Instructions - Parts
Hopper or Hose
Heat Circulation Kit
313259D
EN
For circulating heated water or oil through XM and XP plural-component sprayer double
®
wall hoppers, heated hose, and Viscon HP heater.
Approved for use in explosive atmospheres.
Model 256273 (for XM)
Includes parts needed to assemble heated hose system. Heated hose assembly and Viscon HP heater must be
ordered separately.
Model 24M224 (for XP)
Includes parts needed to assemble heated hose system. Heated hose assembly and Viscon HP heater must be
ordered separately.
Important Safety Instructions
Read all warnings and instructions in this manual.
Save these instructions.
Model 24M224
(shown installed on XP with 20 gallon hoppers)
Model 256273 (shown installed on XM)
r_256273_313259_1b
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Warnings
Warnings
The following warnings are for the setup, use, grounding, maintenance, and repair of this equipment. The exclama-
tion point symbol alerts you to a general warning and the hazard symbol refers to procedure-specific risk. Refer back
to these warnings. Additional, product-specific warnings may be found throughout the body of this manual where
applicable.
WARNING
FIRE AND EXPLOSION HAZARD
Flammable fumes, such as solvent and paint fumes, in work area can ignite or explode. To help prevent
fire and explosion:
•
•
Use equipment only in well ventilated area.
Eliminate all ignition sources; such as pilot lights, cigarettes, portable electric lamps, and plastic drop
cloths (potential static arc).
•
•
Keep work area free of debris, including solvent, rags and gasoline.
Do not plug or unplug power cords, or turn power or light switches on or off when flammable fumes
are present.
•
•
•
•
Ground all equipment in the work area. See Grounding instructions.
Use only grounded hoses.
Hold gun firmly to side of grounded pail when triggering into pail.
If there is static sparking or you feel a shock, stop operation immediately. Do not use equipment
until you identify and correct the problem.
•
Keep a working fire extinguisher in the work area.
EQUIPMENT MISUSE HAZARD
Misuse can cause death or serious injury.
•
•
Do not operate the unit when fatigued or under the influence of drugs or alcohol.
Do not exceed the maximum working pressure or temperature rating of the lowest rated system
component. See Technical Data in all equipment manuals.
•
•
Use fluids and solvents that are compatible with equipment wetted parts. See Technical Data in all
equipment manuals. Read fluid and solvent manufacturer’s warnings. For complete information
about your material, request MSDS forms from distributor or retailer.
Check equipment daily. Repair or replace worn or damaged parts immediately with genuine manu-
facturer’s replacement parts only.
•
•
•
•
•
•
Do not alter or modify equipment.
Use equipment only for its intended purpose. Call your distributor for information.
Route hoses and cables away from traffic areas, sharp edges, moving parts, and hot surfaces.
Do not kink or over bend hoses or use hoses to pull equipment.
Keep children and animals away from work area.
Comply with all applicable safety regulations.
ELECTRIC SHOCK HAZARD
Improper grounding, setup, or usage of the system can cause electric shock.
•
•
•
•
•
Turn off and disconnect power cord before servicing equipment.
Use only grounded electrical outlets.
Use only 3-wire extension cords.
Ensure ground prongs are intact on sprayer and extension cords.
Do not expose to rain. Store indoors.
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Warnings
WARNING
SKIN INJECTION HAZARD
High-pressure fluid from gun, hose leaks, or ruptured components will pierce skin. This may look like just
a cut, but it is a serious injury that can result in amputation. Get immediate surgical treatment.
•
•
•
•
•
•
Do not point gun at anyone or at any part of the body.
Do not put your hand over the spray tip.
Do not stop or deflect leaks with your hand, body, glove, or rag.
Do not spray without tip guard and trigger guard installed.
Engage trigger lock when not spraying.
Follow Pressure Relief Procedure in this manual, when you stop spraying and before cleaning,
checking, or servicing equipment.
BURN HAZARD
Equipment surfaces and fluid that’s heated can become very hot during operation. To avoid severe
burns, do not touch hot fluid or equipment. Wait until equipment/fluid has cooled completely.
TOXIC FLUID OR FUMES HAZARD
Toxic fluids or fumes can cause serious injury or death if splashed in the eyes or on skin, inhaled, or
swallowed.
•
•
•
Read MSDS’s to know the specific hazards of the fluids you are using.
Store hazardous fluid in approved containers, and dispose of it according to applicable guidelines.
Always wear impervious gloves when spraying or cleaning equipment.
PERSONAL PROTECTIVE EQUIPMENT
You must wear appropriate protective equipment when operating, servicing, or when in the operating
area of the equipment to help protect you from serious injury, including eye injury, inhalation of toxic
fumes, burns, and hearing loss. This equipment includes but is not limited to:
•
•
•
•
Protective eyewear
Clothing and respirator as recommended by the fluid and solvent manufacturer
Gloves
Hearing protection
4
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Heated Hopper or Hose Circulation Kit 256273
Heated Hopper or Hose Circulation Kit 256273
The kit described in this manual; includes all miscellaneous parts needed to assemble the system. There are three
options for using circulation kit 256273:
•
Circulate water through the heater and only the hop-
•
Circulate water through the heater and only the
heated hose. See page 12.
•
Circulate water through the heater, hoppers, and
Heated Hose Assembly
Order separately a heated hose assembly that meets maximum pressure and hose diameter requirements. You can
connect up to six 50 ft. (15.2 m) heated hose sections for a maximum total length of 300 ft. (91.4 m). See manual
309525.
A
A
B
B
C
D
Dual Hose Assembly
Single Hose Assembly
Single Hose Assemblies
Part No.,
Series
Maximum
Pressure Rating
psi (MPa, bar)
Hose Diameter
Thread A
Thread B
Approvals
in. (mm)
npt(m)
npsm(f)
245840, C
245841, C
245842, C
245843, C
245844, C
245845, C
5000 psi (34, 345)
7250 psi (50, 500)
5000 psi (34, 345)
7250 psi (50, 500)
5000 psi (34, 345)
7250 psi (50, 500)
1/4 (6.35)
1/4 (6.35)
3/8 (9.53)
3/8 (9.53)
1/2 (12.7)
1/2 (12.7)
1/4
1/4
3/8
3/8
1/2
1/2
1/4
1/4
3/8
3/8
1/2
1/2
II 2 G
313259D
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Heated Hopper or Hose Circulation Kit 256273
Dual Hose Assemblies
Part No.,
Series
Maximum
Pressure Rating
psi (MPa, bar)
Hose Diameter
Thread
A
Thread
B
Thread
C
Thread
D
Approvals
in. (mm)
npt(m)
npsm(f)
npt(m)
npsm(f)
248118, C
248119, C
248120, C
7250 psi (50, 500)
7250 psi (50, 500)
7250 psi (50, 500)
1/2 (12.7)
3/8 (9.53)
1/2
3/8
1/2
1/2
3/8
1/2
1/2
3/8
3/8
1/2
3/8
3/8
A = 1/2 (12.7)
B = 3/8 (9.53)
248121, C
7250 psi (50, 500)
A = 3/8 (9.53)
B = 1/4 (6.35)
A = 1/2 (12.7)
B = 1/4 (6.35)
3/8
1/2
3/8
3/8
1/2
3/8
1/4
1/4
1/4
1/4
1/4
1/4
24M439, C 7250 psi (50, 500)
24M440, C 5000 psi (34, 345)
A = 3/8 (9.53)
B = 1/4 (6.35)
II 2 G
24M441, C 5000 psi (34, 345)
24M442, C 5000 psi (34, 345)
3/8 (9.53)
A = 1/2 (12.7)
B = 1/4 (6.35)
3/8
1/2
3/8
1/2
3/8
1/4
3/8
1/4
24M443, C 5000 psi (34, 345)
24M444, C 5000 psi (34, 345)
A = 1/2 (12.7)
B = 3/8 (9.53)
1/2
1/2
1/2
1/2
3/8
1/2
3/8
1/2
1/2 (12.7)
Fluid Heater
Order separately a VISCON HP heater that meets local electrical and hazardous location requirements.
Hazardous Location Heaters
Part No.
245848
245863
245864
245862
246254
VAC (50/60 Hz single phase) / Watts / Amps
Approvals
Series
A
A
A
A
A
120 / 2300 / 19.2
240 / 4000 / 16.7
480 / 4000 / 8.30
See heater manual 309524 for approvals.
200 / 4000 / 20.0
380 / 4000 / 10.5
Non-hazardous Location Heaters
Model No.
245867
245868
245869
245870
246276
VAC (50/60 Hz single phase) / Watts / Amps
Approvals
Series
A
A
A
A
A
120 / 2300 / 19.2
200 / 4000 / 20.0
240 / 4000 / 16.7
480 / 4000 / 8.30
380 / 4000 / 10.5
See heater manual 309524 for approvals.
6
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Heated Hopper or Hose Circulation Kit 256273
313259D
7
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Typical Installation
Typical Installation
NOTE: XM kit 256273 is shown in all typical installation illustrations. The general layout for XP Kit 24M224 is the
same.
D
C
C
E
E
B
A
r_256273_313259_1b
E
FIG. 1: Heat Only Hoppers Configuration
Key:
A
B
C
D
E
Viscon HP Heater
Husky diaphragm pump
Hopper
Frame
Fluid circulation tubing
NOTE:
8
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Typical Installation
Back-Mounted Hoppers (BM)
Table 1: Tubing Lengths
(BM) Hoppers
Section Tubing in (mm)
(SM) Hoppers
in (mm)
AA
AB
AC
BA
BB
BC
CA
1/2 in.
3/4 in.
3/8 in.
65 (1651)
51 (1295.4)
7 (177.8)
40 (1016)
29 (736.6)
7 (177.8)
21 (533.4)
50 (1270)
35 (889)
4 (101.6)
36 (914.4)
17 (431.8)
7 (177.8)
21 (533.4)
AB
BA
BA
AA
AC
BC
CA
Side-Mounted Hoppers (SM)
BB
BA
BC
AC
AB
AA
CA
FIG. 2: Fluid schematic for only heating hoppers
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Typical Installation
D
F
C
E
C
E
E
B
A
ti19227a
E
FIG. 3: Hoppers and Heated Hose Configuration
Key:
A
B
C
D
E
F
Viscon HP Heater
Husky diaphragm pump
Hopper
Frame
Fluid circulation tubing
Heated hose tee and elbow fittings (see heated hose
NOTE:
10
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Typical Installation
Heated Water Fluid Flow
G
J
F
G
F
H
H
G
E
F
D
K
A
B
r_256273_313259_13a
FIG. 5: Heated Hose Only Configuration
Key:
A
B
C
D
E
F
G
H
J
Viscon HP heater
Husky diaphragm pump
Hopper (not shown)
Frame
Fluid circulation tubing
Heated hose tee and elbow fitting (to red tubing)
Return hose tee and elbow fitting (from blue tubing)
Recirculation valve
Heated hose assembly (purchase separately)
Overflow tank (used for only heated hose configuration)
K
NOTE:
12
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Installation
Installation
Grounding
Tubing Lengths
The length of tubing (4, 16, 29) is determined by the
hopper mounting configuration and heating choices.
Reference the fluid schematic, from the configurations
listed below, to find the tubing lengths.
The equipment must be grounded. Grounding reduces
the risk of static and electric shock by providing an
escape wire for the electrical current due to static build
up or in the event of a short circuit.
•
•
•
Cut tubing to length specified in fluid schematics.
1. Remove grounding screw on diaphragm pump (3)
and tighten ring terminal on grounding cable (15)
under ground screw.
1. Use tubing cutter to cut tubing (4) squarely to
desired lengths.
NOTE: To ensure a leak-proof seal, apply PTFE tape
on all npt threads.
15
2. Insert tubing through the back of the nut in each of
the plastic fittings (7) until the tube stops. Tighten
the nut hand tight, then tighten it to 1-1/2 to 2 turns
with a wrench.
Y
Install
1. XM Kit 256273 only: Mount bracket (1) on XM
r_256273_313259_9
frame (D) using screws (5).
2. Loosen grounding lug locknut (W) on back of control
box. Insert ground wire end (Y) into lug slot and
tighten locknut securely.
5
1
Y
D
r_256273_313259_5
2. XP Kit 24M224 only: Mount brackets (101, 102) on
W
XP frame (D) using plates (105), screws (134),
nuts (133).
134
134
102
105
133
101
D
r_256273_313259_10
105
133
ti19176a
14
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Installation
3. XM Kit 256273 only: Remove 3/4 npt plugs from
the end of the diaphragm pump fluid manifold and
place in center.
7. Mount diaphragm pump to bracket.
XM Kit 256273 only: Use four screws (2) to mount
pump (3) on mounting bracket. See FIG. 7.
XP Kit 24M224 only: Use nuts (135) to mount
pump (3) to threads on mounting bracket. See FIG.
7.
4. For only heating hoppers or heating hoppers
and heated hose: Install tube fitting (31) in fluid
inlet. See FIG. 7.
8. Connect air regulator assembly.
XM Kit 256273 only: Connect nipple (10), air regu-
lator/gauge (9), and fitting (19) to pump (3). See FIG.
7.
5. For heating heated hose only (see FIG. 7):
a. Install elbow (32), mounting fitting (23), o-ring
(22) and 1.5 gallon reservoir tank (21) on dia-
phragm pump fluid inlet.
XP Kit 24M224 only: Connect elbow (137),
nipple (10), air regulator/gauge (9), elbow (136),
and fitting (19) to pump (3).
b. XM Kit 256273 only: Connect elbow fitting (7)
9. Remove plug on system air control supply and con-
nect fitting (19) in place of the plug. Connect hose
(27) between fitting (19) on 100 psi (0.7 MPa, 7 bar)
XM air supply and fitting (19) on the air regula-
tor/gauge (9). See FIG. 7. Refer to Husky 716 man-
ual 308981 if needed.
to mounting fitting (23).
6. Install bushing (12) and elbow tube fitting (17) to
diaphragm pump fluid outlet. See FIG. 7.
NOTE: The air regulator (9) controls pump pressure.
XM: Heated Hose Only
XM: All Others
9
19
12
17
10
21
22
12
3
17
23
19
9
31
7
33
10
3
2
32
ti19229a
137
XP: Heated Hose Only
XP: All Others
137 10
9
136,19,27
10
9
136,19,27
32
12
17
12
17
21
22
23
7
134
105
133
33
134
105
133
ti19173a
ti19155a
135
135 31
FIG. 7: Diaphragm Pump Installation
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Installation
10. Slide Viscon HP heater (A) into slots on frame.
Tighten bolts to secure to frame.
All wiring must be done by a qualified electrician. See
XM Kit 256273
XP Kit 24M224
A
13. Wire Viscon HP heater (B) to your voltage supply.
Follow wiring procedure in the Viscon HP manual
309524.
A
14. If heating hoppers:
ti19156a
r_256273_313259_7
a. Remove bottom plug (P) from hopper (C).
11. For heating hoppers or heating hoppers and
heated hose: install fitting (18) and elbow (17) in
the heater’s fluid inlet facing away from the system.
Install elbow (7) in heater outlet facing the back of
the system.
b. XP Kit 24M224 only: Install nipple (33) and
coupling (139) into bottom of hopper. See
c. Install elbows (32) and fittings (31).
d. Repeat for second hopper.
7
XM shown
C
P
18
17
r_256273_313259_16a
FIG. 8
12. For heating heated hose only: connect elbow fit-
ting (17) to heater fluid inlet facing the back of the
system. Install elbow (7) in the heater outlet facing
upward.
7
11
P
32
31
r_256273_313259_8
15. Remove side plug (P) used for fluid inlet.
16. Replace plug with bushing (11) and elbow fitting (7).
17
r_256273_313259_17a
FIG. 9
NOTE:
Fitting nuts may need retightening as the system
reaches normal operating temperatures.
16
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Installation
3. Connect fitting (7) in the heater fluid outlet (A) and
tee fitting (13) to hose circulation inlet with
tubing (4).
Setup
For heating hoppers only:
4. Connect tee fitting (13) from hose circulation return
to tee fitting (13) with tubing (4).
NOTE: To ensure a leak-proof seal, use PTFE tape
on all pipe thread connections.
5. Connect tee fitting (13) and fittings (7) in the hopper
side ports with tubing (4).
1. Connect A and B fluid hoses to shutoff check valve
outlets (H).
6. Connect fittings (31) to elbow in bottom outlet of
hoppers and tee fitting (30) with tubing (29). Con-
nect tee fitting (30) and the pump (3) inlet fitting (31)
with tubing (29).
2. Connect elbow fitting (17) in pump outlet (3) and
elbow fitting (17) on heater inlet (A) with tubing (16).
3. Connect fitting (7) in the heater fluid outlet (A) and
tee fitting (13) with tubing (4). Connect tee
fitting (13) and fittings (7) in the hopper side ports
with tubing (4).
Blue hose connections
Hopper Inlet or
1-1/2 gallon tank
manifold
4. Connect fittings (31) to elbow in bottom outlet of
hoppers and tee fitting (30) with tubing (29). Con-
nect tee fitting (30) and the pump (3) inlet fitting (31)
with tubing (29).
Heater Outlet
ti19230a
Red hose connections
FIG. 10: Recirculation Inlet and Outlet Connections
For heating heated hose only:
Connecting Additional Hose
Lengths
1. Connect A and B fluid hoses to shutoff check valve
fluid outlets (H).
Up to six 50 ft (15.2 m) sections of heated hose can be
attached for a maximum total length of 300 ft (91.4 m).
2. Connect elbow fitting (17) in pump outlet (3) and
elbow fitting (17) on heater inlet (A) with tubing (16).
1. Remove plastic u-turn fittings at the end of the
heated hose assembly.
3. Connect fitting (7) in the heater fluid outlet (A) and
tee fitting (13) with tubing (4).
2. Connect the next length of hose, using union fittings
supplied with the hose.
4. Connect tee fitting (42) and elbow fitting (41) to
recirculation inlets and outlet connections of the
3. Tubes are color coded. Connect like colors.
5. Connect elbow fitting (7) to 1-1/2 gallon tank mani-
fold (23) with tubing (4).
NOTICE
To prevent cross-contamination, ensure you connect
“A” side fluid hose to “A” side fluid hose on additional
heated hose.
For heating hoppers and heated hose:
1. Connect A and B fluid hoses to shutoff check valve
outlets (H).
2. Connect elbow fitting (17) in pump outlet (3) and
elbow fitting (17) on heater inlet (A) with tubing (16).
313259D
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Operation
Operation
3. Set the flow rate of the circulation fluid by adjusting
the pump’s air regulator (9) until the pump cycles
about 50 cycles/min. Do not use a higher flow rate
as doing so will decrease system heating perfor-
mance and pump life. Never exceed the hose’s
95 psi (0.6 MPa, 6.6 bar) maximum working pres-
sure rating.
1. Select fluid to use for heating circulation.
•
50% water and 50% ethylene glycol mixture is
recommended for fastest heat-up time and pre-
vention of algae build-up regardless of ambient
temperature.
4. Adjust the heater thermostat to the desired circula-
tion temperature. The setting at the heater output
thermometer should be about 10° F (6° C) higher
than the desired paint temperature. Never exceed
the hose’s 140° F (60° C) maximum temperature
rating.See Viscon HP heater manual 309524 for
instructions.
•
Oil can be used but heat-up time will increase
and the hopper fill level must be decreased. See
item 2.
NOTE:
NOTE:
Detailed diaphragm pump operating instructions are in
the Husky 716 diaphragm pump manual 308981.
If the hose is not being used for more than one hour,
shut off Viscon HP heater and pump to lengthen heater
life.
2. Fill Heating Fluid in double wall hopper (C) outer
cavity. See manual 312747 for instructions.
NOTICE
Do not plug top ports. Always have venting fittings
installed to prevent outer cavity pressurization.
Failure to do so may cause leakage into spray
material.
NOTICE
If oil is the heating fluid selected, the maximum oil
level must be 3 in. (76.2 mm) below the hopper
side port level. A higher fluid level may cause the
oil to overflow during initial pump and heater
startup.
NOTE:
If using heated hose: each 50 ft. (15.2 m) heated
hose section holds approximately 1.25 gal. (4.7
liters) of fluid.
18
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Maintenance
Maintenance
•
Check double wall hopper heating fluid level
monthly. Add fluid as needed.
•
•
Follow pump maintenance instructions in Husky 716
diaphragm pump manual 308981.
•
Do not overfill when using oil. See overfilling
Follow heater maintenance instructions in Viscon
HP manual 309524.
Troubleshooting
Problem
Cause
Solution
Fluid fittings leaking.
Loose fittings.
Tighten fittings after system reaches
desired temperature.
Hose not heating to desired tempera- Diaphragm flow rate set too high.
ture.
Decrease diaphragm pump flow rate
to 50 cycles/min.
Problem with Viscon HP heater.
See troubleshooting in Viscon HP
heater manual 309524.
Diaphragm pump not operating cor-
rectly.
See troubleshooting in Husky 716
diaphragm pump manual 308981.
Oil overflowing out vented hopper
side fill port during startup.
Oil level higher than 3 in. (76.2 mm) Lower oil level to 3 in. (76.2) below
below fill port at room temperature
and at rest.
hopper fill port.
Hopper not reaching set temperature Temperature loss in heated hose is
Allow longer heating time. Insulate
heated hose bundle.
when heating fluid hose first.
too much for the heater capacity to
compensate for.
Air and heating fluid splatter is exiting Diaphragm in Husky 716 diaphragm Replace pump diaphragm. See man-
hopper vented fitting.
pump is cracked.
ual 308981 for parts.
313259D
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Parts
Parts
256273, XM Heated Hopper or Hose Circulation Kit
For heating hoppers and heated hose
To Blue Tubing
To Red Tubing
41, 42
41, 42
4
1
4
1
1
13
4
4
1
1
7, 11
7, 11
32, 31
32, 31
29
1
29
1
30
2
29
1
16
1
ti19231a
1
Cut tubing to length. See table on page 9.
2
20
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Parts
For only heating hoppers
Back-Mounted Hoppers (BM)
7, 11
7, 11
32, 31
32, 31
4
1
1
29
29
30
1
1
13
4
1
1
4
29
7
1
2
12, 17
16
1
Side-Mounted Hoppers (SM)
32, 31
32, 31
1
30
13
29
1
29
4
1
7, 11
7
7, 11
4
1
4
1
2
1
Cut tubing to length. See table on page 9.
16
1
2
313259D
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Parts
Heater and Diaphragm Pump (3) Connections
For heating heated hose only
For heating hoppers or hoppers and heated
hose only
21
8
13
27
19
8
19
9
8
13
22
4
7
3
10
4
17
12
5
16
9
31
18
17
17
12
19
10
15
5
7
23
33
1
3
32
2
5
5
ti19232a
22
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Parts
Ref. Part
Description
Qty.
1
2
256196 PLATE, mounting
100333 SCREW, cap, hex; 1/4-20 x 1/2 in.
(13 mm)
1
4
3
4
D53288 PUMP, 716, Husky
054139 TUBE, nylon, flexible, 1/2 in. (13
mm) OD; 17 ft (5.2 m)
1
1
5
7
112395 SCREW, cap, flng hd
117423 FITTING, elbow; 1/2 npt(m) x 1/2
in. (13 mm) OD tube
4
5
9
10
11
110147 REGULATOR, air, 1/4 npt
156971 FITTING, nipple, short; 1/4-18 npt
124070 BUSHING, pipe; 1 npt(m) x 1/2
npt(f)
1
1
2
12
13
C19683 BUSHING, reducing; 3/4(m) x 3/8(f)
117425 FITTING, tee; 1/2 in. (13 mm) OD
tube
1
1
15
16
119402 CABLE, coiled, ground
054134 TUBE, nylon; 3 ft (914 mm); 3/8 in.
(9.5 mm)
1
1
17
18
19
114456 FITTING, elbow, male; 3/8-18 npt x
3/8 OD tube
122275 FITTING, coupling, reducing; 3/8 x
1/2
162453 FITTING, nipple; 1/4 npt(m) x 1/4
nps(m)
2
1
2
21*
22*
23*
27
188787 HOPPER, 1.5 gallon
104938 O-RING
15B338 FITTING, reservoir, mounting
212005 HOSE, coupled; 6 ft (1.8 m)
054929 TUBE, nylon, flexible; 3/4 in. (19
mm) OD, 8 ft (2.4 m)
1
1
1
1
1
29
30
31
124040 FITTING, union tee, 3/4 in tube
124041 FITTING, connector, male; 3/4
npt(m) x 3/4 OD tube
1
3
32
124042 FITTING, elbow, street; 3/4 npt(m)
x 3/4 in.(f)
3
33
41
42
175013 FITTING, nipple 3/4
126345 FITTING, elbow, tube x nptf
126346 FITTING, tee, tube x tube x nptm
1
2
2
*
Only used for circulating heated fluid through heated
hose.
Viscon HP heater is not included with this kit (pur-
chase separately).
Heated hose assembly is not included with this kit
(purchase separately).
313259D
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Parts
To Blue Tubing
Ref Part
Description
Qty
To Red Tubing
Hose Identification
3
4
7
9
D53288 PUMP, 716, husky
054139 TUBE, nylon, round
117423 FITTING, elbow
110147 REGULATOR, air, 1/4 in. npt, with
gauge
1
20
5
1
4
4
10
11
12
13
15
16
17
18
19
156971 FITTING, nipple, short
100380 BUSHING, pipe
C19683 BUSHING, reducing
117425 FITTING, tee, tube
119402 CABLE, coiled
1
2
1
3
1
3
2
1
2
1
1
1
1
14
1
3
3
3
2
2
1
1
2
8
8
4
1
2
2
054134 TUBE, nylon
114456 FITTING, elbow, male
122275 FITTING, coupling, reducing
162453 FITTING, 1/4 npsm x 1/4 npt
21* 188787 HOPPER, 1.5 gallon
22* 104938 PACKING, o-ring
23* 15B338 FITTING, reservoir mounting
4
4
27
29
30
31
32
33
41
42
212005 HOSE, coupled, 6 ft
29
054929 TUBE, nylon, round, 0.75 OD
124040 FITTING, tee, 0.75 tube
124041 FITTING, 0.75 npt to 0.75 tube
124042 FITTING, elbow, 0.75 street, brass
175013 NIPPLE, pipe
126345 FITTING, elbow, tube x nptf
126346 FITTING, tee, tube x tube x nptm
29
29
16
101 24N445 BRACKET, heater, heated hose
102 24N446 BRACKET, pump, heated hose
105 24N447 BRACKET, base, heated hose
133 113981 NUT, lock, high tensile
134 123443 SCREW, cap, flange head
135 115942 NUT, hex, flange head
136 111763 FITTING, elbow, 1/4 npt
137 155541 FITTING, swivel, 90 degree
139 16P292 COUPLING, pipe, 3/4 npt, female x
female
ti19174a
1
2
Cut tubing to length. See table on page 9.
140 114958 STRAP, tie
20
*
Only used for circulating heated fluid through heated
hose.
Viscon HP heater is not included with this kit (pur-
chase separately).
Heated hose assembly is not included with this kit
(purchase separately).
313259D
25
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Technical Data
Technical Data
Maximum Working Pressure
High Pressure Fluid Hose . . . . . . . . . . . . . . . . . . . . . See Heated Hose Assembly table, page 5
Heated Fluid Circulation Components. . . . . . . . . . . . 95 psi (0.6 MPa, 6.6 bar)
Maximum Temperature Rating . . . . . . . . . . . . . . . . . . . . . 140° F (60° C)
Wetted Parts
High Pressure Fluid Hose . . . . . . . . . . . . . . . . . . . . . Nylon, Zinc-Plated Carbon Steel
Heated Fluid Circulation Tubing. . . . . . . . . . . . . . . . . Polyether-based Polyurethane, nylon
Heated Fluid Circulation Fittings . . . . . . . . . . . . . . . . Polypropylene, Aluminum, Brass, Zinc-Plated Carbon
Steel
Reservoir Tank. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Low Density Polyethylene
Heated Hose Weight (50 ft. section) . . . . . . . . . . . . . . . . Dry: 31 lb (14.1 kg)
Wet: 41 lb (18.6 kg)
26
313259D
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Technical Data
313259D
27
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Graco Standard Warranty
Graco warrants all equipment referenced in this document which is manufactured by Graco and bearing its name to be free from defects in
material and workmanship on the date of sale to the original purchaser for use. With the exception of any special, extended, or limited warranty
published by Graco, Graco will, for a period of twelve months from the date of sale, repair or replace any part of the equipment determined by
Graco to be defective. This warranty applies only when the equipment is installed, operated and maintained in accordance with Graco’s written
recommendations.
This warranty does not cover, and Graco shall not be liable for general wear and tear, or any malfunction, damage or wear caused by faulty
installation, misapplication, abrasion, corrosion, inadequate or improper maintenance, negligence, accident, tampering, or substitution of
non-Graco component parts. Nor shall Graco be liable for malfunction, damage or wear caused by the incompatibility of Graco equipment with
structures, accessories, equipment or materials not supplied by Graco, or the improper design, manufacture, installation, operation or
maintenance of structures, accessories, equipment or materials not supplied by Graco.
This warranty is conditioned upon the prepaid return of the equipment claimed to be defective to an authorized Graco distributor for verification of
the claimed defect. If the claimed defect is verified, Graco will repair or replace free of charge any defective parts. The equipment will be returned
to the original purchaser transportation prepaid. If inspection of the equipment does not disclose any defect in material or workmanship, repairs will
be made at a reasonable charge, which charges may include the costs of parts, labor, and transportation.
THIS WARRANTY IS EXCLUSIVE, AND IS IN LIEU OF ANY OTHER WARRANTIES, EXPRESS OR IMPLIED, INCLUDING BUT NOT LIMITED
TO WARRANTY OF MERCHANTABILITY OR WARRANTY OF FITNESS FOR A PARTICULAR PURPOSE.
Graco’s sole obligation and buyer’s sole remedy for any breach of warranty shall be as set forth above. The buyer agrees that no other remedy
(including, but not limited to, incidental or consequential damages for lost profits, lost sales, injury to person or property, or any other incidental or
consequential loss) shall be available. Any action for breach of warranty must be brought within two (2) years of the date of sale.
GRACO MAKES NO WARRANTY, AND DISCLAIMS ALL IMPLIED WARRANTIES OF MERCHANTABILITY AND FITNESS FOR A
PARTICULAR PURPOSE, IN CONNECTION WITH ACCESSORIES, EQUIPMENT, MATERIALS OR COMPONENTS SOLD BUT NOT
MANUFACTURED BY GRACO. These items sold, but not manufactured by Graco (such as electric motors, switches, hose, etc.), are subject to
the warranty, if any, of their manufacturer. Graco will provide purchaser with reasonable assistance in making any claim for breach of these
warranties.
In no event will Graco be liable for indirect, incidental, special or consequential damages resulting from Graco supplying equipment hereunder, or
the furnishing, performance, or use of any products or other goods sold hereto, whether due to a breach of contract, breach of warranty, the
negligence of Graco, or otherwise.
FOR GRACO CANADA CUSTOMERS
The Parties acknowledge that they have required that the present document, as well as all documents, notices and legal proceedings entered into,
given or instituted pursuant hereto or relating directly or indirectly hereto, be drawn up in English. Les parties reconnaissent avoir convenu que la
rédaction du présente document sera en Anglais, ainsi que tous documents, avis et procédures judiciaires exécutés, donnés ou intentés, à la suite
de ou en rapport, directement ou indirectement, avec les procédures concernées.
Graco Information
TO PLACE AN ORDER, contact your Graco distributor or call to identify the nearest distributor.
Phone: 612-623-6921 or Toll Free: 1-800-328-0211 Fax: 612-378-3505
All written and visual data contained in this document reflects the latest product information available at the time of publication.
Graco reserves the right to make changes at any time without notice.
Original instructions. This manual contains English. MM 313259
Graco Headquarters: Minneapolis
International Offices: Belgium, China, Japan, Korea
GRACO INC. AND SUBSIDIARIES • P.O. BOX 1441 • MINNEAPOLIS MN 55440-1441 • USA
Copyright 2009, Graco Inc. All Graco manufacturing locations are registered to ISO 9001.
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Revised December 2012
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