Graco Marine Radio 117256 Series C User Manual

Instruction Manual  
309498H  
Transceiver  
EN  
249020, Series B, Transceiver with Full Line MatrixSoftware, North America  
249884, Series B, Transceiver with Full Line MatrixSoftware, Australia  
249021, Series B, Transceiver with Tank Level Monitor Software, North America  
249885, Series B, Transceiver with Tank Level Monitor Software, Australia  
117256, Series C, Transceiver without Software, North America  
120108, Series C, Transceiver without Software, Australia  
Important Safety Instructions  
Read all warnings and instructions in this  
manual. Save these instructions.  
For use with Matrix Total Fluid  
Management System Components  
117256 shown  
The Matrix Transceiver contains an RF device with the following approvals:  
FCC ID: JHIGNET  
IC: 4840AGNET  
Australian Vendor Code: N3845  
Industry Canada Statement  
The term “IC” before the certification/reg-  
istration number only signifies that the In-  
dustry Canada technical specifications  
were met.  
Graco Inc. P.O. Box 1441 Minneapolis, MN 55440-1441  
Copyright 2003, Graco Inc. is registered to I.S. EN ISO 9001  
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Warnings  
Warnings  
The following general warnings are related to the safe setup, use, grounding, maintenance and repair of this equip-  
ment. Additional more specific warnings may be found throughout the text of this manual where applicable.  
WARNING  
FIRE AND EXPLOSION HAZARD  
When flammable fluids are present in the work area, such as gasoline and windshield wiper fluid, be  
aware that flammable fumes can ignite or explode. To help prevent fire and explosion:  
Use equipment only in well ventilated area.  
Eliminate all ignition sources, such as cigarettes and portable electric lamps.  
Keep work area free of debris, including rags and spilled or open containers of solvent and gasoline.  
Do not plug or unplug power cords or turn lights on or off when flammable fumes are present.  
Ground equipment.  
Use only grounded hoses.  
If there is static sparking or you feel a shock, stop operation immediately. Do not use equipment  
until you identify and correct the problem.  
EQUIPMENT MISUSE HAZARD  
Misuse can cause death or serious injury.  
Do not exceed the maximum working pressure or temperature rating of the lowest rated system  
component. See Technical Data in all equipment manuals.  
Use fluids and solvents that are compatible with equipment wetted parts. See Technical Data in all  
equipment manuals. Read fluid and solvent manufacturer’s warnings.  
Check equipment daily. Repair or replace worn or damaged parts immediately.  
Do not alter or modify equipment.  
For professional use only.  
Use equipment only for its intended purpose. Call your Graco distributor for information.  
Route hoses and cables away from traffic areas, sharp edges, moving parts, and hot surfaces.  
Do not use hoses to pull equipment.  
Comply with all applicable safety regulations.  
309498H  
3
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Typical Transceiver Installations  
Typical Transceiver Installations  
It is recommended that you locate the transceiver in the main part of the shop, near the meters and/or tank level mon-  
itors. If the transceiver is mounted outdoors, it must be placed into a protective water proof, non-metallic outside hous-  
ing. Be sure to comply with all applicable local, state, and national fire, electrical, and safety regulations.  
One -Transceiver Facility Layout  
Tank  
Parts  
Room  
Room  
TLM  
TLM  
Matrix Computer  
Meters  
Transceiver  
Meters  
Meters  
Meters  
Up to 100 ft (30.5 m)  
RS 232 connection.  
Up to 4000 ft (1219 m)  
RS422 connection.  
FIG. 1  
4
309498H  
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Transceiver Connections  
Two -Transceiver Facility Layout  
Tank  
Room  
Parts  
Room  
Matrix Computer  
TLM  
TLM  
Meters  
Transceiver 2  
Transceiver 1  
Meters  
Meters  
Meters  
FIG. 2  
Transceiver Connections  
WARNING  
Read Warnings on page 3.  
Transceivers use a power transformer plugged into  
the power connector (A). See FIG. 3.  
The serial port connector (B) is used for the Trans-  
ceiver to PC cable connection when RS232 cable is  
used to connect the transceiver to the Matrix PC.  
B
A
C
FIG. 3  
The serial port connector (C) is used for the Trans-  
ceiver to PC cable connection when RS422 cable  
and convertor is used to connect the transceiver to  
ing on page 6.  
309498H  
5
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TransceiverConnections  
Transceiver Connection/Wiring  
CAUTION  
Cable connections and wiring should always be done  
prior to powering on the transceiver.  
There are two connection/wiring options for connecting  
the Transceiver(s) to the PC.  
J
A
B
H
FIG. 5  
RS232 is for wiring distances of 100 ft (30.5 m) or  
less between the Transceiver and PC.  
RS422 - wiring distances up to 4000 ft (1219 m).  
Parts needed to make this connection are:  
RS422 is for wiring distances up to 4000 ft. (1219  
m) between the transceiver and PC.  
RS232 to RS422 converters (119435) will be  
required for each Transceiver in the system.  
RS232 - 100 ft. (30.5 m) or less.  
(1) 249019 Connector kit (includes 10 RS422 con-  
nectors and 100 ferrules). To apply the ferrules to  
the wires, you will need crimping tool (15B902).  
1. Connect the PC serial port (E) to the Transceiver  
serial port (B) using the 100 ft. (30.5 m) RS232  
cable (D) (part no. 118346). Do not cut the cable  
(D) to remove any excess. Coil excess and place in  
out of way location. See FIG. 4.  
1. Attach the wires to the terminal block on the Con-  
verter and on the connector (P4). See FIG. 6.  
2. With the connections made, plug and screw in the  
converter to the open serial port (E) on the PC. See  
FIG. 4.  
E
If your PC does not have enough serial ports for  
the Matrix Transceiver(s) connections, a USB  
converter must be used. Graco recommends using  
a 4-port or 8-port Edgeport USB converter  
depending on the number of Transceivers required  
for connection. These converters are not supplied  
by Graco. They can be purchased at B & B Elec-  
tronics Manufacturing (www.bb-elec.com).  
D
B
3. Plug and screw in the connector into the RS422  
connection located on the transceiver (C). See FIG.  
FIG. 4  
4. Set dipswitch settings on the Transceiver prior to  
connecting the power transformer (see page 10 for  
RS422 dipswitch settings).  
2. Set dipswitch settings on the Transceiver prior to  
connecting the power transformer (see page 10 for  
RS232 dipswitch settings).  
5. Plug the power into the Transceiver power inlet (A)  
and into a grounded 120 VAC power source in N.A.  
and a grounded 240 VAC power source in Australia.  
The green power light (H) will illuminate indicating  
the Transceiver is on. See FIG. 5.  
3. Plug the power into the Transceiver power inlet (A)  
and into a grounded 120 VAC power source. The  
green power light (H) will illuminate indicating the  
Transceiver is on. See FIG. 5.  
When the transceiver is powered on, it will go into a  
test mode and diagnostic light (J) will illuminate for  
about 10 seconds then shut-off. During this time  
the transceiver is not functional. See FIG. 5.  
6
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Transceiver Connections  
TD(A)  
RD(B)  
GND  
+12V  
FIG. 6  
309498H  
7
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TransceiverConnections  
There are (8) Network ID's and (8) Transceiver ID's pos-  
sible by changing the position of the dipswitches. The  
eight positions are identified as A, B, C, D, E, F, G, and  
H.  
Transceiver Dipswitch Settings  
Each is equipped with two, 4 - position dipswitches  
labeled S1 and S2. See FIG. 7.  
The location of the dipswitches will change based on the  
hard-wired connection used between the Transceiver(s)  
and PC (RS232 vs. RS422).  
Network ID (S1): This is the RF identification  
setting assigned to a Matrix installation. All com-  
ponents in the system use this same Network  
ID. For example, if one dealership is using Net-  
work ID (A), the dealership across the street  
would required Network ID (B) to avoid RF inter-  
ference between the two systems.  
The factory default setting for all Transceivers is (AA)  
using a RS232 connection. The first A refers to the Net-  
work ID and the second A refers to the Transceiver ID. If  
multiple Transceivers are used or if RS422 connection is  
used, the factory default settings will require changing.  
Transceiver ID (S2): This is the RF identifica-  
tion setting assigned to a Matrix Transceiver(s).  
Matrix system components are then assigned to  
the Transceiver(s) ID's as desired for RF com-  
munication. For example, If a system required  
two Transceivers, some components would be  
assigned to one Transceiver and other compo-  
nents would be assigned to the second Trans-  
ceiver using the Transceiver ID dipswitch.  
Transceiver ID (S2)  
Note: The network ID switch remains  
the same with 2 or more transceivers.  
All dipswitches in down  
or off position.  
on  
S2  
4
1
2
3
S1  
All dipswitches  
to right or off  
position.  
Network ID (S1)  
FIG. 7  
8
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Changing Dipswitch Settings  
Changing Dipswitch Settings  
Network ID and Transceiver ID dipswitch settings are  
made on the PC board. To access the board, the trans-  
ceiver cover must be removed.  
is the Network ID and the second letter is the Trans-  
ceiver ID (i.e., AA).  
Transceivers are often mounted above the work  
environment. With the labels applied to the  
diagnostic light side of the transceiver box, the  
technician can more easily understand the  
Matrix ID configuration.  
1. Remove power to the transceiver.  
All dipswitch settings must be made without  
power to the transceiver.  
Removing the Transceiver Cover  
2
When necessary to change dipswitch settings remove  
the transceiver cover by:  
1. Using a small screwdriver, push on the snap-locks  
(2) on one end of the Transceiver. See FIG. 8.  
2. At the same time, slightly lift cover on the corre-  
sponding end of the Transceiver.  
2
3. Repeat the process on the opposite side to remove  
the cover.  
4. Set the appropriate dipswitch (S1 or S2). See FIG. 9  
5. Replace the cover by snapping the cover back on.  
6. Labels with the letters A-H are provided with each  
.
FIG. 8  
Transceiver. These letters are applied to the outside  
of the Transceiver to identify its ID's. The first letter  
S2  
S1  
FIG. 9  
309498H  
9
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Changing Dipswitch Settings  
All dipswitch settings must be made without  
power to the Transceivers or the settings will  
not be properly communicated to the PC soft-  
ware.  
Dipswitch Setting using RS232  
Connection  
In FIG. 10 you can see the default (AA) setting. If the  
system is a one Transceiver application and no other  
Matrix systems are in the same RF range, this setting  
will not require changing.  
S2 Transceiver ID  
C
D
A - default  
B
on  
on  
on  
on  
S2  
S2  
S2  
S2  
S2  
S2  
S2  
4
4
4
1
2
2
1
2
2
4
4
4
3
3
3
3
1
2
1
2
2
3
3
G
F
E
H
on  
on  
on  
on  
S2  
1
1
4
3
4
1
2
1
3
S1 Network ID  
H
C
G
B
D
E
F
A - default  
S1  
S1  
S1  
S1  
S1  
S1  
S1  
S1  
FIG. 10  
10  
309498H  
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Changing Dipswitch Settings  
Dipswitch setting (4) of the S1 Network ID  
changes position when using RS422 cable  
instead of RS232 cable.  
Dipswitch Setting using RS422  
Connection  
As stated earlier, the default dipswitch setting is (AA) for  
a RS232 connection. If RS422 connection is used, this  
setting will require a change using the settings in FIG.  
11.  
All dipswitch settings must be made without  
power to the Transceivers or the settings will  
not be properly communicated to the PC soft-  
ware.  
RS422 Cable Settings  
S2 Transceiver ID  
C
D
A
B
on  
on  
on  
on  
S2  
S2  
S2  
S2  
S2  
S2  
4
4
4
1
2
2
1
2
2
4
4
4
3
3
3
3
1
2
1
2
2
3
3
3
G
F
E
H
on  
on  
on  
on  
S2  
S2  
4
1
1
4
1
2
1
3
S1 Network ID  
H
C
G
B
D
E
F
A
S1  
S1  
S1  
S1  
S1  
S1  
S1  
S1  
FIG. 11  
309498H  
11  
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Changing Dipswitch Settings  
1. Using the bracket as a template, mark the location  
of the bracket holes on the mounting surface. Or see  
Components Mounting Bracket  
During system installation, double-faced tape can be  
used to allow relocation of the Transceivers to optimize  
RF communication.  
2. Drill two holes.  
3. Attach the bracket (3) to the wall or ceiling using two  
1 in. sheet rock screws (4). Slide the transceiver  
onto the bracket.  
Once RF communications are confirmed, the Trans-  
ceiver can be permanently mounted on a desk top, wall,  
or ceiling. If the component will be placed on a desktop  
or horizontal flat surface, use the rubber feet that are  
supplied. The feet are adhered to round indents on the  
back side of the unit. If the component will be placed on  
the wall or ceiling, use the Matrix mounting bracket (3)  
and screws (4) to fasten the box to the mounting loca-  
tion. See FIG. 12.  
If the Transceiver is mounted outdoors, it must  
be placed into a protective water proof,  
non-metallic outside housing meeting IP65  
Standards for outdoor use.  
3
4
Be sure to comply with all applicable local,  
state, and national fire, electrical, and safety  
regulations.  
FIG. 12  
12  
309498H  
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Operation  
Operation  
Once the Matrix system is installed, you can verify that  
the Transceiver is functioning correctly by observing each  
component’s indicator lights. Once verified, no additional  
service or maintenance is necessary.  
M
L
K
J
H
FIG. 13  
Transceiver See FIG. 13  
Function  
Description  
When lit, indicates the unit is receiving AC power.  
Power - Green light (H)  
PC IN - Red light (J)  
PC OUT - Red light (K)  
RF IN - Red light (L)  
RF OUT - Red light (M)  
Flashing light indicates transmission from the PC to the Transceiver.  
Flashing light indicates transmission from the Transceiver to the PC.  
Flashing light indicates RF signal received from Matrix or other RF source.  
Flashing light indicates valid Matrix RF signal data transmitted.  
PC IN & RF OUT flashing (J & M) Data from PC is being sent out via RF.  
PC OUT & RF IN flashing (K & L) Valid data received by Transceiver and sent to the PC.  
Transceiver Diagnostics  
Indicator  
Diagnostic Definition  
No green power Indicates that AC power is not being received. Verify that the power cord is securely plugged into  
light (H)  
the component and the AC power outlet.  
Verify that the AC power outlet is “live”.  
No light on PC Indicates that the PC is not communicating. Verify that the computer cable is securely plugged into  
IN (J)  
the back of the Transceiver and the communications port of the PC. Complete the Signal Strength  
Test on the Matrix Application screen to verify signal from the PC to the Transceiver.  
No light on PC Indicates that the Transceiver is not communicating to the PC when receiving information from  
OUT (K)  
other Matrix components. Verify that the RF IN indicator is lit. If lit, verify computer cable is securely  
connected. If so, replace Transceiver.  
No light on RF Indicates no transmission is being received by the Transceiver. Components may be too far out of  
IN (L)  
range for proper RF communications. Verify Matrix components are programmed, have power, are  
functioning correctly, and are within RF communication range. Replace Transceiver if all other com-  
ponents are working properly and are within appropriate distance.  
Constant RF  
OUT (M) light  
on  
System is in a RF communication “lock up”. Applies to all.  
No light on RF No RF communication transmitted from Transceiver to the Matrix system. Verify that the computer  
OUT (M)  
cable is securely plugged into the back of the Transceiver and the communications port of the PC.  
Complete the Signal Strength Test on the Matrix Application screen to verify signal from PC to the  
Transceiver and RF OUT from Transceiver.  
309498H  
13  
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TransceiverParts  
Transceiver Parts  
249020 Transceiver with Full Line Matrix Software, N.A.  
249884 Transceiver with Full Line Matrix Software, Australia  
249021 Transceiver with Tank Level Monitor Software, N.A.  
249885 Transceiver with Tank Level Monitor Software, Australia  
117256 Transceiver without Software, N.A.  
120108 Transceiver without Software, Australia  
2
1
4a, 4b, 4c  
A C  
B D  
3
E FG  
H
5
Accessories  
Ref.  
No. Part No. Description  
Qty  
1
Part No. Description  
1
117251 AC Transformer, 6 ft. (1.8 m), N.A.  
118346  
119572  
249019  
100 ft (30.5 m) RS232 cable  
120109 AC Transformer, 6 ft. (1.8 m), Australia  
117247 Mounting bracket with screws  
Matrix Software CD (not available sepa-  
rately)  
1000 ft (305 m) roll of RS422 cable  
RS422 Connector kit (includes 25 RS422 con-  
nectors and 100 ferrules)  
2
3
1
1
119645  
119435  
RS422 ferrule crimping tool  
RS232/RS422 converter  
4a 249020 Transceiver with Full Line Matrix Software, 1  
N.A.  
249884 Transceiver with Full Line Matrix Software,  
Some Matrix applications will require USB converter to  
connect multiple Transceivers to a PC. Graco recom-  
mends using either a 4-port or 8-port Edgeport USB  
converter. Graco does NOT supply these converters. To  
purchase separately, contact B & B Electronics Manu-  
standard with a 3.3 ft (1 m) cable and software to load  
additional COM ports for Transceiver connection.  
Australia  
4b 249021 Transceiver with Tank Level Monitor Soft- 1  
ware, N.A.  
249885 Transceiver with Tank Level Monitor Soft-  
ware, Australia  
4c 117256 Transceiver without Software, N.A.  
120108 Transceiver without Software, Australia  
1
2
5
Transceiver Labels  
14  
309498H  
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Troubleshooting  
Troubleshooting  
Problem  
Cause  
Solution  
Transceiver will not com-  
municate to meters and  
TLMs  
Incorrect COM port selected for trans-  
ceiver.  
Ensure correct COM port is selected.  
Communication (serial) cable is not  
connected between the transceiver and  
PC.  
Verify that communication cable con-  
nects transceiver to PC correctly. See  
Transceiver is not powered up.  
Verify transceiver is powered up.  
You attempted to communicate while  
red lights on transceiver were on.  
Wait for red lights on transceiver to go  
blank before attempting to communi-  
cate.  
Transceiver dipswitches are not set for  
correct communication (serial) cable.  
Verify transceiver dipswitches are set  
for appropriate communication (serial)  
cable. See pages 10 and 11.  
Transceiver is out of RF range of  
meters or TLMs.  
Ensure transceiver is located within RF  
range of meters and TLMs.  
Transceiver communi-  
cates intermittently to  
some meters and TLMs.  
Transceiver is out of RF range of  
meters or TLMs.  
Ensure transceiver is located within RF  
range of meters and TLMs.  
Two meters or TLMs are programmed  
to the same address.  
Verify that each meter and TLM is cor-  
rectly programmed to a unique  
address.  
309498H  
15  
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TechnicalData  
Technical Data  
Transceiver  
Weight  
1.0 lbs. (454 g)  
RF Communication  
902 - 928 MHz frequency hopping, spread-spectrum, N.A.  
915 - 928 MHz frequency hopping, spread-spectrum, Australia  
Unobstructed RF Range (based on building 300 to 500 ft (91.4 to 152.4 m)  
construction and RF environment)  
Obstructed RF Range (based on building  
construction and RF environment)  
250 to 300 ft (76.2 to 91.4 m)  
RF Operating Temperature Range  
Power Supply  
-40°F to 185°F (-40°C to 85°C)  
120 VAC in to a 12 VDC plug in transformer, N.A.  
240 VAC in to a 12 VDC plug in transformer, Australia  
FCC ID (for RF device contained in Matrix  
Transceivers 249020, 249021, 117256)  
FCC (JHIGNET), IC - Industry Canada (4840AGNET), N.A.  
Compliance (for RF device contained in  
Matrix Transceivers 249884, 249885,  
120108)  
ACMA (N 3845), Australia  
These devices comply with part 16 of the FCC Rules. Operation is subject to the following two conditions: (1) this  
device may not cause harmful interference, and (2) this device must accept any interference received, including  
interference that may cause undesired operation.  
16  
309498H  
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Dimensions  
Dimensions  
2.125 in.  
(5.4 cm)  
6.12 in.  
(15.54 cm)  
3.25 in.  
(8.3 cm)  
Dimensions taken with ceiling or wall mount bracket installed.  
Mounting Bracket Hole Dimensions  
3 in.  
(7.6 cm)  
309498H  
17  
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Graco Standard Warranty  
Graco warrants all equipment manufactured by Graco and bearing its name to be free from defects in material and workmanship  
on the date of sale to the original purchaser for use. With the exception of any special, extended, or limited warranty published by  
Graco, Graco will, for a period of twenty-four months from the date of sale, repair or replace any part of the equipment determined  
by Graco to be defective. This warranty applies only when the equipment is installed, operated and maintained in accordance with  
Graco's written recommendations.  
This warranty does not cover, and Graco shall not be liable for general wear and tear, or any malfunction, damage or wear caused  
by faulty installation, misapplication, abrasion, corrosion, inadequate or improper maintenance, negligence, accident, tampering,  
or substitution of non-Graco component parts. Nor shall Graco be liable for malfunction, damage or wear caused by the  
incompatibility of Graco equipment with structures, accessories, equipment or materials not supplied by Graco, or the improper  
design, manufacture, installation, operation or maintenance of structures, accessories, equipment or materials not supplied by  
Graco.  
This warranty is conditioned upon the prepaid return of the equipment claimed to be defective to an authorized Graco distributor for  
verification of the claimed defect. If the claimed defect is verified, Graco will repair or replace free of charge any defective parts.  
The equipment will be returned to the original purchaser transportation prepaid. If inspection of the equipment does not disclose  
any defect in material or workmanship, repairs will be made at a reasonable charge, which charges may include the costs of parts,  
labor, and transportation.  
THIS WARRANTY IS EXCLUSIVE, AND IS IN LIEU OF ANY OTHER WARRANTIES, EXPRESS OR IMPLIED, INCLUDING BUT  
NOT LIMITED TO WARRANTY OF MERCHANTABILITY OR WARRANTY OF FITNESS FOR A PARTICULAR PURPOSE.  
Graco's sole obligation and buyer's sole remedy for any breach of warranty shall be as set forth above. The buyer agrees that no  
other remedy (including, but not limited to, incidental or consequential damages for lost profits, lost sales, injury to person or  
property, or any other incidental or consequential loss) shall be available. Any action for breach of warranty must be brought within  
two (2) years of the date of sale.  
Graco makes no warranty, and disclaims all implied warranties of merchantability and fitness for a particular purpose in connection  
with accessories, equipment, materials or components sold but not manufactured by Graco. These items sold, but not  
manufactured by Graco (such as electric motors, switches, hose, etc.), are subject to the warranty, if any, of their manufacturer.  
Graco will provide purchaser with reasonable assistance in making any claim for breach of these warranties.  
In no event will Graco be liable for indirect, incidental, special or consequential damages resulting from Graco supplying equipment  
hereunder, or the furnishing, performance, or use of any products or other goods sold hereto, whether due to a breach of contract,  
breach of warranty, the negligence of Graco, or otherwise.  
FOR GRACO CANADA CUSTOMERS  
The parties acknowledge that they have required that the present document, as well as all documents, notices and legal  
proceedings entered into, given or instituted pursuant hereto or relating directly or indirectly hereto, be drawn up in English. Les  
parties reconnaissent avoir convenu que la rédaction du présente document sera en Anglais, ainsi que tous documents, avis et  
procédures judiciaires exécutés, donnés ou intentés à la suite de ou en rapport, directement ou indirectement, avec les  
procedures concernées.  
Graco Information  
TO PLACE AN ORDER, contact your Graco distributor, or call this number to identify the distributor closest to you:  
Phone: 612-623-6928 or Toll Free: 1-800-533-9655, Fax: 612-378-3590  
All written and visual data contained in this document reflects the latest product information available at the time of publication.  
Graco reserves the right to make changes at any time without notice.  
Original instructions. This manual contains English. MM 309498  
Graco Headquarters: Minneapolis  
International Offices: Belgium, China, Japan, Korea  
GRACO INC. AND SUBSIDIARIES • P.O. BOX 1441 • MINNEAPOLIS MN 55440-1441 • USA  
Copyright 2004, Graco Inc. All Graco manufacturing locations are registered to ISO 9001.  
Revised July 2012  
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