Instructions - Parts List
High-Flo® 4-Ball
Pumps
3A0538F
EN
Air-powered pumps for low pressure, high volume circulation of finishing materials.
Do not use for flushing or purging lines with caustics, acids, abrasive line strippers, and
other similar fluids. For professional use only.
Important Safety Instructions
Read all warnings and instructions in this
manual. Save these instructions.
maximum working pressure.
TI15596a
High-Flo Pump with
2000cc 4-Ball Lower
TI15605a
High-Flo Pump with
4000cc 4-Ball Lower
II 2 G c IIB T3
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Models
Models
Your model number is marked on the pump identification plate located toward the rear of the air motor. To determine
the model number of your pump from the following matrix, select the six digits which describe your pump. The first
digit is always J for circulation pumps. The remaining five digits define the construction. For example, a circulation
pump with stainless steel construction, a 3.3:1 ratio, low noise exhaust, no DataTrak option, npt fittings, and Chro-
J
S
33
L
1
First
Digit
Second
Digit
Third and Fourth Digit
Fifth Digit
Sixth Digit
Maximum
Ratio Motor Lower Fluid Pressure
Material Code ‡ Size Size psi (MPa, bar)
Exhaust DataTrak™
Fittings
Rod
Cylinder
Chromex™
C
(carbon
steel)
S
(stainless
steel)
3400 4000 170 (1.2, 12.0)
L
Low
Noise
No
1
2
npt
Chrome
17
MaxLife®
2200 2000 200 (1.4, 14.0)
M
Low
Noise
Remote No
Remote Yes
Yes
npt
Chromex
20
3400 3000 230 (1.6, 16.0)
2200 1500 300 (2.1, 21.0)
6500 4000 330 (2.3, 23.0)
3400 2000 350 (2.4, 24.0)
2200 1000 400 (2.8, 28.0)
6500 3000 440 (3.0, 30.0)
3400 1500 450 (3.1, 31.0)
R
S
5
6
tri-clamp Chromex Chrome
tri-clamp Chromex MaxLife
23
30
33
35
40
44
45
J
(all
circulation
pumps)
‡ Ratio Code XX = X.X:1 ratio
Related Manuals
Part No. Description
311238 NXT Air Motor manual
3A0539 4-Ball Lower manual (1000cc, 1500cc, and
2000cc)
3A0540 4-Ball Lower manual (3000cc and 4000cc)
3A0538F
3
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Warnings
Warnings
The following warnings are for the setup, use, grounding, maintenance, and repair of this equipment. The exclama-
tion point symbol alerts you to a general warning and the hazard symbols refer to procedure-specific risks. When
these symbols appear in the body of this manual, refer back to these Warnings. Product-specific hazard symbols and
warnings not covered in this section may appear throughout the body of this manual where applicable.
WARNING
FIRE AND EXPLOSION HAZARD
Flammable fumes, such as solvent and paint fumes, in work area can ignite or explode. To help prevent
fire and explosion:
• Use equipment only in well ventilated area.
• Eliminate all ignition sources; such as pilot lights, cigarettes, portable electric lamps, and plastic drop
cloths (potential static arc).
• Keep work area free of debris, including solvent, rags and gasoline.
• Do not plug or unplug power cords, or turn power or light switches on or off when flammable fumes are
present.
• Ground all equipment in the work area. See Grounding instructions.
• Use only grounded hoses.
• Hold gun firmly to side of grounded pail when triggering into pail.
• If there is static sparking or you feel a shock, stop operation immediately. Do not use equipment until
you identify and correct the problem.
• Keep a working fire extinguisher in the work area.
Static charge may build up on plastic parts during cleaning and could discharge and ignite flammable
vapors. To help prevent fire and explosion:
•
•
•
Clean plastic parts only in a well ventilated area.
Do not clean with a dry cloth.
Do not operate electrostatic guns in equipment work area.
PRESSURIZED EQUIPMENT HAZARD
Fluid from the gun/dispense valve, leaks, or ruptured components can splash in the eyes or on skin and
cause serious injury.
• Follow the Pressure Relief Procedure when you stop spraying and before cleaning, checking, or
servicing equipment.
• Tighten all fluid connections before operating the equipment.
• Check hoses, tubes, and couplings daily. Replace worn or damaged parts immediately.
TOXIC FLUID OR FUMES HAZARD
Toxic fluids or fumes can cause serious injury or death if splashed in the eyes or on skin, inhaled, or
swallowed.
• Read MSDSs to know the specific hazards of the fluids you are using.
• Store hazardous fluid in approved containers, and dispose of it according to applicable guidelines.
4
3A0538F
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Warnings
WARNING
PERSONAL PROTECTIVE EQUIPMENT
You must wear appropriate protective equipment when operating, servicing, or when in the operating area
of the equipment to help protect you from serious injury, including eye injury, hearing loss, inhalation of
toxic fumes, and burns. This equipment includes but is not limited to:
• Protective eyewear, and hearing protection.
• Respirators, protective clothing, and gloves as recommended by the fluid and solvent manufacturer.
EQUIPMENT MISUSE HAZARD
Misuse can cause death or serious injury.
• Do not operate the unit when fatigued or under the influence of drugs or alcohol.
• Do not exceed the maximum working pressure or temperature rating of the lowest rated system
component. See Technical Data in all equipment manuals.
• Use fluids and solvents that are compatible with equipment wetted parts. See Technical Data in all
equipment manuals. Read fluid and solvent manufacturer’s warnings. For complete information about
your material, request MSDS from distributor or retailer.
• Do not leave the work area while equipment is energized or under pressure. Turn off all equipment and
follow the Pressure Relief Procedure when equipment is not in use.
• Check equipment daily. Repair or replace worn or damaged parts immediately with genuine
manufacturer’s replacement parts only.
• Do not alter or modify equipment.
• Use equipment only for its intended purpose. Call your distributor for information.
• Route hoses and cables away from traffic areas, sharp edges, moving parts, and hot surfaces.
• Do not kink or over bend hoses or use hoses to pull equipment.
• Keep children and animals away from work area.
• Comply with all applicable safety regulations.
MOVING PARTS HAZARD
Moving parts can pinch, cut or amputate fingers and other body parts.
• Keep clear of moving parts.
• Do not operate equipment with protective guards or covers removed.
• Pressurized equipment can start without warning. Before checking, moving, or servicing equipment,
follow the Pressure Relief Procedure and disconnect all power sources.
3A0538F
5
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Installation
Installation
Object being sprayed: follow local code.
Grounding
Solvent pails used when flushing: follow local code.
Use only conductive metal pails, placed on a grounded
surface. Do not place the pail on a nonconductive sur-
face, such as paper or cardboard, which interrupts
grounding continuity.
The equipment must be grounded. Grounding
reduces the risk of static and electric shock by
providing an escape wire for the electrical current
due to static build up or in the event of a short circuit.
To maintain grounding continuity when flushing or
relieving pressure: hold metal part of the spray gun
firmly to the side of a grounded metal pail, then trigger
the gun.
Pump: use a ground wire and clamp. See FIG. 1.
Remove the green ground screw (Z) from the bottom of
the air motor. Insert the screw through the loop on the
end of the ground wire (Y) and reattach the screw to the
air motor. Connect the ground clamp to a true earth
ground. Order Part No. 244524, Ground Wire and
Clamp.
Z
Y
TI8250a
FIG. 1. Ground Wire
Air and fluid hoses: use only electrically conductive
hoses with a maximum of 500 ft. (150 m) combined
hose length to ensure grounding continuity. Check the
electrical resistance of hoses. If total resistance to
ground exceeds 25 megohms, replace hose immedi-
ately.
Air compressor: follow manufacturer’s recommenda-
tions.
Surge tank: use a ground wire and clamp.
Dispense valve: ground through a connection to a
properly grounded fluid hose and pump.
Fluid supply container: follow local code.
6
3A0538F
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Installation
Stand Mount
Plumbing
Mount the pump in the accessory pump stand (B). Use
Part No. 253692 Stand for 1000, 1500, and 2000cc
Install a fluid shutoff valve (D) between the mix tank (A)
and the pump.
When using a stainless steel pump, use stainless steel
plumbing to maintain a corrosion-resistant system.
Secure the stand to the floor with M19 (5/8 in.) bolts
which engage at least 152 mm (6 in.) into the concrete
floor to prevent the pump from tipping.
Flush Before Using Equipment
The equipment was tested with lightweight oil, which is
left in the fluid passages to protect parts. To avoid con-
taminating your fluid with oil, flush the equipment with a
compatible solvent before using the equipment. See
Wall Mount
1. Ensure the wall is strong enough to support the
weight of the pump assembly and accessories, fluid,
hoses, and stress caused during pump operation.
2. Ensure that the mounting location has sufficient
clearance for easy operator access.
3. Position the wall bracket at a convenient height,
ensuring that there is sufficient clearance for the
fluid suction line and for servicing the lower.
4. Drill four 7/16 in. (11 mm) holes using the bracket as
a template. Use any of the three mounting hole
groupings in the bracket. See 255143 Wall Mount
5. Bolt the bracket securely to the wall using bolts and
washers designed to hold in the wall’s construction.
6. Attach the pump assembly to the mounting bracket.
7. Connect air and fluid hoses.
3A0538F
7
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Installation
Fluid Line
Accessories
Install the following accessories in the order shown in
•
Fluid filter: with a 60 mesh (250 micron) stainless
steel element to filter particles from the fluid as it
leaves the pump.
NOTE: Accessory Air Control Kits are available for the
NXT Air Motor. The kits include a master air valve, air
regulator, and filter. Order the kit separately. See man-
ual 311239 for more information.
•
•
Fluid drain valve (N): required in your system, to
relieve fluid pressure in the hose and gun.
Air Line
Fluid shutoff valve (D): shuts off fluid flow.
•
Bleed-type master air valve (M): required in your
system to relieve air trapped between it and the air
motor when the valve is closed.
Trapped air can cause the pump to cycle
unexpectedly, which could result in serious injury
from splashing or moving parts.
Be sure the valve is easily accessible from the pump
and located downstream from the air regulator. Be sure
the air bleed hole points away from the operator.
The air motor is rated to 100 psi (0.7 MPa, 7.0 bar). If
you will apply more than 100 psi (0.7 MPa, 7.0 bar) to
the system, install a safety relief valve between the
bleed-type master air valve and the air motor.
•
•
•
Pump air regulator (L): to control pump speed and
outlet pressure. Locate close to the pump.
Air line filter (K): removes harmful dirt and mois-
ture from compressed air supply.
Second bleed-type air valve (H): isolates air line
accessories for servicing. Locate upstream from all
other air line accessories.
8
3A0538F
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Installation
H
J
M
J
P
Y
K
L
B
D
G
D
E
A
N
N
F
D
C
TI15598a
FIG. 2. Typical Installation for 1000, 1500, and 2000cc Pumps
Key:
A
B
C
D
E
F
G
H
J
Mix Tank
M
N
P
Y
Bleed-Type Master Air Valve
Fluid Drain Valve
Air Line Drain Valve
253692 Pump Stand
Fluid Supply Line; 1-1/2 in. (38 mm) minimum diameter
Fluid Shutoff Valve
Fluid Line
Surge Tank Stand
Surge Tank
Air Shutoff Valve (bleed-type)
Air Supply Line
K
L
Air Line Filter
Air Regulator and Gauge
3A0538F
9
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Installation
H
J
M
J
P
Y
K
L
D
G
D
E
A
N
N
F
B
D
C
TI15607a
FIG. 3. Typical Installation for 3000 and 4000cc Pumps
Key:
A
B
C
D
E
F
G
H
J
Mix Tank
L
Air Regulator and Gauge
Bleed-Type Master Air Valve
Fluid Drain Valve
Air Line Drain Valve
218742 Pump Stand
Fluid Supply Line; 2 in. (50 mm) minimum diameter
Fluid Shutoff Valve
Fluid Line
Surge Tank Stand
Surge Tank
M
N
P
Y
Air Shutoff Valve (bleed-type)
Air Supply Line
K
Air Line Filter
10
3A0538F
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Operation
Operation
10. Units with runaway protection only: disable the
Pressure Relief Procedure
prime/flush function by pushing the prime/flush but-
ton on the DataTrak.
11. Verify that pump actuations are priming the pump
wet-cup. If not, confirm that the TSL pump piston is
being depressed at bottom changeover, and that
reservoir check valves are not stuck closed.
1. Close the bleed-type master air valve (M).
2. Open the dispensing valve, if used.
12. Close the fluid shutoff valve (D) downstream of the
pump. The pump should stall against pressure.
3. Open all fluid drain valves (N) in the system, having
a waste container ready to catch drainage. Leave
drain valve(s) open until you are ready to pump
again.
NOTE: In a circulation system, the pump operates con-
tinuously until the power supply is shut off. In a
direct-supply system, the pump starts when the dis-
pense valve is opened, and stops when the dispense
valve is closed.
Prime the Pump
1. Fill the TSL reservoir to the Maximum fill line with
Stop the Pump at the Bottom of
Its Stroke
NOTE: During operation the TSL level in the reservoir
will fluctuate slightly at pump changeover.
2. Close pump air regulator (L) by turning knob coun-
terclockwise reducing pressure to zero. Close
bleed-type air valve (M). Also verify that all drain
valves (N) are closed.
Relieve the pressure when you stop the pump for any
reason. Stop the pump on the downstroke, before the
air motor changes over.
3. Connect air line (J) to bleed type air valve (M).
4. Check that all fittings throughout system are tight-
ened securely.
NOTICE
Failure to stop the pump at the bottom of its stroke
allows fluid to dry on the piston rod, which can dam-
age the throat packings and the TSL pump piston seal
when the pump is restarted.
5. Connect the fluid supply line (C) from the mix tank
shutoff valve (D) to the pump.
6. Connect the fluid line (E) to the pump outlet.
NOTE: If your pump has DataTrak, see your separate
NXT air motor manual for DataTrak instructions.
Shutdown
7. Units with runaway protection only: enable the
prime/flush function by pushing the prime/flush but-
ton on the DataTrak.
8. Open bleed-type air valve (M). Slowly turn pump air
regulator (L) clockwise, increasing pressure until
pump starts.
Always flush the pump before the fluid dries on the dis-
9. Cycle pump slowly until all air is pushed out and
pump and hoses are fully primed.
3A0538F
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Maintenance
Maintenance
Preventive Maintenance
Schedule
The operating conditions of your particular system
determine how often maintenance is required. Establish
a preventive maintenance schedule by recording when
and what kind of maintenance is needed, and then
determine a regular schedule for checking your system.
Your maintenance schedule should include the follow-
ing:
Stall Test
Perform a stall test periodically to ensure the piston seal
is in good working condition and prevent system over-
pressurization:
Close the fluid shutoff valve (D) closest to the pump on
the downstroke and be sure that the pump stalls. Open
the fluid shutoff valve to restart the pump. Close the fluid
shutoff valve (D) closest to the pump on the upstroke
and be sure that the pump stalls.
Flushing
NOTICE
Do not allow the pump to run quickly for a long period
of time as this may damage the packings.
•
Flush before changing colors, before fluid can dry in
the equipment, at the end of the day, before storing,
and before repairing equipment.
Stop the pump on the downstroke, before the air motor
changes over.
•
•
Flush at the lowest pressure possible. Check con-
nectors for leaks and tighten as necessary.
NOTICE
Failure to stop the pump at the bottom of its stroke
allows fluid to dry on the piston rod, which can dam-
age the throat packings and the TSL pump piston seal
when the pump is restarted.
Flush with a fluid that is compatible with the fluid
being dispensed and the equipment wetted parts.
Air Line Filter
Drain and clean as necessary.
Mix Tank Volume
Do not let the mix tank run dry. When the tank is empty,
the pump demands more power as it tries to suck in
some fluid. This causes the pump to run too fast, which
can seriously damage the pump.
12
3A0538F
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Maintenance
To change the TSL:
Changing the TSL
1. Shut off the pump.
Check the condition of the TSL and the level in the res-
ervoir every week, minimum. TSL should be changed at
least every month.
Part No. 206995 Throat Seal Liquid (TSL) carries resi-
due from the pump rod into the reservoir. Discoloration
of the TSL fluid is to be expected during normal opera-
tion. After some time the TSL will thicken and darken,
and must be replaced. Thick, dirty TSL will not pump
through the lines and will harden in the pump wet-cup.
To avoid the buildup of static charge, do not rub the
plastic bottle with a dry cloth while it is attached to the
pump. Remove the bottle to clean, if needed.
2. Remove and empty the reservoir bottle. Clean any
residue.
How long TSL lasts depends on which chemicals are
used, how much is used, what pressure, and condition
of the pump seal and rod.
3. Clean screen (Z) of inlet check valve (VI). If check
valves are not sealing and dirty TSL is getting into
the wet-cup, replace the check valves (VI, VO). See
A drop in the level of TSL in the reservoir indicates that
the throat packings are starting to wear. Add TSL to the
reservoir and keep the level above the Minimum fill line.
Monitor the usage and condition of the TSL. If pumped
material bypasses the throat packings and enters the
TSL reservoir, replace the packings.
4. Fill the reservoir to the Maximum fill line with Throat
Seal Liquid (TSL).
5. Run pump. Each time pump rod reaches bottom of
stroke, check that some TSL is pumped from reser-
voir through wet-cup and back to reservoir.
VO
Maximum Fill Line
Minimum Fill Line
VI
Z
TI15853b
TI15857
FIG. 4. Cutaway of TSL Reservoir, and Fill Lines
3A0538F
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Maintenance
14
3A0538F
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Troubleshooting
Troubleshooting
Problem
Cause
Solution
Pump output low on both strokes.
Restricted air supply lines.
Clear any obstructions; be sure all shutoff
valves are open; increase pressure, but
do not exceed maximum working pres-
sure.
Exhausted fluid supply.
Refill and reprime pump.
Clear.
Clogged fluid outlet line, valves, etc.
Worn piston packing.
Replace. See lower manual.
Check and repair.
Pump output low on only one stroke.
Held open or worn ball check valves.
Worn piston packings.
Replace. See lower manual.
Check and repair.
No output.
Improperly installed ball check valves.
Exhausted fluid supply.
Pump operates erratically.
Refill and reprime pump.
Check and repair.
Held open or worn ball check valves.
Worn piston packing.
Replace. See lower manual.
Pump will not operate.
Restricted air supply lines.
Clear any obstructions; be sure all shut
off valves are open; increase pressure,
but do not exceed maximum working
pressure.
Exhausted fluid supply.
Refill and reprime pump.
Clear.
Clogged fluid outlet line, valves, etc.
Damaged air motor.
See air motor manual.
Fluid dried on piston rod.
Disassemble and clean pump. See lower
manual. In future, stop pump at bottom of
stroke.
3A0538F
15
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Repair
Repair
Disassembly
Reassembly
NOTE: The 3000 and 4000cc pumps are easiest to
repair when left in the Part No. 218742 accessory pump
stand and disassembled as instructed in the lower man-
ual. For repair at a remote location, have another pump
stand available.
NOTE: If the coupling adapter (105) and tie rods (106)
have been disassembled from the motor, see Reas-
1. See FIG. 6. Assemble the coupling nut (103) to the
piston rod (R).
2. Orient the lower (102) to the motor (101). Position
the lower on the tie rods (106). Lubricate the
threads of the tie rods. Screw the tie rod locknuts
(107) onto the tie rods. Tighten the locknuts and
torque to 50-60 ft-lb (68-81 N•m).
2. Disconnect the hoses from the lower and plug the
ends to prevent fluid contamination.
3. Insert the collars (104) into the coupling nut (103).
Tighten the coupling nut onto the coupling adapter
(105) and torque as specified in Table 1.
3. See FIG. 5. Remove the 2-piece shield (122) by
inserting a screwdriver straight into the slot, and
using it as a lever to release the tab. Repeat for all
tabs. Do not use the screwdriver to pry the shields
apart.
4. See FIG. 5. Install the shields (122) by engaging the
bottom lips with the groove in the wet-cup cap (C).
Snap the two shields together.
4. Loosen the coupling nut (103) and remove the col-
lars (104). Remove the coupling nut from the piston
rod (R). Unscrew the locknuts (107) from the tie
rods (106). Separate the motor (101) and lower
(102). See FIG. 6.
5. Flush and test the pump before reinstalling it in the
system. Connect hoses and flush the pump. While it
is pressurized, check for smooth operation and
leaks. Adjust or repair as necessary before reinstall-
ing in the system. Reconnect the pump ground wire
before operating.
5. To repair the air motor or lower, see the separate
Shield Disassembly
Shield Reassembly
ti15758a
ti15759a
ti15757a
ti15770a
FIG. 5. Disassembly and Reassembly of the Shields
16
3A0538F
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Repair
Table 1: Coupler Torque Values
Pump Part No.
Coupler Torque Value
(items 103 and 105)
(see page 3)
J_17__
J_20__
J_23__
J_30__
J_33__
J_35__
J_40__
J_44__
J_45__
145-155 ft-lb (196-210 N•m)
90-100 ft-lb (122-135 N•m)
145-155 ft-lb (196-210 N•m)
90-100 ft-lb (122-135 N•m)
145-155 ft-lb (196-210 N•m)
90-100 ft-lb (122-135 N•m)
90-100 ft-lb (122-135 N•m)
145-155 ft-lb (196-210 N•m)
90-100 ft-lb (122-135 N•m)
101
108
105
104
1
1
103
Reassemble the Coupling
Adapter and Tie Rods to the
Motor
NOTE: Use this procedure only if the coupling adapter
(105) and tie rods (106) have been disassembled from
the motor, to ensure proper alignment of the motor shaft
to the piston rod (R).
106
122
R
1. See FIG. 6. Screw the tie rods (106) into the motor
(101) and torque to 50-60 ft-lb (68-81 N•m).
2. Fill the cavity in the bottom of the motor shaft with
grease. Install the moisture cover (108) on the
motor shaft. Screw the coupling adapter (105) into
the motor shaft and torque as specified in Table 1.
107
102
3
2
3. Assemble the coupling nut (103) to the piston rod
(R).
4. Orient the lower (102) to the motor (101). Position
the lower on the tie rods (106). Lubricate the
threads of the tie rods. Screw the tie rod locknuts
(107) onto the tie rods. Tighten the locknuts and
torque to 50-60 ft-lb (68-81 N•m).
TI15606a
1
2
3
Torque as specified in Table 1.
Torque to 50-60 ft-lb (68-81 N•m).
Apply lubricant.
5. Insert the collars (104) into the coupling nut (103).
Tighten the coupling nut onto the coupling adapter
(105) and torque as specified in Table 1.
FIG. 6. Reassembly (3000 and 4000cc Pump Shown)
3A0538F
17
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Parts
Parts
High-Flo Pumps with 1000cc, 1500cc, or 2000cc 4-Ball Lowers
Common Parts
Ref.
No. Description
Part No. Qty.
101 MOTOR, NXT, see manual 311238
see
1
tables,
pages
see
101
102 LOWER, 4-Ball, see manual 3A0539
1
tables,
pages
184059
184128
15H369
103 NUT, coupling
104 COLLAR, coupling
105 ADAPTER, coupling
1
2
1
3
106 TIE ROD, 14.25 in. (362 mm) between 15G924
shoulders
108
105
104
103
107 NUT, lock, hex; 9/16-12 unc
108 COVER, moisture
122 SHIELD KIT; includes 2 shields
108683
247362
24F251
3
1
1
106
2.0:1 Ratio, 2000cc Pumps
122
101
102
Pump
Pump NXT Air Motor
4-Ball Lower
(see 3A0539)
(see 311238)
JC20L1
JC20M1
JS20L1
JS20L2
JS20L5
JS20L6
JS20M1
JS20M2
JS20M5
JS20M6
JS20R1
JS20R2
JS20R5
JS20R6
JS20S1
JS20S2
JS20S5
JS20S6
C
B
B
B
B
B
B
B
B
B
B
B
B
B
B
B
B
B
N22LN0
N22LT0
N22LN0
N22LN0
N22LN0
N22LN0
N22LT0
N22LT0
N22LT0
N22LT0
N22RN0
N22RN0
N22RN0
N22RN0
N22RT0
N22RT0
N22RT0
N22RT0
24F447
24F447
24F440
24F443
24F441
24F442
24F440
24F443
24F441
24F442
24F440
24F443
24F441
24F442
24F440
24F443
24F441
24F442
102
107
TI15595a
18
3A0538F
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Parts
3.0:1 Ratio, 1500cc Pumps
4.0:1 Ratio, 1000cc Pumps
101
102
101
102
Pump
Pump NXT Air Motor
4-Ball Lower
(see 3A0539)
Pump
Pump NXT Air Motor
4-Ball Lower
(see 3A0539)
(see 311238)
(see 311238)
JC30L1
JC30M1
JS30L1
JS30L2
JS30L5
JS30L6
JS30M1
JS30M2
JS30M5
JS30M6
JS30R1
JS30R2
JS30R5
JS30R6
JS30S1
JS30S2
JS30S5
JS30S6
A
A
B
B
B
B
B
B
B
B
B
B
B
B
B
B
B
B
N22LN0
N22LT0
N22LN0
N22LN0
N22LN0
N22LN0
N22LT0
N22LT0
N22LT0
N22LT0
N22RN0
N22RN0
N22RN0
N22RN0
N22RT0
N22RT0
N22RT0
N22RT0
24F439
24F439
24F432
24F433
24F434
24F435
24F432
24F433
24F434
24F435
24F432
24F433
24F434
24F435
24F432
24F433
24F434
24F435
JC40L1
JC40M1
JS40L1
JS40L2
JS40L5
JS40L6
JS40M1
JS40M2
JS40M5
JS40M6
JS40R1
JS40R2
JS40R5
JS40R6
JS40S1
JS40S2
JS40S5
JS40S6
A
A
B
B
B
B
B
B
B
B
B
B
B
B
B
B
B
B
N22LN0
N22LT0
N22LN0
N22LN0
N22LN0
N22LN0
N22LT0
N22LT0
N22LT0
N22LT0
N22RN0
N22RN0
N22RN0
N22RN0
N22RT0
N22RT0
N22RT0
N22RT0
24F431
24F431
24F424
24F425
24F426
24F427
24F424
24F425
24F426
24F427
24F424
24F425
24F426
24F427
24F424
24F425
24F426
24F427
3.5:1 Ratio, 2000cc Pumps
4.5:1 Ratio, 1500cc Pumps
101
102
101
102
Pump
Pump NXT Air Motor
4-Ball Lower
(see 3A0539)
Pump
Pump NXT Air Motor
4-Ball Lower
(see 3A0539)
(see 311238)
(see 311238)
JC35L1
JC35M1
JS35L1
JS35L2
JS35L5
JS35L6
JS35M1
JS35M2
JS35M5
JS35M6
JS35R1
JS35R2
JS35R5
JS35R6
JS35S1
JS35S2
JS35S5
JS35S6
B
B
B
B
B
B
B
B
B
B
B
B
B
B
B
B
B
B
N34LN0
N34LT0
N34LN0
N34LN0
N34LN0
N34LN0
N34LT0
N34LT0
N34LT0
N34LT0
N34RN0
N34RN0
N34RN0
N34RN0
N34RT0
N34RT0
N34RT0
N34RT0
24F447
24F447
24F440
24F443
24F441
24F442
24F440
24F443
24F441
24F442
24F440
24F443
24F441
24F442
24F440
24F443
24F441
24F442
JC45L1
JC45M1
JS45L1
JS45L2
JS45L5
JS45L6
JS45M1
JS45M2
JS45M5
JS45M6
JS45R1
JS45R2
JS45R5
JS45R6
JS45S1
JS45S2
JS45S5
JS45S6
A
A
B
B
B
B
B
B
B
B
B
B
B
B
B
B
B
B
N34LN0
N34LT0
N34LN0
N34LN0
N34LN0
N34LN0
N34LT0
N34LT0
N34LT0
N34LT0
N34RN0
N34RN0
N34RN0
N34RN0
N34RT0
N34RT0
N34RT0
N34RT0
24F439
24F439
24F432
24F433
24F434
24F435
24F432
24F433
24F434
24F435
24F432
24F433
24F434
24F435
24F432
24F433
24F434
24F435
3A0538F
19
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Parts
High-Flo Pumps with 3000cc or 4000 cc 4-Ball Lowers
Common Parts
Ref.
No. Description
Part No. Qty.
101 MOTOR, NXT, see manual 311238
see
1
tables,
pages
see
101
102 LOWER, 4-Ball, see manual 3A0540
1
tables,
pages
186925
184129
15H370
15H600
103 NUT, coupling
104 COLLAR, coupling
105 ADAPTER, coupling
106 TIE ROD, 19.307 in. (490.398 mm)
1
2
1
3
between shoulders
107 NUT, lock, hex; 5/8-11
108
102216
247362
24F254
3
1
1
108 COVER, moisture
122 SHIELD KIT; includes 2 shields
105
104
103
106
122
107
102
TI15606a
20
3A0538F
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Parts
1.7:1 Ratio, 4000cc Pumps
3.3:1 Ratio, 4000cc Pumps
101
102
101
102
Pump
Pump NXT Air Motor
4-Ball Lower
(see 3A0540)
Pump
Pump NXT Air Motor
4-Ball Lower
(see 3A0540)
(see 311238)
(see 311238)
JC17L1
JC17M1
JS17L1
JS17L2
JS17M1
JS17M2
JS17R1
JS17R2
JS17S1
JS17S2
A
A
A
A
A
A
A
A
A
A
N34LN0
N34LT0
N34LN0
N34LN0
N34LT0
N34LT0
N34RN0
N34RN0
N34RT0
N34RT0
24F453
24F453
24F451
24F452
24F451
24F452
24F451
24F452
24F451
24F452
JC33L1
JC33M1
JS33L1
JS33L2
JS33M1
JS33M2
JS33R1
JS33R2
JS33S1
JS33S2
C
C
B
A
C
A
C
A
C
A
N65LNO
N65LTO
N65LN0
N65LN0
N65LT0
N65LT0
N65RN0
N65RN0
N65RT0
N65RT0
24F453
24F453
24F451
24F452
24F451
24F452
24F451
24F452
24F451
24F452
2.3:1 Ratio, 3000cc Pumps
4.4:1 Ratio, 3000cc Pumps
101
102
101
102
Pump
Pump NXT Air Motor
4-Ball Lower
(see 3A0540)
Pump
Pump NXT Air Motor
4-Ball Lower
(see 3A0540)
(see 311238)
(see 311238)
JC23L1
JC23M1
JS23L1
JS23L2
JS23M1
JS23M2
JS23R1
JS23R2
JS23S1
JS23S2
A
A
A
A
A
A
A
A
A
A
N34LN0
N34LT0
N34LN0
N34LN0
N34LT0
N34LT0
N34RN0
N34RN0
N34RT0
N34RT0
24F450
24F450
24F448
24F449
24F448
24F449
24F448
24F449
24F448
24F449
JC44L1
JC44M1
JS44L1
JS44L2
JS44M1
JS44M2
JS44R1
JS44R2
JS44S1
JS44S2
C
C
C
A
C
A
C
A
C
A
N65LNO
N65LTO
N65LN0
N65LN0
N65LT0
N65LT0
N65RN0
N65RN0
N65RT0
N65RT0
24F450
24F450
24F448
24F449
24F448
24F449
24F448
24F449
24F448
24F449
3A0538F
21
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Dimensions
Dimensions
High-Flo 1000, 1500, and 2000cc Pumps
High-Flo 3000 and 4000cc Pumps
A
A
B
C
B
C
TI15596a
TI15605a
Approx.
A
B
C
Weight
lb (kg)
Model
Motor
Lower Size
in. (mm)
in. (mm)
in. (mm)
JX40XX
JX30XX
JX20XX
JX45XX
JX35XX
JX23XX
JX17XX
JX44XX
JX33XX
NXT2200
NXT2200
NXT2200
NXT3400
NXT3400
NXT3400
NXT3400
NXT6500
NXT6500
1000cc
1500cc
2000cc
1500cc
2000cc
3000cc
4000cc
3000cc
4000cc
94 (42.6)
95 (43.1)
96 (43.5)
99 (44.9)
100 (45.4)
159 (72.1)
161 (73.0)
178 (80.7)
180 (81.6)
45.6 (1158)
51.4 (1306)
28.78 (731)
35.5 (901)
17.4 (442)
23.0 (584)
22
3A0538F
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Motor Mounting Hole Diagrams
Motor Mounting Hole Diagrams
NXT Model 2200
Four 3/8-16
Mounting Holes
NOTE: Adapter Plate 247312 is required
to mount an NXT 2200 air motor to the
255143 Wall Bracket. Order separately.
247312
Three 5/8-11 Tie
3.938 in.
(100 mm)
Rod Holes,
5.906 in. (150 mm)
x 120° Bolt Circle
6.750 in.
(172 mm)
TI8071A
TI8841A
NXT Model 3400
Four 3/8-16
Mounting Holes
6.186 in.
(157 mm)
Six 5/8-11 Tie Rod Holes,
8.000 in. (203 mm) x 120° Bolt Circle
5.906 in. (150 mm) x 120° Bolt Circle
6.186 in.
(157 mm)
TI8070A
NXT Model 6500
Four 3/8-16
Mounting Holes
6.186 in.
(157 mm)
Three 5/8-11 Tie Rod Holes,
8.000 in. (203 mm) x 120° Bolt Circle
6.186 in.
(157 mm)
TI8069A
3A0538F
23
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Mounting Stand Hole Layouts
Mounting Stand Hole Layouts
253692 Floor Stand (for 1000, 1500, and
2000cc Pumps)
218742 Floor Stand (for 3000 and 4000cc Pumps)
17.0 in.
6.41 in.
6.41 in.
(431.8 mm)
(160 mm)
(160 mm)
30°
30°
19.88 in.
(505.0 mm)
16.88 in.
(428.8 mm)
60°
11.1 in.
(278 mm)
7.4 in.
(185 mm) radius
14.50 in.
(368.3 mm)
Threaded 0.68 in.
(17 mm) holes
TI15859a
24
3A0538F
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255143 Wall Mount Bracket
255143 Wall Mount Bracket
17.8 in.
(450.9 mm)
14.5 in.
(368.3 mm)
2.0 in.
(50.8 mm)
5.4 in.
(136.5 mm)
7.4 in.
(187.3 mm)
5.3 in.
(133.4 mm)
1.0 in.
(25.4 mm)
9.0 in.
(228.6 mm)
1.6 in.
(41.4 mm)
12.4 in.
(314.3 mm)
7/16 in. (11 mm)
diameter holes for
mounting to wall
1/2 in. (12.7 mm) diameter
holes for mounting to stand
TI8614B
3A0538F
25
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Technical Data
Technical Data
Maximum
Fluid
Temperature
Rating
Fluid Flow at
60 cycles per
minute
Maximum
Working Pressure Air Input Pressure
Maximum
Output
Model
psi (MPa, bar)
psi (MPa, bar)
Air Consumption
gpm (lpm) per Cycle (cc)
°F (°C)
JX17XX 170 (1.2, 12.0)
JX20XX 200 (1.4, 14.0)
JX23XX 230 (1.6, 16.0)
JX30XX 300 (2.1, 21.0)
JX33XX 330 (2.3, 23.0)
JX35XX 350 (2.4, 24.0)
JX40XX 400 (2.8, 28.0)
JX44XX 440 (3.0, 30.0)
JX45XX 450 (3.1, 31.0)
63 (238.6)
31.5 (119.3)
47.3 (179)
23.2 (87.9)
63 (238.6)
31.5 (119.3)
16.9 (64)
4000
2000
3000
1500
4000
2000
1000
3000
1500
See Performance
Charts
100 (0.7, 7.0)
150° (66°)
47.3 (179)
23.2 (87.9)
Sound data: See NXT motor manual 311238.
Wetted parts: See 4-Ball Lower manual 3A0539 (1000cc, 1500cc, 2000 cc) or 3A0540 (3000cc, 4000cc).
26
3A0538F
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Performance Charts
Performance Charts
Fluid Outlet Pressure - Black Curves
Air Consumption - Gray Curves
3
To find Fluid Outlet Pressure (psi/MPa/bar) at a specific fluid flow
(gpm/lpm) and operating air pressure (psi/MPa/bar):
To find Pump Air Consumption (scfm or m /min.) at a specific fluid flow
(gpm/lpm) and air pressure (psi/MPa/bar):
1. Locate desired flow along bottom of chart.
1. Locate desired flow along bottom of chart.
2. Follow vertical line up to intersection with selected fluid outlet
pressure curve (black).
2. Read vertical line up to intersection with selected air consump-
tion curve (dashes).
3. Follow left to scale to read fluid outlet pressure.
3. Follow right to scale to read air consumption.
Key:
A
B
C
100 psi (0.7 MPa, 7.0 bar) air pressure
70 psi (0.49 MPa, 4.9 bar) air pressure
40 psi (0.28 MPa, 2.8 bar) air pressure
NXT 2200 Air Motor, 1000cc Lower (JX40XX)
CYCLES PER MIN.
NXT 2200 Air Motor, 1500cc Lower (JX30XX)
CYCLES PER MIN.
3
3
psi (MPa, bar)
300 (2.1, 21)
psi (MPa, bar)
SCFM (m /min.)
50 (1.40)
SCFM (m /min.)
70 (1.96)
0
7
14 20 26 33 39 45
0
5
10 15 20 24 28 32
450 (3.1, 31)
400 (2.8, 28)
350 (2.4, 24)
A
45 (1.26)
40 (1.12)
35 (0.98)
A
60 (1.68)
50 (1.40)
40 (1.12)
250 (1.7, 17)
200 (1.4, 14)
300 (2.1, 21)
250 (1.7, 17)
200 (1.4, 14)
150 (1.0, 10)
100 (0.7, 7)
50 (0.3, 3)
0)
B
C
30 (0.84)
25 (0.7)
B
C
150 (1.0, 10)
100 (0.7, 7)
50 (0.3, 3)
A
B
C
A
B
30 (0.84)
20 (0.56)
10 (0.28)
0
20 (0.56)
15 (0.42)
10 (0.28)
C
5 (0.14)
0
0
0
2.0 4.0 6.0 8.0 10.0 12.0 14.0
0
2.0 4.0 6.0 8.0 10.0 12.0 14.0
(7.0) (15.0)(22.5)(30.0)(37.9)(45.4)(53.0)
(7.0) (15.0)(22.5) (30.0)(37.9)(45.4)(53.0)
FLUID FLOW IN GPM (LPM)
FLUID FLOW IN GPM (LPM)
NXT 2200 Air Motor, 2000cc Lower (JX20XX)
CYCLES PER MIN.
3
psi (MPa, bar)
SCFM (m /min.)
40 (1.12)
0
4
8
11 14 17 21 24
250 (1.7, 17)
35 (0.98)
30 (0.84)
25 (0.7)
200 (1.4, 14)
150 (1.0, 10)
100 (0.7, 7)
A
B
20 (0.56)
15 (0.42)
10 (0.28)
5 (0.14)
0
A
B
C
50 (0.3, 3)
0
C
0
2.0 4.0 6.0 8.0 10.0 12.0 14.0
(7.0) (15.0)(22.5) (30.0)(37.9)(45.4)(53.0)
FLUID FLOW IN GPM (LPM)
3A0538F
27
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Performance Charts
Key:
A
B
C
100 psi (0.7 MPa, 7.0 bar) air pressure
70 psi (0.49 MPa, 4.9 bar) air pressure
40 psi (0.28 MPa, 2.8 bar) air pressure
NOTE: The shaded area within the table shows the recom-
mended range for continuous duty circulation applications.
NXT 3400 Air Motor, 1500cc Lower (JX45XX)
NXT 3400 Air Motor, 2000cc Lower (JX35XX)
CYCLES PER MIN.
CYCLES PER MIN.
3
3
psi (MPa, bar)
psi (MPa, bar)
SCFM (m /min.)
SCFM (m /min.)
80 (2.24)
15
0
10
20
24
5
28 32
11
21 24
4
14
0
8
17
500 (3.5, 35)
450 (3.1, 31)
400 (2.8, 28)
350 (2.4, 24)
300 (2.1, 21)
250 (1.7, 17)
200 (1.4, 14)
150 (1.0, 10)
100 (0.7, 7)
50 (0.3, 3)
350 (2.4, 24)
60 (1.68)
A
70 (1.96)
A
300 (2.1, 21)
250 (1.7, 17)
50 (1.4)
60 (1.68)
50 (1.4)
40 (1.12)
B
C
B
C
200 (1.4, 14)
150 (1.0, 10)
100 (0.7, 7)
50 (0.3, 3)
0
40 (1.12)
30 (0.84)
20 (0.56)
10 (0.28)
0 (0.0)
30 (0.84)
20 (0.56)
10 (0.28)
0
A
A
B
C
B
C
0
0
2.0 4.0 6.0 8.0 10.0 12.0 14.0
0
2.0 4.0 6.0 8.0 10.0 12.0 14.0
(7.0) (15.0)(22.5)(30.0)(37.9)(45.4)(53.0)
(7.0) (15.0)(22.5)(30.0)(37.9)(45.4)(53.0)
FLUID FLOW IN GPM (LPM)
FLUID FLOW IN GPM (LPM)
NXT 3400 Air Motor, 3000cc Lower (JX23XX)
NXT 3400 Air Motor, 4000cc Lower (JX17XX)
SCFM
CYCLES PER MIN.
SCFM
(m /min.)
80 (2.24)
70 (1.96)
60 (1.68)
CYCLES PER MIN.
3
psi (MPa, bar)
(m /min.)
3
psi (MPa, bar)
180
0
5
9
14
19
24
28
0
6
13
19
25
32
38
250
70 (1.96)
50 (1.4)
(1.7, 17)
(1.2, 12)
A
B
A
B
C
200
(1.4, 14)
A
120
(0.8, 8)
50 (1.4)
150
(1.0, 10)
100
(0.7, 7)
50
40 (1.12)
30 (0.84)
20 (0.56)
B
B
A
30 (0.84)
60
(0.4, 4)
C
C
C
10 (0.28)
0
(0.3, 3)
10 (0.28)
0
10.0 15.0 20.0 25.0 30.0
0
0
0
5.0
0
5.0
(19)
10.0 15.0
(38) (57)
20.0 25.0 30.0
(76) (95) (114)
(19)
(38) (57) (76) (95) (114)
FLUID FLOW IN GPM (LPM)
FLUID FLOW IN GPM (LPM)
28
3A0538F
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Performance Charts
Key:
A
B
C
100 psi (0.7 MPa, 7.0 bar) air pressure
70 psi (0.49 MPa, 4.9 bar) air pressure
40 psi (0.28 MPa, 2.8 bar) air pressure
NXT 6500 Air Motor, 3000cc Lower (JX44XX)
psi (MPa, bar)
450 (3.10, 31.0)
200
180
160
140
A
B
400 (2.75, 27.5)
350 (2.41, 24.1)
300 (2.06, 20.6)
250 (1.72, 17.2)
A
B
120
100
200 (1.37, 137)
150 (1.03, 10.3)
80
60
40
C
C
100 (0.68, 68)
50 (0.34, 3.4)
0
20
20
(75.7)
30
(113.5)
10
(37.8)
40
(151.4)
Fluid Flow in gpm (lpm)
NXT 6500 Air Motor, 4000cc Lower (JX33XX)
psi (MPa, bar)
350 (2.41, 24.1)
180
A
160
140
120
A
300 (2.06, 20.6)
250 (1.72, 17.2)
200 (1.37, 137)
150 (1.03, 10.3)
100 (0.68, 68)
50 (0.34, 3.4)
B
C
B
100
80
60
C
40
20
0
20
(75.7)
50
(189.2)
10
(37.8)
30
(113.5)
40
(151.4)
Fluid Flow in gpm (lpm)
3A0538F
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Graco Standard Warranty
Graco warrants all equipment referenced in this document which is manufactured by Graco and bearing its name to be free from defects in
material and workmanship on the date of sale to the original purchaser for use. With the exception of any special, extended, or limited warranty
published by Graco, Graco will, for a period of twelve months from the date of sale, repair or replace any part of the equipment determined by
Graco to be defective. This warranty applies only when the equipment is installed, operated and maintained in accordance with Graco’s written
recommendations.
This warranty does not cover, and Graco shall not be liable for general wear and tear, or any malfunction, damage or wear caused by faulty
installation, misapplication, abrasion, corrosion, inadequate or improper maintenance, negligence, accident, tampering, or substitution of
non-Graco component parts. Nor shall Graco be liable for malfunction, damage or wear caused by the incompatibility of Graco equipment with
structures, accessories, equipment or materials not supplied by Graco, or the improper design, manufacture, installation, operation or
maintenance of structures, accessories, equipment or materials not supplied by Graco.
This warranty is conditioned upon the prepaid return of the equipment claimed to be defective to an authorized Graco distributor for verification of
the claimed defect. If the claimed defect is verified, Graco will repair or replace free of charge any defective parts. The equipment will be returned
to the original purchaser transportation prepaid. If inspection of the equipment does not disclose any defect in material or workmanship, repairs
will be made at a reasonable charge, which charges may include the costs of parts, labor, and transportation.
THIS WARRANTY IS EXCLUSIVE, AND IS IN LIEU OF ANY OTHER WARRANTIES, EXPRESS OR IMPLIED, INCLUDING BUT NOT
LIMITED TO WARRANTY OF MERCHANTABILITY OR WARRANTY OF FITNESS FOR A PARTICULAR PURPOSE.
Graco’s sole obligation and buyer’s sole remedy for any breach of warranty shall be as set forth above. The buyer agrees that no other remedy
(including, but not limited to, incidental or consequential damages for lost profits, lost sales, injury to person or property, or any other incidental or
consequential loss) shall be available. Any action for breach of warranty must be brought within two (2) years of the date of sale.
GRACO MAKES NO WARRANTY, AND DISCLAIMS ALL IMPLIED WARRANTIES OF MERCHANTABILITY AND FITNESS FOR A
PARTICULAR PURPOSE, IN CONNECTION WITH ACCESSORIES, EQUIPMENT, MATERIALS OR COMPONENTS SOLD BUT NOT
MANUFACTURED BY GRACO. These items sold, but not manufactured by Graco (such as electric motors, switches, hose, etc.), are subject to
the warranty, if any, of their manufacturer. Graco will provide purchaser with reasonable assistance in making any claim for breach of these
warranties.
In no event will Graco be liable for indirect, incidental, special or consequential damages resulting from Graco supplying equipment hereunder, or
the furnishing, performance, or use of any products or other goods sold hereto, whether due to a breach of contract, breach of warranty, the
negligence of Graco, or otherwise.
FOR GRACO CANADA CUSTOMERS
The Parties acknowledge that they have required that the present document, as well as all documents, notices and legal proceedings entered into,
given or instituted pursuant hereto or relating directly or indirectly hereto, be drawn up in English. Les parties reconnaissent avoir convenu que la
rédaction du présente document sera en Anglais, ainsi que tous documents, avis et procédures judiciaires exécutés, donnés ou intentés, à la suite
de ou en rapport, directement ou indirectement, avec les procédures concernées.
Graco Information
For patent information, see www.graco.com/patents.
TO PLACE AN ORDER, contact your Graco distributor or call to identify the nearest distributor.
Phone: 612-623-6921 or Toll Free: 1-800-328-0211 Fax: 612-378-3505
All written and visual data contained in this document reflects the latest product information available at the time of publication.
Graco reserves the right to make changes at any time without notice.
This manual contains English. MM 3A0538
Graco Headquarters: Minneapolis
International Offices: Belgium, China, Japan, Korea
GRACO INC. AND SUBSIDIARIES • P.O. BOX 1441 • MINNEAPOLIS MN 55440-1441 • USA
Copyright 2010, Graco Inc. All Graco manufacturing locations are registered to ISO 9001.
Revision F, September 2014
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