Grizzly Lathe G9247 User Manual

MINI WOOD LATHE  
MODEL G9247  
INSTRUCTION MANUAL  
COPYRIGHT ©2000 BY GRIZZLY INDUSTRIAL, INC.  
1821 VALENCIA ST., BELLINGHAM, WA 98227  
WARNING: NO PORTION OF THIS MANUAL MAY BE REPRODUCED IN ANY SHAPE  
OR FORM WITHOUT THE WRITTEN APPROVAL OF GRIZZLY INDUSTRIAL, INC.  
MARCH, 2000 PRINTED IN CHINA  
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GENERAL SAFETY RULES  
For Your Own Safety Read Instruction  
Manual Before Operating This Equipment  
The purpose of safety symbols is to attract your attention to possible hazardous conditions.  
This manual uses a series of symbols and signal words which are intended to convey the level  
of importance of the safety messages. The progression of symbols is described below.  
Remember that safety messages by themselves do not eliminate danger and are not a substi-  
tute for proper accident prevention measures.  
Indicates an imminently hazardous situation which, if not  
avoided, WILL result in death or serious injury.  
Indicates a potentially hazardous situation which, if not  
avoided, COULD result in death or serious injury.  
Indicates a potentially hazardous situation which, if not  
avoided, MAY result in minor or moderate injury. It may also  
be used to alert against unsafe practices.  
This symbol is used to alert the user to useful information  
about proper operation of the equipment.  
NOTICE  
Safety Instructions For Power Tools  
5. KEEP CHILDREN AND VISITORS  
AWAY. All children and visitors should be  
kept a safe distance from work area.  
1. KEEP GUARDS IN PLACE and in working  
order.  
2. REMOVE ADJUSTING KEYS AND  
WRENCHES. Form habit of checking to  
see that keys and adjusting wrenches are  
removed from tool before turning on.  
6. MAKE WORK SHOP CHILD PROOF with  
padlocks, master switches, or by removing  
starter keys.  
7. DON’T FORCE TOOL. It will do the job  
better and safer at the rate for which it was  
designed.  
3. KEEP WORK AREA CLEAN. Cluttered  
areas and benches invite accidents.  
4. DON’T USE IN DANGEROUS ENVIRON-  
MENT. Don’t use power tools in damp or  
wet locations, or where any flammable or  
noxious fumes may exist. Keep work area  
well lighted.  
8. USE RIGHT TOOL. Don’t force tool or  
attachment to do a job for which it was not  
designed.  
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Safety Instructions For Power Tools  
9. USE PROPER EXTENSION CORD. Make  
sure your extension cord is in good condi-  
tion. Conductor size should be in accor-  
dance with the chart below. The amperage  
rating should be listed on the motor or tool  
nameplate. An undersized cord will cause  
a drop in line voltage resulting in loss of  
power and overheating. Your extension  
cord must also contain a ground wire and  
plug pin. Always repair or replace exten-  
sion cords if they become damaged.  
13. DON’T OVERREACH. Keep proper foot-  
ing and balance at all times.  
14. MAINTAIN TOOLS WITH CARE. Keep  
tools sharp and clean for best and safest  
performance. Follow instructions for lubri-  
cating and changing accessories.  
15. DISCONNECT TOOLS before servicing  
and changing accessories, such as blades,  
bits, cutters, and the like.  
Minimum Gauge for Extension Cords  
16. REDUCE THE RISK OF UNINTENTION-  
AL STARTING. Make sure switch is in off  
position before plugging in.  
LENGTH  
AMP RATING  
0-6  
7-10  
11-12  
13-16  
25ft 50ft 100ft  
18  
18  
16  
14  
12  
10  
16  
16  
16  
12  
12  
10  
16  
14  
14  
12  
10  
No  
17. USE RECOMMENDED ACCESSORIES.  
Consult the owner’s manual for recom-  
mended accessories. The use of improper  
accessories may cause risk of injury.  
17-20  
21-30  
18. CHECK DAMAGED PARTS. Before fur-  
ther use of the tool, a guard or other part  
that is damaged should be carefully  
checked to determine that it will operate  
properly and perform its intended function.  
Check for alignment of moving parts, bind-  
ing of moving parts, breakage of parts,  
mounting, and any other conditions that  
may affect its operation. A guard or other  
part that is damaged should be properly  
repaired or replaced.  
10. WEAR PROPER APPAREL. Do not wear  
loose clothing, gloves, neckties, rings,  
bracelets, or other jewelry which may get  
caught in moving parts. Non-slip footwear  
is recommended. Wear protective hair  
covering to contain long hair.  
11. ALWAYS USE SAFETY GLASSES. Also  
use face or dust mask if cutting operation  
is dusty. Everyday eyeglasses only have  
impact resistant lenses, they are NOT  
safety glasses.  
19. NEVER LEAVE TOOL RUNNING UNAT-  
TENDED. TURN POWER OFF. Don’t  
leave tool until it comes to a complete stop.  
12. SECURE WORK. Use clamps or a vise to  
hold work when practical. It’s safer than  
using your hand and frees both hands to  
operate tool.  
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Additional Safety Instructions For Lathes  
1. MAKE SURE ALL GUARDS are in place  
and that the Lathe sits on a flat, stable sur-  
face.  
8. NEVER OPERATE THE LATHE WITH  
DAMAGED OR WORN PARTS. Maintain  
your lathe in proper working condition.  
Perform routine inspections and mainte-  
nance promptly when called for. Put away  
adjustment tools after use.  
2. ALWAYS WEAR EYE PROTECTION or a  
face shield when operating the Lathe. Use  
a respirator to avoid inhaling dust. All safe-  
ty equipment should be ANSI approved.  
9. MAKE SURE YOUR WOOD LATHE IS  
TURNED OFF, disconnected from its power  
source and all moving parts have come to a  
complete stop before starting any inspec-  
tion, adjustment, or maintenance proce-  
dure.  
3. BEFORE STARTING THE MACHINE be  
certain the workpiece has been properly  
imbedded on the headstock and tailstock  
centers and that there is adequate clear-  
ance for the full rotation.  
10. DO NOT LEAVE LATHE RUNNING UNAT-  
4. ADJUST TOOL REST to provide proper  
support for the turning tool you will be  
using. Test tool rest clearance by rotating  
workpiece by hand before turning lathe on.  
TENDED for any reason.  
11. DO NOT STOP LATHE USING YOUR  
HAND against the workpiece.  
5. SELECT THE TURNING SPEED which is  
appropriate for the type of work. Allow the  
lathe to gain its full speed before beginning  
turning.  
12. KEEP LOOSE CLOTHING ARTICLES  
such as sleeves, belts or jewelry items away  
from the lathe spindle.  
13. REMOVE THE TOOL REST when perform-  
ing sanding or polishing operations on the  
rotating spindle.  
6. ALWAYS OBSERVE THE CONDITION of  
the materials you are turning. Pay particu-  
lar attention to knots, splits and other  
potentially dangerous conditions.  
14. KEEP LATHE TOOLS PROPERLY  
SHARPENED and hold firmly in the proper  
position when turning.  
7. WHEN FACE PLATE TURNING, use  
lathe chisels on the downward spinning  
side of the workpiece only.  
Operating this equipment has the potential  
to propel debris into the air which can  
cause eye injury. Always wear safety glass-  
es or goggles when operating equipment.  
Everyday glasses or reading glasses only  
have impact resistant lenses, they are not  
safety glasses. Be certain the safety glass-  
es you wear meet the appropriate stan-  
dards of the American National Standards  
Institute (ANSI).  
No list of safety guidelines can be com-  
plete. Every shop environment is different.  
Always consider safety first, as it applies to  
your individual working conditions. Use  
this and other machinery with caution and  
respect. Failure to do so could result in  
serious personal injury, damage to equip-  
ment or poor work results.  
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To operate this, or any power tool, safely and efficiently, it is essential to become as familiar with  
its characteristics as possible. The time you invest before you begin to use your Model G9247  
will be time well spent. DO NOT operate this machine until you are completely familiar with the  
contents of this manual. Make sure you read and understand all of the safety procedures. If you  
do not understand something, DO NOT operate the machine.  
OPERATING TIPS  
1. Make sure cutting tools are sharp and clean for best tool performance and safe operation.  
2. To avoid accidental starts, make sure the Speed Control knob is set at “0” before plugging in the elec-  
trical power cord.  
3. If any part of the Mini Wood Lathe becomes damaged during use, turn off the power immediately. Do  
not proceed with using the lathe until the problem area has been investigated and corrected.  
4. Never leave the working area until the lathe has been turned off and the spindle has come to a com-  
plete stop.  
5. Once a workpiece has been clamped onto the lathe, always rotate the workpiece by hand and check  
for proper tool rest clearance before turning on the electrical power.  
6. When turning a workpiece, always rough the wood to round form at a low speed to reduce the risk of  
workpiece kickback.  
7. Always position the Tool Rest above the centerline of the workpiece when shaping a piece of stock.  
8. Note the Directional Arrow label (#25). Do not operate the Mini Wood Lathe if the Spindle is rotating  
in the wrong direction.  
9. Remove all loose knots in the stock before it is mounted on to the lathe.  
10.Always keep a firm hold on and maintain control of the cutting tool.  
11.If you are uncertain about the optimal speed, it is better to start with the slowest RPM and increase  
your speed as your comfort with the tool and the work piece increases.  
12.Never force the tool or attachment to do the work of a larger industrial tool. It is designed to do the job  
better and more safely at the rate for which it was intended.  
REMOVING THE SPUR AND CUP CENTERS  
1. Insert a pin into the Spindle (#28) hole and turn the hex nut counterclockwise with a wrench until the  
Spur Center (#30) is ejected.  
2. Turn the Hand Wheel (#63) counterclockwise until the Cup Center (#46) can be removed.  
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CONTROL PANEL OPERATION  
The Control Panel consists of ON/OFF buttons, fuse access, and a Variable Speed Knob (#20). To turn the  
lathe on, push up on the Red button. To turn the lathe off, Press down the Red button. The Variable Speed  
Knob can be adjusted from 0 to 4500 RPM. To access the fuse, use a Phillips head screwdriver to remove  
the fuse cover.  
TURNING BETWEEN CENTERS  
1. It is suggested that you start with a small work piece for practicing wood lathe operation. Select a 2"  
x 2" piece of wood (8” long). Draw diagonal lines on each end to locate the center. Place the center  
point of one end of the wood on the Cup Center (#46). Place a piece of wood on the end of the Cup  
Center for protection, and using a wooden mallet, drive the Cup Center into the wood. Remove the  
Cup Center and drive the Spur Center (#30) into the other end of the workpiece. Remove the Spur  
Center.  
2. Insert the Spur Center into the Headstock Casting (#26), and the Cup Center into the Tailstock  
Casting (#59), and tap them lightly with a piece of wood. Place your workpiece between the Spur  
Center and the Cup Center, and lock the Tailstock.  
3. Move the Cup Center into the workpiece by turning the Head Wheel (#63). Make sure that the Spur  
Center and the Cup Center are holding the workpiece in the end center points marked above.  
4. Adjust the Tool Rest (#40) so that the top of the Tool Rest is 1/8" away from the corners of the work-  
piece and 1/8" above the centerline of the workpiece. Rotate the workpiece by hand to make sure no  
portion of the workpiece touches the Tool Rest.  
5. Before turning on the Mini Wood Lathe, put the Speed Control Knob in position “0”. Turn the Red but-  
ton to start the lathe and slowly rotate the Speed Control Knob clockwise to increase the Spindle  
speed. If you are uncertain about the optimal spindle speed, it is better to start with the slowest RPM  
and increase the speed as your comfort with the lathe and the workpiece increases.  
6. Positioning the Tool Rest for cutting:  
When cutting, the object is to pierce the outer skin of the workpiece to a certain designed  
depth, then hold the cutting tool steady with the beveled edge parallel to the work cir-  
cumference. In this manner, the cutting tool will shove the workpiece at the desired depth.  
The best way to hold the cutting tool steady is to rest it on the Tool Rest. The Tool Rest  
will act as a fulcrum point to support the cutting tool against the downward force of the  
revolving workpiece.  
Operation of this equipment has the poten-  
tial to propel debris into the air which can  
cause eye injury. Always wear safety glass-  
es or goggles when operating equipment.  
Everyday glasses or reading glasses only  
have impact resistant lenses, they are not  
safety glasses. Be certain the safety glass-  
es you wear meet the appropriate stan-  
dards of the American National Standards  
Institute (ANSI).  
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A Tool Rest which is placed too low will result in the cutting edge continuing to dig deeper into the work-  
piece, result in a “bite” so deep that the cutting tool will begin to bounce and chatter and become very dif-  
ficult to hold safely.  
If the Tool Rest is placed too high and the cutting tool hits the workpiece near to top (where the direction  
of force exerted by the workpiece is nearly horizontal), a strong and dangerous kickback will occur.  
If the Tool Rest is placed too far away from the workpiece, the cutting tool will again hit too high on the  
workpiece. Leverage will be reduced and it will be very difficult to safely hold the cutting tool. As a general  
rule, with small diameter workpiece the Tool Rest should be positioned very close to the workpiece (1/8").  
FACEPLATE TURNING  
Faceplate turning is primarily used in the making of bowls and in working with other bowl shaped or simi-  
lar items. Initially, make certain that you have removed as much waste material from the inside and the out-  
side of the work piece by using hand tools. The workpiece is to be held to the Faceplate (#31) with wood  
screws (sold separately). Use screws that will drive about half-way through the bottom of the workpiece.  
Position the Tool Rest so that you can shape the outside of the workpiece as desired. Once outside work  
has been completed, the Tool Rest can be moved and adjusted (make certain the lathe is OFF and  
unplugged), so that it is opposite the face of the workpiece. From this position, the inside of the workpiece  
can be hollowed out.  
WARNING: Before performing any lathe operation, make sure that the workpiece is tightly secured  
between the Spur Center/Faceplate and Cup Center. Always check and tighten Handle Rods and the Hand  
Wheel for safe operation.  
MAINTENANCE  
After each use the Mini Wood Lathe should be thoroughly cleaned. Keep the lathe dry at all times.  
Occasionally, moving parts should be lubricated with a good quality machine oil.  
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WARRANTY AND RETURNS  
Grizzly Industrial, Inc. warrants every product it sells for a period of 1 year to the original purchaser from  
the date of purchase. This warranty does not apply to defects due directly or indirectly to misuse, abuse,  
negligence, accidents, repairs or alterations or lack of maintenance. This is Grizzly’s sole written warranty  
and any and all warranties that may be implied by law, including any merchantability or fitness, for any par-  
ticular purpose, are hereby limited to the duration of this written warranty. We do not warrant or represent  
that the merchandise complies with the provisions of any law or acts unless the manufacturer so warrants.  
In no event shall Grizzly’s liability under this warranty exceed the purchase price paid for the product and  
any legal actions brought against Grizzly shall be tried in the State of Washington, County of Whatcom.  
We shall in no event be liable for death, injuries to persons or property or for incidental, contingent, spe-  
cial, or consequential damages arising from the use of our products.  
To take advantage of this warranty, contact us by mail or phone and give us all the details. We will then  
issue you a “Return Number’’, which must be clearly posted on the outside as well as the inside of the car-  
ton. We will not accept any item back without this number. Proof of purchase must accompany the mer-  
chandise.  
The manufacturers reserve the right to change specifications at any time because they constantly strive to  
achieve better quality equipment. We make every effort to ensure that our products meet high quality and  
durability standards and we hope you never need to use this warranty.  
Please feel free to write or call us if you have any questions about the machine or the manual.  
Thank you again for your business and continued support. We hope to serve you again soon.  
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WARRANTY CARD  
Name ____________________________________________________________________________________  
Street ____________________________________________________________________________________  
City ______________________________________________________________State________Zip_________  
Phone Number_______________________E-Mail_______________________FAX________________________  
MODEL # G9247 Mini Wood Lathe  
Order #______________________________________________  
The following information is given on a voluntary basis. It will be used for marketing purposes to help us develop better products and services. Of  
course, all information is strictly confidential.  
1.  
2.  
How did you learn about us?  
___Advertisement  
___Catalog  
___World Wide Web  
___Friend  
___Card Deck  
10.  
Which benchtop tools do you own? Check all that apply.  
___1" x 42" Belt Sander  
___5" - 8" Drill Press  
___8" Table Saw  
___8" - 10" Bandsaw  
___Disc/Belt Sander  
___Mini Jointer  
___6" - 8" Grinder  
___Mini Lathe  
___10" - 12" Thickness Planer  
___Scroll Saw  
___Other__________________________________________________  
Which of the following magazines do you subscribe to.  
___Spindle/Belt Sander  
___American Woodworker  
___Cabinetmaker  
___Practical Homeowner  
___Shop Notes  
___Today’s Homeowner  
___WOOD  
___Wooden Boat  
___Woodshop News  
___Woodsmith  
___Woodwork  
___Woodworker  
___Woodworker’s Journal  
___Workbench  
___Other__________________________________________________  
How many of the machines checked above are Grizzly? ____________  
___Family Handyman  
___Fine Homebuilding  
___Fine Woodworking  
___Home Handyman  
___Journal of Light Construction  
___Old House Journal  
___Popular Mechanics  
___Popular Science  
11.  
12.  
Which portable/hand held power tools do you own? Check all that apply.  
___Belt Sander  
___Biscuit Joiner  
___Circular Saw  
___Detail Sander  
___Drill/Driver  
___Orbital Sander  
___Palm Sander  
___Portable Planer  
___Saber Saw  
___Reciprocating Saw  
___Router  
___Popular Woodworking  
___Other__________________________________________________  
Which of the following woodworking/remodeling shows do you watch?  
___Miter Saw  
3.  
___Other__________________________________________________  
What machines/supplies would you like Grizzly Industrial to carry?  
___Backyard America  
___Home Time  
___The New Yankee Workshop  
___This Old House  
13.  
___The American Woodworker  
___Woodwright’s Shop  
___12" Table Saw  
___12" Jointer  
___Combination Planer/Jointer  
___Paint & Finishing Supplies  
___Contractor’s Supplies  
___Radial Arm Saw  
___Panel Saw  
___Brass Hardware  
___Lumber  
___Other__________________________________________________  
What is your annual household income?  
4.  
5.  
___$20,000-$29,999  
___$30,000-$39,999  
___$40,000-$49,999  
___$50,000-$59,999  
___$60,000-$69,999  
___$70,000-$79,999  
___$80,000-$89,999  
___$90,000 +  
___Other__________________________________________________  
What new accessories would you like Grizzly Industrial to carry?  
14.  
15.  
___Builders Hardware  
___Fasteners  
___Hand Tools  
___Wood Components  
What is your age group?  
___20-29  
___30-39  
___40-49  
___50-59  
___60-69  
___70 +  
___Other__________________________________________________  
What other companies do you purchase your tools and supplies from?  
__________________________________________________________  
__________________________________________________________  
Do you think your purchase represents good value?  
6.  
7.  
8.  
How long have you been a woodworker?  
___0 - 2 Years  
___2 - 8 Years  
___8 - 20 Years  
___20+ Years  
16.  
17.  
18.  
How would you rank your woodworking skills?  
___Yes  
Would you recommend Grizzly Imports to a friend?  
___Yes ___No  
___No  
___Simple  
___Intermediate  
___Advanced  
___Master Craftsman  
What stationary woodworking tools do you own? Check all that apply.  
Would you allow us to use your name as a reference for Grizzly customers  
in your area? Note: We never use names more than three times.  
___Air Compressor  
___Band Saw  
___Panel Saw  
___Planer  
___Drill Press  
___Power Feeder  
___Radial Arm Saw  
___Shaper  
___Spindle Sander  
___Table Saw  
___Yes  
___No  
___Drum Sander  
___Dust Collector  
___Horizontal Boring Machine  
___Jointer  
___Lathe  
___Mortiser  
19.  
Comments:_________________________________________________  
__________________________________________________________  
__________________________________________________________  
__________________________________________________________  
__________________________________________________________  
___Vacuum Veneer Press  
___Wide Belt Sander  
___Other__________________________________________________  
How many of your woodworking machines are Grizzly? _____________  
9.  
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FOLD ALONG DOTTED LINE  
Place  
Stamp  
Here  
GRIZZLY INDUSTRIAL, INC.  
P.O. BOX 2069  
BELLINGHAM, WA 98227-2069  
FOLD ALONG DOTTED LINE  
Send a Grizzly Catalog to a friend:  
Name_______________________________  
Street_______________________________  
City______________State______Zip______  
TAPE ALONG EDGES--PLEASE DO NOT STAPLE  
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