Grizzly Lathe G0657 User Manual

MODEL G0657/G0658

BENCHTOP LATHE

OWNER'S MANuAL

G0657

G0658

WARNiNG: NO PORTiON Of THiS MANuAL MAy BE REPRODuCED iN ANy SHAPE

OR fORM WiTHOuT THE WRiTTEN APPROvAL Of GRizzLy iNDuSTRiAL, iNC.

#Jb10401 printed in China

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Table of Contents

iNTRODuCTiON ................................................................................................................................. 2

Foreword....................................................................................................................................... 2

Contact info .................................................................................................................................. 2

Functional overview..................................................................................................................... 3

g0657 Machine data sheet ......................................................................................................... 4

g0658 Machine data sheet ......................................................................................................... 6

identification.................................................................................................................................. 7

SECTiON 1: SAfETy ......................................................................................................................... 8

safety instructions for Machinery ................................................................................................. 8

additional safety for drill presses.............................................................................................. 10

SECTiON 2: CiRCuiT REQuiREMENTS......................................................................................... 11

110V operation .......................................................................................................................... 11

SECTiON 3: SETuP.......................................................................................................................... 12

setup safety ............................................................................................................................... 12

unpacking................................................................................................................................... 12

inventory..................................................................................................................................... 12

Clean up..................................................................................................................................... 13

site Considerations .................................................................................................................... 13

Mounting..................................................................................................................................... 14

initial setup................................................................................................................................. 15

test run ..................................................................................................................................... 16

SECTiON 4: OPERATiONS.............................................................................................................. 17

operation safety......................................................................................................................... 17

basic Controls ............................................................................................................................ 17

Changing speed ranges ........................................................................................................... 19

adjusting tailstock...................................................................................................................... 20

adjusting tool rest .................................................................................................................... 20

installing/removing spur Center................................................................................................ 21

installing/removing live Center................................................................................................. 21

installing/removing Faceplate ................................................................................................... 22

selecting turning tools.............................................................................................................. 23

outboard turning ....................................................................................................................... 24

spindle turning .......................................................................................................................... 25

Faceplate turning....................................................................................................................... 26

sanding/Finishing ....................................................................................................................... 27

SECTiON 5: ACCESSORiES ........................................................................................................... 28

SECTiON 6: MAiNTENANCE........................................................................................................... 29

schedule..................................................................................................................................... 29

Cleaning...................................................................................................................................... 29

unpainted Cast iron.................................................................................................................... 29

lubrication .................................................................................................................................. 29

SECTiON 7: SERviCE...................................................................................................................... 30

troubleshooting.......................................................................................................................... 30

Changing belt ............................................................................................................................. 32

Motor service ............................................................................................................................. 33

Wiring diagram........................................................................................................................... 34

g0657 parts breakdowns & lists............................................................................................... 35

g0658 parts breakdowns & lists............................................................................................... 39

WARRANTy AND RETuRNS........................................................................................................... 43

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iNTRODuCTiON

functional Overview

foreword

a wood lathe is used to turn wood stock. the

primary components of the wood lathe are the

headstock, the tailstock, and the tool rest.

We are proud to offer the g0657/g0658 benchtop

lathe. this machine is part of a growing grizzly

family of fine woodworking machinery. When

used according to the guidelines set forth in this

manual, you can expect years of trouble-free,

enjoyable operation and proof of grizzly’s com-

mitment to customer satisfaction.

For most turning procedures, a round or nearly-

round workpiece is clamped between the head-

stock spur center and the tailstock live center.

the tool rest is positioned to provide stability to

the chisel or other cutting tool while it is pressed

into the workpiece. the lathe is turned ON, which

causes the spindle to rotate. pressing the cut-

ting tool into the workpiece while it is turning

cuts grooves around the circumference of the

stock. Moving the cutting tool along the length

of the workpiece allows the user to shape the

workpiece into perfect cylinders, tapers, and intri-

cate designs.

the specifications, drawings, and photographs

illustrated in this manual represent the Model

g0657/g0658 as supplied when the manual was

prepared. however, owing to grizzly’s policy

of continuous improvement, changes may be

made at any time with no obligation on the part

of grizzly.

For your convenience, we always keep current

grizzly manuals available on our website at www.

grizzly.com. any updates to your machine will be

reflected in these manuals as soon as they are

complete.

another option is faceplate turning. Faceplate

turning is be used to create plates, bowls, and

other shallow or open-faced forms. in this method,

the tailstock is moved completely out of the way

and the workpiece is attached to the faceplate on

the headstock. again, the tool rest is positioned to

provide support to the cutting tool. the outboard

turning attachment on the Model g0658 provides

the option for turning large workpieces without the

lathe bed interfering with the operation.

Contact info

if you have any comments regarding this manual,

please write to us at the address below:

grizzly industrial, inc.

technical documentation Manager

p.o. box 2069

bellingham, Wa 98227-2069

email: manuals@grizzly.com

once a rough shape is created on the lathe, it can

be sanded smooth by moving the tool rest out of

the way and carefully sanding along the length of

the workpiece while the lathe is rotating.

to allow for greater versatility, the spindle speed

can be adjusted by repositioning the belt position

in the head stock and by turning the speed adjust-

ment knob on the control panel.

We stand behind our machines. if you have any

service questions or parts requests, please call or

write us at the location listed below.

grizzly industrial, inc.

1203 lycoming Mall Circle

Muncy, pa 17756

phone: (570) 546-9663

Fax: (800) 438-5901

e-Mail: techsupport@grizzly.com

Web site: http://www.grizzly.com

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G0657/G0658 identification

figure 1. Model g0657/g0658 identification.

A. spindle handwheel

B. headstock

C. Faceplate

D. spur Center

E. tool rest

f. tool rest lock handle

G. tool rest base release lever

H. live Center

L. outboard tool rest Mount (g0658 only)

M. digital speed display

N. speed Control dial

O. on/oFF switch w/disabling Key

P. belt tension lever

Q. belt tension lock handle

R. tool rest base

S. Motor

i. Quill lock handle

J. Quill handwheel

K. tailstock

T. lathe bed

u. tailstock release lever

v. leveling Foot

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-9-

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Additional Safety for Wood Lathes

9. OPERATiNG DAMAGED LATHE. never

1. KEEPiNG GuARDS iN PLACE. Make sure

all guards are in place and that the lathe sits

on a flat, stable surface.

operate the lathe with damaged or worn

parts.

10. ADJuSTMENTS/MAiNTENANCE. Make

sure your wood lathe is turned OFF, dis-

connected from its power source, and all

moving parts have come to a complete stop

before starting any inspection, adjustment,

or maintenance procedure.

2. EyE/fACE PROTECTiON. always wear a

face shield when operating the lathe.

3. RESPiRATORy PROTECTiON. always

wear a respirator when using this machine.

Wood dust may cause allergies or long-

term respiratory health problems.

11. STOPPiNG LATHE. do not stop the lathe

by using your hand against the workpiece.

allow the lathe to stop on its own.

4. MOuNTiNG WORKPiECE. before starting,

be certain the workpiece has been properly

imbedded on the headstock and tailstock

centers and that there is adequate clear-

ance for the full rotation.

12. AvOiDiNG ENTANGLEMENT. Keep long

hair and loose clothing articles such as

sleeves, belts, and jewelry items away from

the lathe spindle.

5. WORKPiECE CONDiTiON. always inspect

the condition of your workpiece. do not

turn pieces with knots, splits, and other

potentially dangerous conditions. Make sure

joints of glued-up pieces have high quality

bonds and won't fly apart during operation.

13. fACEPLATE TuRNiNG. When faceplate

turning, use lathe chisels on the downward

spinning side of the workpiece only.

14. SANDiNG/POLiSHiNG. remove the tool

rest before performing sanding or polishing

operations.

6. ADJuSTiNG TOOL REST. adjust tool rest

to provide proper support for the turning tool

you will be using. test tool rest clearance

by rotating workpiece by hand before turn-

ing lathe ON.

15. MATERiAL REMOvAL RATE. removing

too much material at once may cause

workpiece to fly out of the lathe.

7. TuRNiNG SPEED. select the correct turn-

ing speed for your work, and allow the lathe

to gain full speed before operating.

16. REDuCiNG WORKPiECE viBRATiON. if

the workpiece vibrates, immediately turn

the lathe OFF. Check to make sure the

workpiece is centered and balanced. trim

excess waste off corners with a bandsaw

or table saw to reduce vibration. Make sure

workpiece is securely attached in setup.

8. uSiNG SHARP CHiSELS. Keep lathe chis-

els properly sharpened and held firmly in

position when turning.

No list of safety guidelines can be complete.

Every shop environment is different. Always

consider safety first, as it applies to your

individual working conditions. use this and

other machinery with caution and respect.

failure to do so could result in serious per-

sonal injury, damage to equipment, or poor

work results.

Like all machinery there is potential danger

when operating this machine. Accidents are

frequently caused by lack of familiarity or

failure to pay attention. use this machine

with respect and caution to lessen the pos-

sibility of operator injury. if normal safety

precautions are overlooked or ignored, seri-

ous personal injury may occur.

-10-

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SECTiON 2: CiRCuiT REQuiREMENTS

110v Operation

Electrocution or fire could

result if this machine is

not grounded correctly or

if your electrical configu-

Serious personal injury could occur if you

ration does not comply

connect the machine to the power source

with local and state codes.

before you have completed the set up pro-

Ensure compliance by

cess. DO NOT connect the machine to the

checking with a qualified

power source until instructed to do so.

electrician!

Amperage Draw

the Model g0657/g0658 motors draw the follow-

ing amps under maximum load:

g0657 Motor draw..................................6 amps

g0658 Motor draw..................................8 amps

Power Supply Circuit Requirements

We recommend connecting your machine to a

dedicated and grounded circuit that is rated for

the amperage given below. never replace a circuit

breaker on an existing circuit with one of higher

amperage without consulting a qualiﬁed electri-

cian to ensure compliance with wiring codes. if

you are unsure about the wiring codes in your

area or you plan to connect your machine to a

shared circuit, consult a qualified electrician.

in the plug to ground it. DO NOT remove

This machine must have a ground prong

ground prong from plug to fit into a two-

Minimum 110V Circuit size...................15 amps

pronged outlet! if the plug will not fit the

outlet, have the proper outlet installed by a

qualified electrician.

Plug/Receptacle Type

included plug type........................... neMa 5-15

Extension Cords

We do not recommend the use of extension cords,

but if you find it absolutely necessary:

<gdjcY^c\ꢀEgdc\ꢀ^hꢀ

Adc\Zhiꢀd[ꢀi]ZꢀI]gZZ

Egdc\h

•

use at least a 14 gauge cord that does not

exceed 50 feet in length!

the extension cord must also contain a

ground wire and plug pin.

8jggZci

<gdjcYZY

DjiaZi

8Vggn^c\ꢀEgdc\h

a qualified electrician Must size cords over

50 feet long to prevent motor damage.

figure 2. typical type 5-15 plug and receptacle.

g0657/g0658 benchtop lathe

-11-

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SECTiON 3: SETuP

Setup Safety

inventory

Box Contents: (figure 3)

Qty

A. benchtop lathe (not shown)..................... 1

B. Knockout bar.............................................. 1

C. safety glasses ........................................... 1

D. spur Center Mt#2...................................... 1

E. live Center Mt#2....................................... 1

f. hex Wrenches 2.5, 3, 6mm ..............1 each

This machine presents

serious injury hazards

to untrained users. Read

through this entire manu-

al to become familiar with

the controls and opera-

tions before starting the

machine!

Wear safety glasses dur-

ing the entire setup pro-

cess!

figure 3. box contents.

Additional Contents (G0658 only):

G. Flat Washers ⁄8"......................................... 3

H. lock handles.............................................. 3

i. outboard turning attachment.................... 1

The Model G0657/G0658

is a heavy machine. DO

NOT over-exert yourself

while unpacking or mov-

ing your machine—get

assistance.

Qty

unpacking

the Model g0657/g0658 was carefully packed

when it left our warehouse. if you discover the

machine is damaged after you have signed

for delivery, please immediately call Customer

Service at (570) 546-9663 for advice.

save the containers and all packing materials for

possible inspection by the carrier or its agent.

Otherwise, filing a freight claim can be difficult.

figure 4. additional contents (g0658 only).

if any nonproprietary parts are missing (e.g. a

nut or a washer), we will gladly replace them, or

for the sake of expediency, replacements can be

obtained at your local hardware store.

When you are completely satisfied with the condi-

tion of your shipment, inventory the contents.

-12-

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Clean up

Site Considerations

the unpainted surfaces are coated with a waxy

oil to prevent corrosion during shipment. remove

this protective coating with a solvent cleaner

or degreaser shown in figure 5. For thorough

cleaning, some parts must be removed. for opti-

mum performance from your machine, clean

all moving parts or sliding contact surfaces.

avoid chlorine-based solvents, such as acetone

or brake parts cleaner that may damage painted

surfaces. always follow the manufacturer’s instruc-

tions when using any type of cleaning product.

Workbench Load

refer to the Machine Data Sheet for the weight

and footprint specifications of your machine.

some workbenches may require additional rein-

forcement to support both the machine and the

workpiece.

Placement Location

Consider existing and anticipated needs, size of

material to be processed through each machine,

and space for auxiliary stands, work tables or

other machinery when establishing a location for

your new machine. see figure 6 for the minimum

working clearances.

Gasoline and petroleum

products have low flash

points and can explode

or cause fire if used to

clean machinery. DO

NOT use these products

to clean the machinery.

G0657

17"

37"

Many cleaning solvents

are toxic if inhaled.

Minimize your risk by only

using these products in a

well ventilated area.

G0658

26"

G2544—Solvent Cleaner & Degreaser

a great product for removing the waxy shipping

grease from your machine during clean up.

50"

figure 6. Minimum working clearances.

Children and visitors may be

seriously injured if unsuper-

vised. Lock all entrances to

the shop when you are away.

DO NOT allow unsupervised

children or visitors in your

shop at any time!

figure 5. Cleaner/degreaser available from

grizzly.

-13-

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another option for mounting is a "direct Mount"

where the machine is simply secured to the work-

bench with a lag screw.

Mounting

once you have confirmed that your machine is

running properly, you may decide to mount it to

a workbench. simply remove the adjustable feet

and mount it through the holes in the base.

AV\ꢀHXgZl

the strongest mounting option is a "through

Mount" where holes are drilled all the way through

the workbench, and hex bolts, washers, and hex

nuts are used to secure the drill press to the

workbench.

;aViꢀLVh]Zg

-ACHINE "ASE

7ORKBENCH

7dai

figure 8. example of a direct mount setup.

;aViꢀLVh]Zg

Whichever method you choose, it is crucial that

the workbence is perfectly flat. Mounting the lathe

to a surface that is not flat may cause the lathe

bed to warp. Make sure all four corners are sitting

firmly on the workbench and, if necessary, use

shims to level the lathe and prior to mounting.

-ACHINE "ASE

7ORKBENCH

;aViꢀLVh]Zg

AdX`ꢀLVh]Zg

=ZmꢀCji

do not overtighten the mounting fasteners as this

may crack the cast iron feet.

figure 7. example of a through mount setup.

-14-

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To install the outboard turning attachment

(Model G0658 only):

Setup

1. insert one of the lock handles through the

upper slot in the outboard turning attachment,

as shown in figure 10.

before use, the tool rest must be moved out of its

shipping position and centers must be inserted.

For the Model g0658, installing the outboard turn-

ing attachment is an optional step.

lock handle

To prepare the lathe:

1. loosen the release lever and rotate the tool

rest base away from the lathe bed.

2. loosen the tool rest lock handle and rotate

the tool rest so that it is positioned parallel to

the lathe bed (figure 9).

outboard turning

attachment

tool rest

lock handle

figure 10. positioning handle

2. line up the threaded portion of the handle

with one of the holes in the lathe base, then

thread the handle into the hole. do not yet

fully tighten the handle.

tool rest

base

3. tilt the outboard turning attachment as nec-

essary so the slots line up with the other two

holes in the lathe base, then thread in the

other two handles.

release

lever

figure 9. tool rest positioned.

4. Firmly tighten the handles to secure the out-

board turning attachment in position (figure

11).

3. tighten the tool rest lock handle.

4. to insert the centers, refer to installing/

Removing Spur Center and installing/

Removing Live Center on Page 21.

outboard turning

attachment

lock handles

figure 11. outboard turning attachment

-15-

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5. turn the machine OFF.

Test Run

6. remove the switch disabling key, as shown

in figure 12.

once the setup is complete, test run your machine

to make sure it runs properly and is ready for

regular operation.

the test run consists of verifying the following:

1) the motor powers up and runs correctly, and

2) the safety disabling mechanism on the switch

works correctly.

if, during the test run, you cannot easily locate

the source of an unusual noise or vibration,

stop using the machine immediately, then review

Troubleshooting on Page 30.

figure 12. removing switch key from paddle

switch.

if you still cannot remedy a problem, contact our

tech support at (570) 546-9663 for assistance.

7. try to turn the start the machine with the

paddle switch.

To test run the machine:

—if the machine does not start, the switch

disabling feature is working as designed.

1. Make sure you have read the safety instruc-

tions at the beginning of the manual and that

the machine is setup properly.

—if the machine starts, immediately stop the

machine. the switch disabling feature is

not working correctly. this safety feature

must work properly before proceeding with

regular operations. Call tech support for

help.

2. Make sure all tools and objects used during

setup are cleared away from the machine.

3. Connect the machine to the power source.

4. Verify that the machine is operating correctly

by turning the machine ON.

—When operating correctly, the machine

runs smoothly with little or no vibration or

rubbing noises.

—investigate and correct strange or unusual

noises or vibrations before operating the

machine further. always disconnect the

machine from power when investigating or

correcting potential problems.

-16-

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SECTiON 4: OPERATiONS

Operation Safety

Basic Controls

use the descriptions and figures below to become

familiar with the basic controls of your lathe.

Damage to your eyes, lungs, and ears could

result from using this machine without

proper protective gear. Always wear a face

shield, respirator, and hearing protection

when operating this machine.

Lathe ON/Off Switch: turns power on/oFF to

the lathe motor, which rotates the spindle.

Speed Adjust Knob: adjusts the speed of the

spindle within the current belt position speed

range.

RPM Display: displays the spindle speed in revo-

lutions per minute (rpM).

speed display

on/oFF switch

Loose hair and cloth-

ing could get caught in

machinery and cause seri-

ous personal injury. Keep

loose clothing and long

hair away from moving

machinery.

NOTICE

speed adjust Knob

if you have never used this type of machine

or equipment before, WE STRONGLy REC-

OMMEND that you read books, trade maga-

zines, or get formal training before begin-

ning any projects. Regardless of the con-

tent in this section, Grizzly industrial will

not be held liable for accidents caused by

lack of training.

figure 13. Control panel.

-17-

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Tool Rest: provides a stable resting position for

turning tools.

Quill Handwheel: Moves the quill in and out to

allow the clamping or releasing of the workpiece.

Tool Rest Lock Handle: locks the tool rest in

position relative to the tool rest base.

Quill Lock Handle: locks the quill in place to

prevent loosening during operation of the lathe.

Base Release Lever: releases the tool rest base

and allows it to be repositioned along the lathe

bed.

Tailstock Release Lever: releases the tailstock

to allow quick position adjustments.

Quill handwheel

tool rest

tool rest base

tool rest

Quill lock handle

lock handle

tailstock

release lever

base release

lever

figure 15. tailstock Controls.

figure 14. tool rest Controls.

-18-

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4. locate the desired speed on the speed chart

on the rear of the lathe bed, and move the

belt to the necessary grooves on the motor

and spindle pulleys.

Changing Speed

Ranges

for Example: as indicated in the speed

chart, on the G0657, belt position B creates

an rpM range of 600-1800 (figure 18).

the variable speed motors on the Model g0657

and g0658 allow the spindle speed to vary

within three separate ranges. For greater speed

variations, the belt in the headstock can be

repositioned. a label on the top of the headstock

illustrates the belt positions and their speeds.

<%+*,

EDH>I>DC GEBꢀG6C<:

&'%%"(+%%

+%%"&-%%

(%%".%%

To change speeds:

1. disConneCt lathe FroM poWer!

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EDH>I>DC GEBꢀG6C<:

2. loosen the belt tension screw handle (figure

16). be sure the belt tension lever moves

freely to release tension from the belt.

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+%%"'%%%

(%%"&%%%

BdidgꢀEjaaZn

figure 18. g0658 spindle speeds.

5. Move the belt tension lever down, adjusting

tension so that when the belt is pressed with

moderate force, ½" of belt deflection is mea-

sured as shown in figure 19, then tighten

belt tension lever screw.

belt tension handle

belt tension lever

EjaaZn

9Z[aZXi^dc

figure 16. belt tension lever.

3. open the rear access covers (figure 17).

upper access Cover

EjaaZn

figure 19. belt deflection.

6. Close the rear covers.

lower access

Cover

figure 17. side and rear access covers.

-19-

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Adjusting Tailstock

Adjusting Tool Rest

the tailstock is equipped with a cam-action

clamping system to secure it to the lathe bed.

When the lever is engaged, a locking plate lifts

and secures the tailstock to the bed.

the tool rest base is equipped with a cam-action

clamping system to secure it to the lathe bed.

When the lever is engaged, a locking plate lifts up

and secures the tool rest base to the bed.

To position the tailstock along the bed:

To position the tool rest base along the bed:

1. loosen the release lever and move the

tailstock to the desired position (figure 20).

1. loosen the release lever and slide the tool

rest base along the bed (figure 22).

lock handle

tool rest

base

lathe bed

release

lever

release

lever

lathe bed

figure 22. tool rest controls.

figure 20. tailstock controls.

2. re-engage the release lever to lock the tool

rest base in place.

2. re-engage the release lever.

—if the release lever will not lock or release

the tailstock (either too loose or too tight),

loosen or tighten the tailstock mounting nut

(located on the underside of the tailstock)

in small increments as needed to achieve

the proper clamping pressure (figure 21).

—if the release lever will not lock or release

(either too loose or too tight), then loosen

or tighten the tool rest base mounting nut

(located on the underside of the tool rest

base) in small increments as needed to

achieve the proper clamping pressure.

refer to figure 21.

To adjust the tool rest:

1. loosen the lock handle (figure 22) and

adjust the tool rest vertically and/or swivel it

as needed, then tighten the lock handle.

tailstock Mounting nut

figure 21. release lever adjustment.

-20-

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Knockout bar

installing/Removing

Spur Center

the spur center installs into the headstock spin-

dle with a taper fit.

To install the spur center:

headstock

spindle Wheel

spur Center

1. disConneCt lathe FroM poWer!

2. insert the tapered end of the center into the

spindle, and push it in quickly and firmly

(figure 23).

figure 24. removing spur center.

installing/Removing

Live Center

headstock

spindle Wheel

To install the live center:

1. loosen the quill lock handle (if locked)

approximately half a turn counterclockwise.

2. rotate the quill handwheel clockwise until the

tailstock quill protrudes out of the tailstock

spur Center

housing about ⁄4''.

3. insert the live center, as shown in figure 25,

and push firmly.

figure 23. inserting spur center into spindle.

3. Check that the center is securely installed

by giving it a quick tug. (a properly installed

center will not pull out by hand.)

Quill lock handle

To remove the spur center:

1. disConneCt lathe FroM poWer!

2. insert the knockout rod into the outboard

end of the spindle. use a shop rag or wear a

glove to catch the center and gently tap the

rod handle until the spur center is freed from

the spindle (figure 24).

Quill

handwheel

live Center

figure 25. live center installed in tailstock.

4. tighten the quill lock handle.

-21-

g0657/g0658 benchtop lathe

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To remove the live center:

Faceplate

1. loosen the quill lock handle (if locked)

approximately half a turn counterclockwise.

2. turn the quill handwheel counterclockwise

until the tailstock quill bottoms out, causing

the live center to be forced out of the quill.

headstock

spindle wheel

The tailstock quill lock handle must always

be locked down while the lathe is in use. The

workpiece can be thrown from the lathe if

this step is not observed. Also, the tailstock

quill should not protrude from the tailstock

housing more than 2'' or the quill will not be

supported enough. failure to follow these

warnings may result in personal injury.

figure 26. removing faceplate.

To install the faceplate:

1. disConneCt lathe FroM poWer!

2. thread faceplate onto spindle shaft until it is

secure against the shoulder on the spindle

shaft.

Removing/installing

faceplate

these instructions cover removing and installing

the faceplate. to mount a workpiece to your face-

plate, refer to faceplate Turning on Page 26.

To remove the faceplate:

1. disConneCt lathe FroM poWer!

2. hold the headstock spindle wheel securely

while turning the faceplate counterclockwise

until it is removed. if the spur center is

installed, it will be removed during this pro-

cess.

-22-

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•

Scrapers—Mainly used where access for

other tools is limited, such as hollowing oper-

ations. this is a flat, double-ground tool that

comes in a variety of profiles (round nose,

spear point, square nose, etc.) to match

many different contours. figure 29 shows an

example of a round nose scraper.

Selecting Turning

Tools

lathe tools come in a variety of shapes and sizes

and usually fall into five major categories.

•

Gouges—Mainly used for rough cutting,

detail cutting, and cove profiles. the rough

gouge is a hollow, double-ground tool with

a round nose, and the detail gouge is a hol-

low, double-ground tool with either a round or

pointed nose. figure 27 shows an example

of a gouge.

figure 29. round nose scraper.

•

Parting Tools—used for sizing and cut-

ting off work. this is a flat tool with a sharp

pointed nose that may be single- or double-

ground. figure 30 shows an example of a

parting tool.

figure 27. gouge.

•

Skew Chisel—a very versatile tool that can

be used for planing, squaring, V-cutting,

beading, and parting off. the skew chisel

is flat, double-ground with one side higher

than the other (usually at an angle of 20-

40˚). figure 28 shows an example of a skew

chisel.

figure 30. parting tool.

•

Specialty Tools—these are the unique,

special function tools to aid in hollowing, bowl

making, cutting profiles, etc. the swan neck

hollowing tool shown on Page 28 is a good

example of a specialty tool.

figure 28. skew chisel.

-23-

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Outboard Turning

(G0658 Only)

the Model g0658 is equipped with a detachable

outboard turning attachment. this provides addi-

tional clearance for a greater variety of turning

tasks.

lock nut

see Setup on Page 12 for instructions on install-

ing the outboard turning attachment.

Clamp Washer

to mount a workpiece to the spindle handweel

for outboard turning, see faceplate Turning on

Page 26. the method for attaching a workpiece to

the spindle is the same for both turning methods.

figure 32. lock nut and clamp washer location

(viewed from beneath).

5. lift the tool rest from the lathe bed and repo-

sition it on the outboard turning attachment

so that the clamp shaft protrudes through

the gap in the outboard turning attachment

(figure 33).

To place the tool rest on the outboard turning

attachment:

1. disConneCt lathe FroM poWer!

2. prepare the outboard turning attachment by

thoroughly cleaning it to remove debris or

buildup.

Clamp shaft

outboard turning

attachment

3. release the tool rest base release lever so

the tool rest moves freely, then position the

tool rest so the entire base sits on the lathe

bed. this will prevent the tool rest from falling

when the lock nut is removed (figure 31).

Clamp Washer

lock nut

tool rest base

figure 33. outboard mounting.

6. replace the clamp washer and lock located

on the clamp shaft. tighten the lock nut so

the release handle will clamp the tool rest

securely when locked but still allow easy

movement when released.

release lever

figure 31. safe tool rest position.

4. loosen and remove the lock nut and clamp

washer from beneath the tool rest base

(figure 32).

-24-

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2. using a wood mallet, tap the point of the spur

center into the center of the workpiece, so

that it leaves a center mark, then remove the

spur center.

Spindle Turning

spindle turning (figure 34) is the operation per-

formed when a workpiece is mounted between

the headstock and the tailstock.

3. using a ¹⁄8" drill bit, drill a ³⁄16" deep hole at the

center mark.

4. Cut the corners off your workpiece if it is over

2" x 2" to make turning safer and easier.

5. drive the spur center into the center of the

workpiece with a wood mallet to embed it at

least ⁄4", as shown in figure 36.

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typical spindle turning operation.

figure 34.

To set up a spindle turning operation:

1. Mark both ends of your workpiece by draw-

ing diagonal lines from corner to corner. the

intersection point of these lines will show you

the center of your workpiece. see figure 35

for details.

figure 36. spur center properly embedded.

6. With the workpiece still attached, insert the

spur center into the headstock spindle.

7. With the live center installed in the tailstock,

slide the tailstock toward the workpiece until

the live center touches the workpiece center-

point, then lock the tailstock in this position.

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8. use the quill handwheel to push the live cen-

ter into the workpiece at least ⁄4".

Do not press the workpiece too firmly with

the tailstock or the bearings will bind and

overheat. Likewise, do not leave it too loose

or the workpiece will spin off the lathe. use

good judgement. Serious personal injury

could result if care is not taken.

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8ZciZg

figure 35. Workpiece marked diagonally from

corner to corner to determine the center.

-25-

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9. position the tool rest approximately ⁄4" away

•

turn the lathe OFF immediately if the

workpiece vibrates excessively. Check to

make sure the workpiece is centered and

balanced. remove the workpiece and trim

excess waste off corners with a bandsaw or

table saw to reduce vibration. Make sure the

workpiece is securely attached in the setup.

from the workpiece and approximately ⁄8

above the center line, as shown in figure

37.

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faceplate Turning

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Faceplate turning (figure 38) is when a workpiece

is mounted to the faceplate, which is mounted to

the headstock spindle. this type of turning is usu-

ally done with open-faced workpieces like bowls.

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if screws cannot be placed in the workpiece, then

a backing block can be glued to the workpiece

and attached to the faceplate with screws.

figure 37. tool rest position.

10. test the setup by hand-turning the workpiece

to make sure there is enough clearance all

the way around before starting.

Spindle Turning Tips:

•

When turning the lathe ON, stand to the side

of the spinning direction until the lathe reach-

es full speed and you can verify that the lathe

will not throw the workpiece.

•

use the slowest spindle speed when rough

cutting.

select the right speed for the size of workpiece

you are turning. use slower speeds for

large workpieces (4" diameter and over); use

the middle range speeds for medium sized

workpieces (2" to 4" diameter); and use faster

speeds for small sized workpieces (under 2"

in diameter).

figure 38. typical faceplate turning operation.

To mount your workpiece to the faceplate:

1. Find the center of your workpiece in the same

manner as when spindle turning.

2. Cut off the corners of the workpiece.

•

Make sure the turning tool is against the tool

rest the entire time that the turning tool is

in contact with the workpiece.

3. Center the faceplate on the workpiece and

attach it through the faceplate holes with

non-tapered head wood screws as shown in

figure 39.

learn the correct techniques for each tool

you will use. if you are unsure, read books or

magazines about lathe techniques and seek

training from experienced users.

4. thread the faceplate onto the headstock

spindle and tighten securely.

-26-

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NOTiCE: Only use tap screws or wood screws

with non-tapered heads (Figure 39) to attach the

faceplate to the workpiece. Do NOT use drywall

screws or screws with tapered heads because

these can split the faceplate, or the screws may

snap off during operation.

Sanding/finishing

after turning, the workpiece can be sanded, as

shown in figure 41, and finished (in the same

manner) before removing it from the lathe.

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769

figure 39. Correct and incorrect screw types for

mounting faceplate to workpiece.

To mount your workpiece to a backing block:

1. Make the backing block (figure 40) from

a piece of scrap wood that is flat on both

sides.

figure 41. typical sanding operation.

HVcYeVeZg

Wrapping the sandpa-

per completely around

the workpiece will pull

your hands into the mov-

ing workpiece and may

cause injury. Never wrap

sandpaper completely

backing

block

Ldg`e^ZXZ

around the workpiece!

Whenever sanding or finishing, move the tool rest

holder out of the way to increase personal safety

and gain adequate working room.

figure 40. example of mounting faceplate to a

backing block.

2. locate and mark the center of both the

workpiece and the backing block.

3. drill a ¹⁄4" diameter hole through the center of

the backing block.

4. glue the center of the backing block to the

center of the workpiece (look through the

drilled hole to line up centers), clamp the

backing block to the workpiece, and wait for

the glue to cure according to the manufactur-

er’s recommendation.

-27-

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aCCessories

SECTiON 5: ACCESSORiES

G1194—3-Jaw Chuck

H7828—Tool Table Plus

a "must have" for the serious wood turner. this

3-jaw chuck is a self-centering style chuck used

mostly for round work. all three jaws tighten

together at the same time. Jaws are reversible for

expanded work holding capacity. Threaded insert

required for mounting!

the new tool table plus was designed in response

to customer requests for a slightly wider and

taller table to accommodate small planers, wood

lathes, sanders and a variety of other bench-top

machines.

figure 44. Model h7828 tool table plus.

figure 42. Model g1194 3-Jaw Chuck.

H6542—Robert Sorby HSS 8-PC Turning Set

G1676—Drill Chuck Arbor MT#2 x JT#3

H6204—Precision Drill Chuck ¹⁄32"–⁵⁄8" x JT#3

H3102, H3103, H3104—Gouge Slipstones

H1064—6-PC Deluxe HSS Lathe Chisel Set

G9863—8-PC HSS Lathe Chisel Set

G1082—4-Jaw Chuck

another "must have" for the serious wood turner.

this 4-jaw chuck is an independent type chuck

that is used for square and odd-shaped pieces.

each jaw tightens individually and can be turned

around to hold larger dimension workpieces.

Threaded insert required for mounting!

H0507—20" Swan Neck Hollowing Tool

H0508—24" Swan Neck Hollowing Tool

figure 43. Model g1082 4-Jaw Chuck.

figure 45. Model h6542 robert sorby 8-pC set.

g0657/g0658 benchtop lathe

G3163—1" x 8 TPi RH Threaded insert.

this threaded insert is required to mount a 3- or

4-jaw chuck to your wood lathe.

-28-

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SECTiON 6: MAiNTENANCE

unpainted Cast iron

Always disconnect power

to the machine before

performing maintenance.

failure to do this may

result in serious person-

protect the unpainted cast iron surfaces on the

lathe by wiping them clean after every use—this

ensures moisture from wood dust does not remain

on bare metal surfaces.

al injury.

Keep the bed rust-free with regular applications

of products like g96^®gun treatment, slipit^®, or

boeshield^®t-9.

Schedule

For optimum performance from your machine,

follow this maintenance schedule and refer to any

specific instructions given in this section.

Lubrication

lubricate the locations shown in figure 46 with

light machine oil or g96^®gun treatment.

Daily Check:

•

loose mounting bolts.

Worn or damaged wires.

Worn switch

any other unsafe condition.

Monthly Check:

•

belt tension, damage, or wear.

•

Clean/vacuum dust buildup off of motor.

Cleaning

Cleaning the Model g0657/g0658 is relatively

easy. Vacuum excess wood chips and sawdust,

and wipe off the remaining dust with a dry cloth.

if any resin has built up, use a resin dissolving

cleaner to remove it. treat all unpainted cast iron

and steel with a non-staining lubricant after clean-

ing.

figure 46. lubrication locations.

-29-

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SECTiON 7: SERviCE

review the troubleshooting and procedures in this section to fix or adjust your machine if a problem devel-

ops. if you need replacement parts or you are unsure of your repair skills, then feel free to call our technical

support at (570) 546-9663.

Troubleshooting

Motor & Electrical

symptom

possible Cause

possible solution

Machine does not 1. plug/receptacle is at fault or wired incor- 1. test for good contacts; correct the wiring.

start or a breaker

trips.

rectly.

2. power supply is at fault/switched OFF.

2. ensure hot lines have correct voltage on all legs and

main power supply is switched ON.

3. lockout key is at fault.

3. install/replace lockout key; replace switch.

4. Motor on button or on/oFF switch is at 4. replace faulty on button or on/oFF switch.

fault.

5. Wiring is at fault.

5. Check for broken wires or disconnected/corroded

connections, and repair/replace as necessary.

6. replace brushes.

6. Motor brushes are worn.

7. Motor is at fault.

7. test/repair/replace.

Machine stalls or is 1. too much tool pressure.

1. reduce tool pressure.

overloaded.

2. plug/receptacle is at fault.

3. Motor bearings are at fault.

2. test for good contacts; correct the wiring.

3. test by rotating shaft; rotational grinding/loose shaft

requires bearing replacement.

4. Motor brushes are worn.

5. Motor has overheated.

6. Motor is at fault.

4. replace brushes.

5. Clean off motor, let cool, and reduce workload.

6. test/repair/replace.

Machine has vibra- 1. Motor or component is loose.

tion or noisy opera-

1. inspect/replace stripped or damaged bolts/nuts, and

re-tighten with thread locking fluid.

tion.

2. Motor fan is rubbing on fan cover.

2. replace dented fan cover; replace loose/damaged

fan.

3. Workpiece or center/chuck is at fault.

4. Motor bearings are at fault.

3. Center workpiece on center/chuck or face plate;

reduce rpM; replace defective center/chuck.

4. test by rotating shaft; rotational grinding/loose shaft

requires bearing replacement.

Wood Lathe Operation

symptom

possible Cause

possible solution

Vibration noise

while machine

is running; noise

changes when

speed is changed.

1. belt cover loose.

1. if necessary, install a soft, vibration dampening

material (between the belt cover and the headstock

casting.

-30-

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symptom

possible Cause

possible solution

Vibration noise

while machine

is running; noise

remains constant

when speed is

changed.

1. dented fan cover on motor.

1. replace or adjust fan cover. inspect motor fan and

replace if damaged.

Motor is running but 1. belt is loose, broken, or has come off pul-

1. inspect belt and tighten, reinstall, or replace if dam-

aged.

spindle is not turn-

ing.

leys.

excessive vibration. 1. Workpiece mounted incorrectly.

1. re-mount workpiece, making sure that centers are

embedded in true center of workpiece.

2. Cut workpiece to correct, or use a different

workpiece.

2. Workpiece warped, out of round, or is

flawed.

3. spindle speed is set too fast for mounted

workpiece.

3. reduce the spindle speed.

4. lathe is resting on an uneven surface.

5. Motor mount bolts are loose.

6. belt is worn or damaged.

7. spindle bearings are worn.

4. shim or adjust feet to remove any wobbles.

5. tighten motor mount bolts.

6. replace belt.

7. replace spindle bearings.

Chisels grab or dig

into workpiece.

1. tool rest set too low.

1. set tool rest higher. see Page 26 for how to prop-

erly set the tool rest height.

2. tool rest set too far from workpiece.

2. Move the tool rest closer to the workpiece. see

Page 26 for the proper workpiece/tool rest clear-

ance.

3. Wrong chisel/tool being used.

3. use the correct chisel/tool; educate yourself by

reading books, trade magazines, or seeking help

from an experienced lathe operator.

4. Chisel/tool dull.

4. sharpen or replace the chisel/tool you are using.

bad surface finish.

tailstock moves.

1. Wrong spindle speed.

2. dull chisel or wrong chisel being used for

the operation.

1. use trial-and-error to find a better spindle speed.

2. sharpen chisel or try a different chisel.

1. tailstock mounting bolt loose.

2. too much clamping pressure applied by

tailstock.

1. tighten.

2. apply less clamping pressure with tailstock.

3. bed surface is oily or greasy.

3. Clean bed surface to remove oil/grease.

spindle rpM dis-

play is not function-

ing.

1. spindle rpM sensor is misaligned from

sensor ring.

align sensor ring to rpM sensor and set gap to

approximately /16".

Can't remove

tapered tool from

tailstock barrel.

1. tailstock barrel had not retracted all the

way back into the tailstock.

2. debris was not removed from taper before

inserting into barrel.

1. turn the barrel handwheel until it forces taper out of

barrel.

2. always make sure that taper surfaces are clean.

-31-

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To install new belt:

Changing Belt

1. place the new belt over the spindle pulley.

To remove the old belt:

2. slide the spindle back through the headstock

and into the original position. a mallet may be

required.

1. disConneCt lathe FroM poWer!

2. release belt tension as described in

Changing Speed Ranges on Page 19, then

remove the belt from the lower pulley.

3. install the headlock spindle handwheel and

tighten both set screws.

4. loosely install the belt on the motor pulley in

the inner or outermost position.

3. loosen both set screws on the spindle

handwheel (figure 47), and turn it clockwise

to unthread and remove it.

5. adjust the spindle pulley position on the

spindle shaft to ensure proper belt align-

ment (figure 49), then tighten the pulley set

screw.

spindle handwheel

Correct alignment

spindle pulley

lock Collars

incorrect

alignment

figure 47 set screw locations.

figure 49. proper belt alignment.

4. loosen the set screw on the spindle pulley

and both lock collars (refer to figure 47 for

set screw locations).

6. position the spindle rpM sensor ring in-line

with the rpM sensor. slide the lock collars

snug against each side of the sensor ring,

then tighten the set screws (figure 50).

5. tap the spindle far enough out of the head-

stock that the belt can be removed. a rubber

or wooden mallet may be required. take care

not to damage the spindle threads or to lose

parts in the process (figure 48).

lock Collars

rpM sensor ring

rpM sensor

figure 50. rpM sensor.

7. Complete the new belt installation by fol-

lowing Steps 6-9 in the Changing Speed

Ranges procedure on Page 19.

figure 48. belt removal.

-32-

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Motor Service

Keep the motor as clean as possible. prevent any

water, oil, or wood chips from penetrating inside

the motor. be sure to clean the machine after

every use.

the bearings inside the motor are shielded and

lubricated for the life of the bearing and require no

routine maintenance.

this motor is equipped with long life carbon brush-

es. however, brush life expectancy is affected by

motor loading. heavy motor loading will result in

reduced brush life. Check brushes after every ten

to fifteen hours of operation (figure 51).

figure 51. brush holder location (another brush

is located on the other side of the motor from the

one shown in this picture).

When the brushes are worn down to ⁄4'' (6mm), it

is time for replacement. When checking brushes,

be sure to return each brush in the same position

that it came from. When replacing old brushes, be

sure to replace both brushes at the same time.

-33-

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G0657/G0658 Wiring Diagram

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figure 52. Motor control box wiring.

figure 53. Control panel wiring.

-34-

g0657/g0658 benchtop lathe

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G0657 Main Breakdown

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-35-

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G0657 Main Breakdown Parts List

REF PART #

DESCRIPTION

REF PART #

30-12 P0657030-12 JUMPER WIRE

30-13 PTLW01 EXT TOOTH WASHER #10

DESCRIPTION

PSS11

SET SCREW 1/4-20 x 1/4

SPINDLE HANDWHEEL

BALL BEARING 6004-2RS

WAVE WASHER 20MM

SENSOR RING

P0657002

P6004-2RS

P0657004

P0657005

P0657006

P0657007

P0657008

PSS02M

P0657010

PSB18M

PSS79M

PS08

P0657031

P0657032

P0657033

P0657034

PTLW01

LATHE BED

END STOP

KNOCKOUT BAR HANDLE

KNOCKOUT BAR ROD

EXT TOOTH WASHER #10

TAP SCREW 10-24 X 3/8

ZIP TIE

COLLAR

SPINDLE PULLEY

RIBBED V-BELT 3/16 X 1/2 X 23

SET SCREW M6-1 X 6

SENSOR BRACKET

CAP SCREW M4-.7 X 8

SET SCREW M4-.7 X 6

PHLP HD SCR 10-24 X 3/4

CORD CLAMP

PHTEK4

P0657037

PSS34M

SET SCREW M5-.8 X 16

ELECTRIC BOX

P0657039

39-1 P0657039-1

39-2 P0657039-2

39-3 P0657039-3

39-4 P0657039-4

39-5 P0657039-5

39-6 P0657039-6

39-7 P0657039-7

39-8 P0657039-8

39-9 PHTEK4

CIRCUIT BOARD

CONTROL BOX

P0657014

PN07

BOX COVER

HEX NUT 10-24

SWITCH

P0657016

PS03

REAR ACCESS COVER

PHLP HD SCR 10-24 X 1

TENSION SPRING

ROLL PIN 3 X 20

BACK PLATE

GROMMET

P0657018

PRP42M

P60052RS

PK34M

KNOB

SPEED CONTROL

TAP SCREW 10-24 X 3/8

SPECIAL WASHER 8MM

LEVER ASSEMBLY

LEVELING FOOT

WAVE WASHER 21MM

POWER CORD

BALL BEARING 6005-2RS

KEY 5 X 5 X 20

P0657040

P0657041

P0657042

P0657043

P0657044

P0657022

P0657023

P0657024

P0657025

P0657026

PSB06

SPINDLE

FACEPLATE

SPUR CENTER

CENTER POINTER

HEADSTOCK

44-1 P0657044-1

WIRE HARNESS

PHLP HD SCR 10-24 X 3/4

LARGE STRAIN RELIEF

MOTOR PULLEY

HEX BOLT 1/4-20 X 5/8

LOCK WASHER 1/4

LOCK NUT 5/16-18

MOTOR PLATE

CAP SCREW 1/4-20 X 1

LOCK WASHER 1/4

GROMMET

PS08

PLW02

P0657046

P0657048

PB02

P0657029

P0657030

CONTROL BOX

30-1 P0657030-1

30-2 PS17M

DOOR PLATE

PLW02

PLN03

PHLP HD SCR M4-.7 X 6

PHLP HD SCR 10-24 X 3/8

EXT TOOTH WASHER #10

HEX NUT 10-24

30-3 PS06

P0657052

PB12

30-4 PTLW01

30-5 PN07

HEX BOLT 5/16-18 X 1-1/4

KEY 4 X 4 X 20

PK48M

P0657055

30-6 P0657030-6

30-7 P0657030-7

30-8 P0657030-8

30-9 P0657030-9

MOTOR CIRCUIT BOARD

OVERLOAD SWITCH

HEAT SINK

MOTOR 1/2 HP 110V DC

MOTOR BRUSH

55-1 P0657055-1

55-2 P0657055-2

MOTOR BRUSH CAP

RUBBER HANDLE

TOOL REST

CASE

P0657057

P0657058

P0657059

30-10 P0657030-10 RESET LABEL

30-11 P0657030-11 STRAIN RELIEF

TOOL REST BASE

-36-

g0657/g0658 benchtop lathe

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G0657 Main Breakdown Parts List (Cont'd)

REF PART #

DESCRIPTION

REF PART #

DESCRIPTION

P0657060

PR03M

BUSHING

PEC12M

P0657074

PR01M

E-CLIP 12MM

EXT RETAINING RING 12MM

ECCENTRIC ROD

TOOL REST LOCK HANDLE

CLAMP BOLT

TAILSTOCK

P0657062

P0657063

P0657064

P0657065

PLN05M

EXT RETAINING RING 10MM

TAILSTOCK LEVER

QUILL HANDWHEEL

HANDWHEEL HANDLE

TAILSTOCK CLAMP BOLT

SET SCREW M5-.8 X 25

SAFETY GLASSES

HEX WRENCH 5MM

HEX WRENCH 3MM

HEX WRENCH 2.5MM

P0657077

P0657078

P0657079

P0657080

PSS24M

CLAMP PLATE

LOCK NUT M10-1.5

CENTER POINT

P0657067

P0657068

P0657069

P0657070

P0657071

P0657072

LIVE CENTER HEAD

BALL BEARING 6002ZZ

LIVE CENTER SHAFT

TAILSTOCK QUILL

LEADSCREW

P0657085

PAW05M

PAW03M

PAW02.5M

-37-

g0657/g0658 benchtop lathe

Download from Www.Somanuals.com. All Manuals Search And Download.

G0657 Labels Breakdown & Parts List

102

107

101

106

103

108

105

104

109

REF PART #

DESCRIPTION

REF PART #

DESCRIPTION

101

102

103

104

105

P0657101

P0657102

P0657103

P0657104

PLABEL-14

READ MANUAL LABEL

SPINDLE SPEED LABEL

ENTANGLEMENT HAZARD

MACHINE ID LABEL

106

107

108

109

P0657106

PPAINT-1

PPAINT-11

G8588

EYE/FACE/LUNG LABEL

GRIZZLY GREEN TOUCH UP PAINT

GRIZZLY PUTTY TOUCH UP PAINT

GRIZZLY NAMEPLATE- SMALL

ELECTRICITY LABEL

Safety labels warn about machine hazards and ways to prevent injury. The owner of this machine

MuST maintain the original location and readability of the labels on the machine. if any label is

removed or becomes unreadable, REPLACE that label before using the machine again. Contact

Grizzly at (800) 523-4777 or www.grizzly.com to order new labels.

-38-

g0657/g0658 benchtop lathe

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G0658 Main Breakdown

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-39-

G0657/G0658 Benchtop Lathe

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G0658 Main Breakdown Parts List

REF PART #

DESCRIPTION

REF PART #

DESCRIPTION

P0658001

PSS11

SPINDLE HANDWHEEL

SET SCREW 1/4-20 X 1/4

BALL BEARING 6004-2RS

WAVE WASHER 20MM

COLLAR

P0658037

P0657063

PR01M

TAILSTOCK

HANDLE ASSEMBLY

EXT RETAINING RING 10MM

TAILSTOCK LEVER

END STOP

P6004-2RS

P0658004

P0658005

P0658006

PS22

P0657077

P0658041

P0658042

P0658043

P0657080

P0657065

PLN05M

SENSOR RING

HANDWHEEL

PHLP HD SCR 10-24 X 5/8

CORD CLAMP

HANDWHEEL KNOB

TAILSTOCK CLAMP BOLT

CLAMP PLATE

P0658008

PN07

HEX NUT 10-24

P0658010

P0657010

P0658012

P0658004

P0658014

PRP42M

P0658016

P0658017

PS10

SET SCREW M4-.7 X 4

SENSOR BRACKET

CAP SCREW 5/32-32 X 3/8

WAVE WASHER 20MM

HEADSTOCK

LOCK NUT M10-1.5

TOOL REST

P0657058

P0657059

P0657060

PR03M

TOOL REST BODY

BUSHING

EXT RETAINING RING 12MM

ECCENTRIC ROD

CLAMP BOLT

ROLL PIN 3 X 20

P0657062

P0657064

P0658054

PW04M

REAR ACCESS COVER

TENSION SPRING

PHLP HD SCR 10-24 x 1-1/2

RIBBED V-BELT 260J4

SPINDLE PULLEY

SET SCREW M6-1 X 8

BALL BEARING 6005-2RS

KEY 5 X 5 X 20

LARGE HANDLE ASSEMBLY

FLAT WASHER 10MM

OUTBOARD TURNING BRACKET

POWER CORD GROMMET

CONTROL BOX

P0658019

P0657007

PSS03M

P60052RS

PK34M

P0658056

P0657029

P0658058

58-1 P0658058-1

58-2 PS17M

DOOR PLATE

PHLP HD SCR M4-.7 X 6

PHLP HD SCR 10-24 X 3/8

EXT TOOTH WASHER #10

HEX NUT 10-24

P0658024

P0657023

P0657024

P0657027

PSB03

SPINDLE

58-3 PS06

FACEPLATE

58-4 PTLW01

58-5 PN07

SPUR CENTER

CENTER POINT

58-6 P0658058-6

58-7 P0658058-7

58-8 P0658058-8

58-9 P0658058-9

OVERLOAD SWITCH

MOTOR CIRCUIT BOARD

HEAT SINK

CAP SCREW 5/16-18 X 1

LOCK WASHER 5/16

LIVE CENTER POINT

LIVE CENTER HEAD

BALL BEARING 6002ZZ

LIVE CENTER SHAFT

TAILSTOCK QUILL

LEADSCREW

PLW01

P0657067

P0657068

P6002

CASE

58-10 P0658058-10 RESET LABEL

58-11 P0658058-11 SMALL STRAIN RELIEF

58-12 P0658058-12 JUMPER WIRE

P0657070

P0658034

P0658035

PEC12M

58-13 PTLW01

EXT TOOTH WASHER #10

LATHE BED

P0658059

PTLW01

E-CLIP 12MM

EXT TOOTH WASHER #10

-40-

G0657/G0658 Benchtop Lathe

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G0658 Main Breakdown Parts List (cont'd)

REF PART #

DESCRIPTION

REF PART #

DESCRIPTION

P0657041

P0658062

P0658063

LEVER ASSEMBLY

PHLP HD SCR 10-24 X 7/8

ELECTRIC BOX

PB12

HEX BOLT 5/16-18 X 1-1/4

MOTOR 3/4 HP 110V DC

MOTOR BRUSH

P0658074

74-1 P0658074-1

74-2 P0658074-2

63-1 P0657039-1

63-2 P0657039-2

63-3 P0657039-3

63-4 P0657039-4

63-5 P0657039-5

63-6 P0657039-6

63-7 P0657039-7

63-8 P0657039-8

63-9 PHTEK4

CIRCUIT BOARD

CONTROL BOX

MOTOR BRUSH CAP

HEX BOLT M6-1 X 16

LOCK WASHER 6MM

RUBBER HANDLE

MOTOR PLATE

PB83M

BOX COVER

PLW03M

P0658078

P0657052

PK48M

SWITCH

BACK PLATE

WIRE GROMMET

KNOB

KEY 4 X 4 X 20

P0657044

POWER CORD

SPEED CONTROL

TAP SCREW 10-24 X 3/8

SET SCREW M5-.8 X 15

FLAT WASHER 8MM

LEVELING FOOT

MOTOR PULLEY

LARGE STRAIN RELIEF

LOCK NUT 5/16-18

81-1 P0657044-1

WIRING HARNESS

ZIP TIE

P0658082

P0658086

PAW02.5M

PAW03M

PAW06M

P0657033

P0657034

P0658064

PW01M

SAFETY GLASSES

HEX WRENCH 2.5MM

HEX WRENCH 3MM

HEX WRENCH 6MM

KNOCKOUT BAR HANDLE

KNOCKOUT BAR ROD

P0658067

P0657048

P0657046

PLN03

-41-

G0657/G0658 Benchtop Lathe

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G0658 Labels Breakdown & Parts List

102

107

101

106

103

108

105

109

104

REF PART #

DESCRIPTION

REF PART #

DESCRIPTION

101

102

103

104

105

P0657101

P0657102

P0657103

P0657104

PLABEL-14

READ MANUAL LABEL

SPINDLE SPEED LABEL

ENTANGLEMENT HAZARD

MACHINE ID LABEL

106

107

108

109

P0657106

PPAINT-1

PPAINT-11

G8588

EYE/FACE/LUNG LABEL

GRIZZLY GREEN TOUCH UP PAINT

GRIZZLY PUTTY TOUCH UP PAINT

GRIZZLY NAMEPLATE- SMALL

ELECTRICITY LABEL

Safety labels warn about machine hazards and ways to prevent injury. The owner of this machine

MuST maintain the original location and readability of the labels on the machine. if any label is

removed or becomes unreadable, REPLACE that label before using the machine again. Contact

Grizzly at (800) 523-4777 or www.grizzly.com to order new labels.

-42-

g0657/g0658 benchtop lathe

Download from Www.Somanuals.com. All Manuals Search And Download.

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WARRANTy AND RETuRNS

grizzly industrial, inc. warrants every product it sells for a period of 1 year to the original purchaser from

the date of purchase. this warranty does not apply to defects due directly or indirectly to misuse, abuse,

negligence, accidents, repairs or alterations or lack of maintenance. this is grizzly’s sole written warranty

and any and all warranties that may be implied by law, including any merchantability or fitness, for any par-

ticular purpose, are hereby limited to the duration of this written warranty. We do not warrant or represent

that the merchandise complies with the provisions of any law or acts unless the manufacturer so warrants.

in no event shall grizzly’s liability under this warranty exceed the purchase price paid for the product and

any legal actions brought against grizzly shall be tried in the state of Washington, County of Whatcom.

We shall in no event be liable for death, injuries to persons or property or for incidental, contingent, special,

or consequential damages arising from the use of our products.

to take advantage of this warranty, contact us by mail or phone and give us all the details. We will then

issue you a “return number,’’ which must be clearly posted on the outside as well as the inside of the

carton. We will not accept any item back without this number. proof of purchase must accompany the

merchandise.

the manufacturers reserve the right to change specifications at any time because they constantly strive to

achieve better quality equipment. We make every effort to ensure that our products meet high quality and

durability standards and we hope you never need to use this warranty.

please feel free to write or call us if you have any questions about the machine or the manual.

thank you again for your business and continued support. We hope to serve you again soon.

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