Grizzly Dust Collector G1028Z G1029Z User Manual

MODEL G1028Z/G1029Z

DUST COLLECTOR

OWNER'S MANUAL

WARNING: NO PORTION OF THIS MANUAL MAY BE REPRODUCED IN ANY SHAPE

OR FORM WITHOUT THE WRITTEN APPROVAL OF GRIZZLY INDUSTRIAL, INC.

#JM10379 PRINTED IN TAIWAN

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Table of Contents

INTRODUCTION............................................................................................................................... 2

Foreword .................................................................................................................................... 2

Contact Info................................................................................................................................ 2

G1028Z Machine Data Sheet .................................................................................................... 3

G1029Z Machine Data Sheet .................................................................................................... 5

SECTION 1: SAFETY....................................................................................................................... 7

Safety Instructions for Machinery............................................................................................... 7

Additional Safety Instructions for Dust Collectors...................................................................... 9

SECTION 2: CIRCUIT REQUIREMENTS ...................................................................................... 10

G1028Z 110/220V Operation................................................................................................... 10

G1029Z 220V Operation.......................................................................................................... 11

SECTION 3: SET UP...................................................................................................................... 12

Set Up Safety........................................................................................................................... 12

Items Needed for Set Up ......................................................................................................... 12

Unpacking ................................................................................................................................ 12

Inventory................................................................................................................................... 12

Clean Up .................................................................................................................................. 13

Site Considerations.................................................................................................................. 13

Assembly.................................................................................................................................. 14

Test Run................................................................................................................................... 16

SECTION 4: DESIGNING THE SYSTEM....................................................................................... 17

General..................................................................................................................................... 17

Duct Material............................................................................................................................ 17

System Design......................................................................................................................... 19

Design Grounding .................................................................................................................... 23

SECTION 5: OPERATIONS ........................................................................................................... 25

Operation Safety ...................................................................................................................... 25

General..................................................................................................................................... 25

SECTION 6: ACCESSORIES......................................................................................................... 26

SECTION 7: MAINTENANCE ........................................................................................................ 28

Schedule .................................................................................................................................. 28

Lubrication................................................................................................................................ 28

Bag Cleaning............................................................................................................................ 28

SECTION 8: SERVICE ................................................................................................................... 29

Troubleshooting........................................................................................................................ 29

G1028Z Wiring Diagram .......................................................................................................... 31

G1029Z Wiring Diagram .......................................................................................................... 32

G1028Z/G1029Z Parts Breakdown.......................................................................................... 33

G1028Z/G1029Z Parts List ...................................................................................................... 34

WARRANTY AND RETURNS........................................................................................................ 37

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INTRODUCTION

Contact Info

Foreword

If you have any comments regarding this manual,

please write to us at the address below:

We are proud to offer the Model G1028Z/G1029Z

Dust Collector. This machine is part of a growing

Grizzly family of fine woodworking machinery.

When used according to the guidelines set forth in

this manual, you can expect years of trouble-free,

enjoyable operation and proof of Grizzly’s com-

mitment to customer satisfaction.

Grizzly Industrial, Inc.

Technical Documentation Manager

P.O. Box 2069

Bellingham, WA 98227-2069

Email: [email protected]

The specifications, drawings, and photographs

illustrated in this manual represent the Model

G1028Z/G1029Z when the manual was prepared.

However, owing to Grizzly’s policy of continuous

improvement, changes may be made at any time

with no obligation on the part of Grizzly.

We stand behind our machines. If you have any

service questions or parts requests, please call or

write us at the location listed below.

Grizzly Industrial, Inc.

1203 Lycoming Mall Circle

Muncy, PA 17756

Phone: (570) 546-9663

Fax: (800) 438-5901

For your convenience, we always keep current

Grizzly manuals available on our website at www.

grizzly.com. Any updates to your machine will be

reflected in these manuals as soon as they are

complete. Visit our site often to check for the lat-

est updates to this manual!

E-Mail: [email protected]

Web Site: http://www.grizzly.com

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Machine Data Sheet

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Machine Data Sheet

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Safety Instructions for Machinery

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Additional Safety for Dust Collectors

1. MACHINE USE. Do not use this dust col-

lector to pick up liquids and metal scrap

including, but not limited to, nails and fil-

ings. Also, do not pick up material which

cannot safely pass through the impeller

such as solid wood scraps.

6. AVOIDING FIRES. Do not allow steel to

strike against impeller—this may produce a

spark. Sparks can smolder in wood dust for

a long time before fire or flame is detected.

If metal contacts metal during operation,

immediately turn off the dust collector,

unplug the power cord from the outlet or

flip the disconnect switch and wait for all

moving parts to stop. Remove collection

bags and empty the dust into an approved

air tight metal container in case of spark.

Remedy the metal to metal contact prob-

lem before resuming operation.

2. KEEPING FINGERS SAFE. Do not place

your hands or tools near the open inlet

during operation for any reason including,

but not limited to, unclogging material and

testing suction. The impeller could cause

serious damage to body parts if touched

while spinning.

7. OPERATIONAL QUESTIONS. If at any

time you are experiencing difficulties

performing the intended operation, stop

using the machine! Then contact our Tech

Support or ask a qualified expert how the

operation should be performed.

3. SAFE SERVICING. Disconnect power and

allow impeller to completely stop before

servicing or working on the dust collector

ducting system.

4. SUSPENDED DUST PARTICLES AND

IGNITION SOURCES. Do not operate the

dust collector in areas where explosion

risks would be high if dust were dispersed

into the area. Areas of high risk include, but

are not limited to, areas near pilot lights or

open flames.

8. DUST HAZARD. Be aware that certain

woods may cause an allergic reaction

in people and animals, especially when

exposed to fine dust. Make sure you know

what type of wood dust you will be exposed

to in case there is a possibility of an aller-

gic reaction. Always wear an approved

respirator during and for a short time after

machine operation!

5. EMPTYING DUST. When emptying dust

from the collection bags or drum, wear a

respirator and safety glasses. Empty dust

into an approved container and dispose of

properly.

9. CLEANING AIR. Do not confuse this dust

collector with an air cleaner. This dust col-

lector is only designed to collect dust from

a machine, not clean dust suspended in the

air.

No list of safety guidelines can be complete.

Every shop environment is different. Always

consider safety first, as it applies to your

individual working conditions. Use this and

other machinery with caution and respect.

Failure to do so could result in serious per-

sonal injury, damage to equipment, or poor

work results.

Like all machines there is danger associated

with this machine. Accidents are frequently

caused by lack of familiarity or failure to pay

attention. Use this machine with respect

and caution to lessen the possibility of

operator injury. If normal safety precautions

are overlooked or ignored, serious personal

injury may occur.

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SECTION 2: CIRCUIT REQUIREMENTS

If you are unsure about the wiring codes in

your area or you plan to connect your machine

to a shared circuit, consult a qualified electri-

cian.

G1028Z

110/220V Operation

Minimum Circuit Size (110V).................20 Amps

Minimum Circuit Size (220V).................15 Amps

Serious personal injury could occur if you

Power Connection Device

connect the machine to power before com-

The type of plug required to connect your machine

pleting the setup process. DO NOT connect

to power depends on the type of service you cur-

the machine to the power until instructed

rently have or plan to install. We recommend

later in this manual.

using one of the plugs shown in Figure 1.

Electrocution or fire could

result if machine is not

grounded and installed in

5-20 Plug & Outlet

for 110V

compliance with electrical

codes. Compliance MUST

be verified by a qualified

electrician!

6-15 Plug & Outlet

NOTICE

for 220V

The Model G1028Z is prewired for 110V. If

you plan to operate the machine at 220V,

the motor must be rewired (see Page 27).

Figure 1. Recommended plug types.

Full Load Amperage Draw

This machine draws the following amps under

maximum load:

Extension Cords

Using extension cords may reduce the life of the

motor. Instead, place the machine near a power

source. If you must use an extension cord:

Amp Draw at 110V (prewired)............... 18 Amps

Amp Draw at 220V ................................. 9 Amps

•

For 110V, use at least a 12 gauge cord that

does not exceed 50 feet in length.

Power Supply Circuit Requirements

For 220V, use at least a 14 gauge cord that

does not exceed 50 feet in length.

You MUST connect your machine to a grounded

circuit that is rated for the amperage given below.

Never replace a circuit breaker on an existing cir-

cuit with one of higher amperage without consult-

ing a qualiﬁed electrician to ensure compliance

with wiring codes.

The extension cord must have a ground wire

and plug pin.

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Power Connection Device

G1029Z

220V Operation

The type of plug required to connect your machine

to power depends on the type of service you cur-

rently have or plan to install. We recommend

using the plug shown in Figure 2.

Serious personal injury could occur if you

connect the machine to power before com-

pleting the setup process. DO NOT connect

the machine to the power until instructed

later in this manual.

Electrocution or fire could

result if machine is not

grounded and installed in

compliance with electrical

codes. Compliance MUST

be verified by a qualified

electrician!

Figure 2. 6-15 plug and receptacle.

Extension Cords

Using extension cords may reduce the life of the

motor. Instead, place the machine near a power

source. If you must use an extension cord:

•

Use at least a 14 gauge cord that does not

exceed 50 feet in length!

Full Load Amperage Draw

This machine draws the following amps under

maximum load:

The extension cord must also have a ground

wire and plug pin.

Amp Draw.............................................. 12 Amps

A qualified electrician MUST size cords over

50 feet long to prevent motor damage.

Power Supply Circuit Requirements

You MUST connect your machine to a grounded

circuit that is rated for the amperage given below.

Never replace a circuit breaker on an existing cir-

cuit with one of higher amperage without consult-

ing a qualiﬁed electrician to ensure compliance

with wiring codes. If you are unsure about the

wiring codes in your area or you plan to con-

nect your machine to a shared circuit, consult

a qualified electrician.

Minimum Circuit Size............................. 15 Amps

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SECTION 3: SETUP

Setup Safety

Unpacking

Your machine was carefully packaged for safe

transportation. Remove the packaging materials

from around your machine and inspect it. If you

discover the machine is damaged, please imme-

diately call Customer Service at (570) 546-9663

for advice.

This machine presents

serious injury hazards

to untrained users. Read

through this entire manu-

al to become familiar with

the controls and opera-

tions before starting the

machine!

Save the containers and all packing materials for

possible inspection by the carrier or its agent.

Otherwise, filing a freight claim can be difficult.

When you are completely satisfied with the condi-

tion of your shipment, inventory the contents.

Wear safety glasses dur-

ing the entire setup pro-

cess!

Inventory

The following is a description of the main compo-

nents shipped with your machine. Lay the compo-

nents out to inventory them.

This machine and its com-

ponents are very heavy.

Get lifting help or use

power lifting equipment

such as a forklift to move

heavy items.

Note: If you can't find an item on this list, check

the mounting location on the machine or examine

the packaging materials carefully. Occasionally

we pre-install certain components for shipping

purposes.

Inventory:

Qty

Items Needed for

Setup

A. Collector Body Assembly ........................... 1

B. Base ........................................................... 1

C. Upper Bag (Fabric)..................................... 1

D. Lower Bag (Plastic) .................................... 1

E. Lower Support Brackets............................. 2

F. Casters....................................................... 4

G. Rubber Gasket ........................................... 1

H. Upper Support Bracket............................... 1

I. Outlet.......................................................... 1

J. Outlet Hose ................................................ 1

K. Hose Clamps.............................................. 2

L. Flange Bolts ⁵⁄16"-18 x ¹⁄2" ......................... 36

The following items are needed to complete the

setup process, but are not included with your

machine:

Description

Qty

•

Safety Glasses (for each person) .............. 1

Open End Wrench 12mm........................... 1

Phillips Head Screwdriver .......................... 1

If any nonproprietary parts are missing (e.g. a

nut or a washer), we will gladly replace them; or

for the sake of expediency, replacements can be

obtained at your local hardware store.

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Clean Up

Site Considerations

The unpainted surfaces are coated with a waxy

oil to prevent corrosion during shipment. Remove

this protective coating with a solvent cleaner or

citrus-based degreaser such as Grizzly’s G7895

Citrus Degreaser. To clean thoroughly, some parts

must be removed. For optimum performance

from your machine, clean all moving parts or

sliding contact surfaces. Avoid chlorine-based

solvents, such as acetone or brake parts cleaner

that may damage painted surfaces. Always follow

the manufacturer’s instructions when using any

type of cleaning product.

Floor Load

Refer to the Machine Data Sheet for the weight

and footprint specifications of your machine.

Some residential floors may require additional

reinforcement to support both the machine and

operator.

Placement Location

Consider existing and anticipated needs, size of

material to be processed through each machine,

and space for auxiliary stands, work tables or

other machinery when establishing a location for

your new machine. See Figure 4 for the minimum

working clearances.

Gasoline and petroleum

products have low flash

points and can explode

or cause fire if used to

clean machinery. DO

NOT use these products

to clean the machinery.

33¹⁄2

21¹⁄4

Many cleaning solvents

are toxic if inhaled.

Minimize your risk by only

using these products in a

well ventilated area.

Figure 4. Minimum working clearances.

G7895—Grizzly Citrus Degreaser

This natural, citrus-based degreaser is a great

solution for removing export grease, and it’s much

safer to work around than nasty solvents.

Children and visitors may be

seriously injured if unsuper-

vised around this machine.

Lock entrances to the shop

or disable start switch or

power connection to prevent

unsupervised use.

Figure 3. Grizzly citrus degreaser.

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3. Insert the rubber gasket between the collec-

Assembly

tor and lower outlet flange, and secure using

(8) ⁄16"-18 x ⁄2" flange bolts, as shown in

Figure 7.

To assemble your machine:

Note: When connecting parts that have a gas-

ket applied to the mounting surface, always

tighten the fasteners in a diagonal and rota-

tional manner to ensure the gasket does not

become crimped and the seal compromised.

1. Position the base plate upside down and

mount the casters to the base plate using

(16) ⁄16"-18 x ⁄2" flange bolts, as shown in

Figure 5.

Lower Outlet Flange

Figure 5. Mounting casters to base.

Figure 7. Mounting outlet to collector body.

2. Set the collector body on top of the base

plate so the intake portion is near the edge of

the base plate and the bolt holes are aligned,

as shown in Figure 6. Secure the collector

4. Attach the lower collector support brackets to

the top edge of the base plate using (4) ⁵⁄16"-

18 x ¹⁄2" flange bolts, as shown in Figure 8.

body to the base plate with (4) ⁄16"-18 x ⁄2

flange bolts.

Lower

Support

Brackets

Collector Body

Figure 8. Mounting support bracket to base.

Flange Bolts

Figure 6. Mounting collector to base.

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5. Secure the front lower support bracket to the

8. Hook the top loop of the upper filter bag

(fabric) over the support bracket, as shown in

Figure 11.

collector with (2) ⁵⁄16"-18 x ¹⁄2" flange bolts.

6. Place the upper support bracket over the

lower support bracket, and secure with (2)

⁵⁄16"-18 x ¹⁄2" flange bolts, as shown in Figure

Note: The collector attaches to each sup-

port bracket. The inside of the collector is

funnel shaped and directs the air around in

a cyclone motion. Make sure that the inside

taper (funnel) is faced downward and the col-

lector inlet faces toward the collector body.

Upper Support Bracket

Figure 11. Attaching upper filter bag.

9. Tighten the upper bag to the collector using

the clamp shown in Figure 12.

Lower

Support

Bracket

Collector

Clamp

Figure 9. Mounting collector to brackets.

7. Slip a loosened hose clamp over each end of

the flex-hose, and attach the ends over the

collector and collector body outlet. Tighten

each hose clamp until snug, as shown in

Figure 10.

Figure 12. Upper collection bag secured.

Flex Hose

Hose Clamp

Figure 10. Attaching flex hose onto collector

body outlet.

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10. Slip the bottom plastic collection bag over the

bottom edge of the collector and tighten the

clamp on the tightest notch possible.

Test Run

Note: DO NOT force the clamp, choose the

next notch over, then clamp in place.

Do NOT put hands or

small objects near inlet

openings during opera-

tion. Objects sucked into

the inlet will hit the impel-

ler blade. Failure to heed

this warning could result

in property damage or

personal injury.

11. Press the “Y” inlet onto the inlet cover flange,

as shown in Figure 13. The inlet is secured

to the collector body by a press-on fit.

Once the assembly is complete, test run your

machine to make sure it runs properly.

If, during the test run, you cannot easily locate

the source of an unusual noise or vibration, stop

using the machine immediately, then review the

Troubleshooting on Page 29.

If you still cannot remedy a problem, contact our

Tech Support at (570) 546-9663 for assistance.

Figure 13. Installing "Y" inlet.

To test run the machine:

1. Make sure you have read the safety instruc-

tions at the beginning of the manual and that

the machine is setup properly.

2. Make sure all tools and objects used during

setup are cleared away from the machine..

3. Connect the machine to the power source.

4. Turn the machine ON.

5. Listen to and watch for abnormal noises or

actions. The machine should run smoothly

with little or no vibration or rubbing noises.

—Strange or unusual noises should be inves-

tigated and corrected before operating the

machine further. Always disconnect the

machine from power when investigating or

correcting potential problems.

6. Turn the machine OFF.

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SECTION 4: DESIGNING THE

SYSTEM

Duct Material

General

You have many choices regarding main line and

branch line duct material. For best results, use

metal duct for the main line and branch lines, then

use a short lengths of flexible hose to connect

each machine to the branch lines.

Always guard against

static electrical build up

by grounding all dust col-

lection lines.

Plastic duct is also a popular material for home

shops. However, be aware that there is a fire or

explosion hazard if plastic duct material is used

for dust collection without being grounded against

static electrical charge build-up. This topic will be

discussed later in this section. Another problem

with using plastic is that it is less efficient per foot

than metal.

The Model G1028Z/G1029Z can be operated as

either a stationary or a mobile unit. There are

advantages and disadvantages to both set-ups.

The advantage of the mobile system is eliminating

the cost of many ducts and fittings. On the other

hand, the stationary system is more versatile and

convenient.

Metal Duct

If using the Model G1028Z/G1029Z as a central

dust collector system, put the dust collector in an

out of the way location such as a corner or sepa-

rate room. The dust collector is capable of collect-

ing dust from up to two machines running simul-

taneously. Grizzly offers a complete line of dust

collection accessories for setting up a stationary

system. Additionally, Grizzly offers a complete

guide book entitled Dust Collection Basics.

Advantages of metal duct is its conductivity and

that it does not contribute to static electrical

charge build-up. However, static charges are still

produced when dust particles strike other dust

particles as they move through the duct. Since

metal duct is a conductor, it can be grounded quite

easily to dissipate any static electrical charges.

Whatever system you choose, always make sure

there are no open flames or pilot lights in the

same room as the dust collector. There is a risk of

explosion if dust is dispersed into the air.

Figure 14. Examples of metal pipe and

components.

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There are a number of options when it comes to

metal duct, but metal duct that is specially manu-

factured for dust collection is the best choice.

When selecting your metal duct, choose high

quality metal duct with smooth welded internal

seams that will minimize airflow resistance. This

type of duct usually connects to other ducts

or elbows with a simple, self-sealing clamp, is

very quick and easy to assemble, and can be

readily dismantled and re-installed. This is espe-

cially important if you ever need to change things

around in your shop or add more tools.

There are also many kinds of pure plastic flexible

hose, such as non-perforated drainage type hose

and dryer vent hose. Drainage type hose, while

being economical, does not quite have the flex-

ibility required for dust collection. The inside of the

duct is also deeply corrugated and can increase

the static pressure loss by as much as 50% over

smooth wall duct. Dryer vent hose offers greater

flexibility, but is non-resistant to abrasion and

tends to collapse in a negative pressure system.

We DO NOT recommend using dryer vent hose in

your dust collection system.

Avoid inferior metal duct that requires you to cut it

to length and snap it together. This type of duct is

time consuming to install because it requires you

to seal all the seams with silicone and screw the

components on the ends with sheet metal screws.

Another disadvantage is the rough internal seams

and crimped ends that unavoidably increase static

pressure loss.

If using flex-hose, choose one of the many types

designed specifically for the movement of solid

particles, i.e. dust, grains and plastics. However,

the cost of specifically designed flexible duct can

vary greatly. Grizzly offers polyethylene hose,

which is well suited for the removal of particulate

matter, especially sawdust, since it is durable and

completely flexible. Polyethylene is also very eco-

nomical and available in a wide variety of diam-

eters and lengths for most applications.

Flexible Duct

Flexible hose is generally used for short runs,

small shops, and at rigid duct-to-tool connections.

There are many different types of flex hose on

the market today. These are manufactured from

materials such as polyethylene, PVC, cloth hose

dipped in rubber, and even metal, including steel

and aluminum.

Plastic Duct

The popularity of plastic duct is due to the fact

that it is economical and readily available. It is

also simple to assemble and easily sealed against

air loss. The primary disadvantage of plastic duct

for dust collection is the inherent danger of static

electrical build-up.

The superior choice for flexible ducting is metal

flex hose that is designed to be flexible and as

smooth as possible to reduce static pressure

loss.

Figure 16. Example of plastic duct and

components.

Figure 15. Example of flexible metal duct.

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Step 3. Sketch a Basic Duct Layout

For the next step, sketch how you will connect

your machines to the dust collector. Consider

these general guidelines for an efficient system:

System Design

Step 1. Decide Who Will Design

For most small-to-medium sized shops, you can

design and build the dust collection system your-

self without hiring engineers or consultants. We

have included some basic information here to get

you started on a basic design.

1. Machines that produce the most saw dust

should be placed nearest to the dust collector

(i.e. planers and sanders).

2. Ideally, you should design the duct system

to have the shortest possible main line and

secondary branch ducts. See Figures 18 &

19 for ideas of good duct layouts vs bad duct

layouts.

If you have a large shop or end up designing a

complicated system, then we recommend addi-

tional research beyond this manual, or that you

seek the help of an expert.

Step 2. Sketch Your Shop Layout

4''

When designing a successful dust collection

system, planning is the most important step. In

this step, you must sketch a basic layout of your

shop.

4''

6''

5''

Before you get out your pencil and paper, we rec-

ommend you visit our FREE Workshop Planner

available on our website at www.grizzly.com.

4''

Our Workshop Planner will allow you to quickly

and easily draw and print a basic shop layout.

Don't worry, non-Grizzly brand machines can be

substituted with Grizzly machines for layout pur-

poses. Note: After you're finished, make sure to

save your layout for later modification.

Figure 18. Good duct layout.

Your sketch only needs the basic details of the

shop layout, similar to Figure 17, including all

your current/planned machines and your planned

placement of the dust collector.

��

Figure 19. Bad duct layout.

Figure 17. Flex-hose grounded to machine.

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3. Directional changes should be kept to a mini-

mum. The more directional change fittings

you use directly increases the overall resis-

tance to airflow.

If your machine doesn't have a built in dust port,

use Figure 21 to determine which size of dust

port to install on your machine.

Machine

Average Dust Port Size

4. Gradual directional changes are more effi-

cient than sudden directional changes (i.e.

use the largest corner radius possible when

changing hose or pipe direction).

Table Saw .....................................................4"

Miter/Radial-Arm Saw ...................................2"

Jointer (6" and smaller) .................................4"

Jointer (8"-12") ..............................................5"

Thickness Planer (13" and smaller) ..............4"

Thickness Planer (14"-20")............................6"

Shaper...........................................................4"

Router (mounted to table) .............................2"

Bandsaw........................................................4"

Lathe..............................................................4"

Disc Sander (12" and smaller) ......................2"

Disc Sander (13-18").....................................4"

Belt Sander (6" and smaller).........................2"

Belt Sander (7"-9") ........................................3"

Edge Sander (6" x 80" and smaller)..............4"

Edge Sander (6" x 80" and larger)................5"

Drum Sander (24" and smaller) ..............2 x 4"

Drum Sander (24" and larger).................4 x 4"

Widebelt Sander (18" and smaller) ...............5"

Widebelt Sander (24"–37" single head) ..2 x 6"

Widebelt Sander (24"_51" double head).5 x 4"

5. Each individual branch line should have a

blast gate immediately after the branch to

control suction from one machine to another.

6. The simpler the system, the more efficient

and less costly it will be.

Step 4. Determine Required CFM of

Each Machine

Since each machine produces a different amount

of sawdust, the requirements for the minimum

amount of CFM to move that sawdust is unique

to the machine (for example, a planer produces

more sawdust than a table saw). Knowing this

required CFM is important to gauging which size

of duct to use.

Figure 20 gives you a close estimation of the

airflow your machine requires. Keep in mind that

machines that generate the most sawdust should

be placed closest to the dust collector. If the

machine has multiple dust ports, the total CFM

required is the sum of all ports.

Figure 21. Dust port size and quantity per

average machine.

Write the required CFM for each machine on your

sketch, as shown in Figure 22.

Machine

Dust Port Size

Approximate

Required CFM

��

2.5"

150

��

220

395

614

��

884

��

1203

1570

1990

2456

��

Figure 22. CFM requirements labeled for each

10"

machine.

Figure 20. Approximate required airflow for

machines, based on dust port size.

-20-

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Determining Main Line Duct Size

The general rule of thumb for a main line duct is

that the velocity of the airflow must not fall below

3500 FPM.

��

4''

��

For small/medium sized shops, using the inlet

size of the dust collector as the main line duct

size will usually keep the air velocity above 3500

FPM and, depending on your system, will allow

you to keep multiple branches open at one time.

4''

6''

5''

4''

Mark your drawing as in Figure 23, but using the

inlet size for your dust collector as the main line.

Figure 24. Branch line sizes labeled on sketch.

Here are some frequently asked questions

when determining branch line sizes:

��

How do I figure which size of branch line to

use if the machine has two dust ports?

Simply add the total CFM given for each size from

Figure 20 and refer to that CFM number to Figure

25. Then, split the branch line just before the dust

ports with matching duct sizes.

��

What if two machines share the same branch

line?

You have two options:

Figure 23. Main line size labeled on sketch.

1. If both machines will be running at the

same time, add the total CFM given for

each size from Figure 20 and match the

branch line given in Figure 25.

Determining Branch Line Duct Size

The general rule of thumb for a branch line duct is

that the velocity of the airflow must not fall below

4000 FPM.

2. If both the machines will never be run at

the same time, reference the machine

with biggest dust port to Figure 25 and

add blast gates after the Y-branch to

open/close the line to each machine.

For small/medium sized shops, using the dust

port size from the machine as the branch line duct

size will achieve the correct velocity in most appli-

cations. However, if the dust port on the machine

is smaller than 4", make the branch line 4" and

neck the line down right before the dust port.

Total CFM

400

Branch Line Size

Note: Systems with powerful dust collectors work

better if multiple blast gates are left open. This

also allows you to run two machines at once.

Experiment with different combinations of blast

gates open/closed to find the best results for your

system.

500

600

700

800

900

Write your determined branch line sizes on your

drawing, as shown in Figure 24.

1000

Figure 25. Branch line sizing chart by total CFM

(for use when multiple machines share line).

-21-

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In most small/medium shops it is only necessary

to calculate the line with the longest duct length or

the most fittings (operating under the assumption

that if the line with the highest resistance works,

the others will be fine).

Calculating Duct Resistance

Adding duct work, elbows, branches and any

other components to a duct line increases airflow

resistance (static pressure loss). This resistance

can be minimized by using rigid (smooth) pipe

and gradual curves, as opposed to flexible pipe

and 90˚ elbows.

To calculate the static pressure of any given

line in the system, follow these steps:

To help you think about this resistance, imagine

riding a bicycle in a tunnel that is an exact replica

of your duct work. If the inside of the tunnel is very

bumpy (flexible pipe) and has a lot of sharp turns

(90˚ elbows), it will take a lot more effort to travel

from one end to the other.

1. Make a list of each size duct in the line, includ-

ing the length, and multiply those numbers by

the static pressure value given in Figure 26.

2. List each type of elbow or branch and multiply

the quantity (if more than one) by the static

pressure loss given in Figure 26.

The purpose of calculating the resistance is to

determine if it is low enough from the machine to

the dust collector to meet the given CFM require-

ment for the machine. Use the charts in Figure 26

to calculate the resistance of duct work.

3. Add the additional factors from Figure 27 to

your list.

Additional Factors

Seasoned (well used)

Dust Collection Filter

Entry Loss at Large

Machine Hood

Static Pressure

Duct

Dia.

Approximate

Static Pressure Static Pressure

Loss Per Foot of Loss Per Foot

Approximate

Rigid Pipe

of Flex Pipe

Main

Lines

Branch

Lines

Main

Lines

Branch

Lines

Figure 27. Additional factors affecting static

pressure.

at 3500 at 4000 at 3500 at 4000

FPM

.091

.08

FPM

.122

.107

.094

.075

.059

.047

.036

.027

.019

FPM

.35

FPM

.453

.397

.352

.28

4. Total your list as shown in the example in

Figure 28 to come up with your overall static

pressure loss number for that line.

2.5"

.306

.271

.215

.172

.136

.106

.08

.071

.057

.046

.037

.029

.023

.017

Note: Always account for a seasoned filter,

so you don't end up with a system that only

works right when the filter is clean.

.225

.18

.141

.108

.079

��

.057

��

Fitting

Dia.

90˚

45˚

90˚

��

Elbow Elbow Wye(Y) Wye(Y)

��

.47

.45

.235

.225

.266

.282

.234

.203

.282

.375

.354

.329

.324

.297

.188

.225

.236

.235

.216

.189

��

.531

.564

.468

.405

��

Figure 28. Totaling static pressure numbers.

G1028Z/G1029Z Dust Collector

Figure 26. Static pressure loss charts.

-22-

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Note: When calculating static pressure loss to

determine if multiple lines can be left open at the

same time, only include the main line numbers

once.

System Grounding

Since plastic hose is abundant, relatively inex-

pensive, easily assembled and air tight, it is a

very popular material for conveying dust from

woodworking machines to the dust collector. We

recommend using flexible hose (flex-hose) to

connect the woodworking machine to the dust

collector. However, plastic flex-hose and plastic

duct are an insulator, and dust particles moving

against the walls of the plastic duct create a static

electrical build up. This charge will build until it

discharges to a ground. If a grounding medium

is not available to prevent static electrical build

up, the electrical charge will arc to the nearest

grounded source. This electrical discharge may

cause an explosion and subsequent fire inside

the system.

5. Compare the total static pressure loss for

that line to the maximum static pressure loss

found on the data sheet for your machine

(located toward the front of this manual).

—If the CFM for your static pressure loss

is above the requirement of the machine,

then the line will most likely be successful.

Congratulations! You've just designed your

own dust system. Refer to Page 26 to start

buying the components necessary to make

your system a reality.

—If the CFM for your static pressure loss is

below the requirement of the machine, then

that line will not effectively collect the dust.

You must then modify some of the factors

in that line to reduce the static pressure

loss. Some of the ways to do this include 1)

installing larger duct, 2) reducing amount of

flexible duct used, 3) increasing machine

dust port size, 4) moving machine closer to

dust collector to eliminate duct length, and

5) reducing 90˚ elbows or replacing them

with 45˚ elbows.

To protect against static electrical build up inside

a non-conducting duct, a bare copper wire should

be placed inside the duct along its length and

grounded to the dust collector. You must also

confirm that the dust collector is continuously

grounded through the electrical circuit to the elec-

tric service panel.

If you connect the dust collector to more than one

machine by way of a non-conducting branching

duct system and blast gates, the system must still

be grounded as mentioned above. We recom-

mend inserting a continuous bare copper ground

wire inside the entire duct system and attaching

the wire to each grounded woodworking machine

and dust collector.

Always guard against

static electrical build up

by grounding all dust

collection lines.

-23-

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Be sure that you extend the bare copper wire

down all branches of the system. Do not forget

to connect the wires to each other with wire nuts

when two branches meet at a “Y” or “T” connec-

tion.

External Ground Wire

Internal Ground

Ground Screw

Ensure that the entire system is grounded. If

using plastic blast gates to direct air flow, the

grounding wire must be jumped (Figure 29)

around the blast gate without interruption to the

grounding system.

Wire

Flex-Hose

Figure 30. Flex-hose grounded to machine.

Plastic Blast

Gate

We also recommend wrapping the outside of all

plastic ducts with bare copper wire to ground the

outside of the system against static electrical

build up. Wire connections at Y’s and T’s should

be made with wire nuts.

Copper

Metal Duct

Attach the bare ground wire to each stationary

woodworking machine and attach to the dust

collector frame with a ground screw as shown in

Figure 30. Ensure that each machine is continu-

ously grounded to the grounding terminal in your

electric service panel.

Ground Wire

Figure 29. Ground jumper wire when using

plastic blast gates and metal duct.

-24-

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SECTION 5: OPERATIONS

Operation Safety

Do NOT put hands or

small objects near inlet

openings during opera-

tion. Objects sucked

into the inlet will meet

with the impeller blade.

Failure to heed this

warning could result in

property damage or per-

sonal injury.

To reduce the risk of

serious injury when using

this machine, read and

understand this entire

manual before beginning

any operations.

General

Damage to your eyes and lungs could result

from using this machine without proper pro-

tective gear. Always wear safety glasses and

a respirator when operating this machine.

Operating your Model G1028Z/G1029Z is simple

and straightforward. Blast gates can be used at

the start of each branch line to control the air flow

from the woodworking machine to the dust collec-

tor. If a machine is not being used, keep the blast

gate closed to maintain higher levels of efficiency

throughout the system.

Loose hair, clothing, or

jewelry could get caught

in machinery and cause

serious personal injury.

Keep these items away

from moving parts at all

times to reduce this risk.

NOTICE

If you have never used this type of machine

or equipment before, WE STRONGLY REC-

OMMEND that you read books, trade maga-

zines, or get formal training before begin-

ning any projects. Regardless of the con-

tent in this section, Grizzly Industrial will

not be held liable for accidents caused by

lack of training.

-25-

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SECTION 6: ACCESSORIES

T20514—Small Half-Mask Respirator

H5294—4" Metal Duct Machine Addition Kit

H5296—5" Metal Duct Machine Addition Kit

H5298—6" Metal Duct Machine Addition Kit

Save over 20% with this great machine addition

kit. Includes: (2) blast gates, (1) machine adapter,

(10) pipe clamps, (2) pipe hangers, (2) 5' straight

pipes, (2) adjustable nipples, (1) branch, and (1)

60˚ elbow.

T20515—Medium Half-Mask Respirator

T20516—Large Half-Mask Respirator

T20511—Pre-Filter P100

T20539—Cartridge Filter 2PK P100

T20541—Cartridge Filter 2PK P100 & O Vapor

Wood and other types of dust can cause severe

respiratory damage. If you work around dust every-

day, a half-mask respirator can greatly reduce

your risk. Compatible with safety glasses!

Figure 31. Half-mask respirator with disposable

Figure 33. Metal Duct Machine Addition Kit.

cartridge filters.

H5293—4" Metal Duct Starter Kit

H5295—5" Metal Duct Starter Kit

H5297—6" Metal Duct Starter Kit

G6163—4" Clamp

G7343—5" Clamp

G7361—6" Clamp

Save over 20% with this great starter kit. Includes:

(2) machine adapters, (10) pipe clamps, (3) 5'

straight pipes, (1) branch, (3) pipe hangers, (1)

end cap, (3) adjustable nipples, (1) 90˚ elbow, and

(1) 60˚ elbow.

H5228—7" Clamp

H5238—8" Clamp

H5253—9" Clamp

These clamps feature lever latches and foam

seals, and secure around the rolled ends of fit-

tings and pipe.

Figure 34. Dust collection pipe clamps.

Figure 32. Metal Duct Starter Kit.

-26-

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G6162—4" x 5' Straight Metal Pipe

G7346—5" x 5' Straight Metal Pipe

G7364—6" x 5' Straight Metal Pipe

H5227—7" x 5' Straight Metal Pipe

Metal Branches

We carry many different branches, all designed

to minimize airflow resistance.

H5237—8" x 5' Straight Metal Pipe

These laser welded straight pipes ensure a super

smooth internal seam. Ends easily clamp together

for a sealed fit without screws or silicone.

Figure 37. Metal Branches.

Reducers & Adapters

We carry a multitude of reducers and elbows to

cover most applications from 4" through 9".

Figure 35. Straight Metal Pipe.

H7215—4" x 5' Rigid Metal Flex Hose

H7216—5" x 5' Rigid Metal Flex Hose

H7217—6" x 5' Rigid Metal Flex Hose

H7218—7" x 5' Rigid Metal Flex Hose

H7219—8" x 5' Rigid Metal Flex Hose

This flex hose provides just enough flexibility to

make difficult connections while still keeping the

inside wall as smooth as possible to minimize

static pressure loss.

Figure 38. Metal Reducers & Adapters.

Metal Elbows

These industrial metal elbows are available from

4"–8" with 90˚, 60˚, 45˚, or 30˚ curves. Call (800)

523-4777 or visit www.grizzly.com for more

information and pricing.

90°

90° Long Radius

Figure 36. Rigid Metal Flex Hose.

30°

60°

45°

Figure 39. Metal elbow examples.

-27-

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SECTION 7: MAINTENANCE

Always disconnect power

to the machine before

performing maintenance.

Failure to do this may

result in serious person-

al injury.

Always wear a respira-

tor when emptying the

dust collection bags

on the dust collector.

Sawdust may cause

allergic reactions or

respiratory problems.

Schedule

Bag Cleaning

For optimum performance from your machine,

follow this maintenance schedule and refer to any

specific instructions given in this section.

Always empty the collection bags on a regular

basis. Emptying the collection bags allows the

machine to operate at a much higher level of

efficiency.

Daily Check:

•

Loose mounting bolts.

Worn switch.

Worn or damaged wires.

Almost full collection bag.

Any other unsafe condition.

Always wear the appropriate respirator or dust

mask and safety glasses when emptying the col-

lection bags. Small dust particles can escape the

bags during emptying, causing them to become

airborne and easily inhaled. This microscopic air-

borne dust is extremely unhealthy to breathe and

can cause serious health problems.

Lubrication

While the Model G1028Z/G1029Z excels at col-

lecting the majority of wood dust produced by

your machines, it is not an air filter; therefore, we

strongly recommend the supplemental aid of a

shop air filter such as the Grizzly G5955 or G9956.

Air filters are designed to collect the smaller dust

particles that a dust collector bags cannot trap.

Since all bearings are shielded and permanently

lubricated, simply leave them alone until they

need to be replaced. Do not lubricate them.

-28-

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SECTION 8: SERVICE

Review the troubleshooting and procedures in this section to fix or adjust your machine if a problem devel-

ops. If you need replacement parts or you are unsure of your repair skills, then feel free to call our Technical

Support at (570) 546-9663.

Troubleshooting

Motor & Electrical

Symptom

Possible Cause

Possible Solution

Machine does not 1. Fuse has blown.

1. Correct short/replace fuse in control box.

2. Ensure circuit size is suitable for this machine;

replace weak breaker.

start or a breaker

trips.

2. Wall fuse/circuit breaker is blown/tripped.

3. Power supply switched OFF or is at fault.

4. Wiring is open/has high resistance.

3. Ensure power supply is switched on; ensure power

supply has the correct voltage.

4. Check for broken wires or disconnected/corroded

connections, and repair/replace as necessary.

5. Motor ON button or ON/OFF switch is at 5. Replace faulty ON button or ON/OFF switch.

fault.

6. Motor is at fault.

6. Test/repair/replace.

Machine has vibra- 1. Motor or component is loose.

tion or noisy opera-

1. Inspect/replace stripped or damaged bolts/nuts, and

re-tighten with thread locking fluid.

2. Tighten/replace.

tion.

2. Motor mount loose/broken.

3. Machine is incorrectly mounted or sits 3. Tighten/replace anchor studs in floor if mounted;

unevenly.

chock machine casters if mobile.

4. Replace dented fan cover; replace loose/damaged

fan.

4. Motor fan is rubbing on fan cover.

5. Motor bearings are at fault.

5. Test by rotating shaft; rotational grinding/loose shaft

requires bearing replacement.

-29-

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Dust Collector Operation

Symptom

Possible Cause

Possible Solution

Loud, repetitious

noise, or excessive

vibration coming

from dust collector.

1. Dust collector is not on a flat surface and

wobbles.

2. Impeller is damaged and unbalanced.

1. Stabilize the dust collector.

2. Disconnect dust collector from power, and inspect

the impeller for dents, bends, loose fins. Replace

impeller if any damage is found.

3. The motor mounting or housing

connections are loose.

3. Make sure all fasteners on the dust collector are

tight.

4. Impeller is loose on the motor shaft.

4. Replace the motor and impeller as a set if the

motor shaft and the impeller hub are damaged.

5. Replace motor fan cover.

5. Motor fan cover is dented, causing the

motor fan to hit the cover while spinning.

Dust collector does 1. Dust collection bags are full.

1. Empty collection bags.

not adequately

collect dust

or chips; poor

performance.

2. Filter is dirty.

3. There is a restriction in the duct line.

2. Clean filter.

3. Remove dust line from dust collector inlet and

unblock the restriction in the duct line. A plumbing

snake may be necessary.

4. The dust collector is too far away from

the point of suction, or there are too many

sharp bends in the ducting.

5. The lumber is wet and dust is not flowing

through the ducting smoothly.

4. Relocate the dust collector closer to the point of

suction, and rework ducting without sharp bends.

Refer to System Design, beginning on Page 19.

5. Process lumber with less than 20% moisture

content.

6. There is a leak in the ducting, or a series

of small leaks, or too many open ports.

6. Rework the ducting to eliminate all leaks. Close

dust ports for lines not being used.

7. There are not enough open branch lines at 7. Open 1 or 2 more blast gates to different branch

one time, thereby causing a velocity drop

in the main line.

lines to allow the velocity in the main line to

increase.

8. The ducting and ports are incorrectly

sized.

8. Reinstall correctly sized ducts and fittings. Refer

to System Design beginning on Page 19 for more

solutions.

9. The machine dust collection design is

inadequate.

9. Use a dust collection nozzle on a stand.

10. The dust collector is too small for the dust 10. Install a larger dust collector to power your dust

collection system.

Sawdust being

blown into the

air from the dust

collector.

1. Duct clamps or dust collection bags are

not properly clamped and secured.

1. Re-secure ducts and dust collection bag, making

sure duct and bag clamps are tight and completely

over the ducts and bags.

2. Bag clamps are loose or damaged.

2. Retighten bag clamps.

-30-

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G1028Z Wiring Diagram

��

Figure 40. Start Capacitor.

��

FPO

O N

��

Figure 41. Switch.

��

�

��

^��

��

Figure 42. 110V Junction Box.

Figure 43. 220V Junction Box.

-31-

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G1029Z Wiring Diagram

Figure 44. Start Capacitor.

��

O N

��

�

��

^��

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Figure 45. Junction Box.

��

Figure 46. Switch.

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-32-

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G1028Z/G1029Z Parts Breakdown

��

�

��

�

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-33-

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G1028Z Parts List

REF PART #

DESCRIPTION

REF PART #

DESCRIPTION

P1028001

PFB01

CASTER

P1028019

P1028020

P1028021

OUTLET

FLANGE BOLT 5/16-18 X 1/2

BASE PLATE

HOSE CLAMP

P1028004

PS06

HOSE

PHLP HD SCR 10-24 X 3/8

6" INLET COVER V2.10.01

CAP SCREW M6-1 X 20 (LH)

HEX BOLT 5/16-18 X 1/2

SPECIAL WASHER

22A H6899

LOWER BAG V2.1.08

COLLECTOR SUPPORT

COLLECTOR

P1029006A

PSB121M

PB09

P1028023

P1028024

P1028025

P1028026

PACKING (G1028Z)

UPPER BAG SUPPORT

UPPER BAG V2. 1.08

GASKET

P1028009

P1028Z010

P1028011

PW07

11" IMPELLER

27A G5556

COLLECTOR BODY

P1028028

FLAT WASHER 5/16

29A P1029029A

29B P1029029B

INLET CAP 6"

PFB01

FLANGE BOLT 5/16-18 X 1/2

HEX BOLT 5/16-18 X 1

PUSH BUTTON SWITCH

MOTOR 1-1/2HP 110/220V 1PH

6"x4"x4" Y-INLET V2.10.01

KEY 6 X 6 X 28

PB03

PK32M

PSW04

PWRCRD220S POWER CORD

PWRCRD220L MOTOR CORD

P1028Z017

17-1 P1028Z017-1 MOTOR FAN COVER

17-2 P1028Z017-2 MOTOR FAN

38A G3707

CLAMP V2. 1.08

P1028Z040

ELECTRICITY LABEL

HANDS/OUTLET LABEL

READ MANUAL LABEL

MACHINE ID LABEL

EYE/LUNG LABEL

17-3 P1028Z017-3 CAPACITOR COVER

17-4 P1028Z017-4 S CAPACITOR 300M 125V 1-3/4 X 3-3/8

17-5 P1028Z017-5 JUNCTION BOX

P1028Z041

P1028Z042

P1028Z043

P1028Z044

PN02

HEX NUT 5/16-18

G1029Z Parts List

REF PART #

DESCRIPTION

REF PART #

DESCRIPTION

P1028001

PFB01

CASTER

P1028019

P1028020

P1028021

OUTLET

FLANGE BOLT 5/16-18 X 1/2

BASE PLATE

HOSE CLAMP

P1028004

PS06

HOSE

PHLP HD SCR 10-24 X 3/8

6" INLET COVER V2.10.01

CAP SCREW M6-1 X 20 (LH)

HEX BOLT 5/16-18 X 1/2

SPECIAL WASHER

22A H6899

LOWER BAG V2.1.08

COLLECTOR SUPPORT

COLLECTOR

P1029006A

PSB121M

PB09

P1028023

P1028024

P1029025

P1028026

PACKING

P1028009

P1029010

P1028011

PW07

UPPER BAG SUPPORT

UPPER BAG V2. 1.08

GASKET

12" IMPELLER

27A G5556

COLLECTOR BODY

P1028028

FLAT WASHER 5/16

FLANGE BOLT 5/16-18 X 1/2

HEX BOLT 5/16-18 X 1

PUSH BUTTON SWITCH

MOTOR 2 HP 220V 1PH

29A P1029029A

29B P1029029B

INLET CAP 6"

PFB01

6"x4"x4" Y-INLET V2.10.01

KEY 7 X 7 X 29

PB03

PK28M

PSW04

PWRCRD220S POWER CORD

PWRCRD220L MOTOR CORD

P1029017

17-1 P1028Z017-1 MOTOR FAN COVER

17-2 P1028Z017-2 MOTOR FAN

38A G3707

CLAMP V2. 1.08

P1029Z040

ELECTRICITY LABEL

HANDS/OUTLET LABEL

READ MANUAL LABEL

MACHINE ID LABEL

EYE/LUNG LABEL

17-3 P1028Z017-3 CAPACITOR COVER

17-4 P1028Z017-4 S CAPACITOR 300M 125V 1-3/4 X 3-3/8

17-5 P1028Z017-5 JUNCTION BOX

P1029Z041

P1029Z042

P1029Z043

P1029Z044

PN02

HEX NUT 5/16-18

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