MODEL H8208
50-PIECE AIR TOOL SET
INSTRUCTION MANUAL
COPYRIGHT © AUGUST, 2007 BY GRIZZLY INDUSTRIAL, INC.
WARNING: NO PORTION OF THIS MANUAL MAY BE REPRODUCED IN ANY SHAPE
OR FORM WITHOUT THE WRITTEN APPROVAL OF GRIZZLY INDUSTRIAL, INC.
#CR9810 PRINTED IN CHINA
Download from Www.Somanuals.com. All Manuals Search And Download.
SAFETY
For Your Own Safety Read Instruction Manual
Before Operating This Equipment
The purpose of safety symbols is to attract your attention to possible hazardous
conditions. This manual uses a series of symbols and signal words which
are intended to convey the level of importance of the safety messages. The
progression of symbols is described below. Remember that safety messages by
themselves do not eliminate danger and are not a substitute for proper accident
prevention measures.
Indicates an imminently hazardous situation which,
if not avoided, WILL result in death or serious injury.
Indicates a potentially hazardous situation which, if
not avoided, COULD result in death or serious injury.
Indicates a potentially hazardous situation which, if
not avoided, MAY result in minor or moderate injury.
It may also be used to alert against unsafe practices.
This symbol is used to alert the user to useful
NOTICE
information about proper operation of the equipment.
Safety Instructions For Pneumatic Tools
1. READ THIS MANUAL. This tool may
cause personal injury if used incor-
rectly. This manual contains proper
safety and operating instructions that
must be followed to reduce this risk.
2. WEAR EYE PROTECTION. This
tool may throw small fragments dur-
ing operation, which may cause seri-
ous eye injury. Always wear ANSI
approved safety glasses or face shield
to reduce your risk from this hazard.
3. WEAR A RESPIRATOR. This tool
may produce fine dust during oper-
ation, which can cause respiratory
injury if inhaled. Always wear a respi-
rator NIOSH approved for the type of
material being processed.
4. WEAR HEARING PROTECTION.
Operating this tool for prolonged time
periods may damage your hearing.
Your risk depends on length and fre-
quency of use. To reduce your risk of
this hazard, wear hearing protection.
5. MAINTAIN SAFETY GUARDS. Your
tool may be equipped with safety
guards or other structural compo-
nents designed to reduce the risk of
injury during operation. Never modify
or operate this tool with any guards or
components removed or damaged.
6. KEEP CHILDREN AWAY. Prevent
children from injury by keeping them
away from this tool. Disconnect and
lock the tool away when not in use.
Model H8208 50-Piece Air Tool Set
-1-
Download from Www.Somanuals.com. All Manuals Search And Download.
7. AVOID ENTANGLEMENTS. Do not
wear loose clothing, gloves, neck-
ties, rings, bracelets, or other jewel-
ry, which may get caught in moving
parts, when operating this tool. Wear
a protective hair covering to contain
long hair.
8. USE CORRECT AIR PRESSURE.
Exceeding the maximum PSI rating
of this tool may cause unpredictable
operation or bursting.
9. DISCONNECT AIR PRESSURE
before servicing, changing accesso-
ries, or moving to another location.
Never leave this tool unattended
when connected to air.
10. SECURE TOOLING. Always verify
tooling is secure before operation.
11. SHARP SURFACES. DO NOT
place hands near the tooling sur-
faces when in operation.
12. REMOVE ADJUSTING KEYS AND
WRENCHES AFTER USE. These
tools become dangerous projectiles
if left on the tool when it is started.
13. AVOID FLAMMABLES. Do not use
this tool around any flammables that
may be ignited by sparks.
14. SECURE WORK. Use clamps or a
vise to hold work when practical. It is
safer than using your hand and frees
both hands to operate tool.
15. MAINTAIN TOOLS WITH CARE.
Keep tools lubricated and clean
for best and safest performance.
Follow instructions for lubricating
and changing accessories.
16. DO NOT FORCE TOOL. It will do
the job better and safer at the rate
for which it was designed.
17. CHECK FOR DAMAGED PARTS
BEFORE USING. Check for bind-
ing and alignment of parts, broken
parts, part mounting, loose bolts,
and any other conditions that may
affect operation. Repair or replace
damaged parts before operating.
18. USE GOOD LIGHTING. Keep work
area well lighted. Dark work areas
increase risk of accidental injury.
19. AVOID
UNINTENTIONAL
OPERATION. Always disconnect air
when not in use, and do not carry
tool with hand on trigger.
20. USE
THE
RECOMMENDED
ACCESSORIES. Consult owner’s
manual for recommended acces-
sories. Using improper accessories
may increase the risk of injury.
21. NEVER ALLOW UNTRAINED
USERS TO USE THIS TOOL WHILE
UNSUPERVISED.
22. IF YOU ARE UNSURE OF THE
INTENDED OPERATION, STOP
USING TOOL. Seek formal training
or research books or magazines that
specialize in pneumatic tools.
23. BE AWARE OF HOSE LOCATION.
Hoses can easily become a tripping
hazard when laid across the floor in
a disorganized fashion.
24. DO NOT USE UNDER THE
INFLUENCE OF DRUGS OR
ALCOHOL, OR WHEN TIRED.
Nolistofsafetyguidelinesiscomplete,
because every work environment is
different. Always consider safety first
and use common sense. Failure to
use this tool with caution and respect
could result in serious personal
injury.
-2-
Model H8208 50-Piece Air Tool Set
Download from Www.Somanuals.com. All Manuals Search And Download.
INTRODUCTION
Specifications
Foreword
Air Ratchet
Drive Size................................................3⁄8
No Load Speed............................160 RPM
Max. Torque.......................50 ft/lb (68N.m)
Air Inlet.....................................................1⁄4
Air Hose ID...............................................3⁄8
Operating Air Pressure.....................90 PSI
Min. Required Air Flow.....................4 CFM
Max. Sound Level.............................103 dB
Weight................................................2.4 lbs
The
specifications,
details,
and
photographs in this manual represent
the Model H8208 as supplied when the
manual was prepared. However, owing to
Grizzly’s policy of continuous improvement,
changes may be made at any time with no
obligation on the part of Grizzly.
"
"
"
If you have any comments regarding this
manual, please write to us at the following
address:
Impact Wrench
Drive Size................................................1⁄2
No Load Speed..........................7000 RPM
Max. Torque...................230 ft/lb (310N.m)
Air Inlet.....................................................1⁄4
Air Hose ID...............................................3⁄8
Grizzly Industrial, Inc.
C/O Technical Documentation
P.O. Box 2069
Bellingham, WA 98227-2069
E-Mail: [email protected]
"
"
"
Most importantly, we stand behind our
tools. If you have any service questions or
parts requests, please call or write us at
the location listed below.
Operating Air Pressure.....................90 PSI
Min. Required Air Flow.....................8 CFM
Max. Sound Level.............................104 dB
Weight................................................4.8 lbs
Grizzly Industrial, Inc.
1203 Lycoming Mall Circle
Muncy, PA 17756
Phone: (570) 546-9663
Fax: (800) 438-5901
Air Hammer
Chisel Shank OD...............................10mm
Bore Diameter........................................3⁄4
Blows Per Min......................................4500
Air Inlet.....................................................1⁄4
Air Hose ID...............................................3⁄8
"
E-Mail: [email protected]
"
"
Operating Air Pressure.....................90 PSI
Min. Required Air Flow.....................3 CFM
Max. Sound Level.............................108 dB
Weight................................................2.9 lbs
Model H8208 50-Piece Air Tool Set
-3-
Download from Www.Somanuals.com. All Manuals Search And Download.
Inventory
4mm Hex Wrench for Impact Gun Oil Port
High Pressure Jet Tip
Safety Tip
Long Neck Tire Inflator
Ball Inflator
Barbed Push-On Hose Tip
Rubberized Pressure Tip
Blowgun Tip Direct Pressure Adapter
Stubby Tire Inflator
Air Supply Female Pipe Adapter
Air Supply Male Pipe Adapter
Quick
Disconnect
Fitting Set
Blowgun
1/4" Screwdriver
Bit Set
3-Piece Air
Hammer
Chisel Set
Air Hammer
3/8"
Air Tool
Chisel
Retaining
Spring
Drive Air
Ratchet
Inline Oiler
Teflon
Tape
1/2" Drive
Impact
Socket
Set
Air Tool
Mineral
Oil
3/8" to 1/4" Drive
Screwdriver Bit
Socket
1/2" Drive
Impact Wrench
3/8" to 1/2"
Universal Swivel Air
Supply Connection
Adapter
Drive Socket
Adapter
1/2" Drive 3"
Impact Extension
Figure 1. Model H8208 Inventory.
-4-
Model H8208 50-Piece Air Tool Set
Download from Www.Somanuals.com. All Manuals Search And Download.
OPERATIONS
Air Supply
These air tools require 90 PSI to operate
correctly. To improve air tool lifespan, use
a filter/lubricator/regulator setup shown in
Figure 2. Otherwise, lubricate daily with a
couple drops of pneumatic tool oil directly
into the tool's air inlet fitting
Quick
Connector
Quick
Connector
Lubricator
Regulator
Your
Tool
Air
Read the manual before operation.
Become familiar with this tool, its
safety instructions, and its operation
before beginning any work. Serious
personal injury may result if safety
or operational information is not
understood or followed.
Compressor
Quick
Coupler
Quick
Coupler
Air Hose
Filter
Figure 2. Installed filter lubricator
regulator.
Air Ratchet
Your new 3⁄8" drive air ratchet (Figure 1) is
designed with a 9" long handle to provide
plenty of leverage to hold the 50 ft/lbs. of
torque that this tool develops.
LUNG/EAR
INJURY HAZARD!
Wear protective
equipment when
using this tool.
1
Included in this kit is a
⁄
2" drive impact
3
socket set with common sizes, and a
⁄
8
"
1
to
⁄
⁄2" drive adapter so you can use the
ACCIDENTAL
START HAZARD!
Disconnect before
service or tool
changes.
1
2" drive impact sockets with your ratchet.
3
1
Also included is a ⁄8" to ⁄4" drive adapter
so you can use screwdriver bits included
with this set.
AIR PRESSURE
HAZARD!
Never exceed max
PSI rating for tool.
For those tight places where the air
hose may interfere with your project
environment, install the supplied universal
swivel air supply connection.
EYE INJURY
HAZARD!
Wear protective
equipment when
using these tools.
At the drive end of the ratchet you can
change rotation by turning the thumb dial.
The speed of the ratchet is adjusted by
handle paddle position, but the torque is
not changed.
Model H8208 50-Piece Air Tool Set
-5-
Download from Www.Somanuals.com. All Manuals Search And Download.
Air Hammer
Impact Wrench
Your new single hammer 1⁄2" drive impact
wrench (Figure 1) will generate up to 230
ft/lbs. of torque.
Your new air hammer (Figure 1) is a great
tool for chipping and chiseling welds,
stone, wood, tiles, grout and many other
materials. But remember, never change
chisels with the air hammer still connected
to the air supply.
Only use thick-walled impact sockets with
this air tool. The common thin-walled
chrome sockets may explode if used as
impact sockets causing serious injury.
Before your first use, position the chisel
retaining spring onto the end of the air
hammer by threading it on in a clockwise
rotation until the retainer is completely
seated and it stops.
At the end of the handle you can adjust
the torque setting by pushing the knob in
and turning the knob to 1, 2, 3, or 4; 1 is
the lowest torque setting.
Three of the most common chisels are
included in this set. To install and remove
a chisel, push the chisel retaining spring
tang (Figure 3), so the retainer spring "U"
clears the chisel retaining shoulder and
insert or remove a chisel of your choice.
To change the impact rotation, push the
slide button toward the front of the gun
for clockwise rotation and to the rear for
counterclockwise rotation.
Note: If you have difficultly bending the
retainer spring to fit the bit, loosen or
remove the spring and insert the bit into
the spring prior to threading it on the
hammer.
Blowgun
The blowgun has a variety of tips and
adapters (Figure 1). Always disconnect
the blowgun from air before changing
tips. The blowgun safety tip has two holes
in the side to help prevent high pressure
air injection injuries if the blowgun is
accidently pushed against the skin. The
air is intended to exhaust out of the two
holes in the sides of the adapter and not
into your skin, helping to prevent severe
air embolism injury.
Chisel Retaining Spring Tang
The other tips and adapters are intended
for high pressure use where side leakage
is not wanted. The jet tip directs a high
velocity jet of air to a pinpoint location, the
brass-barbed push-on hose tip connects
your blowgun to rubber hoses of various
size. To check for leaks where the port is
just a drilled hole, use the direct pressure
adapter with the rubberized tip that seals
the port of the system being pressurized.
To fill a soccer ball for example, you would
also use this adapter but with the ball
inflator tip. Never over-inflate any ball, or it
can explode causing severe injury.
Figure 3. Chisel installation.
-6-
Model H8208 50-Piece Air Tool Set
Download from Www.Somanuals.com. All Manuals Search And Download.
Make sure that when the chisel is installed,
the retainer spring "U" is holding the
chisel as shown in (Figure 4).
Daily Maintenance
Your air tool MUST have 2-6 drops of oil
directly dropped into the air fitting before
each use. In addition, we recommend using
an in-line filter, lubricator, and regulator, as
shown in Figure 2. If an inline lubricator is
not used, add 2-3 drops of oil into the tool
air inlet every 2 hours of continued use.
Chisel
Retaining
Shoulder
These procedures should be done
after each use:
•
Before putting the air tool away, put
2-6 drops of oil into the air supply fit-
ting.
Retainer Spring "U"
Figure 4. Safe chisel position.
Note: For the impact wrench, you
must also remove the 4mm plug, put
2-6 drops of oil into the hole, and rein-
stall the plug.
To control the chisel hammer rate and the
hammering force, turn the knurled thumb
knob on the end of the handle. Rotating
clockwise reduces the hammer rate and
the hammering force.
•
Wipe the tool exterior and sockets,
bits, or chisels with a slightly oiled
cloth. Your goal is to leave a light film
of oil on the tools to prevent rust.
Tire Inflators
This set contains two tire inflators (Figure
1). Before filling tires, always know what
the maximum tire inflation pressure is.
NEVER overfill any tire, or it can explode
causing severe injury.
The stubby tire inflator (Figure 1) is used
for general tire inflation where the valve
stem is easily accessible. The long neck
version is for filling dual truck tires or
other hard to reach valve stems.
Model H8208 50-Piece Air Tool Set
-7-
Download from Www.Somanuals.com. All Manuals Search And Download.
AIR IMPACT WRENCH
��
��
��
��
�
��
��
��
��
��
�
�
��
��
��
��
��
��
��
��
��
��
��
��
�
��
�
�
��
�
��
�
��
��
��
��
��
�
��
��
��
��
��
��
��
��
��
REF PART #
1
DESCRIPTION
PH8208001 DETENT PIN
PH8208002 COMPRESSION SPRING
REF PART #
PH8208024 COVER
PH8208025 GASKET
PH8208026 END PLATE
DESCRIPTION
24
25
26
27
28
29
30
31
32
33
34
35
36
37
38
39
40
41
42
43
44
45
46
2
3
PSS26M
PS79M
SET SCREW M5-.8 X 6
PHLP HD SCR M3-.5 X 8
4
PH8208027 SPECIAL CAP SCREW
PH8208028 CYLINDER
PH8208029 DOWEL PIN
PH8208030 ROTOR
5
PH8208005 COVER
PH8208006 TRIGGER
6
7
PRP98M
ROLL PIN 3 X 16
8
PH8208008 DOG-POINT SET SCREW
PH8208009 REGULATOR
PH8208031 IMPELLER BLADE
PH8208032 END PLATE
PH8208033 OIL SEAL
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
PORS009
O-RING 8.5 X 1.5
PH8208011 COMPRESSION SPRING
PH8208012 DUST COVER
PH8208013 PLUG
P6001
BALL BEARING 6001ZZ
PH8208035 DRIVE CAM
PH8208036 HAMMER DOG
PH8208037 HAMMER CAGE
PH8208038 HAMMER PIN
PH8208039 ANVIL
PH8208014 COMPRESSION SPRING
PH8208015 STEEL BALL
PH8208016 SHOULDER WASHER
PH8208017 VALVE
PORP008
O-RING 7.8 X 1.9 P8
PORP007
O-RING 6.8 X 1.9 P7
PH8208041 ANVIL COLLAR
PH8208042 ANVIL BUSHING
PH8208019 VALVE
PH8208020 SLEEVE
PSS20M
SET SCREW M8-1.25 X 8
PH8208021 RUBBER CUSHION
PH8208044 HOUSING
PSB15M
PLW01M
CAP SCREW M5-.8 X 20
LOCK WASHER 5MM
PH8208045 RUBBER BUMPER CONE
PH8208046 COMPLETE O-RING KIT
-8-
Model H8208 50-Piece Air Tool Set
Download from Www.Somanuals.com. All Manuals Search And Download.
AIR RATCHET
��
��
��
��
��
��
��
��
��
��
��
��
��
��
��
��
��
��
��
��
��
��
��
��
��
��
��
��
��
��
��
��
��
��
��
��
��
��
��
��
��
��
��
REF PART #
51 PR35M
DESCRIPTION
INT RETAINING RING 30MM
REF PART #
DESCRIPTION
73 PH8208073 IDLER GEAR
74 PH8208074 HOUSING
75 PH8208075 SEAL WASHER
52 PH8208052 COLLAR RETAINER
53 PH8208053 STEEL BALL
54 PH8208054 COMPRESSION SPRING
55 PH8208055 COMPRESSION SPRING
56 PH8208056 STEEL BALL
76 P626ZZ
BEARING 626Z
77 PH8208077 FRONT PLATE
78 PH8208078 CYLINDER
79 PH8208079 DOWEL PIN
80 PH8208080 ROTOR
57 PH8208057 RATCHET ANVIL
58 PH8208058 RATCHET PAWL
59 PH8208059 DOWEL PIN
81 PH8208081 ROTOR BLADE
82 PH8208082 REAR PLATE
60 PH8208060 WAVY WASHER
61 PH8208061 REVERSE DIAL
62 PH8208062 LOCK PIN
83 P608
REAR BEARING 608Z
84 PH8208084 HOUSING
85 PH8208085 TRIGGER
63 PH8208063 COMPRESSION SPRING
64 PH8208064 RATCHET YOLK
65 PH8208065 DRIVE BUSHING
66 PH8208066 CRANK SHAFT
67 PH8208067 BEARING SHELL
68 PH8208068 NEEDLE BEARING
69 PH8208069 H-HANDLE
86 PRP17M
ROLL PIN 3.5 X 24
87 PH8208087 PLUG
88 PH8208088 VALVE STEM
89 PORP004
90 PH8208090 COMPRESSION SPRING
91 PORP010 O-RING 9.8 X 1.9
O-RING 3.8 X 1.9
70 PH8208070 CLAMP NUT
92 PH8208092 SPECIAL SCREW CAP
93 PH8208093 COMPLETE O-RING KIT
71 PH8208071 IDLER GEAR PIN
72 PH8208072 IDLER GEAR SEAT
Model H8208 50-Piece Air Tool Set
-9-
Download from Www.Somanuals.com. All Manuals Search And Download.
AIR HAMMER
���
��
���
��
��
��
���
���
��
���
���
���
���
���
���
���
��
���
REF PART #
DESCRIPTION
REF PART #
DESCRIPTION
94
95
96
97
98
99
PH8208094 CYLINDER
PH8208095 PISTON
103 PH8208103 O-RING
104 PH8208104 TRIGGER
105 PH8208105 REGULATOR
PH8208096 LOWER VALVE CASE
PH8208097 VALVE DISC
106 PORP009
O-RING 8.8 X 1.9 P9
PH8208098 UPPER VALVE CASE
PH8208099 HOSE ADAPTER
107 PH8208107 BALL SEAT
108 PRP02M
ROLL PIN 3 X 16
100 PH8208100 COMPRESSION SPRING
101 PH8208101 PIN SEAT
109 PH8208109 HANDLE
110 PH8208110 CHISEL RETAINER
102 PH8208102 NEEDLE PIN
111 PH8208111 COMPLETE O-RING KIT
-10-
Model H8208 50-Piece Air Tool Set
Download from Www.Somanuals.com. All Manuals Search And Download.
Acessories
���
���
���
���
���
���
���
���
���
���
���
���
���
���
���
���
���
���
���
���
���
���
���
���
���
���
���
���
���
���
���
���
���
���
���
���
���
���
���
���
���
REF PART #
DESCRIPTION
REF PART #
DESCRIPTION
113 PAW04M
HEX WRENCH 4MM
134 PH8208134 EXTENSION 1/2 DRV X 3"
135 PH8208135 DRV ADAPTER: 3/8 TO 1/2
136 PH8208136 DRV ADAPTER: 3/8 TO 1/4
137 PH8208137 INLINE OILER
114 PH8208114 HIGH PRESSURE JET TIP
115 PH8208115 SAFETY BLOW TIP
116 PH8208116 BALL INFLATOR TIP
117 PH8208117 LONG NECK TIRE INFLATOR
138 PH8208138 QUICK COUPLER: FEMALE
139 PH8208139 UNIVERSAL AIR SUPPLY SWIVEL
140 PH8208140 DRVR BIT 1/4 DRV X #2 PHILLIPS
141 PH8208141 DRVR BIT 1/4 DRV X #3 PHILLIPS
142 PH8208142 DRVR BIT 1/4 DRV X 4.5 FLAT TIP
143 PH8208143 DRVR BIT 1/4 DRV X 5.5 FLAT TIP
144 PH8208144 DRVR BIT 1/4 DRV X TORX T-10
145 PH8208145 DRVR BIT 1/4 DRV X TORX T-15
146 PH8208146 BLOWGUN
118 PH8208118 RUBBERIZED PRESSURE TIP
119 PH8208119 BARBED PUSH-ON HOSE TIP
120 PH8208120 TIP PRESSURE ADAPTER
121 PH8208121 STUBBY TIRE INFLATOR
122 PH8208122 PIPE ADAPTER: MALE
123 PH8208123 PIPE ADAPTER: FEMALE
124 PH8208124 SOCKET 1/2 DRV X 1/2
125 PH8208125 SOCKET 1/2 DRV X 9/16
126 PH8208126 SOCKET 1/2 DRV X 5/8
127 PH8208127 SOCKET 1/2 DRV X 3/4
128 PH8208128 SOCKET 1/2 DRV X 11/16
129 PH8208129 SOCKET 1/2 DRV X 11
130 PH8208130 SOCKET 1/2 DRV X 12
131 PH8208131 SOCKET 1/2 DRV X 13
132 PH8208132 SOCKET 1/2 DRV X 14
133 PH8208133 SOCKET 1/2 DRV X 17
147 PH8208147 AIR TOOL MINERAL OIL
148 PH8208148 TEFLON TAPE
149 PH8208149 FEMALE COUPLER
150 PH8208150 MALE COUPLER
151 PH8208151 DOVETAIL CHISEL
152 PH8208152 BLADE CHISEL
153 PH8208153 POINT CHISEL
Model H8208 50-Piece Air Tool Set
-11-
Download from Www.Somanuals.com. All Manuals Search And Download.
Download from Www.Somanuals.com. All Manuals Search And Download.
|