Grizzly MP3 Docking Station G9859 User Manual

ULTIMATE SERIES JOINTERS  
MODELS G9859 / G9860 / G9860ZX / G9861  
INSTRUCTION MANUAL  
COPYRIGHT © MARCH, 2002 BY GRIZZLY INDUSTRIAL, INC.  
WARNING: NO PORTION OF THIS MANUAL MAY BE REPRODUCED IN ANY SHAPE  
OR FORM WITHOUT THE WRITTEN APPROVAL OF GRIZZLY INDUSTRIAL, INC.  
PRINTED IN TAIWAN.  
Download from Www.Somanuals.com. All Manuals Search And Download.  
Table Of Contents  
PAGE  
1. SAFETY  
SAFETY INSTRUCTIONS FOR POWER TOOLS ..............................................2-3  
ADDITIONAL SAFETY INSTRUCTIONS FOR JOINTERS ....................................4  
2. CIRCUIT REQUIREMENTS  
220V OPERATION ..................................................................................................5  
CIRCUIT LOAD ........................................................................................................5  
GROUNDING ..........................................................................................................6  
EXTENSION CORDS ..............................................................................................6  
3. INTRODUCTION  
COMMENTARY........................................................................................................7  
COMPARISON CHART AND TERMS ....................................................................8  
UNPACKING ............................................................................................................9  
PIECE INVENTORY ................................................................................................9  
CLEAN UP ............................................................................................................10  
SITE CONSIDERATIONS ......................................................................................10  
4. ASSEMBLY  
BEGINNING ASSEMBLY ......................................................................................11  
FENCE ..............................................................................................................11-12  
CUTTERHEAD ......................................................................................................12  
PEDESTAL SWITCH..............................................................................................13  
5. ADJUSTMENTS  
GENERAL ..............................................................................................................14  
KNIVES ............................................................................................................14-15  
SPIRAL CUTTERHEAD ........................................................................................16  
OUTFEED TABLE..................................................................................................16  
INFEED TABLE......................................................................................................17  
90˚ FENCE STOP ..................................................................................................17  
45˚ FENCE STOP ..................................................................................................18  
6. OPERATIONS  
TEST RUN ............................................................................................................19  
STOCK INSPECTION ..........................................................................................19  
EDGE JOINTING ..................................................................................................20  
BEVELING ............................................................................................................20  
SURFACE PLANING ............................................................................................21  
7. MAINTENANCE  
GENERAL ............................................................................................................22  
TABLES ................................................................................................................22  
LUBRICATION ......................................................................................................22  
V-BELT ..................................................................................................................22  
8. CLOSURE ..................................................................................................................23  
TROUBLESHOOTING GUIDE ..........................................................................................24  
MACHINE DATA, PARTS BREAKDOWN AND PARTS LISTS ................................25-48  
WARRANTY AND RETURNS ......................................................................................50-52  
Ultimate Series Jointers  
-1-  
Download from Www.Somanuals.com. All Manuals Search And Download.  
SECTION 1: SAFETY  
For Your Own Safety Read Instruction  
Manual Before Operating This Equipment  
The purpose of safety symbols is to attract your attention to possible hazardous conditions. This  
manual uses a series of symbols and signal words which are intended to convey the level of  
importance of the safety messages. The progression of symbols is described below. Remember  
that safety messages by themselves do not eliminate danger and are not a substitute for proper  
accident prevention measures.  
Indicates an imminently hazardous situation which, if not avoided,  
WILL result in death or serious injury.  
Indicates a potentially hazardous situation which, if not avoided,  
COULD result in death or serious injury.  
Indicates a potentially hazardous situation which, if not avoided,  
MAY result in minor or moderate injury. It may also be used to alert  
against unsafe practices.  
This symbol is used to alert the user to useful information about  
proper operation of the equipment.  
NOTICE  
Safety Instructions For Power Tools  
1. KEEP GUARDS IN PLACE and in working  
5. KEEP CHILDREN AND VISITORS  
AWAY. All children and visitors should be  
kept a safe distance from work area.  
order.  
2. REMOVE ADJUSTING KEYS AND  
WRENCHES. Form habit of checking to  
see that keys and adjusting wrenches are  
removed from tool before turning on.  
6. MAKE WORKSHOP CHILD PROOF with  
padlocks, master switches, or by removing  
starter keys.  
3. KEEP WORK AREA CLEAN. Cluttered  
7. DO NOT FORCE TOOL. It will do the job  
better and safer at the rate for which it was  
designed.  
areas and benches invite accidents.  
4. DO NOT USE IN DANGEROUS ENVI-  
RONMENT. Do not use power tools in  
damp or wet locations, or where any flam-  
mable or noxious fumes may exist. Keep  
work area well lighted.  
8. USE RIGHT TOOL. Do not force tool or  
attachment to do a job for which it was not  
designed.  
-2-  
Ultimate Series Jointers  
Download from Www.Somanuals.com. All Manuals Search And Download.  
Safety Instructions For Power Tools  
9. USE PROPER EXTENSION CORD. Make  
sure your extension cord is in good condi-  
tion. Conductor size should be in accor-  
dance with the chart below. The amperage  
rating should be listed on the motor or tool  
nameplate. An undersized cord will cause  
a drop in line voltage resulting in loss of  
power and overheating. Your extension  
cord must also contain a ground wire and  
plug pin. Always repair or replace exten-  
sion cords if they become damaged.  
16. REDUCE THE RISK OF UNINTENTION-  
AL STARTING. On machines with mag-  
netic contact starting switches there is a  
risk of starting if the machine is bumped or  
jarred. Always disconnect from power  
source before adjusting or servicing. Make  
sure switch is in OFF position before recon-  
necting.  
17. MANY WOODWORKING TOOLS CAN  
“KICKBACK” THE WORKPIECE toward  
the operator if not handled properly. If you do  
not understand what kickback is, or how to  
prevent it, Do Not operate this machine.  
Minimum Gauge for Extension Cords  
LENGTH  
AMP RATING  
0-6  
25ft  
18  
18  
16  
14  
12  
10  
50ft 100ft  
18. CHECK DAMAGED PARTS. Before fur-  
ther use of the tool, a guard or other part  
that is damaged should be carefully  
checked to determine that it will operate  
properly and perform its intended function.  
Check for alignment of moving parts, bind-  
ing of moving parts, breakage of parts,  
mounting, and any other conditions that  
may affect its operation. A guard or other  
part that is damaged should be properly  
repaired or replaced.  
16  
16  
16  
12  
12  
10  
16  
14  
14  
12  
10  
No  
7-10  
11-12  
13-16  
17-20  
21-30  
10. WEAR PROPER APPAREL. Do not wear  
loose clothing, gloves, neckties, rings,  
bracelets, or other jewelry which may get  
caught in moving parts. Non-slip footwear  
is recommended. Wear protective hair cov-  
ering to contain long hair.  
19. NEVER LEAVE TOOL RUNNING UNAT-  
TENDED. TURN POWER OFF. Do not  
leave tool until it comes to a complete stop.  
11. ALWAYS USE SAFETY GLASSES. Also  
use face or dust mask if cutting operation is  
dusty. Everyday eyeglasses only have impact  
resistant lenses, they are NOT safety glasses.  
20. NEVER OPERATE A MACHINE WHEN  
TIRED, OR UNDER THE INFLUENCE OF  
DRUGS OR ALCOHOL. Full mental alert-  
ness is required at all times when running  
a machine.  
12. SECURE WORK. Use clamps or a vise to hold  
work when practical. It’s safer than using your  
hand and frees both hands to operate tool.  
21. NEVER ALLOW UNSUPERVISED OR  
INEXPERIENCED PERSONNEL TO  
OPERATE THE MACHINE. Make sure  
any instructions you give in regards to  
machine operation are approved, correct,  
safe, and clearly understood.  
13. DO NOT OVERREACH. Keep proper foot-  
ing and balance at all times.  
14. MAINTAIN TOOLS WITH CARE. Keep  
tools sharp and clean for best and safest  
performance. Follow instructions for lubri-  
cating and changing accessories.  
22. IF AT ANY TIME YOU ARE EXPERIENC-  
ING DIFFICULTIES performing the intend-  
ed operation, stop using the machine!  
Then contact our service department or  
ask a qualified expert how the operation  
should be performed.  
15. USE RECOMMENDED ACCESSORIES.  
Consult the owner’s manual for recom-  
mended accessories. The use of improper  
accessories may cause risk of injury.  
Ultimate Series Jointers  
-3-  
Download from Www.Somanuals.com. All Manuals Search And Download.  
Additional Safety Instructions For Jointers  
1. JOINTING SAFETY BEGINS with your  
lumber. Inspect your stock carefully before  
you feed it over the cutterhead. If you have  
any doubts about the stability or structural  
integrity of your stock, DO NOT JOINT IT!  
9. JOINT WITH THE GRAIN. Jointing against  
the grain is dangerous and could produce  
chatter or excessive chip out, which could  
lead to loss of control over the workpiece.  
10. WITH THE EXCEPTION OF RABBETING,  
all operations must be performed with the  
guard in place. After rabbeting, be sure to  
replace the guard.  
2. MAINTAIN PROPER RELATIONSHIPS of  
infeed and outfeed table surfaces and cut-  
terhead knife path.  
3. ALWAYS USE A PUSH BLOCK when  
jointing. Never place your hands directly  
over the cutterhead.  
11. NEVER BACK THE WORK toward the  
infeed table. If a cut must be interrupted, lift  
the workpiece clear of the cutterhead.  
4. SUPPORT THE WORKPIECE adequately  
at all times during operation, and maintain  
control over the work at all times.  
12. HABITS – GOOD AND BAD – are hard to  
break. Develop good habits in your shop  
and safety will become second-nature to  
you.  
5. WHEN JOINTING, do not stand directly at  
the end of either table. Position yourself  
just to the side of the infeed table to protect  
yourself from possible kickbacks.  
13. “KICKBACK” is when the workpiece is  
thrown off the jointer table by the force of  
the cutterheads. Always use pushblocks  
and safety glasses to reduce the likelihood  
of injury from “kickback.” If you do not  
understand what kickback is, or how it  
occurs, Do Not operate this machine.  
6. NEVER MAKE JOINTING CUTS deeper  
than 18".  
7. NEVER JOINT A BOARD that has loose  
knots. All defects should be cut out of the  
board before it is planed or jointed.  
14. BE AWARE THAT CERTAIN WOODS  
MAY CAUSE AN ALLERGIC REACTION  
in people and animals, especially when  
exposed to fine dust. Make sure you know  
what type of wood dust you will be exposed  
to and always wear an approved respirator.  
8. NEVER JOINT end grain.  
No list of safety guidelines can be complete.  
Every shop environment is different. Always  
consider safety first, as it applies to your  
individual working conditions. Use this and  
other machinery with caution and respect.  
Failure to do so could result in serious per-  
sonal injury, damage to equipment or poor  
work results.  
-4-  
Ultimate Series Jointers  
Download from Www.Somanuals.com. All Manuals Search And Download.  
SECTION 2: CIRCUIT REQUIREMENTS  
Circuit Load  
220V Operation  
The Ultimate Series Jointers have a 3 H.P., 3450  
R.P.M. motor which requires a 220V single-phase  
circuit. The cord set enclosed does not have a  
plug as the style of plug you require will depend  
upon the type of service you currently have or  
plan to install. The motor will safely draw about 15  
amps at 220V under load. If you operate the  
Ultimate Series Jointers on any circuit that is  
already close to its capacity, it might blow a fuse  
or trip a circuit breaker. However, if an unusual  
load does not exist, and power failure still occurs,  
have the circuit inspected by a qualified electri-  
cian.  
When operating at 220V, we recommend using a  
NEMA-style 6-15 plug and outlet. See Figure 1.  
You may also “hard-wire” the machine directly to  
your panel, provided you place a disconnect  
switch near the machine. Check the electrical  
codes in your area for specifics on wiring require-  
ments.  
Under normal use, the motor draws approximate-  
ly 15 amps at 220V. We recommend a 15 amp cir-  
cuit breaker for 220V operation. This should be  
satisfactory for normal use while providing  
enough protection against circuit damage caused  
by power surges. Always check to see if your cur-  
rent wires are capable of handling a 15 amp load.  
If you are unsure, consult the advice of a qualified  
electrician.  
Figure 1. Typical 220V 3-prong plug and outlet.  
Ultimate Series Jointers  
-5-  
Download from Www.Somanuals.com. All Manuals Search And Download.  
Grounding  
Extension Cords  
In the event of an electrical short, grounding pro-  
vides electric current a path of least resistance to  
reduce the risk of electrical shock. This tool is  
equipped with an electric cord having an equip-  
ment-grounding conductor which must be proper-  
ly connected to a grounding plug. The plug must  
be plugged into a matching outlet that is properly  
installed and grounded in accordance with all  
local codes and ordinances.  
We do not recommend the use of extension cords  
with 220V equipment. It is much better to arrange  
the placement of your equipment and the installed  
wiring to eliminate the need for extension cords.  
Should it be necessary to use an extension make  
sure the cord is rated Hard Service (grade S) or  
better. Refer to the chart in Section 1: Safety  
Instructions to determine the minimum gauge for  
the extension cord. The extension cord must also  
contain a ground wire and plug pin. Always repair  
or replace extension cords when they become  
worn or damaged.  
Improper connections of the electrical-grounding  
conductor can result in risk of electric shock. The  
conductor with green or green and yellow striped  
insulation is the electrical-grounding conductor. If  
repair or replacement of the electric cord or plug  
is necessary, do not connect the equipment  
grounding conductor to a live terminal.  
We have covered some basic electrical  
requirements for the safe operation of your  
machine. These requirements are not nec-  
essarily comprehensive. You must be sure  
that your particular electrical configuration  
complies with local and state codes.  
Ensure compliance by checking with your  
local municipality or a licensed electrician.  
This equipment must be  
grounded. Verify that any  
existing electrical outlet  
and circuit you intend to  
plug into is actually  
grounded. Under no cir-  
cumstances should the  
grounding pin from any  
three-pronged plug be  
removed. Serious injury  
may occur.  
-6-  
Ultimate Series Jointers  
Download from Www.Somanuals.com. All Manuals Search And Download.  
SECTION 3: INTRODUCTION  
Most importantly, we stand behind our machines.  
Commentary  
If you have any service questions or parts  
requests, please call or write us at the location  
listed below.  
We are proud to offer the Ultimate Series Jointers.  
These machines are part of a growing Grizzly  
family of fine woodworking machinery. When  
used according to the guidelines set forth in this  
manual, you can expect years of trouble-free,  
enjoyable operation and proof of Grizzly’s com-  
mitment to customer satisfaction.  
Grizzly Industrial, Inc.  
1203 Lycoming Mall Circle  
Muncy, PA 17756  
Phone: (570) 546-9663  
Fax: (800) 438-5901  
The Ultimate Series Jointers all feature 3 H.P.  
TEFC motors. The cutterhead knives are laminat-  
ed high speed steel, resharpenable, and are  
adjusted by means of jack screws, making blade  
setting quick and easy. Spiral cutterhead models  
feature indexed solid carbide cutters that can be  
rotated through 4 different cutting surfaces before  
needing to be changed. The infeed and outfeed  
tables are precision ground cast iron and  
adjustable by means of handwheels. The opera-  
tor controls are conveniently mounted on a  
pedestal above the tables. The Ultimate Series  
Jointers incorporate cast iron stands and a dust  
chute for easy connection to a dust collection sys-  
tem.  
The specifications, drawings, and photographs  
illustrated in this manual represent the Ultimate  
Series Jointers as supplied when the manual was  
prepared. However, owing to Grizzly’s policy of  
continuous improvement, changes may be made  
at any time with no obligation on the part of  
Grizzly. Whenever possible, though, we send  
manual updates to all owners of a particular tool  
or machine. Should you receive one, we urge you  
to insert the new information with the old and keep  
it for reference.  
We are also pleased to provide this universal  
manual covering all of the Ultimate Series  
Jointers. It was written to guide you through  
assembly, review safety considerations, and  
cover general operating procedures. It represents  
our effort to produce the best documentation pos-  
sible. If you have any comments regarding this  
manual, please write to us at the address below:  
Read the manual before  
assembly and opera-  
tion. Become familiar  
with the machine and its  
operation before begin-  
ning any work. Serious  
personal injury may  
result if safety or opera-  
tional information is not  
understood or followed.  
Grizzly Industrial, Inc.  
C
/O  
Technical Documentation  
P.O. Box 2069  
Bellingham, WA 98227-2069  
Ultimate Series Jointers  
-7-  
Download from Www.Somanuals.com. All Manuals Search And Download.  
Ultimate Series Jointers  
Description  
G9859 G9860 G9860ZX G9861  
8 12" x 73 38  
"
12 12" x 80"  
5900 R.P.M.  
12 12" x 80"  
5900 R.P.M.  
14 14" x 79 34  
"
Table Size  
5900 R.P.M.  
5900 R.P.M.  
Cutterhead Speed  
Cutterhead  
Motor  
4" Dia., 3 Knife 4" Dia., 3 Knife Spiral Cutterhead 4" Dia., 3 Knife  
3 H.P./1 PH.  
3 H.P./1 PH.  
3 H.P./1 PH.  
3 H.P./1 PH.  
4 34" x 39 14  
"
4 34" x 39 14  
"
4 34" x 39 14  
"
4 34" x 39 38  
"
Fence Size  
Weight  
900 lbs.  
1080 lbs.  
1080 lbs.  
1210 lbs.  
Terms and Definitions  
Infeed Table: The infeed table is the table where  
the cutting operation begins. When facing the  
front of the jointer, it is on the right hand side.  
The wood travels right to left; from the infeed  
table, across the cutterhead, and onto the out-  
feed table.  
Table Lock Handles: The threaded handles that  
must be loosened before the height of the  
tables can be adjusted. They are then tight-  
ened after the height is properly set.  
Rabbet Cut: A rabbet cut is a groove cut along  
the long edge of the wood stock. This cut is  
typically used in carcass construction. The cut-  
terhead guard must be removed for this opera-  
tion so great care is needed for safe operation.  
Outfeed Table: The outfeed table is the table  
where the cutting operation ends. When facing  
the front of the jointer, it is on the left hand side.  
Cutterhead: The cutterhead is the cylindrical  
assembly that holds each of the three jointer  
knives. It spins on a horizontal axis between  
the infeed and outfeed table, and is covered by  
the cutterhead guard when the jointer is not in  
use.  
Surface Planing: Surface planing is running the  
face of the wood stock over the jointer. This  
provides one flat side that is ready to be run  
through a dedicated planing machine.  
Edge Jointing: Edge jointing is running the long  
edge of the wood stock over the jointer. This  
provides one flat edge that is ready to be run  
against the table saw rip fence or ready to be  
edge glued.  
Fence: The jointer fence is the adjustable cast  
iron surface that the wood stock runs along  
when jointing and surface planing. The fence is  
adjustable from 45° to 90° to the infeed and  
outfeed tables.  
Cutterhead Guard: The metal guard that covers  
the cutterhead when wood stock is not passing  
over the jointer.  
Adjustment Handwheels: Controls the height of  
the infeed and outfeed tables.  
-8-  
Ultimate Series Jointers  
Download from Www.Somanuals.com. All Manuals Search And Download.  
Unpacking  
Piece Inventory  
Ultimate Series Jointers consist of:  
The Ultimate Series Jointers are shipped from the  
manufacturer in a carefully packed carton. If you  
discover the machine is damaged after you’ve  
signed for delivery, immediately call Customer  
Service for advice.  
• Jointer Assembly (Not Shown)  
• Fence Assembly  
• Cutterhead Guard  
• Push Blocks (2)  
When you are completely satisfied with the con-  
dition of your shipment, you should inventory its  
parts.  
• Fence Base Support  
• Tool Bag  
- 8, 6, 5, 4, 3mm Allen® Wrenches  
- 11/13mm Open End Wrench  
- Knife Setting Gauge  
The Ultimate Series  
Jointers are heavy  
machines. DO NOT  
over-exert  
yourself  
while unpacking or  
moving your machine  
– you will need assis-  
tance  
and  
power  
equipment.  
Serious  
personal injury may  
occur if safe moving  
methods are not fol-  
lowed.  
Figure 2. Ultimate Series Jointer layout.  
Make sure floor struc-  
ture is capable of sup-  
porting the combined  
weight of the machine  
parts and people.  
NOTICE  
A full parts list and breakdown can be found  
toward the end of this manual. For easier  
assembly, or to identify specific parts,  
please refer to the detailed illustrations at  
the end of the manual.  
Ultimate Series Jointers  
-9-  
Download from Www.Somanuals.com. All Manuals Search And Download.  
Clean Up  
Site Considerations  
The unpainted surfaces are coated with a waxy oil  
to protect it from corrosion during shipment.  
Remove this protective coating with a solvent  
cleaner or citrus-based degreaser such as  
Grizzly’s G7895 Degreaser. Avoid chlorine-based  
solvents as they may damage painted surfaces  
should they come in contact. Always follow the  
usage instructions on the product you choose for  
clean up.  
FLOOR LOAD  
Your Ultimate Series Jointer represents a large  
weight load in a medium footprint. Most commer-  
cial or home shop floors should be sufficient to  
carry the weight. If you question the strength of  
your floor, you may wish to check with an architect  
or structural engineer in your area to make certain  
it can handle the load.  
WORKING CLEARANCES  
Do not use gasoline or  
other petroleum-based  
solvents. They have low  
flash points which make  
them extremely flamma-  
ble. A risk of explosion  
and burning exists if  
these products are  
used. Serious personal  
injury may occur if this  
warning is ignored.  
Working clearances can be thought of as the dis-  
tances between machines and obstacles that  
allow safe operation of every machine without lim-  
itation. Consider existing and anticipated machine  
needs, size of material to be processed through  
each machine, and space for auxiliary stands  
and/or work tables. Also consider the relative  
position of each machine to one another for effi-  
cient material handling. Be sure to allow yourself  
sufficient room to safely run your machines in any  
foreseeable operation.  
LIGHTING AND OUTLETS  
Do not smoke while using  
solvents. A risk of explo-  
sion or fire exists and may  
result in serious personal  
injury.  
Lighting should be bright enough to eliminate  
shadow and prevent eye strain. Electrical circuits  
should be dedicated or large enough to handle  
combined motor amp loads. Outlets should be  
located near each machine so power or extension  
cords are not obstructing high-traffic areas. Be  
sure to observe local electrical codes for proper  
installation of new lighting, outlets, or circuits.  
Many of the solvents  
commonly used to clean  
machinery can be toxic  
when inhaled or ingest-  
ed. Always work in well-  
ventilated areas far from  
potential ignition sources  
when dealing with sol-  
vents. Use care when dis-  
posing of waste rags and  
towels to be sure they do  
not create fire or environ-  
mental hazards.  
Make your shop “child  
safe.” Ensure that your  
workplace is inaccessible  
to youngsters by closing  
and locking all entrances  
when you are away. Never  
allow visitors in your shop  
when assembling, adjust-  
ing or operating equip-  
ment.  
-10-  
Ultimate Series Jointers  
Download from Www.Somanuals.com. All Manuals Search And Download.  
SECTION 4: ASSEMBLY  
Fence  
Beginning Assembly  
NOTICE  
Disconnect power to the  
machine when perform-  
ing any maintenance,  
assembly or adjust-  
ments. Failure to do this  
may result in serious  
personal injury.  
DO NOT slide the fence across the outfeed  
table. Scratching will result.  
!
To install the fence assembly:  
1. Using (2) M12-1.75 x 35 cap screws, (2) M12  
washers, and (2) 58" I.D. x 3mm thick x 38mm  
O.D. special washers, attach the fence base  
support to the jointer assembly as shown in  
Figure 3. Make sure the special washers are  
between the fence base support and the join-  
ter assembly. The 2 washers go between the  
cap screw head and the jointer assembly.  
Tighten securely.  
Keep loose clothing  
rolled up and out of the  
way of machinery and  
keep hair pulled back.  
2. Make sure the 10 x 8 x 260mm key is fitted  
into the key way on the fence base support as  
shown in Figure 4.  
Wear safety glasses  
during the entire assem-  
bly process. Failure to  
comply may result in  
serious personal injury.  
The fence assembly is  
a heavy part. Seek  
assistance when lifting  
it onto the fence base  
support.  
Some metal parts may  
have sharp edges on  
them after they are  
formed. Please examine  
the edges of all metal  
parts before handling  
them. Failure to do so  
could result in injury.  
Fence Base Support  
Most of your Ultimate Series Jointer has been  
assembled at the factory, but some parts must be  
assembled or installed after delivery. We have  
organized the assembly process into steps.  
Please follow along in the order presented here.  
TOOLS REQUIRED: You will need a high quality  
square, 45° angle gauge, a long straightedge,  
11/13mm open end wrench, and a 8, 6, 5, 4 and  
3mm Allen® wrench.  
Figure 3. Attach fence base support to jointer  
assembly.  
Ultimate Series Jointers  
-11-  
Download from Www.Somanuals.com. All Manuals Search And Download.  
Cutterhead Guard  
The cutterhead guard spring tension comes pre-  
set from the factory. To install the cutterhead  
guard:  
Installed Key  
1. Loosen the black plastic knob shown in  
Figure 6.  
2. Slide the cutterhead assembly post into the  
slot shown in Figure 6.  
3. Tighten the black plastic knob that was loos-  
ened in Step 1.  
Figure 4. Properly installed key.  
4. When rotated, make sure the cutterhead  
guard rotates back over the cutterhead  
assembly.  
3. Carefully lift the fence assembly onto the  
fence base support. Make sure that the key is  
fully seated into the key way. Avoid letting the  
fence slide across the jointer tables.  
4. Slide the lock handle shaft through the flat  
washer and into the slot on the top of the  
fence assembly base. Thread the slide piece  
onto the end of the lock knob shaft as shown  
in Figure 5.  
5. Thread the fence adjustment handle into the  
tapped hole on the top edge of the fence.  
6. With the lock knob loose, the fence assembly  
should slide smoothly across the key way.  
Avoid letting the fence drag across the tables.  
Figure 6a. Attaching cutterhead guard.  
Figure 5. Fence base lock knob attachment.  
-12-  
Ultimate Series Jointers  
Download from Www.Somanuals.com. All Manuals Search And Download.  
Pedestal Switch  
Your jointer comes with a pedestal mounted mag-  
netic switch for safety and convenience. Simply  
bolt the pedestal to the four mounting holes on the  
back side of the stand with (4) M10-1.5 x 25 cap  
screws and (4) M10 flat washers as shown in  
Figure 7A & 7B.  
Figure 7A. Mounting the pedestal switch.  
Figure 7B. Mounted pedestal switch.  
Ultimate Series Jointers  
-13-  
Download from Www.Somanuals.com. All Manuals Search And Download.  
SECTION 5: ADJUSTMENTS  
General  
Knives  
NOTICE  
Disconnect power to the  
The Model G9953 is supplied with a 4 knife  
cutterhead, while the Models G9859/60/61  
have 3 knife cutterheads.  
machine when perform-  
ing any maintenance,  
assembly or adjust-  
ments. Failure to do this  
may result in serious  
personal injury.  
!
Jointer knives are extremely sharp. Never  
grab the cutterhead directly to rotate it.  
Always use the drive pulley. Always be sure  
the jointer is disconnected from its power  
source before you make any adjustments.  
Serious personal injury may occur.  
Keep loose clothing  
rolled up and out of the  
way of machinery and  
keep hair pulled back.  
Note: The Model G9860ZX has a spiral cutter-  
head in place of the knife cutterhead. Adjustment  
will be discussed in the next section.  
The knives of your jointer must be periodically  
replaced or adjusted. Adjustments should be as  
precise as possible with tolerances within .002"-  
.003" to prolong the sharpness of the knife edges.  
Improperly adjusted knives can unbalance the  
cutterhead and shorten bearing life, as well as  
produce substandard jointing or planing results.  
Wear safety glasses  
during the entire adjust-  
ment process. Failure  
to comply may result in  
serious personal injury.  
1. Unplug the jointer! Remove the cutterhead  
Always lock the table  
with the table lock  
before using the jointer.  
If this step is not  
observed, the table  
could slide down while  
the jointer is operating.  
Serious personal injury  
may occur.  
guard to expose the top of the cutterhead.  
2. Carefully turn the cutterhead (using the pul-  
ley) until the first knife is at top dead center.  
Engage the brake rod to secure the cutter-  
head into a stationary position as shown in  
Figure 8.  
Table Lock  
3. Using the knife setting gauge, check the knife  
height. The jig should sit solidly with the feet  
resting on the outfeed table and the knife  
edge as shown in Figure 9. If the knife is  
adjusted properly, the knife setting gauge  
should rest flush across the outfeed table  
and onto the top edge of the knife. If the knife  
does not make contact, or if the knife causes  
the adjusters legs to not seat flush on the out-  
feed table, the knives need to be adjusted.  
Ultimate Series Jointers  
-14-  
Download from Www.Somanuals.com. All Manuals Search And Download.  
4. Adjust the screws below each end of the  
knife until both feet of the gauge rest flush  
and evenly on the outfeed table and the knife  
edge is just touching the bottom of the gauge.  
Securely tighten each gib bolt. The gauge will  
set the knives at a uniform protrusion above  
the cutterhead. The knife height should vary  
no more than .002"-.003" across the length of  
the cutterhead. A dial indicator can be used  
to check variation in thousandths of an inch;  
however, the standard knife setting gauge is  
satisfactory for reasonably accurate knife set-  
ting tasks.  
Brake Rod  
5. Repeat the same procedure on the remaining  
knives.  
Figure 8. Engaging the brake rod.  
Knife Setting  
Gauge  
Gib Bolt  
Gib  
Knife Edge At  
Highest Point  
of Rotation  
Jack Screw  
Knife  
Outfeed Table  
Figure 10. Parts of the cutterhead.  
Figure 9 shows the setting of the knives with the  
knife setting gauge.  
The knives are locked into the cutterhead with  
wedge-type gibs and gib bolts. Jack screws under  
the knives allow fine tuning to help in the setting  
process. To re-align the knives:  
Tighten  
Loosen  
Knife  
1. Unplug the jointer!  
2. Loosen the gib bolts until the knife is loose in  
the slot. The gib bolts turn clockwise to  
loosen and counterclockwise to tighten  
(when facing the head of the bolt). See  
Figures 10 and 11.  
Gib Bolt  
Gib  
3. Place the knife setting gauge across the knife  
edge and the outfeed table as described pre-  
viously.  
Figure 11. Tightening the gib bolts.  
Ultimate Series Jointers  
-15-  
Download from Www.Somanuals.com. All Manuals Search And Download.  
2. Loosen the outfeed table lock knob located on  
the center of the outfeed table handwheel.  
Rotate the outfeed table handwheel until the  
outfeed table is nearly flush with the knife  
edge.  
Spiral Cutterhead  
The Model G9860ZX is equipped with a spiral  
cutterhead. The indexed square carbide cutters  
have four separate cutting surfaces that can be  
rotated as needed. If one of the cutters becomes  
damaged or dull, rotate the cutter to reveal the  
fresh cutting surface. Each edge of the indexed  
cutter is marked for easy identification. When an  
indexed cutter needs to be replaced, please order  
part #H2334 from the current Grizzly catalog.  
3. Position a steel straightedge on the outfeed  
table. Extend the straightedge over the middle  
of the cutterhead as shown in Figure 12.  
Outfeed Table  
Outfeed Table  
Facing the fence, the outfeed table is located to  
the left of the cutterhead. The outfeed table must  
be aligned to the highest point of the arc of the  
knife edges. If the outfeed table is set too high,  
the board will hit the front edge of the outfeed  
table and will be impossible to feed over the join-  
ter. If the outfeed table is set too low, the trailing  
end of the board will fall into the cutterhead and  
snipe will occur.  
Figure 12. Setting outfeed table with straight-  
edge.  
4. Raise or lower the outfeed table with the out-  
feed table handwheel until the straightedge  
barely touches the knife edge. Rock the cut-  
terhead to ensure that the blade edge is at the  
highest point of its arc. Check the other two  
blades in the same manner. If they do not all  
touch the straightedge evenly, they are not at  
the same height. You must reset the knives.  
Be sure to test the height at both ends of the  
cutter knives. The knives must be parallel to  
the table surface.  
1. Rotate the cutterhead by turning the motor  
pulley. DO NOT grab the cutterhead itself.  
Bring a knife edge to the approximate apex of  
its arc. Engage the brake rod to securely posi-  
tion the cutterhead.  
2. Loosen the outfeed table lock knob located on  
the center of the outfeed table handwheel.  
Rotate the outfeed table handwheel until the  
outfeed table is nearly flush with the knife  
edge.  
5. Tighten the outfeed table lock knob.  
6. Recheck the outfeed table alignment with  
each of the cutterhead knives and re-adjust as  
necessary.  
3. Position a steel straightedge on the outfeed  
table. Extend the straightedge over the middle  
of the cutterhead as shown in Figure 12.  
7. Once properly set, the outfeed table height will  
only need to be changed when the knives are  
resharpened.  
-16-  
Ultimate Series Jointers  
Download from Www.Somanuals.com. All Manuals Search And Download.  
Infeed Table  
To adjust the infeed table:  
1. The infeed table can be adjusted the same  
way as the outfeed table. Loosen the infeed  
table lock knob in the center of the handwheel.  
2. Place a straightedge on the outfeed table so it  
hangs over the infeed table. Turn the cutter-  
head so that the knives are NOT touching the  
straightedge.  
3. Loosen the infeed table lock knob. Raise the  
Figure 14. Use of square to align fence.  
infeed table until it just touches the straight-  
2. While holding the fence adjusting handle,  
loosen the angle setting lock knob and the  
checknut on the 90° stop screw as shown in  
edge as shown in  
lock knob.  
. Tighten the table  
Figure 13  
Turn the stop screw against the  
sliding bracket until the fence contacts the  
edge of the square evenly.  
Figure 15.  
4. Adjust the depth of cut scale to read “0”.  
3. Tighten the checknut on the stop screw and  
tilt the fence back, then forward against the  
stop.  
4. Recheck with the square. Tightening the  
checknut will move the stop bolt slightly, so  
some trial-and-error may be necessary to  
perfect your settings.  
Figure 13. Setting the depth of cut scale.  
90° Stop  
90° Fence Stop  
1. Place a square on the outfeed table fairly  
close to the cutterhead as shown in Figure  
14.  
Figure 15. Setting the 90° stop.  
Ultimate Series Jointers  
-17-  
Download from Www.Somanuals.com. All Manuals Search And Download.  
45° Fence Stop  
1. Place a 45° gauge on the outfeed table fair-  
ly close to the cutterhead as shown in Figure  
16.  
45° Stop  
Figure 17. Setting the 45° stop.  
Figure 16. Using a 45° gauge to align fence.  
2. While holding the fence adjusting handle,  
loosen the angle setting lock knob and the  
checknut on the 45° stop screw as shown in  
. Turn the stop screw against the  
Figure 17  
sliding bracket until the fence contacts the  
edge of the 45° gauge evenly.  
3. Tighten the checknut on the stop screw and  
tilt the fence forward, then back against the  
stop.  
4. Recheck with the 45° gauge. Tightening the  
checknut will move the stop bolt slightly, so  
some trial-and-error may be necessary to  
perfect your settings.  
-18-  
Ultimate Series Jointers  
Download from Www.Somanuals.com. All Manuals Search And Download.  
SECTION 6: OPERATIONS  
Test Run  
Stock Inspection  
If the stock has large or loose knots, consider  
finding another workpiece. Knots in a workpiece  
can be dangerous to the operator, as well as  
destructive to equipment.  
Disconnect power to the  
machine when perform-  
ing any maintenance,  
assembly or adjust-  
ments. Failure to do this  
may result in serious  
personal injury.  
!
When jointing, always cut with the grain rather  
than against it. Cutting against the grain (going  
against the pattern of the wood’s growth rings)  
chips the wood instead of cutting it, making the  
workpiece rough and irregular. Look at the side of  
your board. If the direction of the grain structure  
facing the cutterhead runs toward the cutterhead  
as it sits on the infeed table, your cut will be with  
the grain as shown in Figure 18.  
Keep loose clothing  
rolled up and out of the  
way of machinery and  
keep hair pulled back.  
Occasionally, you will find woods that defy all  
rules. In those rare cases, it is best to feed the  
workpiece slowly and take several shallow cuts.  
A few extra passes will hurt much less than a  
ruined workpiece.  
Wear safety glasses  
during the entire opera-  
tion process. Failure to  
comply may result in  
serious personal injury.  
CORRECT  
FEED DIRECTION  
ROTATION  
OUTFEED TABLE  
INFEED TABLE  
Once assembly is complete and adjustments are  
done to your satisfaction, you are ready to test  
run the machine.  
INCORRECT  
FEED DIRECTION  
INFEED TABLE  
ROTATION  
OUTFEED TABLE  
Turn on the power supply at the main panel.  
Press the START button. Make sure that your fin-  
ger is poised on the STOP button, just in case  
there’s a problem. The jointer should run smooth-  
ly, with little or no vibration or rubbing noises.  
Strange or unnatural noises should be investigat-  
ed and corrected before operating the machine  
further.  
Figure 18. Correct and incorrect grain align-  
ment to cutterhead.  
If you cannot easily locate the source of an  
unusual noise or vibration, contact our service  
department for help.  
Ultimate Series Jointers  
-19-  
Download from Www.Somanuals.com. All Manuals Search And Download.  
Beveling  
Edge Jointing  
Beveling an edge is essentially the same opera-  
tion as edge jointing, except that the fence is tilt-  
ed to a specified angle. Use extra care to ensure  
that the edge makes solid contact with the infeed  
and outfeed tables at all times.  
The purpose of edge jointing is to produce a fin-  
ished, flat-edged surface that is suitable for join-  
ery or finishing. Jointing is also a necessary step  
prior to ripping stock to width on a table saw or  
radial arm saw.  
1. Use a bevel gauge to determine the desired  
angle. Then use the bevel to transfer this  
angle to the fence.  
1. Make sure the fence is set to 90°. Double  
check it with a square.  
2. Inspect stock for soundness and grain direc-  
2. Tilt the fence by loosening the angle setting  
lock knob and moving the fence to the  
desired angle. Lock the knob.  
tion.  
3. If the board is bowed (curved), place the  
concave edge down on the infeed table.  
3. Inspect stock for soundness and grain direc-  
tion.  
4. Holding the stock firmly against the fence  
and table, feed the stock slowly and evenly  
over the cutterhead as shown in Figure 19.  
4. Slowly and evenly feed stock through the  
cutterhead. Make sure the face of the stock  
is completely flat against the fence and the  
edge is making solid contact on the infeed  
and outfeed tables as shown in Figure 20.  
5. Achieving the full bevel will probably take  
several passes. Remember not to take more  
than 116" in one pass.  
Figure 19. Operator position for edge jointing.  
Figure 20. Fence position for bevel jointing.  
-20-  
Ultimate Series Jointers  
Download from Www.Somanuals.com. All Manuals Search And Download.  
Surface Planing  
The purpose of planing on a jointer is to produce  
one flat surface. The theory behind this is that  
once you have one flat surface on a board, the  
board can then more readily be milled to precise,  
flat dimensions on a thickness planer. It is nearly  
impossible to surface plane both sides of a board  
effectively because the two surfaced sides will  
retain any warps, cups, or twists.  
1. Inspect your lumber for soundness and grain  
direction.  
2. If the stock is cupped (warped), place the  
concave side down and slowly feed it over  
the cutterhead as shown in Figure 21.  
Always use push paddles when planing the  
surface of a board. Failure to comply may  
result in serious personal injury.  
Figure 21. Correct method for surface planing.  
3. Inspect your results. Most likely, many pass-  
es will be necessary before your lumber has  
a flat surface.  
4. If the stock has large or loose knots, consid-  
er finding another workpiece. Knots in a  
workpiece can be dangerous to the operator,  
as well as destructive to equipment.  
Ultimate Series Jointers  
-21-  
Download from Www.Somanuals.com. All Manuals Search And Download.  
SECTION 7: MAINTENANCE  
Tables  
Disconnect power to the  
machine when perform-  
ing any maintenance,  
!
Tables can be kept rust-free with regular applica-  
tions of products like Boeshield® T-9. For long  
assembly  
or  
adjust-  
term storage you may want to consider products  
like Kleen Bore's Rust Guardit™.  
ments. Failure to do this  
may result in serious per-  
sonal injury.  
Lubrication  
Keep loose clothing  
rolled up and out of the  
way of machinery and  
keep hair pulled back.  
Since most of the bearings are sealed and per-  
manently lubricated, simply leave them alone  
until they need to be replaced. The cutterhead  
bearings do need grease after every 80 hours of  
use. Unplug the machine and grease each of the  
two grease fittings located on each end of the cut-  
terhead. The front grease fitting is located in a  
small hole and the other is just under the bottom  
edge of the fence.  
Wear safety glasses dur-  
ing the entire mainte-  
nance process. Failure to  
comply may result in  
serious personal injury.  
General  
V-Belt  
Regular periodic maintenance on your Ultimate  
Series Jointer will ensure its optimum perfor-  
mance. Make a habit of inspecting your jointer  
each time you use it. Check for the following con-  
ditions and repair or replace when necessary.  
Inspect regularly for wear; replace when neces-  
sary with a size A-36 belt.  
1. Loose mounting bolts.  
2. Worn switch.  
3. Worn or damaged cords and plugs.  
4. Damaged V-belt.  
5. Any other condition that could hamper the  
safe operation of this machine.  
-22-  
Ultimate Series Jointers  
Download from Www.Somanuals.com. All Manuals Search And Download.  
SECTION 8: CLOSURE  
The following pages contain general machine  
We recommend you keep a copy of our current  
catalog for complete information regarding  
Grizzly's warranty and return policy. If you need  
additional technical information relating to this  
machine, or if you need general assistance or  
replacement parts, please contact the Service  
Department listed in Section 3 Introduction.  
data, parts diagrams/lists, a troubleshooting guide  
and Warranty/Return information for your Ultimate  
Series Jointer.  
If you need parts or help in assembling your  
machine, or if you need operational information,  
we encourage you to call our Service Department.  
Our trained service technicians will be glad to help  
you.  
Additional information sources are necessary to  
realize the full potential of this machine. Trade  
journals, woodworking magazines, and your local  
library are good places to start.  
If you have comments dealing specifically with  
this manual, please write to our Bellingham,  
Washington location using the address in Section  
3 Introduction.  
The Ultimate Series Jointers were specifi-  
cally designed for jointing operations. DO  
NOT MODIFY AND/OR USE THIS MACHINE  
FOR ANY OTHER PURPOSE. Modifications  
or improper use of this tool will void the  
warranty. If you are confused about any  
aspect of this machine, DO NOT use it until  
all your questions have been answered.  
Serious personal injury may occur.  
We have included some important safety mea-  
sures that are essential to this machine’s opera-  
tion. While most safety measures are generally  
universal, Grizzly reminds you that each work-  
shop is different and safety rules should be con-  
sidered as they apply to your specific situation.  
Operating this equipment has the potential  
for flying debris to cause eye injury. Always  
wear safety glasses or goggles when oper-  
ating equipment. Everyday glasses or read-  
ing glasses only have impact resistant lens-  
es, they are not safety glasses. Be certain  
the safety glasses you wear meet the appro-  
priate standards of the American National  
Standards Institute (ANSI).  
Like all power tools, there is danger asso-  
ciated with the Ultimate Series Jointers.  
Accidents are frequently caused by lack of  
familiarity or failure to pay attention. Use  
this tool with respect and caution to lessen  
the possibility of operator injury. If normal  
safety precautions are overlooked or  
ignored, serious personal injury may  
occur.  
Ultimate Series Jointers  
-23-  
Download from Www.Somanuals.com. All Manuals Search And Download.  
TROUBLESHOOTING  
SYMPTOM  
POSSIBLE CAUSE  
CORRECTIVE ACTION  
Motor will not start.  
1.  
2.  
Low voltage.  
Open circuit in motor or loose 2.  
connections.  
1. Check power line for proper voltage.  
Inspect all lead connections on motor for loose or open connec-  
tions.  
Motor will not start; fuses or 1.  
Short circuit in line cord or plug. 1.  
Short circuit in motor or loose 2.  
connections.  
Inspect cord or plug for damaged insulation and shorted wires.  
Inspect all connections on motor for loose or shorted terminals or  
worn insulation.  
circuit breakers blow.  
2.  
3.  
Incorrect fuses or circuit break- 3.  
ers in power line.  
Install correct fuses or circuit breakers.  
Motor overheats.  
1.  
2.  
Motor overloaded.  
Air circulation through the motor 2.  
restricted.  
1.  
Reduce load on motor.  
Clean out motor to provide normal air circulation.  
Motor stalls (resulting in 1.  
blown fuses or tripped cir-  
Short circuit in motor or loose 1.  
connections.  
Inspect connections on motor for loose or shorted terminals or  
worn insulation.  
cuit).  
2.  
3.  
Low voltage.  
Incorrect fuses or circuit break- 3.  
ers in power line.  
2
Correct the low voltage conditions.  
Install correct fuses or circuit breakers.  
4.  
Motor overloaded.  
4.  
Reduce load on motor.  
Machine slows when oper- 1.  
ating. 2.  
Feed rate too high.  
Depth of cut too great.  
1.  
2.  
Feed workpiece slower.  
Reduce depth of cut.  
Loud, repetitious noise com- 1.  
ing from machine  
Pulley set screws or keys are 1.  
Inspect keys and set screws. Replace or tighten if necessary.  
Tighten fan or shim cover.  
Replace V-belt. See Maintenance.  
missing or loose.  
2.  
3.  
2.  
3.  
Motor fan is hitting the cover.  
V-belt is defective.  
Machine is loud when cut- 1.  
ting. Overheats or bogs 2.  
down in the cut.  
Excessive depth of cut.  
Knives are dull.  
1.  
2.  
Decrease depth of cut.  
Sharpen knives.  
DO NOT make adjustments while the jointer  
is running. Ensure that the switch is off,  
power is disconnected and moving parts  
have stopped before making adjustments.  
Failure to comply may result in serious per-  
sonal injury.  
-24-  
Ultimate Series Jointers  
Download from Www.Somanuals.com. All Manuals Search And Download.  
MACHINE DATA  
SHEET  
Customer Service #: (570) 546-9663 • To Order Call: (800) 523-4777 • Fax #: (800) 438-5901  
8" JOINTER MODEL G9859  
Design Type ....................................................................................................Floor Model  
Overall Dimensions:  
Table Size ..................................................................................................7338'' x 812''  
Height (from Floor to Table)..................................................................................3014''  
Overall Length ......................................................................................................7338''  
Overall Width............................................................................................................31''  
Fence ..........................................................................................................434'' x 3914''  
Shipping Weight................................................................................................900 lbs.  
Capacities:  
Maximum Depth of Cut ............................................................................................516''  
Maximum Width of Cut............................................................................................778''  
Cutterhead Speed ....................................................................................5900 R.P.M.  
Cuts Per Minute..................................................................................................17,700  
Bevel Jointing..................................................................................................90° - 45°  
Cutterhead Diameter..................................................................................................4"  
Knife Size ................................................................................................8" x 118'' x 18''  
Dust Hood Size ..........................................................................................................4"  
Construction:  
Table ..................................................................................Precision Ground Cast Iron  
Fence Assembly ................................................................Precision Ground Cast Iron  
Body Assembly................................................................................................Cast Iron  
Base ................................................................................................................Cast Iron  
Cutterhead......................3 Knife Slots w/ Shielded Ball Bearings and Grease Fittings  
Guard ....................................................................................................Cast Aluminum  
Motor:  
Type ............................................................................TEFC Capacitor Start Induction  
Horsepower ........................................................................................................3 H.P.  
Phase ⁄ Voltage ⁄ Amps ..................................................................Single ⁄ 220V ⁄ 15A  
Cycle ⁄ R.P.M. ..........................................................................60 Hertz ⁄ 3500 R.P.M.  
Switch ..........................................................Magnetic W/ Thermal Overload Protector  
Power Transfer............................................................................................Twin V-Belt  
Bearings ..................................................................Sealed & Permanently Lubricated  
Features:  
Fence ................................................Center Mounted, Positive Stops at 45° and 90°  
Table Movement ..............................Independently Adjustable, Handwheel Precision  
Infeed & Outfeed Tables..........................................................................Heat Treated  
..............................................................................Pedestal Mounted ON/OFF Switch  
............................................................................................Noise Dampening System  
Specifications, while deemed accurate, are not guaranteed.  
Ultimate Series Jointers  
-25-  
Download from Www.Somanuals.com. All Manuals Search And Download.  
G9859 8" JOINTER  
IN  
M
0
500  
P
TO  
S
ER  
W
O
P
Download from Www.Somanuals.com. All Manuals Search And Download.  
G9859 8" JOINTER  
o
Download from Www.Somanuals.com. All Manuals Search And Download.  
G9859 8" JOINTER  
217  
216  
219  
218  
207  
214  
201  
215  
202  
203  
210  
211  
213  
204  
206  
205  
212  
209  
221  
220  
208  
602  
018  
607  
606  
603  
605  
601  
604  
002  
020  
021  
019  
022  
Download from Www.Somanuals.com. All Manuals Search And Download.  
G9859 8" JOINTER  
D
0
N W  
U
Download from Www.Somanuals.com. All Manuals Search And Download.  
G9859 8" JOINTER  
Download from Www.Somanuals.com. All Manuals Search And Download.  
Ref# Part#  
Description  
BASE  
Ref# Part#  
Description  
SET SCREW M8-1.25 X 20  
SPECIAL HEX NUT  
CUTTER  
001 P9859001  
002 P9859002  
003 P9859003  
004 P9859004  
005 P9859005  
006 P9859006  
007 P9859007  
008 P9859008  
009 P9859009  
010 P9859010  
011 P9859011  
012 P9859012  
013 P9859013  
014 P9859014  
015 P9859015  
016 P9859016  
017 PS39M  
117 PSS09M  
118 P9859118  
119 P9859119  
120 P9859120  
121 P9859121  
201 P9859201  
202 P9859202  
203 P9859203  
204 P9859204  
205 P9859205  
206 P9859206  
207 P9859207  
208 P9859208  
209 P9859209  
210 P9859210  
211 PSB13M  
212 PSB06M  
213 PSS04M  
214 PSS29M  
215 PN01M  
FENCE SEAT  
TABLE SUPPORT  
TABLE LIFTING ARM  
TABLE SUPPORT  
FRONT HOUSING  
RIGHT REAR HOUSING  
LEFT REAR HOUSING  
TABLE HEIGHT SPINDLE  
TABLE LIFTING ARM  
BASE REAR COVER  
SWITCH BOX  
GIB  
GIB BOLT  
FENCE SEAT  
ANGLE FENCE SEAT  
ANGLE SEAT FASTEN ROD  
KNOB  
FENCE ROD (LONG)  
FENCE ROD (SHORT)  
ANGLE PLATE  
SWITCH PLATE  
FENCE  
SWITCH (GREEN)  
SWITCH (RED)  
FENCE ROD  
SPECIAL RETAINER RING  
CAP SCREW M8-1.25 X 30  
CAP SCREW M6-1.0 X 25  
SET SCREW M6-1.0 X 12  
SET SCREW M6-1.0 X 35  
HEX NUT M6-1.0  
PUSH BUTTON SWITCH (WHITE)  
PHLP HD SCR M8-1.25 x 10  
KEY 10 x 8 x 260  
018 PK56M  
019 P9859019  
020 PW14  
SLIDER  
FLAT WASHER 58  
"
021 PW08M  
022 PB72M  
FLAT WASHER M16  
216 PW01  
FLAT WASHER 12  
"
HEX BOLT M16-1.75 x 30  
PHLP HD SCR M6-1.0 x 10  
FLAT WASHER 516"  
217 P9859217  
218 PW02  
KNOB  
FLAT WASHER 38  
"
023 PS24M  
024 PW07  
219 PSB47M  
220 P9859220  
221 P9859221  
301 P9859301  
302 P9859302  
303 PSB26M  
304 P9859304  
305 PSB31M  
306 PSS16M  
307 P9859307  
308 P9859308  
309 PSB70M  
401 P9859401  
402 PSB06M  
403 P9859403  
404 P9859404  
405 PW06M  
CAP SCREW M10-1.5 X 40  
FENCE ADJUSTMENT ROD  
KNOB  
025 PB07M  
HEX BOLT M8-1.25 X 25  
026 PW01  
FLAT WASHER 12  
"
027 PB12M  
HEX BOLT M12-1.75 X 55  
BED  
028 PW02  
FLAT WASHER 38  
KNOB  
"
PLATE  
029 P9859029  
030 P9859030  
031 P9859031  
032 P9859032  
033 P9859033  
034 PSS20M  
101 P9859101  
102 P9859102  
103 P9859103  
104 P9859104  
105 P9859105  
106 P9859106  
107 P9859107  
108 P9859108  
109 P9859109  
110 P9859110  
111 PLW06M  
112 PB14M  
CAP SCREW M6-1.0 X 12  
NOISE DAMPENER  
CAP SCREW M8-1.25 X 25  
SET SCREW M8-1.25 X 10  
BED PIVOT ROD  
DUST HOOD  
PLATE COVER  
INDEX  
STOP COLLAR  
SET SCREW M8-1.25 X 8  
CUTTERHEAD  
BED PIVOT PIN  
CAP SCREW M12-1.75 X 30  
CUTTERHEAD GUARD  
CAP SCREW M6-1.0 X 25  
SPRING SHAFT HOUSING  
SPRING SHAFT  
HOUSING HEAD AXLE BOX (R.H.)  
HOUSING  
BEARING 6305-VV  
CIRCULAR NUT  
CUTTERHEAD BELT WHEEL  
CUTTERHEAD STOP PLATE  
CUTTERHEAD COVER (SMALL)  
CUTTERHEAD COVER (SMALL)  
OIL FEEDER 116"  
FLAT WASHER M12  
FLAT WASHER 12  
"
406 PW01M  
407 PSB36M  
501 P9859501  
502 P9859502  
503 P9859503  
504 P9859504  
505 P9859505  
506 P9859506  
507 P9859507  
508 P9859508  
CAP SCREW M12-1.75 X 25  
LIFT ROD COLLAR  
HANDWHEEL  
GEAR  
LOCK WASHER M10  
HEX BOLT M10-1.5 X 35  
SPECIAL SCREW  
COLLAR  
113 P9859113  
114 P9859114  
115 PW04M  
116 PB65  
LIFT ROD  
CASE PLATE  
GEAR  
FLAT WASHER M10  
HEX BOLT 38"-16 X 58  
LIFT ROD  
"
SPECIAL RETAINER RING  
Ultimate Series Jointers  
-31-  
Download from Www.Somanuals.com. All Manuals Search And Download.  
Ref# Part#  
Description  
SPECIAL RETAINER RING  
SPECIAL WASHER  
LOCK KNOB  
Ref# Part#  
Description  
509 P9859509  
510 P9859510  
511 P9859511  
512 P9859512  
513 PSB47M  
514 PN03M  
605 P9859605  
606 PSS02M  
607 P9859607  
701 P9859701  
702 P9859702  
703 PK54M  
PIN  
SET SCREW M6-1.0 X 6  
SPRING  
HANDWHEEL KNOB  
CAP SCREW M10-1.5 X 40  
HEX NUT M8-1.25  
SET SCREW M6-1.0 X 12  
LUBE FITTING 316"  
KEY 5 X 5 X 15  
LOCK WASHER 516"  
HEX BOLT M8-1.25 X 25  
HEX BOLT 38"-16 X 2"  
HEX NUT 38"-16  
MOTOR 3 H.P.  
PULLEY  
KEY 7 X 7 X 45  
SET SCREW 516"-18 X 12  
HEX NUT M10-1.5  
LOCK WASHER 38  
HEX BOLT M10-1.5 X 35  
FLAT WASHER 12  
515 PSS04M  
516 P9859516  
517 PK20M  
704 PSS08M  
705 PN02M  
"
706 PLW04  
"
518 PLW01  
707 PB14M  
519 PB07M  
708 PW01  
"
520 PB58  
709 PB25M  
HEX BOLT M12-1.75 X 25  
MOTOR MOUNT PLATE  
V-BELT (A-47")  
521 PN08  
710 P9859710  
711 PVA47  
522 P9859522  
523 PSS02M  
601 P9859601  
602 P9859602  
603 P9859603  
604 P9859604  
SPECIAL NUT  
SET SCREW M6-1.0 X 6  
ROD  
712 P9859712  
713 P9859713  
714 P9859714  
715 P9859715  
716 P9859716  
Z SERIES LABEL  
SAFETY GLASSES WARNING  
MACHINE ID WARNING  
PUSH BLOCK WARNING  
CAST LOGO  
COLLAR  
HANDLE  
BRAKE CASING  
-32-  
Ultimate Series Jointers  
Download from Www.Somanuals.com. All Manuals Search And Download.  
MACHINE DATA  
SHEET  
Customer Service #: (570) 546-9663 • To Order Call: (800) 523-4777 • Fax #: (800) 438-5901  
12" JOINTER MODEL G9860/G9860ZX  
Design Type ....................................................................................................Floor Model  
Overall Dimensions:  
Table Size....................................................................................................80'' x 1212''  
Height (from Floor to Table)..................................................................................3014''  
Overall Length..........................................................................................................80''  
Overall Width........................................................................................................34116''  
Fence ..........................................................................................................434'' x 3914''  
Shipping Weight..............................................................................................1080 lbs.  
Capacities:  
Maximum Depth of Cut ............................................................................................516''  
Maximum Width of Cut........................................................................................111316''  
Cutterhead Speed ....................................................................................5900 R.P.M.  
Cuts Per Minute..................................................................................................17,700  
Bevel Jointing..................................................................................................90° - 45°  
Cutterhead Diameter..................................................................................................4"  
Knife Size ..............................................................................................12" x 118'' x 18''  
Dust Hood Size ..........................................................................................................4"  
Construction:  
Table ..................................................................................Precision Ground Cast Iron  
Fence Assembly ................................................................Precision Ground Cast Iron  
Body Assembly................................................................................................Cast Iron  
Base ................................................................................................................Cast Iron  
Cutterhead (G9860)........3 Knife Slots w/ Shielded Ball Bearings and Grease Fittings  
Cutterhead (G9860ZX) ........................................................Indexed Spiral Cutterhead  
Guard ....................................................................................................Cast Aluminum  
Motor:  
Type ............................................................................TEFC Capacitor Start Induction  
Horsepower ........................................................................................................3 H.P.  
Phase ⁄ Voltage ⁄ Amps ..................................................................Single ⁄ 220V ⁄ 15A  
Cycle ⁄ R.P.M. ..........................................................................60 Hertz ⁄ 3500 R.P.M.  
Switch ..........................................................Magnetic W/ Thermal Overload Protector  
Power Transfer............................................................................................Twin V-Belt  
Bearings ..................................................................Sealed & Permanently Lubricated  
Features:  
Fence ................................................Center Mounted, Positive Stops at 45° and 90°  
Table Movement ..............................Independently Adjustable, Handwheel Precision  
Infeed & Outfeed Tables..........................................................................Heat Treated  
..............................................................................Pedestal Mounted ON/OFF Switch  
............................................................................................Noise Dampening System  
Specifications, while deemed accurate, are not guaranteed.  
Ultimate Series Jointers  
-33-  
Download from Www.Somanuals.com. All Manuals Search And Download.  
G9860 12" JOINTER  
N
I
M
0
0
0
5
P
O
T
S
R
E
W
O
P
Download from Www.Somanuals.com. All Manuals Search And Download.  
G9860 12" JOINTER  
o
Download from Www.Somanuals.com. All Manuals Search And Download.  
G9860 12" JOINTER  
217  
216  
219  
218  
207  
214  
201  
215  
202  
203  
210  
211  
213  
204  
206  
205  
212  
209  
221  
220  
208  
602  
018  
607  
606  
603  
605  
601  
604  
002  
020  
021  
019  
022  
Download from Www.Somanuals.com. All Manuals Search And Download.  
G9860 12" JOINTER  
D
0
N W  
U
Download from Www.Somanuals.com. All Manuals Search And Download.  
G9860 12" JOINTER  
Download from Www.Somanuals.com. All Manuals Search And Download.  
Ref# Part#  
Description  
Ref# Part#  
Description  
BRACKET  
001 P9860001  
002 P9860002  
003 P9859003  
004 P9859004  
005 P9859005  
006 P9859006  
007 P9859007  
008 P9859008  
009 P9860009  
010 P9859010  
011 P9859011  
012 P9859012  
013 P9859013  
014 P9859014  
015 P9859015  
016 P9859016  
017 PS39M  
BASE  
116 P9859119  
117 PW04M  
FENCE SEAT  
FLAT WASHER M10  
HEX BOLT 38"-16 X 58  
"
TABLE SUPPORT  
TABLE LIFTING ARM  
TABLE SUPPORT  
FRONT HOUSING  
RIGHT REAR HOUSING  
LEFT REAR HOUSING  
TABLE HEIGHT SPINDLE  
TABLE LIFTING ARM  
BASE REAR COVER  
SWITCH BOX  
118 PB65  
119 PSS09M  
120 P9859118  
121 PS11M  
SET SCREW M8-1.25 X 20  
SPECIAL HEX NUT  
PHLP HD SCR M6-1.0 X 16  
FLAT WASHER M10  
FENCE SEAT  
122 PWO4M  
201 P9860201  
202 P9859202  
203 P9860203  
204 P9859204  
205 P9859205  
206 P9859206  
207 P9859207  
208 P9859208  
209 P9859209  
210 P9859210  
211 PSB13M  
212 PSB06M  
213 PSS04M  
214 PSS29M  
215 PN01M  
ANGLE FENCE SEAT  
ANGLE SEAT FASTEN ROD  
LOCK HANDLE  
FENCE ROD (LONG)  
FENCE ROD (SHORT)  
ANGLE PLATE  
SWITCH PLATE  
SWITCH (GREEN)  
SWITCH (RED)  
FENCE  
PUSH BUTTON SWITCH (WHITE)  
PHLP HD SCR M8-1.25 X 10  
KEY 10 X 8 X 300  
FENCE ROD  
SPECIAL RETAINER RING  
CAP SCREW M8-1.25 X 30  
CAP SCREW M6-1.0 X 25  
SET SCREW M6-1.0 X 12  
SET SCREW M6-1.0 X 35  
HEX NUT M6-1.0  
018 PK55M  
019 P9859019  
020 PW14  
SLIDER  
FLAT WASHER 58  
"
021 PW08M  
022 PB72M  
FLAT WASHER M16  
HEX BOLT M16-1.75 X 30  
PHLP HEAD BOLT M6-1.0 X 10  
FLAT WASHER 516"  
023 PS24M  
216 PW01  
FLAT WASHER 12  
"
024 PW07  
217 P9859217  
218 PW02  
LOCK HANDLE  
FLAT WASHER 38  
025 PB07M  
HEX BOLT M8-1.25 X 25  
"
026 PW01  
FLAT WASHER 12  
"
219 PSB47M  
220 P9859220  
221 P9859221  
301 P9860301  
302 P9860302  
303 PSS16M  
304 P9860304  
305 PSB31M  
306 P9860306  
307 PSB26M  
308 P9860308  
309 P9860309  
310 P9859308  
311 PSB70M  
401 P9860401  
402 PSB06M  
403 P9859403  
404 P9859404  
405 PSB70M  
501 P9859501  
502 P9859502  
503 P9859503  
504 P9859504  
505 P9859505  
506 P9859506  
CAP SCREW M10-1.5 X 40  
FENCE ADJUSTMENT ROD  
KNOB  
027 PB12M  
HEX BOLT M12-1.75 X 55  
028 PW02  
FLAT WASHER 38  
KNOB  
"
029 P9859029  
030 P9859031  
031 PB02M  
BED  
PLATE  
BED PIVOT ROD  
SET SCREW M8-1.25 X 10  
NOISE DAMPENER  
CAP SCREW M8-1.25 X 25  
PLATE  
HEX BOLT M6-1.0 X 12  
DUST COVER  
032 P9860032  
033 P9859033  
034 PSS20M  
035 P9860035  
101 P9860101  
102 P9859102  
103 P9859103  
104 P9859104  
105 P9859105  
106 P9859106  
107 P9859107  
108 P9859108  
109 P9859109  
110 P9859110  
111 PLW06M  
112 PB14M  
STOP COLLAR  
SET SCREW M8-1.25 X 8  
DUST CHUTE  
CAP SCREW M6-1.0 X 12  
SPRING  
CUTTERHEAD  
HOUSING HEAD AXLE BOX (R.H.)  
HOUSING  
TURNBUCKLE  
BED PIVOT PIN (SHORT)  
CAP SCREW M12-1.75 X 30  
CUTTERHEAD GUARD  
CAP SCREW M6-1.0 X 25  
SPRING SHAFT HOUSING  
SPRING SHAFT  
BEARING 6305-VV  
CIRCULAR NUT  
CUTTERHEAD BELT WHEEL  
CUTTERHEAD STOP PLATE  
CUTTERHEAD COVER (SMALL)  
CUTTERHEAD COVER (SMALL)  
OIL FEEDER 116"  
CAP SCREW M12-1.75 X 30  
LIFT ROD COLLAR  
HANDWHEEL  
LOCK WASHER M10  
HEX BOLT M10-1.5 X 35  
CUTTER  
GEAR  
113 P9860113  
114 P9860114  
115 P9859121  
COLLAR  
GIB  
LIFT ROD  
CUTTER KNOB  
GEAR  
Ultimate Series Jointers  
-39-  
Download from Www.Somanuals.com. All Manuals Search And Download.  
Ref# Part#  
Description  
LIFT ROD  
Ref# Part#  
Description  
COLLAR  
507 P9859507  
508 P9859508  
509 P9859509  
510 P9859510  
511 P9859511  
512 P9859512  
513 PSB47M  
514 PN03M  
515 PSS04M  
516 P9859516  
517 PK20M  
602 P9859602  
603 P9859603  
604 P9859604  
605 P9859605  
606 PSS02M  
607 P9859607  
701 P9859701  
702 P9859702  
703 PK54M  
SPECIAL RETAINER RING  
SPECIAL RETAINER RING  
SPECIAL WASHER  
LOCK KNOB  
HANDLE  
BRAKE CASING  
PIN  
SET SCREW M6-1.0 X 6  
SPRING  
HANDWHEEL KNOB  
CAP SCREW M10-1.5 X 40  
HEX NUT M8-1.25  
SET SCREW M6-1.0 X 12  
LUBE FITTING 316"  
KEY 5 X 5 X 15  
MOTOR 3 H.P.  
PULLEY  
KEY 7 X 7 X 45  
SET SCREW 516"-18 X 12  
HEX NUT M10-1.5  
704 PSS08M  
705 PN02M  
"
518 PLW01  
LOCK WASHER 516"  
HEX BOLT M8-1.25 X 25  
HEX BOLT 38"-16 X 2"  
HEX NUT 38"-16  
706 PLW04  
LOCK WASHER 38  
HEX BOLT M10-1.5 X 35  
FLAT WASHER 12  
"
519 PB07M  
707 PB14M  
520 PB58  
708 PW01  
"
521 PN08  
709 PB25M  
HEX BOLT M12-1.75 X 25  
MOTOR MOUNT PLATE  
V-BELT (A-47")  
522 P9859522  
523 PSS02M  
601 P9859601  
SPECIAL NUT  
710 P9859710  
711 PVA47  
SET SCREW M6-1.0 X 6  
ROD  
712 P9859712  
713 P9859713  
714 P9860714  
715 P9859715  
716 P9859716  
Z SERIES LABEL  
SAFETY GLASSES WARNING  
MACHINE ID WARNING  
PUSH BLOCK WARNING  
CAST LOGO  
801 P9860ZX801 COUNTERSUNK CAP SCREW  
802 H2334 CARBIDE INDEXABLE CUTTER  
803 P9860ZX803 SPIRAL CUTTERHEAD BODY  
-40-  
Ultimate Series Jointers  
Download from Www.Somanuals.com. All Manuals Search And Download.  
MACHINE DATA  
SHEET  
Customer Service #: (570) 546-9663 • To Order Call: (800) 523-4777 • Fax #: (800) 438-5901  
14" JOINTER MODEL G9861  
Design Type ....................................................................................................Floor Model  
Overall Dimensions:  
Table Size ................................................................................................7934'' x 1414''  
Height (from Floor to Table)..................................................................................3014''  
Overall Length..........................................................................................................80''  
Overall Width............................................................................................................36''  
Fence ..........................................................................................................434'' x 3938''  
Shipping Weight..............................................................................................1210 lbs.  
Capacities:  
Maximum Depth of Cut ............................................................................................516''  
Maximum Width of Cut ............................................................................................14''  
Cutterhead Speed ....................................................................................5900 R.P.M.  
Cuts Per Minute..................................................................................................17,700  
Bevel Jointing..................................................................................................90° - 45°  
Cutterhead Diameter..................................................................................................4"  
Knife Size ..............................................................................................14" x 118'' x 18''  
Dust Hood Size ..........................................................................................................4"  
Construction:  
Table ..................................................................................Precision Ground Cast Iron  
Fence Assembly ................................................................Precision Ground Cast Iron  
Body Assembly................................................................................................Cast Iron  
Base ................................................................................................................Cast Iron  
Cutterhead......................3 Knife Slots w/ Shielded Ball Bearings and Grease Fittings  
Guard ....................................................................................................Cast Aluminum  
Motor:  
Type ............................................................................TEFC Capacitor Start Induction  
Horsepower ........................................................................................................3 H.P.  
Phase ⁄ Voltage ⁄ Amps ..................................................................Single ⁄ 220V ⁄ 15A  
Cycle ⁄ R.P.M. ..........................................................................60 Hertz ⁄ 3500 R.P.M.  
Switch ..........................................................Magnetic W/ Thermal Overload Protector  
Power Transfer............................................................................................Twin V-Belt  
Bearings ..................................................................Sealed & Permanently Lubricated  
Features:  
Fence ................................................Center Mounted, Positive Stops at 45° and 90°  
Table Movement ..............................Independently Adjustable, Handwheel Precision  
Infeed & Outfeed Tables..........................................................................Heat Treated  
..............................................................................Pedestal Mounted ON/OFF Switch  
............................................................................................Noise Dampening System  
Specifications, while deemed accurate, are not guaranteed.  
Ultimate Series Jointers  
-41-  
Download from Www.Somanuals.com. All Manuals Search And Download.  
G9861 14" JOINTER  
N
I
M
0
0
0
5
P
O
T
S
R
E
W
O
P
Download from Www.Somanuals.com. All Manuals Search And Download.  
G9861 14" JOINTER  
o
Download from Www.Somanuals.com. All Manuals Search And Download.  
G9861 14" JOINTER  
217  
216  
219  
218  
207  
214  
201  
215  
202  
203  
210  
211  
213  
204  
206  
205  
212  
209  
221  
220  
208  
037  
022  
602  
607  
606  
603  
605  
601  
604  
002  
028  
029  
023  
030  
Download from Www.Somanuals.com. All Manuals Search And Download.  
G9861 14" JOINTER  
D
0
N W  
U
Download from Www.Somanuals.com. All Manuals Search And Download.  
G9861 14" JOINTER  
Download from Www.Somanuals.com. All Manuals Search And Download.  
Ref# Part#  
Description  
Ref# Part#  
Description  
CASE PLATE  
001 P9861001  
002 P9861002  
003 P9859003  
004 P9859005  
005 P9859011  
006 P9861006  
007 P9859006  
008 P9859008  
009 P9859007  
010 P9859012  
011 P9859013  
012 PS39M  
BASE  
114 P9859119  
115 PW04M  
116 PB65  
FENCE SEAT  
FLAT WASHER M10  
HEX BOLT 38"-16 X 58  
TABLE SUPPORT  
TABLE SUPPORT  
BASE COVER  
"
117 PSS09M  
118 P9859118  
119 P9861119  
120 P9861120  
121 P9859121  
122 PW04M  
201 P9860201  
202 P9859202  
203 P9860203  
204 P9859204  
205 P9859205  
206 P9859206  
207 P9859207  
208 P9859208  
209 P9859209  
210 P9859210  
211 PSB13M  
212 PSB06M  
213 PSS04M  
214 PSS29M  
215 PN01M  
SET SCREW M8-1.25 X 20  
SPECIAL HEX NUT  
CUTTER  
TABLE SPINDLE  
FRONT HOUSING  
LEFT REAR HOUSING  
RIGHT REAR HOUSING  
SWITCH BOX  
GIB  
CUTTER KNOB  
FLAT WASHER M10  
FENCE SEAT  
SWITCH COVER PLATE  
PHLP HD SCR M8-1.25 X 10  
SWITCH (WHITE)  
SWITCH (RED)  
ANGLE FENCE SEAT  
ANGLE SEAT FASTEN ROD  
KNOB  
013 P9859016  
014 P9859015  
015 P9859014  
016 PW01  
FENCE ROD (LONG)  
FENCE ROD (SHORT)  
ANGLE PLATE  
SWITCH (GREEN)  
FLAT WASHER 12  
"
017 PB12M  
HEX BOLT M12-1.75 X 55  
TABLE LIFTING ARM  
TABLE LIFTING ARM  
DUST HOOD  
FENCE  
018 P9859010  
019 P9859004  
020 P9861020  
021 P9859031  
022 PK55M  
FENCE ROD  
SPECIAL RETAINER RING  
CAP SCREW M8-1.25 X 30  
CAP SCREW M6-1.0 X 25  
SET SCREW M6-1.0 X 12  
SET SCREW M6-1.0 X 35  
HEX NUT M6-1.0  
FRONT COVER PLATE  
KEY 10 X 8 X 300  
023 P9859019  
024 PW07  
SLIDE NUT  
FLAT WASHER 516"  
025 PB07M  
HEX BOLT M8-1.25 X 25  
216 PW01  
FLAT WASHER 12  
"
026 PW02  
FLAT WASHER 38  
"
217 P9859217  
218 PW02  
KNOB  
FLAT WASHER 38  
027 P9859029  
028 PLW06  
LOCK KNOB  
LOCK WASHER 58  
"
"
219 PSB47M  
220 P9859220  
221 P9859221  
301 P9861301  
302 P9861302  
303 P9861303  
304 P9861304  
305 PSS16M  
306 PSB31M  
307 PSB26M  
308 P9859308  
309 PSB70M  
310 P9861310  
311 P9861311  
312 PW01  
CAP SCREW M10-1.5 X 40  
FENCE ADJUSTMENT ROD  
KNOB  
029 PW08M  
030 PB72M  
FLAT WASHER M16  
HEX BOLT M16-1.75 X 30  
PHLP HD SCR M6-1.0 X 10  
HEX BOLT M6-1.0 X 12  
INDEX  
031 PS42M  
BED  
032 PB02M  
NOISE DAMPENER  
PLATE  
033 P9861033  
034 P9859033  
035 PSS20M  
036 P9861036  
037 P9861037  
101 P9861101  
102 P9859102  
103 P9859103  
104 P9859104  
105 P9859105  
106 P9859106  
107 P9859107  
108 P9859108  
109 P9859109  
110 P9859110  
111 PLW06M  
112 PB14M  
STOP COLLAR  
TABLE SPINDLE  
SET SCREW M8-1.25 X 10  
CAP SCREW M8-1.25 X 25  
CAP SCREW M6-1.0 X 12  
BED PIVOT PIN  
SET SCREW M8-1.0 X 8  
DUST CHUTE  
PIN  
CUTTERHEAD  
HOUSING HEAD AXLE BOX (R.H.)  
HOUSING  
CAP SCREW M12-1.75 X 30  
HOOK ROD  
BEARING 6305-VV  
SPRING  
CIRCULAR NUT  
FLAT WASHER 12  
FLAT WASHER 38  
HEX NUT 38"-16  
"
"
CUTTERHEAD BELT WHEEL  
CUTTERHEAD STOP PLATE  
CUTTERHEAD COVER (SMALL)  
CUTTERHEAD COVER (SMALL)  
OIL FEEDER 116"  
313 PW02  
314 PN08  
401 P9861401  
402 PSB06M  
403 P9859403  
404 P9859404  
501 P9861501  
502 P9859502  
CUTTERHEAD GUARD  
CAP SCREW M6-1.0 X 25  
SPRING SHAFT HOUSING  
SPRING SHAFT  
LOCK WASHER M10  
HEX BOLT M10-1.5 X 35  
PHLP HD SCR M6-1.0 X 16  
LIFT ROD COLLAR  
HANDWHEEL  
113 PS11M  
Ultimate Series Jointers  
-47-  
Download from Www.Somanuals.com. All Manuals Search And Download.  
Ref# Part#  
Description  
GEAR  
Ref# Part#  
Description  
COLLAR  
503 P9859503  
504 P9859504  
505 P9859505  
506 P9859506  
507 P9859507  
508 P9859508  
509 P9859509  
510 P9859510  
511 P9859511  
512 P9859512  
513 PB32M  
602 P9859602  
603 P9859603  
604 P9859604  
605 P9859605  
606 PSS02M  
607 P9859607  
701 P9859701  
702 P9859702  
703 PK54M  
COLLAR  
HANDLE  
LIFT ROD  
BRAKE CASING  
PIN  
GEAR  
LIFT ROD  
SET SCREW M6-1.0 X 6  
SPRING  
SPECIAL RETAINER RING  
SPECIAL RETAINER RING  
SPECIAL WASHER  
LOCK KNOB  
MOTOR 3 H.P.  
PULLEY  
KEY 7 X 7 X 45  
SET SCREW 516"-18 X 12  
HEX NUT M10-1.5  
LOCK WASHER 38"-16  
HANDWHEEL KNOB  
HEX BOLT M10-1.5 X 25  
HEX NUT M10-1.5  
SET SCREW M6-1.0 X 12  
LUBE FITTING 316"  
KEY 5 X 5 X 15  
LOCK WASHER 516"  
HEX BOLT M8-1.25 X 25  
HEX BOLT 38"-16 X 2"  
HEX NUT 38"-16  
704 PSS08  
"
705 PN02M  
514 PN02M  
706 PLW04  
515 PSS04M  
516 P9859516  
517 PK20M  
707 PB14M  
HEX BOLT M10-1.5 X 35  
FLAT WASHER 12  
708 PW01  
"
709 PB25M  
HEX BOLT M12-1.75 X 25  
MOTOR MOUNT PLATE  
V-BELT (A-47")  
518 PLW01  
710 P9859710  
711 PVA47  
519 PB07M  
520 PB58  
712 P9859712  
713 P9859713  
714 P9861714  
715 P9859715  
716 P9859716  
Z SERIES LABEL  
521 PN08  
SAFETY GLASSES WARNING  
MACHINE ID WARNING  
PUSH BLOCK WARNING  
CAST LOGO  
522 P9859522  
523 PSS02M  
601 P9859601  
SPECIAL NUT  
SET SCREW M6-1.0 X 6  
ROD  
-48-  
Ultimate Series Jointers  
Download from Www.Somanuals.com. All Manuals Search And Download.  
NOTES  
Ultimate Series Jointers  
-49-  
Download from Www.Somanuals.com. All Manuals Search And Download.  
WARRANTY AND RETURNS  
Grizzly Industrial, Inc. warrants every product it sells for a period of 1 year to the original purchaser from  
the date of purchase. This warranty does not apply to defects due directly or indirectly to misuse, abuse,  
negligence, accidents, repairs or alterations or lack of maintenance. This is Grizzly’s sole written warranty  
and any and all warranties that may be implied by law, including any merchantability or fitness, for any par-  
ticular purpose, are hereby limited to the duration of this written warranty. We do not warrant or represent  
that the merchandise complies with the provisions of any law or acts unless the manufacturer so warrants.  
In no event shall Grizzly’s liability under this warranty exceed the purchase price paid for the product and  
any legal actions brought against Grizzly shall be tried in the State of Washington, County of Whatcom.  
We shall in no event be liable for death, injuries to persons or property or for incidental, contingent, spe-  
cial, or consequential damages arising from the use of our products.  
To take advantage of this warranty, contact us by mail or phone and give us all the details. We will then  
issue you a “Return Number,” which must be clearly posted on the outside as well as the inside of the car-  
ton. We will not accept any item back without this number. Proof of purchase must accompany the mer-  
chandise.  
The manufacturers reserve the right to change specifications at any time because they constantly strive to  
achieve better quality equipment. We make every effort to ensure that our products meet high quality and  
durability standards and we hope you never need to use this warranty.  
Please feel free to write or call us if you have any questions about the machine or the manual.  
Thank you again for your business and continued support. We hope to serve you again soon.  
-50-  
Ultimate Series Jointers  
Download from Www.Somanuals.com. All Manuals Search And Download.  
WARRANTY CARD  
Name ____________________________________________________________________________________  
Street ____________________________________________________________________________________  
City ______________________________________________________________State________Zip_________  
Phone Number_______________________E-Mail_______________________FAX________________________  
MODEL #____________________________ Serial #______________________________________________  
The following information is given on a voluntary basis. It will be used for marketing purposes to help us develop better products and services. Of  
course, all information is strictly confidential.  
1.  
How did you learn about us?  
___Advertisement  
___Catalog  
___Friend  
___Card Deck  
10.  
Which benchtop tools do you own? Check all that apply.  
___World Wide Web  
___1" x 42" Belt Sander  
___5" - 8" Drill Press  
___8" Table Saw  
___8" - 10" Bandsaw  
___Disc/Belt Sander  
___Mini Jointer  
___6" - 8" Grinder  
___Mini Lathe  
___10" - 12" Thickness Planer  
___Scroll Saw  
___Spindle/Belt Sander  
___Other__________________________________________________  
Which of the following magazines do you subscribe to.  
2.  
___American Woodworker  
___Cabinetmaker  
___Practical Homeowner  
___Shop Notes  
___Today’s Homeowner  
___WOOD  
___Wooden Boat  
___Woodshop News  
___Woodsmith  
___Woodwork  
___Woodworker  
___Woodworker’s Journal  
___Workbench  
___Other__________________________________________________  
How many of the machines checked above are Grizzly? ____________  
___Family Handyman  
___Fine Homebuilding  
___Fine Woodworking  
___Home Handyman  
___Journal of Light Construction  
___Old House Journal  
___Popular Mechanics  
___Popular Science  
11.  
12.  
Which portable/hand held power tools do you own? Check all that apply.  
___Belt Sander  
___Biscuit Joiner  
___Circular Saw  
___Detail Sander  
___Drill/Driver  
___Orbital Sander  
___Palm Sander  
___Portable Planer  
___Saber Saw  
___Reciprocating Saw  
___Router  
___Popular Woodworking  
___Other__________________________________________________  
Which of the following woodworking/remodeling shows do you watch?  
___Miter Saw  
3.  
___Other__________________________________________________  
What machines/supplies would you like Grizzly Industrial to carry?  
__________________________________________________________  
__________________________________________________________  
What new accessories would you like Grizzly Industrial to carry?  
__________________________________________________________  
__________________________________________________________  
What other companies do you purchase your tools and supplies from?  
__________________________________________________________  
__________________________________________________________  
Do you think your purchase represents good value?  
___Backyard America  
___Home Time  
___The American Woodworker  
___The New Yankee Workshop  
___This Old House  
___Woodwright’s Shop  
13.  
14.  
15.  
___Other__________________________________________________  
What is your annual household income?  
4.  
5.  
___$20,000-$29,999  
___$30,000-$39,999  
___$40,000-$49,999  
___$50,000-$59,999  
___$60,000-$69,999  
___$70,000-$79,999  
___$80,000-$89,999  
___$90,000 +  
What is your age group?  
___20-29  
___30-39  
___40-49  
___50-59  
___60-69  
___70 +  
16.  
17.  
18.  
___Yes  
Would you recommend Grizzly Industrial to a friend?  
___Yes ___No  
___No  
6.  
7.  
8.  
How long have you been a woodworker?  
___0 - 2 Years  
___2 - 8 Years  
___8 - 20 Years  
___20+ Years  
How would you rank your woodworking skills?  
Would you allow us to use your name as a reference for Grizzly customers  
in your area? Note: We never use names more than three times.  
___Simple  
___Intermediate  
___Advanced  
___Master Craftsman  
___Yes  
___No  
What stationary woodworking tools do you own? Check all that apply.  
19.  
Comments:_________________________________________________  
__________________________________________________________  
__________________________________________________________  
__________________________________________________________  
__________________________________________________________  
___Air Compressor  
___Band Saw  
___Panel Saw  
___Planer  
___Drill Press  
___Power Feeder  
___Radial Arm Saw  
___Shaper  
___Spindle Sander  
___Table Saw  
___Drum Sander  
___Dust Collector  
___Horizontal Boring Machine  
___Jointer  
___Lathe  
___Mortiser  
___Vacuum Veneer Press  
___Wide Belt Sander  
___Other__________________________________________________  
How many of your woodworking machines are Grizzly? _____________  
9.  
Download from Www.Somanuals.com. All Manuals Search And Download.  
FOLD ALONG DOTTED LINE  
Place  
Stamp  
Here  
GRIZZLY INDUSTRIAL, INC.  
P.O. BOX 2069  
BELLINGHAM, WA 98227-2069  
FOLD ALONG DOTTED LINE  
Send a Grizzly Catalog to a friend:  
Name_______________________________  
Street_______________________________  
City______________State______Zip______  
TAPE ALONG EDGES--PLEASE DO NOT STAPLE  
Download from Www.Somanuals.com. All Manuals Search And Download.  
Download from Www.Somanuals.com. All Manuals Search And Download.  
Download from Www.Somanuals.com. All Manuals Search And Download.  

Graco High Chair 1762138 User Manual
Graco Inc Power Roller 218938 User Manual
Graco Water Pump 332317C User Manual
Greenheck Fan Furnace IGX HV User Manual
Grizzly Saw H7396 User Manual
Haier Refrigerator HYC 68 68A User Manual
HannsG Computer Monitor HSG 1082 HSG 1081 User Manual
Honeywell Thermostat 7300 User Manual
Honeywell Water System 4973 Series User Manual
HP Hewlett Packard Hunting Equipment HP 54710 User Manual