MODEL G0604
6" X 56" JOINTER
OWNER'S MANUAL
COPYRIGHT © JUNE, 2006 BY GRIZZLY INDUSTRIAL, INC.
WARNING: NO PORTION OF THIS MANUAL MAY BE REPRODUCED IN ANY SHAPE
OR FORM WITHOUT THE WRITTEN APPROVAL OF GRIZZLY INDUSTRIAL, INC.
#TR8349 PRINTED IN CHINA.
Download from Www.Somanuals.com. All Manuals Search And Download.
Table of Contents
INTRODUCTION............................................................................................................................... 3
Foreword .................................................................................................................................... 3
Contact Info................................................................................................................................ 3
Machine Data Sheet................................................................................................................... 4
Identification ............................................................................................................................... 5
SECTION 1: SAFETY....................................................................................................................... 6
Safety Instructions for Machinery............................................................................................... 6
Additional Safety for Jointers ..................................................................................................... 8
SECTION 2: CIRCUIT REQUIREMENTS ........................................................................................ 9
110V Operation.......................................................................................................................... 9
SECTION 3: SETUP....................................................................................................................... 10
Setup Safety............................................................................................................................. 10
Items Needed for Setup........................................................................................................... 10
Unpacking ................................................................................................................................ 10
Inventory................................................................................................................................... 11
Hardware Recognition Chart.................................................................................................... 12
Cleanup.................................................................................................................................... 13
Site Considerations.................................................................................................................. 13
Wheel Assembly ...................................................................................................................... 13
Jointer....................................................................................................................................... 14
V-Belt........................................................................................................................................ 14
Checking Outfeed Table Height............................................................................................... 15
Extension Table ....................................................................................................................... 16
Fence ....................................................................................................................................... 17
Cutterhead Guard .................................................................................................................... 18
Pedestal Switch........................................................................................................................ 18
Knife Setting Jig ....................................................................................................................... 19
Dust Port .................................................................................................................................. 19
Test Run................................................................................................................................... 20
Recommended Adjustments.................................................................................................... 20
SECTION 4: OPERATIONS ........................................................................................................... 21
Operation Safety ...................................................................................................................... 21
Basic Controls.......................................................................................................................... 21
Stock Inspection and Requirements ........................................................................................ 22
Squaring Stock......................................................................................................................... 23
Surface Planing........................................................................................................................ 24
Edge Jointing ........................................................................................................................... 25
Bevel Cutting............................................................................................................................ 26
SECTION 5: ACCESSORIES......................................................................................................... 27
SECTION 6: MAINTENANCE ........................................................................................................ 30
Schedule .................................................................................................................................. 30
V-Belt........................................................................................................................................ 30
Cleaning ................................................................................................................................... 30
Lubrication................................................................................................................................ 30
Download from Www.Somanuals.com. All Manuals Search And Download.
SECTION 7: SERVICE ................................................................................................................... 31
Troubleshooting Guide............................................................................................................. 31
Inspecting Knives..................................................................................................................... 33
Adjusting/Replacing Knives...................................................................................................... 33
Checking/Adjusting Table Parallelism...................................................................................... 36
Setting Outfeed Table Height................................................................................................... 38
Setting Infeed Table................................................................................................................. 39
Calibrating Depth Scale ........................................................................................................... 40
Setting Fence Stops................................................................................................................. 40
Wiring Diagram ........................................................................................................................ 42
Electrical Components ............................................................................................................. 42
Jointer Parts Breakdown.......................................................................................................... 43
Jointer Parts List ...................................................................................................................... 44
Stand/Motor Parts Breakdown ................................................................................................. 46
Stand/Motor Parts List.............................................................................................................. 47
Warning Label Parts List.......................................................................................................... 48
WARRANTY AND RETURNS........................................................................................................ 49
Download from Www.Somanuals.com. All Manuals Search And Download.
INTRODUCTION
Foreword
Contact Info
We are proud to offer the Model G0604 6" X 56"
Jointer. This machine is part of a growing Grizzly
family of fine woodworking machinery. When
used according to the guidelines set forth in this
manual, you can expect years of trouble-free,
enjoyable operation and proof of Grizzly’s com-
mitment to customer satisfaction.
If you have any comments regarding this manual,
please write to us at the address below:
Grizzly Industrial, Inc.
Technical Documentation Manager
P.O. Box 2069
C
/
O
Bellingham, WA 98227-2069
We are pleased to provide this manual with
the Model G0604. It was written to guide you
through assembly, review safety considerations,
and cover general operating procedures. It repre-
sents our effort to produce the best documenta-
tion possible.
We stand behind our machines. If you have any
service questions or parts requests, please call or
write us at the location listed below.
Grizzly Industrial, Inc.
1203 Lycoming Mall Circle
Muncy, PA 17756
Phone: (570) 546-9663
Fax: (800) 438-5901
The specifications, drawings, and photographs
illustrated in this manual represent the Model
G0604 as supplied when the manual was pre-
pared. However, owing to Grizzly’s policy of con-
tinuous improvement, changes may be made at
any time with no obligation on the part of Grizzly.
For your convenience, we always keep current
Grizzly manuals available on our website at www.
grizzly.com. Any updates to your machine will be
reflected in these manuals as soon as they are
complete. Visit our site often to check for the lat-
est updates to this manual!
E-Mail: [email protected]
-3-
G0604 6" X 56" Jointer
Download from Www.Somanuals.com. All Manuals Search And Download.
Machine Data Sheet
MACHINE DATA
SHEET
Customer Service #: (570) 546-9663 • To Order Call: (800) 523-4777 • Fax #: (800) 438-5901
MODEL G0604 6" X 56" Jointer
Design Type:....................................................................................................Floor Model
Overall Dimensions:
Table Size ..............................................................................................6" W x 551⁄2" L
Height (from floor to table) ....................................................................................321⁄2
Table Length .........................................................................................................551⁄2
"
"
Table Width................................................................................................................6"
Shipping Weight............................................................................................... 347 lbs.
Net Weight ....................................................................................................... 320 lbs.
1st Box Size ................................................................................... 29"L x 18"W x 28"H
2nd Box Size................................................................................... 62"L x 21"W x 14"H
Stand Footprint...................................................................................... 27"W x 201⁄2"D
Cutterhead..........................................................................................................4-Knife
Cutterhead Diameter..................................................................................................3"
Cutterhead Knife Size ............................................................................... 6" x 3⁄4" x 1⁄8
Capacities:
Maximum Depth of Cut (per pass)............................................................................1⁄8
"
"
Maximum Width of Cut...............................................................................................6"
Cutterhead Speed........................................................................................4850 RPM
Cuts Per Minute ................................................................................................. 19,400
Construction:
Tables................................................................................ Precision Ground Cast Iron
Fence Assembly............................................................................................. Cast Iron
Body Assembly............................................................................................... Cast Iron
Stand ...................................................................................................Preformed Steel
Guard............................................................................................................. Aluminum
Bearings ................................................................................. Shielded and Lubricated
Motor:
Type ............................................................................TEFC Capacitor Start Induction
Horsepower...........................................................................................................1 HP
Phase ⁄ Voltage ............................................................................ Single-Phase / 110V
Amps .......................................................................................................................13A
Cycle ⁄ RPM................................................................................. 60 Hertz / 3450 RPM
Power Transfer.............................................................................................. Belt Drive
Bearings ................................................................................. Shielded and Lubricated
Sound Rating .......................................................................................................80 dB
Features:
...................................................................................Parallelogram Table Adjustment
...........................................................................................Top Mount Switch Controls
...................................................................................... Fence Stops at 45°, 90°, 135°
....................................................................................................Included 4" Dust Port
....................................................................................................Included Push Blocks
............................................................................................. Included Knife Setting Jig
Specifications, while deemed accurate, are not guaranteed.
-4-
G0604 6" X 56" Jointer
Download from Www.Somanuals.com. All Manuals Search And Download.
Identification
D
F
C
B
A
G
E
H
M
N
I
K
L
J
A. Outfeed Table
B. Fence
C. Fence Lock
D. Fence Tilt Lock
E. Cutterhead Guard
F. Fence Tilt Handle
G. Control Panel
H. Infeed Table
I. Infeed Table Adjustment Lever
J. Mobile Base Lock
K. Depth Scale
L. Infeed Table Lock
M. Outfeed Table Lock
N. Outfeed Table Adjustment Lever
-5-
G0604 6" X 56" Jointer
Download from Www.Somanuals.com. All Manuals Search And Download.
SECTION 1: SAFETY
For Your Own Safety, Read Instruction
Manual Before Operating this Machine
The purpose of safety symbols is to attract your attention to possible hazardous conditions. This
manual uses a series of symbols and signal words which are intended to convey the level of
importance of the safety messages. The progression of symbols is described below. Remember
that safety messages by themselves do not eliminate danger and are not a substitute for proper
accident prevention measures.
Indicates an imminently hazardous situation which, if not avoided,
WILL result in death or serious injury.
Indicates a potentially hazardous situation which, if not avoided,
COULD result in death or serious injury.
Indicates a potentially hazardous situation which, if not avoided,
MAY result in minor or moderate injury. It may also be used to alert
against unsafe practices.
This symbol is used to alert the user to useful information about
proper operation of the machine.
NOTICE
Safety Instructions for Machinery
1. READ THROUGH THE ENTIRE MANUAL
BEFORE STARTING MACHINERY.
Machinery presents serious injury hazards
to untrained users.
4. ALWAYS USE HEARING PROTECTION
WHEN OPERATING MACHINERY.
Machinery noise can cause permanent
hearing damage.
5. WEAR PROPER APPAREL. DO NOT
wear loose clothing, gloves, neckties, rings,
or jewelry which may get caught in moving
parts. Wear protective hair covering to con-
tain long hair and wear non-slip footwear.
2. ALWAYS USE ANSI APPROVED
SAFETY GLASSES WHEN OPERATING
MACHINERY. Everyday eyeglasses only
have impact resistant lenses—they are
NOT safety glasses.
6. NEVER OPERATE MACHINERY WHEN
TIRED, OR UNDER THE INFLUENCE OF
DRUGS OR ALCOHOL. Be mentally alert
at all times when running machinery.
3. ALWAYS WEAR AN ANSI APPROVED
RESPIRATOR WHEN OPERATING
MACHINERY THAT PRODUCES DUST.
Wood dust is a carcinogen and can cause
cancer and severe respiratory illnesses.
-6-
G0604 6" X 56" Jointer
Download from Www.Somanuals.com. All Manuals Search And Download.
Safety Instructions for Machinery
7. ONLY ALLOW TRAINED AND PROP-
17. REMOVE ADJUSTING KEYS AND
ERLY SUPERVISED PERSONNEL TO
OPERATE MACHINERY. Make sure
operation instructions are safe and clearly
understood.
WRENCHES. Make a habit of checking for
keys and adjusting wrenches before turn-
ing machinery ON.
18. CHECK FOR DAMAGED PARTS
BEFORE USING MACHINERY. Check
for binding and alignment of parts, broken
parts, part mounting, loose bolts, and any
other conditions that may affect machine
operation. Repair or replace damaged
parts.
8. KEEP CHILDREN AND VISITORS AWAY.
Keep all children and visitors a safe dis-
tance from the work area.
9. MAKE WORKSHOP CHILD PROOF. Use
padlocks, master switches, and remove
start switch keys.
19. USE RECOMMENDED ACCESSORIES.
Refer to the instruction manual for recom-
mended accessories. The use of improper
accessories may cause risk of injury.
10. NEVER LEAVE WHEN MACHINE IS
RUNNING. Turn power OFF and allow all
moving parts to come to a complete stop
before leaving machine unattended.
20. DO NOT FORCE MACHINERY. Work at
the speed for which the machine or acces-
sory was designed.
11. DO NOT USE IN DANGEROUS
ENVIRONMENTS. DO NOT use machin-
ery in damp, wet locations, or where any
flammable or noxious fumes may exist.
21. SECURE WORKPIECE. Use clamps or
a vise to hold the workpiece when practi-
cal. A secured workpiece protects your
hands and frees both hands to operate the
machine.
12. KEEP WORK AREA CLEAN AND WELL
LIT. Clutter and dark shadows may cause
accidents.
22. DO NOT OVERREACH. Keep proper foot-
13. USE A GROUNDED EXTENSION CORD
RATEDFORTHEMACHINEAMPERAGE.
Undersized cords overheat and lose power.
Replace extension cords if they become
damaged.
ing and balance at all times.
23. MANY MACHINES WILL EJECT THE
WORKPIECETOWARDTHEOPERATOR.
Know and avoid conditions that cause the
workpiece to "kickback."
14. ALWAYS DISCONNECT FROM POWER
SOURCE
BEFORE
SERVICING
24. ALWAYS LOCK MOBILE BASES
(IF USED) BEFORE OPERATING
MACHINERY.
MACHINERY. Make sure switch is in OFF
position before reconnecting.
15. MAINTAIN MACHINERY WITH CARE.
Keep blades sharp and clean for best and
safest performance. Follow instructions for
lubricating and changing accessories.
25. BE AWARE THAT CERTAIN WOODS
MAY CAUSE AN ALLERGIC REACTION
in people and animals, especially when
exposed to fine dust. Make sure you
know what type of wood dust you will be
exposed to and always wear an approved
respirator.
16. MAKE SURE GUARDS ARE IN PLACE
AND WORK CORRECTLY BEFORE
USING MACHINERY.
-7-
G0604 6" X 56" Jointer
Download from Www.Somanuals.com. All Manuals Search And Download.
Additional Safety for Jointers
1. JOINTER KICKBACK. "Kickback" is when
6. KICKBACK ZONE. The "kickback zone"
is the path directly through the end of the
infeed table. Never stand or allow others to
stand in this area during operation.
the workpiece is thrown off the jointer table
by the force of the cutterhead. Always use
push blocks and safety glasses to reduce
the likelihood of injury from kickback. If you
do not understand what kickback is, or how
it occurs, DO NOT operate this machine.
7. MAXIMUM CUTTING DEPTH. The maxi-
1
mum cutting depth for one pass is ⁄8".
Never attempt any single cut deeper!
2. OUTFEED TABLE ALIGNMENT. Keep the
top surface of the outfeed table aligned with
the knives at top dead center (the highest
point during rotation) to avoid kickback and
personal injuries.
8. JOINTING WITH THE GRAIN. Jointing
against the grain or jointing end grain is
dangerous and could produce chatter or
excessive chip out. Always joint with the
grain.
3. PUSH BLOCKS. Always use push blocks
whenever surface planing. Never pass your
hands directly over the cutterhead without a
push block.
9. GUARDS IN PLACE. All operations must
be performed with the guard in place.
10. PROPER CUTTING. When cutting, always
keep the workpiece moving toward the
outfeed table until the workpiece has passed
completely over the cutterhead. Never back
the work toward the infeed table.
4. WORKPIECE SUPPORT. Supporting the
workpiece adequately at all times while
cutting is crucial for making safe cuts and
avoiding injury. Never attempt to make a cut
with an unstable workpiece.
11. SAFE KNIFE PROJECTION. Knives should
never be set in the cutterhead so they proj-
ect more than 0.125" (1⁄8"). Incorrectly set
knives may come loose during operation,
may become damaged, or may damage the
cutterhead.
5. USING GOOD STOCK. Jointing safety
begins with your lumber. Inspect your
stock carefully before you feed it over the
cutterhead. Never joint a board that has
loose knots, nails, or staples. If you have
any doubts about the stability or structural
integrity of your stock, DO NOT joint it!
12. MOBILE BASE. Always lock the mobile
base wheel before operating.
No list of safety guidelines can be complete.
Every shop environment is different. Always
consider safety first, as it applies to your
individual working conditions. Use this and
other machinery with caution and respect.
Failure to do so could result in serious per-
sonal injury, damage to equipment, or poor
work results.
Like all machines there is danger associ-
ated with the Model G0604. Accidents are
frequently caused by lack of familiarity or
failure to pay attention. Use this machine
with respect and caution to lessen the pos-
sibility of operator injury. If normal safety
precautions are overlooked or ignored, seri-
ous personal injury may occur.
-8-
G0604 6" X 56" Jointer
Download from Www.Somanuals.com. All Manuals Search And Download.
SECTION 2: CIRCUIT REQUIREMENTS
Grounding
110V Operation
In the event of an electrical short, grounding
reduces the risk of electric shock. This tool is
equipped with a power cord that has a grounding
wire, which must be properly connected to the
grounding prong on the plug; likewise, the outlet
must be properly installed and grounded. All elec-
trical connections must be made in accordance
Serious personal injury could occur if you
connect the machine to the power source
before you have completed the set up pro-
cess. DO NOT connect the machine to the
power source until instructed to do so.
with local codes and ordinances.
Amperage Draw
The Model G0604 motor draws the following
amps under maximum load:
Electrocution or fire could
result if this machine is
not grounded correctly
or if your electrical con-
figuration does not com-
ply with local and state
codes. Ensure compliance
by checking with a quali-
fied electrician!
Maximum Load...................................... 13 Amps
Circuit Requirements
We recommend connecting this machine to a
dedicated circuit with a verified ground, using the
circuit size given below. Never replace a circuit
breaker with one of higher amperage without con-
sulting a qualified electrician to ensure compli-
ance with wiring codes. If you are unsure about
the wiring codes in your area or you plan to
connect your machine to a shared circuit, you
may create a fire hazard—consult a qualified
electrician to reduce this risk.
Extension Cords
We do not recommend the use of extension
cords. Instead, arrange the placement of your
equipment and the installed wiring to eliminate
the need for extension cords.
If you must use an extension cord at 110V with
your machine:
Recommended Circuit Size...................15 Amps
•
•
•
Use at least a 14 gauge cord that does not
exceed 50 feet in length!
Plug/Receptacle Type
Included Plug/Receptacle ................ NEMA 5-15
The extension cord must also contain a
ground wire and plug pin.
Avoid cords over 50 feet long unless they
have been sized by a qualified electrician.
Figure 1. NEMA 5-15 plug and receptacle.
-9-
G0604 6" X 56" Jointer
Download from Www.Somanuals.com. All Manuals Search And Download.
SECTION 3: SETUP
Setup Safety
Items Needed for
Setup
The following items are needed to complete the
setup process, but are not included with your
machine:
This machine presents
serious injury hazards
to untrained users. Read
through this entire manu-
al to become familiar with
the controls and opera-
tions before starting the
machine!
DESCRIPTION
Qty
•
•
•
•
•
•
•
•
•
People for Lifting ........................................ 2
Straightedge (see Page 28)....................... 1
Phillips Screwdriver #2............................... 1
Wrench or Socket 17mm............................ 2
Wrench or Socket 14mm............................ 1
Wrench or Socket 13mm............................ 1
Wrench or Socket 12mm............................ 1
Degreaser................................... As Needed
Rags for Cleaning ...................... As Needed
Wear safety glasses dur-
ing the entire set up pro-
cess!
Unpacking
The jointer assembly
is very heavy. DO NOT
over-exert yourself while
unpacking or moving
your machine—get assis-
tance.
The Model G0604 was carefully packed when it
left our warehouse. If you discover the machine
is damaged after you have signed for delivery,
please immediately call Customer Service at
(570) 546-9663 for advice.
Save the containers and all packing materials for
possible inspection by the carrier or its agent.
Otherwise, filing a freight claim can be difficult.
When you are completely satisfied with the con-
dition of your shipment, you should inventory the
contents.
-10-
G0604 6" X 56" Jointer
Download from Www.Somanuals.com. All Manuals Search And Download.
Inventory
A
After all the parts have been removed from the
two boxes, you should have the following items:
C
D
Jointer Box: (Figure 2)
Qty
B
E
A. Jointer Assembly........................................ 1
B. Carriage...................................................... 1
C. Fence ......................................................... 1
D. Extension Table.......................................... 1
E. Push Blocks................................................ 2
F. Cutterhead Guard....................................... 1
G. Tool Hardware Bag
—Hex Wrenches 2.5, 4, 5, 6, 8mm...1 Each
—Open-end Wrench 8/10mm .................... 1
H. Knife Setting Jig (not shown) ..................... 1
F
G
Figure 2. Box 1 inventory contents.
I
Stand Box: (Figure 3)
Qty
J
I. Stand Assembly w/Motor ........................... 1
J. Pedestal Switch.......................................... 1
K. Dust Port .................................................... 1
L. Wheel Assembly......................................... 1
M. Belt Guard .................................................. 1
N. V-Belt.......................................................... 1
K
Assembly Fasteners
Qty
M
•
•
•
•
•
•
•
•
•
•
•
•
•
•
•
•
•
•
•
Hex Bolt M8-1.25 x 50 (Wheel/Stand) ....... 1
L
N
Flat Washer 8mm (Wheel/Stand)............... 1
Hex Bolts M10-1.5 x 55 (Wheel/Stand)...... 2
Flat Washers 10mm (Wheel/Stand)........... 2
Hex Nuts M10-1.5 (Wheel/Stand) .............. 2
Cap Screws M8-1.25 x 25 (Jointer/Stand). 4
Lock Washers 8mm (Jointer/Stand)........... 4
Flange Bolts M6-1 x 12 (Belt Guard) ......... 2
Hex Nuts 6mm (Belt Guard)....................... 2
Flat Washers 6mm (Belt Guard) ................ 2
Cap Screws M8-1.25 x 30 (Fence) ............ 2
Cap Screws M8-1.25 x 20 (Pedestal) ........ 2
Lock Washers 8mm (Pedestal).................. 2
Flat Washers 8mm (Pedestal).................... 2
Phillips Screws M5-.8 x 16 (Dust Port) ...... 4
Flat Washers 5mm (Dust Port) .................. 4
Cap Screws M10-1.5 x 30 (Carriage) ........ 2
Flat Washers 10mm (Carriage).................. 2
Cap Screws M6-1 x 20 (Ext Table)............ 2
Figure 3. Box 2 inventory contents.
In the event that any nonproprietary parts are
missing (e.g. a nut or a washer), we would be
glad to replace them, or for the sake of expedi-
ency, replacements can be obtained at your local
hardware store.
NOTICE
Some assembly fasteners may arrive pre-
installed on the machine. Check the mount-
ing locations on the machine before assum-
ing that any items from the inventory list are
missing.
-11-
G0604 6" X 56" Jointer
Download from Www.Somanuals.com. All Manuals Search And Download.
Hardware Recognition Chart
-12-
G0604 6" X 56" Jointer
Download from Www.Somanuals.com. All Manuals Search And Download.
Cleanup
Wheel Assembly
The unpainted cast iron surfaces are coated with
a waxy oil to protect them from corrosion during
shipment. Remove this protective coating with a
solvent cleaner or citrus-based degreaser such
as Grizzly’s G7895 Degreaser. To clean thor-
oughly, some parts may need to be removed. For
optimum performance from your machine,
make sure you clean all moving parts or slid-
ing contact surfaces that are coated. Avoid
chlorine-based solvents, such as acetone or
brake parts cleaner, as they may damage painted
surfaces should they come in contact.
Components and Hardware Needed:
Qty
Wheel Assembly................................................ 1
Stand Assembly w/Motor................................... 1
Hex Bolt M8-1.25 x 50....................................... 1
Flat Washer 8mm.............................................. 1
Hex Bolts M10-1.5 x 55..................................... 2
Flat Washers 10mm .......................................... 2
Hex Nuts M10-1.5 ............................................. 2
To attach the wheel:
1. Carefully lay the stand on its side so you can
access the underside.
2. Bolt the wheel assembly to the stand with the
provided hardware as shown in Figure 5.
Site Considerations
Machine Placement
Consider the jointer dimensions and size of mate-
rial to be processed through each machine, and
space for auxiliary stands, work tables or other
machinery when establishing a location for your
jointer. See Figure 4 for the Model G0604 over-
head view dimensions.
551⁄2
"
25"
Figure 5. Bolting the wheel assembly to the
Figure 4. Model G0604 overhead view
stand.
dimensions.
3. Turn the stand rightside up.
-13-
G0604 6" X 56" Jointer
Download from Www.Somanuals.com. All Manuals Search And Download.
Jointer
V-Belt
Components and Hardware Needed:
Qty
Components and Hardware Needed:
Qty
Jointer Assembly............................................... 1
Stand Assembly w/Motor................................... 1
Cap Screws M8-1.25 x 25................................. 4
Lock Washers 8mm........................................... 4
V-Belt................................................................. 1
Belt Guard ......................................................... 1
Flange Bolts M6-1 x 12 ..................................... 2
Hex Nuts 6mm................................................... 2
Flat Washers 6mm ............................................ 2
To install the V-belt:
The jointer is heavy. Seek
assistance when lifting it
onto the jointer stand.
1. Loosen the motor bracket fasteners shown in
Figure 7.
To mount the jointer to the stand:
1. Remove the rear cover from the jointer
stand.
2. With the help of an assistant, lift the jointer
onto the stand.
3. Align the mounting holes on the jointer and
stand.
Figure 7. Motor bracket fasteners (black arrows);
4. Secure the jointer to the stand with the cap
screws and washers as shown in Figure 6.
motor mount fasteners (white arrows).
2. Slide the motor upward and place the V-belt
around the cutterhead pulley and the motor
pulley.
3. Slide the motor down to tension the V-belt.
4. Visually check the alignment of the two pul-
leys to make sure that they are aligned and
that the V-belt is straight up and down (see
Figure 8).
— If the pulleys are aligned, tighten the motor
bracket fasteners and go to Step 8.
— If the pulleys are NOT aligned, perform
Figure 6. Securing jointer to stand.
Steps 5–7.
-14-
G0604 6" X 56" Jointer
Download from Www.Somanuals.com. All Manuals Search And Download.
Checking Outfeed
Table Height
Cutterhead
Pulley
���������
The outfeed table MUST be level with the knives
when they are at top dead center (their highest
point during rotation) or the workpiece cannot be
fed across the jointer safely.
Motor
Pulley
To check the outfeed table height:
1. Place a straightedge on the outfeed table so it
extends over the cutterhead.
Figure 8. Pulleys aligned.
2. Rotate the cutterhead pulley until one of the
knives is at top dead center, as illustrated in
Figure 10.
5. Remove the V-belt and loosen the motor
mount fasteners.
6. Shift the motor horizontally as needed to align
the motor pulley with the cutterhead pulley,
then replace and retension the V-belt.
��������
������
7. Tighten the motor mount fasteners.
8. Install the belt guard with the flange bolts,
washers, and hex nuts (Figure 9).
9. Replace the access panel on the stand.
Figure 10. Cutterhead knife at top dead center.
The belt guard MUST be installed before
operating the jointer or the moving V-belt
will be exposed, creating an entanglement
hazard at the back of the jointer.
Belt
Guard
Figure 9. Installing belt guard.
-15-
G0604 6" X 56" Jointer
Download from Www.Somanuals.com. All Manuals Search And Download.
When correctly set, the knife will barely touch
the straightedge, as shown in Figure 11.
Extension Table
—If your outfeed table is correctly set, no
adjustments are necessary.
Components and Hardware Needed:
Extension Table................................................. 1
Qty
Cap Screws M6-1 x 20...................................... 2
—If the knife lifts the straightedge off the
table or it is below the straightedge, then
the outfeed table must be reset. Refer to
Setting Outfeed Table Height on Page
38.
To install the extension table:
1. Attach the extension table to the infeed table
with the cap screws, as shown in Figure 12,
but do not fully tighten the cap screws yet.
������������
�������
������
Figure 11. Using a straightedge to align outfeed
table height with knife at TDC.
Figure 12. Installing extension table.
2. Use the straightedge to adjust the extension
table flush with the infeed table.
3. Tighten the cap screws.
-16-
G0604 6" X 56" Jointer
Download from Www.Somanuals.com. All Manuals Search And Download.
Fence
Components and Hardware Needed:
Qty
Carriage............................................................. 1
Fence................................................................. 1
Cap Screws M10-1.5 x 30................................. 2
Flat Washers 10mm .......................................... 2
Cap Screws M8-1.25 x 30................................. 2
To install the fence:
1. Attach the fence carriage to the back of the
table base (see Figure 13), but do not fully
tighten the bolts yet.
Figure 14. Carriage slide propped up on paper.
3. Attach the fence to the carriage, as shown in
Figure 15.
Figure 13. Fence carriage installed.
2. Place a piece of paper on the table and slide
the carriage over the table top to allow it to
rest on the paper and self align, as shown in
Figure 14, then tighten the carriage mounting
bolts.
Figure 15. Attaching fence to carriage.
4. Install the tilt lever as shown in Figure 16.
Note: The paper will keep the carriage from
making direct contact with the table, which
will keep the fence from dragging across the
table when it is installed.
Figure 16. Installing the fence tilt lever.
-17-
G0604 6" X 56" Jointer
Download from Www.Somanuals.com. All Manuals Search And Download.
Cutterhead Guard
Pedestal Switch
Components and Hardware Needed:
Qty
Pedestal Switch................................................. 1
Cap Screws M8-1.25 x 20................................. 2
Lock Washers 8mm........................................... 2
Flat Washers 8mm ............................................ 2
The cutterhead guard is a critical safety fea-
ture on this machine—you MUST install and
verify its operation before using the joint-
er! Failure to install this guard will greatly
increase the chances of a serious injury.
To install the pedestal switch:
1. Attach the pedestal switch with the cap
screws, lock washers, and flat washers, as
shown in Figure 18.
Components and Hardware Needed:
Cutterhead Guard.............................................. 1
Qty
To install the cutterhead guard:
1. Move the fence all the way back, then raise it
2" off the table and lock it in place.
2. Insert cutterhead guard shaft so the flat is fac-
ing the set screw, then tighten the set screw
against the shaft (see Figure 17), keeping
the guard approximately 1⁄8" off the table.
Figure 18. Attaching pedestal switch to stand.
2. Thread the excess motor cord through the
access hole in the stand, and plug it into the
switch cord.
Figure 17. Installing the cutterhead guard.
3. Pull the cutterhead guard backward to ten-
sion the spring, then—while holding tension
on the guard—move the fence into regular
operating position and release the guard
against the fence.
4. Test the guard. When pulled back and
released, the guard should spring back over
the cutterhead and stop against the fence.
—If the guard does not spring back over the
cutterhead or drags across the table, rein-
stall it, making sure there is tension on the
shaft when it is installed, so it will spring
back over the fence.
-18-
G0604 6" X 56" Jointer
Download from Www.Somanuals.com. All Manuals Search And Download.
Knife Setting Jig
Dust Port
Components and Hardware Needed:
Qty
Components and Hardware Needed:
Qty
Dust Port ........................................................... 1
Phillips Screws M5-.8 x 16................................ 4
Flat Washers 5mm ............................................ 4
Knife Setting Jig Rod......................................... 1
Knife Setting Jig Foot........................................ 2
E-Clip................................................................. 4
Install the dust port as shown in Figure 20.
Assemble the knife setting jig as shown in Figure
19.
Figure 20. Installing dust port.
Figure 19. Knife setting jig assembly.
DO NOT operate the Model G0604 with-
out an adequate dust collection system.
This machine creates substantial amounts
of wood dust while operating. Failure to use
a dust collection system can result in short
and long-term respiratory illness.
Recommended CFM at Dust Port: 400 CFM
Do not confuse this CFM recommendation with
the rating of the dust collector. To determine the
CFM at the dust port, you must take into account
many variables, including the CFM rating of the
dust collector, the length of hose between the
dust collector and the machine, the amount of
branches or wyes, and the amount of other open
lines throughout the system. Explaining this cal-
culation is beyond the scope of this manual. If you
are unsure of your system, consult an expert or
purchase a good dust collection "how-to" book.
-19-
G0604 6" X 56" Jointer
Download from Www.Somanuals.com. All Manuals Search And Download.
Test Run
Recommended
Adjustments
For your convenience, the adjustments listed
below have been performed at the factory and
no further setup is required to operate your
machine.
Loose hair and cloth-
ing could get caught in
machinery and cause
serious personal inju-
ry. Keep loose clothing
rolled up and long hair
tied up and away from
machinery.
However, because of the many variables involved
with shipping, we recommend that you at least
verify the following adjustments to ensure the
best possible results from your new machine.
Step-by-step instructions for these adjustments
can be found in SECTION 7: SERVICE.
Projectiles thrown from
the machine could cause
serious eye injury. Wear
safety glasses during
assembly and operation.
Factory adjustments that should be verified:
1. Knife Height Settings (Page 33).
2. Table Parallelism (Page 36).
Starting the machine:
3. Outfeed Table Height Even w/Knives at Top
Dead Center (Page 38).
1. Read the entire instruction manual first!
4. Depth Scale Calibration (Page 40).
5. Fence Stop Accuracy (Page 40).
2. Make sure the cutterhead guard is installed
and correctly adjusted (Page 18).
3. Make sure all tools and foreign objects have
been removed from the machine.
4. Review SECTION 2 (Page 9) and connect
your machine to the power source.
5. Turn the jointer ON.
—The jointer should run smoothly with little
or no vibration.
—Immediately stop the jointer if you suspect
any problems, and refer to Page 31 to
troubleshoot/fix any problems before start-
ing the jointer again.
—If you need any help with your jointer call
our Tech Support at (570) 546-9663.
-20-
G0604 6" X 56" Jointer
Download from Www.Somanuals.com. All Manuals Search And Download.
SECTION 4: OPERATIONS
Operation Safety
Basic Controls
This section covers the basic controls used during
routine operations.
Damage to your eyes, lungs, and ears could
result from using this machine without
proper protective gear. Always wear safety
glasses, a respirator, and hearing protection
when operating this machine.
START & STOP Buttons (Figure 21)
START
Button
STOP
Button
Figure 21. START/STOP button locations.
Loose hair and cloth-
ing could get caught in
machinery and cause seri-
ous personal injury. Keep
loose clothing and long
hair away from moving
machinery.
Table Movement: To move the infeed table,
loosen the table lock (Figure 22), move the table
with the table lever in the preset range, then
tighten the table lock. The outfeed table is preset
with no range of movement allowed, so if it gets
accidentally unlocked it will not move. To adjust
the preset range of movement, refer to SECTION
7: SERVICE about setting table heights.
Lock the mobile base wheel before operat-
ing the jointer! Operating the jointer with the
wheel unlocked may cause loss of control,
resulting in serious personal injury.
NOTICE
If you have never used this type of machine
or equipment before, WE STRONGLY REC-
OMMEND that you read books, trade maga-
zines, or get formal training before begin-
ning any projects. Regardless of the con-
tent in this section, Grizzly Industrial will
not be held liable for accidents caused by
lack of training.
Table
Locks
Table
Lever
Table
Lever
Figure 22. Table control locations.
-21-
G0604 6" X 56" Jointer
Download from Www.Somanuals.com. All Manuals Search And Download.
Fence Movement: The fence has a lock that
keeps it in position (Figure 23). To move the
fence, loosen the lock and slide the fence where
needed.
Stock Inspection
and Requirements
Here are some rules to follow when choos-
ing and jointing stock:
•
Jointing and surface planing WITH the
grain produces a better finish and is safer
for the operator. Cutting with the grain is
described as feeding the stock on the jointer
so the grain points down and toward you
as viewed on the edge of the stock (Figure
25).
Fence
Lock
Figure 23. Fence lock location.
Note: If the grain changes direction along
the edge of the board, decrease the cutting
depth and make additional passes.
Fence Tilting: The tilt lock (Figure 24) secures
the fence at any position in the available range.
The plunger locks into an indexing ring to eas-
ily set the fence tilt to 90° after moving it. Two
positive stops stop the fence at 45° inward and
45° outward (135°) for common 45° bevel cuts.
Even when the fence is resting against the posi-
tive stops, the tilt lock must be tightened before
cutting.
•
•
DO NOT joint or surface plane stock that
contains large or loose knots. Injury to the
operator or damage to the workpiece can
occur if the knots become dislodged during
the cutting operation.
DO NOT joint or surface plane against the
grain direction. Cutting against the grain
increases the likelihood of stock kickback, as
well as tear-out on the workpiece.
Positive Stop
Plunger
Tilt
Lock
�������
����������
Positive Stop
Figure 24. Tilt lock and plunger locations.
���������
�������������
Figure 25. Correct and incorrect grain align-
ment with cutterhead.
-22-
G0604 6" X 56" Jointer
Download from Www.Somanuals.com. All Manuals Search And Download.
•
Remove foreign objects from the stock.
Make sure that any stock you process with
the jointer is clean and free of any dirt,
nails, staples, tiny rocks or any other foreign
objects that may damage the jointer blades.
Squaring Stock
Squaring stock involves four steps performed
in the order below:
•
•
•
Only process natural wood fiber through
your jointer. Never joint MDF, particle board,
plywood, laminates or other synthetically
made materials.
1. Surface Plane On The Jointer—The con-
cave face of the workpiece is surface planed flat
with the jointer.
Make sure all stock is sufficiently dried
before jointing. Wood with a moisture con-
tent over 20% will cause unnecessary wear
on the knives and poor cutting results.
Make sure your workpiece exceeds
the minimum dimension requirements
(Figures 26 & 27) before edge jointing or
surface planing, or it may break or kick
back during the operation!
2. Surface Plane On a Thickness Planer—The
opposite face of the workpiece is surface planed
flat with a thickness planer.
10" Min.
Previously
Surface
Planed Face
1" Min.
3. Edge Joint On The Jointer—The concave
edge of the workpiece is jointed flat with the
jointer.
1
⁄2" Min.
Figure 26. Minimum dimensions for edge
jointing.
10" Min.
4. Rip Cut On A Table Saw—The jointed edge
of the workpiece is placed against a table saw
fence and the opposite edge cut off.
1
⁄2" Min.
1" Min.
Figure 27. Minimum dimensions for surface
Previously
Jointed Edge
planing.
-23-
G0604 6" X 56" Jointer
Download from Www.Somanuals.com. All Manuals Search And Download.
To surface plane on the jointer:
Surface Planing
1. Read and understand SECTION 1: SAFETY,
beginning on Page 6.
The purpose of surface planing on the jointer is
to make one flat face on a piece of stock (see
Figures 28 & 29) to prepare it for surface planing
on a thickness planer.
2. Make sure your stock has been inspected
for dangerous conditions as described in the
Stock Inspection & Requirements instruc-
tions, beginning on Page 22.
3. Set the cutting depth for your operation. (We
NOTICE
suggest 1⁄32" for surface planing.)
If you are not experienced with a jointer,
set the depth of cut to zero, and practice
feeding the workpiece across the tables as
described. This procedure will better pre-
pare you for the actual operation.
4. Make sure your fence is set to 90˚.
5. If your workpiece is cupped (warped), place
it so the concave side is face down on the
surface of the infeed table.
6. Start the jointer.
Failure to use push blocks when surface
planing may result in cutterhead contact,
which will cause serious personal injury.
Always use push blocks to protect your
hands when surface planing on the jointer.
7. With a push block in each hand, press the
workpiece against the table and fence with
firm pressure, and feed the workpiece over
the cutterhead.
Figure 28. Typical surface planing operation.
Note: If your leading hand (with push block)
gets within 4" of the cutterhead, lift it up and
over the cutterhead, and place the push
block on the portion of the workpiece that is
on the outfeed table. Now, focus your pres-
sure on the outfeed end of the workpiece
while feeding, and repeat the same action
with your trailing hand when it gets within 4"
of the cutterhead. To keep your hands safe,
DO NOT let them get closer than 4" from the
cutterhead when it is moving!
8. Repeat Step 7 until the entire surface is
flat.
Figure 29. Illustration of surface planing results.
-24-
G0604 6" X 56" Jointer
Download from Www.Somanuals.com. All Manuals Search And Download.
To edge joint on the jointer:
Edge Jointing
1. Read and understand SECTION 1: SAFETY,
beginning on Page 6.
The purpose of edge jointing is to produce a fin-
ished, flat-edged surface (see Figures 30 & 31)
that is suitable for joinery or finishing. It is also a
necessary step when squaring rough or warped
stock.
2. Make sure your stock has been inspected
for dangerous conditions as described in the
Stock Inspection instructions, beginning on
Page 22.
3. Set the cutting depth for your operation.
1
1
(We suggest between ⁄16" and ⁄8" for edge
jointing, using a more shallow depth for hard
wood species or for wide stock.)
NOTICE
If you are not experienced with a jointer,
set the depth of cut to zero, and practice
feeding the workpiece across the tables as
described below. This procedure will better
prepare you for the actual operation.
4. Make sure the fence is set to 90˚.
5. If your workpiece is cupped (warped), place
it so the concave side is face down on the
surface of the infeed table.
6. Start the jointer.
7. Press the workpiece against the table and
fence with firm pressure. Use your trailing
hand to guide the workpiece through the cut,
and feed the workpiece over the cutterhead.
Note: If your leading hand gets within 4"
of the cutterhead, lift it up and over the
cutterhead, and place it on the portion of
the workpiece that is over the outfeed table.
Now, focus your pressure on the outfeed end
of the workpiece while feeding, and repeat
the same action with your trailing hand when
it gets within 4" of the cutterhead. To keep
your hands safe, DO NOT let them get closer
than 4" from the cutterhead when it is mov-
ing!
Figure 30. Typical edge jointing operation.
8. Repeat Step 7 until the entire edge is flat.
Figure 31. Illustration of edge jointing results.
-25-
G0604 6" X 56" Jointer
Download from Www.Somanuals.com. All Manuals Search And Download.
To bevel cut on the jointer:
Bevel Cutting
1. Read and understand SECTION 1: SAFETY,
beginning on Page 6.
The purpose of bevel cutting is to cut a specific
angle into the edge of a workpiece (see Figures
32 & 33).
2. Make sure your stock has been inspected
for dangerous conditions as described in the
Stock Inspection instructions, beginning on
Page 22.
The Model G0604 has preset fence stops at 45˚
inward, 90˚, and 45˚ outward (135˚). If your situ-
ation requires a different angle, the fence can be
locked anywhere between these angles.
3. Set the cutting depth for your operation. (We
1
1
suggest between ⁄16" and ⁄8" for bevel cut-
ting, using a more shallow depth for hard
wood species or for wide stock.)
NOTICE
4. Make sure your fence is set to the angle of
If you are not experienced with a jointer,
set the depth of cut to zero, and practice
feeding the workpiece across the tables as
described below. This procedure will better
prepare you for the actual operation.
your desired cut.
5. If your workpiece is cupped (warped), place
it so the concave side is face down on the
surface of the infeed table.
6. Start the jointer.
7. With a push block in your leading hand, press
the workpiece against the table and fence
with firm pressure, and feed the workpiece
over the cutterhead.
Note: If your leading hand gets within 4"
of the cutterhead, lift it up and over the
cutterhead, and place the push block on
the portion of the workpiece that is on the
outfeed table. Now, focus your pressure on
the outfeed end of the workpiece while feed-
ing, and repeat the same action with your
trailing hand when it gets within 4" of the
cutterhead. To keep your hands safe, DO
NOT let them get closer than 4" from the
cutterhead when it is moving!
Figure 32. Typical bevel cutting operation.
8. Repeat Step 7 until the angled cut is satis-
factory to your needs.
Figure 33. Illustration of bevel cutting results.
-26-
G0604 6" X 56" Jointer
Download from Www.Somanuals.com. All Manuals Search And Download.
SECTION 5: ACCESSORIES
G3640—Power Twist® V-Belt - 1⁄2" x 48"
G1753—Jointer Pal® Magnetic Knife Jig
(For HSS & Cobalt Knives)
Smooth running with less vibration and noise
than solid belts. The Power Twist® V-belt can be
customized in minutes to any size—just add or
remove sections to fit your needs. Size: 1⁄2" x 48";
replaces all "A" sized V-belts. Requires one Power
Twist® V-belt to replace the stock V-belt on the
Model G0604.
G1756—Jointer Pal® Magnetic Knife Jig
(For Carbide Knives)
This patented magnetic knife-setting system lets
you set jointer knives in perfect alignment every
time! It also allows you to shift nicked knives to get
a perfect cut to an accuracy of + or - 0.001".
Figure 34. G3640 Power Twist® V-Belt.
Figure 36. G1753 Jointer Pal® Knife Jig.
H9218—6" Byrd® Shelix Cutterhead
G3631—Jointer/Planer Knife Hone
Made in the USA by Byrd, this indexable carbide
insert cutterhead is the best money can buy—
period! The inserts are not only placed in a spiral
pattern, they are also positioned at an angle so
the shearing action leaves a glassy smooth cut on
the toughest and most figured woods. Comes with
5 extra replacement inserts. Very nice upgrade!
Add a razor hone to your planer and jointer knives
with this hand-held sharpening device. This handy
tool sharpens flat and beveled surfaces quickly
and easily. Great for touch-ups.
Figure 37. G3631 Jointer/Planer Knife Hone.
Figure 35. H9218 Byrd Shelix Cutterhead.
-27-
G0604 6" X 56" Jointer
Download from Www.Somanuals.com. All Manuals Search And Download.
G5562—SLIPIT® 1 Qt. Gel
H9221—6" HSS Replacement Jointer Knives
(Set of 4)
G5563—SLIPIT® 12 oz Spray
G2871—Boeshield® T-9 12 oz Spray
G2870—Boeshield® T-9 4 oz Spray
H3788—G96® Gun Treatment 12 oz Spray
H3789—G96® Gun Treatment 4.5 oz Spray
H1411—PowerHands™ Safety Stick
This safety push stick features interchangeable
traction treads; one for flat stock, and one for
pressing against table and fence. It also has a
spring loaded push-pin for full workpiece contact.
Made in the USA.
Figure 38. Recommended products for protect-
ing unpainted cast iron/steel parts on machinery.
H9219—Dispoz-A-Blade® System
Figure 40. H1411 PowerHands™ Safety Stick.
(Includes 4 Holders & Knife Inserts)
H9220—Dispoz-A-Blade® Knife Inserts
(Set of 4)
G9643—8" Precision Straightedge
G9644—12" Precision Straightedge
H2675—16" Precision Straightedge
These grade 00 heavy-duty stainless steel
straightedges are manufactured to DIN874 stan-
dards for professional results in set-up and
inspection work.
Install a Dispoz-A-Blade® Knife system in your
new jointer and save up to 70% on knife replace-
ments for the life of your jointer. Each knife insert
is double-edged, so you get two knives in one,
and is indexed so that all knife inserts can be
installed at the same height in just minutes. Very
simple and super fast knife changes!
Figure 41. Straightedges.
Figure 39. Dispoz-A-Blade® Holder and Knife.
-28-
G0604 6" X 56" Jointer
Download from Www.Somanuals.com. All Manuals Search And Download.
G7984—Face Shield
H2499—Small Half-Mask Respirator
H1298—Dust Sealed Safety Glasses
H1300—UV Blocking, Clear Safety Glasses
H2347—Uvex® Spitfire Safety Glasses
H0736—Shop Fox® Safety Glasses
Safety Glasses are essential to every shop. If
you already have a pair, buy extras for visitors
or employees. You can't be too careful when it
comes to shop safety!
H3631—Medium Half-Mask Respirator
H3632—Large Half-Mask Respirator
H3635—Disposable Cartridge Filter Pair P100
Wood dust is a known carcinogen and has been
linked to nasal cancer and severe respiratory ill-
nesses. If you work around dust everyday, a half-
mask respirator can be a lifesaver. Also compat-
ible with safety glasses!
H1300
H1298
G7984
H0736
H2347
Figure 42. Our most popular safety glasses.
Figure 44. Half-mask respirator and disposable
cartridge filters.
H6175—Power Respirator
H6892—3M Pre-Filter, 10-Pack
G9256—6" Dial Caliper
G9257—8" Dial Caliper
G9258—12" Dial Caliper
Required for jointing, planing, or sanding to criti-
cal tolerances. These traditional dial calipers are
accurate to 0.001" and can measure outside
surfaces, inside surfaces, and heights/depths.
Features stainless steel, shock resistant construc-
tion and a dust proof display. An absolute treat for
the perfectionist!
H6893—Filter Cartridge, 10-Pack, P100
Say goodbye to foggy safety glasses and labored
breathing, this battery powered respirator sup-
plies a constant breeze of fresh air all day long.
Comes with its own plastic case for clean, sealed
storage. Finally, a respirator you can look forward
to wearing—at an affordable price!
Figure 43. H6175 Power Respirator.
Figure 45. Grizzly® Dial Calipers.
-29-
G0604 6" X 56" Jointer
Download from Www.Somanuals.com. All Manuals Search And Download.
SECTION 6: MAINTENANCE
Cleaning
Always disconnect power
to the machine before
performing maintenance.
Failure to do this may
result in serious person-
Cleaning the Model G0604 is relatively easy.
Vacuum excess wood chips and sawdust, and
wipe off the remaining dust with a dry cloth. If any
resin has built up, use a resin dissolving cleaner
al injury.
to remove it.
Protect the unpainted cast iron surfaces on the
table by wiping the table clean after every use—
this ensures moisture from wood dust does not
Schedule
remain on bare metal surfaces.
For optimum performance from your machine,
follow this maintenance schedule and refer to any
specific instructions given in this section.
Keep tables rust-free with regular applications of
products like G96® Gun Treatment, SLIPIT®, or
Boeshield® T-9 (see Page 28).
Daily
•
Vacuum all dust on and around the
machine.
•
Wipe down tables and all other unpainted
cast iron with a metal protectant.
Lubrication
Monthly Check
Since all bearings are sealed and permanently
lubricated, simply leave them alone until they
need to be replaced. DO NOT lubricate them.
•
V-belt tension, damage, or wear.
•
Clean/vacuum dust buildup from inside cabi-
net and off of motor.
V-Belt
To ensure optimum power transmission from the
motor to the blade, the V-belt must be in good
condition (free from cracks, fraying and wear)
and properly aligned and tensioned (refer to the
instructions on Page 14).
-30-
G0604 6" X 56" Jointer
Download from Www.Somanuals.com. All Manuals Search And Download.
SECTION 7: SERVICE
Review the troubleshooting and procedures in this section to fix your machine if a problem develops. If you
need replacement parts or you are unsure of your repair skills, then feel free to call our Technical Support
at (570) 546-9663.
Troubleshooting Guide
Motor & Machine Operation
Symptom
Possible Cause
Possible Solution
1. Thermal overload protection tripped in 1. Press the "Reset" button on the thermal overload
Motor will not start.
magnetic switch.
2. Low voltage.
relay, located inside the magnetic switch.
2. Check power line for proper voltage.
3. Open circuit in motor or loose connec- 3. Inspect all lead connections on motor for loose or
tions.
open connections.
Fuses or circuit breakers 1. Short circuit in line cord or plug.
blow.
1. Repair or replace cord or plug for damaged insulation
and shorted wires.
Motor overheats.
1. Motor overloaded during operation.
1. Reduce load on motor; take lighter cuts.
2. Air circulation through the motor restrict- 2. Clean out motor to provide normal air circulation.
ed.
Motor stalls or shuts off 1. Motor overloaded during operation.
1. Reduce load on motor; take lighter cuts.
during a cut.
2. Thermal overload protection tripped in 2. Press the "Reset" button on the thermal overload
magnetic switch.
relay, located inside the magnetic switch.
3. Short circuit in motor or loose connec- 3. Repair or replace connections on motor for loose or
tions.
shorted terminals or worn insulation.
4. Circuit breaker tripped.
4. Install correct circuit breaker; reduce number of
machines running on that circuit (circuit overload).
Blade slows when cut- 1. V-belt loose.
1. Tighten V-belt (Page 14).
2. Replace V-belt (Page 14).
ting or makes a squeal-
ing noise, especially on
start-up.
2. V-belt worn out.
Loud repetitious noise 1. Pulley setscrews or keys are missing or 1. Inspect keys and setscrews. Replace or tighten if nec-
coming from machine.
loose.
essary.
2. Motor fan is hitting the cover.
2. Adjust fan cover mounting position, tighten fan, or
shim fan cover.
3. V-belt is damaged.
3. Replace V-belt (Page 14).
Vibration when running 1. Loose or damaged blade.
1. Tighten or replace blade.
2. Replace.
or cutting.
2. Damaged V-belt.
3. Worn cutterhead bearings.
3. Check/replace cutterhead bearings.
-31-
G0604 6" X 56" Jointer
Download from Www.Somanuals.com. All Manuals Search And Download.
Table
Symptom
Possible Cause
Possible Solution
1. Table lock is engaged or partially 1. Completely loosen the table lock.
engaged.
Tables are hard to
adjust.
2. Table stops blocking movement.
2. Loosen/reset table positive stops.
Cutting
Symptom
Possible Cause
Possible Solution
Excessive snipe (gouge 1. Outfeed table is set too low.
in the end of the board
1. Align outfeed table with cutterhead knife at top dead
center (Page 15).
that is uneven with the
rest of the cut).
2. Operator pushing down on trailing end of 2. Reduce/eliminate downward pressure on that end of
the workpiece.
workpiece.
Workpiece stops in the 1. Outfeed table is set too high.
middle of the cut.
1. Align outfeed table with cutterhead knife at top dead
center (Page 15).
Chipping.
1. Knots or conflicting grain direction in 1. Inspect workpiece for knots and grain (Page 22); only
wood.
use clean stock.
2. Nicked or chipped blades.
2. Adjust one of the nicked knives sideways; replace
knives (Page 33).
3. Feeding workpiece too fast.
4. Taking too deep of a cut.
3. Slow down the feed rate.
4. Take a smaller depth of cut. (Always reduce cutting
depth when surface planing or working with hard
woods.)
Fuzzy Grain.
1. Wood may have high moisture content 1. Check moisture content and allow to dry if moisture is
or surface wetness.
2. Dull knives.
too high.
2. Replace knives (Page 33).
Long lines or ridges that 1. Nicked or chipped knives.
run along the length of
the board.
1. Adjust one of the nicked knives sideways; replace
knives (Page 33).
Uneven cutter marks, 1. Feeding workpiece too fast.
1. Slow down the feed rate.
wavy surface, or chatter
marks across the face of
the board.
2. Knives not adjusted at even heights in 2. Adjust the knives so they are set up evenly in the
the cutterhead.
cutterhead (Page 33).
Board edge is concave 1. Board not held with even pressure on 1. Hold board with even pressure as it moves over the
or convex after jointing.
infeed and outfeed table during cut.
2. Board started out extremely warped.
cutterhead.
2. Take partial cuts to remove the extreme high spots
before doing a full pass.
3. Board has excessive bow or twist along 3. Surface plane one face so there is a good surface to
its length.
position against the fence.
4. It may take 3 to 5 passes to achieve a perfect edge,
depending on the starting condition of the board and
the depth of cut.
4. Insufficient number of passes.
Cuts aren't square.
1. Fence is not perpendicular to the tables. 1. Recalibrate the 90° fence stop (Page 40).
Overall cut quality is 1. Infeed and outfeed tables are not parallel 1. Recalibrate the jointer in this order:
poor; inconsistent snipe
problems; or consis-
tent difficulty feeding
workpiece.
with each other.
a. Set the infeed and outfeed tables parallel with
each other (Page 36).
b. Set the knives (Page 33).
c. Set the outfeed table height to the knives (Page
38).
d. Calibrate the fence stops (Page 40).
-32-
G0604 6" X 56" Jointer
Download from Www.Somanuals.com. All Manuals Search And Download.
Inspecting Knives
Adjusting/Replacing
Knives
The height of the knives can be inspected with a
straightedge to ensure that they are set evenly
with the outfeed table at their highest point in the
cutterhead rotation.
Setting the knives correctly is crucial to the proper
operation of the jointer and is very important in
keeping the knives sharp. If one knife is higher
than the others, it will do the majority of the work,
and thus, dull much faster than the others.
To inspect the knives:
1. DISCONNECT JOINTER FROM POWER
There are two options for setting the knives—the
straightedge method and the knife setting jig
method. Each option has advantages and dis-
advantages and the correct one for you will
become a matter of personal preference. For
best results, the tables must be parallel with each
other (Checking/Adjusting Table Parallelism
on Page 36) and the outfeed table height must be
properly set (Setting Outfeed Table Height on
Page 38) before adjusting/replacing the knives.
SOURCE!
2. Remove the cutterhead guard or block it out
of the way.
3. Using a straightedge on the outfeed table,
check the height of each knife at the positions
shown in Figure 46.
���������������������
����������������������
������������������
Straightedge Method: A high quality straight-
edge is held flat against the outfeed table and the
knife heights are set to the bottom of the straight-
edge, as shown in Figure 46. Because the knife
projection height from the cutterhead is depen-
dent on the outfeed table height, the outfeed table
must be set as described in Setting Outfeed
Table Height on Page 38 for this method to work
correctly.
When using a straightedge to set the knives, you
will not need to move the outfeed table once it is
set and you will always be assured that the knives
are even with the outfeed table in their highest
point of rotation—even if the cutterhead is not
parallel with the outfeed table.
������������
�������
������
Figure 46. Checking knife height with a
straightedge.
—The knives are set correctly when they just
touch the bottom of the straightedge in
each of the straightedge positions.
—If the knives do not touch the straightedge
or they lift it up in any of the positions, then
those knives need to be adjusted.
-33-
G0604 6" X 56" Jointer
Download from Www.Somanuals.com. All Manuals Search And Download.
Knife Setting Jig Method: Both tables are low-
ered to fit the jig on the cutterhead, as shown in
Figure 47, and the knife heights are set to just
touch the middle pad of the jig.
Tools Needed
Qty
Straightedge ...................................................... 1
Knife Setting Jig (Optional) ............................... 1
Hex Wrench 4mm.............................................. 1
Wrench 10mm................................................... 1
The knife setting jig makes it easy to ensure that
the knives project out of the cutterhead evenly.
After using the knife setting jig to set the knives,
you have to re-adjust the outfeed table height to
ensure that it is even with the knives at their high-
est point of rotation. If you use the positive stops
on the tables, reset them before operation.
To adjust/replace the knives:
1. DISCONNECT JOINTER FROM POWER
SOURCE!
2. Remove the cutterhead guard from the table
and move the fence back as far as it will go.
3. Remove the belt guard to expose the
cutterhead pulley.
4. Rotate the cutterhead pulley to get access to
one of the cutterhead knives.
5. Loosen the cutterhead gib bolts, starting in
the middle, and alternating back and forth
until all of the gib bolts are loose, but not fall-
ing out.
Figure 47. Using knife setting jig to set knife
—If this is the first time you are setting the
knives, remove the gib and knife from
the cutterhead. Decide which adjustment
option you are going to use between the
jack screws and the springs.
height.
The Model G0604 comes with both jack screws
and springs inside the cutterhead to provide two
options for adjusting the knives (see Figure 48).
Note: Only one of these options is needed to set
the knives—see Step 5 for clarification.
—If you decide to use the jack screws, remove
the springs from the cutterhead (they are
located directly below the knives).
—If you decide to use the springs, just
thread the jack screws completely into the
cutterhead so they will not get lost. Replace
the gib and knife.
Figure 48. Cutterhead profile diagram.
-34-
G0604 6" X 56" Jointer
Download from Www.Somanuals.com. All Manuals Search And Download.
6. Remove and clean the gibs and clean inside
the cutterhead slot to remove all pitch or saw-
dust. Coat the knives and gibs with a metal
protectant (Page 28), then fit the gibs back in
the cutterhead with the new knives.
8. Rotate the cutterhead to the first knife you
started with. Slightly tighten all the gib bolts,
starting in the middle and working your way to
the ends by alternating left and right (Figure
50). Repeat this step on the rest of the
knives.
7. Adjusting the knife heights:
Jack Screws: Using a 3mm hex wrench, find
the jack screws through the access holes in
the cutterhead (Figure 49) and rotate the
jack screws to raise or lower the knife. When
the knife is set correctly, it will barely touch
the bottom of the straightedge or the knife
setting jig middle pad. Snug the gib bolts tight
enough to just hold the knife in place. Repeat
on the other side of the cutterhead, then
repeat Steps 5–7 with the rest of the knives.
3
1
2
Figure 50. Gib bolt tightening sequence.
9. Repeat Step 8.
Jack Screw
Access Hole
10. Repeat Step 8, but final tighten each gib
bolt.
11. If you used the straightedge to set the knife
heights, skip to the next step.
If you used the knife setting jig to set the knife
heights, use the straightedge to adjust the
outfeed table height evenly with the knives
at top dead center (the highest point in their
rotation).
Figure 49. Jack screw access hole.
12. Replace the cutterhead guard and the belt
Springs: Push the knife down with the
straightedge or middle pad of the knife set-
ting jig, keeping the straightedge flat against
the outfeed table or the knife setting jig feet
evenly against the cutterhead. Tighten the
gib bolts just tight enough to hold the knife
in place. Repeat on the other side of the
cutterhead, then repeat Steps 5–7 with the
rest of the knives.
guard.
-35-
G0604 6" X 56" Jointer
Download from Www.Somanuals.com. All Manuals Search And Download.
4. Place the straightedge on the outfeed table
so it hangs over the cutterhead, and lower
the outfeed table until the straightedge just
touches the body of the cutterhead, as shown
in Figure 52 (rotate the cutterhead if neces-
sary).
Checking/Adjusting
Table Parallelism
If the tables are not parallel with the cutterhead or
each other, then poor cutting results and kickback
can occur.
Tools Needed
Qty
Straightedge ...................................................... 1
Wrench 17mm................................................... 1
Hex Wrench 8mm.............................................. 1
Hex Wrench 4mm.............................................. 1
Hex Wrench 3mm.............................................. 1
������������
�������������
Checking Outfeed Table
To check the outfeed table parallelism:
Figure 52. Adjusting outfeed table even with
cutterhead body.
1. DISCONNECT JOINTER FROM POWER
5. Place the straightedge in the positions shown
in Figure 53. In each position, the straight-
edge should touch the cutterhead and sit flat
on the outfeed table.
SOURCE!
2. Remove the cutterhead guard and fence.
3. Loosen the outfeed table lock located at the
front of the machine, and loosen the jam nuts
and positive stop bolts located at the back of
the machine (see Figure 51).
���������������������
����������������������
������������������
Figure 53. Straightedge positions for verifying if
outfeed table is parallel with cutterhead.
—If the straightedge touches the cutterhead
and sits flat across the outfeed table in
each position, then the outfeed table is
already parallel with the cutterhead. Check
the infeed table to make sure that it is par-
allel with the outfeed table.
Figure 51. Outfeed table positive stop bolts.
—If the straightedge does not touch the
cutterhead and sit flat on the outfeed table
in any of the positions, then the outfeed
table is not parallel with the cutterhead.
Correct the outfeed table parallelism, then
correct the infeed table parallelism.
-36-
G0604 6" X 56" Jointer
Download from Www.Somanuals.com. All Manuals Search And Download.
Checking Infeed Table
To check the infeed table parallelism:
Adjusting Table Parallelism
For safe and proper cutting results, the tables
must be parallel to the cutterhead. Adjusting them
to be parallel is a task of precision and patience,
and may take up to one hour to complete. Luckily,
this is considered a permanent adjustment and
should not need to be repeated for the life of the
machine.
1. Follow all the steps for checking the outfeed
table parallelism to first make sure that the
outfeed table is parallel with the cutterhead.
2. Raise the outfeed table higher than the
cutterhead.
Due to the complex nature of this task, we rec-
ommend that you double check the current table
positions to make sure that they really need to be
adjusted before starting. Refer to the previous two
subsections if you have not just completed them.
3. Place the straightedge halfway across the
infeed table and halfway over the outfeed
table, and adjust the infeed table even with
the outfeed table, as shown in Figure 54.
The tables have four eccentric bushings under
each corner that allow the tables to be adjusted
parallel. These eccentric bushings are locked in
place by piggybacked set screws (one on top of
the other) and adjust when unlocked and rotated.
������������
�������������
������������
The correct order for adjusting the table parallel-
ism is to first adjust the outfeed table parallel with
the cutterhead, then adjust the infeed table paral-
lel with the outfeed table.
Figure 54. Infeed and outfeed tables set evenly.
4. Place the straightedge in the positions shown
in Figure 55. In each position, the straight-
edge should sit flat against both the outfeed
table and the infeed table.
When setting the outfeed table, all measurements
must be made from the cutterhead body—not the
knives—or results may get skewed the next time
you change knives.
IMPORTANT: The steps below are intended to
be performed in succession with the procedures
for checking the outfeed and infeed tables, begin-
ning on Page 36. DO NOT CONTINUE UNTIL
YOU HAVE FOLLOWED THOSE PROCEDURES
FIRST!
To adjust the table parallelism:
1. Place the straightedge on the outfeed table
so it hangs over the cutterhead, and lower
the outfeed table until the straightedge just
touches the cutterhead body, as shown in
Figure 52 (rotate the cutterhead if neces-
sary).
Figure 55. Straightedge positions for checking
infeed/outfeed table parallelism.
—If the straightedge sits flat against both the
infeed and outfeed table, then the tables are
parallel. Set both table heights (Pages 38
& 39) and replace the cutterhead guard.
2. Remove the set screw from each of the four
eccentric bushings (Figure 56) under the
outfeed table, and loosen the set screws
underneath those removed set screws.
—If the straightedge does not sit flat against
both the infeed and outfeed table in any
of the positions, then follow the Adjusting
Table Parallelism instructions.
-37-
G0604 6" X 56" Jointer
Download from Www.Somanuals.com. All Manuals Search And Download.
Set Screw
Location
Setting Outfeed
Table Height
Eccentric
Bushing
The outfeed table height must be even with the
top of the cutterhead knives. If the outfeed table is
set too low, there will be snipe. If the outfeed table
is set too high, the workpiece will hit the edge of
the outfeed table during operation, increasing the
chance of kickback.
Figure 56. Eccentric bushing and set screw
location.
3. Place the straightedge in one of the positions
shown in Figure 53, and adjust the table by
turning the eccentric bearings (a small ham-
mer and punch or pin-type spanner wrench
may be necessary), so that the straightedge
touches the cutterhead while lying flat across
the outfeed table. Repeat this step with each
of the remaining straightedge positions as
necessary until the outfeed table is parallel
with the cutterhead.
Tools Needed
Qty
Straightedge ...................................................... 1
Wrench 17mm................................................... 1
Hex Wrench 8mm.............................................. 1
Hex Wrench 4mm.............................................. 1
Hex Wrench 3mm.............................................. 1
Feeler Gauge(s) 0.062"..................................... 1
To set the outfeed table height:
4. Tighten/replace the set screws in the eccen-
1. DISCONNECT JOINTER FROM POWER
tric bushings on the outfeed table.
SOURCE!
5. Remove the set screw from each of the four
eccentric bushings under the infeed table,
and loosen the set screws underneath those
removed set screws.
2. Check/adjust the table parallelism.
3. Remove the cutterhead guard and fence.
4. Loosen the outfeed table lock located at the
front of the machine, and loosen the jam nuts
and positive stop bolts located at the back of
the machine (see Figure 51).
6. Place the straightedge halfway across the
infeed table and halfway over the outfeed
table, and adjust the infeed table even with
the outfeed table, as shown in Figure 54.
7. Place the straightedge in one of the posi-
tions shown in Figure 55, and adjust the
eccentric bushings under the infeed table so
the straightedge lies flat against both tables.
Repeat this step with each of the remaining
straightedge positions as many times as nec-
essary until the infeed table is parallel with
the outfeed table.
8. Tighten/replace the set screws in the eccen-
tric bushings on the infeed table.
9. Set the knives (refer to Page 33), set the
outfeed table height (refer to the next sub-
section), and recalibrate the fence stops
(Page 40).
10. Reinstall the cutterhead guard.
-38-
G0604 6" X 56" Jointer
Download from Www.Somanuals.com. All Manuals Search And Download.
5. Place the straightedge on the outfeed table
so it hangs over the cutterhead, and lower the
outfeed table until the straightedge is 0.062"
(1⁄16") above the cutterhead body, as deter-
mined by using the feeler gauge or combina-
tion of feeler gauges (see Figure 57).
Setting Infeed Table
The infeed table on the Model G0604 has
positive stop bolts that, when properly set up,
allow the operator to quickly adjust the infeed
table between finish/final cuts and shaping/heavy
cuts.
We recommend setting the minimum depth of cut
��������������
������������
1
1
to ⁄32" and the maximum depth of cut to ⁄8" for
1
most operations. DO NOT exceed ⁄8" cut per
pass on this machine or kickback and serious
injury may occur!
�������������
������������
Each positive stop bolt (Figure 58) controls the
top or bottom range of the table movement. The
jam nuts lock the positive stop bolt in position so
it won't move during operation.
Figure 57. Using feeler gauge to set outfeed
table height.
6. Tighten the outfeed table lock located at the
front of the machine, and tighten the positive
stop bolts and jam nuts located at the back of
the machine (see Figure 51).
Top Height
7. Set the knife heights to the new outfeed table
height.
Bottom Height
Figure 58. Positive stop bolts for infeed table.
-39-
G0604 6" X 56" Jointer
Download from Www.Somanuals.com. All Manuals Search And Download.
Calibrating Depth
Scale
Setting Fence Stops
The fence stops simplify the task of adjusting the
fence to 45˚ inward, 90˚, and 45˚ outward (135˚).
The depth scale on the infeed table can be cali-
brated or "zeroed" if it is not correct.
Tools Needed
Qty
45° Square ........................................................ 1
90° Square ........................................................ 1
Sliding Bevel...................................................... 1
Wrench 10mm................................................... 1
Hex Wrench 4mm.............................................. 1
Tools Needed
Straightedge ...................................................... 1
Phillips Screwdriver........................................... 1
Qty
To calibrate the depth scale:
To set the 45˚ inward fence stop:
1. DISCONNECT JOINTER FROM POWER
SOURCE!
1. Tilt the fence approximately 45° inward
(Figure 61) onto the positive stop bolt.
2. Loosen the infeed table positive stop bolts.
3. Use the straightedge to help adjust the infeed
table exactly even with the outfeed table, as
shown in Figure 59.
������������
�������
������
Figure 61. Fence adjusted 45˚ inward.
2. Loosen the jam nut on the 45° inward positive
stop bolt shown in Figure 62.
Figure 59. Infeed table even with outfeed table.
45° Inward
Positive Stop
Bolt
4. Using a screwdriver, adjust the scale pointer
to zero (Figure 60), then reset the infeed
table positive stops.
Figure 62. 45° inward positive stop bolt.
3. Adjust the positive stop bolt until the fence is
exactly 45° inward while resting on the bolt
(verify the angle with a 45° square).
Figure 60. Depth scale adjusted to “0” position.
4. Retighten the jam nut loosened in Step 2.
-40-
G0604 6" X 56" Jointer
Download from Www.Somanuals.com. All Manuals Search And Download.
To set the 45° outward fence stop:
To set the 90˚ fence stop:
1. Loosen the fence tilt lock, and position the
fence against the 45° outward positive stop
bolt.
1. Loosen the set screw in the plunger lock
collar, shown in Figure 63, and loosen the
fence tilt lock.
2. Loosen the jam nut on the 45˚ outward fence
positive stop bolt (Figure 64).
2. Using a 90° square, adjust the fence to the
90° position, as shown in Figure 63.
Plunger
Lock Collar
45° Outward
Positive Stop
Bolt
Fence Tilt
Scale
Figure 64. Adjusting fence 45˚ outward.
Figure 63. Adjusting fence to 90˚.
3. Adjust the 45˚ outward positive stop bolt until
the fence is exactly 45° outward while rest-
ing on the bolt (check the angle with a sliding
bevel set to 135°).
3. Tighten the set screw in the plunger lock col-
lar.
4. Adjust the indicator (if necessary) to 0° to
calibrate the fence tilt scale.
4. Retighten the jam nut loosened in Step 2.
-41-
G0604 6" X 56" Jointer
Download from Www.Somanuals.com. All Manuals Search And Download.
Wiring Diagram
�����������
��������������
�����
���
���������
��������������������
�����
�����
�������
�������
�����
���������
������
������
�����
������
�
�
�
�
�
�
������
��������������������
��������
������
�������������
�����������������
������������������
�������
������
Electrical Components
to Power Source
to Motor
Switch
Motor Junction Box
G0604 Wiring
Diagram
-42-
G0604 6" X 56" Jointer
Download from Www.Somanuals.com. All Manuals Search And Download.
Jointer Parts Breakdown
���
���
���
���
��
�
�
��
��
��
��
��
���
���
��
��
���
��
�
�
�
���
���
���
��
���
��
�
�
���
���
��
�
���
���
���
���
��
��
�
��
��
��
��
��
��
���
���
���
���
���
��
��
��
��
��
��
��
��
��
��
��
��
��
��
��
��
��
��
��
��
��
��
��
��
��
��
��
��
��
��
��
��
��
��
��
��
��
��
��
��
��
��
��
��
��
��
��
���
���
��
��
��
��
���
��
��
���
���
���
��
��
��
���
���
��
��
��
��
���
���
��
��
��
���
��
���
���
���
���
���
��
��
���
��
���
-43-
G0604 6" X 56" Jointer
Download from Www.Somanuals.com. All Manuals Search And Download.
Jointer Parts List
REF PART #
DESCRIPTION
REF PART #
DESCRIPTION
1
P0604001
P0604002
P0604003
P0604004
PSS11M
PSS16M
P0604007
PN01M
HANDLE
43
44
45
46
47
48
49
50
51
52
53
54
55
56
57
58
59
60
61
62
63
64
65
66
67
68
69
70
71
72
73
74
75
77
78
79
80
81
82
83
PS68M
PHLP HD SCR M6-1 X 10
FLAT WASHER 6MM
BALL HANDLE
2
STUD
PW03M
3
BUSHING
P0604045
P0604046
P0604047
P0604048
P0604049
P0604050
P0604051
P0604052
PSB02M
P0604054
PSB33M
PSB148M
PLW04M
P0604058
P6004
4
SHAFT
STUD
5
SET SCREW M6-1 X 16
SET SCREW M8-1.25 X 10
CARRIAGE
FENCE
6
SCALE
7
RIVET
8
HEX NUT M6-1
CAP SCREW M6-1 X 25
COLLAR
TABLE RH
9
PSB06M
P0604012
P0604013
PW06M
TABLE SHAFT
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
37
38
39
40
41
42
RABBETING TABLE EXT
CAP SCREW M6-1 X 20
CHIP DEFLECTOR
CAP SCREW M5-.8 X 12
CAP SCREW M8-1.25 X 80
LOCK WASHER 8MM
BEARING BLOCK LEFT
BALL BEARING 6004ZZ
SET SCREW M5-.8 X 16
KNIFE LIFTER SPRING
CUTTERHEAD
SUPPORT
FLAT WASHER 12MM
HEX NUT M12-1.75
CAP SCREW M10-1.5 X 30
FLAT WASHER 10MM
CAP SCREW M5-.8 X 16
GIB
PN09M
PSB72M
PW04M
PSB24M
P0604019
P0604020
PW01M
ECCENTRIC
PSS34M
P0604061
P0604062
PK74M
FLAT WASHER 8MM
HEX NUT M8-1.25
SHAFT
PN03M
P0604023
PSB13M
PW03M
KEY 6 X 6 X 35
CAP SCREW M8-1.25 X 30
FLAT WASHER 6MM
POINTER
P0604064
P0604065
P0604066
PR24M
SET OF (3) KNIVES
KNIFE GIB
P0604026
PW03M
GIB BOLT
FLAT WASHER 6MM
BUTTON HD CAP SCR M6-1 X 16
ADJUSTABLE HANDLE
INDEX PIN ASSY
ROLL PIN 3 X 20
COMPRESSION SPRING
HEX BOLT M6-1 X 25
HEX NUT M6-1
SWIVEL
INT RETAINING RING 42MM
BALL BEARING 6004ZZ
BEARING BLOCK RIGHT
CUTTERHEAD PULLEY
FLAT WASHER 8MM
CAP SCREW M8-1.25 X 25
CAP SCREW M8-1.25 X 80
GUARD CLAMP
PSB115M
P0604029
P0604030
PRP42M
P0604032
PB10M
P6004
P0604069
P0604070
PW01M
PSB31M
PSB148M
P0604074
P0604075
P0604077
PRP02M
P0604079
P0604080
PW02M
PN01M
P0604035
P0604036
PSS16M
P0604038
PSS14M
P0604040
P0604041
P0604042
CUTTERHEAD GUARD
TORSION SPRING
ROLL PIN 3 X 16
COLLAR
SET SCREW M8-1.25 X 10
LOCK
SUPPORT
SET SCREW M8-1.25 X 12
CLAMP
TABLE LIP
FLAT WASHER 5MM
CAP SCREW M5-.8 X 16
TABLE LH
CLAMP
PSB24M
P0604083
SCALE
-44-
G0604 6" X 56" Jointer
Download from Www.Somanuals.com. All Manuals Search And Download.
Jointer Parts List
REF PART #
DESCRIPTION
REF PART #
DESCRIPTION
85
P0604085
PW03M
BUMPER
113
114
115
116
117
118
119
120
121
122
123
124
125
126
127
128
129
130
131
132
133
134
135
136
137
138
139
P0604113
P0604114
PSB12M
LEVER
86
FLAT WASHER 6MM
CAP SCREW M6-1 X 30
BASE
HANDLE
87
PSB07M
P0604088
P0604089
P0604090
P0604091
PN02M
CAP SCREW M8-1.25 X 40
CLAMP PLATE
88
P0604116
P0604117
P0604118
P0604119
P0604120
PAW02.5M
PAW04M
PAW05M
PAW06M
PAW08M
PEC015M
P0604127
P0604128
P0604129
PSB31M
89
RIVET
MEDIUM ADJUSTMENT SCR
PUSH BLOCK
90
SCALE
91
ADJUSTMENT SCREW
HEX NUT M10-1.5
SET SCREW M6-1 X 10
SET SCREW M6-1 X 10
ADJUSTMENT SCREW
EXTENSION SPRING
CHIPBREAKER
OPEN END WRENCH 8/10MM
OPEN END WRENCH 12/14MM
HEX WRENCH 2.5MM
HEX WRENCH 4MM
HEX WRENCH 5MM
HEX WRENCH 6MM
HEX WRENCH 8MM
E-CLIP 8MM
92
93
PSS01M
PSS01M
P0604095
P0604096
P0604098
PW03M
94
95
96
98
99
FLAT WASHER 6MM
HEX BOLT M6-1 X 12
FLAT WASHER 8MM
ADJUSTABLE HANDLE
ECCENTRIC BUSHING
TABLE SHAFT
100
101
102
103
104
105
106
107
108
109
110
111
112
PB02M
KNIFE GAUGE BLOCK
KNIFE GAUGE ROD 120MM
SWITCH PEDESTAL
CAP SCREW M8-1.25 X 25
LOCK WASHER 8MM
FLAT WASHER 8MM
FLANGE BOLT M6-1 X 16
BALL STRAIN RELIEF 13.5MM
SWITCH BOX
PW01M
P0604102
P0604103
P0604104
PSS14M
P0604106
P0604107
P0604108
PFH07M
P0604110
P0604111
PN09M
PLW04M
PW01M
SET SCREW M8-1.25 X 12
TABLE SHAFT
P0604133
P0604134
P0604135
P0604136
PHTEK4M
P0604138
P0604139
POINTER
LEVER
FLAT HD SCR M5-.8 X 10
PIVOT BRACKET
ADJUSTING BLOCK
HEX NUT M12-1.75
SWITCH ASSEMBLY'
TAP SCREW M4 X 8
SWITCH BRACKET
STRAIN RELIEF
-45-
G0604 6" X 56" Jointer
Download from Www.Somanuals.com. All Manuals Search And Download.
Stand/Motor Parts Breakdown
���
���
���
���
���
���
���
�����
�����
�����
�����
���
�����
���
���
���
���
���
���
���
���
���
���
���
���
���
���
���
���
���
���
���
���
���
���
���
���
���
���
���
���
���
���
���
���
���
���
���
���
���
���
���
���
���
���
���
���
���
-46-
G0604 6" X 56" Jointer
Download from Www.Somanuals.com. All Manuals Search And Download.
Stand/Motor Parts List
REF PART #
DESCRIPTION
REF PART #
DESCRIPTION
200
201
202
203
204
205
206
207
208
209
210
211
212
213
214
215
216
217
218
219
220
221
222
223
224
225
226
227
228
PS40M
PHLP HD SCR M5-.8 X 16
FLAT WASHER 5MM
PANEL
228-1 P0604228-1
228-2 P0604228-2
228-3 P0604228-3
228-4 P0604228-4
228-5 P0604228-5
FAN COVER
PW02M
P0604202
PFS02M
P0604204
P0604205
PW03M
PN01M
MOTOR FAN
CAPACITOR COVER
CAPACITOR 200MFD 125VAC
WIRING BOX
FLANGE SCREW M6-1 X 12
BELT GUARD
CABINET STAND
FLAT WASHER 6MM
HEX NUT M6-1
229
230
236
242
243
244
245
246
247
248
249
250
251
252
253
254
255
256
257
258
259
260
261
262
PSB31M
PLW04M
P0604236
PR16M
CAP SCREW M8-1.25 X 25
LOCK WASHER 8MM
STRAIN RELIEF
PS40M
PHLP HD SCR M5-.8 X 16
FLAT WASHER 5MM
DUST PORT
EXT RETAINING RING 9MM
SPECIAL WASHER 13MM
SHAFT
PW02M
P0604210
PN03M
P0604243
P0604244
PSB05M
PW01M
HEX NUT M8-1.25
FLAT WASHER 8MM
SLEEVE
CAP SCREW M8-1.25 X 50
FLAT WASHER 8MM
HEX NUT M8-1.25
HEX NUT M10-1.5
FLAT WASHER 10MM
HEX BOLT M8-1.25 X 100
FLAT WASHER 8MM
SPECIAL BOLT
PW01M
P0604213
P0604214
PB86M
PN03M
WHEEL
PN02M
HEX BOLT M8-1.25 X 65
MOTOR BRACKET
FLANGE NUT 5/16-18
CARRIAGE BOLT 5/16-18 X 3/4
CARRIAGE BOLT 5/16-18 X 1
FLAT WASHER 5/16
FLANGE NUT 5/16-18
FOOT
PW04M
P0604216
P0604217
PCB05
PB45M
PW01M
P0604252
PR21M
PCB11
INT RETAINING RING 35MM
BALL BEARING 6202Z
TROLLEY WHEEL
SLEEVE
PW07
P0604254
P0604255
P0604256
P0604257
PW04M
P0604221
P0604222
PN08
HEX NUT 3/8-16
TROLLEY BRACKET
FLAT WASHER 10MM
HEX NUT M10-1.5
HEX BOLT M10-1.5 X 55
PEDAL BRACKET
PEDAL
PVA40
V-BELT A-40 4L400
MOTOR PULLEY
SET SCREW M6-1 X 6
KEY 5 X 5 X 30
P0604225
PSS02M
PK12M
PN02M
PB144M
P0604261
P0604262
P0604228
MOTOR 1HP
-47-
G0604 6" X 56" Jointer
Download from Www.Somanuals.com. All Manuals Search And Download.
Warning Label Parts List
���
���
���
���
���
���
���
���
���
���
���
���
REF PART #
DESCRIPTION
REF PART #
DESCRIPTION
301
302
303
304
305
306
PLABEL-29
CUTTERHEAD GUARD LABEL
CUTTERHEAD WARNING LABEL
ELECTRICITY LABEL
307
308
309
310
311
312
P0604307
P0604308
P0604309
P0604310
P0604311
P0604312
READ MANUAL LABEL
GRIZZLY NAMEPLATE
MODEL # LABEL
P0604302
PLABEL-14
P0604304
P0604305
P0604306
SAFETY GLASSES LABEL
EAR PROTECTION LABEL
DISCONNENCT POWER LABEL
MACHINE ID LABEL
"GRIZZLY GREEN" TOUCH-UP PAIN
"PUTTY" TOUCH-UP PAINT
Safety labels warn about machine hazards and ways to prevent injury. The owner of this machine
MUST maintain the original location and readability of the labels on the machine. If any label is
removed or becomes unreadable, REPLACE that label before using the machine again. Contact
-48-
G0604 6" X 56" Jointer
Download from Www.Somanuals.com. All Manuals Search And Download.
WARRANTY AND RETURNS
Grizzly Industrial, Inc. warrants every product it sells for a period of 1 year to the original purchaser from
the date of purchase. This warranty does not apply to defects due directly or indirectly to misuse, abuse,
negligence, accidents, repairs or alterations or lack of maintenance. This is Grizzly’s sole written warranty
and any and all warranties that may be implied by law, including any merchantability or fitness, for any par-
ticular purpose, are hereby limited to the duration of this written warranty. We do not warrant or represent
that the merchandise complies with the provisions of any law or acts unless the manufacturer so warrants.
In no event shall Grizzly’s liability under this warranty exceed the purchase price paid for the product and
any legal actions brought against Grizzly shall be tried in the State of Washington, County of Whatcom.
We shall in no event be liable for death, injuries to persons or property or for incidental, contingent, special,
or consequential damages arising from the use of our products.
To take advantage of this warranty, contact us by mail or phone and give us all the details. We will then
issue you a “Return Number,’’ which must be clearly posted on the outside as well as the inside of the
carton. We will not accept any item back without this number. Proof of purchase must accompany the
merchandise.
The manufacturers reserve the right to change specifications at any time because they constantly strive to
achieve better quality equipment. We make every effort to ensure that our products meet high quality and
durability standards and we hope you never need to use this warranty.
Please feel free to write or call us if you have any questions about the machine or the manual.
Thank you again for your business and continued support. We hope to serve you again soon.
-49-
G0604 6" X 56" Jointer
Download from Www.Somanuals.com. All Manuals Search And Download.
-50-
G0604 6" X 56" Jointer
Download from Www.Somanuals.com. All Manuals Search And Download.
WARRANTY CARD
Name_____________________________________________________________________________
Street_____________________________________________________________________________
City _______________________ State_________________________ Zip _____________________
Phone #____________________ Email ________________________ Invoice #_________________
Model # ____________________ Order #_______________________ Serial #__________________
The following information is given on a voluntary basis. It will be used for marketing purposes to help us develop
better products and services. Of course, all information is strictly confidential.
1. How did you learn about us?
____ Advertisement
____ Card Deck
____ Friend
____ Website
____ Catalog
____ Other:
2. Which of the following magazines do you subscribe to?
____ Cabinet Maker
____ Family Handyman
____ Hand Loader
____ Popular Mechanics
____ Popular Science
____ Popular Woodworking
____ Practical Homeowner
____ Precision Shooter
____ Projects in Metal
____ RC Modeler
____ Today’s Homeowner
____ Wood
____ Wooden Boat
____ Woodshop News
____ Woodsmith
____ Handy
____ Home Shop Machinist
____ Journal of Light Cont.
____ Live Steam
____ Model Airplane News
____ Modeltec
____ Woodwork
____ Woodworker West
____ Woodworker’s Journal
____ Other:
____ Rifle
____ Shop Notes
____ Old House Journal
____ Shotgun News
3. What is your annual household income?
____ $20,000-$29,000
____ $30,000-$39,000
____ $40,000-$49,000
____ $70,000+
____ $50,000-$59,000
____ $60,000-$69,000
4. What is your age group?
____ 20-29
____ 30-39
____ 60-69
____ 40-49
____ 70+
____ 50-59
5. How long have you been a woodworker/metalworker?
____ 0-2 Years ____ 2-8 Years
____ 8-20 Years
____ 6-9
____20+ Years
____10+
6. How many of your machines or tools are Grizzly?
____ 0-2 ____ 3-5
7. Do you think your machine represents a good value?
8. Would you recommend Grizzly Industrial to a friend?
_____Yes
_____Yes
_____No
_____No
9. Would you allow us to use your name as a reference for Grizzly customers in your area?
Note: We never use names more than 3 times. _____Yes _____No
10. Comments:_____________________________________________________________________
_________________________________________________________________________________
_________________________________________________________________________________
_________________________________________________________________________________
Download from Www.Somanuals.com. All Manuals Search And Download.
FOLD ALONG DOTTED LINE
Place
Stamp
Here
GRIZZLY INDUSTRIAL, INC.
P.O. BOX 2069
BELLINGHAM, WA 98227-2069
FOLD ALONG DOTTED LINE
Send a Grizzly Catalog to a friend:
Name_______________________________
Street_______________________________
City______________State______Zip______
TAPE ALONG EDGES--PLEASE DO NOT STAPLE
Download from Www.Somanuals.com. All Manuals Search And Download.
Download from Www.Somanuals.com. All Manuals Search And Download.
Buy Direct and Save with Grizzly® – Trusted, Proven and a Great Value!
Visit Our Website Today And Discover Why
Grizzly® Is The Industry Leader!
• SECURE ORDERING
• ORDERS SHIPPED WITHIN 24 HOURS
• E-MAIL RESPONSE WITHIN ONE HOUR
-OR-
Call Today For A
FREE
Full Color Catalog
Download from Www.Somanuals.com. All Manuals Search And Download.
|