Grizzly Cordless Saw G9742 User Manual

MODEL G9742

5"x 6" METAL-CUTTING

BANDSAW w/ SWIVEL HEAD

OWNER'S MANUAL

WARNING: NO pORTION Of THIS MANUAL MAy BE REpRODUCED IN ANy SHApE

OR fORM WITHOUT THE WRITTEN AppROVAL Of GRIzzLy INDUSTRIAL, INC.

#pC7670 priNtEd iN ChiNa

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Table of Contents

INTRODUCTION............................................... 2

SECTION 4: OpERATIONS ........................... 19

Operation.Safety........................................... 19

Blade.Speed................................................. 19

Blade.Selection............................................. 20

Feed.Rate..................................................... 21

Blade.Guides................................................ 22

Blade.Tension............................................... 23

Operation.Tips.............................................. 23

Foreword......................................................... 2

Contact.Info.................................................... 2

Machine.Data.Sheet....................................... 3

Identification.................................................... 5

SECTION 1: SAfETy....................................... 6

Safety.Instructions.for.Machinery................... 6

Metal.Cutting.Bandsaw.Safety....................... 8

SECTION 5: ACCESSORIES......................... 24

SECTION 2: CIRCUIT REQUIREMENTS ........ 9

110/220V.Operation........................................ 9

SECTION 6: MAINTENANCE......................... 26

Schedule....................................................... 26

Cleaning........................................................ 26

Lubrication.................................................... 26

SECTION 3: SET Up...................................... 10

Set.Up.Safety................................................ 10

Items.Needed.for.Set.Up.............................. 10

Unpacking..................................................... 10

Inventory....................................................... 11

Clean.Up....................................................... 12

Site.Considerations....................................... 12

Cabinet,.Wheels.&.Feet................................ 13

Squaring.Vise.to.Blade................................. 15

Chip.Tray.&.Cast.Iron.Stop.......................... 16

OFF.Button.Lever......................................... 16

Pulley.Cover................................................. 17

Test.Run....................................................... 18

Recommended.Adjustments......................... 18

SECTION 7: SERVICE ................................... 27

Troubleshooting............................................ 27

Blade.Change............................................... 29

Blade.Tracking.............................................. 30

Electrical.Components.................................. 31

G9742.Wiring.Diagram................................. 32

Saw.Parts.Breakdown.................................. 33

Stand.Parts.Breakdown................................ 35

Guides.&.Shafts.Parts.Breakdown............... 37

Labels.Parts.Breakdown............................... 38

WARRANTy AND RETURNS ........................ 41

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INTRODUCTION

foreword

Contact Info

We are proud to offer the Model g9742 5" x 6"

Metal-Cutting Bandsaw with swivel head. this

machine is part of a growing grizzly family of fine

metalworking machinery. When used according

to the guidelines set forth in this manual, you can

expect years of trouble-free, enjoyable operation

and proof of grizzly’s commitment to customer

satisfaction.

if you have any comments regarding this manual,

please write to us at the address below:

grizzly industrial, inc.

technical documentation Manager

p.o. Box 2069

Bellingham, Wa 98227-2069

We are pleased to provide this manual with

the Model g9742. it was written to guide you

through assembly, review safety considerations,

and cover general operating procedures. it repre-

sents our effort to produce the best documenta-

tion possible.

We stand behind our machines. if you have any

service questions or parts requests, please call or

write us at the location listed below.

grizzly industrial, inc.

1203 lycoming Mall Circle

Muncy, pa 17756

the specifications, drawings, and photographs

illustrated in this manual represent the Model

g9742 as supplied when the manual was pre-

pared. however, owing to grizzly’s policy of con-

tinuous improvement, changes may be made at

any time with no obligation on the part of grizzly.

For your convenience, we always keep current

grizzly manuals available on our website at www.

grizzly.com. any updates to your machine will be

reflected in these manuals as soon as they are

complete. Visit our site often to check for the lat-

est updates to this manual!

phone: (570) 546-9663

Fax: (800) 438-5901

E-Mail: techsupport@grizzly.com

Web site: http://www.grizzly.com

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Machine Data Sheet

MACHINE DATA

SHEET

Customer service #: (570) 546-9663 · to order Call: (800) 523-4777 · Fax #: (800) 438-5901

MODEL G9742 4" X 6" METAL-CUTTING BANDSAW W/

SWIVEL HEAD

Product Dimensions:

Weight.............................................................................................................................................................. 150 lbs.

length/Width/height.................................................................................................................39 x 23-3/8 x 54-3/4 in.

Foot print (length/Width)................................................................................................................. 26-1/2 x 20-1/2 in.

Shipping Dimensions:

type....................................................................................................................................................Wood slat Crate

Content............................................................................................................................................................ Machine

Weight.............................................................................................................................................................. 176 lbs.

length/Width/height............................................................................................................................. 41 x 19 x 22 in.

Electrical:

switch............................................................................................................................................. automatic shut off

switch Voltage...................................................................................................................................................... 110V

Cord length............................................................................................................................................................ 4 ft.

Cord gauge....................................................................................................................................................12 gauge

plug.........................................................................................................................................................................yes

Motors:

Main

type.................................................................................................................. tEFC Capacitor start induction

horsepower..............................................................................................................................................1/2 hp

Voltage.................................................................................................................................................110/220V

prewired......................................................................................................................................................110V

phase........................................................................................................................................................single

amps.........................................................................................................................................................7/3.5a

speed.................................................................................................................................................1720 rpM

Cycle..........................................................................................................................................................60 hz

Number of speeds........................................................................................................................................... 1

power transfer ............................................................................................................................... V-Belt drive

Bearings....................................................................................................................... shielded and lubricated

Main Specifications:

Operation Info

Blade speeds......................................................................................................................... 80, 120, 200 FpM

std. Blade len......................................................................................................................................64-1/2 in.

head swivel............................................................................................................................................ 45 deg.

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Cutting Capacities

angle Cuts........................................................................................................................ right 45, left 60 deg.

Vise jaw depth...................................................................................................................................... 4-3/8 in.

Vise jaw height..................................................................................................................................... 2-1/2 in.

Max. Capacity rect. height at 90d..............................................................................................................5 in.

Max. Capacity rect. Width at 90d...............................................................................................................6 in.

Max. Capacity rnd. at 90d..........................................................................................................................5 in.

Max. Capacity rect. height at 45d....................................................................................................2-15/16 in.

Max. Capacity rect. height at 30d..............................................................................................................5 in.

Max. Capacity rect. Width at 30d...............................................................................................................5 in.

Max. Capacity rnd. at 30d..........................................................................................................................5 in.

Max. Capacity rect. Width at 45d.........................................................................................................3-3/4 in.

Max. Capacity rnd. at 45d....................................................................................................................3-3/4 in.

Max. Capacity rect. height at 60d........................................................................................................1-3/4 in.

Max. Capacity rect. Width at 60d.......................................................................................................2-3/16 in.

Max. Capacity rnd. at 60d....................................................................................................................1-3/4 in.

Construction

table Construction...................................................................................................precision ground Cast iron

Wheel Construction upper...................................................................................................Machined Cast iron

Wheel Construction lower...................................................................................................Machined Cast iron

Body Construction................................................................................................................................ Cast iron

Base Construction......................................................................Formed and Welded steel with Coolant sump

Wheel Cover Construction.......................................................................................................pre-formed steel

paint..........................................................................................................................................................Epoxy

Other

Wheel size................................................................................................................................................. 13 in.

Blade guides upper.......................................................................................................... adjustable Carbide a

Blade guides lower.......................................................................................................... adjustable Carbide a

Table Info

table size length...................................................................................................................................... 12 in.

table size Width....................................................................................................................................4-1/2 in.

Floor to Cutting area height......................................................................................................................29 in.

Other Specifications:

iso Factory ...................................................................................................................................................iso 9001

Country of origin ..............................................................................................................................................taiwan

China

Warranty ............................................................................................................................................................ 1 year

serial Number location ...............................................................................................Machine label on Body Frame

assembly time ........................................................................................................................................... 30 minutes

Features:

Control panel Conveniently located

adjustable hydraulic downfeed

Quick release Vise for rapid Change out of Workpiece

Blade included

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Identification

Figure 1. The Model G9742.

A. Blade Tension Knob

B. Blade Guide Knob

C. Blade Guides

D. Pulley Cover

E. Heavy Duty Motor

F. Hydraulic Cylinder and Feed Rate Dial

G. ON/OFF Push-Button Switch Assembly

H. Table Angle Scale

I. Cast Iron Stop

J. Vise Clamp Handwheel

K. Gear Box

L. Blade Tension Gauge

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Additional Safety Instructions for Metal

Cutting Bandsaws

1. BLADE CONDITION. Do.not.operate.with.

dull,.cracked.or.badly.worn.blade. Inspect.

blades.for.cracks.and.missing.teeth.before.

each.use.

8. fIRE HAzARD. Use.EXTREME.CAUTION.

if.cutting.magnesium..Using.the.wrong.cut-

ting.fluid.will.lead.to.chip.fire.and.possible.

explosion.

9. CUTTING fLUID SAfETy. Always.follow.

manufacturer’s.cutting.fluid.safety.instruc-

tions.. Pay. particular. attention. to. contact,.

contamination,.inhalation,.storage.and.dis-

posal. warnings.. Spilled. cutting. fluid. is. a.

slipping.hazard.

2. HAND pLACEMENT.. Never. position. fin-

gers.or.thumbs.in.line.with.the.cut. Hands.

could. be. crushed. in. vise. or. by. falling.

machine.components.

3. ENTANGLEMENT HAzARDS. Do. not.

operate.this.bandsaw.without.blade.guard.

in.place..Otherwise,.loose.clothing,.jewelry,.

long. hair. and. work. gloves. can. be. drawn.

into.working.parts.

10. ATTENTION TO WORK AREA. Never.

leave.a.machine.running.and.unattended..

Pay.attention.to.the.actions.of.others.in.the.

area.to.avoid.unintended.accidents.

4. BLADE REpLACEMENT. When.replacing.

blades,. make. sure. teeth. face. toward. the.

workpiece.. Wear. gloves. to. protect. hands.

and.safety.glasses.to.protect.eyes.

11. MAINTENANCE/SERVICE. All. inspec-

tions,. adjustments,. and. maintenance. are.

to.be.done.with.the.machine.OFF.and.the.

plug. pulled. from. the. outlet.. Wait. for. all.

moving.parts.to.come.to.a.complete.stop..

5. WORKpIECE HANDLING. Always.support.

the. workpiece. with. table,. vise,. or. some.

type. of. support. fixture.. Flag. long. pieces.

to.avoid.a.tripping.hazard..Never.hold.the.

workpiece.with.your.hands.during.a.cut.

12. HEARING pROTECTION & HAzARDS.

Noise.generated.by.blade.and.workpiece.

vibration,. material. handling,. and. power.

transmission. can. cause. permanent. hear-

ing.loss.over.time.and.interfere.with.com-

munication. and. audible. signals.. Always.

wear.hearing.protection.

6. LOSS Of STABILITy. Unsupported.

workpieces. may. jeopardize. machine. sta-

bility.and.cause.the.machine.to.tip.and.fall.

which.could.cause.serious.injury.

13. HOT SURfACES. Due. to. friction,. the.

workpiece,.chips,.and.some.machine.com-

ponents.can.be.hot.enough.to.burn.you.

7. pOWERINTERRUpTION. Unplug.machine.

after.power.interruption..Machines.without.

magnetic.switches.can.start.up.after.power.

is.restored.

No list of safety guidelines can be complete. Every shop environment is different. Like all

machines there is danger associated with the Model G9742. Accidents are frequently caused by

lack of familiarity or failure to pay attention. Use this machine with respect and caution to lessen

the possibility of operator injury. If normal safety precautions are overlooked or ignored, serious

personal injury may occur.

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SECTION 2: CIRCUIT REQUIREMENTS

power Connection Device

110/220V Operation

The.Model.G9742.comes.prewired.with.a.NEMA.

5-15.plug.for.connection.to.power..If.you.rewire.the.

motor.to.220V,.we.recommend.using.the.plug.and.

receptacle.shown.in.figure 2.for.220V.

Serious personal injury could occur if you

connect the machine to power before com-

pleting the setup process. DO NOT connect

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the machine to the power until instructed

later in this manual.

5-15.Plug.&.Outlet

.for.110V

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Electrocution or fire could

result if machine is not

grounded and installed in

compliance with electrical

codes. Compliance MUST

be verified by a qualified

electrician!

6-15.Plug.&.Outlet

.for.220V

figure 2. Recommended.plug.types.

NOTICE

Extension Cords

Using.extension.cords.may.reduce.the.life.of.the.

motor..Instead,.place.the.machine.near.a.power.

source..If.you.must.use.an.extension.cord:

The Model G9742 is prewired for 110V oper-

ation. If you plan to operate your machine

at 220V, the motor must be rewired (see

page 32).

•. For.110V,.use.at.least.a.14.gauge.cord.that.

does.not.exceed.50.feet.in.length.

full Load Amperage Draw

Amp.Draw.at.110V.(prewired)...................7.Amps

Amp.Draw.at.220V................................3.5.Amps

•. For.220V,.use.at.least.a.14.gauge.cord.that.

does.not.exceed.50.feet.in.length.

•. The.extension.cord.must.have.a.ground.wire.

power Supply Circuit Requirements

and.plug.pin.

You.MUST.connect.your.machine.to.a.grounded.

circuit.that.is.rated.for.the.amperage.given.below..

Never.replace.a.circuit.breaker.on.an.existing.cir-

cuit.with.one.of.higher.amperage.without.consult-

ing. a. qualiﬁed. electrician. to. ensure. compliance.

with.wiring.codes..If you are unsure about the

wiring codes in your area or you plan to con-

nect your machine to a shared circuit, consult

a qualified electrician.

Minimum.Circuit.Size.(110V)................... 15.Amps

Minimum.Circuit.Size.(220V).................. 15.Amps

-9-

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SECTION 3: SET Up

Set Up Safety

Items Needed for

Set Up

The.following.items.are.needed.to.complete.the.

set. up. process,. but. are. not. included. with. your.

machine:

This machine presents

serious injury hazards

to untrained users. Read

through this entire manu-

al to become familiar with

the controls and opera-

tions before starting the

machine!

Description

Qty

•. Safety.Glasses.(for.each.person)................ 1

•. An.Assistant................................................ 1

•. Phillips.Head.Screwdriver.#2...................... 1

•. Standard.Screwdriver.#2............................. 1

•. Hex.Wrench.6mm........................................ 1

•. Open-End.Wrenches

6,.12,.14,.&.19mm................................. 1.ea.

•. Open-End.Wrenches.³⁄8",.⁷⁄16".&.¹⁄2"...... 1.ea.

Wear safety glasses dur-

ing the entire set up pro-

cess!

Unpacking

The Model G9742 is a

heavy machine. DO NOT

over-exert yourself while

unpacking or moving

your machine—get assis-

tance.

The.Model.G9742.was.carefully.packed.to.ensure.

that. it. arrives. to. you. safely.. If. you. discover. the.

machine. is. damaged. after. you. have. signed.

for. delivery,. please. immediately. call. Customer.

Service.at.(570).546-9663.for.advice..

Save.the.containers.and.all.packing.materials.for.

possible. inspection. by. the. carrier. or. its. agent..

Otherwise,.filing.a.freight.claim.can.be.difficult.

When.you.are.completely.satisfied.with.the.con-

dition.of.your.shipment,.you.should.inventory.the.

contents.

-10-

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Assembly Hardware:

Inventory

—Hex.Wrench.4mm.................................... 1

—Hex.Bolt.³⁄8-16.x.1"................................... 2

—Hex.Bolt.M8-1.25.x.30............................. 4

—Flat.Washer.17mm.(Wheels)................... 4

—Flat.Washer.8mm.................................... 4

—Cotter.Pin.¹⁄8.x.1.(Wheels)....................... 2

—Hex.Nut.³⁄8-16.(Feet)................................ 4

—Flat.Washer.³⁄8......................................... 1

—Phillips.Head.Screw.M6-1.x.12.............. 16

—Flat.Washer.¹⁄4....................................... 18

—Hex.Bolt.¹⁄4.x.20.x.¹⁄2".............................. 2

—Sheet.Metal.Screw.¹⁄4-10.x.⁵⁄16"................ 1

After. all. the. parts. have. been. removed. from. the.

box,.you.should.have.the.following.items:

Box 1: (figure 3)

Qty

A.. Base............................................................ 1

B.. Front.Panel.................................................. 1

C.. Rear.Panel.................................................. 1

D.. Right.Panel.................................................. 1

E.. Left.Panel.................................................... 1

f.. Chip.Tray..................................................... 1

G.. Feet............................................................. 4

H.. Wheels........................................................ 2

I.. Axle............................................................. 1

J.. Work.Stop.Shaft.......................................... 1

K.. Work.Stop.................................................... 1

L.. Belt.Cover.................................................... 1

M.. V-Belt........................................................... 1

In. the. event. that. any. nonproprietary. parts. are.

missing. (e.g.. a. nut. or. a. washer),. we. would. be.

glad.to.replace.them,.or.for.the.sake.of.expedi-

ency,.replacements.can.be.obtained.at.your.local.

hardware.store.

figure 3. G9742.Loose.parts.inventory.

-11-

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Clean Up

Site Considerations

The. unpainted. surfaces. are. coated. with. a. waxy.

oil.to.prevent.corrosion.during.shipment..Remove.

this. protective. coating. with. a. solvent. cleaner. or.

degreaser,.such.as.shown.in.figure 4..For.thor-

ough. cleaning,. some. parts. must. be. removed..

for optimum performance, clean all moving

parts or sliding contact surfaces.. Avoid. chlo-

rine-based. solvents,. such. as. acetone. or. brake.

parts. cleaner. that. may. damage. painted. surfac-

es..Always.follow.the.manufacturer’s.instructions.

when.using.any.type.of.cleaning.product.

floor Load

refer to the Machine Data Sheet for the weight

and footprint specifications of your machine.

some floors may require additional reinforcement

to support both the machine and operator.

Working Clearances

Consider existing and anticipated needs, size of

material to be processed through each machine,

and space for auxiliary stands, work tables or

other machinery when establishing a location for

your new machine. see figure 5 for the minimum

working clearances.

Gasoline and petroleum

products have low flash

points and can explode

or cause fire if used to

clean machinery. DO

NOT use these products

to clean the machinery.

23 ³⁄8

Many cleaning solvents

are toxic if inhaled.

Minimize your risk by only

using these products in a

well ventilated area.

39"

figure 5. Minimum working clearances.

G2544—Solvent Cleaner & Degreaser

A. great. product. for. removing. the. waxy. shipping.

grease.from.your.machine.during.clean.up.

Unsupervised children and

visitors inside your shop

could cause serious per-

sonal injury to themselves.

Lock all entrances to the

shop when you are away and

DO NOT allow unsupervised

children or visitors in your

shop at any time!

figure 4. Cleaner/degreaser.available.from.

Grizzly.

-12-

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Cabinet, Wheels &

feet

This. bandsaw. is. shipped. with. four. rubber. feet.

with.posts.and.two.wheels.with.an.axle..It.is.your.

option. to. install. four. rubber. feet. if. you. do. not.

need. to. move. the. bandsaw,. or. install. the. axle.

and. wheels. if. you. need. to. move. the. bandsaw.

regularly.

Components and Hardware Needed:

Qty

Base .................................................................. 1

Front.Panel......................................................... 1

Rear.Panel.......................................................... 1

Right.Panel......................................................... 1

Left.Panel........................................................... 1

Ramp.................................................................. 1

Feet.................................................................... 4

Wheels............................................................... 2

Axle.................................................................... 1

figure 6..Installing.wheels.and.feet.

5.. Position.the.base.on.the.floor,.and.adjust.the.

feet.until.the.base.is.level.and.is.stable.

6.. Tighten.the.hex.nuts.against.the.base.to.lock.

the.feet.in.position.

7.. Position. the. front. and. rear. panels. on. the.

base.and.install.the.panels.to.the.base.with.

four.M6-1.x.12.Phillips.head.screws.and.flat.

washers.(see.figure 7).

—Flat.Washers.17mm................................. 4

—Cotter.Pins............................................... 2

—Hex.Nuts.³⁄8-16......................................... 4

—Phillips.Head.Screw.M6-1.x.12.............. 16

—Flat.Washer.¹⁄4....................................... 16

—Hex.Bolt.M8-1.25.x.30............................. 4

—Flat.Washer.8mm.................................... 4

To install the wheels, feet, and the cabinet:

1.. At.the.end.of.the.base.with.the.axle.holes,.

insert.the.axle.into.the.base.(see.figure 6).

2.. Slide. a. 17mm. flat. washer. and. wheel. onto.

each. end. of. the. axle,. followed. by. another.

washer.and.cotter.pin.

3.. Thread.a.³⁄8-16.hex.nut.on.both.feet..

4.. Thread.the.two.rubber.feet.into.the.base.(see.

figure 6).

figure 7..Front.and.rear.panels.installed.

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8.. Position. the. left. panel. between. the. front.

and.rear.panels,.and.secure.it.in.place.with.

six.M6-1.x.12.Phillips.head.screws.and.flat.

washers.(see.figure 8).

Get assistance when

lifting this machine.

Otherwise,

you

can

severely injure yourself!

10.. With. the. help. of. an. assistant. or. a. hoisting.

device,.place.the.bandsaw.onto.the.cabinet.

11.. Secure.the.bandsaw.to.the.cabinet.with.four.

M8-1.25.x.30.hex.bolts.and.8mm.flat.washers.

(see.figure 10).

figure 8..Left.Panel.installed.

9.. Position. the. right. panel. between. the. front.

and.rear.panel,.and.secure.it.in.place.with.six.

M6-1.x.12.Phillips.head.screws.and.flat.wash-

ers.(see.figure 9).

figure 10..Attaching.bandsaw.to.cabinet.

figure 9..Installing.right.panel.

-14-

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Shipping Strap &

Stop Adjustment

Squaring Vise to

Blade

To.ensure.that.your.bandsaw.will.make.cuts.that.

match.the.degree.scale,.you.must.make.sure.to.

square.the.vise.to.the.blade..

To. ensure. that. your. bandsaw. arrives. without.

damage. to. the. hinge. system,. a. shipping. strap.

was.installed..After.removing.the.shipping.strap,.

you. will. have. to. make. a. series. of. adjustments,.

beginning.with.the.feed.stop.bolt..

To square the vise to the blade:

1.. Rotate.the.headstock.until.the.pointer.reads.

"0". on. the. tabletop. scale,. and. tighten. the.

headstock.lock.lever.so.the.headstock.stays.

indexed.at.zero.

To remove the shipping strap and adjust the

feed stop bolt:

1.. Remove. the. shipping. strap. hex. bolt. and.

strap.with.a.12mm.wrench.(see.figure 11).

2.. Using. a. 6mm. wrench,. loosen. the. two. cap.

screws. that. hold. the. vise. to. the. table. (see.

figure 13).

Note:.Keepthisshippingstrapintheeventthat

you must transport or ship the bandsaw.

2.. Adjust.the.feed.stop.bolt.and.jam.nut.with.a.

14mm.wrench.(figure 12),.so.the.bandsaw.

blade.teeth.are.just.below.the.table.surface.

when.the.cut.is.complete.

Headstock.

Lock.Lever

Square

figure 13..Squaring.vise.to.blade,.headstock,.

and.table.scale.

figure 11. Removing.shipping.strap.

3.. Using.a.small.machinists.square,.adjust.the.

vise.so.it.is.square.to.the.blade.

4.. Tighten.the.two.cap.screws,.so.the.vise.and.

blade.are.square.with.one.another.

figure 12. Feed.stop.bolt.

-15-

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Chip Tray & Cast

Iron Stop

Off Button Lever

After. you. have. removed. the. shipping. strap. and.

have.adjusted.the.headstock.stop.bolt,.you.must.

adjust. the. OFF. button. lever. stop. bolt,. so. the.

bandsaw.shuts.OFF.automatically.when.a.cut.is.

complete..

The.chip.tray.directs.small.workpieces.into.a.buck-

et. when. the. cut. is. complete.. The. cast. iron. stop.

allows.you.to.repeat.cuts.at.the.same.length.

To install the chip tray and cast iron stop:

To set the Off button lever stop bolt:

1.. Position.the.chip.tray.as.shown.in.figure 14.

if.you.choose.to.use.this.accessory.

1.. With. the. headstock. in. the. complete. down.

position,.loosen.the.12mm.stop.bolt.and.jam.

nut.(see.figure 16).

Stop.Bolt.and.

Jam.Nut

Chip.tray

OFF.Button

figure 14..Chip.tray.installed.

2.. Insert.the.stop.rod.approximately.³⁄4".into.the.

saw.until.the.end.of.the.rod.is.just.flush.with.

the.inside.casting.surface.

figure 16..OFF.button.lever.and.stop.bolt.

2.. Push. down. on. the. OFF. button. lever. so. the.

button.is.completely.depressed.

3.. Using. the. 4mm. hex. wrench,. tighten. the. set.

screw.shown.in.figure 15.

3.. While.keeping.the.lever.depressed,.use.your.

fingertips.to.turn.the.stop.bolt.until.the.head.

touches.the.lever.

4.. Back.off.the.stop.bolt.¹⁄3.turn.and.tighten.the.

jam.nut.

Set.Screw

figure 15..Installing.stop.rod.

4.. Slide.the.cast.iron.stop.onto.the.stop.rod.

and.tighten.the.set.screw.

-16-

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4.. Loosen. the. belt. tension. knob. enough. to.

install.the.belt.on.the.appropriate.pulley.that.

will. give. the. required. blade. speed.. Refer. to.

Blade Speed. on. page 19. for. blade. speed.

selections.

pulley Cover

When.opened,.the.pulley.cover.gives.you.access.

to.change.the.pulley.ratio.so.the.bandsaw.can.cut.

at.one.of.three.speeds.

5.. Adjust.the.belt.tension.knob.(figure 18),.so.

the. belt. has. ¹⁄4". deflection. when. pressed. in.

the.center,.and.close.the.cover.

E N T A N G L E M E N T

HAzARD! you MUST

install the pulley cover

before

operating!

Otherwise, severe injury

may occur.

To install the pulley cover:

Belt.Tension.

Knob

1.. UNPLUG.THE.BANDSAW!

2.. Position. and. rotate. the. pulley. cover. into.

place.as.shown.in.figure 17.

figure 18..Belt.tension.knob.

3.. Install.the.two.¹⁄4-20.x.¹⁄2".hex.bolts.and.wash-

ers.that.secure.the.pulley.cover.

figure 17..Positioning.the.pulley.cover.

-17-

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Test Run

Recommended

Adjustments

The. adjustments. listed. below. have. been. per-

formed. at. the. factory.. However,. because. of.

the. many. variables. involved. with. shipping,. we.

recommend.that.you.at.least.verify.the.following.

adjustments. to. ensure. the. adjustments. remain.

unchanged.

projectiles thrown from

the machine could cause

serious eye injury. Wear

safety glasses during

assembly and operation.

Starting the machine:

Step-by-step. instructions. on. verifying. these.

adjustments. can. be. found. in. SECTION 6:

MAINTENANCE. on. page 26. and. SECTION 7:

SERVICE on page 27.

1.. Read.the.entire.instruction.manual.

2. Make.sure.all.tools.and.foreign.objects.have.

been.removed.from.the.machine.

factory adjustments that should be verified:

1..Blade.Tracking.(page 30).

3.. Put. on. safety. glasses. and. secure. loose.

clothing.or.long.hair.

2..Squaring.Vise.to.Blade.(page 15)..

3..Blade.Guides.(page 22).

4.. Raise.the.bandsaw.by.the.handle.

5.. Start.the.bandsaw.while.keeping.your.finger.

near. the. ON/OFF. switch. at. all. times. dur-

ing. the. test. run.. The. bandsaw. should. run.

smoothly.with.little.or.no.vibration.

—.If.you.suspect.any.problems,.immediately.

stop. the. bandsaw. and. correct. before. con-

tinuing.

—If. you. need. any. help. with. your. bandsaw.

call.our.Tech.Support.at.(570).546-9663.

-18-

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SECTION 4: OpERATIONS

Blade Speed

Operation Safety

The.Model.G9742.has.these.three.blade.speeds:.

80,.120,.and.200.FPM.

Damage to your eyes, lungs, and ears could

result from using this machine without

proper protective gear. Always wear safety

glasses, a respirator, and hearing protection

when operating this machine.

To change blade speeds:

1. UNPLUG.THE.BANDSAW!

2.. Determine.the.best.speed.for.your.cut..The.

table. in. figure 19. is. provided. as. a. basic.

guideline..Material.thickness.and.the.type.of.

blade.used.will.factor.into.FPM.selection.

Material

feet per Minute

(fpM)

Aluminum.

Plastics

250

800

Loose hair and cloth-

ing could get caught in

machinery and cause seri-

ous personal injury. Keep

loose clothing and long

hair away from moving

machinery.

Brass.(soft)

500

Carbon.Tool.Steel

Cast.Iron

100-150

150-200

90-125

150-200

Cold.Rolled.Steel

High.Speed.Steel

Malleable.Iron

Hard.Rubber

NOTICE

figure 19. Blade.speed.table.

If you have never used this type of machine

or equipment before, WE STRONGLy REC-

OMMEND that you read books, trade maga-

zines, or get formal training before begin-

ning any projects. Regardless of the con-

tent in this section, Grizzly Industrial will

not be held liable for accidents caused by

lack of training.

3.. Slacken. the. V-belt. and. position. it. for. the.

desired.FPM.(see.figure 20).

120

200

Wheel.Pulley

Motor.Pulley

figure 20. V-belt.positions.in.FPM.

4.. Tension.the.V-belt.as.described.in.the.pulley

Cover section.on.page 17.

-19-

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Blade Selection

The.chart.below.is.a.basic.starting.point.for.choos-

To select the correct blade TpI:

ing.blade.type.based.on.teeth.per.inch.(TPI).for.

variable.tooth.pitch.blades.and.for.standard.raker.

type. bimetal. blades/HSS. blades.. However,. for.

exact. specifications. of.bandsaw. blades,. contact.

the.blade.manufacturer.

1.. Measure. the. material. thickness.. This. mea-

surement. is. the. length. of. cut. taken. from.

where.the.tooth.enters.the.workpiece,.sweeps.

through,.and.exits.the.workpiece..

Here. are. some. general. rules. of. thumb. with.

respect.to.bandsaw.blade.use..

2.. Refer.to.the."Material.Thickness".row.of.the.

blade.selection.chart.in figure 21,.and.read.

across. to. find. the. workpiece. thickness. you.

need.to.cut.

•. At. least. three. teeth. must. contact. the. metal.

at.any.phase.of.the.cut..Otherwise,.the.teeth.

can.load.up.with.metal,.fracture,.and.break.

off..If.the.TPI.is.too.high,.the.teeth.can.load.

up.with.material.and.overheat,.damaging.the.

blade.

3.. Refer.to.the."Shape".of.metal.and."Material.

Type". columns,. and. find. the. shape. and.

material.to.be.cut..

4.. In.the.applicable.row,.read.across.to.the.right.

and.find.the.box.where.the.row.and.column.

intersect.. Listed. in. the. box. is. the. minimum.

TPI.recommended.for.the.variable.tooth.pitch.

blades,.and.the.TPI.for.bimetal.raker.blades.

in.parentheses..

•. For.a.faster.but.rougher.cut,.use.a.blade.with.

a.lower.TPI.and.a.higher.feed.rate.

•. For.a.slower.but.smoother.cut,.use.a.blade.

with.more.TPI.and.a.lower.feed.rate.

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figure 21. Blade.selection.chart..Note:.The TPI numbers

in parentheses apply to bimetal/HSS blades only.

-20-

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To set the feed rate:

feed Rate

1.. Raise.the.headstock.and.turn.the.valve.lever.

sideways.(horizontally).

The.speed.at.which.the.saw.blade.will.cut.through.

a.workpiece.is.controlled.by.blade.type.and.feed.

rate.

2.. Clamp.the.workpiece.in.the.table.vise.

3.. Move.the.headstock.and.blade.a.few.inches.

above.the.workpiece..

The.feed.rate.is.controlled.by.the.valve.lever.and.

feed.rate.dial.on.the.hydraulic.cylinder.shown.in.

figure 22.

4.. With. the. correct. saw. blade. installed. and.

blade.speed.selected,.turn.the.saw.ON.

5.. Slowly.rotate.the.feed.rate.dial.to.a.conserva-

tive.feed.rate.until.the.saw.begins.to.cut.the.

workpiece.

Valve.Lever

6.. Observe. the. chips. that. exit. the. cut,. and.

increase.or.decrease.the.feed.rate.according.

to.the.chip.characteristics.(see.figure 23).

Feed.Rate.Dial

Chips.are.width.

of.tooth,.thin.and.

curled,.and.silvery:.

Optimum.speed.and.

feed.rate.

figure 22..Bandsaw.feed.rate.control.

Turning.the.valve.lever.in-line.with.the.piping.(as.

shown.in.the.figure 22).opens.it.up,.which.allows.

the.fluid.to.circulate.and.allows.the.head.to.move..

Turning.the.valve.lever.sideways.or.perpendicular.

to.the.pipiing.closes.it,.which.locks.the.headstock.

in.place.

Chips.are.silvery,.

thin,.small,.or.

powdery:.Increase.

feed.rate.

Chips.are.large,.

curled,.blue.or.

brown,.or.smoking:.

Decrease.feed.rate.

The.feed.rate.dial.controls.the.amount.of.fluid.that.

circulates.around.the.hydraulic.cylinder,.which.in.

turn,.controls.the.speed.that.it.moves.

figure 23..Reading.chips.

-21-

g9742 5" x 6" Metal Cutting Bandsaw

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Guide.Bearing.

Adjustment.Hex.Bolt

Side.Bearing.

Eccentric.

and.Jam.Nut

Blade Guides

UNpLUG the bandsaw

power cord, and NEVER

adjust the blade guides

while the saw blade is

moving!

The.blade.guide.side.bearings.support.and.twist.

the. blade. straight. so. the. blade. will. enter. the.

workpiece.perpendicular.to.the.table.surface..The.

blade.guide.support.bearings.prevent.blade.twist.

by. stopping. the. blade. from. being. pushed. back.

during.a.cut..Both.adjustments.are.critical.for.cor-

rect.saw.operation.(see.figure 24).

figure 25. Blade.guide.adjustments.

4.. Adjust. the. blade. guide. housing. so. the. sup-

port. bearing. rests. against. the. rear. of. the.

blade.(see figure 24)..

5.. Using.a.14mm.wrench,.loosen.the.outer.side.

bearing.eccentric.jam.nuts..

Blade.Guide.Support.Bearing

Guide.Bearing.

Adjustment.

Hex.Bolt

6.. Using.a.12mm.wrench,.rotate.the.side.bear-

ing.eccentrics.until.the.bearings.have.a.bear-

ing-to-blade. clearance. of. 0.000". to. 0.001"..

The. bearings. must. not. pinch. the. blade. and.

the. blade. needs. to. be. perpendicular. to. the.

table..

Side.Bearing.

Eccentric.and.

Jam.Nut

7.. Tighten.the.jam.nuts,.loosen.the.lock.knob,.and.

slide.the.blade.guide.close.to.the.workpiece.

so. the. blade. is. supported. and. will. not. twist.

during.the.cut.(see.figure 26)..

Blade.Guide.

Side.Bearing

figure 24. Blade.guide.adjustment.locations.

To adjust the guide bearings:

Lock.Knob

Note:. Make sure the blade is tensioned and

tracks correctly before you adjust the blade guide

bearings. Refer to Blade Tension and Blade

Tracking on Pages 23 and 30 for further instruc-

tions.

1.. UNPLUG.THE.BANDSAW!

2.. Let. the. bandsaw. headstock. park. in. the. full.

down.position.

3.. Using. a. 12mm. wrench,. loosen. the. guide.

bearing. adjustment. hex. bolt. (see figure

25).

figure 26..Blade.guide.position.lock.knob.

g9742 5" x 6" Metal Cutting Bandsaw

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•. Clamp.the.material.firmly.in.the.vise.jaws.to.

ensure. a. straight. cut. through. the. material,.

and. use. the. positive. lock. to. speed. produc-

tion.

Blade Tension

proper blade tension is essential to long blade

life, straight cuts, and efficient cutting. the Model

g9742 features a blade tension indicator to assist

you with blade tensioning.

•. Let.the.blade.reach.full.speed.before.engag-

ing.the.workpiece..Never.start.a.cut.with.the.

blade. in. contact. with. the. workpiece. (see.

figure 27).

two major signs that you do not have proper

blade tension are: 1) the blade stalls in the cut and

slips on the wheels, and 2) the blade frequently

breaks from being too tight.

•. Chips. should. be. curled. and. silvery.. If. the.

chips.are.thin.and.powder.like,.increase.your.

feed.rate.

To tension the blade on the bandsaw:

1. Make sure the blade is tracking properly.

2. uNplug thE BaNdsaW!

•. Burned.chips.indicate.a.need.to.reduce.your.

blade.speed.

•. Wait.until.the.blade.has.completely.stopped.

before.removing.the.workpiece.from.the.vise,.

and.avoid.touching.the.cut.end—it.could.be.

very.hot!

3. slide the blade guides as far apart as they

will go, then tighten them down again.

•. Support.long.pieces.so.they.won't.fall.when.

cut,. and. flag. the. end. to. alert. passers-by. of.

potential.danger.

4. turn the tension knob clockwise to tighten

the blade.

5. tighten the blade until the tension indicator

moves into the green or center section of the

indicator.

•. Adjust.the.blade.guides.as.close.as.possible.

to. the. workpiece. to. minimize. side-to-side.

blade.movement.

6. to fine tune blade tension, use a blade

tensioning gauge, like the one found in

SECTION 5: ACCESSORIES on page 24.

please follow the instructions included with

your gauge and the blade manufacturer's

recommendations on blade tension.

•. Use.coolant.when.possible.to.increase.blade.

life.

Operation Tips

The.following.tips.will.help.you.safely.and.effec-

tively.operate.your.bandsaw,.and.help.you.get.the.

maximum.life.out.of.your.saw.blades.

Work.Stop

Tips for horizontal cutting:

figure 27..Typical.proper.starting.position.

•. Use.the.work.stop.to.quickly.and.accurately.

cut. multiple. pieces. of. stock. to. the. same.

length.

-23-

g9742 5" x 6" Metal Cutting Bandsaw

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aCCEssoriEs

SECTION 5: ACCESSORIES

power Twist^®V-Belts

G5107—64-1/2 x 1/2 x .025 10 TpI Raker

G5108—64-1/2 x 1/2 x .025 14 TpI Raker

G5109—64-1/2 x 1/2 x .025 18 TpI Raker

G5110—64-1/2 x 1/2 x .025 24 TpI Raker

G5111—64-1/2 x 1/2 x .025 6-10 Variable pitch

G5112—64-1/2 x 1/2 x .025 8-12 Variable pitch

G5113—64-1/2x1/2 x .025 10-14 Variable pitch

G5114—64-1/2x1/2 x .025 14-18 Variable pitch

G5115—64-1/2x1/2 x .025 20-24 Variable pitch

H9815—A ¹⁄2" x 4'

A. smart. upgrade. for. any. machine. that. uses.

V-belts..These.link.belts.provide.smooth.running.

with. less. vibration,. heat,. and. noise. than. solid.

belts.. Power. Twist^®. V-Belts. can. be. customized.

in.minutes.to.any.size—just.add.or.remove.sec-

tions.to.fit.your.needs..Once.you.use.a.link.belt,.

you'll.like.it.so.much.you'll.want.to.convert.all.your.

machines!

figure 28. Blades.

figure 30. Power.Twist^®.V-Belt.

H5408—Blade Tensioning Gauge

T20640—Machinery’s Handbook

The.Blade.Tensioning.Gauge.ensures.long.blade.

life,.reduced.blade.breakage,.and.straight.cutting.

by.indicating.correct.tension..A.precision.dial.indi-

cator.provides.you.with.a.direct.readout.in.PSI.

For.more.than.90.years,.this.handbook.has.been.

the. benchmark. by. which. machinists’. and. engi-

neering.texts.have.been.judged..Includes.a.wealth.

of.information.on.mathematics,.mechanics,.mea-

surements,. and. materials.. A. must. have. for. the.

amateur.or.professional.

figure 29. H5408.blade.tensioning.gauge.

figure 31. Machinery’s.Handbook.

g9742 5" x 6" Metal Cutting Bandsaw

-24-

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G7615—Oil Can w/Steel Nozzle

G7616—Oil Can w/plastic Nozzle

G5618—Deburring Tool w/ 2 Blades

G5619—Extra Aluminum Blades

G7617—Oil Can w/flexible plastic Nozzle

Whether.you’re.lubricating.cutting.tools.or.main-

taining.machinery.in.top.operating.condition,.you’ll.

appreciate. these. High. Pressure. Oil. Cans.. Each.

can.holds.5.ounces.of.oil.and.has.a.trigger.acti-

vated,.high.pressure.pump.

G5620—Extra Brass and Cast Iron Blade

The.quickest.tool.for.smoothing.freshly.machined.

metal. edges.. Comes. with. two. blades—one. for.

steel/aluminum.and.one.for.brass/cast.iron.

figure 32. G5618.deburring.tool.

figure 34. High.pressure.oil.cans.

T20501—face Shield, 4" Crown, Clear

T20502—face Shield, 7" Crown, Clear

T20448—Economy Clear Safety Glasses

T20452—"Kirova" Anti-Reflective Glasses

T20456—"Dakura" Clear Safety Glasses

H0736—Shop fox^®Safety Glasses

These.glasses.meet.ANSI.Z87.1-2003.specifica-

tions.. Buy. extras. for. visitors. or. employees.. You.

can't.be.too.careful.with.shop.safety!

G9256—6" Dial Caliper

G9257—8" Dial Caliper

G9258—12" Dial Caliper

These. traditional. dial. calipers. are. accurate. to.

0.001".and.can.measure.outside.surfaces,.inside.

surfaces,.and.heights/depths..Features.stainless.

steel,. shock. resistant. construction. and. a. dust.

proof.display.

T20448

T20452

T20501

T20456

figure 33. Our.most.popular.eye.protection.

H0736

figure 35. Grizzly^®.dial.calipers.

-25-

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SECTION 6: MAINTENANCE

Lubrication

Always disconnect power

to the machine before

performing maintenance.

failure to do this may

result in serious person-

The.gearbox.and.all.bearings.are.sealed.and.per-

manently.lubricated.so.no.scheduled.lubrication.is.

needed..However,.you.must.periodically.lubricate.

adjustment. locations. and. bare. metal. surfaces..

al injury.

Refer.to.figure 36.for.lubrication.points.

Lubricate the following areas listed below:

Schedule

A. Blade Tension Mechanism: Open.the.main.

blade.guard,.and.drop.a.few.drops.of.oil.on.

the.tension.knob.lead.screw.

For optimum performance from your machine,

follow this maintenance schedule and refer to any

specific instructions given in this section.

B. Blade and Guides: Drop. a. few. drops. of.

light.machine.oil.on.the.blade.and.the.blade.

guides.daily.

Daily Check

•

Loose mounting bolts.

damaged saw blade.

Worn or damaged wires.

any other unsafe condition.

Clean after each use.

Proper blade tension.

C. Gear Box: Is.packed.with.grease.and.should.

only. be. changed. if. you. suspect. contamina-

tion.has.entered.

D. Table and Machined Surfaces: Keep.bare.

metal.surfaces.rust-free.with.regular.applica-

tions.of.products.like.SLIPIT®..For.long.term.

storage. you. may. want. to. consider. products.

like.Boeshield.T-9™.

Monthly Check

•

Lubricate vise screw.

Check V-Belt for wear.

E. Vise Lead Screw: Drop.a.few.drops.of.light.

machine.oil.on.the.vise.lead.screw.weekly.

Annual Check

Inspect gear lubrication.

•

Cleaning

Cleaning the Model G9742 is relatively easy.

Keeping.metal.chips.away.from.bandsaw.mecha-

nisms. is. important. to. making. sure. that. your.

bandsaw.lasts.a.long.time..Use.a.shop.vacuum.

or.brush.off.metal.chips.frequently..

figure 36. Lubrication.points.

-26-

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SECTION 7: SERVICE

review the troubleshooting and procedures in this section to fix your machine if a problem develops. if you

need replacement parts or you are unsure of your repair skills, then feel free to call our technical support

at (570) 546-9663.

Troubleshooting

Motor & Electrical

symptom

possible Cause

possible solution

Machine does not start 1. plug/receptacle is at fault or wired incorrectly. 1. test for good contacts; correct the wiring.

or a breaker trips.

2. start capacitor is at fault.

2. test/replace if faulty.

3. Wall fuse/circuit breaker is blown/tripped.

3. Ensure correct size for machine load; replace

weak breaker.

4. Motor connection wired incorrectly.

5. power supply is at fault/switched oFF.

4. Correct motor wiring connections.

5. Ensure hot lines have correct voltage on all

legs and main power supply is switched oN.

6. replace faulty oN/oFF switch.

7. Check for broken wires or disconnected/

corroded connections, and repair/replace as

necessary.

6. Motor oN/oFF switch is at fault.

7. Wiring is open/has high resistance.

8. Motor is at fault.

8. test/repair/replace.

Machine stalls or is 1. Wrong blade for the workpiece material.

underpowered.

1. use blade with correct properties for your type

of cutting.

2. Wrong workpiece material.

2. use metal with correct properties for your type

of cutting.

3. Feed rate/cutting speed too fast for task.

4. Blade is slipping on wheels.

3. decrease feed rate/cutting speed.

4. adjust blade tracking and tension.

5. Ensure hot lines have correct voltage on all

legs.

5. low power supply voltage.

6. Motor bearings are at fault.

6. test by rotating shaft; rotational grinding/loose

shaft requires bearing replacement.

7. test for good contacts; correct the wiring.

8. Correct motor wiring connections.

9. Clean off motor, let cool, and reduce

workload.

7. plug/receptacle is at fault.

8. Motor connection is wired incorrectly.

9. Motor has overheated.

10. Motor is at fault.

10. test/repair/replace.

Machine has vibration 1. Motor fan is rubbing on fan cover.

or noisy operation.

1. replace dented fan cover; replace loose/

damaged fan.

2. Blade is at fault.

2. replace/resharpen blade.

3. gearbox is at fault.

3. rebuild gearbox for bad gear(s)/bearing(s).

4. Change blade and or speed.

4. Wrong blade & too slow of speed.

-27-

g9742 5" x 6" Metal Cutting Bandsaw

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Bandsaw Operations

SyMpTOM

pOSSIBLE CAUSE

CORRECTIVE ACTION

Machine is loud when

cutting or bogs down in

the cut.

1. Excessive feed rate.

1. refer to feed Rate on page 21, or Changing

Blade Speed on page 19, and adjust as required.

2. refer to Blade Selection on page 20 and adjust as

required.

2. the blade tpi is too great, or the

material is too coarse.

Blades break often.

1. Blade is not tensioned correctly.

1. Check to see that blade is not excessively tight or

too loose.

2. the workpiece is loose in the vise. 2. Clamp the workpiece tighter, or use a jig to hold the

workpiece.

3. the feed or cut speed is wrong.

3. refer to feed Rate on page 21, or Changing

Blade Speed on page 19, and adjust as required.

4. refer to Blade Selection on page 20 and adjust as

required.

4. the blade tpi is too great, or the

material is too coarse.

5. the blade is rubbing on the wheel 5. refer to Blade Tracking on page 30, and adjust as

flange.

required.

6. the bandsaw is being started with 6. start bandsaw and then slowly lower the headstock

the blade resting on the workpiece.

7. the guide bearings are

by setting the feed rate.

7. refer to Blade Tracking on page 30, or Blade

Guides on page 22 and adjust as required.

misaligned, or the blade is rubbing

on the wheel flange.

8. the blade is too thick, or the

blades are of low quality.

8. use a higher quality blade.

Blade dulls prematurely.

1. the cutting speed is too fast.

1. refer to Changing Blade Speed on page 19, and

adjust as required.

2. the blade tpi is too coarse.

2. refer to Blade Selection on page 20 and adjust as

required.

3. the blade feed pressure is too

light.

3. refer to feed Rate on page 21, and adjust as

required.

4. the workpiece has hard spots,

welds, or scale is on the material.

5. the blade is twisted.

6. the blade is slipping on the

wheels.

4. increase the feed pressure, and reduce the cutting

speed.

5. replace the blade.

6. refer to Blade Tension on page 23, and adjust as

required.

Blade wears on one side.

1. the blade guides are worn or mis- 1. refer to Blade Guides on page 22 and replace or

adjusted.

adjust.

2. the blade guide slide bracket is

loose.

2. tighten the blade guide bracket.

3. the wheels are out of alignment.

3. refer to Blade Tracking on page 30, and adjust as

required.

teeth are ripping from the

blade.

1. the feed pressure is too heavy

and the blade speed is too slow; or

the blade tpi is too coarse for the

workpiece.

1. refer to Blade Selection on page 20 and decrease

the feed pressure. refer to feed Rate on page 21,

and adjust as required.

2. the workpiece is vibrating in the

vise.

2. re-clamp the workpiece in the vise, and use a jig if

required.

3. the blade gullets are loading up

with chips.

3. use a coarser-tooth blade.

the cuts are crooked.

1. the feed pressure is too high.

1. refer to feed Rate on page 21, and adjust as

required.

2. the guide bearings are out of

adjustment, or too far away from

the workpiece.

2. refer to Blade Guides on page 22 and replace or

adjust.

3. the blade tension is low.

3. refer to Blade Tension on page 23, and adjust as

required.

4. the blade is dull.

4. refer to Changing the Blade on page 29 and

replace the blade.

5. the blade speed is wrong.

5. refer to Changing Blade Speed on page 19, and

adjust as required.

-28-

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4. loosen the tension knob and slip the blade

off of the wheels.

Blade Change

5. install the new blade through both blade

guide bearings, as shown in figure 39, and

around the bottom wheel.

Blades should be changed when they become

dull, damaged, or when you are using materials

that require a blade of a certain type or tooth

count.

To change the bandsaw blade:

1. uNplug thE BaNdsaW!

2.. Hold. the. headstock,. unattach. the. feed. cyl-

inder.by.removing.the.cap.screw,.then.raise.

the.headstock.to.the.full.vertical.position.(see.

figure 37).

figure 39. typical blade installation.

6. hold the blade around the bottom wheel with

one hand and slip it around the top wheel with

the other hand, keeping the blade between

the blade guide bearings.

Feed.Cylinder.

Cap.Screw

Note: It is sometimes possible to flip the

blade inside out, in which case the blade will

be installed in the wrong direction. Check to

make sure the blade teeth are facing toward

the workpiece, as shown in Figure 39, after

mounting on the bandsaw. Some blades will

have a directional arrow as a guide.

figure 37..Disengaging.the.feed.cylinder.

3.. Push. the. safety. stop. in,. use. a. screwdriver.

to.remove.the.upper.and.lower.blade.guide.

guards,. and. loosen. the. blade. guides. (see.

figure 38).

7. When the blade is around both wheels,

adjust the position so the back of the blade is

against the shoulder of the wheels.

8. tighten the tension knob as tight as neces-

sary so the blade will not slip on the wheels

during start up.

Safety.

Stop

9. spin the wheel by hand until the blade

resumes the previous tracking.

Blade.

Guide.

Guards

—if the tracking needs to be adjusted, refer

to the Tracking procedure in the next sec-

tion.

figure 38..Blade.guide.guards.and.fasteners.

—if the tracking is fine, proceed to Blade

Tension on page 23.

-29-

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10.. Reinstall. the. blade. guards,. and. adjust. the.

blade.guides.as.described.in.Blade Guides.

on.page 22

7. adjust the tracking set screw with a 4mm hex

wrench as shown in figure 40, then tighten

the cap screw loosened in Step 5.

11.. Re-attach.the.feed.cylinder.

—Tightening. the. set. screw. will. move. the.

blade.closer.to.the.shoulder.of.the.wheel..

—Loosening. the. set. screw. will. move. the.

Blade Tracking

blade.away.from.the.shoulder.

8. tension the blade.

the blade tracking has been properly set at

the factory. the tracking will rarely need to be

adjusted if the bandsaw is used properly.

9. spin the wheel by hand and observe how the

blade tracks on the wheel.

To adjust the blade tracking on the bandsaw:

—If. the. blade. tracks. along. the. shoulder. of.

the. wheel. (without. rubbing),. the. blade. is.

tracking. properly. and. this. adjustment. is.

completed.

1. uNplug thE BaNdsaW!

2. Raise.the.headstock.and.lock.it.in.place.by.

pushing.in.the.safety.stop.knob.

—if the blade drifts away from the shoulder

of the wheel or hits the shoulder, repeat

Steps 5-8.

3. Remove.both.blade.guide.assemblies.

4. open the wheel access cover.

10. replace the blade guard and blade guide

assemblies.

5. loosen, but do not remove the lower cap

screw in the blade wheel tilting mechanism

(figure 40).

11. Adjust.the.blade.guides.as.needed..Refer.to.

Blade Guides.on.page 22

tracking

set screw

lower Cap screw

figure 40. adjusting tracking set screw.

6. relax the blade tension.

-30-

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Electrical Components

figure 41. Capacitor.

figure 43. Switch.wiring.rear.view.

figure 42. Switch.wiring.right-hand.view.

figure 44. Switch.wiring.left.hand.view.

-31-

g9742 5" x 6" Metal Cutting Bandsaw

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220 Wiring

G9742 Wiring Diagram

Disconnect

power

from

machine before performing

any electrical service. Failure

to do this will result in a

shock hazard leading to

injury or death.

110V

Power Supply

110V

Connection

Bandsaw Motor

Capacitor Cover

Green

Red

Black

Wire number

Wire Color

Neutral

Hot

White

Black

White

Black

1 = Black

2 = Yellow

3 = Red

Gray

Yellow

Pushbutton

Magnetic

Switch

4 = Gray

Bandsaw Motor

Electrical Box

220V

Power Supply

220V

Connection

Bandsaw Motor

Capacitor Cover

Green

Red

BBlalacckk

Wire number

Wire Color

Hot

Gray

White

Black

White

Black

1 = Black

2 = Yellow

3 = Red

Gray

YeYlleolwlow

4 = Gray

Pushbutton

Magnetic

Switch

Bandsaw Motor

Electrical Box

-32-

g9742 5" x 6" Metal Cutting Bandsaw

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Saw parts Breakdown

,*ꢀ

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,'ꢀ

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&'%ꢀ

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&&ꢀ

&('ꢀ

,(ꢀ

,&ꢀ

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&&ꢀ

++ꢀ

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*.ꢀ

)-ꢀ

-33-

g9742 5" x 6" Metal Cutting Bandsaw

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Saw parts List

REF PART #

DESCRIPTION

REF PART #

DESCRIPTION

PB07

HEX BOLT 5/16-18 X 3/4

HEX NUT 1/4-20

P9742092

P9742093

PS08M

GEAR BOX GASKET

COVER

PN05

PW06

PW07

PB03

FLAT WASHER 1/4

PHLP HD SCR M5-.8 X 12

KNOB 5/16-18 X 45

FLAT WASHER 5/16

HEX BOLT 5/16-18 X 1

HEX NUT 5/16-18

P9742098

PS23

100

101

PHLP HD SCR 8-32 x 1/4

WORM GEAR PULLEY

SET SCREW 5/16-18 X 5/8

LOCK WASHER 5/16

BLADE TENSION SLIDING PLATE

SET SCREW 5/16-18 X 5/8

SHAFT BLOCK

PN02

P9742101

PB03

HEX BOLT 5/16-18 X 1

LOCK WASHER 3/8

PHLP HD SCR 10-24 X 3/8

HEX BOLT 5/16-18 X 3/4

FLAT WASHER 5/16

KNOB 1/4-20 X 5/8

101-1 PSS38

PLW04

PS06

102

103

104

108

109

112

113

120

123

132

133

134

182

198

199

200

201

320

PLW01

P9742103

PSS38

P9742108

P9742109

PVA22

G5109

PB07

PW07

P9742058

BLADE TENSION SLIDING GUIDE

V-BELT A-22 4L220

59A P9742059A BLADE BACK SAFETY COVER V2.11.06

P9742066

P9742071

KNOB 3/8-16 X 1-1/4

BLADE WHEEL FRONT

SET SCREW 5/16-18 X 5/16

BEARING COVER

BLADE 64-1/2 X 1/2 X.025

BUSHING 19 X 17 X 7

HEX BOLT 1/4-20 X 3/4

SAFETY GUARD RIGHT

PHLP HD SCR 10-24 X 3/8

WIRE CLAMP

P9742120

PB05

71-1 PSS17

P9742072

P9742132

PS06

PK23M

KEY 5 X 5 X 25

PB02

HEX BOLT 1/4-20 X 5/8

SWITCH CUT OFF TIP

BLADE TENSION ADJ KNOB

COMPRESSION SPRING

BODY FRAME

P9742134

PW07

P9742076

P9742079

P9742080

P9742081

PB41

FLAT WASHER 5/16

PR05M

PB03

EXT RETAINING RING 15MM

HEX BOLT 5/16-18 X 1

CAP SCREW 1/4-20 X 1/2

HEX NUT 5/16-18

PSB04

PN02

HEX BOLT 1/2-12 X 1-1/2

MOTOR MOUNT PLATE

OIL SEAL

P9742084

P9742089

PB58

HEX BOLT 3/8-16 X 2

-34-

g9742 5" x 6" Metal Cutting Bandsaw

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Stand parts Breakdown

&.+K'

&&&

))

-+"&

&'+

&.)

-*"&

'+'

'*.

'+&

(''

-*"(

-*")

('&

'+(

-*"'

('%

(&(

(&'

'**

(%)

(')

(&&

(%(K'

(&'

(&.

(&%

(%.

(&-

(%'K'

('(

'*-

('-

('.

(%&K'

(%*K'

(%,

(&*

((-

'*)

(%-

'*+

(&)

('*

(+'

'*,

((%

&'+

&'*

(+(

&')

(%%

(+,

(&+

(+-

(()

(*.

(+&

(((

(+(

(++

(+)

-35-

g9742 5" x 6" Metal Cutting Bandsaw

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Stand parts List

REF PART #

DESCRIPTION

REF PART #

DESCRIPTION

P9742009

PB03

WHEEL

301A P9742301A

VISE BASE V2.01.08

VISE JAW BRACKET-FRONT V2.01.08

VICE JAW BRACKET-REAR V2.01.08

SWIVEL BASE UPPER

BRACKET W/NUT V2.01.08

ACME NUT

HEX BOLT 5/16-18 X 1

MOTOR CABLE

302A P9742302A

303A P9742303A

P9742016

P9742017

P9742019

PSS17

PIVOTING ROD

304

305A P9742305A

306 P9742306

307A P9742307A

P9742304

WORK STOP

SET SCREW 5/16-18 X 5/16

STOCK STOP ROD 1/2 X 216

HANDWHEEL HANDLE

HANDWHEEL

P9742021

P9742027

P9742028

P9742044

PB07

ACME SCREW V2.01.08

BUSHING

308

309

310

311

312

313

314

315

316

318

319

321

322

323

324

325

328

329

P9742308

PLW01

PSB30

LOCK WASHER 5/16

CAP SCREW 5/16-18 X 1/2

HEX BOLT 5/16-18 X 3/4

FLAT WASHER 5/16

HEX BOLT 5/16-18 X 1-1/4

SET SCREW 1/4-20 X 3/8

POSITIONING RING

HEX NUT 1/2-12

POWER CABLE

HEX BOLT 5/16-18 X 3/4

FLAT WASHER 5/16

PIVOT

PB07

PW07

P9742054

PK12M

PB12

KEY 5 X 5 X 30

PSS03

P9742085

MOTOR 1/2 HP

P9742315

PN06

85-1

85-2

85-3

85-4

P9742085-1 MOTOR FAN COVER

P9742085-2 MOTOR FAN

PB27

HEX BOLT 1/2-13 X 2-1/2

HEX NUT 3/8-16

P9742085-3 CAPACITOR COVER

P9742085-4 S. CAPACITOR 200MFD 125VAC

PN08

P9742321

P9742322

P9742323

P9742324

PCB19

P9742328

PS06

POSITION PIN

P9742086

PSS17

MOTOR PULLEY

POSITION KNOB

86-1

111

124

125

126

194

SET SCREW 5/16-18 X 5/16

PULLEY COVER ASSEMBLY

SHIPPING BRACKET

BUSHING

P9742110A

P9742124

PB09

HANDLE

CARRIAGE BOLT 3/8-16 X 1 3/4

SWITCH BASE

HEX BOLT 5/16-18 X 1/2

PHLP HD SCR 1/4-20 X 1/2

FENDER WASHER 1/4

PS04

PHLP HD SCR #10-24 X 3/8

MAIN SWITCH W/ SWITCH BOX V2.11.06

COTTER PIN 3 X 25

P9742194

330A P9742330A

196V2 P9742196V2 KNOB #8 X 3/4 V2.06.08

333

334

338

359

P0561096

P9742334

P9742338

P9742359

254

255

256

257

P9742254

PSS04

SUPPORT ROD

CHIP TRAY

SET SCREW 1/4-20 X 5/16

FLAT WASHER #8

SCALE

PW08

DELUXE STAND ASSEMBLY

WHEEL ROD 21" TO 22" V2.04.04

HEX BOLT M8-1.25 X 30

LOCK WASHER 3/8

P9742257

HEX BOLT #8-32 X 1/2

CYLINDER ASSEMBLY V2.06.06

CYLINDER UPPER SUPPORT

SET SCREW #8-32 X 5/16

CAP SCREW 1/4-20 X 3/4

LOCK WASHER 1/4

361A P9742361A

258A P9742258A

362

363

364

366

367

368

PB26M

PLW04

PN03M

P9742366

PW03M

PS14M

259

261

262

263

300

P9742259

PSS47

HEX NUT M8-1.25

PSB05

RUBBER FOOT 3/8-16 X 1"

FLAT WASHER 6MM

PHLP HD SCR M6-1 X 12

PLW02

P9742300

BASE

-36-

g9742 5" x 6" Metal Cutting Bandsaw

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Guides & Shafts parts Breakdown

+)"&ꢀ

&&)ꢀ

*,ꢀ

&&)ꢀ

&%'

-ꢀ

+(ꢀ

+)ꢀ

-ꢀ

+&ꢀ

&%'ꢀ

+&ꢀ

&&ꢀ

+'ꢀ

+'"&ꢀ

+(ꢀ

&%*

&%+

+&ꢀ

+%ꢀ

+'"&

+&ꢀ

+%ꢀ

&%,

REF PART #

DESCRIPTION

REF PART #

DESCRIPTION

PW07

FLAT WASHER 5/16

P9742077

P6202

BLADE WHEEL REAR

BALL BEARING 6202ZZ

BUSHING

PB03

HEX BOLT 5/16-18 X 1

P9742057

PR01M

P6000

ADJUSTABLE BRACKET- LEFT

EXT RETAINING RING 10MM

BEARING 6000ZZ

P9742088

P9742089

P9742090

P9742091

P9742094

PRP20M

P9742096

P9742099

PLW01

OIL SEAL

TRANSMISSION WHEEL SHAFT

WORM GEAR

P9742062

GUIDE PIVOT LEFT

62-1 P9742062-1

GUIDE PIVOT RIGHT

BEARING PIN

WORM GEAR SHAFT

ROLL PIN 4 X 22

P9742063

P9742064

BLADE GUIDE REAR

BLADE GUIDE FRONT

ADJUSTABLE BRACKET RIGHT

FLAT HD SCR 1/4-20 X 1/2

DEFLECTOR PLATE

HEX NUT 3/8-16

BEARING BUSHING

BUSHING

64-1 P9742064-1

P9742065

PFH03

102

105

106

107

114

LOCK WASHER 5/16

ROLL PIN 4 X 20

PRP39M

P9742106

P9742107

PLW04

P9742069

PN08

SHAFT BLOCK

BLADE WHEEL SHAFT

LOCK WASHER 3/8

PK23M

KEY 5 X 5 X 25

-37-

g9742 5" x 6" Metal Cutting Bandsaw

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Labels parts Breakdown

378-1

379

378

382

381

380

383

REF PART #

DESCRIPTION

MACHINE ID LABEL

REF PART #

DESCRIPTION

378

P9742378

381

382

383

PLABEL-12

PLABEL-14

G9987

READ MANUAL LABEL

ELECTRICITY LABEL

GRIZZLY LOGO PLATE

378-1 P9742378-1

MACHINE WARNINGS LABEL

SAFETY GLASSES LABEL

UNPLUG LABEL

379

380

P9742379

PLABEL-26

Safety labels warn about machine hazards and ways to prevent injury. The owner of this machine

MUST maintain the original location and readability of the labels on the machine. If any label is

removed or becomes unreadable, REpLACE that label before using the machine again. Contact

Grizzly at (800) 523-4777 or www.grizzly.com to order new labels.

-38-

g9742 5" x 6" Metal Cutting Bandsaw

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7!22!.49 #!2$

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WARRANTy AND RETURNS

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