wires- inside.- Do- not- handle-

cord/plug-with-wet-hands.-Avoid-cord-damage-by-

keeping-it-away-from-heated-surfaces,-high-traffic-

areas,-harsh-chemicals,-and-wet/damp-locations.

ChILdREN & BYsTANdERs. Keep-children-and-

bystanders-at-a-safe-distance-from-the-work-area.

Stop-using-machine-if-they-become-a-distraction.

GuARds & COVERs.-Guards-and-covers-reduce-

accidental- contact- with- moving- parts- or- flying-

debris.- Make- sure- they- are- properly- installed,-

undamaged,-and-working-correctly.

EXPERIENCING dIFFICuLTIEs. If- at- any- time-

you-experience-difficulties-performing-the-intend-

ed-operation,-stop-using-the-machine!-Contact-our-

Technical-Support-at-(570)-546-9663.

-7-

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Additional Safety for Planer/Moulders

1. iNStRUctiON MANUAL. this machine

presents significant safety hazards to

untrained users. read/understand this entire

manual before starting the planer.

8. cUttiNG LiMitAtiONS. the planer/mould-

er may kick out a workpiece at the operator

or be damaged if pushed beyond these lim-

its.

•

Maximum depth of Cut (6 in.)...........³⁄32"

Maximum depth of Cut (full width) ...¹⁄16"

Minimum Board Length.....................17"

2. REAchiNG iNSiDE PLANER/MOULDER.

never reach inside planer or remove covers

when the planer is connected to power.

Minimum Board thickness ................¹⁄8

Maximum # of Boards at one time..... 1

3. iNfEED cLEARANcE SAfEty. the infeed

roller is designed to pull material into the

cutterhead. Always keep hands, clothing,

and long hair away from the infeed roller dur-

ing operation to prevent serious injury.

9. cLEAN StOcK. planing or moulding stock

with nails, staples, or loose knots MAy cause

debris to kick out at the operator and WiLL

damage your cutters when they contact the

cutterhead. Always thoroughly inspect and

prepare stock to avoid these hazards.

4. bODy POSitiON WhiLE OPERAtiNG. the

workpiece may kick out during operation.

to avoid getting hit, stand to the side of the

planer during the entire operation.

10. REMOviNG jAMMED WORKPiEcES. to

avoid serious injury, always stop the plan-

er/moulder and disconnect power before

removing jammed workpieces.

5. PLANiNG cORREct MAtERiAL. only

plane natural wood stock with this planer/

moulder. do not plane MdF, plywood,

laminates, or other synthetic products.

11. DULL/DAMAGED cUttERS. the planer

/moulder may kick out a workpiece at the

operator or give poor finish results if it is

operated with dull or damaged cutters.

6. GRAiN DiREctiON. planing or moulding

across the grain is hard on the planer/mould-

er and may cause the workpiece to kick out.

Always plane in the same direction or at a

slight angle with the wood grain.

12. UNPLUGGiNG DURiNG ADjUStMENtS.

When connected to power, the planer/mould-

er can be accidentally turned ON. Always

disconnect power when servicing or adjust-

ing the components of the planer/moulder.

7. LOOKiNG iNSiDE PLANER/MOULDER.

Wood chips fly around inside the planer/

moulder at a high rate of speed. do not

look inside the planer/moulder or remove

guards/covers during operation.

12. WORKPiEcE cLEARANcE. Always verify

workpiece has enough room to exit the plan-

er/moulder before starting.

No list of safety guidelines can be complete.

Every shop environment is different. Always

consider safety first, as it applies to your

individual working conditions. Use this and

other machinery with caution and respect.

failure to do so could result in serious per-

sonal injury, damage to equipment, or poor

work results.

Like all machinery there is potential danger

when operating this machine. Accidents are

frequently caused by lack of familiarity or

failure to pay attention. Use this machine

with respect and caution to lessen the pos-

sibility of operator injury. if normal safety

precautions are overlooked or ignored, seri-

ous personal injury may occur.

-8-

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circuit Recommendations

SEctiON 2: POWER SUPPLy

Availability

circuit Requirements

This machine is prewired to operate on a 110V

power supply circuit that has a verified ground and

meets the following requirements:

Before installing the machine, consider the avail-

ability and proximity of the required power supply

circuit. If an existing circuit does not meet the

requirements for this machine, a new circuit must

be installed. To minimize the risk of electrocution,

fire, or equipment damage, installation work and

electrical wiring must be done by an electrican or

qualified service personnel in accordance with all

applicable codes and standards.

Nominal voltage ...............................110v/120v

cycle..........................................................60 hz

Phase........................................... Single-Phase

Minimum circuit Size......................... 15 Amps

A power supply circuit includes all electrical

equipment between the breaker box or fuse panel

in the building and the machine. The power sup-

ply circuit used for this machine must be sized to

safely handle the full-load current drawn from the

machine for an extended period of time. (If this

machine is connected to a circuit protected by

fuses, use a time delay fuse marked D.)

Electrocution, fire, or

equipment damage may

occur if machine is not

correctly grounded and

connected to the power

supply.

For your own safety and protection of

property, consult an electrician if you are

unsure about wiring practices or electrical

codes in your area.

full-Load current Rating

The full-load current rating is the amperage a

machine draws at 100% of the rated output power.

On machines with multiple motors, this is the

amperage drawn by the largest motor or sum of all

motors and electrical devices that might operate

at one time during normal operations.

Note: The circuit requirements listed in this man-

ual apply to a dedicated circuit—where only one

machine will be running at a time. If this machine

will be connected to a shared circuit where mul-

tiple machines will be running at the same time,

consult a qualified electrician to ensure that the

circuit is properly sized for safe operation.

full-Load current Rating at 110v...............12A

The full-load current is not the maximum amount

of amps that the machine will draw. If the machine

is overloaded, it will draw additional amps beyond

the full-load rating.

If the machine is overloaded for a sufficient length

of time, damage, overheating, or fire may result—

especially if connected to an undersized circuit.

To reduce the risk of these hazards, avoid over-

loading the machine during operation and make

sure it is connected to a power supply circuit that

meets the requirements in the following section.

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Improper connection of the equipment-grounding

wire can result in a risk of electric shock. The

wire with green insulation (with or without yellow

stripes) is the equipment-grounding wire. If repair

or replacement of the power cord or plug is nec-

essary, do not connect the equipment-grounding

wire to a live (current carrying) terminal.

Grounding & Plug Requirements

This machine MUST be grounded. In the event

of certain malfunctions or breakdowns, grounding

reduces the risk of electric shock by providing a

path of least resistance for electric current.

This machine is equipped with a power cord that

has an equipment-grounding wire and a ground-

ing plug (similar to the figure below). The plug

must only be inserted into a matching receptacle

(outlet) that is properly installed and grounded in

accordance with all local codes and ordinances.

Check with a qualified electrician or service per-

sonnel if you do not understand these grounding

requirements, or if you are in doubt about whether

the tool is properly grounded. If you ever notice

that a cord or plug is damaged or worn, discon-

nect it from power, and immediately replace it with

a new one.

Serious injury could occur if you connect

the machine to power before completing the

setup process. DO NOT connect to power

until instructed later in this manual.

Extension cords

We do not recommend using an extension cord

with this machine. If you must use an extension

cord, only use it if absolutely necessary and only

on a temporary basis.

GROUNDED

Extension cords cause voltage drop, which may

damage electrical components and shorten motor

life. Voltage drop increases as the extension cord

size gets longer and the gauge size gets smaller

(higher gauge numbers indicate smaller sizes).

5-15 RECEPTACLE

Grounding Prong

Any extension cord used with this machine must

contain a ground wire, match the required plug

and receptacle, and meet the following require-

ments:

5-15 PLUG

Neutral Hot

figure 2. typical 5-15 plug and receptacle.

Minimum Gauge Size...........................14 AWG

Maximum Length (Shorter is better).......50 ft.

SHOCK HAZARD!

Two-prong outlets do not meet the grounding

requirements for this machine. Do not modify

or use an adapter on the plug provided—if

it will not fit the outlet, have a qualified

electrician install the proper outlet with a

verified ground.

-10-

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SEctiON 3: SEt UP

items Needed for

this machine presents

serious injury hazards

to untrained users. Read

through this entire manu-

al to become familiar with

the controls and opera-

tions before starting the

machine!

Set Up

the following items are needed to complete the

set up process, but are not included with your

machine:

Description

Qty

•

safety glasses (for each person) .............. 1

hex Wrench 4mm ...................................... 1

open-End Wrench 13mm or ¹⁄2"................. 1

open-End Wrench 14mm .......................... 1

Wear safety glasses dur-

ing the entire setup pro-

cess!

Unpacking

this machine and its com-

ponents are very heavy.

Get lifting help or use

power lifting equipment

such as a forklift to move

heavy items.

Your machine was carefully packaged for safe

transportation. Remove the packaging materials

from around your machine and inspect it. If you

discover any damage, please call us immediately

at (570) 546-9663 for advice.

Save the containers and all packing materials for

possible inspection by the carrier or its agent.

Otherwise, filing a freight claim can be difficult.

When you are completely satisfied with the condi-

tion of your shipment, inventory the contents.

SUFFOCATION HAZARD!

Keep children and pets away

from plastic bags or packing

materials shipped with this

machine. Discard immediately.

-11-

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inventory

NOTICE

If you cannot find an item on this list, care-

fully check around/inside the machine and

packaging materials. Often, these items get

lost in packaging materials while unpack-

ing or they are pre-installed at the factory.

The following is a list of items shipped with your

machine. Before beginning setup, lay these items

out and inventory them.

If any non-proprietary parts are missing (e.g. a

nut or a washer), we will gladly replace them; or

for the sake of expediency, replacements can be

obtained at your local hardware store.

inventory (figure 3)

Qty

A. Long Frames .............................................. 2

b. short Frames.............................................. 2

c. plain Legs................................................... 2

D. notched Legs ............................................. 2

E. Long Braces ............................................... 2

f. short Braces .............................................. 2

G. planer/moulder (not shown)........................ 1

components and hardware (not shown)

•

roller Adjustment Wrench.......................... 1

open-End Wrench 8/10mm........................ 1

rubber grip Magnets................................. 2

hex Wrench 4mm....................................... 1

dust Chute ................................................. 1

dust Chute Adapter.................................... 1

dust Collection Bag.................................... 1

Bag Clamp.................................................. 1

Cap screw M6-1 x 25................................. 1

Button head Cap screw M6-1 x 25 ........... 1

Crank handle ............................................. 1

handle plug................................................ 1

phillips head screw M6-1 x 25 .................. 1

Cap screws #10-32 x 2³⁄8" ......................... 2

Flat Washers #10........................................ 2

figure 3. g0477 inventory.

the Model G0477 is a

very heavy machine.

Serious personal injury

may occur if safe mov-

ing methods are not fol-

lowed. to be safe, you

will need assistance

when moving the ship-

ping box and removing

the machine from the

box.

Wing screws ⁄4-20 x 1 ⁄4" ........................... 4

Flat Washers ⁄4"......................................... 4

threaded guide inserts ........................... 12

hex Bolts M8-1.25 x 80 (stand) ................. 4

Flat Washers 8mm (stand) ........................ 8

hex nuts M8-1.25 (stand).......................... 4

Carriage Bolts ⁄16-18 x ³⁄4" (stand) ........... 24

Flange nuts ⁄16-18 (stand) ....................... 24

-12-

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clean Up

Site considerations

the unpainted surfaces are coated with a waxy

oil to protect them from corrosion during ship-

ment. remove this protective coating with a sol-

vent cleaner or citrus-based degreaser such as

grizzly’s g7895 degreaser. to clean thoroughly,

some parts may need to be removed. for opti-

mum performance from your machine, make

sure you clean all moving parts or sliding

contact surfaces that are coated. Avoid chlo-

rine-based solvents, such as acetone or brake

parts cleaner, as they may damage painted sur-

faces should they come in contact. Always follow

the manufacturer’s instructions when using any

type of cleaning product.

floor Load

refer to the Machine Data Sheet for the weight

and footprint specifications of your machine.

some floors may require additional reinforcement

to support both the machine and operator.

Working clearances

Consider existing and anticipated needs, size of

material to be processed through each machine,

and space for auxiliary stands, work tables or

other machinery when establishing a location for

your new machine. see figure 4 for the minimum

working clearances.

34.25"

Gasoline and petroleum

products have low flash

points and could cause

an explosion or fire if

used to clean machinery.

DO NOt use gasoline or

petroleum products to

clean the machinery.

Many of the solvents

commonly used to clean

machinery can be toxic

when inhaled or ingest-

ed. Lack of ventilation

while using these sol-

vents could cause seri-

ous personal health risks

or fire. take precautions

from this hazard by only

using cleaning solvents

in a well ventilated area.

figure 4. Minimum working clearances.

Unsupervised children and

visitors inside your shop

could cause serious per-

sonal injury to themselves.

Lock all entrances to the

shop when you are away and

DO NOt allow unsupervised

children or visitors in your

shop at any time!

-13-

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4. repeat Steps 1–3 for the other side of the

stand. the finished halves of the stand

should look like those shown in figure 6.

Stand Assembly

the stand for the Model g0477 must be assem-

bled before the planer/moulder can be mounted

on it. it may be helpful to refer to the Stand

breakdown on Page 36 during this procedure.

plain Legs

short Frame piece

components and hardware Needed:

Qty

notched Legs*................................................... 2

plain Legs.......................................................... 2

Long Frame pieces ........................................... 2

short Frame pieces........................................... 2

Long Braces ...................................................... 2

short Braces...................................................... 2

Carriage Bolts ⁄16-18 x ³⁄4"............................... 24

Flange nuts ⁄16-18........................................... 24

notched Legs

short Brace piece

figure 6. stand halves.

* these stand legs each have a small, semicircu-

lar notch towards to top of the leg, as shown in

figure 5.

5. Fasten the stand halves together using a long

frame piece, a long brace piece, carriage

bolts and flange nuts as shown in figure 7.

Long Frame piece

Leg notch

figure 5. Leg notches.

Long Brace piece

figure 7. Joining stand halves.

to assemble the stand:

6. Fasten the remaining long frame piece and

long brace piece to the stand using carriage

bolts and hex nuts.

1. place a plain leg and a notched leg side-by-

side on the ground, with the double bolt holes

of the legs towards the top. the notched leg

should be on the right of the unmarked leg.

2. Fasten a short frame piece to the legs using

⁵⁄16-18 x ³⁄4" carriage bolts and flange nuts.

3. Fasten a short brace piece to the legs, using

carriage bolts and flange nuts.

-14-

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Mounting Planer/

Moulder on Stand

Dust chute and bag

DO NOt operate the Model G0477 without

the dust collection bag installed. this plan-

er/moulder creates substantial amounts of

wood dust while operating. failure to use the

dust collection bag can result in short and

long-term respiratory illness.

the Model G0477 is a

very heavy machine. Get

assistance when lift-

ing the planer/moulder

onto the stand. failure to

comply can result is seri-

ous personal injury!

components and hardware Needed:

Qty

dust Chute ........................................................ 1

Button head Cap screw M6-1 x 25 .................. 1

dust Collection Bag........................................... 1

Bag Clamp......................................................... 1

dust Chute Adapter........................................... 1

Cap screw M6-1 x 25........................................ 1

components and hardware Needed:

hex Bolts M8-1.25 x 80..................................... 4

Flat Washers 8mm ............................................ 8

hex nuts M8-1.25 ............................................. 4

to mount the planer/moulder to the stand:

to install the dust chute and bag:

1. position the assembled stand so that it is on

a flat, level surface and is clear of nearby

equipment or other obstructions.

1. Fasten the dust chute on the fan cover using

the button head cap screw.

2. Fit the dust chute adapter over the dust chute

and fasten in place using the cap screw.

2. With the help of an assistant, lift the planer/

moulder onto the stand.

3. slip the bag clamp over the neck of the bag,

and fit the bag opening onto the dust chute

adapter.

3. Align the mounting holes in the base cast-

ing of the planer/moulder with the mounting

holes in the stand, as shown in figure 8.

4. Close the clamp to fasten the bag onto the

dust chute adapter.

5. give the bag a slight tug to ensure it is

secured tightly.

Mounting hole

Note: If the clamp seems to be too loose or

too tight when the clamp is engaged, it can

be adjusted by rotating the clamping handle.

Rotate the clamping handle clockwise to

tighten the clamp or counterclockwise to

loosen the clamp.

figure 8. Mounting holes in base casting.

4. Fasten the planer/moulder to the stand using

the M8-1.25 x 80 hex bolts, flat washers and

hex nuts.

-15-

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test Run

crank handle

once the assembly is complete, test run your

machine to make sure it runs properly.

components and hardware Needed

Cap screw M5-.8 x 25....................................... 1

Qty

if, during the test run, you cannot easily locate

the source of an unusual noise or vibration, stop

using the machine immediately, then review the

troubleshooting on Page 26.

to install the crank handle (figure 9):

1. slide the handle onto the handle shaft locat-

ed at the front of the right housing cap.

if you still cannot remedy a problem, contact our

tech support at (570) 546-9663 for assistance.

to test run the machine:

2. Fasten with the cap screw.

1. Connect the machine to the power source.

2. Make sure you have read the safety instruc-

tions at the beginning of the manual and that

the machine is setup properly.

3. Make sure all tools and objects used during

set up are cleared away from the machine.

4. turn the machine ON.

5. Listen to and watch for abnormal noises or

actions. the machine should run smoothly

with little or no vibration or rubbing noises.

figure 9. Crank handle installed.

—strange or unusual noises should be inves-

tigated and corrected before operating the

machine further. Always disconnect the

machine from power when investigating or

correcting potential problems.

-16-

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SEctiON 4: OPERAtiONS

Safety Switch Key

Operation Safety

to prevent the machine from starting, remove the

lockout key (figure 10) from the paddle switch.

Damage to your eyes, lungs, and ears could

result from using this machine without

proper protective gear. Always wear safety

glasses, a respirator, and hearing protection

when operating this machine.

Loose hair and cloth-

ing could get caught in

machinery and cause seri-

ous personal injury. Keep

loose clothing and long

hair away from moving

machinery.

figure 10. removing key to disable switch.

basic Operation

the basic steps of operating the planer/

moulder are as follows:

NOTICE

1. put on safety glasses, ear protection and a

respirator.

if you have never used this type of machine

or equipment before, WE StRONGLy REc-

OMMEND that you read books, trade maga-

zines, or get formal training before begin-

ning any projects. Regardless of the con-

tent in this section, Grizzly industrial will

not be held liable for accidents caused by

lack of training.

2. unless your workpiece starts very flat, sur-

face plane the workpiece on a jointer until it

is flat.

3. Adjust the headstock height (see Page 19)

so that the planing knives are slightly lower

than your workpiece height to ensure the first

cut is as light as possible.

4. start the planer/moulder.

5. place the flat side of the board down on the

table, and feed the workpiece through the

planer/moulder, making sure not to stand

directly in front or behind the workpiece.

-17-

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Note: If the cut is too heavy and bogs down

the planer/moulder, turn the planer/moulder

OFF immediately, allow it to come to a com-

plete stop, remove the workpiece, and repeat

Steps 3–5.

•

Avoid planing wood with a high water con-

tent. Wood with more than 20% moisture

content or wood exposed to excessive mois-

ture (such as rain or snow), will plane poorly

and cause excessive wear to the cutters and

motor. Excess moisture can also hasten rust

and corrosion of the planer/moulder and/or

individual components.

6. Measure your workpiece thickness and adjust

the headstock height as necessary to take a

lighter or heavier pass, depending on your

needs.

feed Speed

Operation tips

the infeed and outfeed rollers power the stock

through the planer/moulder while keeping boards

flat and providing a consistent rate of movement.

•

inspect lumber for defects, warping, cup-

ping, twisting, and for foreign objects (nails,

staples, imbedded gravel, etc,). if you have

any question about the quality of your lum-

ber, do not use it. remember, wood stacked

on a concrete floor can have small pieces of

stone or concrete pressed into the surface.

the power feed features 22 FpM and 11 FpM

feed rates. the speed should be changed onLy

when the machine is running.

figure 11 illustrates the three different positions

of the feed control knob. turning the knob clock-

wise sets the feed speed to 22 FpM (used for

rough planing). turning the knob counterclock-

wise sets the feed speed to 11 FpM (used for

finishing and moulding). turning the knob to the

center position places the gearbox in neutral.

•

use the full width of the planer/moulder.

Alternate between the left, the right, and the

middle when feeding lumber into the planer/

moulder. your cutters will remain sharp much

longer.

•

scrape all glue off joined boards before plan-

ing.

plane onLy natural wood fiber. do not

plane MdF, plywood, laminates, or other

synthetic products.

FpM

•

plane wood with the grain. never feed

end-cut or end-grained lumber into your

planer/moulder.

neutral

speed

indicator

Arrow

do not use boards with loose or large knots,

splits, crossgrain or other obvious blemishes

or defects. they can damage the machine

and pose the possibility of operator injury.

figure 11. Feed control knob positions.

•

Keep your work area clear.

NOTICE

When making multiple passes on long stock,

use the stock return rollers on the top of the

machine to move the material back to the

infeed side of the machine.

change the speeds when the planer/mould-

er is running, but DO NOt attempt to change

speeds during any cutting operations or

damage to the gearbox will result.

-18-

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power

Adjustment

Lever

headstock height

Adjustment

the headstock height can be adjusted via the

manual crank handle (used for fine adjustments)

or by the power adjustment lever (used for

larger headstock movements). the Model g0477

features a height scale (in both inches and mil-

limeters) that shows the exact height of the head-

stock.

to change the headstock height manually:

figure 13. power adjustment lever.

1. rotate the crank handle on the top of the

planer/moulder clockwise to raise the head-

stock, or counterclockwise to lower the head-

stock. Each full turn of the crank handle

2. Check the height gauge at the front of the

planer/moulder to ensure headstock height

accuracy.

equals ⁄16" (1.59 mm).

2. Check the height scale at the front of the

planer/moulder, shown in figure 12, to

ensure headstock height accuracy.

Preset thickness

Settings

the Model g0477 features a preset thickness

knob, which prevents the headstock from moving

any lower than the desired workpiece thickness.

to use the preset depth gauge (figure 14):

height

indicator

1. raise the headstock to allow room for the

workpiece.

height

scale

2. set the desired workpiece thickness using

the preset depth gauge.

figure 12. headstock height scale.

to change the headstock height using the

power adjustment lever (figure 13):

1. While the machine is running, push the power

adjustment lever up to raise the headstock, or

push the lever down to lower the headstock.

figure 14. preset depth gauge.

-19-

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3. place the workpiece below the depth-of-cut

gauge, as shown in figure 15.

Roller height

Adjustment

the Model g0477 features three infeed/outfeed

roller height settings. the provided special wrench

is used to turn the roller height adjuster, as shown

in figure 16.

figure 15. depth-of-cut gauge.

4. Lower the headstock until it reaches the pre-

set thickness. the headstock will not be able

to move lower than the preset height.

roller height

Adjuster

5. if the depth-of-cut gauge reads greater than

³⁄32", repeat Steps 1–4 with a larger thickness

selected. We recommend making multiple,

shallow passes for cuts deeper than ³⁄32" (¹⁄16"

for workpieces 8"–15" wide).

figure 16. roller height adjuster.

to adjust the infeed/outfeed roller height:

1. unpLug thE pLAnEr/MouLdEr FroM

thE poWEr sourCE!

6. remove the workpiece from the planer/

moulder.

2. raise the headstock clear of the planer/

moulder table.

7. start the planer/moulder.

8. place the flat side of the board down on the

table, and feed the workpiece through the

planer/moulder, making sure not to stand

directly in front or behind the workpiece.

3. use the special wrench provided to turn the

roller height adjuster to one of the three pre-

set settings shown in figure 17.

INFEED/OUTFEED ROLLER HEIGHT ADJUSTMENT

SETTING 1

Planing

SETTING 2

Moulding

SETTING 3

1st moulding pass

figure 17. roller height adjuster settings.

-20-

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6. slide the moulding knife up against the set-

ting block.

Moulding Knives

7. Balance the opposite end of the gib using the

provided spacers, as shown in figure 19.

Always ensure that the spacers used are the

same width as the moulding knife.

tools Needed:

Wrench 8mm..................................................... 1

Qty

the g0477 has two moulding knife slots. Each

slot can accommodate two different moulding

knives at the same time. however, both moulding

knife slots must be set up identically for a suc-

cessful moulding operation. the planing knives

do not need to be removed when moulding.

Moulding

spacers

Knife

to install/change the moulding knives on

your planer/moulder:

1. unpLug thE pLAnEr/MouLdEr FroM

thE poWEr sourCE!

gib

setting Block

2. push the cutterhead lock down, and rotate

the cutterhead until the moulding knife slot is

visible, as shown in figure 18, then release

the cutterhead lock and slightly rotate the

cutterhead in either direction until it locks.

figure 19. Moulding knife installation.

8. tighten the gib bolts in the order indicated in

figure 20.

setting Block

figure 18. Moulding knife slot.

figure 20. gib bolt tightening sequence

(moulding knives).

4. Ensure the moulding knife slot is clean and

clear of dirt, dust and other debris.

9. repeat Steps 2–8 to install one or more addi-

tional moulding knives.

5. With the gib bolts already inserted into the

gib, place the gib in the moulding knife slot.

-21-

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Setting Up Moulding Adjusting Moulding

fence Guide

Guide fence

to adjust the guide fences to fit a workpiece:

components and hardware Needed:

Qty

Wing Bolts ⁄4-20 x 1¹⁄4"...................................... 4

1. unpLug thE pLAnEr/MouLdEr FroM

thE poWEr sourCE!

Flat Washers ⁄4"................................................ 4

Cap screw M5-.8 x 60....................................... 2

Flat Washer 5mm.............................................. 2

guide Fence Clamp .......................................... 2

2. place the workpiece flush against the center

guide.

it is essential that you have a properly adjusted

guide fence in place when moulding. figure 22

on Page 23 features a plan for creating your own

guide fence. We recommend using softwood or

plywood for guide fence construction.

3. Adjust the guide boards to fit the workpiece,

allowing for smooth and even workpiece

movement throughout the guide fence.

4. Fully tighten the wing bolts to fasten the guide

boards in place.

to fasten the guide fence to the planer/mould-

er:

1. unpLug thE pLAnEr/MouLdEr FroM

thE poWEr sourCE!

Edge Moulding

2. Ensure that the threaded inserts indicated in

figure 22 on Page 23 are firmly in place.

Certain moulding tasks require the workpiece to

be oriented vertically, and thus extra-tall guide

boards are needed. Follow the plan shown in

3. raise the planer/moulder headstock to its

maximum height to provide working room.

figure 22 on Page 23, but increase the width of

the center guide and the guide boards from ⁄2

to to 1".

4. hand-fasten the guide boards to the base-

board using the wing bolts and flat washers.

to prepare the guide fence for edge mould-

ing:

5. Fasten the baseboard to the table using the

cap screws, flat washers and clamps, as

shown in figure 21.

1. unpLug thE pLAnEr/MouLdEr FroM

thE poWEr sourCE!

Extension

table

2. replace the center guide and guide boards

with extra-tall guides.

3. Follow Steps 2–4 of Adjusting Moulding

Guide fence on this page.

Clamp

Cap

screw

Main

table

figure 21. Clamp installation.

-22-

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15"

13-3/8"

12"

10-5/8"

4-3/8"

1-5/8"

20"

18-1/8"

ø8mm

ø7mm

2-7/8"

9/16"

2-9/16"

1-11/16"

6-11/16"

10-3/4"

2-9/16"

Wing Bolt

1/2"

5/16"

Flat Washer

guide Board

1/4"

3/4"

ø8mm

threaded

inserts

Base Board

figure 22. guide Fence plan (shown at approx. 30% size).

-23-

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SEctiON 5: AccESSORiES

Moulding Knives

select from this terrific assortment of casing,

baseboard, crown moulding and detail cutters.

Knives come in sets of three, so buy two sets and

you'll get three changes of knives!

G4548

G4520

G4564

G4549

G4550

G4561

G4551

G4553

G4543

G4554

G4555

G4556

G4563

G4542

G4559

G4558

G4562

G4557

G4534

G4560

G4545

G4544

G4523

G4538

G4525

G4546

G4547

G4541

G4524

G4535

G4539

G4530

G4533

G4531

G4536

G4537

-24-

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SEctiON 6: MAiNtENANcE

Unpainted Metal

Always disconnect power

to the machine before

protect the unpainted metal surfaces on the table

performing maintenance.

by wiping the table clean after every use—this

failure to do this may

ensures moisture from wood dust does not

result in serious person-

remain on bare metal surfaces.

al injury.

Keep tables rust-free with regular applications of

products like g96^®gun treatment, sLipit^®, or

Schedule

Boeshield^®t-9.

For optimum performance from your machine,

follow this maintenance schedule and refer to any

specific instructions given in this section.

Lubrication

Daily check/Maintenance:

All motor and cutterhead bearings are sealed and

need no lubrication for the life of the machine.

Lubricate all chains and gears with a general pur-

pose grease when needed.

•

tighten loose gib bolts.

damaged planing or moulding knives.

Worn or damaged wires.

Any other unsafe condition.

Weekly Maintenance:

Anti-Kickback fingers

•

Check/adjust chain tension.

Clean the four headstock columns.

Clean cutterhead.

the Model g0477 provides an anti-kickback

system as a safety feature. the anti-kickback

fingers hang from a rod suspended across the

headstock. the anti-kickback fingers should be

inspected regularly. Check the fingers to ensure

that they swing freely and easily. if the fingers

do not swing freely and easily, clean them with a

wood resin solvent.

do not apply oil or other lubricants to the anti-

kickback fingers. oil or grease will attract dust,

restricting the free movement of the fingers.

cleaning

Cleaning the Model g0477 is relatively easy.

vacuum excess wood chips and sawdust, and

wipe off the remaining dust with a dry cloth. if any

resin has built up, use a resin dissolving cleaner

to remove it. treat all unpainted cast iron and

steel with a non-staining lubricant after cleaning.

Proper operation of the anti-kickback fin-

gers are essential for the safe operation of

this machine. failure to ensure that they

are working properly could result in serious

operator injury.

-25-

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SEctiON 7: SERvicE

Review the troubleshooting and procedures in this section if a problem develops with your machine. If you

need replacement parts or additional help with a procedure, call our Technical Support at (570) 546-9663.

Note: Please gather the serial number and manufacture date of your machine before calling.

troubleshooting Guide

Motor & Machine Operation

symptom

possible Cause

possible solution

1. Machine circuit breaker has tripped.

1. press the circuit breaker reset button; inves-

tigate reason it tripped to prevent future

problems.

Motor will not start.

2. Low voltage.

2. Check power line for proper voltage.

3. open circuit in motor or loose connec- 3. inspect all lead connections on motor for

tions.

loose or open connections.

Fuses or circuit breakers blow.

1. short circuit in line cord or plug.

1. repair or replace cord or plug for damaged

insulation and shorted wires.

Motor fails to develop full power 1. power line overloaded with lights, 1. reduce load on power line.

(output of motor decreases rapidly

with decrease in voltage at motor

terminals).

appliances, and other motors.

2. undersized wires or circuits too long. 2. increase wire sizes or reduce length of the

circuit.

3. Worn motor brushes.

3. replace motor brushes (Page 30)

1. reduce cutting load; take lighter cuts.

Motor overheats.

1. Motor overloaded during operation.

2. Air circulation through the motor 2. Clean out motor, fan and dust collection

restricted.

Motor stalls or shuts off during a 1. Motor overloaded during operation.

cut.

ducting to provide normal air circulation.

1. reduce cutting load; take lighter cuts.

2. press the circuit breaker reset button.

Machine circuit breaker has tripped.

3. short circuit in motor or loose connec- 3. repair or replace connections on motor for

tions.

loose or shorted terminals or worn insula-

tion.

4. External circuit breaker tripped.

4. install correct circuit breaker; reduce # of

machines running on that circuit.

5. replace motor brushes (Page 30)

5. Worn motor brushes.

Cutterhead slows or squeals when 1. Belt(s) stretched or worn out.

cutting, especially on start-up.

1. replace belt(s) (Page 29)

Loud repetitious noise coming from 1. pulley set screws or keys are missing 1. inspect keys and set screws. replace or

machine.

or loose.

tighten if necessary.

2. dust collector fan is hitting the cover. 2. Adjust fan cover mounting position, tighten

fan, or shim fan cover.

3. Belt(s) damaged.

3. replace belt(s) (Page 29)

vibration when running or cutting. 1. Loose or damaged moulding or plan- 1. tighten or replace knife or blade.

ing knife.

2. damaged belt(s).

2. replace belt(s) (Page 29)

3. Worn cutterhead bearings.

3. Check/replace cutterhead bearings.

-26-

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Planer/Moulder Operations

symptom

possible Cause

possible solution

Excessive snipe (gouge in the end of 1. outfeed extension slopes down or is 1. shim the outfeed extension wing level

the board that is uneven with the rest of

the cut).

not level with the main table.

with the main table.

2. Workpiece is not supported as it 2. hold the workpiece up slightly as it

leaves the planer.

leaves the outfeed end of the planer.

Note: A small amount of snipe is inevi-

table with all types of planers. The key is

minimizing it as much as possible.

Workpiece stops/slows in the middle of 1. taking too heavy of a cut.

1. take a lighter cut.

2. slightly raise the height of the head-

stock.

the cut.

2. headstock height set too low.

3. pitch and glue build up on planer 3. Clean internal cutterhead components

components. with a pitch/resin dissolving solvent.

1. Knots or conflicting grain direction in 1. inspect workpiece for knots and grain

Chipping (consistent pattern).

wood.

direction; only use clean stock.

2. replace the affected knife (Page 28),

or have it sharpened.

2. nicked or chipped knife.

3. Feeding workpiece too fast.

4. taking too deep of a cut.

3. slow down the feed rate.

4. take a smaller depth of cut. (Always

reduce cutting depth when surface

planing or working with hard woods.)

Chipping (inconsistent pattern).

Fuzzy grain.

1. Chips aren't being properly expelled 1. Check and clean fan housing and

from the cutterhead. dust collection system for debris.

1. Wood may have high moisture con- 1. Check moisture content and allow to

tent or surface wetness.

2. dull knives.

dry if moisture is too high.

2. replace the knives (Page 28) or have

them professionally sharpened.

Long lines or ridges that run along the 1. nicked or chipped knife(s).

length of the board

1. replace the knives (Page 28) or have

them professionally sharpened.

uneven knife marks, wavy surface, or 1. Feeding workpiece too fast.

1. slow down the feed rate.

2. Adjust the knives so they sit on both

knife location collars.

chatter marks across the face of the

board.

2. Knives not installed evenly.

3. Worn cutterhead bearings.

3. replace cutterhead bearings.

glossy surface.

1. Knives are dull.

1. replace the knives (Page 28) or have

them professionally sharpened.

2. increase the feed rate.

2. Feed rate too slow.

3. Cutting depth too shallow.

3. increase the depth of cut.

uneven or crooked moulding pass.

1. Fence guide not adjusted correctly.

1. Ensure guide boards are parallel and

adjusted correctly (Page 22)

-27-

Model G0477 15" Planer/Moulder

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5. Loosen the gib that holds the planing knife in

place by turning the gib bolts clockwise. start

with the center bolt and alternate back and

forth until the gib is completely looseened.

changing Planing

Knives

6. using the magnets supplied with the planer/

moulder, carefully lift the planing knife out of

the cutterhead slot.

Planing knives are razor sharp! Always han-

dle the planing knives with the magnets

included with this machine. failure to heed

this warning can result in serious injury!

7. pick up the new planing knife with the mag-

nets and place it in the cutterhead slot.

8. Align the planing knife so that is rests evenly

on both knife location collars, as shown in

figure 24.

tools Needed:

Qty

Wrench 10mm................................................... 1

hex Wrench 4mm.............................................. 1

Knife Location

Cutterhead

the Model g0477 features double-edged plan-

ing knives that can be reversed when one edge

becomes dull. Follow these instructions when

reversing or replacing knives.

Collar

to change the planing knives:

1. unpLug thE pLAnEr/MouLdEr FroM

thE poWEr sourCE!

planing

Knife

2. remove the three cap screws that hold the

cutterhead cover in place, as shown in figure

23, and remove the cutterhead cover.

figure 24. Knife location collar.

9. tighten the gib bolts in the order indicated in

figure 25.

figure 25. gib bolt tightening sequence

(planing knives).

10. repeat Steps 3–9 for the second planing

knife.

figure 23. Cutterhead cover screws.

2. push the cutterhead lock down, and rotate

the cutterhead until a planing knife is visible,

then release the cutterhead lock and slightly

rotate the cutterhead in either direction until it

locks.

-28-

Model G0477 15" Planer/Moulder

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8. Lift the drive belt off the motor pulley and

slide it through the space between the pulley

and the headstock casting to free it from the

machine.

changing belts

tools Needed:

Qty

hex Wrench 4mm.............................................. 1

hex Wrench 5mm.............................................. 1

9. repeat Steps 5, 7 and 8 in reverse order to

install new fan and drive belts.

the Model g0477 features two ribbed belts,

shown in figure 26, that are generally good for

the life of the machine. however, there are some

instances where these belts must be replaced.

10. once both belts have been installed, have

an assistant lift the motor slightly to place

tension on the drive belt, and tighten the cap

screw loosened in Step 6. Both belts should

now have a displacement or "give" of around

⁄

4" on each side.

Motor tension Cap screw

chain tension and

headstock Leveling

tools Needed:

Qty

hex Wrench 4mm.............................................. 1

Fan Belt

drive Belt

if the headstock slips out of alignment with the

table, the planer/moulder will produce an uneven

cut. often this is due to the chain losing tension

over time. Follow these steps to correct head-

stock misalignment and to correct chain slack.

figure 26. drive and fan belts.

to change the drive and fan belts:

to correct a misaligned headstock:

1. disConnECt thE MAChinE FroM thE

poWEr sourCE!

1. disConnECt thE pLAnEr FroM thE

poWEr sourCE!

2. unscrew and remove the cap screw that

holds the crank handle in place, and remove

the crank handle.

2. place even-sized shims under each corner

of the headstock and lower it until the head-

stock rests on at least one of the shims.

3. remove the four set screws that hold the

housing caps in place.

3. if there is a gap between the headstock

and any shim(s), proceed to the next step.

if there is no gap, the headstock needs no

adjustment.

4. remove the right housing cap, feed rollers,

preset depth gauge knob, and right housing

cover.

4. Loosen, but do not remove, the two cap

screws shown in figure 27 and slide the

idler bracket so the chain loosens slightly.

5. roll the fan belt off the pulleys.

6. Loosen the motor tension cap screw indi-

cated in figure 26 to lower the motor and to

put slack on the drive belt.

7. roll the drive belt off the cutterhead pulley.

-29-

Model G0477 15" Planer/Moulder

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changing Motor

brushes

idler Bracket

tools Needed:

Qty

Flat head screwdriver....................................... 1

if the motor fails to develop full power or other-

wise appears to run sluggishly, the motor brushes

may need to be replaced.

Cap screws

to replace motor brushes:

figure 27. underside of table.

1. disConnECt thE pLAnEr FroM thE

poWEr sourCE!

NOTICE

2. remove the brush covers from the front and

DO NOt let the chain fall off the sprock-

ets—returning it to its proper location with-

out changing the table adjustments can be

very difficult.

rear of the motor.

3. remove the brushes from the motor, as

shown in Figure 28.

5. For each corner of the headstock that needs

to be re-aligned, rotate the relevant sprocket

clockwise to raise the corner, or counter-

clockwise to lower the corner, until the corner

of the headstock contacts the shim.

Motor Brush

Note: Movement of one sprocket tooth in

relation the the chain raises or lowers that

corner by approximately 0.006" (0.15mm).

6. place tension on the chain by sliding the

idler bracket back to its original position, and

tighten the two cap screws.

figure 28. Motor brush replacement.

7. raise and lower the headstock to dou-

ble check your adjustments. Any additional

adjustments can be made by following Steps

4–6 above.

4. insert new carbon brushes into the slots in

the motor housing, ensuring that the brass

brush caps are slotted in completely.

8. Check chain lubrication. refer to SEctiON

6: MAiNtENANcE on Page 25 for further

details.

5. Fasten the brush covers in place.

-30-

Model G0477 15" Planer/Moulder

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Electrical components

power switch

Circuit Breaker

figure 29. rear of power switch and circuit breaker (switch assembly inverted).

-31-

Model G0477 15" Planer/Moulder

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Wiring Diagram

MODEL G0477

Wiring Diagram

Current as of 4/06

COLOR KEY

BLACK

WHITE

GREEN

Ground

^Bk110 VAC

5-15 Plug

(As Recommended )

POWER

SWITCH

CIRCUIT

BREAKER

(INVERTED)

Ground

MOTOR

(110V)

Ground

-32-

Model G0477 15" Planer/Moulder

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G0477 body breakdown

101

100

281

302

102

103

106

107

104

105

303

108

109

110

304

305

116

111

282

283

117

121

120

112

113

114

306

115

116

117

119

122

118

166

167

168

169

284

126

165

125

124

164

163

135

134

136

123

128

170

133

132

153

171

172

131

130

160

161

149

153

152

173

138

111

150

146

141

162

148

137

139

129

127

147

156

154

140

159

181

155

158

182

183

151

144

145

184

142

195

194

143

193

155

157

192

196

197

175

174

200

176

198

177

178

179

180

201

202

203

199

185

186

187

188

189

190

204

205

191

-33-

Model G0477 15" Planer/Moulder

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G0477 table and base breakdown

-34-

Model G0477 15" Planer/Moulder

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G0477 Gearbox breakdown

335

300

301

301-1

-35-

Model G0477 15" Planer/Moulder

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G0477 Stand breakdown

317

307

334

319

311

309

318

316

315

310

308

312

313

318

319

314

318

321

322

-36-

Model G0477 15" Planer/Moulder

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G0477 Labels

329

332

331

323

327

333

330

326

328

324

325

Safety labels warn about machine hazards and ways to prevent injury. the owner of this machine

MUSt maintain the original location and readability of the labels on the machine. if any label is

removed or becomes unreadable, REPLAcE that label before using the machine again. contact

Grizzly at (800) 523-4777 or www.grizzly.com to order new labels.

-37-

Model G0477 15" Planer/Moulder

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Parts List

REF PART #

DESCRIPTION

REF PART #

DESCRIPTION

P0477001

PCAP04M

P0477003

P0477004

P0477005

P0477006

PCAP38M

P0477008

P0477009

P0477010

PS09M

CAP (LEFT)

PR05M

EXT RETAINING RING 15MM

CHAIN

CAP SCREW M6-1 X 10

ROLLER

P0477052

PCAP152M

P0477054

P6002

CAP SCREW M5-.8 X 65

OUTSIDE COVER

BALL BEARING 6002ZZ

GEAR

SPECIAL CAP SCREW M8-1.25 X 72

HANDLE CAP

PLUG

P0477056

P0477057

P0477058

PCAP108M

P0477060

P0477061

P0477062

P0477063

CAP SCREW M5-.8 X 25

ELEVATING HANDLE

CAP (RIGHT)

BUSHING

SPACER

CAP SCREW M5-.8 X 45

GEAR

GRIP

PHLP HD SCR M5-.8 X 10

CUTTERHEAD COVER BASE PLATE

CUTTERHEAD COVER

HINGED COVER

BUSHING

PS09M

GEAR

P0477013

P0477014

P0477015

PW02M

GEAR

63-1 P0477063-1

GEAR SHAFT

P0477064

PCAP152M

P0477066

P0477067

P6002ZZ

P0477069

P0477070

P0477071

P0477072

P6205ZZ

PS68M

SPACER

FLAT WASHER 5MM

CAP SCREW M5-.8 X 10

HANDLE

CAP SCREW M5-.8 X 65

MOUNTING PLATE

SPINDLE WASHER

BALL BEARING 6002ZZ

SHAFT

PCAP50M

P0477018

P0477019

P0477020

P0477021

PCAP50M

PR01M

BRACKET

BUSHING

SPACER

CAP SCREW M5-.8 X 10

EXT RETAINING RING 10MM

CAP SCREW M6-1 X 12

EXT RETAINING RING 20MM

SET SCREW M5-.8 X 6

SLIDING BAR

INSIDE COVER

PINION GEAR

PCAP26M

PR09M

BALL BEARING 6205ZZ

PHLP HD SCR M6-1 X 10

SPEED KNOB

PSS26M

P0477075

PR03M

P0477027

PSS26M

EXT RETAINING RING 12MM

CAP SCREW M5-.8 X 10

COMPRESSION SPRING

STEEL BALL

SET SCREW M5-.8 X 6

GUIDE BRACKET

HANDLE GRIP

PCAP50M

P0477078

P0477079

P0477080

P0477081

P6002

P0477029

P0477030

P0477031

P0477032

P0477033

PCAP95M

P0477035

P0477036

P0477037

P0477038

P6002

SLEEVE

SET PLATE

COMPRESSION SPRING

GUIDE ROD

ECCENTRIC SHAFT

BALL BEARING 6002ZZ

SET SCREW M5-.8 X 6

CAP SCREW M5-.8 X 16

FLAT WASHER 5MM

CAP SCREW M5-.8 X 16

FLAT WASHER 5MM

EXT TOOTH WASHER 5MM

PHLP HD SCR M5-.8 X 8

CABLE CLAMP

CAP SCREW M5-.8 X 30

GEAR

PSS26M

PCAP24M

PW02M

SPRING HOLDER

TRANSMISSION SEAT

COMPRESSION SPRING

BALL BEARING 6002ZZ

STEEL BALL 6MM

BUSHING

PCAP24M

PW02M

PTLW02M

PS05M

P0477040

P0477041

P0477042

P0477043

PR58M

P0477090

PS09M

TRANSMISSION COLLAR

HOLDER

PHLP HD SCR M5-.8 X 10

PHLP HD SCR M5-.8 X 6

CHIPBREAKER

PS19M

EXT RETAINING RING 24MM

GEAR

P0477093

PS09M

P0477045

PCAP20M

PCAP04M

PW03M

PHLP HD SCR M5-.8 X 10

BRUSH

CAP SCREW M5-.8 X 14

CAP SCREW M6-1 X 10

FLAT WASHER 6MM

SPROCKET

P0477095

PN06M

HEX NUT M5-.8

P0477097

PCAP26M

PCAP50M

DUST CHUTE ASSEMBLY

CAP SCREW M6-1 X 12

CAP SCREW M5-.8 X 10

P0477049

49-1 P0477049

SPROCKET SMOOTH BORE

IDLER SEAT

P0477050

-38-

Model G0477 15" Planer/Moulder

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REF PART #

DESCRIPTION

REF PART #

DESCRIPTION

100

101

102

103

104

105

106

107

108

109

110

111

112

113

114

115

116

117

118

119

120

121

122

123

124

125

126

127

128

129

130

131

132

133

134

135

136

P0477100

P0477101

PCAP26M

PW03M

FAN COVER

149

150

151

152

153

154

155

156

157

158

159

160

161

162

163

164

165

166

167

168

169

170

171

172

173

174

175

176

177

178

179

180

181

182

183

184

185

186

187

188

189

190

191

192

193

194

195

196

197

198

199

P0477149

PR06M

SET PLATE

PLUG

EXT RETAINING RING 16MM

STEP ROD

CAP SCREW M6-1 X 12

FLAT WASHER 6MM

FAN

P0477151

PN02M

HEX NUT M10-1.5

SET PLATE

P0477104

P0477105

PHTEK37M

P0477107

PHTEK34M

P0477109

P0477110

PS17M

P0477153

PCAP50M

P0477155

P0477156

PS08M

FAN SHAFT

CAP SCREW M5-.8 X 10

BUSHING

TAP SCREW M5 X 12

CORD BLOCK

IDLER BRACKET

PHLP HD SCR M5-.8 X 12

IDLER PULLEY

TAP SCREW M5 X 10

SUPPORT PLATE

PHLP HD SCR M4-.7 X 6

TAP SCREW M5 X 10

FLAT WASHER 5MM

BRACKET

P0477158

PCAP24M

PW01M

CAP SCREW M5-.8 X 16

FLAT WASHER 8MM

CAP SCREW M8-1.25 X 25

KNIFE LOCATION COLLAR

FLAT WASHER 5MM

CAP SCREW M5-.8 X 10

BALL BEARING 6000ZZ

SPACER

PHTEK34M

PW02M

PCAP31M

P0477162

PW02M

P0477114

P0477115

PR06M

GEAR

PCAP50M

P6000

EXT RETAINING RING 16MM

GEAR

P0477117

P0477118

P0477119

P0477120

P0477121

P0477122

P0477123

P0477124

P0477040

P0477126

P0477127

PSS17M

P0477166

PSS02M

SUPPORT PLATE

GEAR

SET SCREW M6-1 X 6

FAN PULLEY

P0477168

P0477169

P0477170

P0477171

P0477172

P0477173

P0477174

P0477175

P0477176

PCAP24M

P0477178

P0477179

PSS02M

ROLLER UP-DOWN SHAFT

GEAR

V-BELT 160J3

GEAR SHAFT

SPECIAL SET SCREW M6-1 X 10

ROLLER ADJUSTER

ROLLER UP-DOWN SHAFT

STEEL BALL 6MM

COMPRESSION SPRING

POINTER COVER

SET SCREW M8-1.25 X 6

TAP SCREW M4 X 12

FLAT WASHER 4MM

POINTER

LONG GIB

GIB BOLT 1/4"-28 X 1/4"

KNIVES

COMPRESSION SPRING

CUTTERHEAD LOCK

BUSHING

CAP SCREW M5-.8 X 16

CUTTERHEAD PULLEY

HEX NUT M20-2

PHTEK39M

PW05M

P0477131

P0477132

P0477133

P0477134

PN04M

SET SCREW M6-1 X 6

CAP SCREW M6-1 X 14

SPACER

BUSHING

PCAP27M

P0477182

PK34M

POINTER HOUSING

BLACK TAPE 1-1/3" X 8"

HEX NUT M4-.7

KEY 5 X 5 X 20

P0477184

P0477185

P0477186

P0477187

PCAP33M

P0477189

P0477190

P0477191

PCAP15M

P0477193

P0477194

P0477195

P0477196

P0477197

P0477198

P0477199

CUTTERHEAD

P0477136

UPPER FRAME

KNIFE LOCATION COLLAR

BALL BEARING 6205ZZ

BEARING COVER

CAP SCREW M5-.8 X 12

MOTOR PULLEY

136A P0477136A

136B P0477136B

COMPLETE HEADSTOCK ASSY

COMPLETE GEAR BOX ASSY

PHLP HD SCR M4-.7 X 8

STEEL BALL 12MM

RETAINING PLATE

TAP SCREW M3 X 5

SHAFT

137

138

139

140

141

142

143

144

145

146

147

148

PS07M

P0477138

P0477139

PHTEK33M

P0477141

P0477142

PCAP50M

P0477144

P0477145

P0477146

P0477147

PW05M

V-BELT 170J9

CUTTERHEAD EXTEND PULLEY

CAP SCREW M5-.8 X 20

BUSHING

SET PLATE

CAP SCREW M5-.8 X 10

ANTI-KICKBACK PAWL

BUSHING

SET BLOCK

EXTENSION SPRING

COMPRESSION SPRING

BEARING BLOCK

ROLLER

MAGNET

SPACER

FLAT WASHER 4MM

COMPRESSION SPRING

-39-

Model G0477 15" Planer/Moulder

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REF PART #

DESCRIPTION

REF PART #

DESCRIPTION

200

201

202

203

204

205

206

207

208

209

210

211

212

213

214

215

216

217

218

219

220

221

222

223

224

225

226

227

228

229

230

231

232

233

234

235

236

237

238

239

240

241

242

243

244

245

246

247

248

249

250

251

PR05M

EXT RETAINING RING 15MM

SPROCKET

252

253

254

255

256

257

258

259

260

261

262

263

264

265

266

267

268

269

270

271

272

273

274

275

276

277

278

279

280

281

282

283

284

285

286

287

288

289

290

291

292

293

294

295

296

297

298

299

PFB14M

P0477253

P0477254

PW05M

FLANGE BOLT M5-.8 X 12

SPINDLE WASHER

SPROCKET

P0477201

P0477202

PSS16M

P0477204

P0477205

P0477206

P0477207

P0477208

P0477209

P0477210

P0477211

P0477212

PCAP50M

P0477214

P0477215

PS07M

CHAIN PROTECTOR

SET SCREW M8-1.25 X 10

ROLLER BLOCK

FLAT WASHER 4MM

CAP SCREW M4-.7 X 12

EXT RETAINING RING 30MM

SET SCREW M5-.8 X 6

COLUMN

PCAP23M

PR15M

ROLLER

SIDE COVER (LEFT)

SIDE COVER FRAME

ELEVATING SCREW

COLUMN

PSS26M

P0477259

P0477260

P0477261

P0477262

P0477263

PFB14M

PCAP24M

PR39M

ELEVATING SCREW

ELEVATING NUT

BUSHING

PLATEN

ELEVATING SCREW

FLANGE BOLT M5-.8 X 12

CAP SCREW M5-.8 X 16

EXT RETAINING RING 8MM

STEP BRACKET

GUIDE ROD

CAP SCREW M5-.8 X 10

GUIDE

ROLLER PLATE (LEFT)

PHLP HD SCR M4-.7 X 8

CAP SCREW M6-1 X 14

BUSHING

P0477267

P0477040

P0477269

PSS02M

P0477271

PRP01M

P0477273

P0477274

PN07M

STEEL BALL 6MM

COMPRESSION SPRING

SET SCREW M6-1 X 6

PRESET THICKNESS STOP

ROLL PIN 4 X 18

PCAP27M

P0477218

P0477219

PB09M

WAVE WASHER 10MM

HEX BOLT M8-1.25 X 20

HEX NUT M8-1.25

BASE

PN03M

SHAFT

P0477222

P0477223

P0477224

P0477225

PCAP68M

P0477227

P0477228

P6000

SCALE

EXTENSION TABLE

SUPPORT ROLLER

BUSHING

HEX NUT M3-.5

P0477276

PS79M

SCALE SUPPORT

PHLP HD SCR M3-.5 X 8

SIDE COVER (RIGHT)

STEP KNOB

CAP SCREW M6-1 X 8

SPACER

P0477278

P0477279

P0477280

P0477281

PCAP06M

P0477283

P0477284

P0477285

PWR810

PAW04M

P0477288

PSB153M

PW02M

ROLLER PLATE (LEFT)

BALL BEARING 6000ZZ

BEARING RETAINER

FLANGE BOLT M5-.8 X 12

SPROCKET

TOOL BOX COVER

DUST CHUTE

P0477230

PFB14M

P0477232

PW05M

DUST CHUTE

CAP SCREW M6-1 X 25

DUST CHUTE ADAPTER

DUST BAG

FLAT WASHER 4MM

CAP SCREW M4-.7 X 12

IDLER BRACKET

FLAT WASHER 5MM

FLAT WASHER 10MM

CAP SCREW M5-.8 X 12

SPROCKET

PCAP23M

P0477235

PW02M

DUST BAG

PW04M

SQUARE BOX WRENCH 26MM

OPEN END WRENCH 8/10MM

HEX WRENCH 4MM

MAGNET

PCAP33M

P0477239

P0477240

PW03M

BUSHING

FLAT WASHER 6MM

CAP SCREW M6-1 X 20

CHAIN

CAP SCREW M5-.8 X 60

FLAT WASHER 5MM

WING BOLT 1/4-20 X 1-1/4

FLAT WASHER 1/4

AUX GUIDE CLAMP

HEX NUT 1/4-20

PCAP02M

P0477243

P0477244

P0477245

PW03M

P0477291

PW06

SPROCKET

BUSHING

P0477293

PN05

FLAT WASHER 6MM

CAP SCREW M6-1 X 25

HEX NUT M6-1

PCAP06M

PN01M

P0477295

P0477296

PB02M

SHORT GIB

SPACER

PB10M

HEX BOLT M6-1 X 25

BALL BEARING 6000ZZ

BEARING RETAINER

HEX BOLT M6-1 X 12

SPACER

P6000

P0477298

PLW02M

P0477251

LOCK WASHER 4MM

-40-

Model G0477 15" Planer/Moulder

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REF PART #

DESCRIPTION

REF PART #

DESCRIPTION

300

301

PK48M

KEY 4 X 4 X 20

317

318

319

321

322

323

324

325

326

327

328

329

330

331

332

333

334

335

PB82M

HEX BOLT M8-1.25 X 80

HEX NUT M8-1.25

P0477301

MOTOR 2-1/2HP, 110V

CARBON BRUSH ASSY

HEX NUT M6-1

PN03M

301-1 P0477301-1

PW01M

FLAT WASHER 8MM

302

303

304

305

306

307

308

309

310

311

312

313

314

315

316

PN01M

PFH42M

FLAT HD SCR M8-1.25 X 40

RUBBER CAP

P0477303

PRP03M

P0477305

P0477306

P0477307

P0477308

P0477309

P0477310

P0477311

P0477312

P0477313

P0477314

PCB06M

PFN01M

BAG CLAMP

P0477322

P0477323

PLABEL-11

P0477325

PLABEL-14

P0477327

PLABEL-12

P0477329

P0477330

P0477331

P0477332

P0477333

P0477334

P1017134

ROLL PIN 5 X 20

CLAMP HANDLE

RING BOLT M6-1 X 50

SHORT FRAME PIECE

SHORT BRACE

MACHINE ID LABEL

SAFETY GLASSES 2" X 3-5/16"

ROLLER PRESET LABEL

ELECTRICITY LABEL

FEED ROLLER CAUTION LABEL

READ MANUAL 2" X 3-5/16"

SPEED CHANGE CAUTION LABEL

CRANK HANDLE LABEL

CUTTERHEAD WARNING LABEL

POWER ADJUST LABEL

GRIZZLY.COM LABEL 1" X 4-1/4"

SPACER 8.5 X 14 X 57

LONG FRAME PIECE

LONG BRACE

NOTCHED LEG

PLAIN LEG

RUBBER FOOT

CARRIAGE BOLT M8-1.25 X 16

FLANGE NUT M8-1.25

KEY SPROCKET

-41-

Model G0477 15" Planer/Moulder

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WARRANTY CARD

Name_____________________________________________________________________________

Street_____________________________________________________________________________

City _______________________ State_________________________ Zip _____________________

Phone #____________________ Email _________________________________________________

Model # ____________________ Order #_______________________ Serial #__________________

The following information is given on a voluntary basis. It will be used for marketing purposes to help us develop

better products and services. Of course, all information is strictly confidential.

1. How did you learn about us?

____ Advertisement

____ Card Deck

____ Friend

____ Website

____ Catalog

____ Other:

2. Which of the following magazines do you subscribe to?

____ Cabinetmaker & FDM

____ Family Handyman

____ Hand Loader

____ Popular Science

____ Popular Woodworking

____ Precision Shooter

____ Projects in Metal

____ RC Modeler

____ Riﬂe

____ Shop Notes

____ Wooden Boat

____ Woodshop News

____ Woodsmith

____ Handy

____ Woodwork

____ Home Shop Machinist

____ Journal of Light Cont.

____ Live Steam

____ Woodworker West

____ Woodworker’s Journal

____ Other:

____ Model Airplane News

____ Old House Journal

____ Popular Mechanics

____ Shotgun News

____ Today’s Homeowner

____ Wood

3. What is your annual household income?

____ $20,000-$29,000

____ $30,000-$39,000

____ $40,000-$49,000

____ $70,000+

____ $50,000-$59,000

____ $60,000-$69,000

4. What is your age group?

____ 20-29

____ 30-39

____ 60-69

____ 40-49

____ 70+

____ 50-59

5. How long have you been a woodworker/metalworker?

____ 0-2 Years ____ 2-8 Years

____ 8-20 Years

____20+ Years

____10+

6. How many of your machines or tools are Grizzly?

____ 0-2 ____ 3-5

____ 6-9

7. Do you think your machine represents a good value?

8. Would you recommend Grizzly Industrial to a friend?

_____Yes

_____No

9. Would you allow us to use your name as a reference for Grizzly customers in your area?

Note: We never use names more than 3 times. _____Yes _____No

10. Comments:_____________________________________________________________________

_________________________________________________________________________________

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FOLD ALONG DOTTED LINE

Place

Stamp

Here

GRIZZLY INDUSTRIAL, INC.

P.O. BOX 2069

BELLINGHAM, WA 98227-2069

FOLD ALONG DOTTED LINE

Send a Grizzly Catalog to a friend:

Name_______________________________

Street_______________________________

City______________State______Zip______

TAPE ALONG EDGES--PLEASE DO NOT STAPLE

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WARRANty AND REtURNS

WARRANTY AND RETURNS

Grizzly Industrial, Inc. warrants every product it sells for a period of 1 year to the original purchaser from

the date of purchase. This warranty does not apply to defects due directly or indirectly to misuse, abuse,

negligence, accidents, repairs or alterations or lack of maintenance. This is Grizzly’s sole written warranty

and any and all warranties that may be implied by law, including any merchantability or fitness, for any par-

ticular purpose, are hereby limited to the duration of this written warranty. We do not warrant or represent

that the merchandise complies with the provisions of any law or acts unless the manufacturer so warrants.

In no event shall Grizzly’s liability under this warranty exceed the purchase price paid for the product and

any legal actions brought against Grizzly shall be tried in the State of Washington, County of Whatcom.

We shall in no event be liable for death, injuries to persons or property or for incidental, contingent, special,

or consequential damages arising from the use of our products.

To take advantage of this warranty, contact us by mail or phone and give us all the details. We will then

issue you a “Return Number,’’ which must be clearly posted on the outside as well as the inside of the

carton. We will not accept any item back without this number. Proof of purchase must accompany the

merchandise.

The manufacturers reserve the right to change specifications at any time because they constantly strive to

achieve better quality equipment. We make every effort to ensure that our products meet high quality and

durability standards and we hope you never need to use this warranty.

Please feel free to write or call us if you have any questions about the machine or the manual.

Thank you again for your business and continued support. We hope to serve you again soon.

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