Graco Dollhouse 313539F User Manual

Operation  
313539F  
ENG  
H-VR  
Hydraulic Variable Ratio, Heated, Plural Component Proportioner. For spraying  
polyurethane foam and polyurea coatings. For professional use only.  
Not for use in explosive atmospheres.  
U.S. Patent Pending  
Russian Patent No. 2359181  
Important Safety Instructions  
Read all warnings and instructions in this manual.  
Save these instructions.  
See page 2 for model information, including maximum work-  
ing pressure.  
r_256886_313359_1A  
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Supplied Manuals  
Circulation Kit  
Supplied Manuals  
Part  
Description  
The following manuals are shipped with the Reactor  
H-VR Proportioner. Refer to these manuals for detailed  
equipment information.  
309818  
Instruction-Parts Manual  
(English)  
Circulation Valve Kit  
Order Part 15M334 for a compact disk of Reactor manu-  
als translated in several languages.  
Part  
Description  
312070  
Instruction-Parts Manual  
(English)  
Reactor Hydraulic Proportioner  
Data Reporting Kit  
Part  
313540  
Description  
Part  
Description  
Reactor H-VR Proportioner,  
Repair-Parts Manual (English)  
309867  
Instruction-Parts Manual  
(English)  
Reactor Electrical Diagrams  
Rupture Disk Assembly Kit  
Part  
312064  
Description  
Part  
Description  
Reactor Hydraulic Proportioner, Electri-  
cal Diagrams (English)  
309969  
Instruction-Parts Manual  
(English)  
Fluid Pump  
Proportioning Pump Repair Kits  
Part Description  
312071  
Part  
Description  
313485  
H-VR Pump Instructions-Parts Manual  
(English)  
Seal Kits Instruction-Parts Manual  
(English)  
Related Manuals  
The following manuals are for accessories used with the  
Reactor™.  
Feed Pump Kits  
Part  
Description  
309815  
Instruction-Parts Manual  
(English)  
Air Supply Kit  
Part  
Description  
309827  
Instruction-Parts Manual  
(English) for Feed Pump Air Supply Kit  
Circulation and Return Tube Kits  
Part  
Description  
309852  
Instruction-Parts Manual  
(English)  
Heated Hose  
Part  
Description  
309572  
Instruction-Parts Manual  
(English)  
313539F  
3
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Warnings  
Warnings  
The following warnings are for the setup, use, grounding, maintenance, and repair of this equipment. The exclama-  
tion point symbol alerts you to a general warning and the hazard symbol refers to procedure-specific risk. Refer back  
to these warnings. Additional, product-specific warnings may be found throughout the body of this manual where  
applicable.  
WARNING  
ELECTRIC SHOCK HAZARD  
This equipment must be grounded. Improper grounding, setup, or usage of the system can cause elec-  
tric shock.  
Turn off and disconnect power cord before servicing equipment.  
Use only grounded electrical outlets.  
Use only 3-wire extension cords.  
Ensure ground prongs are intact on power and extension cords.  
Do not expose to rain. Store indoors.  
TOXIC FLUID OR FUMES HAZARD  
Toxic fluids or fumes can cause serious injury or death if splashed in the eyes or on skin, inhaled, or  
swallowed.  
Read MSDS’s to know the specific hazards of the fluids you are using.  
Store hazardous fluid in approved containers, and dispose of it according to applicable guidelines.  
Always wear impervious gloves when spraying or cleaning equipment.  
If this equipment is used with isocyanate material, see additional information on isocyanites in Isocy-  
anate Conditions Section of this manual.  
PERSONAL PROTECTIVE EQUIPMENT  
You must wear appropriate protective equipment when operating, servicing, or when in the operating  
area of the equipment to help protect you from serious injury, including eye injury, inhalation of toxic  
fumes, burns, and hearing loss. This equipment includes but is not limited to:  
Protective eyewear  
Clothing and respirator as recommended by the fluid and solvent manufacturer  
Gloves  
Hearing protection  
SKIN INJECTION HAZARD  
High-pressure fluid from gun, hose leaks, or ruptured components will pierce skin. This may look like just  
a cut, but it is a serious injury that can result in amputation. Get immediate surgical treatment.  
Do not point gun at anyone or at any part of the body.  
Do not put your hand over the spray tip.  
Do not stop or deflect leaks with your hand, body, glove, or rag.  
Do not spray without tip guard and trigger guard installed.  
Engage trigger lock when not spraying.  
Follow Pressure Relief Procedure in this manual, when you stop spraying and before cleaning,  
checking, or servicing equipment.  
4
313539F  
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Warnings  
WARNING  
FIRE AND EXPLOSION HAZARD  
Flammable fumes, such as solvent and paint fumes, in work area can ignite or explode. To help prevent  
fire and explosion:  
Use equipment only in well ventilated area.  
Eliminate all ignition sources; such as pilot lights, cigarettes, portable electric lamps, and plastic drop  
cloths (potential static arc).  
Keep work area free of debris, including solvent, rags and gasoline.  
Do not plug or unplug power cords, or turn power or light switches on or off when flammable fumes  
are present.  
Ground all equipment in the work area. See Grounding instructions.  
Use only grounded hoses.  
Hold gun firmly to side of grounded pail when triggering into pail.  
If there is static sparking or you feel a shock, stop operation immediately. Do not use equipment  
until you identify and correct the problem.  
Keep a working fire extinguisher in the work area.  
PRESSURIZED ALUMINUM PARTS HAZARD  
Do not use 1,1,1-trichloroethane, methylene chloride, other halogenated hydrocarbon solvents or fluids  
containing such solvents in pressurized aluminum equipment. Such use can cause serious chemical  
reaction and equipment rupture, and result in death, serious injury, and property damage.  
EQUIPMENT MISUSE HAZARD  
Misuse can cause death or serious injury.  
Do not operate the unit when fatigued or under the influence of drugs or alcohol.  
Do not exceed the maximum working pressure or temperature rating of the lowest rated system  
component. See Technical Data in all equipment manuals.  
Do not leave the work area while equipment is energized or under pressure. Turn off all equipment  
and follow the Pressure Relief Procedure in this manual when equipment is not in use.  
Check equipment daily. Repair or replace worn or damaged parts immediately with genuine manu-  
facturer’s replacement parts only.  
Do not alter or modify equipment.  
Use equipment only for its intended purpose. Call your distributor for information.  
Route hoses and cables away from traffic areas, sharp edges, moving parts, and hot surfaces.  
Do not kink or over bend hoses or use hoses to pull equipment.  
Keep children and animals away from work area.  
Comply with all applicable safety regulations.  
MOVING PARTS HAZARD  
Moving parts can pinch or amputate fingers and other body parts.  
Keep clear of moving parts.  
OR  
Do not operate equipment with protective guards or covers removed.  
Pressurized equipment can start without warning. Before checking, moving, or servicing equipment,  
follow the Pressure Relief Procedure in this manual. Disconnect power or air supply.  
BURN HAZARD  
Equipment surfaces and fluid that’s heated can become very hot during operation. To avoid severe  
burns:  
Do not touch hot fluid or equipment.  
Wait until equipment/fluid has cooled completely.  
313539F  
5
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Isocyanate Conditions  
Isocyanate Conditions  
Moisture Sensitivity of  
Isocyanates  
Isocyanates (ISO) are catalysts used in two component  
foam and polyurea coatings. ISO will react with moisture  
(such as humidity) to form small, hard, abrasive crystals,  
which become suspended in the fluid. Eventually a film  
will form on the surface and the ISO will begin to gel,  
increasing in viscosity. If used, this partially cured ISO  
will reduce performance and the life of all wetted parts.  
Spraying materials containing isocyanates creates  
potentially harmful mists, vapors, and atomized partic-  
ulates.  
Read material manufacturer’s warnings and material  
MSDS to know specific hazards and precautions  
related to isocyanates.  
Prevent inhalation of isocyanate mists, vapors, and  
atomized particulates by providing sufficient ventila-  
tion in the work area. If sufficient ventilation is not  
available, a supplied-air respirator is required for  
everyone in the work area.  
NOTE:  
The amount of film formation and rate of crystallization  
varies depending on the blend of ISO, the humidity, and  
the temperature.  
To prevent contact with isocyanates, appropriate per-  
sonal protective equipment, including chemically  
impermeable gloves, boots, aprons, and goggles, is  
also required for everyone in the work area.  
To prevent exposing ISO to moisture:  
Always use a sealed container with a desiccant  
dryer in the vent, or a nitrogen atmosphere. Never  
store ISO in an open container.  
Material Self-ignition  
Use moisture-proof hoses specifically designed for  
ISO, such as those supplied with your system.  
Never use reclaimed solvents, which may contain  
moisture. Always keep solvent containers closed  
when not in use.  
Some materials may become self-igniting if applied  
too thickly. Read material manufacturer’s warnings  
and material MSDS.  
Never use solvent on one side if it has been contam-  
inated from the other side.  
Keep Components A and  
B Separate  
Always park pumps when you shutdown, see page  
30.  
Always lubricate threaded parts, except for GC1128,  
GC0518, GC0697, and GC2150, with Part 217374  
ISO pump oil or grease when reassembling.  
Cross-contamination can result in cured material in  
fluid lines which could cause serious injury or damage  
equipment. To prevent cross-contamination of the  
equipment’s wetted parts, never interchange compo-  
nent A (isocyanate) and component B (resin) parts.  
Foam Resins with 245 fa  
Blowing Agents  
Some foam blowing agents will froth at temperatures  
above 90°F (33°C) when not under pressure, especially  
if agitated. To reduce frothing, minimize preheating in a  
circulation system.  
6
313539F  
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Changing Materials  
Changing Materials  
When changing materials, flush the equipment mul-  
tiple times to ensure it is thoroughly clean.  
Always clean the fluid inlet strainers after flushing.  
Check with your material manufacturer for chemical  
compatibility.  
Most materials use ISO on the A side, but some use  
ISO on the B side.  
Epoxies often have amines on the B (hardener)  
side. Polyureas often have amines on the B (resin)  
side.  
313539F  
7
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Typical Installation, with circulation  
Typical Installation, with circulation  
G
J
K
L
M
P
R
S
T
Feed Pump Air Supply Lines  
Fluid Supply Lines  
Feed Pumps  
Key for FIG. 1  
A
B
C
D
E
F
Reactor H-VR Proportioner  
Heated Hose  
Fluid Temperature Sensor (FTS)  
Heated Whip Hose  
Fusion Spray Gun  
Agitator  
Desiccant Dryer  
Gun Fluid Manifold (part of gun)  
Circulation Lines  
Fluid Inlet  
Gun Air Supply Hose  
Hose Manifold  
A Side Supply Detail  
B Side Supply Detail  
M
M
K
K
K
G
G
L
K
ti7820a 3  
ti7820a 2  
R
R
A
J
S
T
J
D
T
F
E
P
S
C*  
r_256886_313359_1A  
*Shown exposed for clarity.  
Wrap with tape during operation.  
B
ti10000a  
FIG. 1: Typical Installation, with circulation  
8
313539F  
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Typical Installation, without circulation  
Typical Installation, without circulation  
H
J
K
L
M
N
P
S
T
Waste Containers  
Fluid Supply Lines  
Feed Pumps  
Agitator  
Desiccant Dryer  
Bleed Lines  
Gun Fluid Manifold (part of gun)  
Fluid Inlet  
Hose Manifold  
Key for FIG. 2  
A
B
C
D
E
F
Reactor H-VR Proportioner  
Heated Hose  
Fluid Temperature Sensor (FTS)  
Heated Whip Hose  
Fusion Spray Gun  
Gun Air Supply Hose  
Feed Pump Air Supply Lines  
G
B Side Supply Detail  
A Side Supply Detail  
K
K
M
K
G
G
L
K
ti7821a 2  
ti7821a 3  
J
A
S
T
F
S
J
D
N
H
T
E
P
C*  
r_256886_313359_1A  
*Shown exposed for clarity.  
Wrap with tape during operation.  
B
ti10001a  
FIG. 2: Typical Installation, without circulation  
313539F  
9
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Component Identification  
Component Identification  
NOTICE  
To prevent damage to soft key buttons, do not press  
the buttons with sharp objects such as pens, plastic  
cards, or fingernails.  
Reactor H-VR  
Key for FIG. 3  
BA Component A Pressure Relief Outlet  
BB Component B Pressure Relief Outlet  
EC Heated Hose Electrical Connector  
EM Electric Motor, Fan, and Belt Drive (behind shroud)  
FA Component A Fluid Manifold Inlet (on left side of manifold  
block)  
FB Component B Fluid Manifold Inlet  
FH Fluid Heater (behind shroud)  
FM Reactor Fluid Manifold  
FV Fluid Inlet Valve (B side shown)  
GA Component A Outlet Pressure Gauge  
GB Component B Outlet Pressure Gauge  
HA Component A Hose Connection  
HB Component B Hose Connection  
HC Hydraulic Pressure Control  
HP Hydraulic Pressure Gauge  
LR ISO Lube Pump Reservoir  
MC Motor Control Display  
MP Main Power Switch  
OP Overpressure Rupture Disk Assembly (on rear of A and B  
pumps)  
RS Red Stop Button  
SA Component A PRESSURE RELIEF/SPRAY Valve  
SB Component B PRESSURE RELIEF/SPRAY Valve  
SC Fluid Temperature Sensor Cable  
SN Serial Number Plate (one inside cabinet, one on right side  
of cabinet)  
SR Electrical Cord Strain Relief  
TA Component A Pressure Transducer (behind gauge GA)  
TB Component B Pressure Transducer (behind gauge GB)  
TC Temperature Control Display  
TD Oil Cooler  
VR Pump Assembly (see page 12)  
10  
313539F  
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Component Identification  
MC  
VR  
TC  
RS  
HP  
FM  
HC  
EM  
OP  
FV  
SC  
EC  
SN  
FH  
MP  
r_256886_313359_1A  
SR  
Detail of Reactor Fluid Manifold  
(shroud removed for clarity)  
TA  
SA  
GA  
GB  
TB  
Detail of Serial No. Plate  
(inside cabinet)  
FA  
SB  
BA  
FB  
ti7823a  
BB  
HA  
ti9880a  
SN  
HB  
FIG. 3: Component Identification (15.3 kW Model Shown)  
313539F  
11  
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Component Identification  
Pump Assembly  
AH Guard  
Key for FIG. 4.  
AJ Clamping Knob  
AK Lube Fitting  
AL Ratio Lock Handle  
AM Ratio Adjustment Wheel  
AN Frame  
AA Component A Pump  
AB Component B Pump  
AC Hydraulic Proportioner Pump  
AD Yoke and Rod Guide Assembly  
AE Pump Drive Link  
AP Ratio Adjustment Screw  
AF Pump Adapter  
AG Pivot Bracket  
AH  
AJ  
AB  
Detail of Pump Assembly  
(guard removed for clarity)  
AG  
AA  
AM  
AL  
AE  
AK  
AD  
AC  
AK  
(behind  
pivot bracket)  
AP  
AF  
AN  
AB  
FIG. 4: Front View of Pump Assembly  
12  
313539F  
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Temperature Controls and Indicators  
Temperature Controls and Indicators  
Heater Power Indicators  
Heater Displays  
A
B
Zone A Arrow Keys  
Heater A On/Off Key  
Zone B Arrow Keys  
Heater B On/Off Key  
Hose Zone Arrow Keys  
Hose Heater On/Off Key  
°F  
Actual Temperature Key  
Temperature Scale Keys  
°C  
Target Temperature Key  
FIG. 5. Temperature Controls and Indicators  
Main Power Switch  
Actual Temperature Key/LED  
Located on right side of unit, page 11. Turns Reactor  
Press  
to display actual temperature.  
power ON  
and OFF  
. Does not turn  
heater zones or pumps on.  
Press and hold  
to display electrical current.  
Red Stop Button  
Located between temperature control panel and motor  
Target Temperature Key/LED  
Press  
to display target temperature.  
control panel, page 11. Press to shut off motor  
and heater zones only. Use main power switch to shut  
off all power to unit.  
Press and hold  
to display heater control circuit  
board temperature.  
313539F  
13  
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Temperature Controls and Indicators  
Temperature Scale Keys/LEDs  
Circuit Breakers  
°F  
°C  
Press  
or  
to change temperature scale.  
Located inside Reactor cabinet.  
Heater Zone On/Off Keys/LEDs  
Ref.  
CB1  
CB2  
CB3  
CB4  
CB5  
Size  
50 A  
40 A  
50 A  
50 A  
20 A  
Component  
Hose/Transformer Secondary  
Transformer Primary  
Heater A  
Press  
to turn heater zones on and off. Also clears  
heater zone diagnostic codes, see page 34.  
NOTE:  
LEDs flash when heater zones are on. The duration of  
each flash shows the extent that the heater is turned on.  
Heater B  
Motor/Pumps  
Temperature Arrow Keys  
Press  
, then press  
or  
to adjust tem-  
perature settings in 1 degree increments.  
Temperature Displays  
Show actual temperature or target temperature of  
heater zones, depending on selected mode. Defaults to  
actual at startup. Range is 32-190°F (0-88°C) for A and  
B, 32-180°F (0-82°C) for hose.  
CB1  
CB2  
CB3  
CB4  
ti9884a  
CB5  
For wiring and cabling, see repair manual 313540.  
14  
313539F  
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Motor Controls and Indicators  
Motor Controls and Indicators  
Pressure/Cycle Display  
Arrow Keys  
Motor ON/OFF Key  
ON / OFF  
PARK Key  
PARK  
Pressure Key  
PSI/BAR Keys  
Cycle Count Key  
PSI  
BAR  
FIG. 6. Motor Controls and Indicators  
Motor ON/OFF Key/LED  
Pressure Key/LED  
Press  
to turn motor ON and OFF. Also clears  
Press  
to display fluid pressure.  
some motor control diagnostic codes, see page 35.  
NOTE:  
If pressures are imbalanced, display shows higher of  
two pressures.  
PARK Key/LED  
Press  
at end of day to cycle component A pump  
to home position, submerging displacement rod. Trigger  
gun until pump stops. Once parked, motor will automati-  
cally shut off.  
PSI/BAR Keys/LEDs  
PSI  
BAR  
Press  
or  
to change pressure scale.  
313539F  
15  
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Spray Adjustments  
Fluid pressure setting. Too little pressure results in  
an uneven pattern, coarse droplet size, low flow,  
and poor mixing. Too much pressure results in  
excessive overspray, high flow rates, difficult control,  
and excessive wear.  
Cycle Count Key/LED  
Press  
to display cycle count.  
NOTE:  
Fluid temperature. Similar effects to fluid pressure  
setting. The A and B temperatures can be offset to  
help balance the fluid pressure.  
To clear counter, press and hold  
for 3 sec.  
Mix chamber size. Choice of mix chamber is based  
on desired flow rate, fluid viscosity, and selected  
ratio.  
Hydraulic Pressure Control  
Knob  
Use to adjust hydraulic pressure available to the hydrau-  
lic drive system. Turn knob (HC) clockwise to increase  
pressure and counterclockwise to decrease pressure.  
Use hydraulic pressure gauge (HP, page 11) to view  
hydraulic pressure.  
Clean-off air adjustment. Too little clean-off air  
results in droplets building up on the front of the  
nozzle, and no pattern containment to control over-  
spray. Too much clean-off air results in air-assisted  
atomization and excessive overspray.  
+
-
ti7731a  
ti7732a  
NOTE:  
Component A and B outlet pressures will be higher than  
the hydraulic set pressure, depending on the model.  
Component A and B pressure may be viewed on the  
pressure gauges (GA, GB), or the higher of the two  
pressures may be displayed on the motor control panel  
(MC). See FIG. 3, page 11.  
Motor Control Arrow Keys  
Use  
or  
to:  
Adjust pressure imbalance settings, page 26.  
Adjust standby settings, page 30.  
Spray Adjustments  
Flow rate, atomization, and amount of overspray are  
affected by four variables.  
16  
313539F  
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Setup  
Setup  
2. General equipment guidelines  
NOTICE  
Determine the correct size generator. Using the cor-  
rect size generator and proper air compressor will  
enable the proportioner to run at a nearly constant  
RPM. Failure to do so will cause voltage fluctuations  
that can damage electrical equipment. Ensure the  
generator matches the voltage and phase of the  
proportioner.  
Proper system setup, startup, and shutdown pro-  
cedures are critical to electrical equipment reliabil-  
ity. The following procedures ensure steady  
voltage. Failure to follow these procedures will  
cause voltage fluctuations that can damage electri-  
cal equipment and void the warranty.  
1. Locate Reactor  
Use the following procedure to determine the cor-  
rect size generator.  
a. Locate Reactor on a level surface. See Dimen-  
sions, page 39, for clearance and mounting  
hole dimensions.  
a. List system components that use peak load  
requirements in watts.  
b. Do not expose Reactor to rain.  
b. Add the wattage required by the system compo-  
nents.  
NOTICE  
c. Perform the following equation:  
Bolt Reactor to original shipping pallet before lifting.  
Total watts x 1.25 = kVA (kilovolt-amperes)  
c. Use the casters to move Reactor to a fixed loca-  
tion, or bolt to shipping pallet and move with  
forklift.  
d. Select a generator size that is equal to or  
greater than the determined kVA.  
Use proportioner power cords that meet or exceed  
the requirements listed in Table 2. Failure to do so  
will cause voltage fluctuations that can damage  
electrical equipment.  
d. To mount on a truck bed or tailer, remove cast-  
ers and bolt directly to truck or trailer bed. See  
page 39.  
Use an air compressor with constant speed head  
unloading devices. Direct online air compressors  
that start and stop during a job will cause voltage  
fluctuations that can damage electrical equipment.  
Maintain and inspect the generator, air compressor,  
and other equipment per the manufacturer recom-  
mendations to avoid an unexpected shutdown.  
Unexpected equipment shutdown will cause voltage  
fluctuations that can damage electrical equipment.  
Use a wall power supply with enough current to  
meet system requirements. Failure to do so will  
cause voltage fluctuations that can damage electri-  
cal equipment.  
313539F  
17  
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Setup  
3. Electrical requirements  
4. Connect electrical cord  
See table 1.  
NOTE:  
Power cord is not suppled. See table 2.  
Table 2: Power Cord Requirements  
Installing this equipment requires access to parts  
which may cause electric shock or other serious injury  
if work is not performed properly. Have a qualified  
electrician connect power and ground to main power  
switch terminals, see step 3. Be sure your installation  
complies with all National, State and Local safety and  
fire codes.  
Cord Specification  
2
Part  
Model  
AWG (mm )  
H-VR  
4 (21.2), 3 wire + ground  
256886  
256887  
H-VR  
8 (8.4), 4 wire + ground  
a. 230V, 3 phase: Using 5/32 or 4 mm hex allen  
wrench, connect three power leads to L1, L2,  
and L3. Connect green to ground (GND).  
Table 1: Electrical Requirements (kW/Full Load  
Amps)  
Full  
Load  
Voltage  
(phase)  
Peak  
Amps*  
System  
Watts**  
Part  
Model  
GND  
H-VR  
230V (3)  
400V (3)  
71  
41  
26,600  
26,600  
256886  
256887  
H-VR  
L1  
L2  
*
Full load amps with all devices operating at maxi-  
mum capabilities. Fuse requirements at various flow  
rates, ratios, and mix chamber sizes may be less.  
** Total system watts, based on maximum hose length  
for each unit, 410 ft (125 m) including whip hose.  
ti2515b  
b. 400V, 3 phase: Using 5/32 or 4 mm hex allen  
wrench, connect three power leads to L1, L2,  
and L3. Connect neutral to N. Connect green to  
ground (GND).  
GND  
L1  
L2  
L3  
ti3248b  
NOTE:  
The motor must rotate counter-clockwise when viewed  
from shaft end. To reverse rotation, disconnect power  
and reverse power leads L1 and L2.  
18  
313539F  
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Setup  
to component A and B drums. See FIG. 1, page  
8.  
5. Connect feed pumps  
a. Install feed pumps (K) in component A and B  
supply drums. See FIG. 1 and FIG. 2, pages 8  
and 9.  
SB  
SA  
b. Seal component A drum and use desiccant  
dryer (M) in vent.  
c. Install agitator (L) in component B drum, if nec-  
essary.  
R
BA  
R
ti9880a  
d. Ensure A and B inlet valves (FV) are closed.  
BB  
b. Alternatively: Secure supplied bleed tubes (N)  
in grounded, sealed waste containers (H). See  
FIG. 2, page 9.  
7. Install Fluid Temperature Sensor (FTS)  
The Fluid Temperature Sensor (FTS) is supplied. Install  
FTS between main hose and whip hose. See Heated  
Hose manual 309572 for instructions.  
FV  
ti10971a  
NOTE:  
Supply hoses from feed pumps should be 3/4 in. (19  
mm) ID.  
e. Connect and tighten component A and B supply  
hose to the 3/4 npt(f) swivel on the component A  
and B inlet valve.  
6. Connect pressure relief lines  
Do not install shutoffs downstream of the PRESSURE  
RELIEF/SPRAY valve outlets (BA, BB). The valves  
function as overpressure relief valves when set to  
SPRAY  
. Lines must be open so valves can  
automatically relieve pressure when machine is oper-  
ating.  
If circulating fluid back to the supply drums, use high  
pressure hose rated to withstand the maximum work-  
ing pressure of this equipment.  
a. Recommended: Connect high pressure hose  
(R) to relief fittings (BA, BB) of both PRES-  
SURE RELIEF/SPRAY valves, Route hose back  
313539F  
19  
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Setup  
bends. Wrap cable and electrical connections  
with electrical tape.  
8. Connect heated hose  
NOTE:  
See Heated Hose manual 309572 for detailed instruc-  
tions on connecting heated hoses.  
NOTE:  
If spraying at a ratio other than 1:1, an E24 may occur.  
Size hoses and mix chamber appropriately to avoid  
pressure imbalance.  
Y
V
NOTICE  
The fluid temperature sensor (C) and whip hose (D)  
must be used with heated hose, see page 19. Hose  
length, including whip hose, must be 60 ft (18.3 m)  
minimum.  
ti9881a  
9. Close gun fluid manifold valves A and B  
a. Turn main power OFF  
.
b. Assemble heated hose sections, FTS, and whip  
hose.  
c. Connect A and B hoses to A and B outlets on  
Reactor fluid manifold (FM). Hoses are color  
coded: red for component A (ISO), blue for com-  
ponent B (RES). Fittings are sized to prevent  
connection errors.  
ti2411a  
10. Connect whip hose to gun fluid manifold  
Do not connect manifold to gun.  
FM  
N
A
P
ti2417a  
11. Pressure check hose  
B
See hose manual. Pressure check for leaks. If no leaks,  
wrap hose and electrical connections to protect from  
damage.  
ti9878a  
NOTE:  
Manifold hose adapters (N, P) allow use of 1/4 in. and  
3/8 in. ID fluid hoses. To use 1/2 in. (13 mm) ID fluid  
hoses, remove adapters from fluid manifold and install  
as needed to connect whip hose.  
d. Connect cables (Y). Connect electrical connec-  
tors (V). Be sure cables have slack when hose  
20  
313539F  
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Setup  
12. Ground system  
a. Reactor: is grounded through power cord. See  
page 18.  
b. Spray gun: connect whip hose ground wire to  
FTS, page 19. Do not disconnect wire or spray  
without whip hose.  
c. Fluid supply containers: follow your local code.  
d. Object being sprayed: follow your local code.  
e. Solvent pails used when flushing: follow your  
local code. Use only metal pails, which are con-  
ductive, placed on a grounded surface. Do not  
place pail on a nonconductive surface, such as  
paper or cardboard, which interrupts grounding  
continuity  
f. To maintain grounding continuity when flushing  
or relieving pressure, hold a metal part of spray  
gun firmly to the side of a grounded metal pail,  
then trigger gun.  
13. Check hydraulic fluid level  
a. Hydraulic reservoir is filled at the factory. Check  
fluid level before operating the first time, and  
weekly thereafter. See Maintenance, page 36.  
313539F  
21  
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Startup  
Startup  
See table 3 for ratios with the one pump set at 1.0 and  
available settings for the second pump.  
Do not operate Reactor without all covers and shrouds  
in place. Do not attempt to change ratio while machine  
is pressurized or running. Do not loosen ratio lock  
handle if A and B component pumps are pressurized  
or while the pumps are operating.  
Table 3: Ratio Range  
Pump with higher  
flow  
Pump with lower  
flow  
Ratio  
1:1  
1.0  
1.0  
0.95  
1.0  
POSN #1  
1.0  
1.05  
1. Select ratio  
POSN #1  
0.90  
1.11:1  
1.2:1  
1.25:1  
1.33:1  
1.42:1  
1.51:1  
1.66:1  
1.88:1  
2:1  
The stroke lengths of the fluid pumps (AA and AB) can  
be adjusted to select the ratio. The frame (AN) has three  
pin positions for the bottom of the pump and a slider  
mechanism at the top of the pump, which allows for  
positioning of the pump at any required position. This  
allows for a a range of ratio settings between the first  
and last settings on the pump drive link.  
0.85  
0.80  
0.75  
1.0  
1.0  
1.0  
0.70  
0.66  
0.60  
0.55  
0.50  
0.45  
0.40  
POSN #1  
POSN #1  
1.0  
1.0  
1.0  
1.0  
1.0  
1.0  
1.0  
POSN #2  
POSN #3  
a. Shutdown system, see page 30.  
b. Relieve pressure, see page 31.  
c. Loosen four clamping knobs (AJ) and remove  
guard (AH).  
2.22:1  
2.5:1  
AH  
Pump A when viewed from rear of machine  
AL  
AJ  
Pump B when viewed from rear of machine  
AA  
AB  
r_256886_313359_6  
FIG. 8: Pump Ratio Indicator Labels  
FIG. 7: Front View  
d. Use label on the pump drive link (AE) to identify  
the correct position of the pump that needs to  
be adjusted. See FIG. 8.  
22  
313539F  
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Startup  
e. Remove base pin (BP) from frame (AN) if the  
AL  
AF  
base of the pump needs to be moved. See FIG.  
AE  
AM  
TP  
BP  
AP  
r_256886_313359_7  
2 1  
3
r_256886_313359_5  
FIG. 9  
f. Loosen ratio lock handle (AL) over the pump  
that needs adjustment. Use a soft mallet to  
loosen ratio lock handle if necessary. Turn ratio  
adjustment wheel (AM) until the mark on the  
pump adapter block (AF) lines up with the cor-  
rect position on the ratio indicator label on the  
pump drive link (AE).  
1
2 3  
FIG. 10  
h. Ensure top of pump is in correct ratio position.  
Tighten ratio lock handle (AL).  
i. Install guard (AH) and tighten clamping knobs  
(AJ). See FIG. 7.  
g. Reinstall base pin (BP) if it was removed.  
Ensure bottom of pump is in correct position.  
NOTICE  
Move bottom position of pump once top of pump  
enters a new position #. Failure to adjust bottom  
position of pump will damage the machine.  
NOTE:  
For highest volume of material: Ensure pump has lon-  
gest stroke length. Set the pump with more flow closest  
to hydraulic pump (AC) or at 1.0 to achieve maximum  
flowrates. See FIG. 8.  
313539F  
23  
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Startup  
Open fluid valves A and B until clean, air-free  
fluid comes from valves. Close valves.  
2. Load fluid with feed pumps  
NOTE:  
The Reactor is tested with oil at the factory. Flush out  
the oil with a compatible solvent before spraying. See  
page 38.  
a. Check that all Setup steps are complete.  
b. Turn on component B agitator, if used.  
c. Turn both PRESSURE RELIEF/SPRAY valves  
ti2484a  
(SA, SB) to SPRAY  
.
SB  
SA  
ti9877a  
d. Start feed pumps.  
e. Open fluid inlet valves (FV). Check for leaks.  
FV  
ti10972a  
Do not mix components A and B during startup.  
Always provide two grounded waste containers to  
keep component A and component B fluids separate.  
f. Use feed pumps to load system. Hold gun fluid  
manifold over two grounded waste containers.  
24  
313539F  
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Startup  
3. Set temperatures  
desired temperature. Repeat for  
zones.  
and  
B
A
B
NOTE:  
For  
zone only, if FTS is disconnected at startup,  
display will show hose current (0A). See step j, page 26.  
e. Press  
to display actual temperatures.  
°F  
°C  
Do not turn on hose heat without fluid in hoses.  
f. Turn on  
heat zone by pressing  
.
Preheat hose (15-60 min). Indicator will flash  
very slowly when fluid reaches target tempera-  
ture. Display shows actual fluid temperature in  
hose near FTS.  
This equipment is used with heated fluid, which can  
cause equipment surfaces to become very hot. To  
avoid severe burns:  
Do not touch hot fluid or equipment.  
Allow equipment to cool completely before touch-  
ing it.  
Wear gloves if fluid temperature exceeds 110°F  
(43°C).  
Thermal expansion can cause overpressurization,  
resulting in equipment rupture and serious injury,  
including fluid injection. Do not pressurize system  
when preheating hose.  
a. Turn main power ON  
.
g. Turn on  
ing  
and  
heat zones by press-  
A
B
°F  
°C  
b. Press  
scale.  
or  
to change temperature  
for each zone.  
c. Press  
.
h. Hold  
zone.  
to view electrical currents for each  
d. To set  
press  
heat zone target temperature,  
A
i. Hold  
to view heater control circuit board  
or  
until display shows  
temperature.  
313539F  
25  
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Startup  
j. Manual current control mode only:  
4. Set pressure  
When in manual current control mode, monitor hose  
temperature with thermometer. Install per instructions  
below. Thermometer reading must not exceed 160°F  
(71°C). Never leave machine unattended when in  
manual current control mode.  
ON / OFF  
If FTS is disconnected or display shows diag-  
nostic code E04, turn main power switch OFF  
PARK  
PSI  
then ON  
to clear diagnostic  
BAR  
code and enter manual current control mode.  
display will show current to hose. Current  
is not limited by target temperature.  
To prevent overheating, install hose thermome-  
ter close to gun end, within operator view. Insert  
thermometer through foam cover of A compo-  
nent hose so stem is next to inner tube. Ther-  
mometer reading will be about 20°F less than  
actual fluid temperature.  
a. Press  
to display the pressure reading.  
b. Press motor  
. Motor and pumps start.  
If thermometer reading exceeds 160°F (71°C),  
Display shows system pressure.  
reduce current with  
key.  
NOTE:  
Motor must rotate counterclockwise when viewed from  
shaft end. See Connect electrical cord, page 18.  
c. Adjust hydraulic pressure control until display  
shows desired fluid pressure.  
+
-
ti7731a  
ti7732a  
NOTICE  
Never adjust hydraulic pressure while spraying. This  
will result in over pressure alarm E23.  
NOTE:  
If display pressure is greater than desired pressure,  
reduce the hydraulic pressure and trigger gun to reduce  
pressure.  
26  
313539F  
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Startup  
NOTE:  
Table 4: Available Pressure Imbalance Settings  
Check the pressure of each proportioning pump using  
the component A and B gauges. The pressures should  
be approximately equal and must remain fixed.  
PSI  
BAR  
PSI  
BAR  
100  
200  
300  
400  
*500  
7
600  
700  
800  
900  
999  
42  
49  
56  
63  
69  
14  
21  
28  
*35  
d. To display cycle count, press  
.
NOTE:  
To clear counter, press and hold  
* Factory default setting.  
for 3 sec.  
d. Turn main power switch OFF  
changes.  
to save  
PSI  
BAR  
e. Press  
scale.  
or  
to change pressure  
5. Change pressure imbalance setting (optional)  
The pressure imbalance function (status code 24, page  
35) detects conditions that can cause off-ratio spray,  
such as loss of feed pressure/supply, pump seal failure,  
clogged fluid inlet filter, or a fluid leak.  
NOTE:  
Code 24 (pressure imbalance) is set to an alarm as the  
default. To change to a warning, see H-VR Repair-Parts  
manual 313540.  
The pressure imbalance default is factory-set at 500 psi  
(3.5 MPa, 35 bar). For tighter ratio error detection, select  
a lower value. For looser detection or to avoid nuisance  
alarms, select a higher value.  
a. Turn main power switch OFF  
.
PSI  
BAR  
b. Press and hold  
power switch ON  
or  
, then turn main  
. Display will read  
dP500 for psi or dP_35 for bar.  
c. Press  
or  
to select desired pres-  
sure differential (100-999 in increments of 100  
psi, or 7-70 in increments of 7 bar). See TABLE  
4.  
313539F  
27  
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Spraying  
Spraying  
4. Set PRESSURE RELIEF/SPRAY valves (SA, SB) to  
SPRAY  
SA  
.
1. Engage gun piston safety lock.  
SB  
ti9877a  
ti2409a  
5. Check that heat zones are on and temperatures are  
on target, page 25.  
2. Close gun fluid manifold valves A and B.  
6. Press motor  
to start motor and pumps.  
7. Check fluid pressure display while the gun is detrig-  
gered and adjust as necessary, page 26.  
8. Check fluid pressure gauges (GA, GB) to ensure  
proper pressure balance. If imbalanced, reduce  
pressure of higher component by slightly turning  
PRESSURE RELIEF/SPRAY valve for that compo-  
nent toward PRESSURE RELIEF/CIRCULATION  
ti2728a  
3. Attach gun fluid manifold. Connect gun air line.  
Open air line valve.  
, until gauges show balanced pressures.  
GA  
GB  
In this example, B side  
pressure is higher, so  
use the B side valve to  
balance pressures.  
ti9877a  
ti2543a  
28  
313539F  
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Spraying  
9. Open gun fluid manifold valves A and B.  
ti2414a  
NOTE:  
On impingement guns, never open fluid manifold valves  
or trigger gun if pressures are imbalanced.  
10. Disengage gun piston safety lock.  
ti2410a  
11. Test spray onto cardboard. Adjust pressure and  
temperature to get desired results.  
12. Equipment is ready to spray.  
NOTE:  
If you stop spraying for a period of time, the unit will  
enter standby (if enabled). See page 30.  
313539F  
29  
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Standby  
Standby  
Shutdown  
If you stop spraying for a period of time, the unit will  
enter standby by shutting down the electric motor and  
hydraulic pump, to reduce equipment wear and mini-  
mize heat buildup. The ON/OFF LED and the pres-  
sure/cycle display on the motor control panel will flash  
when in standby.  
1. Shut off  
,
, and  
heat zones.  
A
B
2. Park pumps.  
a. Press  
.
NOTE:  
b. Trigger gun until pump A stops in the retracted  
position and the pressure of both pumps bleeds  
down.  
The  
,
, and  
heat zones will not be  
A
B
shut off in standby.  
To restart, spray off target for 2 sec. The system will  
sense the pressure drop and the motor will ramp up to  
full speed in a few seconds.  
3. Turn main power OFF  
.
NOTE:  
4. Close both fluid supply valves (FV).  
This feature is disabled from the factory.  
To activate or disable standby, adjust DIP switch #3 on  
the motor control board. See Reactor Repair-Parts man-  
ual 313540.  
The idle time before entering standby is user-settable as  
follows:  
FV  
ti10971a  
5. Relieve pressure, page 31.  
1. Turn main power switch OFF  
.
2. Press and hold  
, then turn main power switch  
ON  
.
3. Press  
or  
to select desired timer set-  
ting (5-20, in 5 minute increments). This sets the  
length of inactive time before the unit will enter  
standby.  
4. Turn main power switch OFF  
changes.  
to save  
30  
313539F  
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Pressure Relief Procedure  
Pressure Relief Procedure  
5. Engage gun piston safety lock.  
1. Relieve pressure in gun and perform gun shutdown  
procedure. See gun manual.  
ti2409a  
2. Close gun fluid manifold valves A and B.  
6. Disconnect gun air line and remove gun fluid mani-  
fold.  
ti2421a  
3. Shut off feed pumps and agitator, if used.  
ti2554a  
4. Turn PRESSURE RELIEF/SPRAY valves (SA, SB)  
to PRESSURE RELIEF/CIRCULATION  
. Route  
fluid to waste containers or supply tanks. Ensure  
gauges drop to 0.  
SA  
SB  
ti9879a  
313539F  
31  
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Fluid Circulation  
Fluid Circulation  
5. Set temperature targets, see page 25. Turn on  
and heat zones by pressing  
Circulation Through Reactor  
.
A
B
Do not turn on  
heat zone unless hoses are  
Do not circulate fluid containing a blowing agent with-  
out consulting with your material supplier regarding  
fluid temperature limits.  
already loaded with fluid.  
6. Press  
to display actual temperatures.  
To circulate through gun manifold and preheat hose, see  
page 33.  
7. Before starting motor, reduce hydraulic pressure to  
1. Load fluid with feed pumps, page 24.  
the minimum required to circulate fluid until  
A
and  
temperatures reach targets.  
B
Do not install shutoffs downstream of the PRESSURE  
RELIEF/SPRAY valve outlets (BA, BB). The valves  
function as overpressure relief valves when set to  
-
SPRAY  
. Lines must be open so valves can  
ti7732a  
automatically relieve pressure when machine is oper-  
ating.  
8. Press motor  
to start motor and pumps. Cir-  
Route circulation lines back to respective compo-  
nent A or B supply drum. Use hoses rated at the  
maximum working pressure of this equipment. See  
culate fluid at lowest possible pressure until temper-  
atures reach targets.  
9. Turn on  
10. Set PRESSURE RELIEF/SPRAY valves (SA, SB) to  
SPRAY  
heat zone by pressing  
.
3. Set PRESSURE RELIEF/SPRAY valves (SA, SB) to  
PRESSURE RELIEF/CIRCULATION  
.
.
SA  
SA  
SB  
SB  
ti9879a  
ti9877a  
4. Turn main power ON  
.
32  
313539F  
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Fluid Circulation  
7. Before starting motor, reduce hydraulic pressure to  
Circulation Through Gun  
Manifold  
the minimum required to circulate fluid until  
A
and  
temperatures reach targets.  
B
Do not circulate fluid containing a blowing agent with-  
out consulting with your material supplier regarding  
fluid temperature limits.  
-
ti7732a  
Circulating fluid through the gun manifold allows rapid  
preheating of hose.  
1. Install gun fluid manifold (P) on Part 246362 acces-  
sory circulation kit (CK). Connect high pressure cir-  
culation lines (R) to circulation manifold.  
8. Press motor  
to start motor and pumps. Cir-  
culate fluid at lowest possible pressure until temper-  
atures reach targets.  
P
CK  
R
ti2767a  
2. Route circulation lines back to respective compo-  
nent A or B supply drum. Use hoses rated at the  
maximum working pressure of this equipment. See  
3. Follow Select ratio, page 22.  
4. Turn main power ON  
.
5. Set temperature targets, see page 25. Turn on  
,
.
, and  
heat zones by pressing  
A
B
6. Press  
to display actual temperatures.  
313539F  
33  
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Diagnostic Codes  
Diagnostic Codes  
Temperature Control Diagnostic Codes  
Temperature control diagnostic codes appear on tem-  
perature display.  
These alarms turn off heat. E99 clears automatically  
when communication is regained. Codes E03 through  
E06 can be cleared by pressing  
. For other codes,  
turn main power OFF  
See repair manual for corrective action.  
then ON to clear.  
Code  
01  
Code Name  
Alarm Zone  
High fluid temperature  
High current  
Individual  
Individual  
Individual  
Individual  
Individual  
Individual  
02  
03  
04  
05  
06  
30  
No current  
FTS not connected  
Board overtemperature  
Loss of zone communication  
Momentary loss of communica- All  
tion  
99  
Loss of display communication All  
NOTE:  
For hose zone only, if FTS is disconnected at startup,  
display will show hose current 0A.  
34  
313539F  
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Diagnostic Codes  
Motor Control Diagnostic Codes  
Motor control diagnostic codes E21 through E27 appear  
on pressure display.  
Warnings  
Reactor will continue to run. Press  
to clear. A  
There are two types of motor control codes: alarms and  
warnings. Alarms take priority over warnings.  
warning will not recur for a predetermined amount of  
time (varies for different warnings), or until main power  
See repair manual for corrective action.  
is turned OFF  
then ON  
.
Alarms  
Alarms turn off Reactor. Turn main power OFF  
Code  
No.  
Alarm or  
Warning  
Code Name  
21  
22  
23  
24  
No transducer (component A) Alarm  
No transducer (component B) Alarm  
then ON  
to clear.  
High pressure  
Alarm  
NOTE:  
Pressure imbalance  
Selectable;  
see repair  
manual  
Alarms can also be cleared, except for code 23, by  
pressing  
.
27  
30  
High motor temperature  
Alarm  
Momentary loss of communi- Alarm  
cation  
NOTE:  
Code 24 (pressure imbalance) is set to an alarm default  
of 500 psi (3.5 MPa, 35 bar). To change to a warning,  
see Reactor Repair-Parts manual 313540. To change  
the default pressure imbalance setting, see page 27.  
31  
99  
Pumpline switch failure/high  
cycle rate  
Alarm  
Loss of communication  
Alarm  
313539F  
35  
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Maintenance  
Maintenance  
Inspect hydraulic and fluid lines for leaks daily.  
Keep component A from exposure to moisture in  
atmosphere, to prevent crystallization.  
Clean up all hydraulic leaks; identify and repair  
cause of leak.  
Clean gun mix chamber ports regularly. See gun  
manual.  
Inspect fluid inlet strainer screens daily, see below.  
Clean gun check valve screens regularly. See gun  
manual.  
Grease circulation valves weekly with Fusion grease  
(117773).  
Use compressed air to prevent dust buildup on con-  
trol boards, fan, motor (under shield), and hydraulic  
oil coolers.  
Keep vent holes on bottom of electrical cabinet  
open.  
ti9879a  
Check hydraulic fluid level weekly. Check hydraulic  
fluid level on dipstick (DS). Fluid level must be  
between indent marks (IM) on dipstick. Refill as  
required with approved hydraulic fluid; see Techni-  
cal Data on page 40 and the Approved Anti-Wear  
(AW) Hydraulic Oils table in the Reactor  
Repair-Parts manual 313540. If fluid is dark in color,  
change fluid and filter.  
DS  
IM  
ti10003a  
ti7861a  
Change break-in oil in a new unit after first 250  
hours of operation or within 3 months, whichever  
comes first. See Table 4 for recommended fre-  
quency of oil changes  
Table 5: Frequency of Oil Changes  
Ambient  
Temperature  
Recommended  
Frequency  
0 to 90°F  
(-17 to 32°C)  
1000 hours or 12 months,  
whichever comes first  
90°F and above  
(32°C and above)  
500 hours or 6 months,  
whichever comes first  
36  
313539F  
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Fluid Inlet Strainer Screen  
Fluid Inlet Strainer Screen  
4. Ensure the pipe plug (59k) is screwed into the  
strainer plug (59j). Install the strainer plug with the  
screen (59g) and gasket (59h) in place and tighten.  
Do not overtighten. Let the gasket make the seal.  
The inlet strainers filter out particles that can plug the  
pump inlet check valves. Inspect the screens daily as  
part of the startup routine, and clean as required.  
5. Open the fluid inlet valve, ensure that there are no  
leaks, and wipe the equipment clean. Proceed with  
operation.  
Use clean chemicals and follow proper storage, transfer,  
and operating procedures, to minimize contamination of  
the A-side screen.  
59g*  
59d  
59h  
59j  
NOTE:  
Clean the A-side screen only during daily startup. This  
minimizes moisture contamination by immediately flush-  
ing out any isocyanate residue at the start of dispensing  
operations.  
59k  
ti9886a  
FIG. 11: Fluid Inlet Strainer  
1. Close the fluid inlet valve at the pump inlet and shut  
off the appropriate feed pump. This prevents mate-  
rial from being pumped while cleaning the screen.  
* See Reactor Repair-Parts manual 313540 for fluid filter  
screen replacements.  
2. Place a container under the strainer manifold (59d)  
to catch fluid. Remove the strainer plug (59j).  
3. Remove the screen (59g) from the strainer manifold.  
Thoroughly flush the screen with compatible solvent  
and shake it dry. Inspect the screen. If more than  
25% of the mesh is blocked, replace the screen.  
Inspect the gasket (59h) and replace as required.  
313539F  
37  
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Flushing  
Flushing  
Flush equipment only in a well-ventilated area. Do not  
spray flammable fluids. Do not turn on heaters while  
flushing with flammable solvents.  
Flush out old fluid with new fluid, or flush out old  
fluid with a compatible solvent before introducing  
new fluid.  
Use the lowest possible pressure when flushing.  
All fluid components are compatible with common  
solvents. Use only moisture-free solvents.  
To flush feed hoses, pumps, and heaters separately  
from heated hoses, set PRESSURE  
RELIEF/SPRAY valves (SA, SB) to PRESSURE  
RELIEF/CIRCULATION  
lines (N).  
. Flush through bleed  
SB  
SA  
N
N
ti9880a  
To flush entire system, circulate through gun fluid  
manifold (with manifold removed from gun).  
To prevent moisture from reacting with isocyanate,  
always leave the system dry or filled with a mois-  
ture-free plasticizer or oil. Do not use water. See  
page 6.  
38  
313539F  
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Dimensions  
Dimensions  
Dimension  
D (front and rear mounting holes) 32.5 (825.5)  
F (side mounting holes) 30.375 (7715)  
in. (mm)  
Dimension  
A (height)  
B (width)  
in. (mm)  
57.31 (1455.42)  
37.86 (961.6)  
33 (838.2)  
G (mounting post inner diameter) 0.44 (11)  
C (depth)  
Top View  
G
D
Front of Machine  
A
C
F
Rear of Machine  
r_256886_313359_1A  
D
B
313539F  
39  
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Technical Data  
Technical Data  
Category  
Data  
Maximum Fluid Working Pressure 3500 psi (24.1 MPa, 241 bar)  
Fluid Inlets  
3/4 npsm union in 1 in. npt(f) ball valve  
Fluid Outlets  
Component A (ISO): #8 (1/2 in.) JIC, with #5 (5/16 in.) JIC adapter  
Component B (RES): #10 (5/8 in.) JIC, with #6 (3/8 in.) JIC adapter  
1/4 npsm(m), with plastic tubing, 250 psi (1.75 MPa, 17.5 bar) maximum  
190°F (88°C)  
Fluid Circulation Ports  
Maximum Fluid Temperature  
Maximum Output (10 weight oil at Model H-VR: 3.0 gpm (11.4 liter/min) (60 Hz)  
ambient temperature) 1:1  
Output per Cycle  
Variable: 2 oz.- 5 oz. (60 cc - 150 cc) per pump*  
Variable: 2 in. - 5 in. (5.08 cm - 12.7 cm)  
230V 3 phase units: 195-264 Vac, 50/60 Hz  
400V 3 phase units: 338-457 Vac, 50/60 Hz  
See Models, page 2.  
Stroke Length  
Line Voltage Requirement  
Amperage Requirement  
Heater Power  
See Models, page 2.  
(A and B heaters total, no hose)  
Hydraulic reservoir capacity  
Recommended hydraulic fluid  
Sound power, per ISO 9614-2  
3.5 gal. (13.6 liters)  
Citgo A/W Hydraulic Oil, ISO Grade 46  
90.9 dB(A)  
Sound pressure,  
84.0 dB(A)  
1 m from equipment  
Weight  
955 lb (433 kg)  
Wetted Parts  
Aluminum, stainless steel, zinc-plated carbon steel, brass, carbide, chrome,  
fluoroelastomer, PTFE, ultra-high molecular weight polyethylene, chemically  
resistant o-rings  
*Output example: 2.5:1 ratio = 150 cc (B side):60 cc (A side)  
2.5:1 output = 150 cc (B side) + 60 cc (A side) = 210 cc per cycle  
All other brand names or marks are used for identification purposes and are trademarks of their respective owners.  
40  
313539F  
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Performance Charts  
Performance Charts  
Foam Performance Chart  
2000  
(13.8, 138)  
KEY  
A = H-25 at 50 Hz  
B = H-25 at 60 Hz  
C = H-40 at 50 Hz  
D = H-40 at 60 Hz  
E = H-50 at 50 Hz  
F = H-50 at 60 Hz  
G = H-VR at 60 Hz  
A
1500  
(10.3, 103)  
B
G
1000  
(6.9, 69)  
C
E
500  
(3.4, 34)  
D
F
45  
(20.5)  
0
55  
(25.0)  
35  
(15.9)  
25  
(11.4)  
5
(2.3)  
15  
(6.8)  
Flow Rate in lb/min (kg/min)  
Pressure flow curve for model 253725 (H-50 230V 1 phase) not shown.  
Maximum pressure limited to 1700 psi (11.7 MPa, 11.7 bar)  
Coatings Performance Chart  
3500  
(24.1, 241)  
KEY  
H = H-XP2 at 50 Hz  
J = H-XP2 at 60 Hz  
K = H-XP3 at 50 Hz  
L = H-XP3 at 60 Hz  
M = H-VR at 60 Hz  
3000  
(20.7, 207)  
H
2500  
(17.2, 172)  
J
K
2000  
(13.8, 138)  
M
1500  
(10.3, 103)  
L
1000  
(6.9, 69)  
500  
(3.4, 34)  
2.0  
2.5  
3.0  
0
1.0  
(3.8)  
1.5  
(5.7)  
0.5  
(1.9)  
(7.6) (9.5) (11.4)  
Flow Rate in gal/min (liter/min)  
313539F  
41  
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Performance Charts  
Heater Performance Chart  
140  
(78)  
130  
(72)  
120  
(67)  
110  
(61)  
100  
(56)  
90  
KEY  
H-VR = 15.3 kW  
H-VR  
(50)  
80  
(44)  
70  
(39)  
60  
(33)  
50  
(28)  
40  
(22)  
30  
(17)  
20  
(11)  
10  
(6)  
0
2.0  
(7.6)  
2.5  
(9.5)  
3.0  
(11.4)  
4.5  
(17.0)  
1.0  
(3.8)  
1.5  
(5.7)  
3.5  
(13.2)  
4.0  
(15.1)  
0.5  
(1.9)  
Flow Rate in gpm (lpm)  
Heater performance data is based on testing with 10 wt.  
hydraulic oil and 230V across heater power wires.  
42  
313539F  
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Performance Charts  
313539F  
43  
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Graco Standard Warranty  
Graco warrants all equipment referenced in this document which is manufactured by Graco and bearing its name to be free from defects in  
material and workmanship on the date of sale to the original purchaser for use. With the exception of any special, extended, or limited warranty  
published by Graco, Graco will, for a period of twelve months from the date of sale, repair or replace any part of the equipment determined by  
Graco to be defective. This warranty applies only when the equipment is installed, operated and maintained in accordance with Graco’s written  
recommendations.  
This warranty does not cover, and Graco shall not be liable for general wear and tear, or any malfunction, damage or wear caused by faulty  
installation, misapplication, abrasion, corrosion, inadequate or improper maintenance, negligence, accident, tampering, or substitution of  
non-Graco component parts. Nor shall Graco be liable for malfunction, damage or wear caused by the incompatibility of Graco equipment with  
structures, accessories, equipment or materials not supplied by Graco, or the improper design, manufacture, installation, operation or  
maintenance of structures, accessories, equipment or materials not supplied by Graco.  
This warranty is conditioned upon the prepaid return of the equipment claimed to be defective to an authorized Graco distributor for verification of  
the claimed defect. If the claimed defect is verified, Graco will repair or replace free of charge any defective parts. The equipment will be returned  
to the original purchaser transportation prepaid. If inspection of the equipment does not disclose any defect in material or workmanship, repairs will  
be made at a reasonable charge, which charges may include the costs of parts, labor, and transportation.  
THIS WARRANTY IS EXCLUSIVE, AND IS IN LIEU OF ANY OTHER WARRANTIES, EXPRESS OR IMPLIED, INCLUDING BUT NOT LIMITED  
TO WARRANTY OF MERCHANTABILITY OR WARRANTY OF FITNESS FOR A PARTICULAR PURPOSE.  
Graco’s sole obligation and buyer’s sole remedy for any breach of warranty shall be as set forth above. The buyer agrees that no other remedy  
(including, but not limited to, incidental or consequential damages for lost profits, lost sales, injury to person or property, or any other incidental or  
consequential loss) shall be available. Any action for breach of warranty must be brought within two (2) years of the date of sale.  
GRACO MAKES NO WARRANTY, AND DISCLAIMS ALL IMPLIED WARRANTIES OF MERCHANTABILITY AND FITNESS FOR A  
PARTICULAR PURPOSE, IN CONNECTION WITH ACCESSORIES, EQUIPMENT, MATERIALS OR COMPONENTS SOLD BUT NOT  
MANUFACTURED BY GRACO. These items sold, but not manufactured by Graco (such as electric motors, switches, hose, etc.), are subject to  
the warranty, if any, of their manufacturer. Graco will provide purchaser with reasonable assistance in making any claim for breach of these  
warranties.  
In no event will Graco be liable for indirect, incidental, special or consequential damages resulting from Graco supplying equipment hereunder, or  
the furnishing, performance, or use of any products or other goods sold hereto, whether due to a breach of contract, breach of warranty, the  
negligence of Graco, or otherwise.  
FOR GRACO CANADA CUSTOMERS  
The Parties acknowledge that they have required that the present document, as well as all documents, notices and legal proceedings entered into,  
given or instituted pursuant hereto or relating directly or indirectly hereto, be drawn up in English. Les parties reconnaissent avoir convenu que la  
rédaction du présente document sera en Anglais, ainsi que tous documents, avis et procédures judiciaires exécutés, donnés ou intentés, à la suite  
de ou en rapport, directement ou indirectement, avec les procédures concernées.  
Graco Information  
TO PLACE AN ORDER, contact your Graco distributor or call to identify the nearest distributor.  
Phone: 612-623-6921 or Toll Free: 1-800-328-0211 Fax: 612-378-3505  
All written and visual data contained in this document reflects the latest product information available at the time of publication.  
Graco reserves the right to make changes at any time without notice.  
Original instructions. This manual contains English. MM 313539  
Graco Headquarters: Minneapolis  
International Offices: Belgium, China, Japan, Korea  
GRACO INC. P.O. BOX 1441 MINNEAPOLIS, MN 55440-1441  
Copyright 2009, Graco Inc. is registered to ISO 9001  
Revised 08/2010  
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