Grizzly Chipper G0594 User Manual

MODEL G0594

Large Chipper/Shredder

OWNER'S MANUAL

WARNING: NO PORTION OF THIS MANUAL MAY BE REPRODUCED IN ANY SHAPE

OR FORM WITHOUT THE WRITTEN APPROVAL OF GRIZZLY INDUSTRIAL, INC.

#EW7656 PRINTED IN CHINA

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Table of Contents

INTRODUCTION............................................................................................................................... 2

Foreword .................................................................................................................................... 2

Machine Data Sheet................................................................................................................... 2

Contact Info................................................................................................................................ 2

Identification ............................................................................................................................... 3

SECTION 1: SAFETY....................................................................................................................... 4

Safety Instructions for Machinery............................................................................................... 4

Additional Safety Instructions for Chipper/Shredders ................................................................ 6

SECTION 2: SET UP........................................................................................................................ 8

Set Up Safety............................................................................................................................. 8

Unpacking .................................................................................................................................. 8

Site Considerations.................................................................................................................... 8

Items Needed for Set Up ........................................................................................................... 8

Inventory..................................................................................................................................... 9

Assembly.................................................................................................................................... 9

SECTION 4: OPERATIONS ........................................................................................................... 11

Operation Safety ...................................................................................................................... 11

Chipping/Shredding.................................................................................................................. 11

SECTION 5: MAINTENANCE ........................................................................................................ 13

Visual Inspection...................................................................................................................... 13

Cleaning ................................................................................................................................... 13

Storage..................................................................................................................................... 13

SECTION 6: SERVICE ................................................................................................................... 14

Troubleshooting........................................................................................................................ 14

Replacing Blades ..................................................................................................................... 15

Replacing V-Belt ...................................................................................................................... 15

Parts Breakdown...................................................................................................................... 16

Parts List .................................................................................................................................. 17

WARRANTY AND RETURNS........................................................................................................ 18

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INTRODUCTION

Foreword

Contact Info

We are proud to offer the Model G0594 Large

Chipper/Shredder. This machine is part of a grow-

ing Grizzly family of fine machinery. When used

according to the guidelines set forth in this manu-

al, you can expect years of trouble-free, enjoyable

operation and proof of Grizzly’s commitment to

customer satisfaction.

If you have any comments regarding this manual,

please write to us at the address below:

Grizzly Industrial, Inc.

Technical Documentation Manager

P.O. Box 2069

Bellingham, WA 98227-2069

We are pleased to provide this manual with the

Model G0594. It was written to guide you through

assembly, review safety considerations, and cover

general operating procedures.

We stand behind our machines. If you have any

service questions or parts requests, please call or

write us at the location listed below.

The specifications, drawings, and photographs

illustrated in this manual represent the Model

G0594 as supplied when the manual was pre-

pared. For your convenience, we always keep cur-

rent Grizzly manuals available on our website at

www.grizzly.com. Any updates to your machine

will be reflected in these manuals as soon as they

are complete.

Grizzly Industrial, Inc.

1203 Lycoming Mall Circle

Muncy, PA 17756

Phone: (570) 546-9663

Fax: (800) 438-5901

E-Mail: [email protected]

Web Site: http://www.grizzly.com

MACHINE DATA

SHEET

Customer Service #: (570) 546-9663 • To Order Call: (800) 523-4777 • Fax #: (800) 438-5901

MODEL G0594

LARGE CHIPPER/SHREDDER

Overall Dimensions:

Overall Dimensions ...............................................................................26¹⁄2"W x 36¹⁄2"D x 52¹⁄2"H

Shipping Weight ................................................................................................................ 177 lbs.

Capacities:

Maximum Diameter of Material Fed into the Chipping Funnel ...................................................3"

Maximum Diameter of Material Fed into the Hopper.................................................................³⁄8

Motor:

Type ............................................................................................Briggs & Stratton, Gas Powered

Horsepower.........................................................................................................................6.1 HP

General Construction:

Body .......................................................................................................................................Steel

Hopper....................................................................................................................................Steel

Specifications, while deemed accurate, are not guaranteed.

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Identification

Machine Identification (Figures 1 & 2)

A. Hopper

B. Motor

C. Chip Outlet

D. Chipper Funnel

E. Choke

F. Gas Cap

G. Throttle

H. ON/OFF Switch

I. Pull Start Handle

J. Gas Shut Off Valve

K. Exhaust

Figure 1. Chipper/shredder identification.

Figure 2. Motor identification.

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SECTION 1: SAFETY

For Your Own Safety, Read Instruction

Manual Before Operating this Machine

The purpose of safety symbols is to attract your attention to possible hazardous conditions. This

manual uses a series of symbols and signal words which are intended to convey the level of

importance of the safety messages. The progression of symbols is described below. Remember

that safety messages by themselves do not eliminate danger and are not a substitute for proper

accident prevention measures.

Indicates an imminently hazardous situation which, if not avoided,

WILL result in death or serious injury.

Indicates a potentially hazardous situation which, if not avoided,

COULD result in death or serious injury.

Indicates a potentially hazardous situation which, if not avoided,

MAY result in minor or moderate injury. It may also be used to alert

against unsafe practices.

This symbol is used to alert the user to useful information about

proper operation of the machine.

NOTICE

Safety Instructions for Machinery

1. READ THROUGH THE ENTIRE MANUAL

BEFORE STARTING MACHINERY.

Machinery presents serious injury hazards

to untrained users.

4. ALWAYS USE HEARING PROTECTION

WHEN OPERATING MACHINERY.

Machinery noise can cause permanent

hearing damage.

5. WEAR PROPER APPAREL. DO NOT

wear loose clothing, gloves, neckties, rings,

or jewelry which may get caught in moving

parts. Wear protective hair covering to con-

tain long hair and wear non-slip footwear.

2. ALWAYS USE ANSI APPROVED

SAFETY GLASSES WHEN OPERATING

MACHINERY. Everyday eyeglasses only

have impact resistant lenses, they are

NOT safety glasses.

6. NEVER OPERATE MACHINERY WHEN

TIRED, OR UNDER THE INFLUENCE OF

DRUGS OR ALCOHOL. Be mentally alert

at all times when running machinery.

3. ALWAYS WEAR AN ANSI APPROVED

RESPIRATOR WHEN OPERATING

MACHINERY THAT PRODUCES DUST.

Wood dust is a carcinogen and can cause

cancer and severe respiratory illnesses.

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Safety Instructions for Machinery

7. ONLY ALLOW TRAINED AND PROP-

17. REMOVE ADJUSTING KEYS AND

ERLY SUPERVISED PERSONNEL TO

OPERATE MACHINERY. Make sure

operation instructions are safe and clearly

understood.

WRENCHES. Make a habit of checking for

keys and adjusting wrenches before turn-

ing machinery ON.

18. CHECK FOR DAMAGED PARTS

BEFORE USING MACHINERY. Check

for binding and alignment of parts, broken

parts, part mounting, loose bolts, and any

other conditions that may affect machine

operation. Repair or replace damaged

parts.

8. KEEP CHILDREN AND VISITORS AWAY.

Keep all children and visitors a safe dis-

tance from the work area.

9. MAKE WORKSHOP CHILD PROOF. Use

padlocks, master switches, and remove

start switch keys.

19. USE RECOMMENDED ACCESSORIES.

Refer to the instruction manual for recom-

mended accessories. The use of improper

accessories may cause risk of injury.

10. NEVER LEAVE WHEN MACHINE IS

RUNNING. Turn power OFF and allow all

moving parts to come to a complete stop

before leaving machine unattended.

20. DO NOT FORCE MACHINERY. Work at

the speed for which the machine or acces-

sory was designed.

11. DO NOT USE IN DANGEROUS

ENVIRONMENTS. DO NOT use machin-

ery in damp, wet locations, or where any

flammable or noxious fumes may exist.

21. SECURE WORKPIECE. Use clamps or

a vise to hold the workpiece when practi-

cal. A secured workpiece protects your

hands and frees both hands to operate the

machine.

12. KEEP WORK AREA CLEAN AND WELL

LIT. Clutter and dark shadows may cause

accidents.

22. DO NOT OVERREACH. Keep proper foot-

13. USE A GROUNDED EXTENSION CORD

RATEDFORTHEMACHINEAMPERAGE.

Undersized cords overheat and lose power.

Replace extension cords if they become

damaged. DO NOT use extension cords

for 220V machinery.

ing and balance at all times.

23. MANY MACHINES WILL EJECT THE

WORKPIECETOWARDTHEOPERATOR.

Know and avoid conditions that cause the

workpiece to "kickback."

14. ALWAYS DISCONNECT FROM POWER

24. ALWAYS LOCK MOBILE BASES

(IF USED) BEFORE OPERATING

MACHINERY.

SOURCE

BEFORE

SERVICING

MACHINERY. Make sure switch is in OFF

position before reconnecting.

25. BE AWARE THAT CERTAIN WOODS

MAY CAUSE AN ALLERGIC REACTION

in people and animals, especially when

exposed to fine dust. Make sure you

know what type of wood dust you will be

exposed to and always wear an approved

respirator.

15. MAINTAIN MACHINERY WITH CARE.

Keep blades sharp and clean for best and

safest performance. Follow instructions for

lubricating and changing accessories.

16. MAKE SURE GUARDS ARE IN PLACE

AND WORK CORRECTLY BEFORE

USING MACHINERY.

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Additional Safety Instructions

for Chipper/Shredders

1. READ THIS ENTIRE MANUAL AND THE

BRIGGS & STRATTON^®MOTOR MANU-

AL: These manuals contain proper operat-

ing and safety instructions for this chipper/

shredder.

5. CLOTHING: DO NOT wear loose clothing,

neckties, scarves, or jewelry which may

get caught in moving parts. DO NOT wear

clothing or gloves with pull ties or straps.

This type of clothing could get tangled with

material that is being shredded, pulling you

into the chipper/shredder.

2. SAFETY EQUIPMENT: Wear safety glass-

es, hearing protection, and gloves when

operating a chipper/shredder. Make sure

any bystanders are also wearing safety

equipment.

6. OPERATING LOCATION: Set up the chip-

per/shredder on firm, level, grass or dirt.

DO NOT set up the chipper/shredder on

gravel, asphalt, concrete, or stone. The

chips are expelled from the machine with

enough force to ricochet off of hard sur-

faces and cause serious injury. DO NOT

set up the chipper/shredder in a location

where sparks or heat from the motor could

cause a fire.

3. ENGINE OPERATION: Refer to the Briggs

& Stratton motor manual for operating

instructions and gasoline motor safety

warnings.

4. HAND SAFETY: DO NOT put hands or

other body parts into hopper, funnel, or

outlet while the blades are turning. The

chipper/shredder can drag you into the

blade, causing amputation of fingers, hands

or other body parts. DO NOT touch the

exhaust during or immediately after opera-

tion to prevent burns.

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7. SECURE FOOTING: Placing the chip-

per/shredder on a slope or slippery surface

may cause the operator to fall into the

machine, causing burns from the motor, or

an amputation if an arm accidentally goes

into the hopper. Wear non-slip, closed toed

shoes or boots to maintain secure footing.

10. TURN OFF CHIPPER/SHREDDER: Turn

OFF the machine, allow all moving parts

to come to a complete stop, and discon-

nect the spark plug wire before moving the

machine, emptying the bag, unclogging

the inlets or outlets, filling the gas tank, or

performing maintenance and repairs.

8. JAMS AND CLOGGING: Turn the chip-

per/shredder OFF, allow all moving parts to

come to a complete stop, and disconnect

the spark plug wire before attempting to

free a jam or clog.

11. STARTING THE CHIPPER/SHREDDER:

Make sure the hopper and funnel are

empty when starting the machine. The pull

start cord may stop suddenly causing the

chipper/shredder to fall over or injure your

hand or arm.

9. FEEDING MATERIAL: Hold branches and

brush loosely, and allow the chipper/shred-

der to draw the material in. The machine

sometimes will draw material in very quick-

ly and your hand may be drawn in if you

are holding tightly. If the blades hit a hard

object, or if the machine begins to make

an unusual noise or vibration, immediately

shut the chipper/shredder OFF.

12. CLEANING CHIPPER/SHREDDER: Allow

the motor to cool off, then brush dust and

chip build-up off of the motor to prevent fire

or motor overheating.

No list of safety guidelines can be complete.

Every environment is different. Always con-

sider safety first, as it applies to your indi-

vidual working conditions. Use this and

other machinery with caution and respect.

Failure to do so could result in serious per-

sonal injury, damage to equipment, or poor

work results.

Like all machinery there is potential danger

when operating this machine. Accidents are

frequently caused by lack of familiarity or

failure to pay attention. Use this machine

with respect and caution to lessen the pos-

sibility of operator injury. If normal safety

precautions are overlooked or ignored, seri-

ous personal injury may occur.

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SECTION 2: SET UP

Set Up Safety

Site Considerations

Location

The chipper/shredder must be placed on a firm,

flat, grass or dirt surface to prevent the machine

from tipping. DO NOT place the machine on con-

crete, asphalt, or other hard surfaces. The chips

could bounce up from the hard surface and cause

injury.

This machine presents

serious injury hazards

to untrained users. Read

through this entire manu-

al to become familiar with

the controls and opera-

tions before starting the

machine!

Working Clearances

Consider the length of the material to be pro-

cessed through the machine and make sure that

there is enough height above the chipper/shred-

der to accommodate the material.

Unpacking

Make sure the unit is located close to the area

where the chips are going to be used to reduce

carrying.

The Model G0594 was carefully packed when it

left our warehouse. If you discover the machine

is damaged after you have signed for delivery,

please immediately call Customer Service at

(570) 546-9663 for advice.

Stay clear of the discharge area. Make sure all

bystanders, children, pets, or objects that you do

not want damaged or covered in chips, are clear

of the discharge area.

Save the containers and all packing materials for

possible inspection by the carrier or its agent.

Otherwise, filing a freight claim can be difficult.

When you are completely satisfied with the con-

dition of your shipment, you should inventory the

contents.

Items Needed for

Set Up

The following items are needed to complete the

set up process, but are not included with your

machine:

Description

Qty

•

Phillips Screwdriver.................................... 1

Oil (see motor manual for viscosity)...... ⁵⁄8 qt

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Inventory

Assembly

After all the parts have been removed from the

box, you should have the following items:

The major components of this chipper/shredder

have been assembled at the factory. Some minor

assembly is required. The assembly process will

use all the parts and hardware listed in the inven-

tory.

Inventory (Figure 3)

Qty

A. Chipper/Shredder....................................... 1

B. Wheel Assembly......................................... 2

C. Hopper........................................................ 1

D. Funnel......................................................... 1

E. Hopper Gasket ........................................... 1

F. Handles ...................................................... 2

G. Leg ............................................................. 1

H. Toolbox (Contents Not Shown) .................. 1

—Ear Protection..................................1 Pair

—Safety Goggles................................1 Pair

—Gloves..............................................1 Pair

—Oil Funnel ............................................... 1

—Straight Blade Screwdriver..................... 1

—Wrench 13/15mm.................................... 1

—Wrench 12/14mm.................................... 1

—Spark plug Socket w/Handle ⁵⁄8" ............ 1

DO NOT attempt to start this machine until all

assembly has been completed. Serious personal

injury and damage to the machine could occur.

To assemble the chipper/shredder:

1. Tip the chipper/shredder over and remove

the four bolts shown in Figure 4. DO NOT

turn the chipper/shredder over once it is full

of oil and gas. The oil and gas will spill out.

Leg Bolts

Leg

Wheel

Assembly

Bolts

Figure 4. Attaching the leg.

2. Attach the wheel assembly and the leg with

the bolts that were removed in Step 1.

Figure 3. Model G0594 inventory.

3. Set the chipper shredder upright and set the

hopper gasket around the chute as shown in

Figure 5.

Hardware (Not Shown)

Qty

•

Hex Bolt M8-1.25 x 35 ............................... 4

Rubber Grommets...................................... 4

Phillips Head Screw M8-1.25 x 35............. 4

Fender Washers 8mm................................ 4

Lock Nuts M8-1.25................................... 11

Flat Washer 8mm..................................... 27

Lock Washer 8mm ................................... 11

In the event that any nonproprietary parts are

missing (e.g. a nut or a washer), we would be

glad to replace them, or for the sake of expedi-

ency, replacements can be obtained at your local

hardware store.

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Figure 5. Positioning the hopper gasket.

Figure 7. Installing the handles.

4. Place the hopper on top of the gasket and

line up all of the holes. Place rubber grom-

mets and fender washers on two hex bolts,

thread them through the holes nearest the

motor and secure them with flat washers,

lock washers, and lock nuts.

7. Place the funnel over the studs in the side of

the chipper/shredder and secure it with the

remaining flat washers, lock washers, and

lock nuts (see Figure 8).

5. Line up the holes in the toolbox with the

remaining holes in the hopper and secure

them with the same combination of hex bolts,

washers, and lock nuts as used in Step 4

(see Figure 6).

Figure 8. Funnel installation.

8. Before operating, fill the motor with oil and

gas according to the instructions in the Briggs

& Stratton manual.

NOTICE

Figure 6. Attaching the hopper and toolbox.

This chipper/shredder does not have oil

in the motor when shipped. Add oil before

operating the chipper/shredder, or the

motor will seize.

6. Insert a Phillips head screw with a flat washer

through each hole in the handles. Place three

flat washers on each of the screws and insert

the handle assembly into the holes in the

hopper (see Figure 7). Secure the handles

with a flat washer, lock washer, and lock nut

on each screw.

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SECTION 3: OPERATIONS

Operation Safety

Chipping/Shredding

Understand and follow all of the safety precau-

tions listed in SECTION 1: SAFETY before opera-

tion.

Damage to your eyes, hands, and ears could

result from using this machine without prop-

er protective gear. Always wear safety glass-

es, hearing protection, and leather gloves

when operating this machine.

This chipper/shredder is intended for mulch-

ing garden and pruning waste such as green

branches, twigs, brush, vines, and long grasses.

DO NOT use this chipper/shredder for chipping

construction debris, plastic, paper products, rope

or twine, or any material that may contain metal.

Note: Remove any nails, rope, twine, or rocks that

may be imbedded in roots, before inserting mate-

rial into the chipper/shredder.

To operate the chipper/shredder:

Loose hair and cloth-

ing could get caught in

machinery and cause seri-

ous personal injury. Keep

loose clothing and long

hair away from moving

machinery.

1. Place the chipper/shredder on a flat, firm, dirt

or grass surface and point the outlet in a safe

direction.

2. Check the oil and gas levels before starting

the motor.

3. Loosen the wing nuts on the discharge chute

deflector so that it swings freely, then place

the bag over the chute and tie it securely in

place.

NOTICE

If you have never used this type of machine

or equipment before, WE STRONGLY REC-

OMMEND that you read books, trade maga-

zines, or get formal training before begin-

ning any projects. Regardless of the con-

tent in this section, Grizzly Industrial will

not be held liable for accidents caused by

lack of training.

4. Make sure the hopper and funnel are empty

before starting the engine. If there is material

in the hopper or funnel, the pull start cord may

stop suddenly causing the chipper/shredder

to fall over, or causing injury to your hand or

arm.

5. Put on eye and ear protection, and gloves,

start the chipper/shredder as instructed in the

Briggs & Stratton motor manual, then set the

throttle to fast.

NOTICE

This chipper/shredder does not have oil

in the motor when shipped. Add oil before

operating the chipper/shredder, or the

motor will seize.

6. Stand to the side of the hopper and make

sure you have a stable stance and firm foot-

ing.

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To shred twigs, leaves, and brush:

To chip branches:

1. Slowly pour the material into the hopper. DO

NOT try to stuff too much material in at one

time or the machine will jam.

1. Stand to the side of the hopper and make

sure you have a stable stance and firm foot-

ing.

2. Use a 1" diameter branch to push the mate-

rial into the hopper if necessary (see Figure

9). DO NOT use your hands!

2. Remove twigs and smaller branches from the

branch if they might catch on the edges of the

funnel and prevent the branch from going in.

3. Place branches up to 3" diameter into the

funnel, thick end first, and allow the blades to

draw the branch into the funnel (see Figure

10).

Figure 9. Shredding leaves.

Note: Move the throttle to the idle position, or

turn the chipper/shredder OFF, when not actively

shredding or chipping.

Figure 10. Chipping branches.

3. Turn OFF the machine (see the Briggs &

Stratton motor manual for instructions), allow

all moving parts to completely stop, and dis-

connect the spark plug wire before moving

the machine, emptying the bag, unclogging

the inlets or outlets, filling the gas tank, or

performing maintenance and repairs.

4. When finished chipping, turn OFF the

machine, allow all moving parts to come to a

complete stop, and disconnect the spark plug

wire before moving the machine, emptying

the bag, unclogging the inlets or outlets, filling

the gas tank, or performing maintenance and

repairs.

Shredding Tips:

Chipping Tips:

•

Feed material into the chipper/shredder slow-

ly. If the motor begins to bog down, you are

feeding too fast.

•

DO NOT feed material in excess of 3" diame-

ter into the funnel. Large branches will cause

the motor to stall.

•

Roots and dirty material will dull or damage

the blades.

Chipping wood when it is green is easier on

the machine. The blades will stay sharper

longer.

Remove the chips often. Allowing the chips

to pile up to the outlet will cause the outlet to

clog.

The chipper/shredder will work best if the

blades are sharp. Rotate, sharpen, or replace

the blades as soon as chipper/shredder per-

formance begins to deteriorate.

•

Avoid shredding wet leaves or brush to

reduce clogging. If you must shred wet mate-

rial, alternate wet and dry material.

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SECTION 4: MAINTENANCE

Storage

Turn OFF the machine, allow all moving

parts to come to a complete stop, and dis-

connect the spark plug wire before moving

the machine, emptying the bag, unclogging

Follow these guidelines when storing your chip-

per/shredder.

the inlets or outlets, filling the gas tank, or

performing maintenance and repairs.

•

Remove the spark plug wire to prevent unau-

thorized starting.

Empty the bag before storing to keep the

mulch from rotting in the bag.

Visual Inspection

Place the chipper/shredder in a dry, level

area. If the chipper/shredder is tipped it may

leak oil and gas.

Before and after using the chipper/shredder,

closely inspect the machine for loose parts and

damage.

•

DO NOT store the chipper/shredder near an

ignition source, such as a wood stove, gas or

electric heater, or an appliance or heater with

a pilot light.

•

Check the hopper, hopper guard, and funnel

for cracks, holes, and loose bolts.

•

Check the box frame for cracks or damage.

Store the chipper/shredder in a well ventilat-

ed area. DO NOT store the chipper/shredder

in an area that will allow toxic gas fumes into

areas inhabited by humans or animals.

Check the entire machine for loose bolts or

screws.

•

Check the blades and hammers for cracks

and dings.

Close the discharge chute deflector and

place the covers over the hopper and the

funnel to prevent objects or critters from get-

ting into the machine.

Check the engine oil level. See the Briggs &

Stratton motor manual for specifications.

When storing for more than 30 days, fol-

low the instructions in the Briggs & Stratton

motor manual for long term storage.

Cleaning

Clean the Model G0594 after each use. Allow the

motor to cool and remove the spark plug wire.

Brush off or vacuum wood chips and wipe off the

remaining dust from the exterior of the machine

with a dry cloth. DO NOT rinse off the chipper/

shredder with water. Remove any chips or debris

from the hopper and the discharge chute.

It is much harder to clean the machine if you allow

it to sit for a while after use. You may need to use

an engine cleaner to remove the built up resins

from the motor. Engine cleaners are available at

most auto parts stores.

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SECTION 5: SERVICE

Review the troubleshooting and procedures in this section to fix your machine if a problem develops. If you

need replacement parts or you are unsure of your repair skills, then feel free to call our Technical Support

at (570) 546-9663 for machine repairs, or contact Briggs & Stratton for motor repairs.

Turn OFF the machine, allow all moving parts to come to a complete stop, and disconnect the

spark plug wire before moving the machine, emptying the bag, unclogging the inlets or outlets,

filling the gas tank, or performing maintenance and repairs.

Troubleshooting

Symptom

Possible Cause

Possible Solution

Engine will not start.

1. Control levers are not in correct positions for 1. Make sure the ON/OFF switch is ON, the fuel

starting.

shut-off valve is open, and the choke and

throttle controls are in the start position.

2. Spark plug wire is not connected to the spark 2. Connect the spark plug wire or replace the

plug, or the spark plug is bad.

spark plug.

3. No gas, or gas is old and stale.

3. If empty, fill the tank. If full, drain the gas,

then fill the tank with fresh gas.

4. Clean out the air filter.

4. Air filter is dirty.

5. Engine oil is low.

6. Blocked fuel line.

5. Add oil to the engine.

6. Clean out the fuel line.

Engine does not run 1. Engine is warm, and the choke is still in the 1. Move the choke to the RUN position.

smoothly.

CHOKE position.

2. Air filter is dirty.

2. Clean the air filter.

3. Stale fuel, water or dirt in fuel, blocked fuel 3. Drain the fuel tank, clean out the fuel line,

line.

and fill the tank with fresh gas.

Engine overheats.

1. Chips and sawdust around the motor.

2. Dirty air filter.

1. Clean off the motor.

2. Clean out the air filter.

Machine vibrates or makes 1. Loose or damaged parts.

unusual noises.

1. Check the blades, hammers, impeller, and all

connections. Tighten, repair, or replace any

loose or damaged parts.

2. Impeller or blades have woody residue or 2. Clean the impeller and blades.

chunks stuck to them.

Chipper/shredder no lon- 1. Dull or damaged blades and hammers.

ger chips or shreds well.

1. Sharpen or replace blades and check the

hammers for damage.

2. Loose, worn, or damaged V-belt.

2. Replace or tighten V-belt.

Chips do not come out 1. Discharge chute or hopper is clogged.

of the discharge chute or

1. Turn OFF the motor, disconnect the spark

plug, then clean out the machine.

come out slowly.

2. Insufficient motor RPM's.

2. Move the throttle to FAST.

-14-

G0594 Large Chipper/Shredder

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Replacing Blades

Replacing V-Belt

Sharpen or replace the blades as soon as the

chipping performance begins to deteriorate, or if

you notice dings, chips, or cracks.

Replace or tighten the V-belt if you notice the

motor running and the chipper blades are not

spinning.

Tools Needed

Wrench/Socket 13mm....................................... 1

Qty

Tools Needed

Wrench/Socket 13mm....................................... 1

Qty

Hex Wrench 5mm.............................................. 1

To perform this procedure:

1. TURN OFF THE MACHINE, ALLOW ALL

MOVING PARTS TO COME TO A COM-

PLETE STOP, AND DISCONNECT THE

SPARK PLUG WIRE!

1. TURN OFF THE MACHINE, ALLOW ALL

MOVING PARTS TO COME TO A COM-

PLETE STOP, AND DISCONNECT THE

SPARK PLUG WIRE!

2. Remove the pulley cover (photo inset in

Figure 12).

2. Remove the side cover plate (photo inset in

Figure 11) to expose the blades.

Idler Pulley

Pulley

Cover

Chipper Blade

Figure 12. Replacing V-belt.

Figure 11. Chipper blade.

3. Loosen the idler pulley and roll the belt off of

the pulleys (see Figure 12).

3. Remove one blade, rotate the impeller, and

remove the second blade.

4. Install the new belt and adjust the idler pulley

so the V-belt deflects approximately ³⁄8" when

pushed with moderate pressure.

4. Have the original blades professionally

sharpened, or order a replacement set, then

re-install the blades.

5. Replace the V-belt cover and re-attach the

5. Replace the side cover plate and re-attach

spark plug wire.

the spark plug wire.

-15-

G0594 Large Chipper/Shredder

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Parts Breakdown

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-16-

G0594 Large Chipper/Shredder

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Parts List

REF PART #

DESCRIPTION

LOCK NUT M6-1

FLAT WASHER 6MM

RUBBER FOOT

PHLP HD SCR M6-1 X 20

LEG

FLAT WASHER 8MM

HEX NUT M8-1.25

LOCK WASHER 8MM

TUBE

REF PART #

DESCRIPTION

HOOK

HEX BOLT M8-1.25 X 20

REAR BOARD

HOPPER GASKET

HOPPER

TOOL BOX

HANDLES

PHLP HD SCR M8-1.25 x 35

IDLER PULLEY

CLUTCH

PLN03M

P0594049

PB09M

PW03M

P0594003

PS26M

P0594051

P0594052

P0594053

P0594054

P0594055

PS42M

P0594059

P0594060

PVA40

P0594064

P0594065

PS11M

P0594067

PW03M

P0594069

P0594070

P0594071

P0594072

P0594073

P0594074

P0594075

P0594076

P0594077

P0594078

P0594079

P0594080

P0594081

P0594082

P0594083

PLABEL-12

PLABEL-15

P0594086

PLABEL-11

PSDS2

PWR1315

PWR1214

P0594091

P0594092

P0594093

P0594094

P0594095

P0594096

P0594097

P0594098

P0594099

P0594005

PW01M

PN03M

PLW04M

P0594009

P0594010

P0594011

P0594012

P0594013

P0594014

P0594016

P0594017

P0594018

P0594019

P0594020

P0594021

P0594022

P0594023

PRP39M

P0594025

P0594026

P0594027

P0594028

P0594029

P0594030

P0594031

P0594032

P0594033

P0594034

P0594035

P0594036

P0594037

P0594038

P0594039

P0594040

P0594041

P0594042

PB26M

HEX BOLT M8-1.25 X 200

DISCHARGE CHUTE

MOVABLE DOOR

WING NUT M6-1

FENDER WASHER 6MM

HITCH PIN 2MM

FENDER WASHER 8MM

SCREEN

V-BELT A-40 4L400

PULLEY COVER

SUPPORT PLATE

PHLP HD SCR M6-1 X 16

BELT COVER BRACKET

FLAT WASHER 6MM

SUPPORT PLATE

BELT COVER SUPPORT

WIRE CIRCLIP 25MM

SPACER

SPACER 1

SPACER 2

SPACER 3

HAMMER

PULLEY

SPACER 4

SPECIAL WASHER (LEFT) 25MM

SPACER

ROLL PIN 4 X 20

HAMMER AXLE

WHEEL AXLE

BOX FRAME SIDE LEFT

WHEEL SUPPORT

WHEEL

SPACER

COVER

RING1

RING2

BOX FRAME SIDE RIGHT

HEX BOLT M8-1.25 X 200

COTTER PIN 3.2 X 20

HOPPER GUARD

BLADE COVER WARNING

DISCHARGE CHUTE WARNING

PULLEY WARNING

OIL WARNING

READ MANUAL 2" X 3 5/16"

EAR PROTECTION 2" X 3 5/16"H

G0594 ID LABEL

SAFETY GLASSES 2" X 3 5/16"

#2 STANDARD SCREWDRIVER

WRENCH 13 X 15

WRENCH 12 X 14

SOCKET HANDLE

SPARK PLUG SOCKET 5/8"

GOGGLES

RUBBER GRID

CHIPPER CHUTE

BLADE COVER PLATE

BEARING COVER

WIRE CIRCLIP 25MM

SPECIAL WASHER(RIGHT) 25MM

BEARING SEAT

BALL BEARING 4205

SPACER (RIGHT)

HEX BOLT M8-1.25 X 30

FLAT HD SCR M8-1.25 X 25

BLADE

FUNNEL

EAR PROTECTION

GLOVES

HOPPER COVER

FUNNEL COVER

PFH21M

P0594045

P0594046

P0594047

P0594048

IMPELLER

BELT KEY

ENGINE PLATE

DISCHARGE BAG

Safety labels warn about machine hazards and ways to prevent injury. The owner of this machine

MUST maintain the original location and readability of the labels on the machine. If any label is

removed or becomes unreadable, REPLACE that label before using the machine again. Contact

Grizzly at (800) 523-4777 or www.grizzly.com to order new labels.

-17-

G0594 Large Chipper/Shredder

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WARRANTY AND RETURNS

Grizzly Industrial, Inc. warrants every product it sells for a period of 1 year to the original purchaser from

the date of purchase. This warranty does not apply to defects due directly or indirectly to misuse, abuse,

negligence, accidents, repairs or alterations or lack of maintenance. This is Grizzly’s sole written warranty

and any and all warranties that may be implied by law, including any merchantability or fitness, for any par-

ticular purpose, are hereby limited to the duration of this written warranty. We do not warrant or represent

that the merchandise complies with the provisions of any law or acts unless the manufacturer so warrants.

In no event shall Grizzly’s liability under this warranty exceed the purchase price paid for the product and

any legal actions brought against Grizzly shall be tried in the State of Washington, County of Whatcom.

We shall in no event be liable for death, injuries to persons or property or for incidental, contingent, special,

or consequential damages arising from the use of our products.

To take advantage of this warranty, contact us by mail or phone and give us all the details. We will then

issue you a “Return Number,’’ which must be clearly posted on the outside as well as the inside of the

carton. We will not accept any item back without this number. Proof of purchase must accompany the

merchandise.

The manufacturers reserve the right to change specifications at any time because they constantly strive to

achieve better quality equipment. We make every effort to ensure that our products meet high quality and

durability standards and we hope you never need to use this warranty.

Please feel free to write or call us if you have any questions about the machine or the manual.

Thank you again for your business and continued support. We hope to serve you again soon.

BRIGGS & STRATTON

ENGINE WARRANTY

Grizzly Industrial, Inc. does not warrant the engine that is included on this product. The engine on this prod-

uct is covered by the Briggs & Stratton Engine Owner Warranty. Please refer to the Briggs & Stratton engine

manual that is included with this product for the details of the Briggs & Stratton Engine Owner Warranty.

-18-

G0594 Large Chipper/Shredder

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