Grizzly Paint Sprayer H3256 User Manual

SPRAY GUN  
MODEL H3256/H3257  
INSTRUCTION MANUAL  
H3256  
H3257  
COPYRIGHT © MAY, 2006 BY GRIZZLY INDUSTRIAL, INC.  
WARNING: NO PORTION OF THIS MANUAL MAY BE REPRODUCED IN ANY SHAPE  
OR FORM WITHOUT THE WRITTEN APPROVAL OF GRIZZLY INDUSTRIAL, INC.  
#PC8212 PRINTED IN CHINA  
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Table of Contents  
SECTION 1: SAFETY.......................................................................................................4  
Safety Instructions For Pneumatic Tools....................................................................5  
Additional Safety Instructions for Spray Guns............................................................6  
SECTION 2: INTRODUCTION .........................................................................................7  
Foreword.....................................................................................................................7  
Contact Information ....................................................................................................7  
Tool Data Sheet..........................................................................................................8  
SECTION 3: SET UP........................................................................................................9  
Inventory.....................................................................................................................9  
Assembly ..................................................................................................................10  
Controls ....................................................................................................................10  
SECTION 4: OPERATIONS...........................................................................................11  
Spraying....................................................................................................................11  
Atomizing Cap and Fan Adjustments.......................................................................13  
SECTION 5: ACCESSORIES.........................................................................................14  
SECTION 6: MAINTENANCE ........................................................................................15  
Cleaning....................................................................................................................15  
Lubrication ................................................................................................................16  
Troubleshooting........................................................................................................17  
Notes ........................................................................................................................19  
Parts Breakdown H3256...........................................................................................20  
Parts Breakdown H3257...........................................................................................21  
WARRANTY AND RETURNS........................................................................................22  
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-3-  
SECTION 1: SAFETY  
For Your Own Safety Read Instruction Manual  
Before Operating This Equipment  
The purpose of safety symbols is to attract your attention to possible hazard-  
ous conditions. This manual uses a series of symbols and signal words which  
are intended to convey the level of importance of the safety messages. The  
progression of symbols is described below. Remember that safety messages by  
themselves do not eliminate danger and are not a substitute for proper accident  
prevention measures.  
Indicates an imminently hazardous situation which, if  
not avoided, WILL result in death or serious injury.  
Indicates a potentially hazardous situation which, if  
not avoided, COULD result in death or serious injury.  
Indicates a potentially hazardous situation which, if  
not avoided, MAY result in minor or moderate injury.  
It may also be used to alert against unsafe practices.  
This symbol is used to alert the user to useful infor-  
NOTICE  
mation about proper operation of the equipment.  
Safety Instructions For Pneumatic Tools  
5. KEEP CHILDREN AND VISITORS  
AWAY. All children and visitors  
should be kept at a safe distance  
from work area.  
1. KEEP ALL SAFETY DEVICES IN  
PLACE and in working order.  
2. REMOVE ADJUSTING KEYS AND  
WRENCHES. Form habit of check-  
ing to see that keys and adjusting  
wrenches are removed from tool  
before operation.  
6. MAKE  
WORKSHOP  
CHILD  
PROOF by locking your shop and  
shutting off air valves.  
7. DO NOT FORCE TOOL. It will do  
the job better and safer at the rate  
for which it was designed.  
3. KEEP WORK AREA CLEAN.  
Cluttered areas and benches invite  
accidents.  
8. USE THE RIGHT TOOL. Do not  
force tool or attachment to do a job  
for which it was not designed.  
4. DO NOT USE IN DANGEROUS  
ENVIRONMENT. Do not use pneu-  
matic tools in damp or wet loca-  
tions, or where any flammable or  
noxious fumes may exist. Keep  
work area well lighted.  
9. DO NOT USE UNDER THE  
INFLUENCE OF DRUGS OR  
ALCOHOL.  
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Safety Instructions For Pneumatic Tools  
17. DISCONNECT TOOLS before ser-  
10. USE PROPER AIR HOSE for the  
tool. Make sure your air hose is in  
good condition and is long enough to  
reach your work without stretching.  
vicing and changing accessories.  
18. DO NOT OVERREACH. Keep  
proper footing/balance at all times.  
11. WEAR PROPER APPAREL. Do not  
wear loose clothing, gloves, neck-  
ties, rings, bracelets, or other jew-  
elry which may get caught in moving  
parts. Non-slip footwear is recom-  
mended. Wear a protective hair cov-  
ering to contain long hair.  
19. USE  
THE  
RECOMMENDED  
ACCESSORIES. Consult owner’s  
manual for recommended acces-  
sories. The use of improper acces-  
sories may cause risk of injury.  
20. CHECK FOR DAMAGED PARTS  
BEFORE USING. Check for bind-  
ing and alignment of parts, broken  
parts, part mounting, loose bolts,  
and any other conditions that may  
affect machine operation. Repair or  
replace damaged parts.  
12. ALWAYS USE SAFETY GLASSES.  
Also use a face or dust mask if cut-  
ting operation is dusty. Everyday  
eyeglasses only have impact resis-  
tant lenses—they are NOT safety  
glasses.  
21. NEVER LEAVE UNATTENDED  
TOOL CONNECTED TO AIR.  
Disconnect the air hose and do not  
leave tool until it is relieved of any  
built up pressure.  
13. WEAR APPROVED HEARING  
PROTECTION. Air escaping from  
pneumatic tools can exceed safe  
exposure limits and may cause  
hearing damage with prolonged  
exposure.  
22. NEVER ALLOW UNTRAINED  
USERS TO USE THIS TOOL  
WHILE UNSUPERVISED.  
14. SECURE WORK. Use clamps or a  
vise to hold work when practical. It is  
safer than using your hand and frees  
both hands to operate tool.  
23. IF YOU ARE UNSURE OF THE  
INTENDED OPERATION, STOP  
USING TOOL. Seek formal training  
or research books or magazines  
that specialize in pneumatic tools.  
15. MAINTAIN TOOLS WITH CARE.  
Keep tools lubricated and clean  
for best and safest performance.  
Follow instructions for lubricating  
and changing accessories.  
24. BE AWARE OF HOSE LOCATION  
WHEN  
USING  
PNEUMATIC  
TOOLS. Hoses can easily become  
a tripping hazard when laid across  
the floor or spread out in a disorga-  
nized fashion.  
16. REDUCE  
THE  
RISK  
OF  
UNINTENTIONAL STARTING. Do  
not carry tool with hand on trig-  
ger and always disconnect from air  
when not in use.  
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Additional Safety Instructions for Spray Guns  
1. READ THIS MANUAL. This manual  
contains proper operating instruc-  
tions for this spray gun.  
8. PROTECTIVE CLOTHING. Protect  
exposed skin from overspray by  
wearing a protective suit or other  
approved garment.  
2. READ  
MATERIAL  
LABELS  
AND MATERIAL SAFETY DATA  
SHEETS (MSDS). Read and know  
all the instructions on the packag-  
ing label and the MSDS before  
opening the package. This informa-  
tion could save your life.  
9. INAPPROPRIATE USE. DO NOT  
point or shoot spray gun directly  
at yourself or another person or  
animals. Do not attempt to use the  
spray gun for any other use than it  
was intended.  
3. RESPIRATORY PROTECTION.  
Always wear a NIOSH approved  
respirator when spraying or work-  
ing around finishing materials.  
10. STORAGE. Thoroughly clean and  
dry spray gun before storage. Store  
in an approved cabinet.  
11. SOLVENTS. Always store solvents  
and shop towels soaked in solvent  
in approved containers.  
4. FIRE EXTINGUISHERS. Always  
have a fully charged multi-class  
or class B fire extinguisher in the  
immediate area.  
12. EYE PROTECTION. Wear eye pro-  
tection whenever spraying or clean-  
ing. Solvents and chemicals can  
cause serious eye injury, which  
could lead to blindness.  
5. FLAMMABLE MATERIAL. NEVER  
spray near open flame or where  
any spark could occur.  
13. OPERATING PRESSURE. DO  
NOT exceed the recommended  
inlet air pressure. Excessive pres-  
sure could cause the spray gun to  
burst or cause other internal equip-  
ment damage.  
6. FRESH AIR. Always provide ade-  
quate exhaust to keep area free of  
built-up vapors. NEVER spray in an  
enclosed space.  
7. DISCONNECT COMPRESSED  
AIR. Always disconnect the spray  
gun from compressed air before  
cleaning, changing attachments or  
when performing maintenance of  
any kind on this tool.  
14. LOCAL LAWS. Consult local  
authorities regarding exhaust and  
waste disposal requirements.  
-6-  
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SECTION 2: INTRODUCTION  
Foreword  
Contact Information  
We are proud to offer the Grizzly Model  
H3256/H3257 Spray Gun. These models  
are part of a growing Grizzly family of fine  
pneumatic tools. When used according to  
the guidelines set forth in this manual, you  
can expect years of trouble-free, enjoyable  
operation, and proof of Grizzly’s commit-  
ment to customer satisfaction.  
If you have any comments regarding this  
manual, please write to us at the following  
address:  
Grizzly Industrial, Inc.  
C/O Technical Documentation  
P.O. Box 2069  
Bellingham, WA 98227-2069  
It is our pleasure to provide this manual  
with the Model H3256/H3257. It was writ-  
ten to encourage safety considerations  
and guide you through general operating  
procedures and maintenance.  
Most importantly, we stand behind our  
tools. If you have any service questions or  
parts requests, please call or write us at  
the location listed below.  
Grizzly Industrial, Inc.  
1203 Lycoming Mall Circle  
Muncy, PA 17756  
Phone: (570) 546-9663  
Fax: (800) 438-5901  
The specifications, details, and pho-  
tographs in this manual represent the  
Model H3256/H3257 as supplied when the  
manual was prepared. However, owing  
to Grizzly’s policy of continuous improve-  
ment, changes may be made at any time  
with no obligation on the part of Grizzly.  
Read the manual before operation.  
Become familiar with this tool, its  
safety instructions, and its operation  
before beginning any work. Serious  
personal injury may result if safety or  
operational information is not under-  
stood or followed.  
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TOOL DATA SHEET  
Customer Service #: (570) 546-9663 • To Order Call: (800) 523-4777 • Fax #: (800) 438-5901  
SIPHON FEED SPRAY GUN SET  
MODEL H3256/H3257  
MODEL  
H3256  
H3257  
CUP SIZE  
100ml  
600ml  
TYPE OF FEED  
FLUID TIP  
Gravity  
1.4mm  
5 CFM  
Gravity  
1.8mm  
11 CFM  
AIR CONSUMPTION  
INLET AIR  
1.5-3.5 BAR  
21-50 PSI  
2.0-3.5 BAR  
28.8-51 PSI  
Greater than  
10 PSI  
PRESSURE  
Less than 10  
PSI (HVLP)  
FLUID PRESSURE  
CUP MATERIAL  
Plastic  
Plastic  
MAX. PATTERN  
WIDTH  
190mm  
230mm  
BODY MATERIAL  
Painted Metal Painted Metal  
Small to  
Medium to  
Medium  
MATERIAL USAGE  
High Solids  
Solids  
WATERBORNE  
MATERIAL  
NO  
NO  
COMPATIBLE  
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SECTION 3: SET UP  
Model H3257 Inventory (Figure 2)  
Inventory  
A. Spray Gun ......................................... 1  
B. Cup 600ml.......................................... 1  
C. Cleaning Brush .................................. 1  
D. Baffle Wrench .................................... 1  
E. Filters ................................................. 2  
F. Service Wrench.................................. 1  
Your spray gun left our warehouse in a  
carefully packed box. If you discover the  
spray gun is damaged after you have  
signed for delivery, please immediately  
call Customer Service at (570) 546-9663  
for advice.  
B
Save the containers and all packing materi-  
als for possible inspection by the carrier or  
its agent. Otherwise, filing a freight claim  
can be difficult.  
A
After you have unpacked the carton you  
should find the following:  
C
E
F
Model H3256 Inventory (Figure 1)  
D
A. Spray Gun.......................................... 1  
B. Cup 100ml.......................................... 1  
C. Cleaning Brush .................................. 1  
D. Filters ................................................. 2  
E. Barbed Air Fitting 14" NPT ................. 1  
Figure 2. Model H3257 inventory.  
B
D
A
C
E
Figure 1. Model H3256 inventory.  
Model H3256/H3257 Spray Gun  
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Assembly  
Controls  
1. Insert the filter into the gun body (see  
Figure 3).  
Atomizing Cap  
Fluid Control  
Pattern Control  
Trigger  
Air Flow Control  
Figure 3. Installing filter.  
Figure 4. Controls.  
2. Screw the cup onto the top of the  
1. Fluid Control: Controls the volume of  
material that travels through the fluid  
tip.  
body.  
3. Attach the air hose directly to the air fit-  
ting on the spray gun or with a 14" NPS  
quick connect fitting (not included).  
2. Pattern Control: Adjusts the spray  
pattern from a round pattern to a wide  
fan.  
4. Attach the spray gun to a filtered, regu-  
lated air source. See the Tool Data  
Sheet on Page 8 for your spray gun air  
requirements.  
3. Air Flow Control: Controls the fluid  
pressure inside the spray gun.  
4. Atomizing Cap: Controls the spray  
Note: For the best results, use a hose  
that will be dedicated for spray use  
only. Do not use a hose that has been  
used with an in-line oiler or other pos-  
sible contaminant.  
pattern from vertical to horizontal.  
5. Trigger: Two stage trigger. Stage  
one only releases compressed air for  
blowing off the work piece. Stage two  
sprays material. Lightly squeeze the  
trigger for stage one. Squeeze the  
trigger all the way to spray.  
If you need additional help with this assem-  
bly, call our Technical Support at: (570)  
546-9663.  
-10-  
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SECTION 4: OPERATIONS  
Spraying  
The Model H3256/H3257 gravity feed  
spray gun set is designed to spray a wide  
variety of materials such as lacquers,  
stains, primers, multi-component paints,  
clear coats, acrylics, epoxies etc. It is ideal  
for auto body and woodworking projects.  
The spray guns are not designed to be  
used with waterborne materials.  
EXPLOSION HAZARD! DO NOT  
smoke or have any source of flame  
or spark near spraying. Vapors will  
explode if ignited.  
To use your spray gun:  
1. Read and follow the material manufac-  
turer's instructions for spraying, mixing,  
safety, disposal, and any other instruc-  
tion on the label or Material Safety Data  
Sheet (MSDS).  
2. Ensure the cup is securely tightened  
and all other fittings are secure to avoid  
air leaks or material spills.  
RESPIRATORY HAZARD! Always use  
a NIOSH approved respirator when  
using spray equipment. Failure to  
protect your lungs can lead to respi-  
ratory illness and nervous system  
damage.  
3. Set the inlet air pressure (the air com-  
ing to the spray gun) to the lowest  
pressure recommended in Tool Data  
Sheet on Page 8 or to the material  
manufacturer's recommendations.  
4. Adjust the atomizing cap to vertical or  
horizontal. See Atomizing Cap and  
Fan Adjustments on Page 13 for fur-  
ther explanation.  
5. Fill the cup with material.  
6. Trial and error are necessary to achieve  
the results you want along with a fair  
amount of practice. Test your material  
flow and spray pattern on a piece of  
cardboard or some scrap of material  
similar to your project.  
TOXIC FUMES! Always use an  
approved spray booth or well ven-  
tilated area when spraying. NEVER  
spray in a confined space where  
toxic fumes and flammable vapors  
can accumulate to deadly levels.  
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7. Adjust the fluid control knob to start  
with a low volume of material and keep  
the atomization as low as possible.  
You will need to use a combination of  
fluid control, inlet air pressure, air flow  
control and stroke speed to achieve the  
results you want. Spray so the material  
wets out nicely without running or sag-  
ging.  
10. Begin spraying 2-3 inches before the  
work and continue to the end of the  
work. Continue the motion for a few  
inches past the work until you are  
ready for the return stroke.  
11. Maintain an even speed when spray-  
ing.  
12. Overlap each stroke by 50%. This will  
ensure even coverage as shown in  
Figure 6. Overlapping less than 50%,  
as shown in the figure to the right,  
may lead to missed spots or streaky  
results.  
8. Use the pattern control knob to adjust  
the spray fan to your desired pattern.  
9. Keep the gun tip perpendicular, parallel  
and 6-8" from the work at all times when  
spraying as shown in Figure 5. Do not  
allow your wrist to bend. This will cause  
the gun to arc across the surface and  
distribute the material unevenly, pos-  
sibly creating sags and dry spots.  
 
�  
No  
Yes  
Figure 6. Overlap technique.  
13. The spray stroke should have even con-  
sistency and parallel edges. If it doesn't,  
please refer to Troubleshooting on  
Page 17.  
Figure 5. Spray technique.  
NOTICE  
Tipping spray gun may cause material  
to spill out of the cup. Always hold  
the spray gun perpendicular to the  
ground to avoid potential spills and  
gravity feed problems.  
CONTAMINATION HAZARD! Dispose  
of paint waste in a responsible man-  
ner! Follow manufacturer's recom-  
mendations and local laws regarding  
disposal.  
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Pattern Control  
Atomizing Cap and  
Fan Adjustments  
The atomizing cap needs to be adjusted  
for horizontal or vertical spraying patterns.  
Spraying in the wrong direction may lead  
to material build up on the atomizing cap  
horn. Many performance problems are  
caused by clogged atomizing holes on the  
atomizing cap horns (see Cleaning on  
Page 15).  
Stroke  
Figure 8. Set up for vertical spray stroke  
with horizontal fan pattern.  
Rotating the pattern adjustment control in  
Figure 8 will give you a range between the  
two patterns in Figure 9.  
Holes  
Stroke  
Figure 9. Fan adjustment.  
Figure 7. Set up for horizontal stroke  
direction with vertical fan pattern.  
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SECTION 5: ACCESSORIES  
G6261—Campbell Hausfeld™ Water  
Filter  
H7274—Campbell Hausfeld™ Pressure  
Regulator  
Remove damaging water vapor before it  
reaches your pneumatic tools. This highly  
effective, five micron filter features a see-  
through bowl and easy in-line connections.  
150 PSI maximum air pressure. 14" NPT.  
Mini Series. Provides regulated output  
pressure of 0 to 125 PSI for proper tool  
operation. Locking pressure knob prevents  
accidental adjustments. 15 SCFM flow  
capacity @ 90 PSI. 14" NPT.  
Figure 12. H7274 Campbell Hausfeld™  
Figure 10. G6261 Campbell Hausfeld™  
pressure regulator.  
water filter.  
G8114—38" x 25 Ft. Air Hose  
H3174—Air Blow Gun with 2 Tips  
This air blow gun includes a safety tip and  
G8115—38" x 50 Ft. Air Hose  
G8116—38" x 100 Ft. Air Hose  
rubber tip for all normal air cleaning jobs.  
1
4" NPT .  
Multi-purpose red rubber air hose is flex-  
ible and abrasion resistant. Rated for 200  
PSI, this air hose has a bursting strength  
of 800 PSI and 14" NPT ends.  
Figure 13. H3174 Air Blow Gun with 2  
Tips.  
Figure 11. Red rubber air hose.  
-14-  
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SECTION 6: MAINTENANCE  
5. Unscrew the atomizing cap with your  
Cleaning  
fingers and the fluid tip with the ser-  
vice wrench. The fully disassembled  
gun should look like Figure 14.  
Proper cleaning is the best way to ensure  
trouble free performance from your spray  
6. Rinse these parts thoroughly in sol-  
gun. If your gun is not thoroughly cleaned,  
vent, then dry with compressed air or  
damage and poor spraying will result.  
allow them to air dry.  
Problems caused by improper cleaning will  
not be covered by the warranty. Clean the  
Note: If the small holes in the atomiz-  
spray gun immediately after each use.  
ing cap become blocked, soak in clean  
solvent. If the blockage still exists,  
clear the blockage with a small needle,  
To clean your spray gun:  
taking great care to not enlarge or  
damage the hole. Damage to the hole  
will create a disrupted spray pattern.  
1. Spray  
a
small amount of solvent  
through the spray gun.  
Note: Check with local laws regarding  
this practice. If you are spraying on a  
regular basis, spraying solvents into  
the air may be illegal. A cabinet style  
spray gun cleaner may be required.  
7. Use the cleaning brush with solvent to  
clean the inner orifice and other hard  
to reach areas on the outside of the  
spray gun body.  
8. Wipe the rest of the gun body with a  
2. Disconnect the gun from the com-  
pressed air!  
shop towel and dry.  
3. Unscrew the cup.  
EXPLOSION HAZARD! Chlorinated  
Solvents like 1,1,1-Tricloroethane  
and Methylene Chloride (methyl  
chloride) can chemically react with  
aluminum and may explode. Many  
parts in spray guns are made of alu-  
minum. Read solvent label carefully  
before using solvent.  
4. Unscrew the fluid control knob and  
remove the spring and needle.  
Cup  
Filter  
Fluid Tip  
Fluid  
Control  
Knob  
Needle  
NOTICE  
Atomizing  
Cap  
DO NOT soak the spray gun body in  
solvent. Prolonged exposure to sol-  
vent will rapidly deteriorate the spray  
gun washers and seals. Ignoring this  
notice will void your warranty.  
Spring  
Figure 14. Disassembly for cleaning.  
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Lubricate the following areas with a non-  
silicon spray gun lubricant after cleaning.  
Lubrication  
A. Atomizing Cap Threads  
B. Air Valve Packing  
C. Trigger Pin  
D. Air Flow Control Valve  
E. Pattern Control  
F. Fluid Control Knob  
Allow the lubricant to coat threads, and run  
into gun body to lubricate all moving parts  
and seals.  
F
A
E
B
C
D
Figure 15. Lubrication points.  
-16-  
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Troubleshooting  
Symptom  
Possible Cause  
Solution  
Fluttering or spitting 1. Dry or worn fluid tip seat per-  
1. Tighten fluid tip or replace  
seat with new one.  
spray.  
mits air to seep into fluid pas-  
sage.  
2. Material level too low.  
3. Fluid tip or filter obstructed.  
4. Dry needle packing.  
2. Add material.  
3. Clean  
4. Lubricate needle.  
1. Clear holes.  
Uneven top or bot-  
tom pattern.  
1. Atomizing cap holes are  
obstructed.  
2. Build-up on top or bottom of  
fluid tip.  
2. Clean.  
3. Build-up on atomizing cap is  
on needle seat.  
3. Clean.  
Right or left arc  
pattern.  
1. Left or right side horn holes  
are plugged.  
1. Clear holes.  
2. Build-up on left or right side of 2. Clean.  
fluid tip.  
3. Build-up of material inside  
atomizing cap.  
3. Clean.  
Heavy deposit of  
material in center.  
1. The material flow exceeds the 1. Lower fluid flow.  
atomizing cap capacity.  
2. Inlet air pressure is too low.  
3. Material is too thick.  
2. Increase inlet air pressure.  
3. Thin material.  
Narrow center pat-  
tern.  
1. Volume control turned in too  
far.  
1. Increase volume.  
2. Inlet air pressure too high.  
2. Reduce inlet air pressure.  
3. Increase fluid pressure.  
4. Adjust material.  
3. Fluid pressure is too low.  
4. Material is too thin.  
No spray output.  
1. No pressure at gun.  
2. Fluid passages dirty.  
1. Check air supply.  
2. Clean gun, remove any  
obstructions.  
3. Fluid control closed.  
4. Out of paint.  
3. Open.  
4. Refill.  
5. Material too thick.  
5. Thin to manufacturer's rec-  
ommendations.  
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-17-  
Symptom  
Possible Cause  
Solution  
Excessive over-  
spray.  
1. Fluid pressure too high.  
2. Gun is too far from surface.  
1. Reduce fluid pressure.  
2. Keep gun at recommended  
distance.  
3. Spraying too fast.  
3. Slow down and maintain  
consistent, even parallel  
stroke.  
Unable to control  
spray fan.  
1. Pattern adjustment screw is  
not seating properly.  
1. Clean or replace.  
2. Atomizing cap is loose.  
2. Tighten atomizing cap.  
1. Replace damaged seals.  
Runs and sags.  
1. Damaged seal.  
Material leaks from 1. Cap not secure.  
cup. 2. Cup not tight on gun body.  
3. Leaking from cap vent hole.  
1. Tighten.  
2. Tighten.  
3. Hold gun upright, do not tilt.  
Material leaks from 1. Fluid tip loose.  
1. Tighten.  
gun.  
2. Dry or damaged seals.  
3. Excessive pressure.  
2. Replace seals.  
3. Reduce pressure.  
Thick dimpled fin-  
ish: orange peel  
appearance.  
1. Holding gun too close to sur-  
face.  
2. Inlet air pressure too low.  
3. Material not properly mixed.  
1. Spray at recommended dis-  
tance.  
2. Check inlet air pressure.  
3. Follow manufacturer's  
instructions.  
4. Surface is dirty or oily.  
4. More surface prep is  
required.  
Dry Spray.  
1. Inlet air pressure too high.  
2. Gun too far from surface.  
1. Lower inlet air pressure.  
2. Keep gun at recommended  
distance.  
3. Gun stroke too fast.  
3. Slow down and maintain  
consistent, even parallel  
stroke.  
Gun leaks from  
fluid tip.  
1. Debris will not let the needle  
seat with the fluid tip.  
1. Clean or replace both.  
Contaminated  
paint: fish eye  
appearance.  
1. Water or oil in the air line.  
1. Install an in-line air filter.  
2. Replace air line.  
-18-  
Model H3256/H3257 Spray Gun  
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Notes  
Model H3256/H3257 Spray Gun  
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-19-  
Parts Breakdown H3256  
 
 
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REF PART #  
DESCRIPTION  
REF PART #  
DESCRIPTION  
1
PH3256001 FLUID ADJUSTMENT SCREW 23  
PH3256023 TRIGGER  
2
PH3256002 FLUID ADJUSTMENT KNOB  
PH3256003 O-RING  
24  
25  
26  
27  
28  
29  
PH3256024 SNAP RETAINER  
PH3256025 SNAP RETAINER  
PH3256026 CUP LID  
3
4
PH3256004 WASHER  
5
PH3256005 AIR VALVE SPRING  
PH3256006 AIR INLET VALVE  
PH3256007 SWITCH SPRING  
PH3256027 CUP  
6
PH3256028 FILTER  
7
PH3256029 FLUID INLET JOINT  
PH3256030 FLUID NEEDLE  
PH3256031 FLUID NEEDLE SPRING  
PH3256032 JOINT  
8
PH3256008 AIR INLET VALVE ASSEMBLY 30  
9
PH3256009 SWITCH KNOB  
PH3256010 SWITCH WASHER  
PH3256011 LOCK SCREW  
PH3256012 NUT  
31  
32  
33  
34  
35  
36  
37  
38  
39  
40  
41  
42  
10  
11  
12  
13  
14  
15  
16  
17  
18  
19  
20  
21  
22  
PH3256033 PAINT ADJUSTMENT KNOB  
PH3256034 PHILLIPS SCREW  
PH3256035 PATTERN ADJUSTMENT KNOB  
PH3256036 PATTERN ADJUSTMENT SCREW  
PH3256037 O-RING  
PH3256013 AIR CAP WASHER  
PH3256014 ATOMIZATION CAP  
PH3256015 NUT HOUSING  
PH3256016 FLUID NOZZLE  
PH3256017 FLUID NOZZLE WASHER  
PH3256018 BOLT  
PH3256038 O-RING  
PH3256039 SNAP RETAINER  
PH3256040 FIXED NUT  
PH3256019 COMPRESSION SPRING  
PH3256020 NEEDLE WASHER  
PH3256021 TRIGGER LEVER I  
PH3256022 TRIGGER LEVER II  
PH3256041 O-RING  
PH3256042 AIR INLET JOINT  
43* PH3256043 CLEANING BRUSH  
44* PH3256044 BARBED AIR FITTING 1/4" NPT  
* Not shown in parts breakdown  
-20-  
Model H3256/H3257 Spray Gun  
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Parts Breakdown H3257  
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REF PART #  
DESCRIPTION  
REF PART #  
DESCRIPTION  
1
PH3257001 AIR ADJUSTMENT SCREW  
PH3257002 AIR ADJUSTMENT KNOB  
PH3257003 O-RING  
25  
26  
27  
28  
29  
30  
31  
32  
33  
34  
35  
36  
37  
38  
39  
40  
41  
42  
43  
44  
45  
46  
47  
48  
PH3257025 TRIGGER  
2
PH3257026 SNAP RETAINER  
PH3257027 SNAP RETAINER  
PH3257028 VENTILATOR HEAD  
PH3257029 CUP LID  
3
4
PH3257004 WASHER  
5
PH3257005 AIR VALVE SPRING  
PH3257006 AIR INLET VALVE  
PH3257007 SWITCH SPRING  
PH3257008 AIR VALVE BODY  
PH3257009 SWITCH KNOB  
PH3257010 O-RING  
6
PH3257030 CUP  
7
PH3257031 FILTER  
8
PH3257032 FLUID INLET WASHER  
PH3257033 FLUID INLET JOINT  
PH3257034 FLUID ADJ. NEEDLE  
PH3257035 FLUID NEEDLE SPRING  
PH3257036 JOINT  
9
10  
11  
12  
13  
14  
15  
16  
17  
18  
19  
20  
21  
22  
23  
24  
PH3257011 PLIABLE WASHER  
PH3257012 DIRECTION SCREW  
PH3257013 SPRING  
PH3257037 FLUID ADJUSTMENT KNOB  
PH3257038 PHILLIPS SCREW  
PH3257039 PATTERN ADJ. KNOB  
PH3257040 PATTERN ADJ. HUB  
PH3257041 WASHER  
PH3257014 NUT  
PH3257015 FLUID CAP WASHER  
PH3257016 ATOMIZATION CAP  
PH3257017 FLUID NOZZLE  
PH3257018 BAFFLE  
PH3257042 PATTERN ADJ. SCREW  
PH3257043 O-RING  
PH3257019 JOINT WASHER  
PH3257020 DIRECTION SCREW  
PH3257021 PAINT NEEDLE WASHER  
PH3257022 LOCKING SPRING  
PH3257023 TRIGGER LEVER I  
PH3257024 TRIGGER LEVER II  
PH3257044 SNAP RETAINER  
PH3257045 AIR INLET JOINT  
PH3257046 BAFFLE WRENCH  
PH3257047 SERVICE WRENCH  
PH3257048 CLEANING BRUSH  
Model H3256/H3257 Spray Gun  
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-21-  
WARRANTY AND RETURNS  
Grizzly Industrial, Inc. warrants every product it sells for a period of 1 year to the original  
purchaser from the date of purchase. This warranty does not apply to defects due directly  
or indirectly to misuse, abuse, negligence, accidents, repairs or alterations or lack of  
maintenance. This is Grizzly’s sole written warranty and any and all warranties that may  
be implied by law, including any merchantability or fitness, for any particular purpose, are  
hereby limited to the duration of this written warranty. We do not warrant or represent that  
the merchandise complies with the provisions of any law or acts unless the manufacturer so  
warrants. In no event shall Grizzly’s liability under this warranty exceed the purchase price  
paid for the product and any legal actions brought against Grizzly shall be tried in the State  
of Washington, County of Whatcom.  
We shall in no event be liable for death, injuries to persons or property or for incidental,  
contingent, special, or consequential damages arising from the use of our products.  
To take advantage of this warranty, contact us by mail or phone and give us all the details.  
We will then issue you a “Return Authorization Number,” which must be clearly posted on  
the outside as well as the inside of the carton. We will not accept any item back without this  
number. Proof of purchase must accompany the merchandise.  
The manufacturers reserve the right to change specifications at any time because they  
constantly strive to achieve better quality equipment. We make every effort to ensure that  
our products meet high quality and durability standards and we hope you never need to  
use this warranty.  
Please feel free to write or call us if you have any questions about the machine or the  
manual.  
Grizzly Industrial, Inc.  
1203 Lycoming Mall Circle  
Muncy, PA 17756  
Phone: (570) 546-9663  
Fax: (800) 438-5901  
E-Mail:  
Thank you again for your business and continued support. We hope to serve you again  
soon!  
-22-  
Model H3256/H3257 Spray Gun  
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WARRANTY CARD  
Name_________________________________________________________________  
Street_________________________________________________________________  
City _______________________ State_________________________ Zip _________  
Phone #____________________ Email ________________________ Invoice #_____  
Model # ____________________ Order #_______________________ Serial #______  
The following information is given on a voluntary basis. It will be used for marketing purposes to  
help us develop better products and services. All information is strictly confidential.  
1. How did you learn about us?  
____Advertisement  
____Friend  
____Catalog  
____Card Deck  
____Website  
Other:________________________  
2. Which of the following magazines do you subscribe to?  
____ Cabinet Maker  
____ Family Handyman  
____ Hand Loader  
____ Handy  
____ Home Shop Machinist ____ Precision Shooter  
____ Journal of Light Cont. ____ Projects in Metal  
____ Popular Mechanics  
____ Popular Science  
____ Popular Woodworking ____ Wooden Boat  
____ Practical Homeowner ____ Woodshop News  
____ Today’s Homeowner  
____ Wood  
____ Woodsmith  
____ Woodwork  
____ Live Steam  
____ Model Airplane News ____ Rifle  
____ Modeltec  
____ Old House Journal  
____ RC Modeler  
____ Woodworker West  
____ Woodworker’s Journal  
____ Other:  
____ Shop Notes  
____ Shotgun News  
3. What is your annual household income?  
____$20,000-$29,000  
____$30,000-$39,000  
____$40,000-$49,000  
____$70,000+  
____$50,000-$59,000  
____$60,000-$69,000  
4. What is your age group?  
____20-29  
____30-39  
____60-69  
____40-49  
____70+  
____50-59  
5. How long have you been a woodworker/metalworker?  
____0-2 Years ____2-8 Years ____8-20 Years  
____20+ Years  
6. How many of your machines or tools are Grizzly?  
____0-2 ____3-5 ____6-9  
____10+  
____No  
____No  
7. Do you think your machine represents a good value? ____Yes  
8. Would you recommend Grizzly Industrial to a friend? ____Yes  
9. Would you allow us to use your name as a reference for our customers in your area?  
Note: We never use names more than 3 times. ____Yes ____No  
10. Comments:_________________________________________________________  
______________________________________________________________________  
______________________________________________________________________  
______________________________________________________________________  
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Send a Grizzly Catalog to a friend:  
Name________________________________  
Street________________________________  
City______________State______Zip_______  
FOLD ALONG DOTTED LINE  
Place  
Stamp  
Here  
GRIZZLY INDUSTRIAL, INC.  
P.O. BOX 2069  
BELLINGHAM, WA 98227-2069  
TAPE ALONG EDGES--PLEASE DO NOT STAPLE  
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