Grizzly Lathe H8259 User Manual

MODEL H8259  
10" x 18" BENCHTOP LATHE  
OWNER'S MANuAL  
Copyright © oCtober, 2007 by grizzly industrial, inC. revised July, 2009 (tr).  
WARNiNg: NO PORTiON Of THiS MANuAL MAy BE REPRODuCED iN ANy SHAPE  
OR fORM WiTHOuT THE WRiTTEN APPROvAL Of gRizzLy iNDuSTRiAL, iNC.  
(For maChines manuFaCtured aFter 10/07) #Jb9951 printed in China  
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Table of Contents  
iNTRODuCTiON............................................................................................................................... 2  
Foreword .................................................................................................................................... 2  
Contact info................................................................................................................................ 2  
machine data sheet................................................................................................................... 3  
identification ............................................................................................................................... 5  
SECTiON 1: SAfETy....................................................................................................................... 6  
safety instructions for machinery............................................................................................... 6  
additional safety for Wood lathes............................................................................................. 8  
SECTiON 2: CiRCuiT REQuiREMENTS ........................................................................................ 9  
110v operation .......................................................................................................................... 9  
SECTiON 3: SET uP...................................................................................................................... 10  
set up safety........................................................................................................................... 10  
items needed for setup ........................................................................................................... 10  
unpacking ................................................................................................................................ 10  
inventory................................................................................................................................... 10  
Clean up .................................................................................................................................. 11  
site Considerations .................................................................................................................. 11  
assembly.................................................................................................................................. 12  
test run................................................................................................................................... 12  
SECTiON 4: OPERATiONS ........................................................................................................... 13  
operation safety ...................................................................................................................... 13  
Changing speeds..................................................................................................................... 13  
adjusting tailstock ................................................................................................................... 14  
adjusting tool rest.................................................................................................................. 15  
installing/removing spur Center ............................................................................................. 16  
installing/removing live Center .............................................................................................. 16  
installing/removing Faceplate ................................................................................................. 17  
selecting turning tools ........................................................................................................... 18  
spindle turning ........................................................................................................................ 19  
Faceplate turning .................................................................................................................... 20  
sanding/Finishing..................................................................................................................... 21  
SECTiON 5: ACCESSORiES......................................................................................................... 22  
SECTiON 6: MAiNTENANCE......................................................................................................... 24  
schedule .................................................................................................................................. 24  
Cleaning ................................................................................................................................... 24  
unpainted Cast iron ................................................................................................................. 24  
lubrication................................................................................................................................ 24  
Changing belt........................................................................................................................... 25  
SECTiON 7: SERviCE ................................................................................................................... 26  
troubleshooting........................................................................................................................ 26  
h8259 Wiring diagram............................................................................................................. 28  
main breakdown....................................................................................................................... 29  
parts list .................................................................................................................................. 30  
Warning labels breakdown & parts list.................................................................................. 31  
WARRANTy AND RETuRNS........................................................................................................ 35  
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iNTRODuCTiON  
Contact info  
foreword  
if you have any comments regarding this manual,  
please write to us at the address below:  
We are proud to offer the model h8259 10" x 18"  
benchtop lathe. this machine is part of a grow-  
ing grizzly family of fine woodworking machinery.  
When used according to the guidelines set forth in  
this manual, you can expect years of trouble-free,  
enjoyable operation and proof of grizzlys com-  
mitment to customer satisfaction.  
grizzly industrial, inc.  
technical documentation manager  
p.o. box 2069  
C
/o  
bellingham, Wa 98227-2069  
email: manuals@grizzly.com  
We are pleased to provide this manual with  
the model h8259. it was written to guide you  
through assembly, review safety considerations,  
and cover general operating procedures. it repre-  
sents our effort to produce the best documenta-  
tion possible.  
We stand behind our machines. if you have any  
service questions or parts requests, please call or  
write us at the location listed below.  
grizzly industrial, inc.  
1203 lycoming mall Circle  
muncy, pa 17756  
phone: (570) 546-9663  
Fax: (800) 438-5901  
the specifications, drawings, and photographs  
illustrated in this manual represent the model  
h8259 as supplied when the manual was pre-  
pared. however, owing to grizzlys policy of con-  
tinuous improvement, changes may be made at  
any time with no obligation on the part of grizzly.  
For your convenience, we always keep current  
grizzly manuals available on our website at www.  
grizzly.com. any updates to your machine will be  
reflected in these manuals as soon as they are  
complete. visit our site often to check for the lat-  
est updates to this manual!  
e-mail: techsupport@grizzly.com  
Web site: http://www.grizzly.com  
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MACHINE DATA  
SHEET  
Customer Service #: (570) 546-9663 · To Order Call: (800) 523-4777 · Fax #: (800) 438-5901  
MODEL H8259 10" X 18" BENCH-TOP WOOD LATHE  
Product Dimensions:  
Weight................................................................................................................................................................ 73 lbs.  
Length/Width/Height....................................................................................................................... 36 x 11-1/2 x 15 in.  
Foot Print (Length/Width)................................................................................................................... 29-1/2 x 7-1/2 in.  
Shipping Dimensions:  
Type............................................................................................................................................................. Cardboard  
Content............................................................................................................................................................ Machine  
Weight................................................................................................................................................................ 77 lbs.  
Length/Width/Height............................................................................................................................. 33 x 17 x 12 in.  
Electrical:  
Switch.............................................................................................................................Paddle Type w/Disabling Key  
Switch Voltage........................................................................................................................................................ 110  
Cord Length............................................................................................................................................................ 6 ft.  
Cord Gauge....................................................................................................................................................18 guage  
Minimum Circuit Size.............................................................................................................................................. 15A  
Plug Included......................................................................................................................................................... 5-15  
Motors:  
Main  
Type............................................................................................................................................ Capacitor Start  
Horsepower....................................................................................................................................................1/2  
Voltage..........................................................................................................................................................110  
Prewired........................................................................................................................................................110  
Phase........................................................................................................................................................Single  
Amps.................................................................................................................................................................7  
Speed..........................................................................................................................................................1725  
Cycle............................................................................................................................................................... 60  
Number Of Speeds........................................................................................................................................... 1  
Power Transfer ...................................................................................................................................Belt Drive  
Bearings....................................................................................................................... Shielded and Lubricated  
Main Specifications:  
Operation Information  
Swing Over Bed......................................................................................................................................... 10 in.  
Dist Between Centers.................................................................................................................................18 in.  
Swing Over Tool Rest............................................................................................................................ 4-1/2 in.  
No Of Spindle Speeds.......................................................................................................................................5  
826, 1205, 1713, 2422, 3337 RPM  
Range Of Spindle Speeds.........................................................................
Floor To Center Height.................................................................................................................................5 in.  
Spindle Information  
Spindle Type..................................................................................................................................... Right Hand  
Spindle Taper.............................................................................................................................................MT#2  
Spindle Size................................................................................................................................................. 1 in.  
Spindle Bore..........................................................................................................................................0.394 in.  
Spindle Center.............................................................................................................................................Spur  
Spindle TPI........................................................................................................................................................8  
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Tailstock Information  
Tailstock Taper.......................................................................................................................................... MT#2  
Tailstock Center............................................................................................................................................Live  
Construction  
Bed Construction..................................................................................................................................Cast Iron  
Frame Construction..............................................................................................................Cast Iron and Steel  
Headstock Construction....................................................................................................... Cast Iron and Steel  
Tailstock Construction..........................................................................................................Cast Iron and Steel  
Paint..........................................................................................................................................................Epoxy  
Other Related Information  
Bed Width...............................................................................................................................................7-1/4 in.  
Faceplate Size..............................................................................................................................................3 in.  
Other Specifications:  
Country Of Origin ................................................................................................................................................China  
Warranty ............................................................................................................................................................ 1 Year  
Serial Number Location ........................................................................................................Data Label on Lathe Bed  
Assembly Time .................................................................................................................................................10 min.  
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identification  
h
b
a
g
i
d
C
e
J
F
K
r
Q
l
o
p
n
m
s
t
figure 1. model h8259 identification.  
A. headstock  
B. Faceplate  
C. spur Center  
D. tool rest  
K. tool rest base  
L. side access Cover  
M. leveling Foot  
N. belt tension lever  
O. belt tension screw  
E. tool rest lock handle  
f. tool rest base release lever  
g. live Center  
H. Quill lock handle  
i. Quill handwheel  
J. tailstock  
P. motor  
Q. lathe bed  
R. on/oFF switch w/disabling Key  
S. tailstock release lever  
T. rear access Cover  
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SECTION 1: SAFETY  
For Your Own Safety, Read Instruction  
Manual Before Operating this Machine  
The purpose of safety symbols is to attract your attention to possible hazardous conditions. This  
manual uses a series of symbols and signal words intended to convey the level of importance  
of the safety messages. The progression of symbols is described below. Remember that safety  
messages by themselves do not eliminate danger and are not a substitute for proper accident  
prevention measures.  
Indicates an imminently hazardous situation which, if not avoided,  
WILL result in death or serious injury.  
Indicates a potentially hazardous situation which, if not avoided,  
COULD result in death or serious injury.  
Indicates a potentially hazardous situation which, if not avoided,  
MAY result in minor or moderate injury. It may also be used to alert  
against unsafe practices.  
This symbol is used to alert the user to useful information about  
proper operation of the machine.  
NOTICE  
Safety Instructions for Machinery  
1. READ ENTIRE MANUAL BEFORE  
STARTING. Operating machine before  
reading the manual greatly increases the  
risk of injury.  
4. ALWAYS USE HEARING PROTECTION  
WHEN OPERATING MACHINERY.  
Machinery noise can cause permanent  
hearing loss.  
5. WEAR PROPER APPAREL. DO NOT  
wear loose clothing, gloves, neckties, rings,  
or jewelry that can catch in moving parts.  
Wear protective hair covering to contain  
long hair and wear non-slip footwear.  
2. ALWAYS USE ANSI APPROVED  
SAFETY GLASSES WHEN OPERATING  
MACHINERY. Everyday eyeglasses only  
have impact resistant lenses—they are  
NOT safety glasses.  
6. NEVER OPERATE MACHINERY WHEN  
TIRED OR UNDER THE INFLUENCE OF  
DRUGS OR ALCOHOL. Be mentally alert  
at all times when running machinery.  
3. ALWAYS WEAR A NIOSH APPROVED  
RESPIRATOR WHEN OPERATING  
MACHINERY THAT PRODUCES DUST.  
Most types of dust (wood, metal, etc.) can  
cause severe respiratory illnesses.  
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Safety Instructions for Machinery  
7. ONLY ALLOW TRAINED AND PROP-  
16. REMOVE CHUCK KEYS OR ADJUSTING  
ERLY SUPERVISED PERSONNEL TO  
OPERATE MACHINERY. Make sure  
operation instructions are safe and clearly  
understood.  
TOOLS. Make a habit of never leaving  
chuck keys or other adjustment tools in/on  
the machine—especially near spindles!  
17. DAMAGED MACHINERY. Check for bind-  
ing or misaligned parts, broken parts,  
loose bolts, other conditions that may  
impair machine operation. Always repair or  
replace damaged parts before operation.  
8. KEEP CHILDREN/VISITORS AWAY.  
Keep all children and visitors away from  
machinery. When machine is not in use,  
disconnect it from power, lock it out, or  
disable the switch to make it difficult for  
unauthorized people to start the machine.  
18. DO NOT FORCE MACHINERY. Work at  
the speed for which the machine or acces-  
sory was designed.  
9. UNATTENDED OPERATION. Leaving  
machine unattended while its running  
greatly increases the risk of an accident or  
property damage. Turn machine Off and  
allow all moving parts to come to a com-  
plete stop before walking away.  
19. SECURE WORKPIECE. Use clamps or  
a vise to hold the workpiece when practi-  
cal. A secured workpiece protects your  
hands and frees both hands to operate the  
machine.  
10. DO NOT USE IN DANGEROUS  
ENVIRONMENTS. DO NOT use machin-  
ery in damp, wet locations, or where any  
flammable or noxious fumes may exist.  
20. DO NOT OVERREACH. Maintain stability  
and balance at all times when operating  
machine.  
21. MANY  
MACHINES  
CAN  
EJECT  
11. KEEP WORK AREA CLEAN AND WELL  
LIGHTED. Clutter and dark shadows may  
cause accidents.  
WORKPIECES TOWARD OPERATOR.  
Know and avoid conditions that cause the  
workpiece to "kickback."  
12. USE A GROUNDED POWER SUPPLY  
RATEDFORTHEMACHINEAMPERAGE.  
Grounded cords minimize shock hazards.  
Operating machine on an incorrect size of  
circuit increases risk of fire.  
22. STABLE MACHINE. Machines that move  
during operations greatly increase the  
risk of injury and loss of control. Verify  
machines are stable/secure and mobile  
bases (if used) are locked before starting.  
13. ALWAYS DISCONNECT FROM POWER  
23. CERTAIN DUST MAY BE HAzARDOUS  
to the respiratory systems of people and  
animals, especially fine dust. Be aware of  
the type of dust you are exposed to and  
always wear a respirator designed to filter  
that type of dust.  
SOURCE  
BEFORE  
SERVICING  
MACHINERY. Make sure switch is in OFF  
position before reconnecting.  
14. MAINTAIN MACHINERY WITH CARE.  
Keep blades sharp and clean for best and  
safest performance. Follow instructions for  
lubricating and changing accessories.  
24. EXPERIENCING DIFFICULTIES. If at  
any time you are experiencing difficulties  
performing the intended operation, stop  
using the machine! Contact our Technical  
Support Department at (570) 546-9663.  
15. MAKE SURE GUARDS ARE IN PLACE  
AND WORK CORRECTLY BEFORE  
USING MACHINERY.  
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Additional Safety for Wood Lathes  
9. OPERATiNg DAMAgED LATHE. never  
operate the lathe with damaged or worn  
parts.  
1. KEEPiNg guARDS iN PLACE. make sure  
all guards are in place and that the lathe sits  
on a flat, stable surface.  
10. ADJuSTMENTS/MAiNTENANCE. make  
sure your wood lathe is turned OFF, dis-  
connected from its power source, and all  
moving parts have come to a complete stop  
before starting any inspection, adjustment,  
or maintenance procedure.  
2. EyE/fACE PROTECTiON. always wear  
eye protection or a face shield when operat-  
ing the lathe.  
3. RESPiRATORy PROTECTiON. always  
wear a respirator when using this machine.  
Wood dust may cause allergies or long-  
term respiratory health problems.  
11. STOPPiNg LATHE. do not stop the lathe  
by using your hand against the workpiece.  
allow the lathe to stop on its own.  
4. MOuNTiNg WORKPiECE. before starting,  
be certain the workpiece has been properly  
imbedded on the headstock and tailstock  
centers and that there is adequate clear-  
ance for the full rotation.  
12. AvOiDiNg ENTANgLEMENT. Keep long  
hair and loose clothing articles such as  
sleeves, belts, and jewelry items away from  
the lathe spindle.  
5. WORKPiECE CONDiTiON. always inspect  
the condition of your workpiece. do not  
turn pieces with knots, splits, and other  
potentially dangerous conditions. make sure  
joints of glued-up pieces have high quality  
bonds and won't fly apart during operation.  
13. fACEPLATE TuRNiNg. When faceplate  
turning, use lathe chisels on the downward  
spinning side of the workpiece only.  
14. SANDiNg/POLiSHiNg. remove the tool  
rest when performing sanding or polishing  
operations on the rotating spindle.  
6. ADJuSTiNg TOOL REST. adjust tool rest  
to provide proper support for the turning tool  
you will be using. test tool rest clearance  
by rotating workpiece by hand before turn-  
ing lathe ON.  
15. MATERiAL REMOvAL RATE. removing  
too much material at once may cause  
workpiece to fly out of the lathe.  
16. REDuCiNg WORKPiECE viBRATiON. if  
the workpiece vibrates, immediately turn  
the lathe OFF. Check to make sure the  
workpiece is centered and balanced. trim  
excess waste off corners with a bandsaw  
or table saw to reduce vibration. make sure  
workpiece is securely attached in setup.  
7. TuRNiNg SPEED. select the correct tun-  
ing speed for your work, and allow the lathe  
to gain full speed before operating.  
8. uSiNg SHARP CHiSELS. Keep lathe chis-  
els properly sharpened and held firmly in  
position when turning.  
No list of safety guidelines can be complete.  
Every shop environment is different. Always  
consider safety first, as it applies to your  
individual working conditions. use this and  
other machinery with caution and respect.  
failure to do so could result in serious per-  
sonal injury, damage to equipment, or poor  
work results.  
Like all machinery there is potential danger  
when operating this machine. Accidents are  
frequently caused by lack of familiarity or  
failure to pay attention. use this machine  
with respect and caution to lessen the pos-  
sibility of operator injury. if normal safety  
precautions are overlooked or ignored, seri-  
ous personal injury may occur.  
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SECTiON 2: CiRCuiT REQuiREMENTS  
110v Operation  
Electrocution or fire could  
result if this machine is  
not grounded correctly or  
if your electrical configu-  
Serious personal injury could occur if you  
ration does not comply  
connect the machine to the power source  
with local and state codes.  
before you have completed the set up pro-  
Ensure compliance by  
cess. DO NOT connect the machine to the  
checking with a qualified  
power source until instructed to do so.  
electrician!  
Amperage Draw  
the model h8259 motor draws the following amps  
under maximum load:  
motor draw..............................................7 amps  
Circuit Recommendations  
We recommend connecting your machine to a  
dedicated and grounded circuit that is rated for  
the amperage given below. never replace a circuit  
breaker on an existing circuit with one of higher  
amperage without consulting a qualied electri-  
cian to ensure compliance with wiring codes. if  
you are unsure about the wiring codes in your  
area or you plan to connect your machine to a  
shared circuit, consult a qualified electrician.  
This machine must have a ground prong  
in the plug to ground it. DO NOT remove  
110v Circuit...........................................15 amps  
ground prong from plug to fit into a two-  
pronged outlet! if the plug will not fit the  
outlet, have the proper outlet installed by a  
qualified electrician.  
Plug/Receptacle Type  
included plug type........................... nema 5-15  
Extension Cords  
We do not recommend the use of extension cords,  
but if you find it absolutely necessary:  
Grounding Prong is  
Longest of the Three  
Prongs  
use at least a 14 gauge cord that does not  
exceed 50 feet in length!  
the extension cord must also contain a  
ground wire and plug pin.  
Current  
Carrying Prongs  
Grounded  
Outlet  
a qualified electrician must size cords over  
50 feet long to prevent motor damage.  
figure 2. typical type 5-15 plug and receptacle.  
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SECTiON 3: SETuP  
Set up Safety  
unpacking  
the model h8259 was carefully packed when it  
left our warehouse. if you discover the machine  
is damaged after you have signed for delivery,  
please immediately call Customer Service at  
(570) 546-9663 for advice.  
This machine presents  
serious injury hazards  
to untrained users. Read  
through this entire manu-  
al to become familiar with  
the controls and opera-  
tions before starting the  
machine!  
save the containers and all packing materials for  
possible inspection by the carrier or its agent.  
Otherwise, filing a freight claim can be difficult.  
When you are completely satisfied with the condi-  
tion of your shipment, inventory the contents.  
Wear safety glasses dur-  
ing the entire setup pro-  
cess!  
inventory  
after all the parts have been removed from the  
box, you should have the following items:  
Box Contents: (figure 3)  
Qty  
The Model H8259 is a  
heavy machine. DO NOT  
over-exert yourself while  
unpacking or moving  
your machine—get assis-  
tance.  
A. 10" x 18" benchtop lathe (not shown) ..... 1  
B. live Center mt#2....................................... 1  
C. spur Center mt#2...................................... 1  
D. Quill handwheel Crank .............................. 1  
E. hex Wrenches 3, 6, 8mm .................1 each  
d
b
C
e
figure 3. box contents.  
if any nonproprietary parts are missing (e.g. a  
nut or a washer), we will gladly replace them, or  
for the sake of expediency, replacements can be  
obtained at your local hardware store.  
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Clean up  
Site Considerations  
the unpainted surfaces are coated with a waxy  
oil to prevent corrosion during shipment. remove  
this protective coating with a solvent cleaner or  
degreaser, such as shown in figure 4. For thor-  
ough cleaning, some parts must be removed.  
for optimum performance, clean all moving  
parts or sliding contact surfaces. avoid chlo-  
rine-based solvents, such as acetone or brake  
parts cleaner that may damage painted surfac-  
es. always follow the manufacturers instructions  
when using any type of cleaning product.  
Workbench Load  
refer to the Machine Data Sheet for the weight  
and footprint specifications of your machine.  
some workbenches may require additional rein-  
forcement to support both the machine and the  
workpiece.  
Placement Location  
Consider existing and anticipated needs, size of  
material to be processed through each machine,  
and space for auxiliary stands, work tables or  
other machinery when establishing a location for  
your new machine. see figure 5 for the minimum  
working clearances.  
gasoline and petroleum  
products have low flash  
points and can explode  
or cause fire if used to  
clean machinery. DO  
NOT use these products  
to clean the machinery.  
15"  
Many cleaning solvents  
are toxic if inhaled.  
Minimize your risk by only  
using these products in a  
well ventilated area.  
36"  
figure 5. minimum working clearances.  
g2544—Solvent Cleaner & Degreaser  
H9692—Orange Power Degreaser  
great products for removing shipping grease.  
Children and visitors may be  
seriously injured if unsuper-  
vised around this machine.  
Lock entrances to the shop  
or disable start switch or  
power connection to prevent  
unsupervised use.  
figure 4. Cleaner/degreasers available from  
grizzly.  
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Assembly  
Test Run  
before use, the tool rest must be moved out of  
its shipping position and the quill handwheel  
knob must be attached.  
once the assembly is complete, test run your  
machine to make sure it runs properly and is  
ready for regular operation.  
the test run consists of verifying the following:  
1) the motor powers up and runs correctly.  
2) the safety paddle switch works correctly.  
To assemble the lathe:  
1. loosen the release lever and rotate the tool  
rest base away from the lathe bed.  
if, during the test run, you cannot easily locate  
the source of an unusual noise or vibration, stop  
using the machine immediately, then review the  
Troubleshooting on Page 26. if you still cannot  
remedy a problem, contact our tech support at  
(570) 546-9663 for assistance.  
2. loosen the tool rest lock handle and rotate  
the tool rest so that it is positioned parallel to  
the lathe bed (figure 6).  
3. tighten the tool rest lock handle.  
To test run the machine:  
tool rest  
tool rest  
lock handle  
1. make sure that you have read the safety  
instructions at the beginning of this manual  
and that the machine is setup properly.  
2. Connect the machine to the power source.  
3. turn the machine ON. make sure that your  
hand stays poised over the switch in case  
you need to quickly turn the machine OFF.  
release  
lever  
tool rest  
base  
—When operating correctly, the machine  
runs smoothly with little or no vibration or  
rubbing noises.  
figure 6. tool rest positioned.  
—investigate and correct strange or unusual  
noises or vibrations before operating the  
machine further. always disconnect the  
machine from power before investigating  
or correcting potential problems.  
4. secure the crank to the quill handwheel  
(figure 7).  
Quill  
handwheel  
4. turn the machine OFF.  
5. remove the safety key and attempt to turn  
the machine ON.  
Crank  
—if the machine starts, stop it and disconnect  
it from power. the switch disabling feature  
is not working. this safety feature must  
work properly before proceeding. Call tech  
support for help.  
—if the machine does not start, the switch  
disabling feature is working.  
figure 7. Quill handwheel crank installed.  
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SECTiON 4: OPERATiONS  
Operation Safety  
Changing Speeds  
to change speeds, the belt in the headstock must  
be adjusted. a chart on the rear of the lathe bed  
shows the belt positions needed to make the  
lathe run at the desired speed.  
Damage to your eyes, lungs, and ears could  
result from using this machine without  
proper protective gear. Always wear a face  
shield, respirator, and hearing protection  
when operating this machine.  
To change speeds:  
1. unplug the lathe From poWer!  
2. loosen the belt tension screw and motor  
mount screw (figures 8 & 9). be sure the  
belt tension lever moves freely to release ten-  
sion from the belt .  
Loose hair and cloth-  
ing could get caught in  
machinery and cause seri-  
ous personal injury. Keep  
loose clothing and long  
hair away from moving  
machinery.  
NOTICE  
belt tension screw  
belt tension lever  
if you have never used this type of machine  
or equipment before, WE STRONgLy REC-  
OMMEND that you read books, trade maga-  
zines, or get formal training before begin-  
ning any projects. Regardless of the con-  
tent in this section, grizzly industrial will  
not be held liable for accidents caused by  
lack of training.  
figure 8. belt tension lever.  
motor mount screw  
figure 9. motor mount screw location.  
-13-  
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3. open the side and rear access covers (figure  
10).  
5. move the belt tension lever down, adjusting  
tension so that ½" of belt deflection is mea-  
sured as shown in figure 12, then tighten  
belt tension lever screw.  
rear access Cover  
Pulley  
Deflection  
side access  
Cover Knob  
side access  
Cover  
figure 10. side and rear access covers.  
Pulley  
4. locate the desired speed on the speed chart  
on the rear of the lathe bed, and move the  
belt to the desired grooves on the motor and  
spindle pulleys.  
figure 12. belt deflection.  
6. tighten the motor mount screw.  
7. replace the rear and side covers and tighten  
the cover knobs.  
for Example: as indicated in the speed  
chart, belt position B creates 1960 RPM  
(figure 11).  
POSITION  
RPM  
3337  
2422  
1713  
1205  
826  
A
A
B
C
D
E
B
C
D
E
Motor Pulley  
figure 11. h8259 spindle speeds.  
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Adjusting Tailstock  
Adjusting Tool Rest  
the tailstock is equipped with a cam-action  
clamping system to secure it to the lathe bed.  
When the lever is tightened, a locking plate lifts  
and secures the tailstock to the bed.  
the tool rest base is equipped with a cam-action  
clamping system to secure it to the lathe bed.  
When the lever is engaged, a locking plate lifts up  
and secures the tool rest base to the bed.  
To position the tailstock along the bed:  
To position the tool rest base along the bed:  
1. loosen the release lever and move the  
tailstock to the desired position (figure 13).  
1. loosen the release lever and slide the tool  
rest base along the bed (figure 14).  
lock handle  
tool rest  
base  
lathe bed  
release  
lever  
release  
lever  
lathe bed  
figure 14. tool rest controls.  
figure 13. tailstock controls.  
2. re-engage the release lever to lock the tool  
rest base in place.  
2. re-engage the release lever.  
3. if the release lever will not lock or release the  
tailstock (either too loose or too tight), loosen  
or tighten the tailstock mounting nut (located  
on the underside of the tailstock) in small  
increments as needed to achieve the proper  
clamping pressure.  
—if the release lever will not lock or  
release(either too loose or too tight), then  
loosen or tighten the tool rest base mount-  
ing nut (located on the underside of the tool  
rest base) in small increments as needed  
to achieve the proper clamping pressure.  
To adjust the tool rest:  
1. loosen the lock handle (figure 14) and  
adjust the tool rest vertically or swivel it as  
needed, then tighten the lock handle.  
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To remove the spur center:  
installing/Removing  
Spur Center  
1. unplug lathe From poWer!  
2. hold the headstock spindle wheel securely  
while turning the faceplate counterclockwise  
until the spur center is forced out of the head-  
stock spindle (figure 16).  
the spur center installs into the headstock spin-  
dle with a taper fit.  
To install the spur center:  
Faceplate  
1. unplug lathe From poWer!  
2. insert the tapered end of the center into the  
spindle, and push it in quickly and firmly  
(figure 15).  
headstock  
spindle Wheel  
spur Center  
figure 16. removing spur center.  
Note: If the lathe is used with the faceplate  
removed, a knockout tool (not included) is  
required for removing the spur center.  
headstock  
spindle Wheel  
spur Center  
figure 15. inserting spur center into spindle.  
installing/Removing  
Live Center  
3. Check that the center is securely installed  
by giving it a quick tug. (a properly installed  
center will not pull out by hand.)  
To install the live center:  
1. loosen the quill lock handle (if locked)  
approximately half a turn counterclockwise.  
2. rotate the quill handwheel clockwise until the  
tailstock quill protrudes out of the tailstock  
3
housing about 4''.  
3. insert the live center, as shown in figure 17,  
and push firmly.  
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Quill lock handle  
Removing/installing  
Quill  
faceplate  
To remove faceplate:  
1. unplug lathe From poWer!  
Quill  
handwheel  
2. hold the headstock spindle wheel securely  
while turning the faceplate counterclockwise  
until it is removed. if the spur center is  
installed, it will be removed during this pro-  
cess.  
live Center  
figure 17. installing live center in tailstock.  
4. tighten the quill lock handle.  
Faceplate  
To remove the live center:  
1. loosen the quill lock handle (if locked)  
approximately half a turn counterclockwise.  
headstock  
spindle wheel  
2. turn the quill handwheel counterclockwise  
until the tailstock quill bottoms out, causing  
the live center to be forced out of the quill.  
figure 18. removing faceplate.  
To install faceplate:  
The tailstock quill lock handle must always  
be locked down while the lathe is in use. The  
workpiece can be thrown from the lathe if  
this step is not observed. Also, the tailstock  
quill should not protrude from the tailstock  
housing more than 2'' or the quill will not be  
supported enough. failure to follow these  
warnings may result in personal injury.  
1. unplug lathe From poWer!  
2. thread faceplate onto spindle shaft until it is  
secure against the shoulder on the spindle  
shaft.  
to mount a workpiece to your faceplate, refer to  
Page 20.  
-17-  
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Scrapers—mainly used where access for  
other tools is limited, such as hollowing oper-  
ations. this is a flat, double-ground tool that  
comes in a variety of profiles (round nose,  
spear point, square nose, etc.) to match  
many different contours. figure 21 shows an  
example of a round nose scraper.  
Selecting Turning  
Tools  
lathe tools come in a variety of shapes and sizes  
and usually fall into five major categories.  
gouges—mainly used for rough cutting,  
detail cutting, and cove profiles. the rough  
gouge is a hollow, double-ground tool with  
a round nose, and the detail gouge is a hol-  
low, double-ground tool with either a round or  
pointed nose. figure 19 shows an example  
of a gouge.  
figure 21. round nose scraper.  
Parting Tools—used for sizing and cut-  
ting off work. this is a flat tool with a sharp  
pointed nose that may be single- or double-  
ground. figure 22 shows an example of a  
parting tool.  
figure 19. gouge.  
Skew Chisel—a very versatile tool that can  
be used for planing, squaring, v-cutting,  
beading, and parting off. the skew chisel  
is flat, double-ground with one side higher  
than the other (usually at an angle of 20-  
40˚). figure 20 shows an example of a skew  
chisel.  
figure 22. parting tool.  
Specialty Tools—these are the unique,  
special function tools to aid in hollowing, bowl  
making, cutting profiles, etc. the swan neck  
hollowing tool shown on Page 23 is a good  
example of a specialty tool.  
figure 20. skew chisel.  
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2. using a wood mallet, tap the point of the spur  
center into the center of the workpiece, so  
that it leaves a center mark, then remove the  
spur center.  
Spindle Turning  
spindle turning (figure 23) is the operation per-  
formed when a workpiece is mounted between  
the headstock and the tailstock.  
3. using a 18" drill bit, drill a 316" deep hole at the  
center mark.  
4. Cut the corners off your workpiece if it is over  
2" x 2" to make turning safer and easier.  
5. drive the spur center into the center of the  
workpiece with a wood mallet to embed it at  
1
least 4", as shown in figure 25.  
1/4"  
typical spindle turning operation.  
figure 23.  
To set up a spindle turning operation:  
1. mark both ends of your workpiece by draw-  
ing diagonal lines from corner to corner. the  
intersection point of these lines will show you  
the center of your workpiece. see figure 24  
for details.  
figure 25. spur center properly embedded.  
6. With the workpiece still attached, insert the  
spur center into the headstock spindle.  
7. With the live center installed in the tailstock,  
slide the tailstock toward the workpiece until  
the live center touches the workpiece center-  
point, then lock the tailstock in this position.  
Workpiece  
Pencil Lines  
Marked Diagonally  
Across Corners  
8. use the quill handwheel to push the live cen-  
1
ter into the workpiece at least 4".  
Do not press the workpiece too firmly with  
the tailstock or the bearings will bind and  
overheat. Likewise, do not leave it too loose  
or the workpiece will spin off the lathe. use  
good judgement. Serious personal injury  
could result if care is not taken.  
Workpiece  
Center  
figure 24. Workpiece marked diagonally from  
corner to corner to determine the center.  
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1
9. position the tool rest approximately 4" away  
turn the lathe OFF immediately if the  
workpiece vibrates excessively. Check to  
make sure the workpiece is centered and  
balanced. remove the workpiece and trim  
excess waste off corners with a bandsaw or  
table saw to reduce vibration. make sure the  
workpiece is securely attached in the setup.  
1
from the workpiece and approximately 8  
above the center line, as shown in figure  
26.  
"
Workpiece  
faceplate Turning  
1
/4"  
Distances  
1
/8"  
Center Line  
Faceplate turning (figure 27) is when a workpiece  
is mounted to the faceplate, which is mounted to  
the headstock spindle. this type of turning is usu-  
ally done with open-faced workpieces like bowls.  
Tool Rest  
if screws cannot be placed in the workpiece, then  
a backing block can be glued to the workpiece  
and attached to the faceplate with screws.  
figure 26. tool rest position.  
10. test the setup by hand-turning the workpiece  
to make sure there is enough clearance all  
the way around before starting.  
Spindle Turning Tips:  
When turning the lathe ON, stand to the side  
of the spinning direction until the lathe reach-  
es full speed and you can verify that the lathe  
will not throw the workpiece.  
use the slowest spindle speed when rough  
cutting.  
select the right speed for the size of workpiece  
you are turning. use slower speeds for  
large workpieces (4" diameter and over); use  
the middle range speeds for medium sized  
workpieces (2" to 4" diameter); and use faster  
speeds for small sized workpieces (under 2"  
in diameter).  
figure 27. typical faceplate turning operation.  
To mount your workpiece to the faceplate:  
1. Find the center of your workpiece in the same  
manner as when spindle turning.  
2. Cut off the corners of the workpiece.  
Keep the turning tool on the tool rest the  
entire time that it is in contact with the  
workpiece.  
3. Center the faceplate on the workpiece and  
attach it through the faceplate holes with  
non-tapered head wood screws as shown in  
Figure 28.  
learn the correct techniques for each tool  
you will use. if you are unsure, read books or  
magazines about lathe techniques and seek  
training from experienced users.  
4. thread the faceplate onto the headstock  
spindle and tighten securely.  
-20-  
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NOTiCE: Only use tap screws or wood screws  
with non-tapered heads (Figure 28) to attach the  
faceplate to the workpiece. Do NOT use drywall  
screws or screws with tapered heads because  
these can split the faceplate, or the screws may  
snap off during operation.  
Sanding/finishing  
after turning, the workpiece can be sanded, as  
shown in figure 30, and finished (in the same  
manner) before removing it from the lathe.  
figure 28. Correct and incorrect screw types for  
mounting faceplate to workpiece.  
To mount your workpiece to a backing block:  
1. make the backing block (figure 29) from  
a piece of scrap wood that is flat on both  
sides.  
figure 30. typical sanding operation.  
Sandpaper  
Wrapping the sandpa-  
per completely around  
the workpiece will pull  
your hands into the mov-  
ing workpiece and may  
cause injury. Never wrap  
sandpaper completely  
backing  
block  
Workpiece  
around the workpiece!  
Whenever sanding or finishing, move the tool rest  
holder out of the way to increase personal safety  
and gain adequate working room.  
figure 29. example of mounting faceplate to a  
backing block.  
2. locate and mark the center of both the  
workpiece and the backing block.  
3. drill a 14" diameter hole through the center of  
the backing block.  
4. glue the center of the backing block to the  
center of the workpiece (look through the  
drilled hole to line up centers), clamp the  
backing block to the workpiece, and wait for  
the glue to cure according to the manufactur-  
ers recommendation.  
-21-  
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aCCessories  
SECTiON 5: ACCESSORiES  
g1194—3-Jaw Chuck  
H7828—Tool Table Plus  
a "must have" for the serious wood turner. this  
3-jaw chuck is a self-centering style chuck used  
mostly for round work. all three jaws tighten  
together at the same time. Jaws are reversible for  
expanded work holding capacity. Threaded insert  
required for mounting!  
the new tool table plus was designed in response  
to customer requests for a slightly wider and  
taller table to accommodate small planers, wood  
lathes, sanders and a variety of other bench-top  
machines.  
figure 33. model h7828 tool table plus.  
figure 31. model g1194 3-Jaw Chuck.  
H6542—Robert Sorby HSS 8-PC Turning Set  
g1676—Drill Chuck Arbor MT#2 x JT#3  
H6204—Precision Drill Chuck 132"–58" x JT#3  
H3102, H3103, H3104—gouge Slipstones  
H1064—6-PC Deluxe HSS Lathe Chisel Set  
g9863—8-PC HSS Lathe Chisel Set  
g1082—4-Jaw Chuck  
another "must have" for the serious wood turner.  
this 4-jaw chuck is an independent type chuck  
that is used for square and odd-shaped pieces.  
each jaw tightens individually and can be turned  
around to hold larger dimension workpieces.  
Threaded insert required for mounting!  
H0507—20" Swan Neck Hollowing Tool  
H0508—24" Swan Neck Hollowing Tool  
figure 32. model g1082 4-Jaw Chuck.  
figure 34. model h6542 robert sorby 8-pC set.  
model h8259 mfg. 10/07+  
g3163—1" x 8 TPi RH Threaded insert.  
this threaded insert is required to mount a 3- or  
4-jaw chuck to your wood lathe.  
-22-  
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SECTiON 6: MAiNTENANCE  
unpainted Cast iron  
Always disconnect power  
to the machine before  
performing maintenance.  
failure to do this may  
result in serious person-  
protect the unpainted cast iron surfaces on the  
lathe by wiping them clean after every usethis  
ensures moisture from wood dust does not remain  
on bare metal surfaces.  
al injury.  
Keep the bed rust-free with regular applications  
of products like g96® gun treatment, slipit®, or  
boeshield® t-9.  
Schedule  
For optimum performance from your machine,  
follow this maintenance schedule and refer to any  
specific instructions given in this section.  
Lubrication  
lubricate the locations shown in figure 35 with  
light machine oil or g96® gun treatment.  
Daily Check:  
loose mounting bolts.  
Worn or damaged wires.  
Worn switch  
any other unsafe condition.  
Monthly Check:  
belt tension, damage, or wear.  
Clean/vacuum dust buildup off of motor.  
Cleaning  
Cleaning the model h8259 is relatively easy.  
vacuum excess wood chips and sawdust, and  
wipe off the remaining dust with a dry cloth. if any  
resin has built up, use a resin dissolving cleaner  
to remove it. treat all unpainted cast iron and steel  
with a non-staining lubricant after cleaning.  
figure 35. lubrication locations.  
-23-  
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5. tap the spindle far enough out of the head-  
stock so that the belt can be removed. a rub-  
ber or wooden mallet may be required. take  
care not to damage the spindle threads.  
Changing Belt  
To remove the old belt:  
To install new belt:  
1. open the side and rear access covers as  
shown in Steps 1-5 in the Changing Speeds  
procedure on Page 13.  
1. place the new belt over the spindle pulley.  
2. slide the spindle back through the headstock  
and into the original position. a mallet may be  
required.  
2. roll the belt off of the motor (lower) pulley  
(figure 36).  
3. install the headlock spindle wheel and tighten  
both set screws.  
belt (released)  
4. loosely install the belt on the motor pulley  
in one of the five available positions, making  
sure to leave access to the pulley set screw.  
5. adjust the spindle pulley position on the  
spindle shaft to ensure proper belt alignment  
(figure 38).  
motor pulley  
Correct alignment  
figure 36. belt removed from lower pulley.  
3. loosen both set screws on the headstock  
spindle wheel (figure 37) and turn it clock-  
wise to unthread and remove it.  
4. loosen the set screw on the spindle pulley  
through the rear cover access until the pulley  
spins freely on the spindle (refer to figure 37  
for set screw locations).  
incorrect alignment  
figure 38. proper belt alignment.  
6. rotate the spindle pulley on the spindle shaft  
until the set screw aligns with the keyway on  
the spindle shaft, then tighten the set screw.  
7. Complete the new belt installation by follow-  
ing Steps 6-9 in the Changing Speeds pro-  
cedure on Page 14.  
pulley set screw  
headstock spindle  
Wheel set screw (2)  
figure 37. set screw locations.  
-24-  
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SECTiON 7: SERviCE  
review the troubleshooting and procedures in this section to fix or adjust your machine if a problem devel-  
ops. if you need replacement parts or you are unsure of your repair skills, then feel free to call our technical  
support at (570) 546-9663.  
Troubleshooting  
Motor & Electrical  
symptom  
possible Cause  
possible solution  
machine does not 1. plug/receptacle is at fault or wired incor- 1. test for good contacts; correct the wiring.  
start or a breaker  
trips.  
rectly.  
2. power supply is at fault/switched OFF.  
2. ensure hot lines have correct voltage on all legs and  
main power supply is switched ON.  
3. lockout key is at fault.  
3. install/replace lockout key; replace switch.  
4. motor on button or on/oFF switch is at 4. replace faulty on button or on/oFF switch.  
fault.  
5. Wiring is at fault.  
5. Check for broken wires or disconnected/corroded  
connections, and repair/replace as necessary.  
6. test/repair/replace.  
6. motor is at fault.  
machine stalls or is 1. plug/receptacle is at fault.  
1. test for good contacts; correct the wiring.  
2. test by rotating shaft; rotational grinding/loose shaft  
requires bearing replacement.  
underpowered.  
2. motor bearings are at fault.  
3. motor has overheated.  
4. motor is at fault.  
3. Clean off motor, let cool, and reduce workload.  
4. test/repair/replace.  
machine has vibra- 1. motor or component is loose.  
tion or noisy opera-  
1. inspect/replace stripped or damaged bolts/nuts, and  
re-tighten with thread locking fluid.  
tion.  
2. motor fan is rubbing on fan cover.  
2. replace dented fan cover; replace loose/damaged  
fan.  
3. Workpiece or chuck is at fault.  
4. motor bearings are at fault.  
3. Center workpiece in chuck or face plate; reduce  
rpm; replace defective chuck.  
4. test by rotating shaft; rotational grinding/loose shaft  
requires bearing replacement.  
Wood Lathe Operation  
symptom  
possible Cause  
possible solution  
vibration noise  
while machine  
is running; noise  
changes when  
speed is changed.  
1. belt cover loose.  
1. tighten the belt cover lock handle; if necessary  
install a soft, vibration dampening material (between  
the belt cover and the headstock casting.  
2. remove belt cover and inspect the inside for dents,  
bends, or indications of rubbing. tap out the dent  
with a rubber mallet, bend back into proper shape,  
or shim belt cover away from the motor pulley.  
2. belt cover bent or dented and is making  
contact with the motor pulley or belt.  
-25-  
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symptom  
possible Cause  
possible solution  
vibration noise  
while machine  
is running; noise  
remains constant  
when speed is  
changed.  
1. dented fan cover on motor.  
1. replace or adjust fan cover. inspect motor fan and  
replace if damaged.  
motor is running but 1. belt is loose, broken, or has come off pul-  
1. inspect belt and tighten, reinstall, or replace if dam-  
aged.  
spindle is not turn-  
ing.  
leys.  
excessive vibration. 1. Workpiece mounted incorrectly.  
1. re-mount workpiece, making sure that centers are  
embedded in true center of workpiece.  
2. Cut workpiece to correct, or use a different  
workpiece.  
2. Workpiece warped, out of round, or is  
flawed.  
3. spindle speed is set too fast for mounted  
workpiece.  
3. reduce the spindle speed.  
4. lathe is resting on an uneven surface.  
5. motor mount bolts are loose.  
6. belt is worn or damaged.  
7. spindle bearings are worn.  
4. shim or adjust feet to remove any wobbles.  
5. tighten motor mount bolts.  
6. replace belt.  
7. replace spindle bearings.  
Chisels grab or dig  
into workpiece.  
1. tool rest set too low.  
1. set tool rest higher. see Page 20 for how to prop-  
erly set the tool rest height.  
2. tool rest set too far from workpiece.  
2. move the tool rest closer to the workpiece. see  
Page 20 for the proper workpiece/tool rest clear-  
ance.  
3. Wrong chisel/tool being used.  
3. use the correct chisel/tool; educate yourself by  
reading books, trade magazines, or seeking help  
from an experienced lathe operator.  
4. Chisel/tool dull.  
4. sharpen or replace the chisel/tool you are using.  
bad surface finish.  
tailstock moves.  
1. Wrong spindle speed.  
2. dull chisel or wrong chisel being used for  
the operation.  
1. use trial-and-error to find a better spindle speed.  
2. sharpen chisel or try a different chisel.  
1. tailstock mounting bolt loose.  
2. too much clamping pressure applied by  
tailstock.  
1. tighten.  
2. apply less clamping pressure with tailstock.  
3. bed surface is oily or greasy.  
3. Clean bed surface to remove oil/grease.  
Can't remove  
tapered tool from  
tailstock barrel.  
1. tailstock barrel had not retracted all the  
way back into the tailstock.  
2. debris was not removed from taper before  
inserting into barrel.  
1. turn the barrel handwheel until it forces taper out of  
barrel.  
2. always make sure that taper surfaces are clean.  
-26-  
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H8259 Wiring Diagram  
PADDLE SWITCH  
(viewed from behind)  
110  
VAC  
Green  
Ground  
White  
Neutral  
5-15 Plug  
Black  
Hot  
Ground  
Bk  
Bk  
Wt  
Wt  
Start  
Capacitor  
24MFD  
300VAC  
MOTOR  
figure 40. switch connections.  
figure 39. motor connections.  
-27-  
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Main Breakdown  
-28-  
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Main Breakdown Parts List  
REF PART #  
DESCRIPTION  
REF PART #  
DESCRIPTION  
1
2
3
4
5
6
7
8
PH8259001  
PSB64M  
LATHE BED  
CAP SCREW M10-1.5 X 25  
RETAINING PLATE  
QUILL HANDWHEEL  
TAILSTOCK  
QUILL LOCK LEVER  
TAILSTOCK LOCK LEVER  
TAILSTOCK QUILL  
LIVE CENTER TAPER ROD  
BALL BEARING 6002ZZ  
LIVE CENTER  
SPUR CENTER  
FACEPLATE  
HEADSTOCK SPINDLE  
BALL BEARING 6005ZZ  
INT RETAINING RING 47MM  
HEADSTOCK  
REAR ACCESS COVER  
HEADSTOCK HANDWHEEL  
DRIVE PULLEY  
ULTRA-FLEX BELT 7 X 4 x 625  
CAP SCREW M8-1.25 X 30  
SET SCREW M6-1 X 12  
MOTOR PULLEY  
CAP SCREW M6-1 X 15  
MOTOR PLATE  
33  
34  
35  
36  
37  
38  
39  
40  
41  
42  
43  
44  
45  
46  
48  
49  
50  
51  
53  
54  
55  
56  
57  
58  
59  
60  
61  
62  
63  
64  
PSB14M  
PR47M  
CAP SCREW M8-1.25 X 20  
EXT RETAINING RING 13MM  
TOOL REST  
TOOL REST BASE  
TOOL REST ADJUST SHAFT  
SLIDE COLLAR  
PH8259003  
PH8259004  
PH8259005  
PH8259006  
PH8259007  
PH8259008  
PH8259009  
P6002  
PH8259011  
PH8259012  
PH8259013  
PH8259014  
P6005  
PH8259035  
PH8259036  
PH8259037  
PH8259038  
PLN05M  
PH8259040  
PH8259041  
PH8259042  
PH8259043  
PLN04M  
PH8259045  
PH8259046  
PW01M  
PLW04M  
PH8259050  
PW01M  
LOCK NUT M10-1.5  
TOOLREST BASE RELEASE LEVER  
TOOLREST LOCK LEVER  
TAILSTOCK ADJUST SHAFT  
SLIDE COLLAR  
LOCK NUT M8-1.25  
POWER CORD  
SWITCH W/SAFETY KEY  
FLAT WASHER 8MM  
LOCK WASHER 8MM  
RUBBER FOOT  
9
10  
11  
12  
13  
14  
15  
16  
19  
20  
22  
25  
26  
27  
28  
29  
30  
31  
32  
PR25M  
PH8259019  
PH8259020  
PH8259022  
PH8259025  
PH8259026  
PSB13M  
PSS04M  
PH8259029  
PSB28M  
FLAT WASHER 8MM  
PR01M  
EXT RETAINING RING 10MM  
TAP SCREW M4 X 25  
LOCKING KNOB M5-.8 X 10  
KNOB HANDLE  
SIDE ACCESS COVER  
FLAT HD SCR M5-.8 X 15  
SHOULDER SCREW M5-.8 X 10  
QUILL CRANK HANDLE  
HEX WRENCH 3MM  
PHTEK28M  
PH8259055  
PH8259056  
PH8259057  
PFH01M  
PH8259059  
PH8259060  
PAW03M  
PH8259031  
PH8259032  
MOTOR (1/2HP 110V 1750RPM)  
32-1 PH8259032-1 FAN COVER  
32-2 PH8259032-2 FAN  
32-3 PH8259032-3 CAPACITOR COVER  
32-4 PH8259032-4 CAPACITOR 24M 300V 35 X 65MM  
PAW06M  
PAW08M  
PH8259064  
HEX WRENCH 6MM  
HEX WRENCH 8MM  
TAILSTOCK LEADSCREW M16-2 X 60 (LH)  
-29-  
Model H8259 Mfg. 10/07+  
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Warning Labels Breakdown & Parts List  
101  
102  
103  
105  
104  
106  
REF PART #  
DESCRIPTION  
REF PART #  
DESCRIPTION  
101  
102  
103  
PH8259101  
PLABEL-14  
PH8259103  
ENTANGLEMENT HAZARD LABEL  
ELECTRICITY LABEL  
104  
105  
106  
PH8259104  
PH8259105  
PH8259106  
READ MANUAL LABEL  
MACHINE ID LABEL  
FACE SHIELD LABEL  
SPINDLE SPEEDS LABEL  
Safety labels warn about machine hazards and ways to prevent injury. The owner of this machine  
MUST maintain the original location and readability of the labels on the machine. If any label is  
removed or becomes unreadable, REPLACE that label before using the machine again. Contact  
-30-  
Model H8259 Mfg. 10/07+  
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WARRANTY CARD  
Name_____________________________________________________________________________  
Street_____________________________________________________________________________  
City _______________________ State_________________________ Zip _____________________  
Phone #____________________ Email ________________________ Invoice #_________________  
Model # ____________________ Order #_______________________ Serial #__________________  
The following information is given on a voluntary basis. It will be used for marketing purposes to help us develop  
better products and services. Of course, all information is strictly confidential.  
1. How did you learn about us?  
____ Advertisement  
____ Card Deck  
____ Friend  
____ Website  
____ Catalog  
____ Other:  
2. Which of the following magazines do you subscribe to?  
____ Cabinet Maker  
____ Family Handyman  
____ Hand Loader  
____ Popular Mechanics  
____ Popular Science  
____ Popular Woodworking  
____ Practical Homeowner  
____ Precision Shooter  
____ Projects in Metal  
____ RC Modeler  
____ Today’s Homeowner  
____ Wood  
____ Wooden Boat  
____ Woodshop News  
____ Woodsmith  
____ Handy  
____ Home Shop Machinist  
____ Journal of Light Cont.  
____ Live Steam  
____ Model Airplane News  
____ Modeltec  
____ Woodwork  
____ Woodworker West  
____ Woodworker’s Journal  
____ Other:  
____ Rifle  
____ Shop Notes  
____ Old House Journal  
____ Shotgun News  
3. What is your annual household income?  
____ $20,000-$29,000  
____ $30,000-$39,000  
____ $40,000-$49,000  
____ $70,000+  
____ $50,000-$59,000  
____ $60,000-$69,000  
4. What is your age group?  
____ 20-29  
____ 30-39  
____ 60-69  
____ 40-49  
____ 70+  
____ 50-59  
5. How long have you been a woodworker/metalworker?  
____ 0-2 Years ____ 2-8 Years  
____ 8-20 Years  
____20+ Years  
____10+  
6. How many of your machines or tools are Grizzly?  
____ 0-2 ____ 3-5  
____ 6-9  
7. Do you think your machine represents a good value?  
8. Would you recommend Grizzly Industrial to a friend?  
_____Yes  
_____Yes  
_____No  
_____No  
9. Would you allow us to use your name as a reference for Grizzly customers in your area?  
Note: We never use names more than 3 times. _____Yes _____No  
10. Comments:_____________________________________________________________________  
_________________________________________________________________________________  
_________________________________________________________________________________  
_________________________________________________________________________________  
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FOLD ALONG DOTTED LINE  
Place  
Stamp  
Here  
GRIZZLY INDUSTRIAL, INC.  
P.O. BOX 2069  
BELLINGHAM, WA 98227-2069  
FOLD ALONG DOTTED LINE  
Send a Grizzly Catalog to a friend:  
Name_______________________________  
Street_______________________________  
City______________State______Zip______  
TAPE ALONG EDGES--PLEASE DO NOT STAPLE  
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WARRANTy AND RETuRNS  
WARRANTY AND RETURNS  
Grizzly Industrial, Inc. warrants every product it sells for a period of 1 year to the original purchaser from  
the date of purchase. This warranty does not apply to defects due directly or indirectly to misuse, abuse,  
negligence, accidents, repairs or alterations or lack of maintenance. This is Grizzly’s sole written warranty  
and any and all warranties that may be implied by law, including any merchantability or fitness, for any par-  
ticular purpose, are hereby limited to the duration of this written warranty. We do not warrant or represent  
that the merchandise complies with the provisions of any law or acts unless the manufacturer so warrants.  
In no event shall Grizzly’s liability under this warranty exceed the purchase price paid for the product and  
any legal actions brought against Grizzly shall be tried in the State of Washington, County of Whatcom.  
We shall in no event be liable for death, injuries to persons or property or for incidental, contingent, special,  
or consequential damages arising from the use of our products.  
To take advantage of this warranty, contact us by mail or phone and give us all the details. We will then  
issue you a “Return Number,’’ which must be clearly posted on the outside as well as the inside of the  
carton. We will not accept any item back without this number. Proof of purchase must accompany the  
merchandise.  
The manufacturers reserve the right to change specifications at any time because they constantly strive to  
achieve better quality equipment. We make every effort to ensure that our products meet high quality and  
durability standards and we hope you never need to use this warranty.  
Please feel free to write or call us if you have any questions about the machine or the manual.  
Thank you again for your business and continued support. We hope to serve you again soon.  
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Buy Direct and Save with Grizzly® – Trusted, Proven and a Great Value!  
~Since 1983~  
Visit Our Website Today For  
Current Specials!  
ORDER  
24 HOURS A DAY!  
1-800-523-4777  
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