model g0705
mill/drill w/stand
oWner's manual
Copyright © MarCh, 2010 By grizzly industrial, inC. revised deCeMBer, 2010 (JB)
Warning: no portion of this manual may be reproduced in any shape
or form Without the Written approval of grizzly industrial, inc.
(For Models ManuFaCtured sinCe 09/09) #JB12469 printed in China
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table of contents
section 5: accessories......................... 35
introduction............................................... 2
Manual accuracy ........................................... 2
Contact info.................................................... 2
Machine description ...................................... 2
identification................................................... 3
section 6: maintenance......................... 38
schedule...................................................... 38
Cleaning and protecting .............................. 38
lubrication ................................................... 39
section 1: safety....................................... 7
safety instructions for Machinery .................. 7
additional safety for Mill/drills ....................... 9
section 7: service ................................... 41
troubleshooting ........................................... 41
gibs.............................................................. 43
leadscrew Backlash.................................... 44
section 2: circuit reQuirements ...... 10
110/220v operation..................................... 10
110v Conversion ......................................... 11
section 8: Wiring...................................... 45
Wiring safety instructions............................ 45
g0705 Wiring diagram ................................ 46
g0705 Wiring diagram (Continued) ............ 47
section 3: setup ....................................... 14
needed for setup......................................... 14
unpacking.................................................... 14
inventory ...................................................... 15
Cleanup........................................................ 16
site Considerations...................................... 17
Mounting options......................................... 18
Moving & placing Machine .......................... 21
test run ...................................................... 22
Break-in ....................................................... 23
section 9: parts....................................... 48
headstock parts Breakdown ....................... 48
headstock parts list.................................... 49
headstock parts list (continued)................. 50
Base parts Breakdown ................................ 51
Base parts list............................................. 52
electrical Components Breakdown and list 53
labels Breakdown and list.......................... 54
section 4: operations ........................... 24
operation overview..................................... 24
Basic Controls.............................................. 25
Calculating spindle speed for Milling.......... 27
speed Changes ........................................... 28
Calculating spindle speed for drilling ......... 29
spindle height.............................................. 30
loading tooling ........................................... 31
drill Chuck arbor.......................................... 32
Collet adapters ............................................ 32
headstock position ...................................... 33
depth stop................................................... 33
table travel................................................. 34
graduated dials........................................... 34
Warranty and returns ........................ 57
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introduction
manual accuracy
contact info
We are proud to offer this manual with your new
machine! We've made every effort to be exact
with the instructions, specifications, drawings,
and photographs of the machine we used when
writing this manual. However, sometimes we still
make an occasional mistake.
We stand behind our machines. If you have any
service questions, parts requests or general ques-
tions about the machine, please call or write us at
the location listed below.
Grizzly Industrial, Inc.
1203 Lycoming Mall Circle
Muncy, PA 17756
Also, owing to our policy of continuous improve-
ment, your machine may not exactly match the
manual. If you find this to be the case, and the dif-
ference between the manual and machine leaves
you in doubt, check our website for the latest
manual update or call technical support for help.
Phone: (570) 546-9663
E-Mail: techsupport@grizzly.com
We want your feedback on this manual. If you can
take the time, please email or write to us at the
address below and tell us how we did:
Before calling, find the manufacture date of your
machine by looking at the date stamped into the
machine ID label (see below). This will help us
determine if the manual version you received
matches the manufacture date of your machine.
Grizzly Industrial, Inc.
Technical Documentation Manager
P.O. Box 2069
Bellingham, WA 98227-2069
Email: manuals@grizzly.com
C
/
O
machine description
Manufacture Date
of Your Machine
the mill/drill is used to shape metal workpieces
by removing material with the use of a rotating
cutting tool.
in milling operations, the location of the cutting
tool is stationary while the workpiece is fed into
the cutter by moving the table.
For your convenience, we post all available man-
uals and manual updates for free on our website
of machine will be reflected in these documents
as soon as they are complete.
in drilling operations, the workpiece is held sta-
tionary on the table while the cutting tool is fed
vertically into the workpiece with the movement of
the spindle and head.
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identification
C
B
a
d
e
v
W
F
u
g
t
h
s
detail of left side of
machine
r
i
J
J
K
M
K
l
Q
M
n
p
o
figure 1. Model g0705 identification.
a. Control panel
b. drawbar & Cap
c. Belt Cover
m. longitudinal travel lock
n. Cabinet stand
o. Mounting Bolt hole
p. Cabinet door
d. Motor
e. Coarse downfeed lever
f. Fine downfeed lock Knob
g. Fine downfeed handwheel
h. Column
Q. Cross travel handwheel
r. Chuck
s. spindle
t. depth stop
i. table
J. longitudinal handwheel
K. table stop
u. Quill lock lever
v. depth scale
W. headstock elevation Crank
l. Cross travel lock
-3-
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MACHINE DATA
SHEET
Customer Service #: (570) 546-9663 · To Order Call: (800) 523-4777 · Fax #: (800) 438-5901
MODEL G0705 DRILL/MILL WITH STAND 29 INCH X 8 INCH
TABLE
Product Dimensions:
Weight.............................................................................................................................................................. 617 lbs.
Length/Width/Height...........................................................................................................41-5/8 x 40-1/2 x 43-1/4 in.
Foot Print (Length/Width)................................................................................................................. 28-3/8 x 17-3/4 in.
Shipping Dimensions:
Carton #1
Type.......................................................................................................................................................Plywood
Content..................................................................................................................................................Machine
Weight.................................................................................................................................................... 683 lbs.
Length/Width/Height................................................................................................................... 38 x 30 x 46 in.
Carton #2
Type................................................................................................................................................... Cardboard
Content...................................................................................................................................................... Stand
Weight...................................................................................................................................................... 99 lbs.
Length/Width/Height................................................................................................................... 29 x 18 x 22 in.
Electrical:
Power Requirement........................................................................................................... 220V, Single-Phase, 60 Hz
Minimum Circuit Size............................................................................................................30A @110V, 15A @220V
Switch......................................................................... Front Mounted Forward Reverse Switch with Emergency Stop
Switch Voltage...................................................................................................................................................... 220V
Cord Length......................................................................................................................................................... 6.5 ft.
Cord Gauge....................................................................................................................................................14 gauge
Plug Included..............................................................................................................................................NEMA 6-15
Recommended Plug/Outlet Type.................................................................NEMA 5-20 @110V, NEMA 6-15 @220V
Motors:
Main
Type.................................................................................................................. TEFC Capacitor Start Induction
Horsepower.................................................................................................................................................2 HP
Voltage.............................................................................................................................................. 110V/220V
Prewired......................................................................................................................................................220V
Phase........................................................................................................................................................Single
Amps......................................................................................................................................................17.8/8.6
Speed.................................................................................................................................................1725 RPM
Cycle..........................................................................................................................................................60 Hz
Number Of Speeds........................................................................................................................................... 1
Power Transfer ...................................................................................................................................Belt Drive
Bearings........................................................................................................Shielded and Permanently Sealed
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Main Specifications:
Operation Info
Spindle Travel.................................................................................................................................... 4-11/16 in.
Longitudinal Table Travel.................................................................................................................19-11/16 in.
Cross Table Travel.......................................................................................................................................9 in.
Head Swivel.......................................................................................................................................... 360 deg.
Max. Dist Spindle To Column.................................................................................................................7-3/4 in.
Max. Dist Spindle To Table................................................................................................................17-5/16 in.
Drilling Cap For Cast Iron.....................................................................................................................1-3/16 in.
Drilling Cap For Steel................................................................................................................................... 1 in.
No. Of Vert. Spindle Speeds...........................................................................................................................12
Range Of Vert. Spindle Speeds..................................................................................................140-2436 RPM
Table Info
Table Length........................................................................................................................................ 28-3/4 in.
Table Width............................................................................................................................................8-1/4 in.
Table Thickness.....................................................................................................................................2-1/2 in.
No. Of T Slots....................................................................................................................................................3
T Slots Width.............................................................................................................................................5/8 in.
T Slots Height...............................................................................................................................................1 in.
T Slots Centers...................................................................................................................................... 2-1/2 in.
Stud Size................................................................................................................................... 1/2 in x 2-1/8 in.
Spindle Info
Spindle Taper................................................................................................................................................R-8
Spindle Sleeve Diameter.........................................................................................................................2.95 in.
End Milling Cap......................................................................................................................................... 3/4 in.
Face Milling Cap...........................................................................................................................................3 in.
Draw Bar Diameter..................................................................................................................................7/16 in.
Draw Bar TPI...................................................................................................................................................20
Draw Bar Length.............................................................................................................................. 17-11/16 in.
Spindle Bearings......................................................................................................................... Tapered Roller
Construction
Spindle Housing Const.........................................................................................................................Cast Iron
Table Const............................................................................................................. Precision-Ground Cast Iron
Head Const...........................................................................................................................................Cast Iron
Column Const.......................................................................................................................................Cast Iron
Base Const...........................................................................................................................................Cast Iron
Stand Const................................................................................................................................................ Steel
Paint..........................................................................................................................................................Epoxy
Other
Collars Calibrated..................................................................................................................................0.002 in.
Other Specifications:
ISO Factory ...........................................................................................................................................Yes, ISO 9001
Country Of Origin ................................................................................................................................................China
Warranty ............................................................................................................................................................ 1 Year
Serial Number Location ............................................................................................ Machine Label on Head Casting
Assembly Time ..................................................................................................................................................1 Hour
Sound Rating ...................................................................................................................................................< 80 dB
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Features:
Front mounted digital display
Calibrated depth stop
Fine feed downfeed control, graduated in 0.001 in.
Coolant trough
Replaceable brushes on universal motor
Quill moves 0.108 in. per revolution of fine feed handwheel
Table moves 0.100 in. per revolution of handwheel
Accessories Included:
Drill chuck 1/16-1/2 in. with MT#3 spindle taper
Tool box
Chuck key
Drift
Oil bottle
Hex wrenches
Locking nuts for leveling feet
R8 to MT#3 adapter
MT#3 to MT#2 adapter
Two T-bolts
-6-
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SECTION 1: SAFETY
For Your Own Safety, Read Instruction
Manual Before Operating this Machine
The purpose of safety symbols is to attract your attention to possible hazardous conditions. This
manual uses a series of symbols and signal words intended to convey the level of importance
of the safety messages. The progression of symbols is described below. Remember that safety
messages by themselves do not eliminate danger and are not a substitute for proper accident
prevention measures.
Indicates an imminently hazardous situation which, if not avoided,
WILL result in death or serious injury.
Indicates a potentially hazardous situation which, if not avoided,
COULD result in death or serious injury.
Indicates a potentially hazardous situation which, if not avoided,
MAY result in minor or moderate injury. It may also be used to alert
against unsafe practices.
This symbol is used to alert the user to useful information about
proper operation of the machine.
NOTICE
safety instructions for machinery
Safety Instructions for Machinery
OWNER’S MANUAL. Read and understand
this owner’s manual BEFORE using machine.
Untrained users can be seriously hurt.
WEARING PROPER APPAREL. Do not wear
clothing, apparel, or jewelry that can become
entangled in moving parts. Always tie back or
cover long hair. Wear non-slip footwear to avoid
accidental slips which could cause a loss of
workpiece control.
EYE PROTECTION. Always wear ANSI-
approved safety glasses or a face shield when
operating or observing machinery. to reduce
the risk of eye injury or blindness from fly-
ing particles Everyday eyeglasses are not
approved safety glasses.
HEARING PROTECTION. Always wear hear-
ing protection when operating or observiing loud
machinery. Extended exposure to this noise
without hearing protection can cause permanent
hearing loss.
HAzARDOUS DUST. Dust created while using
machinery may cause cancer, birth defects,
or long-term respiratory damage. Be aware of
dust hazards associated with each workpiece
material, and always wear a NIOSH-approved
respirator to reduce your risk.
MENTAL ALERTNESS. Be mentally alert when
running machinery. Never operate under the
influence of drugs or alcohol, when tired, or when
distracted.
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Safety Instructions for Machinery
DISCONNECTING POWER SUPPLY. Always
APPROVED OPERATION. Untrained operators
can be seriously hurt by machinery. Only allow
trained or properly supervised people to use
machine. When machine is not being used, dis-
connect power, remove switch keys, or lock-out
machine to prevent unauthorized use—especially
around children. Make workshop kid proof!
disconnect machine from power supply before
servicing, adjusting, or changing cutting tools
(bits, blades, cutters, etc.). Make sure switch is
in OFF position before reconnecting to avoid an
unexpected or unintentional start.
INTENDED USE. Only use the machine for its
intended purpose and only use recommended
accessories. Never stand on machine, modify
it for an alternative use, or outfit it with non-
approved accessories.
CHILDREN & BYSTANDERS. Keep children
and bystanders a safe distance away from work
area. Stop using machine if children or bystand-
ers become a distraction.
STABLE MACHINE. Unexpected movement
during operations greatly increases the risk of
injury and loss of control. Verify machines are
stable/secure and mobile bases (if used) are
locked before starting.
FEED DIRECTION. Unless otherwise noted, feed
work against the rotation of blades or cutters.
Feeding in the same direction of rotation may pull
your hand into the cut.
SECURING WORKPIECE. When required, use
clamps or vises to secure workpiece. A secured
workpiece protects hands and frees both of them
to operate the machine.
FORCINGMACHINERY.Donotforcemachine.
It will do the job safer and better at the rate for
which it was designed.
UNATTENDED OPERATION. Never leave
machine running while unattended. Turn machine
Off and ensure all moving parts completely stop
before walking away.
GUARDS & COVERS. Guards and covers can
protect you from accidental contact with mov-
ing parts or flying debris. Make sure they are
properly installed, undamaged, and working
correctly before using machine.
MAINTENANCE & INSPECTION. A machine that
is not properly maintained may operate unpre-
dictably. Follow all maintenance instructions and
lubrication schedules to keep machine in good
working condition. Regularly inspect machine for
loose bolts, alignment of critical parts, binding, or
any other conditions that may affect safe opera-
tion. Always repair or replace damaged or mis-
adjusted parts before operating machine.
REMOVING TOOLS. Never leave adjustment
tools, chuck keys, wrenches, etc. in or on
machine—especially near moving parts. Verify
removal before starting!
AWKWARD POSITIONS. Keep proper foot-
ing and balance at all times when operating
machine. Do not overreach! Avoid awkward
hand positions that make workpiece control dif-
ficult or increase the risk of accidental injury.
EXPERIENCING DIFFICULTIES. If at any time
you are experiencing difficulties performing the
intended operation, stop using the machine!
Contact our Technical Support Department at
(570) 546-9663.
DANGEROUS ENVIRONMENTS. Do not use
machinery in wet locations, cluttered areas,
around flammables, or in poorly-lit areas. Keep
work area clean, dry, and well lighted to mini-
mize risk of injury.
-8-
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additional safety for mill/drills
understanding controls. Make sure you
machine care and maintenance. never
operate the mill/drill with damaged or worn
parts. Maintain your mill/drill in proper work-
ing condition. perform routine inspections
and maintenance promptly. put away adjust-
ment tools after use.
understand the use and operation of all con-
trols.
safety accessories. always use a chip
guard in addition to your safety glasses when
milling to prevent bodily injury.
disconnect poWer. Make sure the mill is
turned OFF, disconnected from its power
source, and all moving parts have come to a
complete stop before starting any inspection,
adjustment, or maintenance procedure.
WorK holding. Before starting the machine,
be certain the workpiece has been prop-
erly clamped to the table. never hold the
workpiece by hand when using the mill.
chucK Key safety. always remove your
chuck key, drawbar wrench, and any service
tools immediately after use.
avoiding entanglement. Keep loose cloth-
ing articles such as sleeves, belts, or jewelry
items away from the mill spindle. never wear
gloves when operating the mill.
spindle speeds. select the spindle speed
that is appropriate for the type of work and
material. allow the mill/drill to gain full speed
before beginning a cut.
tool holding. always use the proper tools for
the material you are milling. Make sure they
are held firmly in the proper tool holder for
the job.
poWer disruption. in the event of a local
power outage during use of the mill, turn OFF
all switches to avoid possible sudden start up
once power is restored.
clean-up. do not clear chips by hand. use a
brush, and never clear chips while the mill is
turning.
spindle direction changes. never reverse
spindle direction when milling, boring, or fac-
ing a workpiece.
cutting tool inspection. inspect drills
and end mills for sharpness, chips, or cracks
before each use. replace dull, chipped, or
cracked cutting tools immediately. handle
new cutting tools with care. leading edges
are very sharp and can cause lacerations.
stopping spindle. do not stop the mill/drill
using your hand against the chuck.
be attentive. do not leave mill/drill running
unattended for any reason.
eXperiencing difficulties. if at any time
you are experiencing difficulties perform-
ing the intended operation, stop using the
machine! Contact our technical support at
(570) 546-9663.
no list of safety guidelines can be complete. every shop environment is different. like all
machines there is danger associated with the model g0705. accidents are frequently caused by
lack of familiarity or failure to pay attention. use this machine with respect and caution to lessen
the possibility of operator injury. if normal safety precautions are overlooked or ignored, serious
personal injury may occur.
-9-
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section 2: poWer supply
availability
circuit information
Before installing the machine, consider the avail-
ability and proximity of the required power supply
circuit. If an existing circuit does not meet the
requirements for this machine, a new circuit must
be installed. To minimize the risk of electrocu-
tion, fire, or equipment damage, installation work
and electrical wiring must be done by a qualified
electrician in accordance with all applicable codes
A power supply circuit includes all electrical
equipment between the breaker box or fuse panel
in the building and the machine. The power sup-
ply circuit used for this machine must be sized to
safely handle the full-load current drawn from the
machine for an extended period of time. (If this
machine is connected to a circuit protected by
fuses, use a time delay fuse marked D.)
For your own safety and protection of
property, consult a qualified electrician if
you are unsure about wiring practices or
electrical codes in your area.
Electrocution, fire, or
equipment damage may
occur if machine is not
correctly grounded and
connected to the power
supply.
Note: The circuit requirements listed in this man-
ual apply to a dedicated circuit—where only one
machine will be running at a time. If this machine
will be connected to a shared circuit where mul-
tiple machines will be running at the same time,
consult a qualified electrician to ensure that the
circuit is properly sized for safe operation.
full-load current rating
The full-load current rating is the amperage a
machine draws at 100% of the rated output power.
On machines with multiple motors, this is the
amperage drawn by the largest motor or sum of all
motors and electrical devices that might operate
at one time during normal operations.
circuit requirements for 220v
This machine is prewired to operate on a 220V
power supply circuit that has a verified ground and
meets the following requirements:
full-load current rating at 220v ....8.6 amps
full-load current rating at 110v....17.8 amps
nominal voltage .............................. 220v/240v
cycle..........................................................60 hz
phase........................................... single-phase
circuit rating...................................... 15 amps
plug/receptacle ............................. nema 6-15
The full-load current is not the maximum amount
of amps that the machine will draw. If the machine
is overloaded, it will draw additional amps beyond
the full-load rating.
circuit requirements for 110v
If the machine is overloaded for a sufficient length
of time, damage, overheating, or fire may result—
especially if connected to an undersized circuit.
To reduce the risk of these hazards, avoid over-
loading the machine during operation and make
sure it is connected to a power supply circuit that
meets the requirements in the following section.
This machine can be converted to operate on a
110V power supply (refer to Voltage Conversion
later in this section). The intended 110V circuit
must have a verified ground and meet the follow-
ing requirements:
nominal voltage ...............................110v/120v
cycle..........................................................60 hz
phase........................................... single-phase
circuit rating......................................30 amps
plug/receptacle ............................. nema 5-20
-10-
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grounding requirements
This machine MUST be grounded. In the event
of certain malfunctions or breakdowns, grounding
reduces the risk of electric shock by providing a
path of least resistance for electric current.
Serious injury could occur if you connect
the machine to power before completing the
setup process. DO NOT connect to power
until instructed later in this manual.
For 220V operation: This machine is equipped
with a power cord that has an equipment-ground-
ing wire and a grounding plug (similar to the
figure below). The plug must only be inserted
into a matching receptacle (outlet) that is prop-
erly installed and grounded in accordance with all
local codes and ordinances.
Improper connection of the equipment-grounding
wire can result in a risk of electric shock. The
wire with green insulation (with or without yellow
stripes) is the equipment-grounding wire. If repair
or replacement of the power cord or plug is nec-
essary, do not connect the equipment-grounding
wire to a live (current carrying) terminal.
GROUNDED
Check with a qualified electrician or service per-
sonnel if you do not understand these grounding
requirements, or if you are in doubt about whether
the tool is properly grounded. If you ever notice
that a cord or plug is damaged or worn, discon-
nect it from power, and immediately replace it with
a new one.
6-15 RECEPTACLE
Current Carrying Prongs
6-15 PLUG
Grounding Prong
extension cords
We do not recommend using an extension cord
with this machine. If you must use an extension
cord, only use it if absolutely necessary and only
on a temporary basis.
figure 2. typical 6-15 plug and receptacle.
For 110V operation: The plug specified under
“Circuit Requirements for 110V” on the previ-
ous page has a grounding prong that must be
attached to the equipment-grounding wire inside
the included power cord. The plug must only be
inserted into a matching receptacle (see below)
that is properly installed and grounded in accor-
dance with all local codes and ordinances.
Extension cords cause voltage drop, which may
damage electrical components and shorten motor
life. Voltage drop increases as the extension cord
size gets longer and the gauge size gets smaller
(higher gauge numbers indicate smaller sizes).
Any extension cord used with this machine must
contain a ground wire, match the required plug
and receptacle, and meet the following require-
ments:
GROUNDED
5-20 RECEPTACLE
Hot
Neutral
minimum gauge size ...........................12 aWg
maximum length (shorter is better).......50 ft.
5-20 PLUG
voltage conversion
the voltage conversion Must be performed by
a qualified electrician. to perform the voltage
conversion, follow 110v conversion on the next
page. If the diagram included on the motor con-
flicts with the one in this manual, the motor may
have changed since the manual was printed. Use
the diagram provided on the motor.
Grounding Prong
figure 3. typical 5-20 plug and receptacle.
-11-
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110v conversion
N
A1
13NO
21NC
31NC
43NO
V1
6
V1
U2
14NO
22NC
NC
44NO
N
L
2T1
4T2
6T3
1L1
3L2
U2
the Model g0705 can be converted for 110v
operation. this conversion job consists of dis-
connecting the machine from the power source,
replacing the contactors and power indicator
lamp, and rewiring the motor.
V2
A2
L
7
5
5L3
4
8
N
4
A1
Contactors
2T1
4
13NO
21NC
31NC
43NO
7
8
14NO
2NC
32NC
44NO
L
L
5
4 1L1
63L2
4T2
6T3
5
5L3 L
the necessary components for this procedure
can be purchased in the Model g0705 110v
Conversion Kit (part no. p0705311) by calling
grizzly Customer service at (800) 523-4777.
N
N
A2
D
all wiring changes must be inspected by a quali-
fied electrician before the machine is connected
to the power source. if, at any time during this pro-
cedure you need help, call grizzly tech support
at (570) 546-9663.
Control Panel (Viewed From Behind)
Indicator Light Type XDJ2(J) 220V AC
Indicator Light Type XDJ2(J) 110V AC
(Indicator is wired the same for 110V/220V)
5
7
4
4
3
to rewire the model g0705 for 110v opera-
tion:
3
4
indicator
lamp
REV
FWD
4
1. disConneCt MaChine FroM poWer!
POWER
INDICATOR
X1
X2
1
LAMP
N
2. remove the electrical box and motor junction
box covers shown in figure 4.
EMERGENCY
STOP
BUTTON
2
STOP
BUTTON
2
1
3
GND
2
2
1
1
1
Motor Junction
Box Cover
indicator lamp
figure 5. Partial wiring diagram.
electrical Box
Cover
figure 4. Cover locations.
3. use a phillips screwdriver to remove all of
the wires that connect to the two contactors
shown in figures 5 & 6. if any of the wires
are not clearly labeled, label them before
removing to ensure that they will be replaced
in the proper locations. refer to section 8:
Wiring starting on page 45 for detailed wir-
ing diagrams.
figure 6. Removing contactors.
Model g0705 (Mfg. since 09/09)
-12-
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4. remove the screws that secure the brass
contactor mounting plate to the back of the
electrical box, then pull the contactors out
to access the gray tab shown in figure 7.
pull outward on the gray tab to release each
contactor from the mounting plate.
10. locate the terminal block located in the motor
junction box, shown in figure 8.
Motor 220V
terminal Block
110V Terminal
Block Jumper
Position.
(Wire positions
are the same for
110V/220V)
U1 Z2
U1 Z2
Run
Start
Capacitor
20 MFD
450 VAC
Capacitor
150 MFD
250 VAC
U2
W2
U2
W2
U2
V1
Z1
V2
V1
Z1
Mounting plate
U1
V1
W1 V2
W1 V
Ground
PE
gray tab
Jumpers Moved
for 110v
220v Jumper
location
figure 7. Contactor release tab location.
figure 8. Jumper positions on terminal block.
5. install the two 110v contactors from the
Model g0705 110v Conversion Kit in place
of the contactors you removed in step 4.
6. replace the wires you removed in step 3 to
the corresponding terminals on the 110v con-
tactors. the wiring is the same for 110v and
220v. refer to section 8: Wiring starting
on page 45 for detailed wiring diagrams.
7. locate the indicator lamp shown in figures 4
& 5. disconnect the two wires from its termi-
nals, then remove the lamp.
8. install the 110v indicator lamp from the
Model g0705 110v Conversion Kit in place
of the lamp you removed in step 7.
9. Connect the wires you removed in step 7 to
the corresponding terminals on the 110v indi-
cator lamp. the wiring is the same for 110v
and 220v.
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11. use a phillips screwdriver to remove the
screws that secure the two metal jumpers
to the terminal block, as shown in figure 9,
then remove both jumpers. Be careful not to
mix up the locations of any of the wires while
you do so.
14. install a neMa 5-20 plug such as the one
shown in figure 3 onto the power cord, as
illustrated in figure 10. refer to section
8: Wiring starting on page 45 for detailed
wiring diagrams.
Cord Rewired for 110V
Neutral
Hot
L5-30 Plug
(As Recommended)
Ground
figure 10. Cord rewired for 110V.
figure 9. Changing motor jumper positions.
12. place both of the jumpers into the 110v loca-
tion shown in figure 8.
13. replace the screws you removed in step
11, making sure all wires are secured in the
same positions they were originally in, as
shown in figure 8. refer to section 8:
Wiring starting on page 45 for detailed wir-
ing diagrams.
-14-
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section 3: setup
needed for setup
this machine presents
serious injury hazards
to untrained users. read
through this entire manu-
al to become familiar with
the controls and opera-
tions before starting the
machine!
the following are needed to complete the setup
process:
description
Qty
•
•
•
•
•
•
•
precision level ........................................... 1
safety glasses (for each person)............... 1
solvent/Cleaner.......................................... 1
shop rags.................................................. 1
Brass hammer ........................................... 1
lifting straps (rated for at least 750 lbs.).. 2
lifting equipment
Wear safety glasses dur-
ing the entire setup pro-
cess!
(rated for at least 750 lbs.) ........................ 1
another person .......................................... 1
•
unpacking
the model g0705 is a
heavy machine. serious
personalinjurymayoccur
if safe moving meth-
ods are not used. to be
safe, get assistance and
use power equipment to
move the shipping crate
and remove the machine
from the crate.
the Model g0705 was carefully packed when it
left our warehouse. if you discover the machine
is damaged after you have signed for delivery,
please immediately call Customer Service at
(570) 546-9663 for advice.
save the containers and all packing materials for
possible inspection by the carrier or its agent.
Otherwise, filing a freight claim can be difficult.
When you are completely satisfied with the condi-
tion of your shipment, you should inventory the
contents.
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inventory
the following is a description of the main compo-
nents shipped with your machine.
a
B
crate contents (figures 11 & 12)
Qty
a. Cabinet Base.............................................. 1
b. Machine...................................................... 1
c. toolbox....................................................... 1
d. drill Chuck B16 1–13mm ............................ 1
e. drill Chuck arbor r8–B16.......................... 1
f. lug Wrench................................................ 1
g. t-Bolt assemblies....................................... 2
—t-Bolt M14-2 x 55.................................... 2
—Flat Washer 14mm.................................. 2
—hex Bolt M14-2 ....................................... 2
h. drill Chuck Key........................................... 1
i. drift Key...................................................... 1
J. Collet adapter r8 to Mt#3......................... 1
K. Collet adapter Mt#3 to Mt#2 .................... 1
l. Bottle For oil .............................................. 1
figure 11. Main inventory.
C
h
g
not shown
•
•
•
•
•
•
•
•
•
•
hex Wrenches 3, 4, 5mm..................1 each
hex Bolts M10-1.25 x 140........................... 4
Flat Washers 10mm ................................... 4
lock Washers 10mm.................................. 4
open-end Combo Wrench 17/19mm ......... 1
hex Bolts M12-1.75 x 40............................. 4
hex nuts M12-1.75 ..................................... 4
Cap screws M6-1 x 16............................... 3
Flat Washers 6mm ..................................... 3
drawbar...................................................... 1
e
l
d
K
J
i
F
figure 12. inventory.
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cleanup
Gasoline and petroleum
products have low flash
points and can explode
or cause fire if used to
clean machinery. Avoid
using these products
to clean machinery.
The unpainted surfaces of your machine are
coated with a heavy-duty rust preventative that
prevents corrosion during shipment and storage.
This rust preventative has been your machine's
close ally and guardian since it left the factory.
If your machine arrived to you free of rust, then
be thankful that the rust preventative protected
it during its journey...and try to stay thankful as
you clean it off, because it can be challenging to
remove if you are unprepared and impatient.
Many cleaning solvents
are toxic if inhaled.
Minimize your risk by only
using these products in a
well ventilated area.
Plan on spending some time cleaning your
machine. The time you spend doing this will
reward you with smooth sliding parts and a better
appreciation for the proper care of your machine's
unpainted surfaces.
NOTICE
Avoid chlorine-based solvents, such as
acetone or brake parts cleaner that may
damage painted surfaces. Always follow
the manufacturer’s instructions when using
any type of cleaning product.
Although there are many ways to successfully
remove the rust preventative, these instructions
walk you through what works well for us.
Before cleaning, gather the following:
•
•
•
Disposable Rags
Cleaner/degreaser (see below)
Safety glasses & disposable gloves
Basic steps for removing rust preventative:
1. Put on safety glasses and disposable
gloves.
h9692—orange power cleaner & degreaser
one of the best cleaners we've found for quickly
and easily removing rust preventative.
2. Coat all surfaces that have rust preventative
with a liberal amount of your cleaner/degreas-
er and let them soak for few minutes.
3. Wipe off the surfaces. If your cleaner/degreas-
er is effective, the rust preventative will wipe
off easily.
Note: To clean off thick coats of rust preven-
tative on flat surfaces, such as tables, use
a PLASTIC paint scraper to scrape off the
majority of the coating before wiping it off with
your rag. (Do not use a metal scraper or you
may scratch your machine.)
figure 13. Model h9692 industrial orange power
Cleaner/degreaser (99.9% biodegradable).
4. Repeat Steps 2–3 as necessary until clean,
then coat all unpainted surfaces with a quality
metal protectant to prevent rust.
Note: In a pinch, automotive degreasers, mineral
spirits or WD•40 can be used to remove rust pre-
ventative. Before using these products, though,
test them on an inconspicuous area of your paint
to make sure they will not damage it.
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site considerations
Weight Load
Physical Environment
Refer to the Machine Data Sheet for the weight
of your machine. Make sure that the surface upon
which the machine is placed will bear the weight
of the machine, additional equipment that may be
installed on the machine, and the heaviest work-
piece that will be used. Additionally, consider the
weight of the operator and any dynamic loading
that may occur when operating the machine.
The physical environment where your machine
is operated is important for safe operation and
the longevity of its components. For best results,
operate this machine in a dry environment that is
free from excessive moisture, hazardous chemi-
cals, airborne abrasives, or extreme conditions.
Extreme conditions for this type of machinery are
generally those where the ambient temperature
range exceeds 41°–104°F; the relative humidity
range exceeds 20–95% (non-condensing); or the
environment is subject to vibration, shocks, or
bumps.
Space Allocation
Consider the largest size of workpiece that will
be processed through this machine and provide
enough space around the machine for adequate
operator material handling or the installation of
auxiliary equipment. With permanent installations,
leave enough space around the machine to open
or remove doors/covers as required by the main-
tenance and service described in this manual.
See below for required space allocation.
Electrical Installation
Place this machine near an existing power source.
Make sure all power cords are protected from
traffic, material handling, moisture, chemicals,
or other hazards. Make sure to leave access to
a means of disconnecting the power source or
engaging a lockout/tagout device.
Lighting
Children or untrained people
may be seriously injured by
this machine. Only install in an
access restricted location.
Lighting around the machine must be adequate
enough that operations can be performed safely.
Shadows, glare, or strobe effects that may distract
or impede the operator must be eliminated.
Wall
30"
39"
44"
42"
61.5"
figure 14. space required for full machine range of motion and maintenance.
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using the included leveling bolt
mounting options
1. thread one M12-1.75 x 40 hex bolt with one
M12-1.75 hex nut into the bolt mounting hole
on each corner of the base, as shown in
figure 15.
Before you place your machine on the cabinet, we
recommend you consider the following options for
leveling and mounting it. deciding on a method for
mounting and leveling before placing the machine
on the cabinet will make the process much safer
and easier.
x4
option 1: use the included leveling bolts. the
advantage of this method is that no addi-
tional hardware is required. the drawback is
that the leveling bolts have a small footprint
and may cause damage on surfaces other
than concrete floors. if you plan to place the
machine on a non-concrete floor, consider
option 2.
option 2: use aftermarket machine mounts.
these are readily available and their broad
footprint disperses the load more evenly.
grizzly offers four sizes:
figure 15. Installing feet lock nuts.
2. place the machine on the cabinet, using the
methods described in moving & placing
machine on page 22. Mount the machine
to the base with the four M10-1.5 x 140 hex
bolts.
g7158—1-1/2" dia., 800 lb capacity
g7159—3" dia., 1600 lb capacity
g7160—4-3/4" dia., 8000 lb capacity
g7161—6-1/4" dia., 25,000 lb capacity
3. place a precision level on the table, then
turn the leveling bolts as needed to level the
machine. once the machine is level, tighten
the hex nut against the foot base to prevent
the leveling bolt from turning.
option 3: Mount the machine to the floor. this
ensures that the machine will not move dur-
ing use, maximizing safety. Because this is
an optional step and floor materials may vary,
this type of hardware is not included with the
machine.
read through the following two pages to better
understand the options and determine the one
that best suits your needs.
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using machine mounts
mounting to shop floor
using machine mounts, shown in figure 16, gives
the advantage of fast leveling and vibration reduc-
tion. the large size of the foot pads distributes
the weight of the machine to reduce strain on the
floor.
although not required, we recommend that you
mount the cabinet to the floor. Because this is
an optional step and floor materials may vary,
mounting hardware is not included. to mount the
machine to the floor, it is necessary to remove the
pre-installed leveling feet, then level the cabinet
with shims and the use of a precision level.
lag shield anchors with lag bolts and anchor
studs (figure 17) are two popular methods for
anchoring an object to a concrete floor. We sug-
gest you research the many options and methods
for mounting your machine and choose the best
that fits your specific application.
figure 16. Machine mount example.
figure 17. typical fasteners for mounting to
concrete floors.
NOTICE
anchor studs are stronger and more per-
manent alternatives to lag shield anchors;
however, they will stick out of the floor,
which may cause a tripping hazard if you
decide to move your machine.
NOTICE
We strongly recommend securing your
machine to the floor if it is hardwired to the
power source. consult with your electrician
to ensure compliance with local codes.
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mounting to a Workbench
if you are placing the machine on an existing
workbench, it must be securely attached to the
workbench.
assembly
assembly of the Model g0705 consists of attach-
ing the three handwheel handles to the machine.
the strongest mounting option is a "through
Mount" where holes are drilled all the way through
the workbench, and hex bolts, washers, and hex
nuts are used to secure machine to the work-
bench.
to assemble your machine:
1. use one M6-1 x 16 cap screw and 6mm flat
washer to install each handwheel in the loca-
tions shown in figure 20.
Bolt
Flat Washer
Machine Base
Workbench
Flat Washer
Lock Washer
Hex Nut
figure 18. example of a through mount setup.
another option for mounting is a "direct Mount"
where the machine is simply secured to the work-
bench with a lag screw.
figure 20. Table handwheel handles.
Lag Screw
Flat Washer
Machine Base
Workbench
figure 19. example of a direct mount setup.
-21-
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4. unbolt the machine from the pallet, then with
an assistant steadying the machine to pre-
vent it from swinging, lift it slightly off of the
pallet. use the cross handwheel to move the
table forward or backward as necessary to
balance the machine so it hangs as close to
level as possible.
moving & placing
machine
to move your machine into position:
1. Move the shipping crate next to the work-
bench or cabinet.
5. lift the machine and carefully place it onto
the cabinet or workbench.
2. adjust the y-axis handwheel to position the
table as close to the column as possible to
help balance the machine during moving.
—if you are using the cabinet, bolt the
machine to it with the four M10-1.25 x 120
hex bolts and flat washers.
3. place lifting straps under the head of the
machine, as shown in figure 21, then con-
nect them to a forklift. Be sure that the straps
connect to the forklift far enough apart that
they are not putting pressure on the belt
cover.
leveling
Whether you mount your machine to the cabinet
stand or to an existing workbench, it must be lev-
eled.
—if you mounted your machine to an existing
workbench, use a precision level and metal
shims as needed under the machine base
to make sure the machine table is level
from side-to-side and from front-to-back.
—if you mounted your machine to the cabi-
net, use a precision level and the cabinet's
leveling bolts to make sure the machine
table is level from side-to-side and from
front-to-back.
—if you mounted your machine to the cabinet
and mounted the cabinet to the floor, use a
precision level and metal shims as needed
to make sure the machine table is level
from side-to-side and from front-to-back.
figure 21. typical lifting strap position.
When using power lifting equipment, make
sure the equipment is safe, fully operational,
and adequately rated for the weight being
lifted. the operator of the equipment must
be experienced and able to use safe meth-
ods during these processes. failure to heed
these warnings could result in serious per-
sonal injury or death.
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4. push the eMergenCy stop button in,
then twist it clockwise (see figure 22) so it
pops out. When the eMergenCy stop
button pops out, the switch is reset and ready
for operation.
test run
once the assembly is complete, test run your
machine to make sure it runs properly and is
ready for regular operation. the test run consists
of verifying the following: 1) the motor powers up
and runs correctly and 2) the stop button safety
feature works correctly.
if, during the test run, you cannot easily locate
the source of an unusual noise or vibration, stop
using the machine immediately, then review
troubleshooting on page 41.
figure 22. resetting the switch.
if you cannot find a remedy, contact our tech
support at (570) 546-9663 for assistance.
5. verify that the machine is operating correctly
by pushing the ForWard button.
—When operating correctly, the machine
runs smoothly with little or no vibration or
rubbing noises.
before starting the machine, make sure you
have performed the preceding assembly
and adjustment instructions, and you have
read through the rest of the manual and
are familiar with the various functions and
safety features on this machine. failure to
follow this warning could result in serious
personal injury or even death!
—investigate and correct strange or unusual
noises or vibrations before operating the
machine further. always turn the machine
off, then disconnect the machine from
power when investigating or correcting
potential problems.
to test run the machine:
1. Make sure you understand the safety instruc-
tions at the beginning of the manual and that
the machine is set up properly.
2. Make sure all tools and objects used during
setup are cleared away from the machine.
3. Connect the machine to the power source.
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6. press the stop button to stop the machine.
allow the spindle to stop rotating before pro-
ceeding.
break-in
7. repeat step 5 with the reverse button.
the spindle should rotate in the opposite
direction.
NOTICE
failure to follow spindle break-in proce-
dures will likely cause rapid deterioration of
the spindle and other related parts and may
void the warranty.
8. press the eMergenCy stop button to
stop the machine. allow the spindle to stop
rotating before proceeding.
9. Without resetting the switch, press the
ForWard button. the machine should not
start.
NOTICE
do not leave the area while break-in pro-
cedure is under way. you must be ready to
stop the machine if any problem occurs.
—if the machine does not start, the
eMergenCy stop button safety feature
is working correctly. the test run is com-
plete.
it is essential to closely follow the proper break-in
procedures to ensure trouble free performance.
Complete this process once you have familiarized
yourself with all instructions in this manual.
—if the machine does start (with the stop
button pushed in), immediately disconnect
power to the machine. the oFF button
safety feature is not working correctly. this
safety feature must work properly before
proceeding with regular operations. Call
tech support for help.
to break in the spindle:
1. Make sure the machine has been properly
lubricated. refer to lubrication on page
39.
2. Make sure the spindle area is free of obstruc-
tions.
3. set the spindle speed to the lowest rpM.
refer to speed changes on page 29.
4. turn the spindle ON and let it run for a mini-
mum of 10 minutes. repeat this step for each
rpM setting. refer to speed changes on
page 29.
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section 4: operations
operation overview
to reduce the risk of
serious injury when using
this machine, read and
understand this entire
manual before beginning
any operations.
the purpose of this overview is to give the opera-
tor a basic understanding of how this machine
operates—the big picture view of normal opera-
tions on this machine. Key concepts touched on
here are covered in greater detail in later subsec-
tions. this overview is not intended to be a set of
detailed instructions.
to complete a typical operation, the operator
does the following:
damage to your eyes and lungs could result
from using this machine without proper pro-
tective gear. always wear safety glasses and
a respirator when operating this machine.
1. loosens the vertical travel locks, then adjusts
the headstock height above the table to
ensure there is sufficient room to install the
tooling in the spindle and the workpiece on
the table.
2. installs the desired tooling for the job.
3. positions the workpiece as needed for the
operation, then clamps the workpiece using
applicable clamping devices, or a vise that is
already mounted on the table, to ensure the
workpiece does not move during the milling/
drilling operation.
loose hair, clothing, or
jewelry could get caught
in machinery and cause
serious personal injury.
Keep these items away
from moving parts at all
times to reduce this risk.
4. positions the cutter or drill bit near the
workpiece, then tightens vertical travel locks.
5. selects the appropriate spindle speed for the
milling or drilling operation using the speed
selector knob and variable spindle speed
knob.
NOTICE
if you have never used this type of machine
or equipment before, We strongly rec-
ommend that you read books, review
industry trade magazines, or get formal
training before beginning any projects.
regardless of the content in this section,
grizzly industrial will not be held liable for
accidents caused by lack of training.
6. unlocks the X- and y-axis table locks.
7. Wears safety glasses or a face shield.
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8. For milling operations, loosens the quill lock
lever and uses the quill feed lever or the
fine feed knob to set the cutting tool height
according to the workpiece. then, presses
the ForWard or reverse button to start
the spindle and uses the table handwheels to
move the table so the cutter removes mate-
rial evenly from the workpiece.
basic controls
use the descriptions and figures below to become
familiar with the basic controls of your machine.
depth stop: stops the spindle travel at a pre-
determined depth.
Fordrillingoperations,pressestheForWard
button and uses the quill feed lever or
fine feed knob to lower the drill bit into the
workpiece, then raises the drill bit out of the
workpiece using the same controls.
Quill lock: locks the quill in position.
depth
stop
9. presses the stop button to stop the spin-
dle.
Quill lock
figure 23. head controls.
fine downfeed handwheel: provides fine con-
trol over vertical spindle travel.
locking Knob: engages/disengages the micro-
adjustment handwheel.
Quill downfeed levers: provide coarse control
over vertical spindle travel.
Fine downfeed
handwheel
locking Knob
Quill downfeed levers
figure 24. spindle controls.
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longitudinal travel handwheels: Control longi-
tudinal (X-axis) travel of the table.
head crank: Changes the elevation of the entire
headstock.
cross travel handwheel: Controls cross (y-axis)
travel of the table.
table locks: lock the table in position along
their respective axes.
travel stops: limit longitudinal table travel.
longitudinal travel handwheels
travel stops
head Crank
figure 27. Head crank.
table locks
reverse button: Moves the spindle in a counter-
clockwise direction.
Cross travel
handwheel
forward button: Moves the spindle in a clock-
wise direction.
figure 25. Table travel controls.
motor locking lever: When tightened, locks
motor in position and maintains belt tension.
When loosened, frees motor and releases belt
tension.
power indicator: illuminates when power is sup-
plied to the machine.
stop button: stops spindle rotation.
headstock lock nuts: Clamp the headstock
to the column. Can be loosened for headstock
repositioning
emergency stop button: Cuts power to the
machine. once pressed, must be twisted clock-
wise to reset.
reverse
Button
Forward
Button
headstock
Motor
locking
lever
power
indicator
lock nuts
stop
Button
figure 26. Headstock controls.
emergency stop Button
figure 28. Control panel.
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it is important to note that the cutting speeds
shown in figure 29 do not represent the recom-
mended spindle speed in rpM. the relation-
ship between cutting speed and spindle rpM is
dependent on the diameter of the installed cutting
tool. When a tool's cutting edge rotates, as is the
case with a milling machine, the cutting speed of
that tool is directly proportional to its diameter.
tools with larger diameters produce greater cut-
ting speeds because each cutting edge travels
farther per revolution of the spindle. therefore, a
larger diameter cutting tool will require a slower
spindle speed to achieve the same cutting speed
as a smaller cutting tool.
calculating spindle
speed for milling
Before calculating the spindle speed for a milling
operation, you must first understand the concept
of "Cutting speed" and how it differs from "spindle
speed."
Cutting speed is defined as the rate at which a
cutting tool's edge passes across the surface of a
workpiece. it is generally measured in "surface feet
per minute" (sfm), which represents the theoretical
distance the cutting edge would travel across the
material in a straight line in one minute.
to calculate the needed spindle speed in
rpm:
every workpiece material type has an ideal cut-
ting speed to maximize cutting tool life, based
on the hardness and microstructure of the mate-
rial. the cutting speeds listed in figure 29 are
intended to serve as a basic guideline only. For a
high degree of accuracy, we recommend referring
to MACHINERY'S HANDBOOK or spindle speed
calculators on the web for more detailed informa-
tion.
1. use the table in figure 29 to find the cutting
speed required for the workpiece material.
2. Measure the diameter of your cutting tool in
inches.
3. use the following formula to determine the
needed spindle speed in rpM for your opera-
tion:
cutting speeds for high speed steel (hss)
cutting tools
Workpiece Material
aluminum & alloys
Brass & Bronze
Copper
Cutting speed (sfm)
300
150
100
80
4. refer to speed changes on the next page to
set your spindle speed to the position closest
to the rpM value given by the formula.
Cast iron, soft
Cast iron, hard
Mild steel
50
5. during operation, adjust the feed rate by
increasing or decreasing how fast you turn
the handwheels to fine-tune the performance
of the cutting operation. to maximize tool life,
use the highest feed rate possible without
bogging down the machine or causing the
tool to chatter.
90
Cast steel
80
alloy steel, hard
tool steel
40
50
stainless steel
titanium
60
50
plastics
300-800
300-500
Wood
note: For carbide cutting tools, double the cut-
ting speed. these values are a guideline only.
refer to the MACHINERY'S HANDBOOK for
more detailed information.
failure to follow cutting speed guidelines
when setting spindle speed may threaten
operator and bystander safety with ejected
parts or broken tools, and will put undue
strain on moving parts, shorten tool life,
and create poor workpiece results.
figure 29. Cutting speed table for hss cutting
tools.
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3. open the belt cover, then loosen the two idler
cap screws (figure 31) that hold the idler pul-
ley in place so it can move freely.
speed changes
the Model g0705 is capable of twelve different
speed settings. different types of cuts and materi-
als require varying speeds. refer to the chart in
figure 29 for appropriate cutting speeds.
idler Cap screws
tools needed
Qty
hex Wrench 6mm.............................................. 1
to change spindle speeds:
1. disConneCt MaChine FroM poWer!
2. loosen the motor locking lever. pull the
motor inward to move the rear pulley toward
the spindle, then re-tighten the locking lever.
figure 31. pulley system.
4. With the center and rear pulleys loose, move
the v-belts to the corresponding position for
the desired speed (see chart below).
5. loosen the motor locking lever and allow
the spring to tighten the rear v-Belt, then re-
tighten the motor locking lever.
6. tighten the cap screws holding the idler pul-
ley in place, then close and latch the belt
cover.
Motor locking lever
figure 30. Motor locking lever.
rpm
140
219
263
317
413
475
position
rpm
819
position
1-6
4-5
3-5
4-6
2-5
3-6
4-7
1075
1238
1450
1770
2436
2-7
3-8
1-7
2-8
1-8
Spindle Pulley
Idler Pulley
Motor Pulley
1
5
2
6
3
7
4
8
figure 32. spindle speed chart.
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calculating spindle speed for drilling
using the drill bit speed chart
lubrication suggestions
the chart shown in figure 33 is intended as
a guide only. always follow the manufacturer's
speed recommendations if provided with your
drill bits, cutters, or hole saws. exceeding the
recommended speeds may be dangerous to the
operator.
Wood ...........................................................none
plastics ............................................soapy Water
Brass ...............................Water-Based lubricant
aluminum..................... paraffin-Based lubricant
Mild steel............................. oil-Based lubricant
the speeds shown here are intended to get you
started. the optimum speed will always depend
on various factors, including tool diameter, drilling
pressure, material hardness, material quality, and
desired finish.
larger bits turning at slower speeds tend
to grab the workpiece aggressively. this
can result in the operator's hand being
pulled into the bit or the workpiece being
thrown with great force. always clamp the
workpiece to the table to prevent injuries.
often, when drilling materials other than wood,
some type of lubrication is necessary.
Twist/Brad Point Drill Bits
1/16" – 3/16"
Soft Wood Hard Wood Plastic Brass Aluminum
Mild Steel
3000
2000
1500
750
2500
1500
750
2500
2000
1500
1000
2500
1250
750
3000
2500
1500
1000
2500
1250
600
13/64" – 3/8"
25/64" – 5/8"
11/16" – 1"
500
400
350
Spade/Forstner Bits
1/4" – 1/2"
Soft Wood Hard Wood Plastic Brass Aluminum
Mild Steel
2000
1500
1000
500
1500
1250
750
9/16" – 1"
1-1/8" – 1-7/8"
2–3"
350
Hole Saws
1/2" – 7/8"
1" – 1-7/8"
2" – 2-7/8"
3" – 3-7/8"
4" – 5"
Soft Wood Hard Wood Plastic Brass Aluminum
Mild Steel
500
500
400
300
200
100
500
400
300
200
100
600
500
400
300
200
600
500
400
300
200
600
500
400
300
200
400
300
200
100
Rosette Cutters
Carbide Insert Type
One-Piece Type
Soft Wood Hard Wood Plastic Brass Aluminum
Mild Steel
Mild Steel
350
1800
250
500
Tenon/Plug Cutters
3/8" – 1/2"
Soft Wood Hard Wood Plastic Brass Aluminum
1200
800
1000
600
5/8" – 1"
figure 33. drill bit speed chart.
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2. loosen the thumb screw on the rim surface of
the handwheel dial. turn the dial until the "0"
lines up with the index line. tighten the thumb
screw.
spindle height
the Model g0705 has coarse downfeed levers
and a micro-adjustment handwheel. to operate
the downfeed levers, simply pull forward and
down on the lever nearest you. the spindle will
go down until you stop pulling or until it hits the
depth stop.
3
turn the handwheel according to the distance
you want to move the quill downward. each
complete revolution equals 0.108".
to lock the quill, tighten the quill locking lever
to lock the spindle for milling operations (figure
35).
to operate the micro-adjustment handwheel:
1. tighten the locking knob located on the cen-
ter of the hub for the downfeed levers (figure
34). this transfers control from the downfeed
levers to the micro-adjustment handwheel.
Quill locking
lever
Micro-adjustment
handwheel
handwheel dial
figure 35. Quill locking.
locking Knob
figure 34. Micro-adjustment handwheel.
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6. if you're using a collet, insert the cutter in
the hole at the bottom of the collet. Be sure
to protect your hands from the cutter with
leather gloves or a shop rag.
loading tooling
the Model g0705 features an r-8 spindle that
accepts r-8 collets and arbors.
7. Continue to tighten the drawbar until both the
collet and cutter or arbor are tightly in place.
do not over-tighten the drawbar and never
use power tools to tighten it.
to install tooling:
1. disConneCt MaChine FroM poWer!
—if the drawbar bottoms out in the tooling and
will tighten no farther before the tooling is
tight in the spindle, tighten the drawbar lock
nut to secure the tooling in the spindle.
2. release the latches on the head cover and
open it.
3. Make sure the tapered mating surfaces of the
cutting tool and the spindle are clean and free
of grease or other contaminants.
to remove tooling:
1. disConneCt MaChine FroM poWer!
2. loosen, but do not remove the drawbar.
4. insert the cutting tool's arbor up into the spin-
dle housing. rotate the tooling to line up the
keyway with the matching pin in the spindle
opening.
3. hold the tooling with a shop towel to prevent it
from dropping completely out of the machine.
tap on the top of the drawbar with a brass
hammer to loosen the collet/arbor from the
spindle, as shown in figure 37.
5. turn the hex head at the top of the drawbar
(located on the top, front of the head) clock-
wise, as shown in figure 36 until the threads
at the bottom of the drawbar mesh with the
female threads in the top of the collet/arbor.
drawbar
drawbar
arbor
arbor
figure 37. Collet removal.
figure 36. Collet/arbor installation.
4. unthread the drawbar until it is free from the
tooling. remove cutting tools from the spindle
when not in use.
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drill chuck arbor
collet adapters
your machine includes an r-8 drill chuck arbor
and Mt#3 drill chuck. Before use, the drill chuck
must be installed onto the arbor. this drill chuck
installation is intended to be semi-permanent.
the Model g0705 includes two adapters that will
allow the use of Mt#3 and Mt#2 tooling. a drift
key is also included to aid in the separation of the
adapters and any installed tooling.
tip: For a permanent installation, chill the arbor
in the freezer for 15 minutes before performing the
following procedure. The taper will expand as it
returns to room temperature, permanently locking
the chuck.
to install the drill chuck onto the arbor:
1. Clean the grease off the drill chuck and all
taper mating surfaces. pay particular atten-
tion to the Mt#3 bore in the drill chuck—it
must be free from all grease, oil, and debris.
2. retract the drill chuck jaws fully by turning the
body of the drill chuck counterclockwise.
Mt#3–Mt#2
r-8–Mt#3
adapter
drift Key
adapter
3. insert the arbor into the drill chuck. tap the
arbor lightly with a brass or other soft-headed
hammer, as shown in figure 38 to get a
good fit.
figure 39. Adapters and drift key.
use the adapters as necessary to fit the tooling
you wish to install. if you are using a tool with an
Mt#2 taper, you will need to use both adapters.
note: While it may not seem like there is
anything keeping the drill chuck in place, the
MT#3 taper fit provides a strong bond and will
hold the drill chuck tightly.
if the adapters become stuck together or tooling
becomes stuck in one of the adapters, use the
drift key to separate them.
to use the drift key:
arbor
1. disConneCt MaChine FroM poWer!
2. insert the pointed end of the drift key into the
adapter slot so that it is against the top end of
the lodged adapter or tooling.
Brass tip
3. support the lodged adapter or tooling with a
gloved hand to prevent it from falling out dur-
ing the next step.
4. gently tap on the broad end of the drift key.
the drift key's wedge shape will force out the
lodged adapter or tooling.
figure 38. drill chuck.
4. refer to page 32 for detailed instructions
for installing or removing the drill chuck and
arbor in the spindle.
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depth stop
headstock position
the depth stop is used to limit the range of down-
ward movement by the drill bit or cutter. Maximum
depth is 411⁄16".
the headstock height and rotation on the Model
g0705 can be adjusted for various applications.
For increased quill rigidity and reduced vibrations,
which will produce the best results, keep the quill
fully retracted and set the headstock as low as
possible.
to calibrate the depth stop:
1. install the cutting tool, then make sure the
spindle is drawn all the way up into the head.
to prevent damaging the workpiece, place a
piece of paper on the workpiece. loosen the
headstock locking nuts and lower the head
until the drill bit or cutter just contacts the
paper. tighten the headstock locking nuts.
(refer to figure 40 for the location of the
headstock locking nuts).
to adjust the headstock height:
1. using the lug wrench provided, loosen the
two headstock locking nuts located on the
right side of the head near the back (figure
40).
2. turn the knurled knob of the depth stop
leadscrew until the top of the indicator plate is
level with your desired depth as listed on the
scale to the left or right (figure 41).
figure 40. headstock locking nuts.
2. use the head crank to move the head up
or down, and rotate the headstock by hand
according to your needs.
indicator plate
Knurled Knob
3. tighten the two head locking nuts.
figure 41. typical setting of depth stop.
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cross feed
table travel
the cross handwheel shown in figure 42 move
the table along the cross axis (y-axis). one
complete revolution of the handwheel moves the
cross slide 0.100". the table lock lever located
on the right side of the cross slide underneath
the table, shown in figure 43 locks the table in
the cross direction. use his lock when perform-
ing operations that only require longitudinal table
movement.
the mill/drill table moves in the longitudinal
(X-axis) and cross (y-axis) directions.
longitudinal feed
the handwheels shown in figure 42 at each
end of the table move the table longitudinally
(X-axis). these handwheels will move the table in
both directions. one complete revolution of either
handwheel moves the longitudinal feed 0.100". a
scale on the front of the table is used when a high
tolerance is not required. the table locks located
on the front of the table, shown in figure 43 lock
the table in position longitudinally. use these
when performing operations that only require
cross slide movement.
graduated dials
thegraduateddials(figure44)onthehandwheels
for the table and fine feed can be indexed or
“zeroed” to help make accurate and convenient
movements. each dial can be reset or locked with
the thumbscrew attached to it.
longitudinal handwheels
example:
suppose you want to drill a series of holes in a
workpiece at 0.625" centers. after locating and
drilling the first placement, you can set the dial
of the appropriate axis to zero while holding
the handwheel. Move the table 0.625". drill the
next hole and proceed as above.
Cross handwheel
thumb
screw
graduated dial
figure 42. table X- and y-axis controls.
X-axis table lock levers
X-axis scale
handwheel
figure 44. graduated dial.
y-axis table lock lever
figure 43. table locks and scales.
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aCCessories
section 5: accessories
h2689—r-8 Quick change collet set
g1076—52-pc. clamping Kit
an affordable quick change collet system with ultra
precision. these spring collets are hardened and
ground to exacting tolerances and offer incredible
holding power. this set includes an r-8 arbor and
nut, spanner wrench, plastic carrying case and
this clamping kit includes 24 studs, six step block
pairs, six t-nuts, six flange nuts, four coupling
nuts, and six end hold-downs. the rack is slotted
so it can be mounted close to the machine for
easy access.
1
1
3
1
5
3
7
collets sized ⁄8", ⁄4", ⁄8", ⁄2", ⁄8", ⁄4", ⁄8", and 1".
What's more, the nut features a self-ejecting rim!
a set like this will truly speed up any tool changing
7
process. drawbar size is ⁄16" - 20.
figure 47. g1076 52-pC. Clamping Kit.
g9324—boring head combo set
hardened and ground adjusting screws along
with a wide base design guarantee a long life and
trouble-free use. includes a 3" boring head, r-8
shank with 1 /2"-18 tpi, and a 12 piece /4" boring
bar set.
figure 45. h2689 r-8 Quick Change Collet set.
1
3
g9299—10" yuasa-type rotary table
this high precision rotary table features extra
deep coolant channels, dual positive action locks,
very low profiles, 10 second vernier scales, gear
drives with oil immersion and satin chrome dials.
see the current grizzly catalog for full specifica-
tions. Features: 4.330" overall height (horizontal),
6.750" height to center hole (vertical), #3 Morse
taper, 0.465" t-slot width, and 117 lb approximate
shipping weight.
figure 48. g9324 Boring head Combo set.
figure 46. g9299 10" yuasa-type rotary table.
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g2861—face mill
g5641—1-2-3 blocks
g9815—parallel set
h5556—edge finder set
g4051—carbide insert for face mill
this 21/2" Face Mill accepts four carbide inserts
(not included). Comes with an r-8 arbor.
g5641
h5556
g9815
figure 49. g2861 Face Mill.
figure 52. g5641 1-2-3 Blocks, g9815 parallel
set, and h5556 edge Finder set.
g9760—20-pc. 2 & 4 flute tin end mill set.
includes these sizes and styles in two and four
3
1
5
3
7
1
9
5
flute styles: /16", /4", /16", /8", /16", /2", /16", /8",
3
3
/
8", 11/16", and /4".
h8370—power feed for mills
if you want to get the most out of your mill, you
really need a power feed. this power feed comes
with everything required to start milling with exact
control. Comes supplied with a mounting bracket,
gear, auto-stop limit switch with moveable stop
pins, gear guard, and motor. specs: 0–140 rpM,
200 rpM rapid switch, 440 in/lb. maximum torque,
110v 60hz motor, 4:1 bevel drive gear.
figure 50. g9760 20-pC end Mill set.
g9765—9-pc. ball end mill set
Features 2 flute ball nose end mills. includes the
following sizes: 1/8", 3/16", 1/4", 5/16", 3/8", 7/16", 1/2", 5/8
and /4".
"
3
figure 53. h8370 power Feed.
figure 51. g9765 9 pC. Ball end Mill set.
Model g0705 (Mfg. since 09/09)
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section 6: maintenance
cleaning and
always disconnect power
to the machine before
performing maintenance.
protecting
failure to do this may
result in serious person-
al injury.
Metal chips left on the machine that have been
soaked with water-based coolant will invite oxi-
dation and a gummy residue buildup around the
moving parts. use a brush and shop vacuum to
remove chips and debris from the working sur-
schedule
faces of the mill. never blow off the mill with com-
pressed air, as this will force metal chips deep into
the mechanisms and may cause injury to yourself
For optimum performance from your machine,
follow this maintenance schedule and refer to any
specific instructions given in this section.
or bystanders.
remove any rust build-up from unpainted cast
iron surfaces of your mill and treat them with a
non-staining lubricant after cleaning.
daily check:
•
Make sure mill/drill is disconnected from
power when not in use.
Check for loose mounting bolts.
Make sure mill/drill is clean and lubricated.
Check for worn or damaged wires.
Check for any other unsafe condition.
Keep unpainted cast iron surfaces rust-free with
regular applications of products like g96® gun
treatment, slipit®, or Boeshield® t-9 (see the
grizzly catalog or website).
•
•
•
•
monthly check:
•
Check that gibs are adjusted properly.
biannual check:
•
lubricate table leadscrews.
-38-
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table leadscrews
every six months, or more frequently under heavy
use, clean and lubricate the leadscrews.
lubrication
points requiring periodic lubrication are:
items needed:
Qty
Mobil vactra 2 or iso 68 equivalent ................. 1
stiff-Bristled nylon Brush for Cleaning.............. 1
Mineral spirits................. as needed for cleaning
shop rags...................... as needed for cleaning
a. column. a light film of oil (Mobil vactra 2 or
iso 68 equivalent) will smooth action and
prevent rust and corrosion.
b. column rack. lubricate every 90 days with
nlgi #2 grease.
to lubricate the leadscrews:
1. disConneCt Mill/drill FroM poWer!
c. Quill. a light coating of oil (Mobil vactra 2)
will ensure smooth movement.
2. using the cross handwheel, move the table
as far forward as possible.
d. Quill rack. lubricate every 90 days with
nlgi #2 grease.
3. lift or remove the rubber way cover, then use
mineral spirits and a brush to clean as much
of the existing oil and debris as possible off
of the cross travel leadscrew shown in figure
55. allow the leadscrew to dry.
e. table leadscrews. lubricate once each
week with several drops of Mobil vactra 2 or
way oil. refer to table leadscrews on this
page for more information on this procedure.
f. ball oilers. Wipe the outer surface of the ball
fitting with a clean cloth to remove contami-
nants. press the ball of the fitting with the tip
of the oiler. press a few drops of Mobil vactra
2 or way oil into the ball fitting, then clean up
any residue with a cloth.
g. Ways. periodically lubricate the ways with
Mobil vactra 2 or way oil.
F
figure 55. Cross travel leadscrew location.
4. apply oil to the exposed leadscrew threads,
then move the table through its full range of
cross motion several times to disperse the oil
along the full length of the leadscrew.
B
C
a
F
d
e
F
F
e
g
figure 54. Ball oiler locations.
-39-
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5. using the longitudinal handwheel, move the
table as far to one side as possible.
v-belts
6. use mineral spirits and a brush to clean as
much of the oil and debris as possible off of
the longitudinal leadscrew shown in figure
56. allow the leadscrew to dry.
inspect regularly for tension and wear. refer to
figure 57 for proper belt tension. Belt deflec-
tion should be approximately ⁄4" under moderate
pressure. replace when necessary with a size
B-42 belt for the spindle pulley to the idler pulley
and a size B-33 belt from the idler pulley to the
motor pulley. Check pulleys to ensure that they
are properly aligned.
1
to replace the v-belts, refer to speed changes
on page 29 to loosen the belts. remove them
from the pulleys, then install new v-belts.
figure 56. Longitudinal leadscrew location.
Pulley
Deflection
1
⁄4
"
7. apply oil to the exposed leadscrew threads,
then move the table through its full range of
longitudinal motion several times to disperse
the oil along the full length of the leadscrew.
Pulley
figure 57. Belt tension.
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troubleshooting
section 7: service
review the troubleshooting and procedures in this section to fix or adjust your machine if a problem devel-
ops. if you need replacement parts or you are unsure of your repair skills, then feel free to call our technical
support at (570) 546-9663.
troubleshooting
symptom
possible Cause
possible solution
Machine does not
start.
1. Wall fuse/circuit breaker is blown/tripped.
1. ensure circuit size is correct and a short does not
exist. reset breaker or replace fuse.
2. plug at fault or wired incorrectly.
3. Motor wired incorrectly.
2. ensure plug is not damaged and is wired correctly.
3. ensure motor wiring is correct.
4. Wiring is open/has high resistance.
4. Check for broken wires or disconnected/corroded
connections; repair/replace as necessary.
5. ensure switch is wired correctly; replace if at fault.
6. test/repair/replace.
5. Machine power switch is at fault.
6. Motor is at fault.
Machine stalls or is 1. Feed rate too fast/cutting speed too slow.
1. adjust feed rate/cutting speed.
overloaded.
2. Wrong cutter type.
2. use the correct cutter for the task.
3. Machine is undersized for the task or tooling 3. use smaller or sharper tooling; reduce feed rate or
is incorrect for the task.
spindle speed; use cutting fluid if possible.
4. Wire motor correctly for the intended voltage.
5. Clean off motor, let cool, and reduce workload.
4. Motor connection is wired incorrectly.
5. Motor has overheated.
6. Motor bearings are at fault.
6. test by rotating shaft; rotational grinding/loose shaft
requires bearing replacement.
t7. Motor is at fault.
7. test/repair/replace motor.
Machine has
vibration or noisy
operation.
1. Motor or machine component is loose.
1. inspect/replace stripped or damaged bolts/nuts, and
re-tighten with thread locking fluid.
2. excessive depth of cut.
3. Cutter/tooling is loose.
4. Cutter is dull or at fault.
5. Bit is chattering.
2. decrease depth of cut.
3. Make sure tooling is properly secured.
4. replace/resharpen cutter.
5. replace/sharpen bit; index bit to workpiece; use
appropriate feed rate and cutting rpM (page 29).
6. retract quill, then lower headstock.
6. Quill is overextended.
7. Machine is incorrectly mounted or sits 7. tighten/replace mounting bolts in bench; relocate/
unevenly.
shim machine.
8. Motor bearings are at fault.
8. test by rotating shaft; rotational grinding/loose shaft
requires bearing replacement.
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symptom
possible Cause
possible solution
tool slips in collet.
1. Collet is not fully drawn up into 1. tighten drawbar.
spindle taper.
2. Wrong size collet.
2. Measure tool shank diameter and match with
appropriate diameter collet.
3. debris on collet or in spindle taper. 3. Clean collet and spindle taper.
4. taking too big of a cut.
5. Making a climb cut.
4. lessen depth of cut and allow chips to clear.
5. reverse feed direction to avoid climb cuts.
Breaking tools or cutters.
1. spindle speed is too slow/feed rate 1. set spindle speed correctly (page 29) or use a
is too fast.
slower feed rate.
2. Cutting tool getting too hot.
3. taking too big of a cut.
4. spindle extended too far down.
2. use coolant fluid or oil for appropriate application.
3. decrease depth of cut.
4. Fully retract spindle and lower headstock. this
increases rigidity.
Workpiece vibrates or
chatters during operation.
1. table locks not tight.
1. tighten down table locks (page 35).
2. tighten quill lock lever (page 31).
2. Quill lock lever not tight.
3. Workpiece not securely clamped to 3. Check that clamping is tight and sufficient for the job.
table or into mill vice.
Make sure mill vice is tight to the table.
4. spindle speed is too slow/feed rate 4. set spindle speed correctly (page 29) or use a
is too fast.
slower feed rate.
5. spindle extended too far down.
5. Fully retract spindle and lower headstock. this
increases rigidity.
table is hard to move.
1. table locks are tightened down.
2. Chips have loaded up on ways.
1. Make sure table locks are fully released.
2. Frequently clean away chips that load up during
milling operations.
3. Ways are dry and need lubrication. 3. lubricate ways and handles (page 39).
4. table limit stops are interfering.
4. Check to make sure that all table limit stops are not
in the way.
5. gibs are too tight.
5. adjust gibs (see page 43).
Bad surface finish.
1. spindle speed is too slow/feed rate 1. set spindle speed correctly (page 29) or use a
is too fast. slower feed rate.
2. using a dull or incorrect cutting tool. 2. sharpen cutting tool or select one that better suits the
operation.
3. Wrong direction of rotation of cutting 3. Check for proper direction of cutting rotation for
tool.
cutting tool.
4. Workpiece not securely clamped.
5. spindle extended too far down.
4. secure properly to the table.
5. Fully retract spindle and lower headstock. this
increases rigidity.
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gibs
return spring
gibs are wedge-shaped pieces of metal that fill the
gap between the dovetailed ways of the machine.
By adjusting the position of the gib in the gap, you
can remove any play that might exist between the
adjacent components. the gibs are pre-adjusted
at the factory but due to storage, break-in, and
usage, they may require adjustment.
the tail end of the spring is located on
the perimeter of the spring housing. this
part may be sharp! use leather gloves or
a heavy shop towel to cover the tail while
loading or unloading return spring pres-
sure. failure to use such precautions may
result in personal injury. do not completely
remove the cover! if you remove the spring
cover, the spring will uncoil rapidly and
create a risk of laceration or impact injury.
Wear gloves and safety glasses during this
procedure.
tools needed
Qty
standard #2 screwdriver................................... 1
to adjust the table gibs:
1. disConneCt Mill/drill FroM poWer!
2. loosen the table travel locks.
the spring tension for automatic quill recoil has
been pre-set at the factory. it should not need
adjustment under most normal circumstances. if
it does need adjustment, the spring housing is
located on the left side of the head.
3. loosen or tighten the cross gib screws
(figure 58) in an alternating manner to adjust
the cross travel gib.
the table should slide smoothly in the cross
direction with no play or looseness. do not
overtighten the gibs or premature slide and
gib wear will occur.
to adjust the spring tension:
1. disConneCt MaChine FroM poWer!
2. put on saFety glasses!
2nd longitudinal
gib screw location
2nd Cross gib
screw location
3. loosen the black thumb knob shown in
figure 59 two or three turns. do not com-
pletely remove the thumb knob.
spring Cover
roll pin
Cross gib screw
(1 of 2 shown)
longitudinal gib
screw (1 of 2 shown)
figure 58. Table gib adjustment screw locations.
4. lubricate the cross way and gib.
5. repeat the process for the longitudinal way
gib using the longitudinal gib screws on the
left and right sides of the table base.
thumb Knob
figure 59. spring cover.
-43-
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4. put on gloves and pull the spring cover out
enough so the notches just clear the roll pin.
hold the spring Cover tightly or
the force of the spring will spin it out of your
hands.
tools needed
Qty
3mm hex Bit...................................................... 1
6" extension for hex Bit .................................... 1
ratchet for hex Bit ............................................ 1
to adjust the X-axis leadscrew:
5. rotate the cover to adjust the tension. push
the cover back in to engage the roll pin in one
of the notches, as shown in figure 60.
1. locate the X-axis leadscrew adjuster shown
in figure 61 under the middle of the table.
the head on the adjustment screw faces to
the right.
notch
leadscrew adjuster
figure 60. adjusting spring tension.
6. tighten the black thumb knob.
figure 61. X-axis leadscrew adjuster.
2. tighten the adjustment screw.
3. test the adjustment by turning one of the side
handwheels. you should detect less than
0.008" of play.
leadscrew backlash
When you turn the handwheels to adjust the posi-
tion of the table, you will notice slight play (back-
lash) in the handwheel before the table begins to
move. if this play is greater than 0.008" (measured
with the dial at the base of each handwheel), then
you will need to adjust the leadscrews.
to adjust the y-axis leadscrew:
1. locate the adjuster midway along the
y-access leadscrew, inside the base. this
adjuster can be accessed by reaching under
the way cover just behind the table.
Make adjustments in small increments. over-
tightening to attempt to reduce backlash to less
than 0.003" is impractical and will add unneces-
sary wear to both the leadscrews and the adjust-
ers.
2. tighten the adjustment screw and test the
adjustment in the same manner as you did for
the X-axis leadscrew.
-44-
Model g0705 (Mfg. since 09/09)
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section 8: Wiring
these pages are current at the time of printing. however, in the spirit of improvement, we may make chang-
es to the electrical systems of future machines. study this section carefully. if there are differences between
your machine and what is shown in this section, call technical support at (570) 546-9663 for assistance
BeFore making any changes to the wiring on your machine.
Wiring safety instructions
SHOCK HAZARD. Working on wiring that is con- WIRE/COMPONENT DAMAGE. Damaged wires
nected to a power source is extremely dangerous. or components increase the risk of serious per-
Touching electrified parts will result in personal sonal injury, fire, or machine damage. If you notice
injury including but not limited to severe burns, that any wires or components are damaged while
electrocution, or death. Disconnect the power performing a wiring task, replace those wires or
from the machine before servicing electrical com- components.
ponents!
MOTOR WIRING. The motor wiring shown in
MODIFICATIONS. Modifying the wiring beyond these diagrams is current at the time of printing
what is shown in the diagram may lead to unpre- but may not match your machine. If you find this
dictable results, including serious injury or fire. to be the case, use the wiring diagram inside the
This includes the installation of unapproved after- motor junction box.
market parts.
CAPACITORS/INVERTERS. Some capacitors
WIRE CONNECTIONS. All connections must and power inverters store an electrical charge for
be tight to prevent wires from loosening during up to 10 minutes after being disconnected from
machine operation. Double-check all wires dis- the power source. To reduce the risk of being
connected or connected during any wiring task to shocked, wait at least this long before working on
ensure tight connections.
capacitors.
CIRCUIT REQUIREMENTS. You MUST follow EXPERIENCING DIFFICULTIES. If you are expe-
the requirements at the beginning of this man- riencing difficulties understanding the information
ual when connecting your machine to a power included in this section, contact our Technical
source.
Support at (570) 546-9663.
The photos and diagrams
included in this section are
best viewed in color. You
can view these pages in
-45-
Model g0705 (Mfg. since 09/09)
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g0705 Wiring diagram
Motor 220V
110V Terminal
Block Jumper
Position.
To Electrical Box
(Wire positions
are the same for
110V/220V)
U1 Z2
Run
Start
U1 Z2
Capacitor
20 MFD
450 VAC
Capacitor
150 MFD
250 VAC
U2
W2
U2
W2
V1
Z1
V2
V1
U2
Z1
U1
V1
W1 V2
W1 V2
Ground
PE
To Electrical Box
Hot
220
VAC
Hot
Cord Rewired for 110V
Neutral
Hot
Ground
6-20 Plug
L5-30 Plug
(As Recommended)
Ground
-46-
Model g0705 (Mfg. since 09/09)
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g0705 Wiring diagram (continued)
Contactor Information
For 220V, Contactor Type 3TB41 22-OX, Coil Voltage 220V/60Hz/1PH, SIEMENS
For 110V, Contactor Type 3TB41 22-OX, Coil Voltage 110V/60Hz/1PH, SIEMENS
(Contactor is wired the same for 110V/220V)
U1
U2
U1
N
A1
13NO
21NC
31NC
43NO
V1
6
V1
U2
14NO
22NC
32NC
44NO
N
L
U2
V1
V2
2T1
4T2
6T3
1L1
3L2
U2
V1
V2
V2
A2
L
7
5
5L3
4
8
To Motor
N
4
4
3
L
A1
2T1
4
13NO
21NC
31NC
43NO
7
8
14NO
22NC
32NC
44NO
L
L
5
4 1L1
63L2
L
L
4T2
6T3
5
5L3 L
N
N
N
N
N
L
A2
12A
1
FUSE
PE
GND
PE
PE
Electrical Box
Control Panel (Viewed From Behind)
Indicator Light Type XDJ2(J) 220V AC
Indicator Light Type XDJ2(J) 110V AC
(Indicator is wired the same for 110V/220V)
To Plug
5
7
4
4
3
Motor
electrical Box
3
4
REV
FWD
4
POWER
INDICATOR
X1
X2
1
LAMP
N
EMERGENCY
STOP
STOP
BUTTON
2
BUTTON
2
1
3
GND
2
2
1
1
1
figure 62. Electrical component locations.
-47-
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section 9: parts
headstock parts breakdown
-48-
Model g0705 (Mfg. since 09/09)
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headstock parts list
REF PART #
DESCRIPTION
REF PART #
DESCRIPTION
1
P0705001
P0705002
P0705003
P0705004
P0705005
PCAP04
HEAD CASTING
20
21
22
23
P0705020
PFH08
PINION SHAFT
2
DRAWBAR
FLAT HD SCR 10-24 X 1/2
KEY 7 X 7 X 20
3
SPINDLE LOCK NUT
SPINDLE PULLEY
PK25M
4
P0705023
DOWNFEED ASSEMBLY
CASE
5
OUTER BEARING PLATE
CAP SCREW 1/4-20 x 1/2
SPINDLE TAPER SLEEVE SET
SPINDLE TAPER SLEEVE
BALL BEARING 6009ZZ
SPACER 74MM
23-1 P0705023-1
23-2 P0705023-2
23-3 P6202ZZ
23-4 PR05M
6
WORM SHAFT
7
P0705007
P0705007-1
P6009ZZ
P0705007-3
PR92M
BALL BEARING 6202ZZ
EXT RETAINING RING 15MM
SPACER 34MM
7-1
7-2
7-3
7-4
8
23-5 P0705023-5
24
25
26
27
28
29
31
32
33
35
37
39
40
41
42
43
44
45
46
47
PCAP07
P0705025
P0705026
P0705027
P0705028
P0705029
P0705031
PCAP02
CAP SCREW 5/16-18 X 3/4
SLEEVE ASSEMBLY
COMPRESSION SPRING
LEVER BASE
EXT RETAINING RING 41MM
INT RETAINING RING 80MM
RUBBER FLANGE
PR50M
9
P0705009
P0705010
P0705011
10
11
QUILL CLAMP
FEED ADJUST KNOB M10-1.5 X 45
LEVER
QUILL ASSEMBLY
11-1 P0705011-1
11-2 P0705011-2
11-3 P30206
SPANNER NUT
WORM SHAFT COVER
CAP SCREW 10-24 X 3/8
MICRO ADJUST INDICATOR SET
HANDWHEEL ASSEMBLY
TORSION SPRING BASE
CAP SCREW 10-24 X 3/4
TORSION SPRING W/COVER
LOCK WASHER 1/4
TOOTHED SPINDLE WASHER
TAPERED ROLLER BEARING 30206
SPINDLE SLEEVE MT#3
TAPERED ROLLER BEARING 30207
SPINDLE SHAFT
P0705033
P0705035
P0705037
PCAP33
11-4 P0705011-4
11-5 P30207
11-6 P0705011-6
11-7 P0705011-7
SPINDLE CUP
P0705040
PLW02
12
13
14
15
16
17
18
19
P0705012
P0705013
P0705014
P0705015
P0705016
PCAP159M
PN05
DRIFT KEY
CHUCK ARBOR R8-B16
CUTTER ARBOR
PW06
FLAT WASHER 1/4
PLW02
LOCK WASHER 1/4
DEPTH STOP ASSEMBLY
DEPTH STOP ADJUSTER
CAP SCREW 1/4-20 x 2
HEX NUT 1/4-20
P0705044
P0705045
P0705046
P0705047
KNOB BOLT M8-1.25 X 12
WORM SHAFT
WORM SHAFT BUSHING
ELEVATION ASSEMBLY
P0705019
DEPTH STOP BLOCK
-49-
Model g0705 (Mfg. since 09/09)
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headstock parts list (continued)
REF PART #
DESCRIPTION
REF PART #
DESCRIPTION
48
49
51
52
53
54
55
56
57
58
59
60
61
62
63
64
65
66
67
68
69
70
71
72
74
75
76
77
78
79
PCAP05
P0705049
P0705051
P0705052
P0705053
P0705054
P0705055
P0705056
PN08
CAP SCREW 1/4-20 X 3/4
ELEVATION CRANK
CLAMP HANDLE
80
81
82
83
84
85
86
88
89
90
91
92
93
P0705080
PN04
PULLEY IDLER PLATE
HEX NUT 5/8-11
PW07
FLAT WASHER 5/16
CAP SCREW 5/16-18 X 1-1/2
IDLER PULLEY
OUTER QUILL CLAMP
INNER QUILL CLAMP
QUILL CLAMP SPACER
QUILL CLAMP HANDLE
SCREW KEY
PCAP08
P0705084
PN04
HEX NUT 5/8-11
P0705086
PVB33
MOTOR PULLEY SET
V-BELT B33
HEX NUT 3/8-16
PVB42
V-BELT B42
P0705058
P0705059
P0705060
PB46
COMPRESSION SPRING
BELT TENSION PIN
RUBBER PAD
P0705090
PCAP09
P0705092
P0705093
WIRE CLIP
CAP SCREW 5/16-18 X 5/8
MOTOR MOUNT PLATE
MOTOR 2HP 110/220V 1-PH
HEX BOLT 5/8-11 X 6
FLAT WASHER 5/8
PW14
93-1 P0705093-1 MOTOR JUNCTION BOX
PN04
HEX NUT 5/8-11
93-2 PC150D
93-3 PC20B
S CAPACITOR 150M 250V 1-5/8 X 3-1/4
R CAPACITOR 20M 450V 1-5/8 X 3-1/4
P0705064
P0705065
P0705066
PCAP04
P0705068
PW18
HEADSTOCK WRENCH
LOCK HANDLE M8-1.25 X 25
FRONT COVER PLATE ASSEMBLY
CAP SCREW 1/4-20 X 1/2
LIMIT PLATE
93-4 P0705093-4 MOTOR FAN
93-5 P0705093-5 MOTOR FAN COVER
94
PW07
FLAT WASHER 5/16
HEX BOLT 5/16-18 X 1
HEX NUT 5/16-18
95
PB03
FLAT WASHER #5
96
PN02
PS50
PHLP HD SCR 5-40 X 1/4
BELT COVER
97
PB36
HEX BOLT 7/16-14 X 3/4
KEY 7 X 7 X 35
P0705071
P0705072
P0705074
PCAP158M
PW07
98
PK109M
P0705099
PCAP03M
PCAP26M
P0705102
P0705113
LOWER BELT PLATE
SPINDLE COVER
99
GUARD BRACKET
100
101
102
113
CAP SCREW M5-.8 X 8
CAP SCREW M6-1 X 12
PROTECTIVE PLATE
CHUCK B16 1–13MM
CAP SCREW M3-.5 X 16
FLAT WASHER 5/16
HEX BOLT 5/16-18 X 5/8
CAP SCREW 1/4-20 X 1/2
SPEED CHART
PB32
PCAP04
P0705079
113-1 P0705113-1 CHUCK KEY
-50-
Model g0705 (Mfg. since 09/09)
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base parts breakdown
-51-
Model g0705 (Mfg. since 09/09)
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base parts list
REF PART #
DESCRIPTION
REF PART #
DESCRIPTION
201
202
203
204
205
206
207
209
210
211
212
213
216
217
218
219
220
221
222
223
224
225
P0705201
P0705202
P0705203
PCAP04
TABLE
226
227
228
229
230
231
232
233
234
235
236
237
238
240
241
242
243
244
245
246
247
PB09
HEX BOLT 5/16-18 X 1/2
GIB SCREW
T-NUT 1/4-20
P0705227
P0705228
P0705229
P0705229
PCAP03
PCAP107
P0705233
P0705234
P0705235
P0705236
P0705237
P0705238
P0705240
PB64
TABLE STOP
LOCK HANDLE SPACER
LOCK HANDLE M8-1.25 X 32
LOCK HANDLE M8-1.25 X 32
CAP SCREW 5/16-18 X 1
CAP SCREW 5/16-18 X 2-1/4
CROSS HALF NUT
CAP SCREW 1/4-20 X 1/2
TAP-IN BALL OILER 1/4
TABLE HANDWHEEL
HANDLE
PLUBE001
P0705206
P0705207
P0705209
P0705210
P0705211
PCAP03
HANDWHEEL COLLAR
DOWEL PIN
BASE
LEFT FLANGE
CROSS LEADSCREW ASSEMBLY
COLUMN BASE
CAP SCREW 5/16-18 X 1
LONGITUDINAL HALF NUT
LONGITUDINAL LEADSCREW
KNURLED THUMBSCREW M5-.8 X 12
INDICATOR PLATE
RIVET 2MM
P0705213
P0705216
P0705217
P0705218
P0705219
P0705220
P0705221
P0705222
P0705223
P0705224
P0705225
ELEVATION RACK
COLUMN CAP
COLUMN RING
HEX BOLT 5/8-11 X 2-1/2
LOCK WASHER 5/8
CAP SCREW 5/16-18 X 3/4
LOCK WASHER 5/16
DRAIN PLUG
PLW06
SADDLE
PCAP07
PLW01
DUST COVER PLATE
DUST COVER
P0705245
P0705246
P0705247
LONGITUDINAL GIB
CROSS GIB
HEX BOLT M10-1.5 X 140
CABINET ASSEMBLY
TABLE CENTER STOP
-52-
Model g0705 (Mfg. since 09/09)
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electrical components breakdown and list
301
302
303
A1
13NO
21NC
31NC
43NO
14NO
22NC
32NC
44NO
2T1
4T2
6T3
1L1
3L2
5L3
A2
303
A1
2T1
13NO
21NC
31NC
43NO
14NO
22NC
32NC
44NO
1L1
4T2
6T3
3L2
5L3
A2
12A
310
Electrical Box
309
308 Control Panel (Viewed From Behind)
A1
13NO
14NO
2T1
4T2
6T3
1L1
3L2
5L3
304
21NC
31NC
43NO
22NC
32NC
44NO
4
3
3
4
A2
FORWARD
BUTTON
REVERSE
BUTTON
A1
2T1
13NO
21NC
31NC
43NO
14NO
22NC
32NC
44NO
1L1
POWER
INDICATOR
LAMP 220V
X1
X2
305
306
4T2
6T3
3L2
5L3
EMERGENCY
STOP
BUTTON
STOP
BUTTON
2
A2
2
1
1
POWER
INDICATOR
LAMP 110V
X1
X2
307
311
REF PART #
DESCRIPTION
REF PART #
DESCRIPTION
301
302
303
304
305
306
P0705301
P0705302
P0705303
P0705304
P0705305
P0705306
ELECTRICAL BOX ASSEMBLY
TERMINAL BLOCK ASSEMBLY
CONTACTOR SIEMENS 3TB41 220V
FORWARD BUTTON
307
308
309
310
311
P0705307
P0705308
P0705309
P0705310
P0705311
EMERGENCY STOP BUTTON
REVERSE BUTTON
GROUNDING BLOCK
FUSE 12A
POWER INDICATOR LAMP 220V
STOP BUTTON
CONVERSION KIT 110V FOR G0705
-53-
Model g0705 (Mfg. since 09/09)
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labels breakdown and list
403
402
401
404
405
405
406
407
408
409
REF PART #
DESCRIPTION
REF PART #
DESCRIPTION
401
402
403
404
405
P0705401
MACHINE ID LABEL
406
407
408
409
PPAINT-11
P0705407
PPAINT-1
P0705409
PUTTY TOUCH UP PAINT
CUTTER WARNING LABEL
GREEN TOUCH UP PAINT
MODEL NUMBER LABEL
PLABEL-11B
PLABEL-55A
PLABEL-12C
PLABEL-14A
SAFETY GLASSES LABEL
ENTANGLEMENT LABEL
READ MANUAL LABEL
ELECTRICITY LABEL
safety labels warn about machine hazards and ways to prevent injury. the owner of this machine
must maintain the original location and readability of the labels on the machine. if any label is
removed or becomes unreadable, replace that label before using the machine again. contact
grizzly at (800) 523-4777 or www.grizzly.com to order new labels.
-54-
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WARRANTY CARD
Name_____________________________________________________________________________
Street_____________________________________________________________________________
City _______________________ State_________________________ Zip _____________________
Phone #____________________ Email ________________________ Invoice #_________________
Model # ____________________ Order #_______________________ Serial #__________________
The following information is given on a voluntary basis. It will be used for marketing purposes to help us develop
better products and services. Of course, all information is strictly confidential.
1. How did you learn about us?
____ Advertisement
____ Card Deck
____ Friend
____ Website
____ Catalog
____ Other:
2. Which of the following magazines do you subscribe to?
____ Cabinetmaker & FDM
____ Family Handyman
____ Hand Loader
____ Popular Science
____ Popular Woodworking
____ Precision Shooter
____ Projects in Metal
____ RC Modeler
____ Rifle
____ Shop Notes
____ Wooden Boat
____ Woodshop News
____ Woodsmith
____ Handy
____ Woodwork
____ Home Shop Machinist
____ Journal of Light Cont.
____ Live Steam
____ Woodworker West
____ Woodworker’s Journal
____ Other:
____ Model Airplane News
____ Old House Journal
____ Popular Mechanics
____ Shotgun News
____ Today’s Homeowner
____ Wood
3. What is your annual household income?
____ $20,000-$29,000
____ $30,000-$39,000
____ $40,000-$49,000
____ $70,000+
____ $50,000-$59,000
____ $60,000-$69,000
4. What is your age group?
____ 20-29
____ 30-39
____ 60-69
____ 40-49
____ 70+
____ 50-59
5. How long have you been a woodworker/metalworker?
____ 0-2 Years ____ 2-8 Years
____ 8-20 Years
____20+ Years
____10+
6. How many of your machines or tools are Grizzly?
____ 0-2 ____ 3-5
____ 6-9
7. Do you think your machine represents a good value?
8. Would you recommend Grizzly Industrial to a friend?
_____Yes
_____Yes
_____No
_____No
9. Would you allow us to use your name as a reference for Grizzly customers in your area?
Note: We never use names more than 3 times. _____Yes _____No
10. Comments:_____________________________________________________________________
_________________________________________________________________________________
_________________________________________________________________________________
_________________________________________________________________________________
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FOLD ALONG DOTTED LINE
Place
Stamp
Here
GRIZZLY INDUSTRIAL, INC.
P.O. BOX 2069
BELLINGHAM, WA 98227-2069
FOLD ALONG DOTTED LINE
Send a Grizzly Catalog to a friend:
Name_______________________________
Street_______________________________
City______________State______Zip______
TAPE ALONG EDGES--PLEASE DO NOT STAPLE
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Warranty and returns
WARRANTY AND RETURNS
Grizzly Industrial, Inc. warrants every product it sells for a period of 1 year to the original purchaser from
the date of purchase. This warranty does not apply to defects due directly or indirectly to misuse, abuse,
negligence, accidents, repairs or alterations or lack of maintenance. This is Grizzly’s sole written warranty
and any and all warranties that may be implied by law, including any merchantability or fitness, for any par-
ticular purpose, are hereby limited to the duration of this written warranty. We do not warrant or represent
that the merchandise complies with the provisions of any law or acts unless the manufacturer so warrants.
In no event shall Grizzly’s liability under this warranty exceed the purchase price paid for the product and
any legal actions brought against Grizzly shall be tried in the State of Washington, County of Whatcom.
We shall in no event be liable for death, injuries to persons or property or for incidental, contingent, special,
or consequential damages arising from the use of our products.
To take advantage of this warranty, contact us by mail or phone and give us all the details. We will then
issue you a “Return Number,’’ which must be clearly posted on the outside as well as the inside of the
carton. We will not accept any item back without this number. Proof of purchase must accompany the
merchandise.
The manufacturers reserve the right to change specifications at any time because they constantly strive to
achieve better quality equipment. We make every effort to ensure that our products meet high quality and
durability standards and we hope you never need to use this warranty.
Please feel free to write or call us if you have any questions about the machine or the manual.
Thank you again for your business and continued support. We hope to serve you again soon.
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Buy Direct and Save with Grizzly® – Trusted, Proven and a Great Value!
~Since 1983~
Visit Our Website Today For
Current Specials!
ORDER
24 HOURS A DAY!
1-800-523-4777
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