MODEL G4814
INDUSTRIAL HOLLOW CHISEL
MORTISING MACHINE
OWNER'S MANUAL
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WARNING: NO PORTION OF THIS MANUAL MAY BE REPRODUCED IN ANY SHAPE
OR FORM WITHOUT THE WRITTEN APPROVAL OF GRIZZLY INDUSTRIAL, INC.
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Table of Contents
INTRODUCTION............................................... 2
SECTION 4: OPERATIONS ........................... 16
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SECTION 1: SAFETY....................................... 6
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SECTION 5: ACCESSORIES......................... 25
SECTION 2: CIRCUIT REQUIREMENTS ........ 9
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SECTION 6: MAINTENANCE......................... 27
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SECTION 3: SETUP ....................................... 10
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6hhZbWanꢀ##################################################### &)
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GZXdbbZcYZYꢀ6Y_jhibZcihꢀ######################## &*
SECTION 7: SERVICE ................................... 30
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6Y_jhi^c\ꢀ=ZVYꢀHeg^c\ꢀIZch^dcꢀ################### ((
SECTION 8: WIRING...................................... 34
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WARRANTY AND RETURNS ........................ 41
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INTRODUCTION
Manual Accuracy
Functional Overview
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Contact Info
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Identification
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Machine Data Sheet
MACHINE DATA
SHEET
Customer Service #: (570) 546-9663 · To Order Call: (800) 523-4777 · Fax #: (800) 438-5901
MODEL G4814 INDUSTRIAL HOLLOW CHISEL MORTISING
MACHINE
Product Dimensions:
Weight.............................................................................................................................................................. 530 lbs.
Length/Width/Height............................................................................................................................. 35 x 23 x 65 in.
Foot Print (Length/Width)................................................................................................................. 21-1/2 x 15-1/2 in.
Shipping Dimensions:
Type....................................................................................................................................................Wood Slat Crate
Content............................................................................................................................................................ Machine
Weight.............................................................................................................................................................. 546 lbs.
Length/Width/Height............................................................................................................................. 36 x 25 x 66 in.
Electrical:
Switch...................................................................................................................................... Magnetic Safety Switch
Switch Voltage...................................................................................................................................................... 220V
Cord Length............................................................................................................................................................ 8 ft.
Cord Gauge....................................................................................................................................................12 gauge
Minimum Circuit Size........................................................................................................................................ 15 amp
Plug Included............................................................................................................................................................No
Phase Converter................................................................................................................................................ G5841
Motors:
Main
Type.................................................................................................................. TEFC Capacitor Start Induction
Horsepower.................................................................................................................................................2 HP
Voltage........................................................................................................................................................220V
Prewired......................................................................................................................................................220V
Phase.........................................................................................................................................................Three
Amps.............................................................................................................................................................12A
Speed........................................................................................................................................1725/3450 RPM
Cycle..........................................................................................................................................................60 Hz
Number Of Speeds........................................................................................................................................... 2
Power Transfer ................................................................................................................................Direct Drive
Bearings..................................................................................................Shielded and Permanently Lubricated
Main Specifications:
Operation
Table Tilt..........................................................................................................................Right and Left 30 deg.
Table Cross Travel.......................................................................................................................................5 in.
Table Longitudinal Travel...........................................................................................................................18 in.
Table Vertical Travel.................................................................................................................................. 12 in.
Spindle Taper..............................................................................................................................................JT#6
No Of Spindle Speeds.......................................................................................................................................2
Range Of Spindle Speeds........................................................................................................1725, 3450 RPM
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Cutting Capacities
Maximum Stock Width................................................................................................................................12 in.
Maximum Stock Thickness...........................................................................................................................4 in.
Maximum Mortising Depth............................................................................................................................4 in.
Maximum Chisel Travel......................................................................................................................4-13/16 in.
Maximum Dist Column To Chisel...........................................................................................................7-3/4 in.
Chisel Size Range......................................................................................................................... 1/4 - 1-1/8 in.
Table Information
Table Size Length................................................................................................................................ 16-3/4 in.
Table Size Width..................................................................................................................................21-1/4 in.
Table Size Thickness.............................................................................................................................1-3/4 in.
Floor To Table Height................................................................................................................... 19 - 35-1/2 in.
Chuck Information
Chuck Type...............................................................................................................................................Keyed
Chuck Size................................................................................................................................................ 1/2 in.
Chuck Capacity......................................................................................................................................... 1/2 in.
Construction
Base..................................................................................................................................................... Cast Iron
Head.....................................................................................................................................................Cast Iron
Table.....................................................................................................................................................Cast Iron
Paint..........................................................................................................................................................Epoxy
Other
Handle Length............................................................................................................................................27 in.
Clamp Drive.............................................................................................................................................Manual
Head Drive.............................................................................................................................................. Manual
Other Specifications:
Country Of Origin ..............................................................................................................................................Taiwan
Warranty ............................................................................................................................................................ 1 Year
Serial Number Location .............................................................................................. Machine Label on Motor Cover
Features:
2HP, 2 Speed Motor
Includes 5/8" and 3/4" Chisel Sleeves
Includes Three Mortising Chisels in Sizes 1/4", 3/8", and 1/2"
Universal Compound Table
Hand Operated Table Clamp Holds Stock Firmly in Position
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&OR 9OUR /WN 3AFETYꢀ 2EAD )NSTRUCTION
-ANUAL "EFORE /PERATING THIS -ACHINE
4HE PURPOSE OF SAFETY SYMBOLS IS TO ATTRACT YOUR ATTENTION TO POSSIBLE HAZARDOUS CONDITIONSꢂ 4HIS
MANUAL USES A SERIES OF SYMBOLS AND SIGNAL WORDS INTENDED TO CONVEY THE LEVEL OF IMPORTANCE
OF THE SAFETY MESSAGESꢂ 4HE PROGRESSION OF SYMBOLS IS DESCRIBED BELOWꢂ 2EMEMBER THAT SAFETY
MESSAGES BY THEMSELVES DO NOT ELIMINATE DANGER AND ARE NOT A SUBSTITUTE FOR PROPER ACCIDENT
PREVENTION MEASURESꢂ
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7),, RESULT IN DEATH OR SERIOUS INJURYꢂ
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AGAINST UNSAFE PRACTICESꢂ
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PROPER OPERATION OF THE MACHINEꢂ
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Safety Instructions for Machinery
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3AFETY )NSTRUCTIONS FOR -ACHINERY
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ꢍꢂ -!+% 7/2+3(/0 #(),$02//&ꢂꢀJhZꢀ
eVYadX`h!ꢀ bVhiZgꢀ hl^iX]Zh!ꢀ VcYꢀ gZbdkZꢀ
hiVgiꢀhl^iX]ꢀ`Znh#
ꢈꢍꢂ 53% 2%#/--%.$%$ !##%33/2)%3ꢂꢀ
GZ[Zgꢀidꢀi]Zꢀ^chigjXi^dcꢀbVcjVaꢀ[dgꢀgZXdb"
bZcYZYꢀ VXXZhhdg^Zh#ꢀ >begdeZgꢀ VXXZhhd"
g^Zhꢀ^cXgZVhZꢀg^h`ꢀd[ꢀ^c_jgn#
ꢈꢎꢂ .%6%2 ,%!6% 7(%. -!#().% )3
25..).'ꢂ IjgcꢀedlZgꢀ/&&ꢀVcYꢀVaadlꢀVaaꢀ
bdk^c\ꢀeVgihꢀidꢀXdbZꢀidꢀVꢀXdbeaZiZꢀhideꢀ
WZ[dgZꢀaZVk^c\ꢀbVX]^cZꢀjcViiZcYZY#
ꢉꢎꢂ $/ ./4 &/2#% -!#().%29ꢂꢀ Ldg`ꢀ Viꢀ
i]ZꢀheZZYꢀ[dgꢀl]^X]ꢀi]ZꢀbVX]^cZꢀdgꢀVXXZh"
hdgnꢀlVhꢀYZh^\cZY#
ꢈꢈꢂ $/ ./4 53% ). $!.'%2/53
%.6)2/.-%.43ꢂ 9Dꢀ CDIꢀ jhZꢀ bVX]^c"
Zgnꢀ^cꢀYVbe!ꢀlZiꢀadXVi^dch!ꢀdgꢀl]ZgZꢀVcnꢀ
[aVbbVWaZꢀdgꢀcdm^djhꢀ[jbZhꢀbVnꢀZm^hi#ꢀ
ꢉꢈꢂ 3%#52% 7/2+0)%#%ꢂꢀ JhZꢀ XaVbehꢀ dgꢀ
Vꢀk^hZꢀidꢀ]daYꢀi]Zꢀldg`e^ZXZꢀl]ZcꢀegVXi^"
XVa#ꢀ 6ꢀ hZXjgZYꢀ ldg`e^ZXZꢀ egdiZXihꢀ ndjgꢀ
]VcYhꢀVcYꢀ[gZZhꢀWdi]ꢀ]VcYhꢀidꢀdeZgViZꢀi]Zꢀ
bVX]^cZ#
ꢈꢉꢂ +%%0 7/2+ !2%! #,%!. !.$ 7%,,
,)'(4%$ꢂ 8ajiiZgꢀVcYꢀYVg`ꢀh]VYdlhꢀbVnꢀ
XVjhZꢀVXX^YZcih#
ꢉꢉꢂ $/ ./4 /6%22%!#(ꢂꢀBV^ciV^cꢀhiVW^a^inꢀ
VcYꢀWVaVcXZꢀViꢀVaaꢀi^bZh#
ꢈꢊꢂ 53% ! '2/5.$%$ %84%.3)/. #/2$
2!4%$&/24(%-!#().%!-0%2!'%ꢂ
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JcYZgh^oZYꢀ XdgYhꢀ XgZViZꢀ ZmXZhh^kZꢀ ]ZVi#ꢀ
6alVnhꢀgZeaVXZꢀYVbV\ZYꢀZmiZch^dcꢀXdgYh#
ꢉꢊꢂ -!.9
-!#().%3
#!.
%*%#4
7/2+0)%#%3 4/7!2$ /0%2!4/2ꢂ
@cdlꢀVcYꢀVkd^YꢀXdcY^i^dchꢀi]ViꢀXVjhZꢀi]Zꢀ
ldg`e^ZXZꢀidꢀꢇ`^X`WVX`#ꢇ
ꢈꢅꢂ !,7!93 $)3#/..%#4 &2/- 0/7%2
ꢉꢅꢂ !,7!93 ,/#+ -/"),% "!3%3
3/52#%
"%&/2%
3%26)#).'
ꢏ)& 53%$
"%&/2% /0%2!4).'
-!#().%29#ꢀBV`ZꢀhjgZꢀhl^iX]ꢀ^hꢀ^cꢀD;;
ꢀ
-!#().%29#
edh^i^dcꢀWZ[dgZꢀgZXdccZXi^c\#
ꢉꢆꢂ #%24!). $534 -!9 "% (!:!2$/53ꢀ
idꢀ i]Zꢀ gZhe^gVidgnꢀ hnhiZbhꢀ d[ꢀ eZdeaZꢀ VcYꢀ
Vc^bVah!ꢀZheZX^Vaanꢀ[^cZꢀYjhi#ꢀ7ZꢀVlVgZꢀd[ꢀ
i]Zꢀ ineZꢀ d[ꢀ Yjhiꢀ ndjꢀ VgZꢀ ZmedhZYꢀ idꢀ VcYꢀ
ValVnhꢀlZVgꢀVꢀgZhe^gVidgꢀYZh^\cZYꢀidꢀ[^aiZgꢀ
i]ViꢀineZꢀd[ꢀYjhi#
ꢈꢆꢂ -!).4!). -!#().%29 7)4( #!2%ꢂꢀ
@ZZeꢀWaVYZhꢀh]VgeꢀVcYꢀXaZVcꢀ[dgꢀWZhiꢀVcYꢀ
hV[ZhiꢀeZg[dgbVcXZ#ꢀ;daadlꢀ^chigjXi^dchꢀ[dgꢀ
ajWg^XVi^c\ꢀVcYꢀX]Vc\^c\ꢀVXXZhhdg^Zh#
ꢈꢇꢂ -!+% 352% '5!2$3 !2% ). 0,!#%
!.$ 7/2+ #/22%#4,9 "%&/2%
53).' -!#().%29ꢂ
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Additional Safety Instructions for
Mortising Machines
6. CHISELS AND BITS.ꢀ 8]^hZahꢀ dgꢀ W^ihꢀ i]Viꢀ
1. HAND PROTECTION. Bdgi^h^c\ꢀX]^hZahꢀVcYꢀ
W^ihꢀVgZꢀh]VgeꢀVcYꢀXVcꢀfj^X`anꢀe^ZgXZꢀndjgꢀ
]VcY#ꢀ 6alVnhꢀ lZVgꢀ ]ZVknꢀ aZVi]Zgꢀ \adkZhꢀ
l]Zcꢀ]VcYa^c\ꢀi]ZhZꢀ^iZbh#ꢀI]ZꢀX]^hZahꢀVcYꢀ
W^ihꢀbVnꢀWZXdbZꢀkZgnꢀ]diꢀYjg^c\ꢀdeZgVi^dc#ꢀ
6alVnhꢀ Vaadlꢀ i]Zꢀ X]^hZahꢀ VcYꢀ W^ihꢀ idꢀ Xddaꢀ
WZ[dgZꢀ]VcYa^c\ꢀi]Zb#
XdbZꢀaddhZꢀ[gdbꢀi]ZꢀbVX]^cZꢀYjg^c\ꢀdeZgV"
i^dcꢀ XVcꢀ XVjhZꢀ hZg^djhꢀ eZghdcVaꢀ ^c_jgn#ꢀ
6alVnhꢀbV`ZꢀhjgZꢀi]ZꢀX]^hZahꢀVcYꢀW^ihꢀVgZꢀ
egdeZganꢀ^chiVaaZYꢀVcYꢀi]Viꢀi]ZnꢀVgZꢀcdiꢀldgcꢀ
dgꢀYVbV\ZY#
7. CHUCK KEY & TOOLS.ꢀ Idꢀ Vkd^Yꢀ ^c_jgnꢀ
[gdbꢀ Vꢀ iddaꢀ i]gdlcꢀ [gdbꢀ i]Zꢀ bVX]^cZꢀ Yjg"
^c\ꢀ deZgVi^dc!ꢀ ValVnhꢀ gZbdkZꢀ X]jX`ꢀ `Znꢀ
VcYꢀiddahꢀ[gdbꢀi]ZꢀbVX]^cZꢀWZ[dgZꢀijgc^c\ꢀ^iꢀ
ON#
2. AVOIDING ENTANGLEMENT. 9Dꢀ CDIꢀ
lZVgꢀaddhZꢀXadi]^c\!ꢀ\adkZh!ꢀdgꢀ_ZlZagnꢀl]Zcꢀ
i]ZꢀbVX]^cZꢀ^hꢀON#ꢀI^ZꢀWVX`ꢀadc\ꢀ]V^gꢀVcYꢀ
gdaaꢀjeꢀhaZZkZh#ꢀCZkZgꢀeaVXZꢀVcnꢀeVgiꢀd[ꢀndjgꢀ
WdYnꢀcZVgꢀdgꢀjcYZgꢀi]Zꢀbdgi^h^c\ꢀX]^hZaꢀVcYꢀ
W^iꢀl]Zcꢀi]ZꢀbVX]^cZꢀ^hꢀON#
8.ꢀ OPERATING SPEED. 6alVnhꢀdeZgViZꢀ i]^hꢀ
bVX]^cZꢀ Viꢀ i]Zꢀ Veegdeg^ViZꢀ heZZYꢀ [dgꢀ i]Zꢀ
X]^hZaꢀ VcYꢀ W^iꢀ h^oZꢀ ndjꢀ VgZꢀ jh^c\ꢀ VcYꢀ i]Zꢀ
bViZg^Vaꢀi]ViꢀndjꢀVgZꢀbdgi^h^c\#
3. CLEARING DEBRIS.ꢀ8]^ehꢀVcYꢀYjhiꢀWj^aY"
jeꢀ XVcꢀ egZkZciꢀ \ddYꢀ gZhjaihꢀ VcYꢀ egZhZciꢀ
Vcꢀ ^c_jgnꢀ ]VoVgY#ꢀ Ijgcꢀ i]Zꢀ bVX]^cZꢀ OFF!ꢀ
Vaadlꢀ i]Zꢀ X]^hZaꢀ VcYꢀ W^iꢀ idꢀ Xdda!ꢀ i]Zcꢀ XaZVgꢀ
VlVnꢀ i]Zꢀ X]^ehꢀ VcYꢀ Yjhiꢀ l^i]ꢀ Vꢀ kVXjjb#ꢀ
BV`ZꢀhjgZꢀi]ZꢀX]^eꢀedgiꢀd[ꢀi]ZꢀX]^hZaꢀ^hꢀ[VX"
^c\ꢀ idꢀ i]Zꢀ aZ[iꢀ dgꢀ g^\]i·cdiꢀ Y^gZXianꢀ Viꢀ i]Zꢀ
deZgVidg·VcYꢀ^hꢀcdiꢀWadX`ZYꢀdgꢀXad\\ZY#
9. FACE PROTECTION AND RESPIRATOR.ꢀ
LddYꢀX]^ehꢀVcYꢀYjhiꢀXgZViZYꢀ[gdbꢀbdgi^h^c\ꢀ
XVcꢀWZXdbZꢀVꢀ]VoVgYꢀidꢀi]Zꢀ[VXZꢀdgꢀajc\h#ꢀ
6alVnhꢀlZVgꢀhV[Zinꢀ\aVhhZh$[VXZꢀh]^ZaYꢀVcYꢀ
VꢀgZhe^gVidgꢀl]^aZꢀdeZgVi^c\ꢀi]ZꢀbVX]^cZ#
10. ADJUSTMENTS, MAINTENANCE, OR
SERVICE. Idꢀ Vkd^Yꢀ ^cVYkZgiZcianꢀ bVX]^cZꢀ
hiVgijehꢀdgꢀZaZXigdXji^dc!ꢀValVnhꢀY^hXdccZXiꢀ
i]ZꢀbVX]^cZꢀ[gdbꢀedlZgꢀWZ[dgZꢀeZg[dgb^c\ꢀ
VY_jhibZcih!ꢀbV^ciZcVcXZ!ꢀdgꢀhZgk^XZ#
4. MOUNTING WORKPIECES. Ldg`e^ZXZhꢀ
i]Viꢀ bdkZꢀ Yjg^c\ꢀ deZgVi^dcꢀ XVcꢀ W^cYꢀ i]Zꢀ
X]^hZaꢀ VcYꢀ W^iꢀ VcYꢀ XVcꢀ gZhjaiꢀ ^cꢀ eZghdcVaꢀ
^c_jgnꢀ dgꢀ bVX]^cZꢀ YVbV\Z#ꢀ 6alVnhꢀ hZXjgZꢀ
i]Zꢀldg`e^ZXZꢀV\V^chiꢀi]ZꢀiVWaZꢀ[ZcXZꢀl^i]ꢀ
i]Zꢀ k^hZꢀ VcY!ꢀ ^[ꢀ cZXZhhVgn!ꢀ di]Zgꢀ XaVbe^c\ꢀ
YZk^XZh#
11. EXPERIENCING DIFFICULTIES. >[ꢀ Viꢀ Vcnꢀ
i^bZꢀ ndjꢀ VgZꢀ ZmeZg^ZcX^c\ꢀ Y^[[^Xjai^Zhꢀ eZg"
[dgb^c\ꢀ i]Zꢀ ^ciZcYZYꢀ deZgVi^dc!ꢀ hideꢀ jh^c\ꢀ
i]ZꢀbVX]^cZꢅꢀ8dciVXiꢀdjgꢀIZX]c^XVaꢀHjeedgiꢀ
Viꢀꢃ*,%ꢄꢀ*)+".++(#
5. USING CORRECT MATERIALS. Bdgi^h^c\ꢀ
bViZg^Vahꢀ di]Zgꢀ i]Vcꢀ cVijgVaꢀ lddYꢀ [^WZgꢀ
XVcꢀ gZhjaiꢀ ^cꢀ hZg^djhꢀ eZghdcVaꢀ ^c_jgnꢀ VcYꢀ
bVX]^cZꢀ YVbV\Z#ꢀ CZkZgꢀ jhZꢀ i]^hꢀ bVX]^cZꢀ
[dgꢀVcni]^c\ꢀZmXZeiꢀbdgi^h^c\ꢀ^cꢀlddY#
Like all machinery there is potential danger when operating this machine. Accidents are fre-
quently caused by lack of familiarity or failure to pay attention. Use this machine with respect
and caution to decrease the risk of operator injury. If normal safety precautions are overlooked
or ignored, serious personal injury may occur.
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SECTION 2: CIRCUIT REQUIREMENTS
Power Connection Device
220V 3-Phase
I]Zꢀ edlZgꢀ XdccZXi^dcꢀ YZk^XZꢀ YZeZcYhꢀ dcꢀ i]Zꢀ
ineZꢀd[ꢀ^chiVaaZYꢀdgꢀeaVccZYꢀhZgk^XZ#ꢀLZꢀgZXdb"
bZcYꢀ jh^c\ꢀ Vꢀ C:B6ꢀ &*"&*ꢀ eaj\ꢀ VcYꢀ gZXZeiVXaZꢀ
h]dlcꢀ^cꢀFigure 2#
Operation
<gdjcYZY
DjiaZiꢀ7dm
Serious personal injury could occur if you
connect the machine to power before com-
pleting the setup process. DO NOT connect
the machine to the power until instructed
later in this manual.
8jggZci
8Vggn^c\
Electrocution or fire could
result if machine is not
grounded and installed in
compliance with electrical
codes. Compliance MUST
be verified by a qualified
electrician!
7aVYZh
<gdjcY^c\ꢀE^c
Figure 2.ꢀC:B6ꢀ&*"&*ꢀeaj\ꢀVcYꢀgZXZeiVXaZ#
Extension Cords
Jh^c\ꢀZmiZch^dcꢀXdgYhꢀbVnꢀgZYjXZꢀi]Zꢀa^[Zꢀd[ꢀi]Zꢀ
bdidg#ꢀ>chiZVY!ꢀeaVXZꢀi]ZꢀbVX]^cZꢀcZVgꢀVꢀedlZgꢀ
hdjgXZ#ꢀ>[ꢀndjꢀbjhiꢀjhZꢀVcꢀZmiZch^dcꢀXdgY/
Full Load Amperage Draw
6beꢀ9gVlꢀ############################################# &'ꢀ6beh
™ꢀ JhZꢀ Viꢀ aZVhiꢀ Vꢀ &)ꢀ \Vj\Z!ꢀ )"l^gZꢀ XdgYꢀ i]Viꢀ
YdZhꢀcdiꢀZmXZZYꢀ*%ꢀ[ZZiꢀ^cꢀaZc\i]#
Power Supply Circuit Requirements
NdjꢀBJHIꢀXdccZXiꢀndjgꢀbVX]^cZꢀidꢀVꢀ\gdjcYZYꢀ
X^gXj^iꢀi]Viꢀ^hꢀgViZYꢀ[dgꢀi]ZꢀVbeZgV\Zꢀ\^kZcꢀWZadl#ꢀ
CZkZgꢀgZeaVXZꢀVꢀX^gXj^iꢀWgZV`ZgꢀdcꢀVcꢀZm^hi^c\ꢀX^g"
Xj^iꢀl^i]ꢀdcZꢀd[ꢀ]^\]ZgꢀVbeZgV\Zꢀl^i]djiꢀXdchjai"
^c\ꢀ Vꢀ fjVa^ÃZYꢀ ZaZXig^X^Vcꢀ idꢀ ZchjgZꢀ Xdbea^VcXZꢀ
l^i]ꢀl^g^c\ꢀXdYZh#ꢀIf you are unsure about the
wiring codes in your area or you plan to con-
nect your machine to a shared circuit, consult
a qualified electrician.
™ꢀ :chjgZꢀ i]Viꢀ i]Zꢀ ZmiZch^dcꢀ XdgYꢀ XdciV^chꢀ Vꢀ
\gdjcYꢀl^gZꢀVcYꢀeaj\ꢀe^c#
B^c^bjbꢀ8^gXj^iꢀH^oZꢀ############################# &*ꢀ6beh
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SECTION 3: SETUP
Setup Safety
Items Needed for
Setup
I]Zꢀ[daadl^c\ꢀ^iZbhꢀVgZꢀcZZYZYꢀidꢀXdbeaZiZꢀi]Zꢀ
hZijeꢀ egdXZhh!ꢀ Wjiꢀ VgZꢀ cdiꢀ ^cXajYZYꢀ l^i]ꢀ ndjgꢀ
bVX]^cZ/
This machine presents
serious injury hazards
to untrained users. Read
through this entire manu-
al to become familiar with
the controls and opera-
tions before starting the
machine!
Description
Qty
™ꢀ EdlZgꢀA^[i^c\ꢀ:fj^ebZci
ꢀ
ꢃgViZYꢀ[dgꢀViꢀaZVhiꢀ,*%ꢀaWh#ꢀ########################### &
™ꢀ A^[i^c\ꢀHigVeꢀꢃgViZYꢀ[dgꢀViꢀaZVhiꢀ,*%ꢀaWh#
jhZYꢀ^cꢀꢇX]d`ZgꢇꢀXdc[^\jgVi^dcꢄꢀ################### &
ꢀ
™ꢀ 6hh^hiVciꢀ#######################################6iꢀAZVhiꢀ&
™ꢀ HV[Zinꢀ<aVhhZhꢀ######################## &ꢀEZgꢀEZghdc
™ꢀ AZkZaꢀ########################################################### &
™ꢀ ;addgꢀBdjci^c\ꢀ=VgYlVgZꢀꢂꢀH]^bh
Wear safety glasses dur-
ing the entire setup pro-
cess!
ꢀ
ꢀ################################################### 6hꢀCZZYZY
™ꢀ H]deꢀGV\hꢀꢂꢀ8aZVc^c\ꢀHdakZciꢀ## 6hꢀCZZYZY
™ꢀ HiVcYVgYꢀHXgZlYg^kZgꢀ################################# &
™ꢀ LgZcX]Zhꢀ&)bbꢀꢂꢀ&.bbꢀ#################&ꢀ:VX]
The Model G4814 is a
heavy machine. Serious
personalinjurymayoccur
if safe moving methods
are not used. To be safe,
get assistance and use
power equipment rated
for at least 750 lbs. to
move the shipping crate
and remove the machine
from the crate.
Unpacking
Ndjgꢀ bVX]^cZꢀ lVhꢀ XVgZ[jaanꢀ eVX`V\ZYꢀ [dgꢀ hV[Zꢀ
igVchedgiVi^dc#ꢀ GZbdkZꢀ i]Zꢀ eVX`V\^c\ꢀ bViZg^Vahꢀ
[gdbꢀVgdjcYꢀndjgꢀbVX]^cZꢀVcYꢀ^cheZXiꢀ^i#ꢀ>[ꢀndjꢀ
Y^hXdkZgꢀi]ZꢀbVX]^cZꢀ^hꢀYVbV\ZY!ꢀplease imme-
diately call Customer Service at (570) 546-9663ꢀ
for advice.
HVkZꢀi]ZꢀXdciV^cZghꢀVcYꢀVaaꢀeVX`^c\ꢀbViZg^Vahꢀ[dgꢀ
edhh^WaZꢀ ^cheZXi^dcꢀ Wnꢀ i]Zꢀ XVgg^Zgꢀ dgꢀ ^ihꢀ V\Zci#ꢀ
Otherwise, filing a freight claim can be difficult.
No list of safety guidelines can be complete.
Every shop environment is different. Always
consider safety first, as it applies to your
individual working conditions. Use this and
other machinery with caution and respect.
Failure to do so could result in serious per-
sonal injury, damage to equipment, or poor
work results.
L]ZcꢀndjꢀVgZꢀXdbeaZiZanꢀhVi^h[^ZYꢀl^i]ꢀi]ZꢀXdcY^"
i^dcꢀd[ꢀndjgꢀh]^ebZci!ꢀ^ckZcidgnꢀi]ZꢀXdciZcih#
"&%"
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Inventory
Clean Up
I]Zꢀ[daadl^c\ꢀ^hꢀVꢀYZhXg^ei^dcꢀd[ꢀi]ZꢀbV^cꢀXdbed"
cZcihꢀh]^eeZYꢀl^i]ꢀndjgꢀbVX]^cZ#ꢀAVnꢀi]ZꢀXdbed"
cZcihꢀdjiꢀidꢀ^ckZcidgnꢀi]Zb#ꢀ
I]ZꢀjceV^ciZYꢀhjg[VXZhꢀVgZꢀXdViZYꢀl^i]ꢀVꢀlVmnꢀ
d^aꢀidꢀegZkZciꢀXdggdh^dcꢀYjg^c\ꢀh]^ebZci#ꢀGZbdkZꢀ
i]^hꢀ egdiZXi^kZꢀ XdVi^c\ꢀ l^i]ꢀ Vꢀ hdakZciꢀ XaZVcZgꢀ dgꢀ
YZ\gZVhZg!ꢀhjX]ꢀVhꢀh]dlcꢀ^cꢀFigure 4#ꢀ;dgꢀi]dg"
dj\]ꢀ XaZVc^c\!ꢀ hdbZꢀ eVgihꢀ bjhiꢀ WZꢀ gZbdkZY#ꢀ
For optimum performance, clean all moving
parts or sliding contact surfaces.ꢀ 6kd^Yꢀ X]ad"
g^cZ"WVhZYꢀ hdakZcih!ꢀ hjX]ꢀ Vhꢀ VXZidcZꢀ dgꢀ WgV`Zꢀ
eVgihꢀ XaZVcZgꢀ i]Viꢀ bVnꢀ YVbV\Zꢀ eV^ciZYꢀ hjg[VX"
Zh#ꢀ6alVnhꢀ[daadlꢀi]ZꢀbVcj[VXijgZg»hꢀ^chigjXi^dchꢀ
l]Zcꢀjh^c\ꢀVcnꢀineZꢀd[ꢀXaZVc^c\ꢀegdYjXi#
Note: If you can't find an item on this list, check
the mounting location on the machine or examine
the packaging materials carefully. Occasionally
we pre-install certain components for shipping
purposes.
Inventory: (Figure 3)
Qty
A. Bdgi^h^c\ꢀ8]^hZahꢀVcYꢀ7^ih/
·&¿)ꢇꢀ############################################################ &
·(¿-ꢇꢀ########################################################### &
·&¿'ꢇꢀꢃ^chiVaaZYꢄꢀ########################################### &
B. Adc\^ijY^cVaꢀA^b^iꢀHidehꢀ############################# '
C. Bdgi^h^c\ꢀ8]^hZaꢀHaZZkZh/
Gasoline and petroleum
products have low flash
points and can explode
or cause fire if used to
clean machinery. DO
NOT use these products
to clean the machinery.
·*¿-ꢇꢀ########################################################### &
·(¿)ꢇꢀꢃ^chiVaaZYꢄꢀ########################################### &
D. 8]jX`ꢀ@Znꢀ################################################## &
E. Bdgi^h^c\ꢀ7^iꢀ8]jX`ꢀ&¿'ꢇꢀꢃ^chiVaaZYꢄꢀ############## &
6
Many cleaning solvents
are toxic if inhaled.
Minimize your risk by only
using these products in a
well ventilated area.
7
G2544—Solvent Cleaner & Degreaser
H9692—Orange Power Degreaser
8
<gZViꢀegdYjXihꢀ[dgꢀgZbdk^c\ꢀh]^ee^c\ꢀ\gZVhZ#
9
Figure 3.ꢀBdYZaꢀ<)-&)ꢀ^ckZcidgn#
SUFFOCATION HAZARD!
Immediately discard all plas-
tic bags and packing materi-
als to eliminate choking/suf-
focation hazards for children
and animals.
Figure 4. 8aZVcZg$YZ\gZVhZghꢀVkV^aVWaZꢀ[gdbꢀ
<g^ooan#
"&&"
<)-&)ꢀ=daadlꢀ8]^hZaꢀBdgi^h^c\ꢀBVX]^cZ
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Site Considerations
Moving & Placing
Machine
Floor Load
GZ[Zgꢀidꢀi]ZꢀMachine Data Sheetꢀ[dgꢀi]ZꢀlZ^\]iꢀ
VcYꢀ [ddieg^ciꢀ heZX^[^XVi^dchꢀ d[ꢀ ndjgꢀ bVX]^cZ#ꢀ
HdbZꢀ gZh^YZci^Vaꢀ [addghꢀ bVnꢀ gZfj^gZꢀ VYY^i^dcVaꢀ
gZ^c[dgXZbZciꢀ idꢀ hjeedgiꢀ Wdi]ꢀ i]Zꢀ bVX]^cZꢀ VcYꢀ
deZgVidg#
The Model G4814 is a
heavy machine. Serious
personalinjurymayoccur
if safe moving methods
are not used. To be safe,
get assistance and use
power equipment rated
for at least 750 lbs. to
move the shipping crate
and remove the machine
from the crate.
Placement Location
8dch^YZgꢀZm^hi^c\ꢀVcYꢀVci^X^eViZYꢀcZZYh!ꢀh^oZꢀd[ꢀ
bViZg^VaꢀidꢀWZꢀegdXZhhZYꢀi]gdj\]ꢀZVX]ꢀbVX]^cZ!ꢀ
VcYꢀ heVXZꢀ [dgꢀ Vjm^a^Vgnꢀ hiVcYh!ꢀ ldg`ꢀ iVWaZhꢀ dgꢀ
di]ZgꢀbVX]^cZgnꢀl]ZcꢀZhiVWa^h]^c\ꢀVꢀadXVi^dcꢀ[dgꢀ
ndjgꢀcZlꢀbVX]^cZ#ꢀHZZꢀFigure 5ꢀ[dgꢀi]Zꢀb^c^bjbꢀ
ldg`^c\ꢀXaZVgVcXZh#
To move the machine to the prepared
location:
((ꢇ
1.ꢀ GZbdkZꢀ i]Zꢀ h^YZhꢀ VcYꢀ ideꢀ d[ꢀ i]Zꢀ h]^ee^c\ꢀ
XgViZ#
2.ꢀ LgVeꢀdcZꢀZcYꢀd[ꢀi]Zꢀa^[i^c\ꢀhigVeꢀVgdjcYꢀi]Zꢀ
Xdajbc!ꢀVhꢀh]dlcꢀ^cꢀFigure 6!ꢀejaaꢀi]Zꢀdi]Zgꢀ
ZcYꢀ i]gdj\]ꢀ i]Zꢀ higVeꢀ addeꢀ ^cꢀ Vꢀ ꢇX]d`Zgꢇꢀ
Xdc[^\jgVi^dc!ꢀi]ZcꢀViiVX]ꢀi]Zꢀ[gZZꢀZcYꢀd[ꢀi]Zꢀ
higVeꢀidꢀi]Zꢀa^[i^c\ꢀZfj^ebZci#
(+ꢇ
Figure 5.ꢀB^c^bjbꢀldg`^c\ꢀXaZVgVcXZh#
Children and visitors may be
seriously injured if unsuper-
vised around this machine.
Lock entrances to the shop
or disable start switch or
power connection to prevent
unsupervised use.
A^[i^c\ꢀHigVeꢀ
^cꢀꢇ8]d`Zgꢇꢀ
8dc[^\jgVi^dc
Figure 6.ꢀA^[i^c\ꢀhigVeꢀlgVeeZYꢀVgdjcYꢀi]Zꢀ
Xdajbcꢀ^cꢀVꢀꢇX]d`ZgꢇꢀXdc[^\jgVi^dc#
"&'"
<)-&)ꢀ=daadlꢀ8]^hZaꢀBdgi^h^c\ꢀBVX]^cZ
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3.ꢀ JcWdaiꢀi]ZꢀbVX]^cZꢀ[gdbꢀi]Zꢀh]^ee^c\ꢀeVaaZi#
4.ꢀ L^i]ꢀ Vhh^hiVcXZꢀ idꢀ hiZVYnꢀ i]Zꢀ adVYꢀ VcYꢀ
bV`ZꢀhjgZꢀi]ZꢀhigVeꢀYdZhꢀcdiꢀha^e!ꢀgV^hZꢀi]Zꢀ
bVX]^cZꢀ _jhiꢀ Zcdj\]ꢀ idꢀ XaZVgꢀ i]Zꢀ h]^ee^c\ꢀ
eVaaZiꢀVcYꢀVcnꢀ[addgꢀdWhiVXaZh!ꢀi]ZcꢀeaVXZꢀ^iꢀ^cꢀ
i]ZꢀegZeVgZYꢀadXVi^dc#
6cX]dgꢀHijY
5. 6hꢀndjꢀbdjciꢀi]ZꢀbVX]^cZꢀidꢀi]Zꢀ[addg!ꢀjhZꢀ
VꢀaZkZaꢀVcYꢀh]^bhꢀidꢀbV`ZꢀhjgZꢀi]ZꢀiVWaZꢀ^hꢀ
aZkZa#
AV\ꢀH]^ZaYꢀ6cX]dgꢀꢂꢀ7dai
ꢀ
Note: Use shims to fill the gaps between the
base and the floor at the mounting points to
avoid warping or cracking the cast iron.
Figureꢀ7#ꢀIne^XVaꢀ[VhiZcZghꢀ[dgꢀbdjci^c\ꢀidꢀ
XdcXgZiZꢀ[addgh#
Mounting to Floor
Using Machine Mounts
Jh^c\ꢀbVX]^cZꢀbdjcih!ꢀh]dlcꢀ^cꢀFigure 8!ꢀ\^kZhꢀ
i]ZꢀVYkVciV\Zꢀd[ꢀ[VhiꢀaZkZa^c\ꢀVcYꢀk^WgVi^dcꢀgZYjX"
i^dc#ꢀ I]Zꢀ aVg\Zꢀ h^oZꢀ d[ꢀ i]Zꢀ [ddiꢀ eVYhꢀ Y^hig^WjiZhꢀ
i]ZꢀlZ^\]iꢀd[ꢀi]ZꢀbVX]^cZꢀidꢀgZYjXZꢀhigV^cꢀdcꢀi]Zꢀ
[addg#
6ai]dj\]ꢀ cdiꢀ gZfj^gZY!ꢀ lZꢀ gZXdbbZcYꢀ i]Viꢀ ndjꢀ
bdjciꢀ ndjgꢀ cZlꢀ bVX]^cZꢀ idꢀ i]Zꢀ [addg#ꢀ 7ZXVjhZꢀ
i]^hꢀ ^hꢀ Vcꢀ dei^dcVaꢀ hiZeꢀ VcYꢀ [addgꢀ bViZg^Vahꢀ bVnꢀ
kVgn!ꢀ [addgꢀ bdjci^c\ꢀ ]VgYlVgZꢀ ^hꢀ cdiꢀ ^cXajYZY#ꢀ
<ZcZgVaan!ꢀ ndjꢀ XVcꢀ Z^i]Zgꢀ Wdaiꢀ ndjgꢀ bVX]^cZꢀ idꢀ
i]Zꢀ [addgꢀ dgꢀ bdjciꢀ ^iꢀ dcꢀ bVX]^cZꢀ bdjcih#ꢀ 7di]ꢀ
dei^dchꢀ VgZꢀ YZhXg^WZYꢀ WZadl#ꢀ L]^X]ZkZgꢀ dei^dcꢀ
ndjꢀX]ddhZ!ꢀ^iꢀ^hꢀcZXZhhVgnꢀidꢀaZkZaꢀndjgꢀbVX]^cZꢀ
l^i]ꢀVꢀegZX^h^dcꢀaZkZa#
Bolting to Concrete Floors
6cX]dgꢀhijYhꢀVcYꢀaV\ꢀh]^ZaYꢀVcX]dghꢀl^i]ꢀaV\ꢀWdaihꢀ
ꢃFigure 7ꢄꢀVgZꢀildꢀedejaVgꢀbZi]dYhꢀ[dgꢀVcX]dg"
^c\ꢀ Vcꢀ dW_ZXiꢀ idꢀ Vꢀ XdcXgZiZꢀ [addg#ꢀ LZꢀ hj\\Zhiꢀ
ndjꢀgZhZVgX]ꢀi]ZꢀbVcnꢀdei^dchꢀVcYꢀbZi]dYhꢀ[dgꢀ
bdjci^c\ꢀndjgꢀbVX]^cZꢀVcYꢀX]ddhZꢀi]ZꢀWZhiꢀi]Viꢀ
[^ihꢀndjgꢀheZX^[^XꢀVeea^XVi^dc#
Figureꢀ8#ꢀBVX]^cZꢀbdjciꢀZmVbeaZ#
NOTICE
We strongly recommend securing your
machine to the floor if it is hardwired to the
power source. Consult with your electrician
to ensure compliance with local codes.
"&("
<)-&)ꢀ=daadlꢀ8]^hZaꢀBdgi^h^c\ꢀBVX]^cZ
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4.ꢀ GZbdkZꢀi]Zꢀ]VcYaZꢀ[gdbꢀi]ZꢀgZVgꢀd[ꢀi]ZꢀXgdhhꢀ
ha^YZꢀ WVaaꢀ ]VcYaZ!ꢀ i]Zcꢀ gZ"^chiVaaꢀ ^iꢀ [gdbꢀ i]Zꢀ
[gdciꢀꢃhZZꢀFigure 11ꢄ#
Assembly
To assemble your mortising machine:
ꢀ
Note: Tighten the bolt into the ball handle
with enough clearance between the handle
and the jam nut so that the handle freely
rotates.
1.ꢀ GZbdkZꢀi]Zꢀ]ZmꢀWdaiꢀVcYꢀ[aViꢀlVh]ZgꢀhZXjg"
^c\ꢀ i]Zꢀ deZgVi^c\ꢀ ]VcYaZꢀ idꢀ i]Zꢀ e^kdiꢀ VmaZ!ꢀ
i]ZcꢀgZbdkZꢀi]Zꢀ]VcYaZꢀꢃhZZꢀFigure 9ꢄ#
?VbꢀCji
DeZgVi^c\ꢀ
=VcYaZ
8gdhhꢀHa^YZꢀ
7Vaaꢀ=VcYaZ
=VcYaZ
=Zmꢀ7daiꢀꢂꢀ
;aViꢀLVh]Zg
Figure 11.ꢀ8gdhhꢀha^YZꢀ]VcYaZꢀXdggZXianꢀ^chiVaaZY#
Figure 9.ꢀDeZgVi^c\ꢀ]VcYaZꢀXdggZXianꢀ^chiVaaZY#
2.ꢀ GZ"^chiVaaꢀ i]Zꢀ ]VcYaZꢀ ^cꢀ Vꢀ ha^\]ianꢀ [dglVgYꢀ
jeg^\]iꢀedh^i^dcꢀVcYꢀhZXjgZꢀ^iꢀl^i]ꢀi]Zꢀ]ZmꢀWdaiꢀ
VcYꢀ[aViꢀlVh]Zg#
3.ꢀ I]ZꢀYZei]ꢀhideꢀ]Zmꢀcjihꢀ]VkZꢀWZZcꢀVY_jhiZYꢀ
Viꢀi]Zꢀ[VXidgnꢀidꢀegZkZciꢀi]Zꢀ]ZVYꢀ[gdbꢀbdk"
^c\ꢀYjg^c\ꢀh]^ee^c\#ꢀI]gZVYꢀWdi]ꢀ]Zmꢀcjihꢀjeꢀ
i]ZꢀYZei]ꢀhideꢀWdaiꢀhdꢀi]ViꢀndjꢀXVcꢀadlZgꢀi]Zꢀ
]ZVYꢀꢃhZZꢀFigure 10ꢄ#
9Zei]ꢀHideꢀ
=ZmꢀCjihꢀꢂꢀ
7dai
Figure 10.ꢀ9Zei]ꢀhideꢀ]ZmꢀcjihꢀVcYꢀWdai#
"&)"
<)-&)ꢀ=daadlꢀ8]^hZaꢀBdgi^h^c\ꢀBVX]^cZ
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5.ꢀ BdkZꢀ i]Zꢀ heZZYꢀ hl^iX]ꢀ idꢀ ADLꢀ idꢀ ijgcꢀ i]Zꢀ
bVX]^cZꢀ ON!ꢀ i]Zcꢀ a^hiZcꢀ idꢀ VcYꢀ lViX]ꢀ [dgꢀ
VWcdgbVaꢀ cd^hZhꢀ dgꢀ VXi^dch#ꢀ I]Zꢀ bVX]^cZꢀ
h]djaYꢀgjcꢀhbddi]anꢀl^i]ꢀa^iiaZꢀdgꢀcdꢀk^WgVi^dcꢀ
dgꢀgjWW^c\ꢀcd^hZh#ꢀ
Test Run
DcXZꢀ i]Zꢀ VhhZbWanꢀ ^hꢀ XdbeaZiZ!ꢀ iZhiꢀ gjcꢀ ndjgꢀ
bVX]^cZꢀ idꢀ bV`Zꢀ hjgZꢀ ^iꢀ gjchꢀ egdeZganꢀ VcYꢀ i]Zꢀ
bdidgꢀ^hꢀijgc^c\ꢀ^cꢀi]ZꢀXdggZXiꢀY^gZXi^dc#
·ꢀHigVc\ZꢀdgꢀjcjhjVaꢀcd^hZhꢀh]djaYꢀWZꢀ^ckZh"
i^\ViZYꢀVcYꢀXdggZXiZYꢀWZ[dgZꢀdeZgVi^c\ꢀi]Zꢀ
bVX]^cZꢀ [jgi]Zg#ꢀ 6alVnhꢀ Y^hXdccZXiꢀ i]Zꢀ
bVX]^cZꢀ[gdbꢀedlZgꢀl]Zcꢀ^ckZhi^\Vi^c\ꢀdgꢀ
XdggZXi^c\ꢀediZci^VaꢀegdWaZbh#
>[!ꢀ Yjg^c\ꢀ i]Zꢀ iZhiꢀ gjc!ꢀ ndjꢀ XVccdiꢀ ZVh^anꢀ adXViZꢀ
i]ZꢀhdjgXZꢀd[ꢀVcꢀjcjhjVaꢀcd^hZꢀdgꢀk^WgVi^dc!ꢀhideꢀ
jh^c\ꢀi]ZꢀbVX]^cZꢀ^bbZY^ViZan!ꢀi]ZcꢀgZk^Zlꢀi]Zꢀ
TroubleshootingꢀdcꢀPage 30#ꢀ
6.ꢀ BdkZꢀi]ZꢀheZZYꢀhl^iX]ꢀidꢀi]ZꢀD;;ꢀedh^i^dcꢀidꢀ
ijgcꢀi]ZꢀbVX]^cZꢀOFF#
>[ꢀndjꢀhi^aaꢀXVccdiꢀgZbZYnꢀVꢀegdWaZb!ꢀXdciVXiꢀdjgꢀ
IZX]ꢀHjeedgiꢀViꢀꢃ*,%ꢄꢀ*)+".++(ꢀ[dgꢀVhh^hiVcXZ#
7.ꢀ 6hꢀndjꢀVgZꢀlV^i^c\ꢀ[dgꢀi]ZꢀX]jX`ꢀidꢀXdbZꢀidꢀVꢀ
XdbeaZiZꢀhide!ꢀcdi^XZꢀl]^X]ꢀY^gZXi^dcꢀ^iꢀhe^chꢀ
Vhꢀk^ZlZYꢀ[gdbꢀi]Zꢀideꢀadd`^c\ꢀYdlc#
To test run the machine:
1.ꢀ BV`ZꢀhjgZꢀndjꢀ]VkZꢀgZVYꢀi]ZꢀhV[Zinꢀ^chigjX"
i^dchꢀViꢀi]ZꢀWZ\^cc^c\ꢀd[ꢀi]ZꢀbVcjVaꢀVcYꢀi]Viꢀ
i]ZꢀbVX]^cZꢀ^hꢀhZiꢀjeꢀegdeZgan#
·ꢀ>[ꢀi]ZꢀX]jX`ꢀ^hꢀgdiVi^c\ꢀ^cꢀVꢀXadX`l^hZꢀY^gZX"
i^dc!ꢀi]ZꢀTest Runꢀ^hꢀXdbeaZiZ#
2.ꢀ BV`ZꢀhjgZꢀVaaꢀiddahꢀVcYꢀdW_ZXihꢀjhZYꢀYjg^c\ꢀ
hZijeꢀ VgZꢀ XaZVgZYꢀ VlVnꢀ [gdbꢀ i]Zꢀ bVX]^cZꢀ
VcY!ꢀ^[ꢀ^chiVaaZY!ꢀi]Zꢀbdgi^h^c\ꢀX]^hZaꢀVcYꢀW^iꢀ
VgZꢀegdeZganꢀhZXjgZYꢀVcYꢀXaZVgꢀd[ꢀVcnꢀdWhiV"
XaZhꢀꢃgZ[ZgꢀidꢀMortising Chisel & BitꢀdcꢀPage
17ꢀ[dgꢀYZiV^aZYꢀ^chigjXi^dchꢄ#
·ꢀ>[ꢀi]ZꢀX]jX`ꢀgdiViZhꢀXdjciZgXadX`l^hZ!ꢀi]Zꢀ
bVX]^cZꢀ^hꢀl^gZYꢀdjiꢀd[ꢀe]VhZ#ꢀ9^hXdccZXiꢀ
i]ZꢀbVX]^cZꢀ[gdbꢀi]ZꢀedlZgꢀhdjgXZ!ꢀi]Zcꢀ
hl^iX]ꢀVcnꢀildꢀd[ꢀi]Zꢀ]diꢀedlZgꢀaZVYhꢀXdb"
^c\ꢀ ^cidꢀ i]Zꢀ bVX]^cZ#ꢀ GZiZhiꢀ i]Zꢀ gdiVi^dcꢀ
Y^gZXi^dc#
3.ꢀ 8dccZXiꢀi]ZꢀbVX]^cZꢀidꢀi]ZꢀedlZgꢀhdjgXZ#
Recommended
Adjustments
4.ꢀ BdkZꢀi]ZꢀheZZYꢀhl^iX]ꢀidꢀi]ZꢀD;;ꢀedh^i^dc!ꢀ
i]Zcꢀejh]ꢀi]Zꢀideꢀ\gZZcꢀWjiidcꢀd[ꢀi]ZꢀedlZgꢀ
DC$D;;ꢀhl^iX]ꢀidꢀVaadlꢀedlZgꢀidꢀ[adlꢀidꢀi]Zꢀ
bVX]^cZꢀꢃhZZꢀFigure 12ꢄ#
;dgꢀ ndjgꢀ XdckZc^ZcXZ!ꢀ i]Zꢀ VY_jhibZcihꢀ a^hiZYꢀ
WZadlꢀ]VkZꢀWZZcꢀeZg[dgbZYꢀViꢀi]Zꢀ[VXidgn#ꢀꢀ
HeZZYꢀHl^iX]
=dlZkZg!ꢀWZXVjhZꢀd[ꢀi]ZꢀbVcnꢀkVg^VWaZhꢀ^ckdakZYꢀ
l^i]ꢀ h]^ee^c\!ꢀ lZꢀ gZXdbbZcYꢀ i]Viꢀ ndjꢀ Viꢀ aZVhiꢀ
kZg^[nꢀi]Zꢀ[daadl^c\ꢀVY_jhibZcihꢀidꢀZchjgZꢀi]ZꢀWZhiꢀ
edhh^WaZꢀgZhjaihꢀ[gdbꢀndjgꢀcZlꢀbVX]^cZ#
HiZe"Wn"hiZeꢀ ^chigjXi^dchꢀ [dgꢀ i]ZhZꢀ VY_jhibZcihꢀ
XVcꢀWZꢀ[djcYꢀ^cꢀi]ZꢀSERVICE hZXi^dcꢀhiVgi^c\ꢀdcꢀ
Page 30#
Factory adjustments that should be verified:
1.ꢀ IVWaZꢀeZgeZcY^XjaVgꢀidꢀi]ZꢀX]^hZaꢀꢃPage 23ꢄ#
2.ꢀ <^WꢀVY_jhibZciꢀꢃPage 32ꢄ#
EdlZgꢀDC$D;;ꢀHl^iX]
Figure 12.ꢀEdlZgꢀDC$D;;ꢀVcYꢀheZZYꢀhl^iX]Zh#
"&*"
<)-&)ꢀ=daadlꢀ8]^hZaꢀBdgi^h^c\ꢀBVX]^cZ
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SECTION 4: OPERATIONS
Operation Safety
Basic Controls
JhZꢀFigure 13ꢀVcYꢀi]Zꢀ[daadl^c\ꢀYZhXg^ei^dchꢀidꢀ
WZXdbZꢀ [Vb^a^Vgꢀ l^i]ꢀ i]Zꢀ WVh^Xꢀ Xdcigdahꢀ d[ꢀ ndjgꢀ
bdgi^h^c\ꢀbVX]^cZ#
To reduce the risk of
serious injury when using
this machine, read and
understand this entire
manual before beginning
any operations.
6
?
Damage to your eyes and lungs could result
from using this machine without proper pro-
tective gear. Always wear safety glasses/
face shield and a respirator when operating
this machine.
7
>
8
=
9
<
:
;
Loose hair, clothing, or
jewelry could get caught
in machinery and cause
serious personal injury.
Keep these items away
from moving parts at all
times to reduce this risk.
Figure 13.ꢀBdYZaꢀ<)-&)ꢀWVh^XꢀXdcigdah#
A. Operating Handle: AdlZghꢀ i]Zꢀ bdgi^h^c\ꢀ
X]^hZaꢀVcYꢀW^iꢀ^cidꢀi]Zꢀldg`e^ZXZꢀl]ZcꢀejaaZYꢀ
Ydlc#
NOTICE
B. Chisel Sleeve Lock Lever: HZXjgZhꢀ i]Zꢀ
If you have never used this type of machine
or equipment before, WE STRONGLY REC-
OMMEND that you read books, trade maga-
zines, or get formal training before begin-
ning any projects. Regardless of the con-
tent in this section, Grizzly Industrial will
not be held liable for accidents caused by
lack of training.
X]^hZaꢀVcYꢀhaZZkZꢀ^cꢀi]ZꢀX]^hZaꢀ]djh^c\#
C. Vise Clamp Handwheel: I^\]iZchꢀ i]Zꢀ k^hZꢀ
XaVbeꢀ V\V^chiꢀ i]Zꢀ ldg`e^ZXZꢀ l]Zcꢀ gdiViZYꢀ
XadX`l^hZ#
D. Longitudinal Handwheel: BdkZhꢀ i]Zꢀ iVWaZꢀ
aZ[iꢀVcYꢀg^\]iꢀl]ZcꢀgdiViZYꢀꢃM"Vm^hꢄ#
"&+"
<)-&)ꢀ=daadlꢀ8]^hZaꢀBdgi^h^c\ꢀBVX]^cZ
Download from Www.Somanuals.com. All Manuals Search And Download.
E. Cross Slide Handwheel: BdkZhꢀ i]Zꢀ iVWaZꢀ
3.ꢀ >chZgiꢀ i]Zꢀ gdjcYꢀ ZcYꢀ d[ꢀ i]Zꢀ X]^hZaꢀ ^cidꢀ i]Zꢀ
XdggZXiꢀX]^hZaꢀhaZZkZ!ꢀVhꢀh]dlcꢀ^cꢀFigure 14!ꢀ
bV`^c\ꢀhjgZꢀi]Zꢀ[aVc\Zꢀd[ꢀi]ZꢀhaZZkZꢀ^hꢀ[VX^c\ꢀ
Ydlc#
WVX`ꢀVcYꢀ[dgi]ꢀl]ZcꢀgdiViZYꢀꢃN"Vm^hꢄ#
F. Vertical Handwheel: GV^hZhꢀ dgꢀ adlZghꢀ i]Zꢀ
iVWaZꢀl]ZcꢀgdiViZYꢀꢃO"Vm^hꢄ#
ꢀ
Note: A 5⁄8" and 3⁄4" chisel sleeve are included
G. Power ON/OFF Switch: 6aadlhꢀ edlZgꢀ idꢀ
with your mortising machine.
[adlꢀidꢀi]ZꢀbVX]^cZ#
6j\Zgꢀ7^i
H. Chisel Sleeve Lock Knob: HZXjgZhꢀ i]Zꢀ
X]^hZaꢀVcYꢀhaZZkZꢀ^cꢀi]ZꢀX]^hZaꢀ]djh^c\#
I. Speed Switch: 8]Vc\Zhꢀ he^cYaZꢀ heZZYꢀ idꢀ
]^\]ꢀꢃ()*%ꢀGEBꢄꢀdgꢀadlꢀꢃ&,'*ꢀGEBꢄ!ꢀdgꢀhidehꢀ
he^cYaZꢀgdiVi^dc#
8]^hZa
J. Depth Stop: A^b^ihꢀ i]Zꢀ YdlclVgYꢀ igVkZaꢀ d[ꢀ
i]Zꢀbdgi^h^c\ꢀX]^hZaꢀVcYꢀW^i#
8]^hZaꢀHaZZkZ
8]^eꢀEdgi
Mortising Chisel &
Bit
Figure 14.ꢀ8dbedcZcihꢀd[ꢀi]Zꢀbdgi^h^c\ꢀX]^hZaꢀ
VcYꢀW^iꢀVhhZbWan#
4.ꢀ ;gdbꢀi]ZꢀWdiidb!ꢀ^chZgiꢀi]ZꢀX]^hZaꢀVcYꢀhaZZkZꢀ
VhhZbWanꢀ^cidꢀi]ZꢀX]^hZaꢀ]djh^c\ꢀhdꢀi]Viꢀi]Zꢀ
[aVc\Zꢀd[ꢀi]ZꢀhaZZkZꢀ^hꢀjeꢀV\V^chiꢀi]ZꢀWdiidbꢀ
d[ꢀi]Zꢀ]djh^c\!ꢀVhꢀh]dlcꢀ^cꢀFigure 15#
Mortising chisels and
bits are very sharp and
can quickly pierce your
fingers or hands. Always
wear heavy leather gloves
when handling these
tools.
8]^hZaꢀ
=djh^c\
Bdgi^h^c\ꢀX]^hZahꢀVcYꢀW^ihꢀVgZꢀValVnhꢀegdk^YZYꢀVhꢀVꢀ
bViX]ZYꢀhZiꢀhdꢀi]Viꢀi]ZꢀW^iꢀ^hꢀi]ZꢀXdggZXiꢀY^VbZiZgꢀ
[dgꢀi]ZꢀX]^hZa#ꢀI]ZꢀVj\ZgꢀW^iꢀYdZhꢀi]ZꢀbV_dg^inꢀd[ꢀ
i]Zꢀldg`ꢀbV`^c\ꢀi]Zꢀ]daZ!ꢀi]Zcꢀi]ZꢀX]^hZaꢀhfjVgZhꢀ
i]Zꢀ]daZꢀVhꢀYdlclVgYꢀegZhhjgZꢀ^hꢀVeea^ZY#
HaZZkZꢀ
;aVc\Z
Installing Mortising Chisel and Bit
1. 9>H8DCC:8IꢀB68=>C:ꢀ;GDBꢀEDL:Gꢅ
Figure 15.ꢀ8]^hZaꢀVcYꢀhaZZkZꢀ^chiVaaZYꢀ^cidꢀi]Zꢀ
X]^hZaꢀ]djh^c\#
2.ꢀ HZeVgViZꢀi]ZꢀVj\ZgꢀW^iꢀ[gdbꢀi]ZꢀX]^hZa#
"&,"
<)-&)ꢀ=daadlꢀ8]^hZaꢀBdgi^h^c\ꢀBVX]^cZ
Download from Www.Somanuals.com. All Manuals Search And Download.
5.ꢀ Ijgcꢀi]ZꢀX]^hZaꢀhdꢀi]Viꢀi]ZꢀX]^eꢀedgiꢀ^hꢀ[VX^c\ꢀ
Z^i]ZgꢀaZ[iꢀdgꢀg^\]iꢀVcYꢀVlVnꢀ[gdbꢀi]ZꢀdeZgV"
idg#
TIP
Mortising auger bits operate under extreme
conditions. A small amount of pure beeswax
applied to the auger bit can aid in reducing
heat and expelling chips. It is important
that only a small amount is used and that
none is applied to the chisel. Beeswax
that comes in contact with workpiece sur-
faces can impede adhesion of glues and
finishes.
ꢀ
Note: As the auger bit brings the chips up
through the center of the chisel, they will be
expelled through the chip port. Facing the
port either left or right allows clearance for
this action, especially when cleaning up the
center portion of the mortise.
6.ꢀ I^\]iZcꢀi]ZꢀX]^hZaꢀhaZZkZꢀadX`ꢀ`cdWꢀdgꢀaZkZgꢀ
idꢀ iZbedgVg^anꢀ ]daYꢀ i]Zꢀ X]^hZaꢀ VhhZbWanꢀ ^cꢀ
eaVXZ#
8.ꢀ GdiViZꢀ i]Zꢀ djiZgꢀ g^c\ꢀ d[ꢀ i]Zꢀ X]jX`ꢀ XdjciZg"
XadX`l^hZꢀidꢀl^YZcꢀi]ZꢀX]jX`ꢀ_VlhꢀZcdj\]ꢀidꢀ
VXXZeiꢀi]ZꢀVj\ZgꢀW^iꢀh]Vc`#
7.ꢀ Edh^i^dcꢀi]ZꢀiVWaZꢀ[ZcXZꢀV\V^chiꢀi]ZꢀWVX`ꢀd[ꢀ
i]Zꢀ X]^hZa!ꢀ addhZcꢀ i]Zꢀ X]^hZaꢀ haZZkZꢀ adX`h!ꢀ
i]ZcꢀgdiViZꢀi]ZꢀX]^hZaꢀjci^aꢀi]Zꢀ[aViꢀhjg[VXZꢀ^hꢀ
hfjVgZꢀl^i]ꢀi]Zꢀ[ZcXZꢀꢃhZZꢀFigure 16ꢄ#ꢀAdX`ꢀ
Wdi]ꢀi]ZꢀX]^hZaꢀhaZZkZꢀadX`ꢀ`cdWꢀVcYꢀaZkZgꢀidꢀ
hZXjgZꢀi]ZꢀX]^hZaꢀVhhZbWanꢀ[dgꢀdeZgVi^dc#
9.ꢀ >chZgiꢀi]ZꢀVj\ZgꢀW^iꢀjeꢀi]gdj\]ꢀi]ZꢀXZciZgꢀd[ꢀ
i]ZꢀX]^hZaꢀVcYꢀ^cidꢀi]ZꢀX]jX`ꢀjci^aꢀi]ZꢀXZciZgꢀ
i^eꢀd[ꢀi]ZꢀW^iꢀZmiZcYhꢀ&¿&+ꢇ¶(¿&+ꢇꢀWZadlꢀi]ZꢀX]^hZaꢀ
ed^cih!ꢀ Vhꢀ h]dlcꢀ ^cꢀ Figures 17–18!ꢀ i]Zcꢀ
^chZgiꢀi]ZꢀX]jX`ꢀ`Znꢀ^cidꢀi]ZꢀX]jX`ꢀVcYꢀgdiViZꢀ
^iꢀXadX`l^hZꢀidꢀ[^gbanꢀi^\]iZcꢀi]ZꢀX]jX`ꢀ_Vlhꢀ
VgdjcYꢀi]ZꢀW^iꢀh]Vc`#
ꢀ
Note: This will ensure that the sides of your
mortise are square.
ꢀ
Note: The auger bit makes the hole that the
chisel squares up—thus, the auger bit must
drill into the workpiece first. This setting pro-
vides enough clearance for the auger to bring
the chips up through the chisel and out the
chip port. Experience will be the best guide
as to what the correct distance should be for
your operation.
;ZcXZ
;aViꢀ8]^hZaꢀHjg[VXZ
>cXdggZXi
8dggZXi
Figure 16.ꢀ8]^hZaꢀhfjVgZYꢀl^i]ꢀi]ZꢀiVWaZꢀ[ZcXZ#
&¿&+ꢇꢀ¶ꢀ(¿&+ꢇ
Figure 17.ꢀ9^hiVcXZꢀWZilZZcꢀVj\ZgꢀW^iꢀed^ciꢀVcYꢀ
X]^hZaꢀed^cih#
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<)-&)ꢀ=daadlꢀ8]^hZaꢀBdgi^h^c\ꢀBVX]^cZ
Download from Www.Somanuals.com. All Manuals Search And Download.
Adjusting Depth
Stop
I]ZꢀYZei]ꢀhideꢀ^hꢀjhZYꢀidꢀXgZViZꢀVꢀbdgi^hZꢀd[ꢀVꢀ
heZX^[^Xꢀ YZei]ꢀ Wnꢀ a^b^i^c\ꢀ i]Zꢀ YdlclVgYꢀ bdkZ"
bZciꢀd[ꢀi]Zꢀ]ZVY#
Note: When calculating the depth of the mortise,
you want to leave a little room beyond the chisel
points for glue squeeze out. Usually, the indent at
the bottom of the mortise made by the auger bit is
sufficient, but this can vary.
Figure 18.ꢀ6j\ZgꢀW^iꢀVcYꢀX]^hZaꢀXdggZXianꢀ
^chiVaaZY#
To adjust the depth stop:
Removing Mortising Chisel and Bit
1.ꢀ 9>H8DCC:8IꢀB68=>C:ꢀ;GDBꢀEDL:Gꢅ
1.ꢀ 9>H8DCC:8IꢀB68=>C:ꢀ;GDBꢀEDL:Gꢅ
2.ꢀ BVg`ꢀi]ZꢀYZh^gZYꢀYZei]ꢀd[ꢀi]Zꢀbdgi^hZꢀdcꢀi]Zꢀ
[gdciꢀ[VXZꢀd[ꢀi]Zꢀldg`e^ZXZ!ꢀi]ZcꢀeaVXZꢀ^iꢀdcꢀ
i]ZꢀiVWaZꢀV\V^chiꢀi]Zꢀ[ZcXZ#
2.ꢀ 6aadlꢀ i]Zꢀ X]^hZaꢀ VcYꢀ W^iꢀ idꢀ Xdda!ꢀ i]Zc!ꢀ l^i]ꢀ
]ZVknꢀ aZVi]Zgꢀ \adkZh!ꢀ hjeedgiꢀ i]Zꢀ Vj\Zgꢀ W^iꢀ
VcYꢀjhZꢀi]ZꢀX]jX`ꢀ`ZnꢀidꢀaddhZcꢀi]ZꢀX]jX`ꢀ
_Vlhꢀjci^aꢀi]ZꢀW^iꢀgZaZVhZhꢀ^cidꢀndjgꢀ]VcY#
3.ꢀ GV^hZꢀ i]Zꢀ ]Zmꢀ cjihꢀ idꢀ i]Zꢀ ideꢀ d[ꢀ i]Zꢀ YZei]ꢀ
hideꢀWdai#
3.ꢀ Hjeedgiꢀi]ZꢀX]^hZaꢀl^i]ꢀndjgꢀegdiZXiZYꢀ]VcYꢀ
VcYꢀ addhZcꢀ Wdi]ꢀ X]^hZaꢀ haZZkZꢀ adX`h!ꢀ i]Zcꢀ
gZbdkZꢀ i]Zꢀ X]^hZaꢀ VcYꢀ haZZkZꢀ [gdbꢀ i]Zꢀ
bVX]^cZ#
4.ꢀ Edh^i^dcꢀi]ZꢀiVWaZꢀVcYꢀldg`e^ZXZꢀhdꢀi]Viꢀi]Zꢀ
^chiVaaZYꢀX]^hZaꢀXVcꢀWZꢀadlZgZYꢀ^cꢀ[gdciꢀd[ꢀi]Zꢀ
ldg`e^ZXZ!ꢀ i]Zcꢀ Wg^c\ꢀ i]Zꢀ X]^hZaꢀ Ydlcꢀ hdꢀ
i]Viꢀi]ZꢀX]^hZaꢀed^cihꢀVgZꢀZkZcꢀl^i]ꢀi]ZꢀbVg`ꢀ
bVYZꢀ^cꢀStep 2ꢀꢃhZZꢀFigure 19ꢄ#
4.ꢀ 8aZVcꢀX]^ehꢀVcYꢀYjhiꢀ[gdbꢀi]ZꢀgZbdkZYꢀeVgih!ꢀ
Veeanꢀ Vꢀ cdc"hiV^c^c\ꢀ egdiZXiVci!ꢀ i]Zcꢀ hidgZꢀ
i]Zbꢀ^cꢀVꢀYgn!ꢀegdiZXiZYꢀadXVi^dcꢀidꢀ`ZZeꢀi]Zbꢀ
gjhi"[gZZꢀVcYꢀh]Vge#
9Zei]ꢀd[ꢀBdgi^hZ
Figure 19.ꢀEdh^i^dc^c\ꢀi]ZꢀX]^hZaꢀl^i]ꢀi]Zꢀ
ldg`e^ZXZꢀ[dgꢀVY_jhi^c\ꢀi]ZꢀXdggZXiꢀYZei]ꢀd[ꢀhide#
"&."
<)-&)ꢀ=daadlꢀ8]^hZaꢀBdgi^h^c\ꢀBVX]^cZ
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5.ꢀ L]^aZꢀ`ZZe^c\ꢀi]ZꢀX]^hZaꢀViꢀi]ViꢀYZei]!ꢀi]gZVYꢀ
i]Zꢀ Wdiidbꢀ YZei]ꢀ hideꢀ ]Zmꢀ cjiꢀ Ydlcꢀ idꢀ i]Zꢀ
]ZVYꢀXVhi^c\!ꢀi]ZcꢀhZXjgZꢀ^iꢀ^cꢀeaVXZꢀl^i]ꢀi]Zꢀ
ideꢀ_Vbꢀcji!ꢀVhꢀh]dlcꢀ^cꢀFigure 20#
Clamping Workpiece
with Vise
9Zei]ꢀHideꢀ7dai
A workpiece that is not properly secured
to the table with the vice or other clamping
devices could move during the mortising
operation. Under these circumstances, the
chisel or bit could bind and break apart
and could cause serious personal injury.
This situation, at the least, will produce
poor mortising results. Always secure the
workpiece to the table and up against the
fence.
=Zmꢀꢂꢀ?VbꢀCjih
Figure 20.ꢀ:mVbeaZꢀd[ꢀYZei]ꢀhideꢀVY_jhibZci#
I]Zꢀk^hZꢀhZXjgZhꢀi]Zꢀldg`e^ZXZꢀV\V^chiꢀi]Zꢀ[ZcXZꢀ
hdꢀi]Viꢀ^iꢀl^aaꢀcdiꢀbdkZꢀdcꢀi]ZꢀiVWaZꢀYjg^c\ꢀdeZgV"
i^dc#ꢀ6ahd!ꢀi]Zꢀk^hZꢀXVcꢀWZꢀedh^i^dcZYꢀViꢀVcꢀVc\aZꢀ
[dgꢀbdgi^hZhꢀi]ViꢀVgZꢀcdiꢀeVgVaaZaꢀidꢀi]Zꢀh^YZhꢀd[ꢀi]Zꢀ
ldg`e^ZXZ#
6.ꢀ JhZꢀi]ZꢀdeZgVi^c\ꢀ]VcYaZꢀidꢀgV^hZꢀVcYꢀadlZgꢀ
i]ZꢀX]^hZaꢀVcYꢀW^iꢀidꢀX]ZX`ꢀi]Viꢀi]ZꢀYZei]ꢀhideꢀ
^hꢀegdeZganꢀVY_jhiZY#
·ꢀ>[ꢀi]ZꢀYZei]ꢀhideꢀ^hꢀcdiꢀegdeZganꢀVY_jhiZYꢀ[dgꢀ
ndjgꢀdeZgVi^dc!ꢀi]gZVYꢀi]Zꢀ]ZmꢀcjihꢀjeꢀVcYꢀ
gZeZViꢀSteps 4–5#
Clamping Workpiece Parallel to the
Fence
1.ꢀ 9>H8DCC:8IꢀB68=>C:ꢀ;GDBꢀEDL:Gꢅ
2.ꢀ EaVXZꢀ i]Zꢀ ldg`e^ZXZꢀ [aViꢀ dcꢀ i]Zꢀ iVWaZꢀ VcYꢀ
V\V^chiꢀ i]Zꢀ [ZcXZ!ꢀ ejh]ꢀ i]Zꢀ k^hZꢀ XaVbeꢀ
VhhZbWanꢀV\V^chiꢀi]Zꢀldg`e^ZXZ!ꢀi]ZcꢀgdiViZꢀ
i]Zꢀ ]VcYl]ZZaꢀ idꢀ [^gbanꢀ hZXjgZꢀ ^iꢀ l^i]ꢀ i]Zꢀ
XaVbe!ꢀVhꢀh]dlcꢀ^cꢀFigure 21#
K^hZꢀ8aVbe
K^hZꢀ=VcYl]ZZa
Figure 21.ꢀLdg`e^ZXZꢀXaVbeZYꢀV\V^chiꢀi]Zꢀ
[ZcXZ#
"'%"
<)-&)ꢀ=daadlꢀ8]^hZaꢀBdgi^h^c\ꢀBVX]^cZ
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Clamping Workpiece at an Angle to
the Fence
1.ꢀ 9>H8DCC:8IꢀB68=>C:ꢀ;GDBꢀEDL:Gꢅ
Longitudinal Limit
Stops
2.ꢀ 8aVbeꢀVꢀ_^\ꢀidꢀi]ZꢀiVWaZꢀVcYꢀV\V^chiꢀi]Zꢀ[ZcXZꢀ
i]Viꢀl^aaꢀbViX]ꢀi]ZꢀVc\aZꢀcZZYZYꢀ[dgꢀi]Zꢀbdg"
i^hZꢀꢃhZZꢀFigure 22ꢀ[dgꢀVcꢀZmVbeaZꢄ#
I]Zꢀadc\^ijY^cVaꢀa^b^iꢀhidehꢀVgZꢀjhZYꢀidꢀa^b^iꢀi]Zꢀ
Y^hiVcXZꢀ i]Zꢀ iVWaZꢀ XVcꢀ igVkZaꢀ Vadc\ꢀ i]Zꢀ M"Vm^hꢀ
ꢃ[gdbꢀh^YZ"id"h^YZꢄ!ꢀVhꢀh]dlcꢀ^cꢀFigure 23#
Ejh]ꢀ=ZgZꢀidꢀ8]ZX`
8aVbeZYꢀ?^\
?VbꢀCji
7gVX`Zi
A^b^iꢀHideꢀ7dai
Figure 22.ꢀLdg`e^ZXZꢀXaVbeZYꢀViꢀVcꢀVc\aZ#
Figure 23.ꢀAdc\^ijY^cVaꢀa^b^iꢀhideꢀ^chiVaaZY#
3.ꢀ Ejh]ꢀ i]Zꢀ k^hZꢀ XaVbeꢀ VhhZbWanꢀ V\V^chiꢀ i]Zꢀ
ldg`e^ZXZ!ꢀ i]Zcꢀ gdiViZꢀ i]Zꢀ ]VcYl]ZZaꢀ idꢀ
[^gbanꢀhZXjgZꢀ^iꢀV\V^chiꢀi]Zꢀ_^\ꢀVcYꢀ[ZcXZ#
I]ZꢀbdhiꢀXdbbdcꢀjhZꢀd[ꢀi]Zꢀa^b^iꢀhidehꢀ^hꢀidꢀXdc"
[^cZꢀi]ZꢀiVWaZꢀigVkZaꢀidꢀi]Zꢀl^Yi]ꢀd[ꢀi]Zꢀbdgi^hZꢀ[dgꢀ
gZeZi^i^kZꢀegdYjXi^dc#
4.ꢀ EjiꢀbdYZgViZꢀegZhhjgZꢀh^YZlVnhꢀV\V^chiꢀi]Zꢀ
ldg`e^ZXZꢀidꢀbV`ZꢀhjgZꢀ^iꢀl^aaꢀcdiꢀha^eꢀYjg^c\ꢀ
i]ZꢀdeZgVi^dc#
Tools Needed
LgZcX]ꢀ&.bbꢀ################################################### &
Qty
·ꢀ>[ꢀi]Zꢀldg`e^ZXZꢀYdZhꢀha^eꢀl]ZcꢀbdYZgViZꢀ
egZhhjgZꢀ ^hꢀ Veea^ZY!ꢀ gZedh^i^dcꢀ VcYꢀ gZ"
XaVbeꢀi]Zꢀ_^\ꢀVcYꢀldg`e^ZXZꢀjci^aꢀ^iꢀgZbV^chꢀ
hZXjgZꢀjcYZgꢀegZhhjgZ#
To use the longitudinal limit stop:
1.ꢀ 9>H8DCC:8IꢀB68=>C:ꢀ;GDBꢀEDL:Gꢅ
2.ꢀ EgdeZganꢀ bdjciꢀ i]Zꢀ ldg`e^ZXZꢀ idꢀ i]Zꢀ iVWaZꢀ
VcYꢀVa^\cꢀi]Zꢀbdgi^h^c\ꢀX]^hZaꢀVcYꢀW^iꢀVWdkZꢀ
dcZꢀh^YZꢀd[ꢀi]Zꢀ^ciZcYZYꢀbdgi^hZ#
3.ꢀ I]gZVYꢀ Vꢀ a^b^iꢀ hideꢀ Wdaiꢀ ^cidꢀ i]Zꢀ WgVX`Ziꢀ dcꢀ
i]ZꢀhVbZꢀh^YZꢀd[ꢀi]ZꢀiVWaZꢀjci^aꢀ^iꢀ_jhiꢀidjX]Zhꢀ
i]Zꢀ`cZZꢀjcYZgcZVi]ꢀi]ZꢀiVWaZ!ꢀVhꢀh]dlcꢀ^cꢀ
Figure 23!ꢀi]Zcꢀi^\]iZcꢀi]Zꢀ_Vbꢀcjiꢀjeꢀidꢀi]Zꢀ
WgVX`Ziꢀidꢀ]daYꢀi]ZꢀWdaiꢀ^cꢀeaVXZ#
4.ꢀ GZeZViꢀ Steps 2–3ꢀ [dgꢀ i]Zꢀ di]Zgꢀ h^YZꢀ d[ꢀ i]Zꢀ
bdgi^hZ#
"'&"
<)-&)ꢀ=daadlꢀ8]^hZaꢀBdgi^h^c\ꢀBVX]^cZ
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Table Controls
KZgi^XVaꢀ
ꢃO"6m^hꢄꢀ
EVi]
Table Travel
Adc\^ijY^cVaꢀꢃM"6m^hꢄꢀ###################################### &-ꢇ
8gdhhꢀꢃN"6m^hꢄꢀ###################################################*ꢇ
KZgi^XVaꢀꢃO"6m^hꢄꢀ############################################## &'ꢇ
I]Zꢀ ldg`ꢀ iVWaZꢀ ]Vhꢀ i]gZZꢀ eVi]hꢀ d[ꢀ bdkZbZci!ꢀ
ZVX]ꢀXdcigdaaZYꢀWnꢀVꢀhZeVgViZꢀbVcjVaꢀ]VcYl]ZZaꢀ
dgꢀWVaaꢀ]VcYaZ#ꢀGZ[ZgꢀidꢀFigures 24–26ꢀidꢀ^YZci^[nꢀ
i]ZꢀXdcigdahꢀ[dgꢀZVX]ꢀeVi]#
KZgi^XVaꢀ=VcYl]ZZa
Figure 26.ꢀKZgi^XVaꢀ]VcYl]ZZa#
Adc\^ijY^cVaꢀ
=VcYl]ZZa
L]Zcꢀi]Zꢀbdgi^hZꢀidꢀWZꢀXjiꢀ^hꢀeVgVaaZaꢀidꢀi]ZꢀiVWaZꢀ
[ZcXZ!ꢀi^\]iZcꢀi]ZꢀiVWaZꢀVcYꢀ`cZZꢀadX`hꢀh]dlcꢀ^cꢀ
Figure 27ꢀidꢀ`ZZeꢀi]Zꢀldg`e^ZXZꢀ[gdbꢀjcZmeZXi"
ZYanꢀbdk^c\ꢀ^cꢀVꢀXgdhhꢀdgꢀkZgi^XVaꢀY^gZXi^dc#
@cZZꢀꢃKZgi^XVaꢄꢀAdX`
Adc\^ijY^cVaꢀ
ꢃM"6m^hꢄꢀEVi]
Figure 24.ꢀAdc\^ijY^cVaꢀ]VcYl]ZZa#
8gdhhꢀHa^YZꢀ
7Vaaꢀ=VcYaZ
8gdhhꢀHa^YZꢀAdX`
Figure 27.ꢀ8gdhhꢀha^YZꢀVcYꢀ`cZZꢀadX`h#
8gdhhꢀꢃN"6m^hꢄꢀEVi]
Figure 25.ꢀ8gdhhꢀha^YZꢀWVaaꢀ]VcYaZ#
"''"
<)-&)ꢀ=daadlꢀ8]^hZaꢀBdgi^h^c\ꢀBVX]^cZ
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Adjusting Table Perpendicular to
Chisel
Table Tilt
Tools Needed
Qty
LgZcX]ꢀ&.bbꢀ################################################### &
BVX]^c^hiꢆhꢀHfjVgZꢀ############################################ &
I]Zꢀ iVWaZꢀ XVcꢀ WZꢀ i^aiZYꢀ (%•ꢀ idꢀ i]Zꢀ aZ[iꢀ dgꢀ g^\]i#ꢀ
Jh^c\ꢀi]^hꢀ[ZVijgZꢀVcYꢀVꢀiVWaZꢀ_^\!ꢀndjꢀXVcꢀbV`ZꢀVꢀ
bdgi^hZꢀd[ꢀkVg^djhꢀVc\aZh#
1.ꢀ 9>H8DCC:8IꢀB68=>C:ꢀ;GDBꢀEDL:Gꢅ
Tilting the Table
Tools Needed
LgZcX]ꢀ&.bbꢀ################################################### &
2.ꢀ >chiVaaꢀ Vꢀ bdgi^h^c\ꢀ X]^hZaꢀ i]Viꢀ ndjꢀ `cdlꢀ ^hꢀ
Qty
higV^\]iꢀVcYꢀhfjVgZꢀl^i]djiꢀi]ZꢀVj\ZgꢀW^i#
3.ꢀ Ha^\]ianꢀaddhZcꢀi]ZꢀiVWaZꢀi^ai^c\ꢀadX`ꢀWdaih#
1.ꢀ 9>H8DCC:8IꢀB68=>C:ꢀ;GDBꢀEDL:Gꢅ
4.ꢀ GV^hZꢀi]ZꢀiVWaZꢀhdꢀi]ViꢀndjꢀXVcꢀedh^i^dcꢀi]Zꢀ
bVX]^c^hiꢆhꢀhfjVgZꢀidꢀi]Zꢀh^YZꢀVcYꢀjeꢀV\V^chiꢀ
i]Zꢀ[aViꢀeVgiꢀd[ꢀi]ZꢀX]^hZaꢀVcYꢀ[aViꢀdcꢀi]ZꢀiVWaZ!ꢀ
Vhꢀh]dlcꢀ^cꢀFigure 29#
2.ꢀ JhZꢀi]ZꢀXgdhhꢀha^YZꢀ]VcYl]ZZaꢀidꢀbdkZꢀi]Zꢀ
iVWaZꢀ Vaaꢀ i]Zꢀ lVnꢀ [dglVgY!ꢀ i]Zcꢀ addhZcꢀ i]Zꢀ
i]gZZꢀ i^ai^c\ꢀ adX`ꢀ Wdaihꢀ h]dlcꢀ ^cꢀ Figure 28ꢀ
jci^aꢀi]ZꢀiVWaZꢀXVcꢀWZꢀi^aiZY#
I^ai^c\ꢀAdX`ꢀ7daih
Figure 29.ꢀ6Y_jhi^c\ꢀi]ZꢀiVWaZꢀi^aiꢀhfjVgZꢀl^i]ꢀi]Zꢀ
Figure 28.ꢀIVWaZꢀi^ai^c\ꢀadX`ꢀWdaih#
X]^hZa#
3.ꢀ BVcjVaanꢀ i^aiꢀ i]Zꢀ iVWaZꢀ idꢀ i]Zꢀ YZh^gZYꢀ Vc\aZ!ꢀ
i]Zcꢀ gZ"i^\]iZcꢀ i]Zꢀ adX`ꢀ Wdaihꢀ idꢀ hZXjgZꢀ i]Zꢀ
hZii^c\#
5.ꢀ 6Y_jhiꢀi]ZꢀiVWaZꢀhdꢀi]Viꢀ^iꢀ^hꢀhfjVgZꢀl^i]ꢀi]Zꢀ
iVWaZꢀ [gdbꢀ h^YZ"id"h^YZ!ꢀ i]Zcꢀ gZ"i^\]iZcꢀ i]Zꢀ
i^ai^c\ꢀadX`ꢀWdaih#
"'("
<)-&)ꢀ=daadlꢀ8]^hZaꢀBdgi^h^c\ꢀBVX]^cZ
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6.ꢀ JhZꢀ i]Zꢀ iVWaZꢀ Xdcigdahꢀ ꢃgZ[Zgꢀ idꢀ Page 22ꢄꢀ
idꢀ edh^i^dcꢀ i]Zꢀ bdgi^h^c\ꢀ X]^hZaꢀ VWdkZꢀ i]Zꢀ
ldg`e^ZXZꢀ VcYꢀ Va^\cZYꢀ l^i]ꢀ dcZꢀ h^YZꢀ d[ꢀ i]Zꢀ
bVg`hꢀbVYZꢀ^cꢀStep 4#
Mortising Operation
6ꢀegdeZgꢀbdgi^hZꢀVcYꢀiZcdcꢀ^hꢀdcZꢀd[ꢀi]Zꢀhigdc\Zhiꢀ
bZi]dYhꢀd[ꢀ_d^c^c\ꢀildꢀe^ZXZhꢀd[ꢀlddY#ꢀ6ai]dj\]ꢀ
i]ZꢀBdYZaꢀ<)-&)ꢀbV`Zhꢀi]ZꢀegdXZhhꢀd[ꢀbdgi^h^c\ꢀ
ZVhnꢀVcYꢀZ[[^X^Zci!ꢀi]ZgZꢀVgZꢀdi]ZgꢀXdch^YZgVi^dchꢀ
l]ZcꢀbV`^c\ꢀVꢀ\ddYꢀbdgi^hZꢀVcYꢀiZcdcꢀ_d^ci!ꢀhjX]ꢀ
Vhꢀ i]^X`cZhhꢀ d[ꢀ i]Zꢀ iZcdcꢀ VcYꢀ bdgi^hZꢀ X]ZZ`h!ꢀ
YZei]ꢀd[ꢀi]Zꢀbdgi^hZ!ꢀheZX^Zhꢀd[ꢀlddY!ꢀZiX#
ꢀ
Note: With the machine OFF, use the operat-
ing handle to lower the chisel and bit to check
the alignment.
7.ꢀ Ijgcꢀi]ZꢀbVX]^cZꢀON!ꢀjhZꢀi]ZꢀheZZYꢀhl^iX]ꢀ
idꢀ hZaZXiꢀ Vꢀ heZZY!ꢀ i]Zcꢀ ejaaꢀ i]Zꢀ deZgVi^c\ꢀ
]VcYaZꢀYdlcꢀl^i]ꢀZkZcꢀegZhhjgZꢀidꢀ[ZZYꢀi]Zꢀ
bdgi^h^c\ꢀX]^hZaꢀVcYꢀW^iꢀ^cidꢀi]Zꢀldg`e^ZXZ#
GZVYꢀ Wdd`hꢀ [gdbꢀ i]Zꢀ ZmeZgihꢀ ꢃgZ[Zgꢀ idꢀ
ACCESSORIES dcꢀ Page 25ꢄ!ꢀ \Ziꢀ VYk^XZꢀ [gdbꢀ
ZmeZg^ZcXZYꢀlddYldg`Zgh!ꢀVcYꢀegVXi^XZꢅ
·ꢀI]ZꢀheZZYꢀd[ꢀi]ZꢀbVX]^cZꢀVcYꢀi]ZꢀYdlc"
lVgYꢀ[ZZYꢀgViZꢀbjhiꢀWZꢀ[VhiꢀZcdj\]ꢀidꢀegZ"
kZciꢀi]ZꢀVj\Zgꢀi^eꢀ[gdbꢀWjgc^c\ꢀi]ZꢀlddY!ꢀ
WjiꢀhadlꢀZcdj\]ꢀidꢀegZkZciꢀi]Zꢀbdidgꢀ[gdbꢀ
hiVaa^c\#ꢀ I]ZhZꢀ hZii^c\hꢀ l^aaꢀ kVgnꢀ YZeZcY"
^c\ꢀ dcꢀ i]Zꢀ lddYꢀ ineZ!ꢀ bd^hijgZꢀ XdciZci!ꢀ
VcYꢀi]ZꢀZ[[^X^ZcXnꢀd[ꢀX]^eꢀXaZVg^c\ꢀ[gdbꢀi]Zꢀ
bdgi^hZ#
Idꢀ ZchjgZꢀ i]Viꢀ i]Zꢀ hZii^c\hꢀ d[ꢀ i]Zꢀ bVX]^cZꢀ VgZꢀ
XdggZXiꢀ [dgꢀ ndjgꢀ deZgVi^dc!ꢀ lZꢀ gZXdbbZcYꢀ bV`"
^c\ꢀ i]Zꢀ bdgi^hZꢀ dcꢀ Vꢀ iZhiꢀ e^ZXZꢀ d[ꢀ hidX`ꢀ i]Viꢀ ^hꢀ
i]ZꢀhVbZꢀY^bZch^dcꢀVcYꢀlddYꢀineZꢀVhꢀi]Zꢀ[^cVaꢀ
ldg`e^ZXZ#
To make a mortise with your mortising
machine:
·ꢀL]ZcꢀXjii^c\ꢀYZZeꢀbdgi^hZhꢀdgꢀ^[ꢀi]Zꢀ]daZꢀ
Xad\hꢀl^i]ꢀX]^eh!ꢀbV`Zꢀh]VaadlꢀXjihꢀꢃ&ꢇꢀdgꢀ
aZhhꢄ!ꢀi]ZcꢀWg^c\ꢀi]ZꢀX]^hZaꢀVcYꢀW^iꢀjeꢀjci^aꢀ
i]Zꢀ X]^ehꢀ XaZVgꢀ [gdbꢀ i]Zꢀ X]^eꢀ edgiꢀ WZ[dgZꢀ
Xjii^c\ꢀYZZeZg#
1.ꢀ 9>H8DCC:8IꢀB68=>C:ꢀ;GDBꢀEDL:Gꢅ
2.ꢀ >chiVaaꢀ i]Zꢀ bdgi^h^c\ꢀ X]^hZaꢀ VcYꢀ W^iꢀ i]Viꢀ ^hꢀ
XdggZXiꢀ [dgꢀ i]Zꢀ bdgi^hZ!ꢀ Vhꢀ ^chigjXiZYꢀ dcꢀ
Page 17#
8.ꢀ Ijgcꢀi]ZꢀbVX]^cZꢀOFFꢀVcYꢀgZeZViꢀSteps 6–7
^cꢀi]ZꢀeViiZgcꢀ^aajhigViZYꢀ^cꢀFigure 30ꢀjci^aꢀi]Zꢀ
bdgi^hZꢀ^hꢀXdbeaZiZ#
3.ꢀ BV`ZꢀhjgZꢀi]Viꢀi]ZꢀiVWaZꢀ^hꢀeZgeZcY^XjaVgꢀidꢀ
i]ZꢀX]^hZaꢀꢃgZ[ZgꢀidꢀPage 23ꢄ!ꢀdgꢀi]Viꢀ^iꢀ^hꢀi^aiZYꢀ
ViꢀVꢀXdggZXiꢀVc\aZꢀ[dgꢀndjgꢀdeZgVi^dc#
Note: Do not overlap the cuts. This will leave
one side of the chisel unsupported by the
wood and cause chisel chatter and poor
results. Leave small amounts of wood in
between the holes which can be cleaned up
with additional cuts at the end of the opera-
tion. Always keep the front and back of the
chisel supported by the wood.
4.ꢀ EgZX^hZanꢀbVg`ꢀi]Zꢀdjia^cZꢀd[ꢀi]Zꢀbdgi^hZꢀdcꢀ
i]Zꢀ ldg`e^ZXZ!ꢀ i]Zcꢀ hZiꢀ i]Zꢀ YZei]ꢀ hide!ꢀ Vhꢀ
^chigjXiZYꢀdcꢀPageꢀ19#
5.ꢀ EgdeZganꢀedh^i^dcꢀVcYꢀXaVbeꢀi]Zꢀldg`e^ZXZꢀhdꢀ
i]Viꢀ^iꢀ^hꢀ[aViꢀdcꢀi]ZꢀiVWaZꢀVcYꢀ[^gbanꢀjeꢀV\V^chiꢀ
i]Zꢀ[ZcXZ#
·ꢀ>[ꢀ ndjꢀ VgZꢀ bV`^c\ꢀ Vꢀ bdgi^hZꢀ XdbeaZiZanꢀ
i]gdj\]ꢀ i]Zꢀ ldg`e^ZXZ!ꢀ eaVXZꢀ Vꢀ hVXg^[^X^Vaꢀ
lddYꢀhXgVeꢀjcYZgcZVi]ꢀ^iꢀidꢀVkd^YꢀYVbV\"
^c\ꢀ i]Zꢀ iVWaZꢀ VcYꢀ idda^c\#ꢀ BV`Zꢀ ^iꢀ ha^\]ianꢀ
aZhhꢀ ^cꢀ l^Yi]ꢀ hdꢀ i]Viꢀ ^iꢀ YdZhꢀ cdiꢀ ^ciZg[ZgZꢀ
l^i]ꢀi]Zꢀk^hZꢀXaVbe#
&
)
'
*
(
·ꢀ>[ꢀndjꢀl^aaꢀWZꢀbV`^c\ꢀi]ZꢀhVbZꢀbdgi^hZꢀ^cꢀ
VYY^i^dcVaꢀ ldg`e^ZXZh!ꢀ ^chiVaaꢀ VcYꢀ hZiꢀ i]Zꢀ
adc\^ijY^cVaꢀ a^b^iꢀ hideh!ꢀ Vhꢀ ^chigjXiZYꢀ dcꢀ
Page 21#
Figure 30.ꢀ:mVbeaZꢀd[ꢀVꢀbdgi^hZꢀXjii^c\ꢀ
hZfjZcXZ#
"')"
<)-&)ꢀ=daadlꢀ8]^hZaꢀBdgi^h^c\ꢀBVX]^cZ
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688:HHDG>:H
SECTION 5: ACCESSORIES
Premium Mortising Chisels and Bits
T10016—1⁄4
T10017—5⁄16"
T10018—3⁄8
T10019—1⁄2
H7237—Classic Joints with Power Tools
"
>[ꢀndjꢀi]^c`ꢀXjii^c\ꢀYdkZiV^ahꢀdgꢀbV`^c\ꢀVꢀbdgi^hZꢀ
VcYꢀiZcdcꢀ^hꢀWZndcYꢀndjgꢀh`^aah!ꢀgZaVm#ꢀIV`Zꢀi]^hꢀ
ZVhnꢀ VeegdVX]ꢀ [dgꢀ Xjii^c\ꢀ i]ZhZꢀ XaVhh^Xꢀ _d^cih!ꢀ
VcYꢀbVcnꢀbdgZ!ꢀjh^c\ꢀXdbbdcꢀh]deꢀbVX]^cZgn#ꢀ
>cXajYZhꢀbVcnꢀh]de"bVYZꢀ_^\h#ꢀ&,*ꢀeV\Zh#
"
"
T10020—5⁄8
"
T10021—3⁄4
T10022—1"
"
I]ZhZꢀ EgZb^jbꢀ Bdgi^h^c\ꢀ 8]^hZahꢀ VcYꢀ 7^ihꢀ VgZꢀ
egZX^h^dcꢀ bVX]^cZYꢀ VcYꢀ [VXidgnꢀ h]VgeZcZYꢀ [dgꢀ
eZg[ZXiꢀgZhjaihꢀg^\]iꢀdjiꢀd[ꢀi]ZꢀWdm#ꢀLZꢀiZhiZYꢀ_jhiꢀ
VWdjiꢀZkZgnꢀcVbZꢀWgVcYꢀBdgi^h^c\ꢀ8]^hZaꢀdcꢀi]Zꢀ
bVg`Ziꢀ ^cXajY^c\ꢀ hdbZꢀ [gdbꢀ :jgdeZꢀ VcYꢀ iZhiZYꢀ
i]Zbꢀh^YZꢀWnꢀh^YZꢀV\V^chiꢀi]ZhZꢀbVYZꢀ^cꢀ?VeVc#ꢀ>iꢀ
^hꢀdjgꢀde^c^dcꢀi]Viꢀi]ZgZꢀ^hꢀcdiꢀVꢀbdgi^h^c\ꢀX]^hZaꢀ
VcYꢀW^iꢀdcꢀi]ZꢀbVg`ZiꢀidYVnꢀi]Viꢀ^hꢀWZiiZgꢀ^cꢀfjVa"
^inꢀVcYꢀeZg[dgbVcXZꢀi]Vcꢀi]ZhZ#ꢀ:meZch^kZ4ꢀNZh#ꢀ
Ldgi]ꢀ^i4ꢀ6WhdajiZanꢅꢀ:VX]ꢀ]daadlꢀbdgi^h^c\ꢀX]^hZaꢀ
]VhꢀVꢀ(¿)ꢇꢀD#9#ꢀh]Vc`ꢀidꢀ[^iꢀVꢀhiVcYVgYꢀ(¿)ꢇꢀX]^hZaꢀ
haZZkZ#ꢀBVYZꢀl^i]ꢀeg^YZꢀ^cꢀ?VeVc#
Figure 32.ꢀ8aVhh^Xꢀ?d^cihꢀl^i]ꢀEdlZgꢀIddah#
T20386—Success with Joints
?d^cihꢀi]Viꢀ[^iꢀi^\]ianꢀVcYꢀaVhiꢀ[dgꢀ\ZcZgVi^dchꢀVgZꢀVꢀ
]VaabVg`ꢀd[ꢀegdjYꢀXgV[ihbVch]^e#ꢀH`^aahꢀ[dgꢀbV`^c\ꢀ
egd[Zhh^dcVa"fjVa^inꢀ_d^cihꢀVgZꢀbVYZꢀbjX]ꢀZVh^Zgꢀ
l^i]ꢀi]ZꢀbZi]dY^XVaꢀVcYꢀXaZVgꢀVeegdVX]ꢀWnꢀbVhiZgꢀ
XgV[ihbVcꢀGVae]ꢀAVj\]idc#ꢀ=ZꢀhiVgihꢀl^i]ꢀX]ddh"
^c\ꢀi]ZꢀVeegdeg^ViZꢀ_d^ciꢀ[dgꢀi]ZꢀejgedhZ!ꢀVcYꢀZcYhꢀ
l^i]ꢀegdeZgꢀVhhZbWanꢀ[dgꢀi]Zꢀ[^c^h]ZYꢀe^ZXZ#ꢀ&,+ꢀ
eV\Zh#
Figure 31.ꢀEgZb^jbꢀBdgi^h^c\ꢀ8]^hZahꢀVcYꢀ7^ih#
Figure 33.ꢀHjXXZhhꢀl^i]ꢀ?d^cih#
"'*"
<)-&)ꢀ=daadlꢀ8]^hZaꢀBdgi^h^c\ꢀBVX]^cZ
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H8257—Primrose Armor Plate with Moly-D
Machine and Way Oil 1 Quart
T20501—Face Shield Crown Protector 4"
T20502—Face Shield Crown Protector 7"
T20503—Face Shield Window
T20448—Economy Clear Safety Glasses
T20452—"Kirova" Anti-Reflective Glasses
T20456—"Dakura" Clear Safety Glasses
H0736—Shop Fox® Safety Glasses
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T20502
T20503
T20452
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>ꢀjhZꢀ^iꢀdcꢀbnꢀaVi]Zhꢀ
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S. Balolia – President
T20448
H0736
T20456
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Figure 36. DjgꢀbdhiꢀedejaVgꢀZnZꢀegdiZXi^dc#
G5562—SLIPIT® 1 Qt. Gel
T20514—Small Half-Mask Respirator
T20515—Medium Half-Mask Respirator
T20516—Large Half-Mask Respirator
T20511—Pre-Filter P100
G5563—SLIPIT® 12 oz Spray
G2871—Boeshield® T-9 12 oz Spray
G2870—Boeshield® T-9 4 oz Spray
H3788—G96® Gun Treatment 12 oz Spray
H3789—G96® Gun Treatment 4.5 oz Spray
T20539—Cartridge Filter 2PK P100
T20541—Cartridge Filter 2PK P100 & O Vapor
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SECTION 6: MAINTENANCE
NOTICE
This maintenance schedule is based on
average usage. Adjust the maintenance
schedule to match your actual usage to keep
your mortising machine running smoothly
and to protect your investment.
Always disconnect power
to the machine before
performing maintenance.
Failure to do this may
result in serious person-
al injury.
Cleaning &
Protecting
Schedule
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Daily Check:
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™
™
™
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Daily Maintenance:
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s
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œ
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YZiV^ahꢄ#
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28ꢄ#
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Monthly Maintenance:
s
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Lubrication
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NOTICE
8gdhhꢀHa^YZꢀLVnh
Follow the lubrication practices outlined in
this manual. Failure to do so could lead to
premature failure of your mortising machine
and will void the warranty.
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Figure 38.ꢀ9dkZiV^aꢀlVnh#
Dovetail Ways
Lubricant
Frequency
Qty
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Ball Oilers
Leadscrews & Table Gearing
Lubricant
Frequency
Qty
Lubricant
Frequency
Qty
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SECTION 7: SERVICE
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Troubleshooting
Motor & Electrical
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Mortising Operation
Hnbeidb
Edhh^WaZꢀ8VjhZ
Edhh^WaZꢀHdaji^dc
9^[[^Xjaiꢀ idꢀ ejaaꢀ &#ꢀ 6j\ZgꢀW^iꢀYdZhꢀcdiꢀegdigjYZꢀ[VgꢀZcdj\]ꢀ[gdbꢀ &#ꢀ EgdeZganꢀVY_jhiꢀVj\ZgꢀW^iꢀidꢀX]^hZaꢀꢃPage 17ꢄ#
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(#ꢀ =ZVYꢀ\^WhꢀVgZꢀiddꢀi^\]i#
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(#ꢀ 6Y_jhiꢀ\^WhꢀꢃPage 32ꢄ#
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heZZY#
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Vbdjciꢀ d[ꢀ cd^hZꢀ
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bdgi^h^c\ꢀbVX]^cZ#ꢄ
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hZi#
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WZci#
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heZZY#
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ZmXZhh^kZꢀ hbd`Zꢀ
VcYꢀ Wjgchꢀ i]Zꢀ
ldg`e^ZXZꢀ ꢃVꢀ hbVaaꢀ
Vbdjciꢀd[ꢀhbd`Zꢀ^hꢀ
cdgbVaꢄ#
'#ꢀ IddꢀbjX]ꢀYdlclVgYꢀegZhhjgZꢀVeea^ZY#
(#ꢀ LddYꢀX]^ehꢀadVYꢀjeꢀ^cꢀX]^hZaꢀVcYꢀdkZg]ZViꢀ (#ꢀ 7VX`ꢀ djiꢀ X]^hZaꢀ VcYꢀ W^iꢀ djiꢀ bdgZꢀ [gZfjZcianꢀ idꢀ aZiꢀ
Vj\ZgꢀW^i#
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XdciZci!ꢀdgꢀ^hꢀegZhhjgZꢀigZViZY#
Bdgi^hZꢀ^hꢀjcZkZcꢀdgꢀ &#ꢀ 8]^hZaꢀ^hꢀcdiꢀhfjVgZꢀidꢀiVWaZꢀ[ZcXZ#
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ꢃPage 23ꢄ
_V\\ZYꢀ[gdbꢀh^YZ"id"
h^YZ#
'#ꢀ IVWaZꢀ^hꢀcdiꢀeZgeZcY^XjaVgꢀidꢀX]^hZa#
(#ꢀ 8]^hZaꢀ^hꢀWZci#
(#ꢀ GZeaVXZꢀX]^hZaꢀVcYꢀW^iꢀVhꢀbViX]ZYꢀhZi#
"(&"
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3.ꢀ AddhZcꢀi]Zꢀ[djgꢀ_Vbꢀcjihꢀdcꢀi]ZꢀVY_jhibZciꢀ
Adjusting Gibs
Wdaih#
4.ꢀ :kZcanꢀ ijgcꢀ i]Zꢀ VY_jhibZciꢀ Wdaihꢀ ^cꢀ hbVaaꢀ
^cXgZbZcih#ꢀI^\]iZcꢀi]ZꢀWdaihꢀidꢀbV`Zꢀ]ZVYꢀ
bdkZbZciꢀ]VgYZg!ꢀVcYꢀaddhZcꢀi]ZbꢀidꢀbV`Zꢀ
bdkZbZciꢀZVh^Zg#ꢀJhZꢀi]ZꢀdeZgVi^c\ꢀ]VcYaZꢀ
idꢀiZhiꢀndjgꢀhZii^c\h#
:VX]ꢀ ha^Y^c\ꢀ hjg[VXZꢀ [dgꢀ i]Zꢀ ]ZVY!ꢀ iVWaZ!ꢀ Xgdhhꢀ
ha^YZ!ꢀVcYꢀ`cZZꢀ]VhꢀVꢀ[aViꢀe^ZXZꢀd[ꢀbZiVaꢀdgꢀ\^Wꢀi]Viꢀ
^hꢀhVcYl^X]ZYꢀWZilZZcꢀi]ZꢀhiVi^dcVgnꢀVcYꢀbdk^c\ꢀ
hjg[VXZh#
<^WhꢀXdcigdaꢀi]ZꢀVXXjgVXnꢀd[ꢀi]Zꢀ]ZVYꢀVcYꢀiVWaZꢀ
bdkZbZcihꢀ Vadc\ꢀ i]Zꢀ YdkZiV^aꢀ lVnh#ꢀ I^\]iꢀ \^Whꢀ
bV`Zꢀi]ZꢀbdkZbZcihꢀbdgZꢀVXXjgViZ!ꢀWjiꢀ]VgYZgꢀ
idꢀbdkZ#ꢀAddhZꢀ\^WhꢀbV`Zꢀi]ZꢀbdkZbZcihꢀhadeen!ꢀ
WjiꢀZVh^Zg#ꢀI]Zꢀ\dVaꢀd[ꢀ\^WꢀVY_jhibZciꢀ^hꢀidꢀgZbdkZꢀ
jccZXZhhVgnꢀhadee^cZhhꢀl^i]djiꢀXVjh^c\ꢀi]ZꢀlVnhꢀ
idꢀW^cY#
5.ꢀ L]ZcꢀndjꢀVgZꢀhVi^h[^ZYꢀl^i]ꢀi]ZꢀVY_jhibZcih!ꢀ
i^\]iZcꢀ i]Zꢀ _Vbꢀ cjihꢀ l^i]djiꢀ bdk^c\ꢀ i]Zꢀ
VY_jhibZciꢀWdaih!ꢀi]ZcꢀgZ"i^\]iZcꢀi]ZꢀadX`^c\ꢀ
WdaihꢀidꢀhZXjgZꢀi]Zꢀ\^Wꢀ^cꢀeaVXZ#
NOTICE
Excessively loose gibs may cause poor
mortises, and may cause undue wear of
sliding surfaces and ways. Over-tightening
the gibs may cause premature wear of these
sliding devices.
Adjusting Head Gib
1.ꢀ 9>H8DCC:8IꢀB68=>C:ꢀ;GDBꢀEDL:Gꢅ
2.ꢀ AddhZcꢀi]Zꢀ[djgꢀadX`^c\ꢀ]ZmꢀWdaihꢀi]ViꢀhZXjgZꢀ
i]Zꢀ]ZVYꢀ\^WꢀꢃhZZꢀFigure 44ꢄ#
AdX`^c\ꢀ
=Zmꢀ7daih
6Y_jhibZciꢀ
7daihꢀꢂꢀ?Vbꢀ
Cjih
Figure 44.ꢀ=ZVYꢀ\^WꢀadX`^c\ꢀVcYꢀVY_jhibZciꢀ
Wdaih#
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Adjusting Table, Cross Slide, & Knee
Gibs
1.ꢀ 9>H8DCC:8IꢀB68=>C:ꢀ;GDBꢀEDL:Gꢅ
Adjusting Head
Spring Tension
2.ꢀ JhZꢀ idꢀ Figure 45ꢀ idꢀ ^YZci^[nꢀ i]Zꢀ adXVi^dcꢀ d[ꢀ
i]Zꢀ iVWaZ!ꢀ Xgdhhꢀ ha^YZ!ꢀ VcYꢀ `cZZꢀ \^Wꢀ VY_jhi"
bZciꢀWdaihꢀVcYꢀ_Vbꢀcjih#
I]Zꢀ iZch^dcꢀ d[ꢀ i]Zꢀ ]ZVkn"Yjinꢀ ]ZVYꢀ heg^c\ꢀ XVcꢀ
WZꢀVY_jhiZYꢀidꢀbV`Zꢀi]ZꢀdeZgVi^c\ꢀ]VcYaZꢀ]VgYZgꢀ
dgꢀZVh^ZgꢀidꢀdeZgViZꢀWnꢀVY_jhi^c\ꢀi]Zꢀ]Zmꢀcjihꢀdcꢀ
Wdi]ꢀ h^YZhꢀ d[ꢀ i]Zꢀ WgVX`Ziꢀ h]dlcꢀ ^cꢀ Figure 46#ꢀ
L]ZcꢀndjꢀVgZꢀhVi^h[^ZYꢀl^i]ꢀi]ZꢀiZch^dc!ꢀWZꢀhjgZꢀ
idꢀgZ"i^\]iZcꢀWdi]ꢀ]ZmꢀcjihꢀV\V^chiꢀi]ZꢀWgVX`Zi#
IVWaZꢀ<^Wꢀ6Y_jhibZciꢀ7daih
Heg^c\ꢀ7gVX`Zi
8gdhhꢀHa^YZꢀ<^Wꢀ
6Y_jhibZciꢀ7daih
6Y_jhibZciꢀ=ZmꢀCjiꢀꢃ&ꢀd[ꢀ'ꢄ
Figure 46.ꢀ=ZVYꢀheg^c\ꢀiZch^dcꢀVY_jhibZciꢀ]Zmꢀ
cjihꢀVcYꢀWgVX`Zi#
@cZZꢀ<^Wꢀ
6Y_jhibZciꢀ
7daih
Figure 45 .ꢀIVWaZ!ꢀXgdhhꢀha^YZ!ꢀVcYꢀ`cZZꢀ\^Wꢀ
VY_jhibZciꢀWdaih#
3.ꢀ AddhZcꢀi]Zꢀ`cZZ$iVWaZꢀadX`ꢀVcYꢀi]Zꢀ_Vbꢀcjihꢀ
dcꢀi]ZꢀVY_jhibZciꢀWdaih!ꢀi]ZcꢀjhZꢀi]ZꢀWdaihꢀidꢀ
i^\]iZcꢀdgꢀaddhZcꢀi]Zꢀ\^W#
4.ꢀ 8]ZX`ꢀ ndjgꢀ hZii^c\hꢀ Wnꢀ bdk^c\ꢀ i]Zꢀ Xdbed"
cZciꢀWVX`ꢀVcYꢀ[dgi]#
5.ꢀ L]Zcꢀ ndjꢀ VgZꢀ hVi^h[^ZYꢀ l^i]ꢀ i]Zꢀ hZii^c\h!ꢀ
gZ"i^\]iZcꢀ i]Zꢀ _Vbꢀ cjihꢀ l^i]djiꢀ bdk^c\ꢀ i]Zꢀ
VY_jhibZciꢀWdaih#
"(("
<)-&)ꢀ=daadlꢀ8]^hZaꢀBdgi^h^c\ꢀBVX]^cZ
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SECTION 8: WIRING
I]ZhZꢀeV\ZhꢀVgZꢀXjggZciꢀViꢀi]Zꢀi^bZꢀd[ꢀeg^ci^c\#ꢀ=dlZkZg!ꢀ^cꢀi]Zꢀhe^g^iꢀd[ꢀ^begdkZbZci!ꢀlZꢀbVnꢀbV`ZꢀX]Vc\"
Zhꢀidꢀi]ZꢀZaZXig^XVaꢀhnhiZbhꢀd[ꢀ[jijgZꢀbVX]^cZh#ꢀHijYnꢀi]^hꢀhZXi^dcꢀXVgZ[jaan#ꢀ>[ꢀi]ZgZꢀVgZꢀY^[[ZgZcXZhꢀWZilZZcꢀ
ndjgꢀbVX]^cZꢀVcYꢀl]Viꢀ^hꢀh]dlcꢀ^cꢀi]^hꢀhZXi^dc!ꢀXVaaꢀIZX]c^XVaꢀHjeedgiꢀViꢀꢃ*,%ꢄꢀ*)+".++(ꢀ[dgꢀVhh^hiVcXZꢀ
7:;DG:ꢀbV`^c\ꢀVcnꢀX]Vc\Zhꢀidꢀi]Zꢀl^g^c\ꢀdcꢀndjgꢀbVX]^cZ#
Wiring Safety Instructions
1. SHOCK HAZARD. Ldg`^c\ꢀ dcꢀ l^g^c\ꢀ i]Viꢀ
^hꢀXdccZXiZYꢀidꢀVꢀedlZgꢀhdjgXZꢀ^hꢀZmigZbZanꢀ
YVc\Zgdjh#ꢀ IdjX]^c\ꢀ ZaZXig^[^ZYꢀ eVgihꢀ l^aaꢀ
gZhjaiꢀ^cꢀeZghdcVaꢀ^c_jgnꢀ^cXajY^c\ꢀWjiꢀcdiꢀa^b"
^iZYꢀidꢀhZkZgZꢀWjgch!ꢀZaZXigdXji^dc!ꢀdgꢀYZVi]#ꢀ
9^hXdccZXiꢀ i]Zꢀ edlZgꢀ [gdbꢀ i]Zꢀ bVX]^cZꢀ
WZ[dgZꢀhZgk^X^c\ꢀZaZXig^XVaꢀXdbedcZcihꢅ
5. MOTOR WIRING. I]Zꢀ bdidgꢀ l^g^c\ꢀ h]dlcꢀ
^cꢀi]Zꢀl^g^c\ꢀY^V\gVbꢀ^hꢀXjggZciꢀViꢀi]Zꢀi^bZꢀd[ꢀ
eg^ci^c\!ꢀWjiꢀ^iꢀbVnꢀcdiꢀbViX]ꢀndjgꢀbVX]^cZ#ꢀ
6alVnhꢀ jhZꢀ i]Zꢀ l^g^c\ꢀ Y^V\gVbꢀ ^ch^YZꢀ i]Zꢀ
bdidgꢀ_jcXi^dcꢀWdm#
6. WIRE/COMPONENT DAMAGE.ꢀ 9VbV\ZYꢀ
l^gZhꢀdgꢀXdbedcZcihꢀ^cXgZVhZꢀi]Zꢀg^h`ꢀd[ꢀhZg^"
djhꢀeZghdcVaꢀ^c_jgn!ꢀ[^gZ!ꢀdgꢀbVX]^cZꢀYVbV\Z#ꢀ
>[ꢀ ndjꢀ cdi^XZꢀ i]Viꢀ Vcnꢀ l^gZhꢀ dgꢀ XdbedcZcihꢀ
VgZꢀYVbV\ZYꢀl]^aZꢀeZg[dgb^c\ꢀVꢀl^g^c\ꢀiVh`!ꢀ
gZeaVXZꢀ i]dhZꢀ l^gZhꢀ dgꢀ XdbedcZcihꢀ WZ[dgZꢀ
XdbeaZi^c\ꢀi]ZꢀiVh`#
2. QUALIFIED ELECTRICIAN. 9jZꢀ idꢀ i]Zꢀ
^c]ZgZciꢀ ]VoVgYhꢀ l^i]ꢀ ZaZXig^X^in!ꢀ dcanꢀ Vꢀ
fjVa^[^ZYꢀ ZaZXig^X^Vcꢀ h]djaYꢀ eZg[dgbꢀ l^g^c\ꢀ
iVh`hꢀdcꢀi]^hꢀbVX]^cZ#ꢀ>[ꢀndjꢀVgZꢀcdiꢀVꢀfjVa^"
[^ZYꢀ ZaZXig^X^Vc!ꢀ \Ziꢀ ]Zaeꢀ [gdbꢀ dcZꢀ WZ[dgZꢀ
ViiZbei^c\ꢀVcnꢀ`^cYꢀd[ꢀl^g^c\ꢀ_dW#
7.ꢀ CIRCUIT REQUIREMENTS. NdjꢀBJHIꢀ[da"
adlꢀi]ZꢀgZfj^gZbZcihꢀdcꢀPage 9 l]ZcꢀXdc"
cZXi^c\ꢀndjgꢀbVX]^cZꢀidꢀVꢀedlZgꢀhdjgXZ#
3. WIRE CONNECTIONS.ꢀ 6aaꢀ XdccZXi^dchꢀ
bjhiꢀWZꢀi^\]iꢀidꢀegZkZciꢀl^gZhꢀ[gdbꢀaddhZc"
^c\ꢀYjg^c\ꢀbVX]^cZꢀdeZgVi^dc#ꢀ9djWaZ"X]ZX`ꢀ
Vaaꢀl^gZhꢀY^hXdccZXiZYꢀdgꢀXdccZXiZYꢀYjg^c\ꢀ
Vcnꢀl^g^c\ꢀiVh`ꢀidꢀZchjgZꢀi^\]iꢀXdccZXi^dch#
8. EXPERIENCING DIFFICULTIES. >[ꢀndjꢀVgZꢀ
ZmeZg^ZcX^c\ꢀ Y^[[^Xjai^Zhꢀ jcYZghiVcY^c\ꢀ i]Zꢀ
^c[dgbVi^dcꢀ^cXajYZYꢀ^cꢀi]^hꢀhZXi^dc!ꢀXdciVXiꢀ
djgꢀIZX]c^XVaꢀHjeedgiꢀViꢀꢃ*,%ꢄꢀ*)+".++(#
4. MODIFICATIONS.ꢀJh^c\ꢀcdc"D:BꢀeVgihꢀdgꢀ
bdY^[n^c\ꢀi]Zꢀl^g^c\ꢀWZndcYꢀl]Viꢀ^hꢀh]dlcꢀ
^cꢀ i]Zꢀ Y^V\gVbꢀ bVnꢀ aZVYꢀ idꢀ jcegZY^XiVWaZꢀ
gZhjaih!ꢀ^cXajY^c\ꢀhZg^djhꢀ^c_jgnꢀdgꢀ[^gZ#ꢀ
The photos and diagrams
included in this section are
best viewed in color. You
can view these pages in
"()"
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l^g^c\ꢀY^V\gVbh
Wiring Diagram
<gdjcY
Motor
&
Speed Switch
)
GZVg
;gdci
)
&
'
'
(
+
*
L
*
L&
,
I
K
)
*
+
K&
&'
&+
(
.
H
&%
G
J
J&
<gdjcY
Figure 49.ꢀBdidgꢀl^g^c\#
Figure 47.ꢀHeZZYꢀ
hl^iX]ꢀl^g^c\#
Power ON/OFF Switch
6&
6'
&A&
(A'
*A(
&(CD
&)CD
Tend TC11 220V
'I&
)I'
+I(
Tend
THR12
.-"CD".,
.* "C8" .+
Figure 48.ꢀEdlZgꢀDC$D;;ꢀ
hl^iX]ꢀl^g^c\#
<gdjcY
<gdjcY
<
=di
220 VAC 3-Phase
15-15 Plug
(As Recommended)
=di
=di
"(*"
READ ELECTRICAL SAFETY
<)-&)ꢀ=daadlꢀ8]^hZaꢀBdgi^h^c\ꢀBVX]^cZ
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ON PAGE 34!
Parts Diagram
"(+"
<)-&)ꢀ=daadlꢀ8]^hZaꢀBdgi^h^c\ꢀBVX]^cZ
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Parts List
REF PART #
DESCRIPTION
REF PART #
DESCRIPTION
1
P4814001
P4814002
P4814003
P4814004
PN08
CHUCK KEY
55
56
57
58
59
60
61
62
63
64
65
66
67
68
69
70
71
72
73
74
75
76
77
78
79
80
81
82
83
84
85
86
87
88
89
90
91
92
93
94
95
96
97
98
99
100
101
102
103
104
105
106
107
P4814055
P4814056
P4814057
P4814058
P4814059
PB78
LEADSCREW NUT
2
CHISEL HOUSING LOCK LEVER
STRAIN RELIEF
VERTICAL HANDWHEEL
UPPER VERTICAL LEADSCREW
LOWER VERTICAL LEADSCREW
LOWER LEADSCREW BASE
HEX BOLT 1/2-13 X 1-1/4
KNEE MOUNT
3
4
CHISEL HOUSING LOCK KNOB
HEX NUT 3/8-16
5
6
P4814006
PLW06
HEX NUT 5/8-11 LH
LOCK WASHER 5/8
MOTOR FAN COVER
MOTOR FAN
7
P4814061
P4814062
PLW07
8
P4814008
P4814009
PS07
KNEE
9
LOCK WASHER 1/2
BALL BEARING 2904
KNEE GIB
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
37
38
39
40
41
42
43
44
45
46
47
48
49
50
51
52
53
54
PHLP HD SCR 1/4-20 X 3/8
MOTOR SPINDLE
P2904
P4814011
P4814012
P4814013
P4814014
P4814015
P4814016
PB31
P4814065
P4814066
P4814067
P4814068
P4814069
PB24
BIT CHUCK JT6-1/2"
CHISEL HOUSING
KNEE LOCK LEVER
LIMIT STOP BRACKET
LIMIT STOP HEX BOLT
OPERATING HANDLE
HEX BOLT 3/8-16 X 1-1/4
LOCK WASHER 3/8
BALL OILER
CHISEL SLEEVE 3/4"
MOTOR TOP COVER
BALL BEARING 6204
HEX BOLT 1/4-20 X 1
MOTOR 2HP 220V 3PH
MOTOR BASE
PLW04
P4814018
P4814019
P4814020
PLW02
P4814072
P4814073
PB18
SPRING TENSION BRACKET
HEX BOLT 3/8-16 X 1
MOTOR PIVOT
BEARING CAP
LOCK WASHER 1/4
HEX BOLT 1/4-20 X 3/4
BEARING RETAINER
LOCK WASHER 5/16
HEX BOLT 5/16-18 X 1
MORTISE AUGER BIT 1/2"
MORTISE CHISEL 1/2"
MOTOR WIRING JUNCTION BOX
TABLE
P4814075
PLW01
PB05
LOCK WASHER 5/16
HEX BOLT 5/16-18 X 1
MOTOR PIVOT COVER
MOTOR PIVOT BUSHING
HEX BOLT 5/16-18 X 1-1/2
HEX BOLT 5/16-18 X 1-1/4
HEAD GIB
P4814023
PLW01
PB03
P4814078
P4814079
PB11
PB03
P4814026
P4814027
P4814028
P4814029
PB03
PB12
P4814082
PB18
HEX BOLT 3/8-16 X 1
PIN 1/2"
HEX BOLT 5/16-18 X 1
HEX NUT 5/16-18
P4814084
P4814085
PB16
PN02
MOTOR PIVOT BRACKET
HEX BOLT 3/8-16 X 1-1/2
EXTENSION SPRING
SPRING CONNECTOR
COLUMN
P4814032
PB11
CROSS SLIDE LOCK LEVER
HEX BOLT 5/16-18 X 1-1/2
CROSS SLIDE GIB
TABLE RACK
P4814087
P4814088
P4814089
P4814090
PW01
P4814034
P4814035
PB03
HEX BOLT 5/16-18 X 1
LOCK WASHER 5/16
SET SCREW 5/16-18 X 3/4
FLAT BALL HANDLE
THRUST BEARING 2901
CROSS LEADSCREW
HEX NUT 1/2-13
BASE
PLW01
FLAT WASHER 1/2
PSS18
P4814092
P4814093
PN08
DEPTH STOP BRACKET
DEPTH STOP BOLT
HEX NUT 3/8-16
P4814039
P2901
P4814041
PN06
PSS07
SET SCREW 1/4-20 X 1/2
MOTOR PIVOT CONNECTOR
LOCK WASHER 1/2
HEX BOLT 1/2-13 X 1-1/2
POWER ON/OFF SWITCH ASSY
SPEED SWITCH ASSY
COLUMN COVER
P4814096
PLW07
P4814043
P4814044
P4814045
P4814046
PSS18
HANDLE
LONGITUDINAL HANDWHEEL
T-BOLT 1/2-13
PB55
P4814099
P4814100
P4814101
PS04
VISE HANDWHEEL
SET SCREW 5/16-18 X 3/4
VISE LEADSCREW
VISE HOUSING
P4814048
P4814049
P4814050
P4814051
P4814052
P4814053
P4814054
PHLP HD SCR 1/4-20 X 1/2
MORTISE AUGER BIT 1/4"
MORTISE CHISEL 1/4"
MORTISE AUGER BIT 3/8"
MORTISE CHISEL 3/8"
CHISEL SLEEVE 5/8"
P4814103
P4814104
P4814105
P4814106
P4814107
VISE CLAMP
LONGITUDINAL GIB
CROSS SLIDE
LEADSCREW SLEEVE
PINION SHAFT
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REF PART #
DESCRIPTION
REF PART #
DESCRIPTION
201
202
203
204
P4814201
MACHINE ID LABEL
205
206
207
208
PLABEL-63
G9987
DISCONNECT LABEL 220V VL
PLABEL-14A
PLABEL-12A
PLABEL-11A
ELECTRICITY LABEL
GRIZZLY OVAL NAMEPLATE SM
GRIZZLY GREEN TOUCH UP PAINT
GRIZZLY PUTTY TOUCH UP PAINT
READ MANUAL LABEL VL
SAFETY GLASSES LABEL VL
PPAINT-1
PPAINT-11
Safety labels warn about machine hazards and ways to prevent injury. The owner of this machine
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