Installation Manual for the
ACCESS
SYSTEMS
PROFESSIONAL RESIDENTIAL
SINGLE Gate Operator System
PROFESSIONAL INSTALLATION RECOMMENDED!
WARNING!
This equipment is similar to other gate or door equipment and meets or exceeds
Underwriters Laboratory Standard 325 (UL 325). However, gate equipment has
hazards associated with its use and therefore by installing this product the installer
and user accept full responsibility for following and noting the installation and
safety instructions. Failure to follow installation and safety instructions can result
in hazards developing due to improper assembly. You agree to properly install this
product and that if you fail to do so Gates That Open, LLC, (“GTO”) shall in no event
be liable for direct, indirect, incidental, special or consequential damages or loss of
profits whether based in contract tort or any other legal theory during the course
of the warranty or at any time thereafter. The installer and/or user agree to assume
responsibility for all liability and use of this product releasing Gates That Open, LLC,
from any and all liability. If you are not in agreement with this disclaimer or do not
feel capable of properly following all installation and safety instructions you may
return this product for full replacement value.
READ ALL INSTRUCTIONS CAREFULLY AND COMPLETELY before attempting to
install and use this automatic gate operator. This gate operator produces a high level
of force. Stay clear of the unit while it is operating and exercise caution at all times.
All automatic gate operators are intended for use on vehicular gates only.
This product meets and exceeds the requirements of UL 325, the standard which
regulates gate operator safety, as established and made effective March 1, 2000, by
Underwriters Laboratories Inc.
®
, LLC
For more information on the GTO/ACCESS SYSTEMS full line of automatic gate
©2011 Gates That Open, LLC
Printed in China for Gates That Open, LLC.
R4854 01.10.12
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Table of Contents
Class Rating......................................................................................................................inside cover
Please Read This First..........................................................................................................................ii
Important Safety Instructions........................................................................................................ iii
Technical Specifications.................................................................................................................... 1
Before You Begin... .............................................................................................................................. 2
Determine Charging Option for Battery: Transformer OR Solar ................................. 2
Solar Panel and Gate Activity Chart ....................................................................................... 2
Check Direction of Gate Swing ................................................................................................ 3
Prepare the Gate ........................................................................................................................... 3
Gate Grounding ............................................................................................................................ 3
4000XLS Parts List......................................................................................................................... 4
Tools Needed.................................................................................................................................. 5
Materials You may Need for the Installation: ..................................................................... 5
Installation Overview .................................................................................................................. 6
Install the Operator ............................................................................................................................ 6
Install the Post Bracket Assembly ........................................................................................... 6
Check Clearance............................................................................................................................ 8
Install Gate Bracket....................................................................................................................... 9
Attach Operator............................................................................................................................. 9
Install Closed Position Stop Plate..........................................................................................10
Mount the Control Box and Receiver...................................................................................11
Connect Operator Power Cable.............................................................................................12
Connect the Power Input ........................................................................................................13
Connect Battery...........................................................................................................................14
Control Board Settings....................................................................................................................15
Set the Closed Position Limit (for Pull-To-Open Applications)...................................15
Adjust the Stall Force Setting .................................................................................................16
Set Auto Close Time ...................................................................................................................16
Program Your Personal Transmitter Setting ......................................................................17
Dip Switch Settings....................................................................................................................18
Connecting Accessories..................................................................................................................19
Wiring Accessories......................................................................................................................20
Connecting Other Auxiliary Devices (Sirens, Lights, etc.).............................................20
Push-To-Open Installation .............................................................................................................21
Setting the Open Position Limit (Push-To-Open Installations)...................................22
Column Installation..........................................................................................................................23
Troubleshooting Guide...................................................................................................................24
Voltage Readings ........................................................................................................................25
Repair Service...............................................................................................................................26
Accessories ..........................................................................................................................................27
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Please Read This First
®
, LLC
Thank you for purchasing a GTO/ACCESS SYSTEMS 4000XLS. When correctly installed and properly used,
your 4000XLS operator will give you many years of reliable service. Please read the following information
to ensure you have the correct system for your particular needs. This manual will enable you to properly
install your 4000XLS Automatic Gate Operator.
The 4000XLS operator is designed for installation on a pull-to-open single leaf gate. The gate must not
exceed 20 feet in length nor weigh more than 1000 pounds* (please see Technical Specifications on page
1). The 4000XLS operator can be used on vinyl, aluminum, chain link, farm tube, and wrought iron gates.
Use on solid (wood) gates is not recommended. Solid surface gates have a high resistance to the wind.
If the wind is strong enough, the operator will obstruct, stop, and blow fuses.
The 4000XLS can be installed on a push-to-open gate with the addition of the push-to-open bracket
[R4KPTO].
The 4000XLS operator accommodates extra transmitters, digital keypads, solar panels, push buttons,
automatic gate locks, and other access control products. These optional accessories are noted with the
symbol.
The 4000XLS operator features adjustable stall force. This safety feature makes the gate stop and reverse
direction within two seconds when it comes in contact with an obstruction. The “MIN”setting means the
gate will exert the minimum force on an obstruction before it stops and reverses direction.
The 4000XLS operator also has an adjustable auto-close feature. It can be set to remain open from 3 to
120 seconds before automatically closing. Pressing the transmitter button at any time after the gate fully
opens will cause it to close immediately. “OFF”is the factory setting; meaning the gate will stay open until
you press the transmitter button (or keypad, etc.) again.
Please call GTO at (800) 543-GATE [4283] or (850) 575-0176 for more information about our GTO/ACCESS
SYSTEMS professional line of gate operators and accessories. Our Sales Department will be glad to give
you the name and phone number of a GTO/ACCESS SYSTEMS dealer near you.
BEFORE YOU BEGIN TO INSTALL YOUR AUTOMATIC GATE OPERATOR:
Read these instructions carefully and completely to become familiar with all parts and installation
steps. You must read the installation manual for detailed instructions on gate operator safety
and proper use of the gate operator.
GTO Accessories are noted with this symbol in this Installation
Manual. Information about accessories can be found on page 27
ii GTO 4000XLS Instruction Manual © 01.10.12
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IMPORTANT SAFETY INSTRUCTIONS
Because automatic gate operators produce high levels of force, consumers need to know the potential
hazards associated with improperly designed, installed, and maintained automated gate operator
systems. Keep in mind that the gate operator is just one component of the total gate operating system.
Each component must work in unison to provide the consumer with convenience, security, and safety.
This manual contains various safety precautions and warnings for the consumer. Because there are
many possible applications of the gate operator, the safety precautions and warnings contained in
this manual cannot be completely exhaustive in nature. They do, however, provide an overview of the
safe design, installation, and use of this product. CAREFULLY READ AND FOLLOW ALL SAFETY
PRECAUTIONS, WARNINGS, AND INSTALLATION INSTRUCTIONS TO ENSURE THE SAFE
SYSTEM DESIGN, INSTALLATION, AND USE OF THIS PRODUCT.
Precautions and warnings in this manual are identified with this
warning symbol. The symbol
identifies conditions that can result in damage to the operator or its components, serious injury, or
death.
Because GTO automatic gate operators are only part of the total gate operating system, it is the
responsibility of the installer/consumer to ensure that the total system is safe for its intended
use.
How To Manually Open and Close the Gate:
CAUTION: The gate can be opened and closed manually when the operator is disconnected.
ONLY disconnect the operator when the operator power switch is OFF and the gate is NOT moving.
Disconnecting the Operator
1. Turn operator power switch (Control Box) OFF.
2. Remove hairpin clip, clevis pin, and bushing from both the front and
rear mounting points.
Front Mount
Clevis Pin
Gate Bracket
3. Remove the operator from the mount.
CAUTION: Because the GTO gate operator is battery powered,
disconnect the operator ONLY when the power switch on the contol
box is turned OFF. Unplugging the transformer does not turn power
to the operator OFF.
Bushing
Hairpin Clip
NOTE: Substitute a Pin Lock
[FM345] for the clevis pin on the front
mount of the gate operator to prevent unauthorized removal of the
operator from the gate.
GTO 4000XLS Instruction Manual © 01.10.12 iii
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IMPORTANT SAFETY INSTRUCTIONS
For The Consumer
WARNING: To reduce the risk of injury or death:
1. READ AND FOLLOW ALL INSTRUCTIONS. Failure to meet the requirements set forth in the instruction manual
could cause severe injury or death, for which the manufacturer cannot be held responsible.
2. When designing a system that will be entered from a highway or main thoroughfare, make sure the system is placed
far enough from the road to prevent traffic congestion.
3. The gate must be installed in a location that provides adequate clearance between it and adjacent structures when
opening and closing to reduce the risk of entrapment. Swinging gates must not open into public access areas.
4. The gate and gate operator installation must comply with any applicable local codes.
I. Before Installation
1. Verify this operator is proper for the type and size of gate, its frequency of use, and the proper class rating.
2. Make sure the gate has been properly installed and swings freely in both directions. Repair or replace all worn or
damaged gate hardware prior to installation. A freely moving gate will require less force to operate and will enhance
the performance of the operator and safety devices used with the system.
3. Review the operation of the system to become familiar with its safety features. Understand how to disconnect the
operator for manual gate operation (page iii).
4. This gate operator is intended for vehicular gates ONLY. A separate entrance or gate must be installed for
pedestrian use (page vi).
5. Always keep people and objects away from the gate and its area of travel. NO ONE SHOULD CROSS THE PATH
OF A MOVING GATE.
6. Pay close attention to the diagram below and be aware of these areas at all times.
ZONE 2
ZONE 1
ZONE 5
ZONE 3
ZONE 4
Gate in the
Driveway
Open Position
Entrapment Zones for a proper Pull-To-Open installation:
Zone 1 – leading edge of the gate and post.
Zone 2 – between the gate and the gate post.
Zone 3 – the path of the gate.
Zone 4 – the space between the gate in the open position and any object such as a wall, fence, etc.
Zone 5 – pinch points between the operator and gate.
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IMPORTANT SAFETY INSTRUCTIONS
II. During Installation
1. Install the gate operator on the inside of the property and fence line. DO NOT install an operator on the outside of
the gate where the public has access to it.
2. Be careful with moving parts and avoid close proximity to areas where fingers or hands could be pinched.
3. Devices such as contact sensors (safety edges) and non contact sensors (photo beams) provide
additional protection against entrapment.
4. If push buttons or keypads are installed, they should be within sight of the gate, yet located at least 10 feet from any
moving part of the gate (see diagram below). Never install any control device where a user will be tempted to
reach through the gate to activate the gate operator.
5. Do not activate your gate operator unless you can see it and can determine that its area of travel is clear of people,
pets, or other obstructions. Watch the gate through its entire movement.
6. Secure outdoor or easily accessed gate operator controls in order to prohibit unauthorized use of the gate.
10'
10'
10'
Moving Gate
Area
Driveway
NEVER INSTALL
10'
any control device
within gray area
III. After Installation
1. Attach the warning signs (included) to each side of the gate to alert the public of automatic gate operation. It
is your responsibility to post warning signs on both sides of your gate. If any of these signs or warning decals
become damaged, illegible or missing, replace them immediately. Contact GTO for free replacements.
2. The gate is automatic and could move at any time, posing a serious risk of entrapment. No one should be in
contact with an activated gate when it is moving or stationary.
3. Do not attempt to drive into the gate area while the gate is moving; wait until the gate comes to a complete stop.
4. Do not attempt to “beat the gate” (drive through) while the gate is closing. This is extremely dangerous.
5. Do not allow children or pets near your gate. Never let children operate or play with gate controls. Keep ALL
gate controls away from children and unauthorized users; store controls where children and unauthorized users do
not have access to them.
6. KEEP GATE AND GATE Operator PROPERLY MAINTAINED. Always turn power to operator OFF before
performing any maintenance. Regularly grease the gate hinges. Apply silicone spray to a soft, dry cloth and clean
the push-pull tube at least once a month.
GTO 4000XLS Instruction Manual © 01.10.12 v
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IMPORTANT SAFETY INSTRUCTIONS
7. To operate this equipment safely, YOU must know how to disconnect the operator for manual gate operation (page
iii). If you have read the instructions and still do not understand how to disconnect the operator, contact the GTO
Service Department.
8. Disconnect the operator ONLY when the power is TURNED OFF and the gate is NOT moving.
9. Make arrangements with local fire and law enforcement for emergency access.
10. Distribute and discuss copies of the IMPORTANT SAFETY INSTRUCTIONS section of this manual with all
persons authorized to use your gate.
11. IMPORTANT: Save these safety instructions. Make sure everyone who is using or will be around the gate
and gate operator are aware of the dangers associated with automated gates. In the event you sell the
property with the gate operator or sell the gate operator, provide a copy of these safety instructions to
the new owner.
Should you lose or misplace this manual, a copy can be obtained by downloading one from the GTO web site
(www.gtoaccess.com), by contacting Gates That Open, LLC., at 3121 Hartsfield Road, Tallahassee, Florida
32303 or by calling 1-800-543-4283 and requesting a duplicate copy. One will be provided to you free of
charge.
Required Safety Precautions for Gates
Install Warning Signs
Warning signs alert people of automatic gate operation and are required when installing the GTO Gate Operator. The
Warning Signs included must be installed on both sides of each gate. Furthermore, a walk-through gate must be installed
for pedestrian traffic. We recommend using the GTO Bulldog Pedestrian Gate Lock [FM145] for controlled access.
Entrapment Protection
GTO’s inherent obstruction settings, even when properly adjusted, may not be sensitive enough to prevent bodily
injury in some circumstances. For this reason, safety devices such as safety edge sensors (or photoelectric sensors),
which stop and reverse gate direction upon sensing an obstruction, are suggested for enhanced protection against
entrapment.
GTO Bulldog Pedestrian
Gate Lock
(recommended, not included
)
Contact Sensor
(recommended, not included)
Warning Sign
Pedestrian Gate
Vehicular Gate
Photo Beam
Contact Sensor
Contact Sensor
Photo Beam
(recommended, not included) (recommended, not included) (recommended, not included)
(recommended, not included)
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IMPORTANT SAFETY INSTRUCTIONS
Secondary Means of Protection Against Entrapment
As specified by Gate Operator Safety Standard, UL 325 (30A.1.1), automatic gate operators shall have an inherent
entrapment sensing system, and shall have provisions for, or be supplied with, at least one independent secondary
means to protect against entrapment. The 4000XLS utilizes Type A, an inherent (i.e., built-in) entrapment sensing system
as the primary type of entrapment protection. Also, the 4000XLS has provisions for the connection of Type B1 or B2
protection to be used as the secondary type of entrapment protection, if desired.
1. For gate operators utilizing a non-contact sensor (e.g., photo-electric sensor– Type B1) in accordance with UL 325
(51.8.4 [h]):
A. Refer to the sensor manufacturer’s instructions on the placement of non-contact sensors for each type of
application.
B. Care shall be exercised to reduce the risk of nuisance tripping, such as when a vehicle trips the sensor while the
gate is still moving.
C. One or more non-contact sensors shall be located where the risk of entrapment or obstruction exists, such as the
perimeter reachable by a moving gate or barrier.
2. For gate operators utilizing a contact sensor (e.g., safety edge sensor– Type B2) in accordance with UL 325 (51.8.4
[i]):
A. One or more contact sensors shall be located at the leading edge, bottom edge, and post edge, both inside and
outside of a vehicular swing gate system.
B. A hard wired contact sensor shall be located and its wiring arranged so that the communication between the
sensor and the gate operator is not subjected to mechanical damage.
C. A wireless contact sensor such as one that transmits radio frequency (RF) signals to the gate operator for
entrapment protection functions shall be located where the transmission of the signals are not obstructed or
impeded by building structures, natural landscaping or similar obstruction. A wireless contact sensor shall
function under the intended end-use conditions.
You may want to consider adding photo beams to your installation. GTO Photo Beams
means of entrapment protection.
[R4222] provide a “non contact”
Leading Edge Contact Sensor
on both sides of the gate
Vehicular Gate
Photo Beam
Photo Beam
Post Edge Contact Sensor
on both sides of the gate
Bottom Edge Contact Sensor
on both sides of the gate
ENTRAPMENT ALARM (UL 325; 30A.1.1A)
The 4000XLS Gate Operator is designed to stop and reverse within 2 seconds when the gate comes in contact with
an obstruction. Additionally, these operators are equipped with an audio entrapment alarm which will activate if the
unit obstructs twice while opening or closing. This alarm will sound for a period of 5 minutes, or until the operator
receives an intended signal from a hard wired entry/exit source (e.g. push button control or keypad) and the gate
returns to a fully open or fully closed position. Turning the power switch on the control box OFF and back ON will also
deactivate the alarm. Wireless controls such as transmitters and wireless keypads will not deactivate the alarm.
GTO 4000XLS Instruction Manual © 01.10.12 vii
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IMPORTANT SAFETY INSTRUCTIONS
!
DC SWING SERIES
Conforms to UL 325 STANDARDS
Maximum Gate: 1000 lb. (453.5 kg); 20 ft. (6.1 m)
Voltage: 12 Vdc; Frequency: 0 Hz; Power: 60 W
Class I Vehicular Swing Gate Operator.
Serial Number: XXXXXX
US
C
9901178
TO MANUALLY OPEN AND CLOSE THE GATE:
1. Turn control box power switch OFF.
2. Disconnect front or rear mount.
3. Pull operator away from front or rear mounts.
Disconnect operator ONLY when the control box power
switch is OFF and the gate is NOT moving.
XXXXXX
Gates That Open, LLC • Tallahassee, Florida USA
Product identification and manual operation instruction
label (1) installed on right side of control box.
Warning signs (2 enclosed) to be installed on each side
of the gate (3–5 feet above the bottom of the gate).
Logo and warning labels (2) installed on each side of operator housing.
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Technical Specifications
GTO/ACCESS SYSTEMS 4000XLS AUTOMATIC GATE OPERATOR
DRIVE
• Low friction screw drive (linear actuator) rated for -5 ºF to +160 ºF (-21 ºC to +71 ºC). Use of GTO battery heater FM316
(Not solar compatible) is recommended in extreme cold temperatures.
• Powered by a 12 V motor with integral case hardened steel gear reducer. Motor speed reduced to 375 rpm.
• Maximum opening arc of 110º. Approximate opening time (90º): 16-20 seconds, depending on weight of gate.
POWER
• The system is powered by a 12 Vdc, 7.0 Ah, sealed, rechargeable acid battery.
• Battery charge is maintained by a 120 Vac, 18 Vac output transformer. Blade-style control board fuse is rated for 25 A.
NOTE: The transformer should not be directly connected to any battery. Do not replace fuses with higher ampere rated
fuses; doing so will void your warranty and may damage your control board.
• For optional solar charging see page 2.
CONTROL
• GTO microprocessor-based control board is set for pull-to-open gate installations. DIP switches can be adjusted to
accommodate an optional kit for push-to-open gates (see Accessory Catalog).
• A circuit on the control board regulates charging. “Sleep draw”is 25 mA;“active draw”is 5 to 9 A.
• Auto-memorization of digital transmitter code.
• GTO remote-mounted RF receiver tuned to 318 MHz.
• Operator length with push-pull tube fully retracted is 46 / ”, mounting point to mounting point, arm stroke 22”max.
1 4
• Minimum gate length is 6 ft.
• Adjustable auto-close (3 to 120 seconds), and stall force potentiometers.
• Power terminal block accommodates a transformer or solar panels (not both).
• DIP switches simplify setup of gate operator.
• Accessory terminal block fully compatible with GTO push button controls, digital keypads, loops detectors, etc.
• Control board allows connection of safety edge sensors and photoelectric sensors.
• Audio entrapment alarm sounds if unit encounters an obstruction twice while opening or closing.
OPERATIONAL CAPACITY
• The Gate Capacity Chart shows approximate cycles, per day, you can expect from the 4000XLS Automatic Gate
Operators when powered with a transformer. Actual cycles may vary slightly depending upon the type and
condition of gate and installation.
GTO/ACCESS SYSTEMS 4000XLS Gate Capacity Chart
Estimated number of daily cycles, based on use with a transformer and one(1) 12 Volt battery
20 ft.
16 ft.
12 ft.
135
140
145
150
130
135
140
145
125
130
135
140
120
125
130
135
115
120
125
130
110
115
120
125
105
110
115
120
100
105
110
115
6 – 10 ft.
300 lb. 400 lb. 500 lb. 600 lb. 700 lb. 800 lb. 900 lb. 1000 lb.
Gate Weight
NOTE: BALL BEARING HINGES SHOULD BE USED ON ALL GATES WEIGHING OVER 250 LB.
To determine the number of cycles the gate operator will perform using solar panels, please see the specifications
listed on page 2.
* An operation cycle is one full opening and closing of the gate.
These specifications are subject to change without notice.
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Before You Begin...
1. Determine Charging Option for Battery: Transformer OR Solar
NEVER USE TRANSFORMER AND SOLAR PANEL(S) AT THE SAME TIME.
It will damage the control board.
IMPORTANT:
• The 4000XLS’12 volt battery must be charged by either connecting the transformer (included) or
solar panel kit [FM123] to the control board.
• The transformer is designed for indoor use. If the transformer can be plugged only into an outside
electrical outlet, a weatherproof cover/housing (available at local electrical supply stores) must be
used.
• If your gate is more than 1000 ft. from an AC power source, you will need to use at least 10 watts
solar charging power to charge the battery [FM123]. Refer to the Solar Panel and Gate Activity
chart below.
• All low voltage wire used with the GTO Gate Operator must be 16 gauge dual conductor, stranded,
direct burial wire [RB509]. Do not run more than 1000 ft. of wire.
Solar Panel and Gate Activity Chart
The table and map
Winter Ratings for 12 V Single Gate
Zone 1
8
11
Zone 2
16
20
Zone 3
26
30
illustrate the maximum
number of gate cycles
to expect per day in a
particular area when
using from 10 to 30
watts of solar charging
power. The figures
10 watts
15 watts
20 watts
25 watts
14
28
38
17
36
46
30 watts
20
44
54
shown are for winter
(minimum sunlight).
Accessories connected to your system
will draw additional power from the
battery.
NOTE: A minimum of 10 watts solar
charging power is needed to charge the
batteries. Adding a second battery
[RB500] will improve the number of gate
cycles.
10 Watt Solar Panel [FM123]
5 Watt Solar Panel [FM122]
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2. Check Direction of Gate Swing
The 4000XLS is designed for PULL-TO-OPEN installations.
PUSH-TO-OPEN installations require a Push-To-Open Bracket
[R4KPTO]. Please refer to specific Push-To-Open Installation
Information on page 21.
Your Property
Your Property
Pull-To-Open
Push-To-Open
(arm retracts to open) (arm extends to open)
3. Prepare the Gate
• The gate must be plumb, level, and swing freely on its hinges.
• The gate must move throughout its arc without binding or dragging on the ground.
• Wheels must NOT be attached to the gate.
• Gates over 250 lb. should have ball bearing hinges with grease fittings.
• Post must be secured in the ground with concrete (minimizes twist/flex when the operator is
activated).
• Make sure there is a stable area for mounting the gate bracket (this may require the addition of a
horizontal or vertical cross member).
• We recommend you position the operator near the center-line of the gate to keep the gate from
twisting and flexing, and to avoid back-splash from rain.
Horizontal Cross Member
A
B
E
F
Vertical Cross Member
C
A – Level
B – Plumb
D – Posts Secured in Concrete
E – Centerline Mounting
C – Free Swinging F – Good Working Hinges
D
4. Gate Grounding
• Shorter cable is better, 1 to 2 feet
recommended.
Metal Gate
Post
Ground Rod
Clamp
6 AWG Wire
• Bolt ring terminal at end of cable
4 - 6 inches above ground level.
R4196 Kit Includes:
uGround Rod Clamp
v6 AWG Wire (3 feet)
NOTE: No grounding system
absolutely protects against
lightning strikes. If installed
correctly, a grounding system will
help minimize damage to your
gate opener.
8 Foot Ground Rod
5/8” Copper Clad Steel (not included)
- available at local homecenter and hardware stores -
GTO 4000XLS Instruction Manual © 01.10.12 3
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4. 4000XLS Parts List
®
TE OPENER
A
G
E-Z
Customer Support Card (1)
Master Operator Arm (1)
PRO4000ARMXLS
6’ Power Cable
BRACKET BOX - HB4000
Closed Position
Stop Plate (1)
Gate Bracket (1)
Post Bracket (1)
Post Pivot Bracket (1)
HARDWARE BAG - H401P
1/2" x 10" Bolt (2)
1/2" Washer (4)
1/2" x 2-3/4" Bolt (2)
1/2" Lock Nut (4)
3/8" Washer (3)
3/8" Lock Nut (2)
3/8" x 3-3/4" Bolt (2)
3/8" x 3-1/2" Clevis Pin (1)
3/8" x 1-3/4" Clevis Pin (1)
Hairpin Clip (2)
3/8" x 1/2" Bushing (2 )
3/8" x 3/16" Bushing (2)
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Battery (1)
!
WARNING
Receiver (1)
GTO Transmitter(1)
Transformer (1)
Moving Gate Can Cause
Injury Or Death
1.
KEEP CLEAR! Gate may move at any time.
2.
Do not allow children to operate gate or
play in gate area.
3.
This gate is for vehicles only. Pedestrians
must use a separate entrance.
ON/OFF
Warning Signs (2)
Control Box (1)
5. Tools Needed
Drill Bit
Pliers
Center
Punch
Pen
Drill
• Power Drill
• Level
• Pliers
• Tape Measure
• Wire Strippers • Center Punch
Hack Saw
9
3
• Open End Wrenches: /16”and /4”
Hammer
1
• Drill Bit: /2”
• Hacksaw or Heavy Duty Bolt Cutters
• Small (Flat Head) Screwdriver
• Phillips Screwdriver
Flat Head
Screwdriver
Open End Wrenches
Phillips Head
Screwdriver
• C-Clamps: small, medium, and large
• Adjustable Wrench
Level
Small
Flat Head
Wire
Stripper
Tape
Measure
Adjustable
Wrench
Clamps
Small, Medium, Large
• Extra person will be helpful
6. Materials You may Need for the Installation:
Depending on the type of gate and post, you may need some additional materials/hardware.
• Low voltage wire [RB509]. Length depends upon the distance between the transformer power
supply and the control box. (Page 13)
• If the gate is more than 1000’away from an AC power source you will need to use at least one 10
watt Solar Panel [FM123] to trickle charge the battery. (Page 2)
• PVC Conduit. (Page 6)
• The diameter of the post should be at least 6”in order to mount the post bracket. (Page 6)
• Depending upon the diameter of the post, you may need longer bolts than those provided. Bolts
should be at least 1”longer than the diameter of the post. (Page 6)
• Metal plate for wooden posts. (Page 6)
• A horizontal or vertical cross member or mounting plate may be needed to mount the operator to
the gate. (Page 3)
• Some types of installations require U-Bolts. (Page 10)
• Surge protection for transformer. (Page 15)
• Weatherproof cover for transformer if installed outside. (Page 15)
• For push-to-open applications you must have PTO Bracket [R4KPTO). (Page 21).
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7. Installation Overview
Pull-To-Open Gates (Gate Opens into the Property)
The diagram shown below is an example of a Pull-To-Open installation on a chain link fence and single
gate. Mounting the operator on a masonry column requires special procedures; see Column Installation
Information on page 23. Furthermore, if you have a Push-To-Open gate, see Push-To-Open Installation on
page 21 before proceeding.
Gate Swings Evenly and Freely
Hung Firmly and Plumb
Receiver
Horizontal Cross Member
Post Bracket Assembly
Single Gate Opener
Control Box with Battery
120 Volt indoor
Transformer
Gate Bracket
(surge protector
not supplied)
Warning Sign
Power Cable
Closed Position Stop Plate
Fence Post Set in Concrete
Run 1000' (max.) of low
voltage wire to control
box from transformer
(wire not included).
PVC conduit (not included)
to protect wire from lawn
mowers and weed eaters.
Install the Operator
Install the Post Bracket Assembly
The post bracket is designed to work on a flat post. Posts
must be at least 6”square in order to bolt the post bracket.
When using bolts to mount the post bracket, the bolts must
completely penetrate the post.
• The best method of attaching the post bracket to a metal
post is welding.
• If your post exceeds 8”, it will be necessary to use hex
head bolts longer than those supplied.
• Round wood posts (no smaller than 8”diameter) may be
notched to create a flat surface for attaching the post
bracket.
• Wood posts will require a metal plate (not provided)
between the nuts and post to prevent the operator from
pulling the bolts and washers through the wood.
• A post smaller than 6”in diameter should be made of
metal instead of wood so that it will remain stable while
the operator is moving the gate.
• Masonry columns will require masonry anchors/
hardware (not provided).
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Step 1
Close the gate and place your level
against the horizontal cross member.
Position the level so that the top should
be in the center of the cross member
and overlaps the post. Scribe a line
across the cross member and post.
You will use this line to help determine
position of post and gate brackets.
Step 2
Position the post bracket on the post with the mounting holes
centered over the scribe line. The post bracket should be
flush with the edge of the post closest to the gate. Mark the
position of post bracket holes on the post.
Step 3
1
Drill holes through post as marked using a /2”drill bit. Install
Carriage Bolts
1
1
the post bracket using the /2”x 10”carriage bolts, /2”flat
washers and lock nuts (provided).
Metal reinforcement plate
for wood post
3/8" x 3-3/4" Bolt
3/8" Washer
Post Bracket
Step 4
Place the end of post pivot bracket with two holes inside the
post bracket. Align the back hole in the post pivot bracket
3
3
with back hole in the post bracket. Insert /8”x 3 /4”hex head
bolt and washer through post pivot bracket and post bracket
3/8" Washer
3
3/8" Lock Nut
and secure with /8”washer, and lock nut.
Post Pivot Bracket
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Step 5
3/8” x 3-1/2” Clevis Pin
Position the operator rear mount between post pivot bracket.
1
3
Place a /2”bushing above the rear mount and a /16” bushing
under the rear mount. Align the hole in rear mount, bushings
1
and post pivot bracket and secure with the 3 /2”clevis pin
and hair pin clip.
3/8” x 1/2” Delrin Bushing
Operator
Hairpin Clip
3/8” x 1-3/4” Clevis Pin
Front Mount
3/8” x 3/16” Delrin Bushing
under rear mount
Gate Bracket
3/8” x 3/16” Delrin Bushing
under front mount
Step 6
3
Place a /16”bushing under the front mount and attach the
Hairpin Clip
3
gate bracket to the front mount using the 1 /4”clevis pin and
hairpin clip.
Check Clearance
Step 7
Open the gate to the desired open position. Position the
operator so that the gate bracket rests against the gate along
the level scribed line. Check the clearance between the
operator and the gate. The operator should only make contact
with the gate at the gate bracket. There should be a minimum
clearance of 2”between the widest part of the operator arm
and the gate.
Pinch Area
Gate in the
OPEN POSITION
When you have achieved the best position for the post pivot
3
3
bracket in the open position, insert the /8”x 3 /4”bolt and
2" minimum
3
/8”flat washer through the aligned holes of the post bracket
and post pivot bracket to hold it in place.
Clamp the gate bracket to the gate using c-clamps or another
type of clamp.
IMPORTANT: While determining the position of the post
pivot bracket, be sure that the position allows for minimum
2“ of clearance between the gate and the operator in both
the open and closed positions. This clearance will give the
operator the most efficient leverage point for opening and
closing the gate and, more importantly, provides the least
possible pinch area.
Clamp
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Step 8
Remove the clevis pin from the front
mount and while supporting the gate
operator, swing the gate and gate
operator to the closed position. With
the gate and gate operator in the closed
position check the clearance and be sure
that the gate operator is not binding at
the post pivot bracket.
Gate in the
CLOSED POSITION
Pinch Area
Clamp
2" minimum
If you don’t have 2”clearance or the
gate operator is binding on the post
pivot bracket, remove the bolt in the
post bracket and readjust the pivot
bracket until you can achieve the proper
clearance.
With the post pivot bracket in the optimum position for clearance and freedom of movement, replace the
bolt in a post bracket adjustment hole and secure with washer and lock nut. Return the operator to the
open position and reattach the gate bracket. Recheck the gate operator level and clearance in the open
position. Adjustment of the gate bracket will be necessary if the post bracket was moved. After verifying
clearance, make sure the gate bracket is clamped securely.
LEVEL horizontal cross member
Install Gate Bracket
Step 9
Detach the front mount from the gate
bracket. Check that the gate bracket
holes are centered over the scribe
Mark cross member through middle of
gate bracket slots and drill 1/2" holes
line. Mark the gate in the center of the
gate bracket holes. Remove the gate
1
bracket and drill the /2”holes through
the gate cross member and attach the
SIDE VIEW
FRONT VIEW
SIDE VIEW
FRONT VIEW
1
3
gate bracket using the /2”x 2 /4”bolts,
washers and lock nuts.
Round Tube & Chain Link Gate
Square Tube Gate
Mounting Plate Created
for Decorative Gate
(required but not supplied)
Attach Operator
Step 10
Gate In Open Position
Make sure the gate is in the open
position and the operator arm is fully
retracted. Attach the operator to the
securely bolted post bracket assembly
and gate bracket using clevis pins,
bushings, and hairpin clips, or optional
Level Operator
Pin Lock
. Verify that the
[FM345]
operator is level, bolts are tight, and
adjust the post bracket assembly if
necessary.
Clevis Pin, Bushing, and Hairpin Clip
Fence Post
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Install Closed Position Stop Plate
The closed position stop plate helps
to stabilize the gate leaf in the closed
position. To further enhance the stability
and security of your gate, install the
optional GTO Automatic Gate Lock
[FM144]
Gate Hinge
Closed Position
Stop Plate
Step 11
Remove hairpin, clevis pin, and /16”
The gate must open
110º (max.)
3
bushing from front mount and close the
gate. Fasten the closed position stop
plate to the end of the gate frame on the
gate center-line (in line with the operator
arm), but do not tighten it completely.
Slide the closed position stop plate
toward the post until they touch. Once
you have moved the closed position stop
plate to the correct position, tighten its
hardware completely.
Closed Position Stop Plate mounted
on metal post with U-bolts.
FRONT VIEW
Fence Post
Gate Post
Use the appropriate hardware for
your type of gate (U-bolts for tube or
chain link gate; wood or lag screws for
wood gates, etc.). This hardware is not
provided.
TOP VIEW
Step 12
Return gate to the open position and reattach operator to gate.
Closed Position Stop Plate
Gate In Closed Position
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Mount the Control Box and Receiver
Step 1
Mount the control box using the screws (provided) or another
secure mounting method. The control box must be mounted
at least 3 feet above the ground to protect it from rain splash,
snow, etc., and at least 3 feet from an AC power source to
prevent electrical interference.
AUTO CLOSE TIME STALL FORCE
FUSE
25
S
T
A
T
U
S
BATT+
LEARN RMT
S3
OFF
1
2
0
M
I
N
MAX
BATT-
SOFT START OFF
ON
ON
PUSH
WARNING
OPEN
OFF
PULL
Use mounting
LEARN
MAST LIMIT
SLV
O
P
E
N
D
L
Y
.
SIMULT.
MODE1
MODE2
OFF
OFF
ON
ON
S2
CHARGING
PWR IN
LEARN
LIMIT
SL
V
S4
holes and screws
provided to mount
control box to a
secure surface.
Step 2
POWER
INPUTS
GTO
TRANSF
CONTROL
OUTPUTS
RECEIVER
LOCK
PWR
AUX
RL
SLAVE CABLE
MASTER CABLE
CONTROL INPUTS
Y
18 AC
or
SOLAR
V
GTO
AUX
G
R
W
H
T
B
L
U
R
B
L
W
H
T
B
U
E
B
R
O
R
R
E
D
L
C
O
M
C
O
M
GRN BLK RED
RECEIVER
LOCK
SLAVE INPUTS
MASTER INPUTS
Temporarily mount the receiver at this time. You will need to
use the transmitter (page 17) to check the range of the receiver
before permanently mounting it. You may have to try different
locations before permanently mounting the receiver. The
receiver range can vary from 50 to 100 feet depending upon
weather, topography, and external interference.
ALM
Mount the receiver:
• Ensuring a line-of-sight between transmitter and
antenna.
• At least 3 feet away from AC voltage.
• As high as possible for optimum range.
• DO NOT mount receiver upside down.
Receiver mounted
on piece of wood
• DO NOT mount receiver on metal fence or post (this will
decrease signal range). If attaching receiver to metal
fence, you should mount receiver on a piece of wood
attached to the fence (see illustration).
The receiver cable:
• Cable length is 10 ft. (receivers with longer cables are
available as special order items; call the GTO Sales
Department).
• NEVER splice receiver cable!
• Run the receiver cable through PVC conduit to protect it
from damage.
• DO NOT run cable in conduit containing AC wiring.
This device complies with FCC rules Part 15. Operation is subject to the following conditions:
1. This device may not cause harmful interference.
2. This device must accept an interference that may cause undesired operation.
Transmitter distance may vary due to circumstances beyond our control. NOTE: The manufacturer is not
responsible for any radio or TV interference caused by unauthorized modifications to this equipment. Such
modifications could void the user’s authority to operate the equipment.
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Connect Operator Power Cable
Space for 12 Volt
battery (included).
Step 1
Loosen sealing nut on strain relief hub at bottom of control
box. Insert power cable into control box through strain
relief. Thread approximately 6”of the power cable into the
control box and retighten sealing nut until the power cable
locks into place.
Space for optional
second 12 Volt battery
(see Accessory Catalog)
Battery wires for
optional second battery.
R
S3
N
S4
S
GTO
TRANSF
RECEIVER
LOCK
AUX
RL
PWR
SLAVE CABLE
MASTER CABLE
CONTROL INPUTS
Y
18 AC
or
SOLAR
V
GTO
AUX
G
R
N
W
H
T
B
L
U
E
B
R
N
O
R
G
R
E
D
B
L
K
G
R
N
W
H
T
B
L
U
E
B
R
N
O
R
G
R
E
D
B
L
K
C
O
M
C
O
M
GRN BLK RED
RECEIVER
LOCK
SLAVE INPUTS
MASTER INPUTS
ALM
Strain Relief
Lock Nut
Hub
Operator Power Cable
Sealing Nut
Step 2
Insert the stripped power cable wires into the appropriate terminals on the MASTER OPERATOR terminal
block. Insert the green wire into the GRN terminal, white wire into WHT, blue wire into BLUE, brown wire
into BRN, orange wire into ORG, red wire into RED, black wire into the BLK.
Tighten the set screws against the end of the wires.
NEVER SPLICE WIRES.
Splicing permits corrosion and
seriously degrades the wire’s ability
to carry an adequate current.
RECEIVER
CONTROL INPUTS
MASTER OPERATOR
GRN WHT BLUE BRN ORG
RED BLK
COM COM
GRN BLK
RED
MASTER OPERATOR
RECEIVER
Wrong
Wrong
Correct
Wire
Screwedinto
Exposedstrands
ofwire
wireinsulation
Power Cable from
the Master Arm
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Connect the Power Input
IMPORTANT:
•
The transformer is designed and intended for indoor use. If the transformer can only be
plugged into an outside electrical outlet, a weatherproof cover/housing (available at local
electrical supply stores) must be used.
•
The only wire acceptable for use with GTO products is 16 gauge stranded, low voltage, direct
burial wire [RB509]. This gauge enables the transformer to provide an adequate charge
through the control board to the battery at distances up to 1000 ft.
•
•
DO NOT use telephone wire or solid wire.
NEVER SPLICE WIRES. Splicing permits corrosion and seriously degrades the wire’s ability to
carry an adequate current.
•
•
NEVER USE TRANSFORMER AND SOLAR PANEL(S) AT THE SAME TIME! Doing so will
damage the control board.
If your gate is more than 1000 ft. from an AC power source, you will need to use at least 10
watts solar charging power [FM122/FM123] to charge the battery. Refer to the Solar Panels
and Gate Activity Chart on page 2.
Step 1
Make sure the control box power switch is OFF.
ON/OFF
ON/OFF Switch
Step 2
Select the electrical outlet outlet into which you will plug the transformer. Measure the distance from this
outlet to the control box following the path where the wire will be laid (allow for an additional 6”to be
pulled into the control box).
Step 3
Lay the low voltage wire in a trench following a path from
the selected electrical outlet to the control box. Wires coming
up from the ground should be run through PVC conduit to
protect them from lawn mower blades, weed eaters, and
grazing animals. Bury the wire in the trench.
Step 4
18 AC
or
SOLAR
V
GTO
AUX
G
R
N
W
H
T
B
L
U
E
B
R
N
O
R
G
R
E
D
B
L
K
G
R
N
W
H
T
B
L
U
E
B
R
N
O
R
G
R
E
D
B
L
K
C
O
M
C
O
M
GRN BLK RED
RECEIVER
LOCK
SLAVE INPUTS
MASTER INPUTS
Feed the low voltage wires upward through the strain relief
opening on the lower left of the control box. Pull 6”to 8”of
wire into the control box.
Power Cable from
Master Arm
Low Voltage Wire
from Transformer
or Solar Panel
PVC Pipe
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Step 5
Strip the ends of the low voltage wire
and twist tightly. Attach these ends to
the 18 VAC OR SOLAR terminals located
on the POWER INPUTS terminal block.
Be certain not to let the exposed wires
touch each other!
Insert one transformer wire into an
18 VAC OR SOLAR terminal. Insert
the other transformer wire into the
remaining 18 VAC OR SOLAR terminal.
The transformer wires can be connected
to the 18 VAC OR SOLAR terminals
regardless of color/polarity.
CONTROL OUTPUTS
POWER
INPUT
LOCK
PWR
AUX
RLY
2ND OPERATOR
MASTER OPERATOR
18 VAC
OR
SOLAR
LOCK
PWR
AUX
RLY
GRN WHT BLUE BRN ORG
RED BLK
GRN WHT BLUE BRN ORG
RED BLK
2ND OPERATOR
MASTER OPERATOR
~
Low Voltage Wire
from AC Transformer
or Solar Panel
Tighten set screws against exposed end
of wires.
Power Cable
from Master Arm
Step 6
1
At the transformer, strip /2”of insulation from the ends of the
low voltage wire. Attach wires to the transformer terminals.
Make sure the exposed wires do not touch each other!
DO NOT PLUG THE TRANSFORMER INTO AN OUTLET
DURING THIS STEP! THE TRANSFORMER MUST ONLY BE
PLUGGED INTO AN OUTLET DURING STEP 3 (page 15)!
Connect Battery
Step 1
Make sure the control box power switch is OFF. Remove the control box cover and
slide the battery into position (terminals to the right).
ON/OFF
ON/OFF Switch
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Step 2
IMPORTANT: Connect the BLACK battery wire to the NEGATIVE (–)
battery terminal. Connect the RED battery wire to the POSITIVE (+)
terminal. Reverse connection of battery wires will damage the
control board.
BLACK
RED
BLACK wire to NEGATIVE (–) terminal
RED wire to POSITIVE (+) terminal
Step 3
Plug the transformer
into the electrical outlet. (Use of a surge protector with the
transformer is strongly recommended.) IMPORTANT: This is a
class II indoor transformer; if using transformer outdoors be sure
to enclose it in a weatherproof case.
Control Board Settings
Set Closed Position Limit (for Pull-To-Open Applications)
Step 1
Step 2
Gate in
OPEN
Postion
Gate
Closing
Power switch is on, gate
is in the OPEN position,
operator arm
Press the transmitter to
activate operator arm.
The gate will begin
to CLOSE.
Control
Box
Control
Box
fully retracted.
ON/OFF
ON/OFF Switch
S3
Step 3
Step 4
LEARN
When the gate reaches
the desired CLOSED
position, press
the transmitter
to stop the gate.
With the gate at the
MAST LIMIT
T.
Control
Box
correct position,
Gate
Closed
S2
program the closed
limit setting by
LEARN
Learn Master
Limit Button
2ND LIMIT
pressing and holding
LEARN MAST LIMIT.
S4
The gate closed position is now programmed.
If you make a mistake and set the limit at the
wrong position: press your transmitter to return
the gate to the fully opened position, then press
and hold the LEARN MAST LIMIT button for 5
seconds. This will clear the memory for the closed
limit position. Repeat Steps 1-5.
Step 5
Gate in
OPEN
Postion
Press the transmitter
again to allow the gate
to return to
the fully OPEN
position.
Control
Box
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Adjust the Stall Force Setting
The Stall Force potentiometer on the
control board controls the obstruction
sensitivity (or the amount of force the
operator will apply to an obstruction for
two (2) seconds before it automatically
stops and reverses direction).
AUTE STALL FORCE
STALL FORCE
IMPORTANT: For safety reasons
the stall force setting will need
to be adjusted for your particular
application.
O
20 MIN
MAX
ON
S
M
MIN
MAX
The Stall Force potentiometer on the
control board operates like a volume
control on a radio. Use a small flat blade
screwdriver to adjust the potentiometer.
Adjust the stall force from the MIN
position until the gate operates
smoothly without obstructing from its
own weight or wind conditions.
NOTE: you may need to increase the
stall force in cold temperatures due to
increased resistance from gate hinges.
Set Auto Close Time
The Auto-Close Time potentiometer controls the Auto-Close feature, and determines how long the gate
will remain open (at the fully open position) before it begins to close. The settings for this feature are OFF,
or from 3 to 120 seconds.
Adjust the Auto-Close potentiometer by using a small flat blade screwdriver.
Auto Close Time
Potentiometer
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Program Your Personal Transmitter
Setting
All GTO transmitters are set to a standard code at the
factory and are ready to operate your GTO gate operator.
For your safety and security, we strongly recommend that
you replace the factory setting with your own personal
setting. Follow the directions below:
NOTE: If you have multiple transmitters, you should adjust
all of them at this time. [RB741/RB742/RB743].
LED
1
+
2
0
3
–
4
5
6
7
8
A23S 12V
9
Step 1
A
L
K
A
EC
L
E
I
N
E
B
A
Use a small phillips head screw driver to remove the
transmitter cover.
T
T
ER
Y
Step 2
Set the transmitter DIP switches using a small screwdriver.
There are nine (9) switches; each can be placed in three
different positions (+, 0, –). DO NOT set all the switches
in the same position, such as all +, all 0, or all –. Once the
DIP switches have been reset, replace and close the access
cover.
+1 2 3 4 5 6 7 8 9
0
ECE
WARNING: No other adjustments should be made inside the
transmitter.
Step 3
Program the new setting into the control board:
A. Press and hold transmitter button.
CLOSE TIME STALL FORCE
B. Press and hold the LEARN RMT (Learn Remote)
button on the control board until the alarm sounds.
STATUS
LEARN RMT
S3
120 MIN
ART OFF
OFF
PULL
MAX
C. Release transmitter button. The new code is stored
in control board memory.
ON
ON
G
Learn Remote
Button
LEARN
MAST LIMIT
PUSH
SIMULT.
EN DLY.
D. Release the LEARN RMT (Learn Remote) button.
OFF
OFF
ON
ON
S2
NOTE: If you have purchased additional transmitters,
program the settings for all at this time.
LEARN
2ND LIMIT
S4
Step 4
AT THIS POINT YOU SHOULD TEST RECEIVER RANGE
BEFORE PERMANENTLY INSTALLING IT.
The Troubleshooting Wizard has
detailed information this and other
Installations.
24/7 Troubleshooting Wizard: http://
support.gtoinc.com
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DIP Switch Settings
DIP Switches
DIP Switch Settings (MODES)
DIP Switch #1: Soft Start/Stop
ON– Soft start enabled (factory
preset).
OFF– Soft start disabled.
The Soft Start/Stop feature slowly
starts the gate as it begins to open
and slows the gate as it comes
to the closed position. This saves
wear and tear on the gate and gate
operator system.
DIP Switch #2: Warning Buzzer
ON– Buzzer warning enabled
(factory preset).
OFF– Buzzer warning disabled.
120 MIN
The Warning Buzzer alerts
SOFT START OFF
WARNING
OPEN
2ND OPEN DLY.
MODE1
MODE2
ON
ON
you when the gate operator is
beginning to either open or close
the gate. It sounds for the first 2
seconds in each direction. It also
sounds a warning when the gate
obstructs two times in one cycle.
Switching this to OFF only disables
the open and close warning not
the obstruction warning.
OFF
PULL
PUSH
SIMULT.
ON
OFF
OFF
ON
DIP Switch #3: Push/Pull-To-Open
ON: Push-To-Open.
OFF: Pull-To-Open (factory preset).
If your gate opens into the
property the DIP Switch is set to
the OFF position (factory setting).
If your gate opens out from the
property the DIP Switch must be
set to the ON position. NOTE: if
you have a Push-to-Open gate
application you will need a Push-
To-Open bracket (see Push-To-
Open Instructions on page 21).
DIP Switch #4: Dual Operation
ON– Second opens simultaneously
with master.
OFF– Second opens after master
(factory preset).
Note: Not applicable for single gate
operator.
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Connecting Accessories
Input Connections
• All control inputs are dry-contact, normally open, inputs. DO NOT apply external voltage sources to
these inputs.
• All inputs are connected with respect to COMMON terminal.
• The status LED will blink once when its corresponding input is activated.
1
2
COM: Circuit common (reference for
all logic input)
• Two (2) terminals to provide extra
common connection point.
CYCLE/CLOSE: (Typically for use
with push button or hard-wired
keypad)
1
• Each activation at this input will
cycle the operation as follows:
OPEN–STOP–CLOSE–STOP–OPEN
CYCLE
CLOSE
2
3
4
5
6
7
SAFETY
3
SAFETY: (Typically for use with
photo beam device, loop detector
or other non-contact sensors)
• Activation of this input while the
gate is closing will cause the gate
to stop and return to the opened
position.
• Activation of this input while the
gate is opening has no effect (gate
will continue to open).
EXIT
OPEN
SHADOW
LOOP
CLOSE
EDGE
OPEN
EDGE
• Activation of this input while
gate is idle will prevent gate from
closing.
4
EXIT/OPEN: (Typically for use with
exit loop or wand)
• Activation of this input will open
the gate if it’s not already at the open position
• Activation of this input while at open limit will restart the auto close time (if enabled).
• Activation of this input while gate at the fully open position will prevent gate from closing.
5
6
SHADOW LOOP: (Typically for use with loop detector)
• This input is only monitored when the gate is at the fully open position. At any other position,
activation of this input has no effect on gate operation.
• Activation of this input while gate at the fully open position will prevent gate from closing.
CLOSE EDGE: (Typically for use with safety edge device)
• Activation of this input while the gate is closing will cause the gate to stop and reverse direction for
approximately 2 seconds.
• Activation of this input while the gate is opening has no effect (gate will continue to open).
• Activation of this input while gate is idle will prevent gate from closing.
7
OPEN EDGE: (Typically for use with safety edge device)
• Activation of this input while the gate is opening will cause the gate to stop and reverse direction for
approximately 2 seconds.
• Activation of this input while the gate is closing has no effect (gate will continue to close).
• Activation of this input while gate is idle will prevent gate from opening.
GTO 4000XLS Instruction Manual © 01.10.12 19
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Wiring Accessories
LOCK
PWR
TRANSF
CONTROL INPUTS
STER CABLE
RLY
18 VAC
or
SOLAR
AUX
RLY
LOCK
PWR
LEGRBNRN WORG
RED BLK
COM COM
GRN BLK
RED
STER INPUTS
RECEIVER
ALM
1
2
3
4
5
6
7
6
According to
Application
7
1
Edge Sensor
Automatic Gate Lock
3
1
Photo Beams
1
2
Push Button Control
4
1
Vehicle Sensor
Refer to Vehicle Sensor
manual for additional
connections.
2
3
1
ABC
DEF
5
6
4
JKL
MNO
GHI
8
9
7
TUV
WXY
PRS
0
1
2
NOTE: Connections are for typical applications.
There may be additional connection options for
applications that are not illustrated here.
Digital Keypad
AUX
RLY
Connecting Other Auxiliary Devices (Sirens, Lights, etc.)
• These 2 terminals are normally open“dry-contact”(no voltage) relay ouput.
• Relay is closed when the gate is in motion; Relay is open when the gate is not in motion.
• These 2 terminals maximum rating is 24Vdc, 1 Amp.
AUX
RLY
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Push-To-Open Installation Information
Swinging gates shall not open into public access areas!
A “Push-to-Open”gate opens out from the property (operator arm extends to open the gate). A Push-To-
Open installation requires the purchase of a Push-To-Open Bracket [R4KPTO].
In a Push-To-Open installation the operator is installed while the gate is in the CLOSED POSITION.
Install the Operator
Follow directions for installing the
A
Gate In Closed Position
4000XLS beginning on page 7. The Push-
To-Open installation differs from the
Pull-To-Open installation in the following
ways:
Level Operator
1. In a Push-To-Open installation, the arm
fully extends to open the gate, and it
fully retracts to close the gate. (C)
2. You will install the operator while the
gate is in the CLOSED POSITION (arm
fully retracted). (A)
Clevis Pin, Bushing, and Hairpin Clip
Fence Post
3. You must use the Push-to-Open Post
Pivot Bracket
[R4KPTO] in the Post Bracket assembly. (B)
4. IMPORTANT: While determining the mounting point for the
post pivot bracket assembly be sure that the position allows
for 2”clearance between the gate and the operator in both the
open and closed positions (see diagram below). This clearance
will give the operator the most efficient leverage point for
opening and closing the gate and more importantly provides
the least possible pinch area. (C)
B
3/8" x 3-3/4" Bolt
3/8" Washer
Post Bracket
3/8" Washer
Clamp
C
3/8" Lock Nut
Push-To-Open
Post Pivot Bracket
(R4KPTO)
MAX
22
"
*The Troubleshooting Wizard
has detailed information on
Push-To-Open installations.
Gate in the Open Position
Pinch Area
Clamp
2" minimum
Gate in the Closed Position
Pinch Area
2" minimum
GTO 4000XLS Instruction Manual © 01.10.12 21
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Set Control Board for Push-To-Open
Make sure the control box power switch is OFF. Use a small
screwdriver to move the Number 3 DIP switch from the
factory setting (OFF / Pull-To-Open) to ON for Push-To-Open.
Turn power switch ON. The control board is now configured
to push the gate open.
ON DIP
1
2
3
4
ON
ON
1
2
3
4
OFF
DIP#3
ON: Push-to-open operation.
OFF: Pull-to-open operation (factory setting).
Setting the Open Position Limit (Push-To-Open Installations)
Step 1
Step 2
Press the transmitter to
activate operator arm. The
gate will begin to OPEN.
Gate in Closed
Postion
Power switch is on, gate is
in the CLOSED position,
operator arm
Control
Box
fully retracted.
Control
Box
Gate
Opening
ON/OFF
ON/OFF Switch
S3
Step 3
Step 4
With the master
gate at the correct
position, program the
open limit setting by
pressing and holding
LEARN MAST LIMIT.
LEARN
When the gate reaches
the desired OPEN
position, press the
transmitter to
MAST LIMIT
T.
Gate
Opened
Control
Box
S2
LEARN
Learn Master
Limit Button
2ND LIMIT
stop the gate.
S4
The gate open position is now programmed.
If you make a mistake and set the limit at the
wrong position: press your transmitter to return
the gate to the fully closed position, then press
and hold the LEARN MAST LIMIT button for 5
seconds. This will clear the memory for the open
limit position. Repeat Steps 1-5.
Step 5
Gate in Closed
Postion
Press the transmitter
again to allow the gate
to return to the fully
CLOSED position.
Gate is now
programmed
Gate open position
is now programmed
Control
Box
22 GTO 4000XLS Instruction Manual © 01.10.12
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Column Installation
If this operator will be used with gates that are mounted on masonry, brick, or rock (etc.) columns, read
the following carefully before proceeding
A. The simplest solution is to install the operator in a push-to-open configuration. The minimum
clearance is easier to achieve and clearance is no longer a problem, since the operator will be
pushing the gate away from the column instead of pulling it toward the column. It is recommended
that you place a steel plate between the operator mounting brackets and masonry surface for
additional strength.
B.
If a push-to-open installation is impossible due to traffic hazards, terrain, etc., another option is to re-
hang the gate. You may hang it on a post, either in the center of the column or at the back corner, or
move the gate to the back corner of the column.
C. The most difficult solution is to cut a notch in the column to accommodate the operator and power
cable. This job is NOT for the inexperienced!*
Hinge
Gate
Column
B
Column Mount Example
(A + B can not exceed 19 inches)
Example: If A is 8" then B cannot exceed 11"
Pivot Bracket
A
*The Troubleshooting Wizard has detailed information
on column mounting.
GTO 4000XLS Instruction Manual © 01.10.12 23
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Troubleshooting Guide
If your gate operator does not function properly after it is installed, use this guide before calling the GTO
Service Department.
Generation 3 Audible Feedback
SYMPTOM
DIAGNOSIS
CHECK:
1 short beep upon Circuit Board
• Normal Operation
power up
Powered Up &
Ready
1 short beep upon Blown Fuse
activation
• Fuse
• Battery Under Load
Low or Bad Battery
• Battery Harness Connections
Loose Battery
Connection
Continuous
Uninterrupted
Alarm
Circuit Board
Senses an
Obstruction
• Path of Gate
• Gate for Level and Plumb
• Stall Force Adjustment
• Disconnect Safety Devices
• Rev Counter
1 beep with 10
seconds off
Low Battery
Condition
• Fuses
• Battery Harness Connections
• Battery Under Load
1 beep then 2
beeps
Master Motor
• Connections to Master Inputs
Terminals Shorted • Master Arm Power Cable
• Motor
• Circuit Board
1 beep with 2
seconds off
Master Arm Limit
Switch Error
• Connections to Master Inputs
• Master Arm Power Cable
3 beeps with 2
seconds off
Master Arm Rev
Counter Error
• Connections to Master Inputs
• Master Arm Power Cable
• Rev Counter
24 GTO 4000XLS Instruction Manual © 01.10.12
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Generation 3 Visual Feedback
SYMPTOM
DIAGNOSIS
CHECK:
Status (clear)1 blink Cycle Terminal
Shorted
• Disconnect the push button, keypad, intercom keypad, or
any other accessory wired to this terminal.
• Try the remote. If the remote works, then the problem is
the accessory.
Status (clear) 2
blinks
Safety Terminal
Shorted
• Disconnect the loop detector, photo beam, or any other
accessory wired to this terminal.
• Try the remote. If the remote works, the problem is the
accessory.
Status (clear) 3
blinks
Exit Terminal
Shorted
• Disconnect exit wand, loop detector, photo beam, or any
other accessory wired to this terminal.
• Try remote. If the remote works, the problem is the
accessory.
Status (clear) 4
blinks
Shadow Terminal
Shorted
• Disconnect the loop detector, photo beam, or any other
accessory wired to this terminal.
• Try remote. If the remote works, the problem is the
accessory.
Status (clear) 5
blinks
Close Edge
Terminal Shorted
• Disconnect the edge sensor, photo beam, or any other
accessory wired to this terminal.
• Try the remote. If the remote works, the problem is the
accessory.
Status (clear) 6
blinks
Open Edge
Terminal Shorted
• Disconnect edge sensor, photo beam, or any other
accessory wired to this terminal.
• Try the remote. If the remote works, the problem is the
accessory.
RF (yellow) Flickers Receiving 318 MHz • Normal operation when remote or wireless keypad is used.
RF
RF (yellow)OFF
No 318 MHz RF
Received
• Battery in Remote
• Program Remote
• Antenna Receiver Connections
• Antenna Receiver
Power (green)
ON
AC or Solar Power
Present
• Normal Operation
VOLTAGE READINGS
18 Vac Transformer
10 W Solar panel (single)
18.0 to 22.0 Vac
18.0 to 22.0 Vdc
In FULL SUN — measure voltage with the Solar Panel Disconnected.
12 V, 7 amp hour Battery
12.5 to 13.5 Vdc
or Two 12V, 7 amp hour Batteries if using solar power
Measure voltage at battery terminals with battery disconnected
Charging circuit
12.0 to 14.8 Vdc
Measure voltage at battery terminals with battery connected
GTO 4000XLS Instruction Manual © 01.10.12 25
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Repair Service
If your GTO 4000XLS Gate Operator is not operating properly, please follow the steps below:
1. First use the procedures found in the Troubleshooting Guide (see page 24).
3. If you are unable to solve the problem, call the GTO Service Department at (800) 543-1236, or (850)
575-4144. Refer to the serial number (located on the right side of the control box) and date of
purchase when calling for assistance.
4. If repair or replacement of your gate operator is necessary, the Service Department will assign a
Return Goods Authorization (RGA) number to you.
5. Once you have received your RGA# you are required to send in your original equipment for
repair. Please refer to Manufactures’Limited Warranty for complete details. Securely pack the
component(s) authorized for return to the factory. Include a copy of your sales reciept for the
purchase of the product(s). Write the RGA number issued to you on the outside of the package in
LARGE BOLD PRINT.
Ship the package(s) freight prepaid to: GTO, 3121 Hartsfield Road, Tallahassee, Florida, USA 32303.
NOTE: Products returned to GTO without a Return Goods Authorization (RGA) number
in LARGE BOLD PRINT on the outside of the package WILL NOT be accepted. Also, items
returned to GTO freight collect WILL NOT be accepted.
GTO Technical Service
8:00am–7:00pm • Monday–Friday (EST)
ACCESS
SYSTEMS
PROFESSIONAL RESIDENTIAL
3121 Hartsfield Road • Tallahassee, Florida, USA 32303
(850) 575-0176 • Fax (850) 575-8912
26 GTO 4000XLS Instruction Manual © 01.10.12
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Accessories for 4000XLS
Accessories. Or call 1-800-543-GATE (4283).
POWERING ACCESSORIES
Low Voltage Wire [RB509]
The 16 gauge, stranded, dual conductor low voltage Wire is for connecting the AC
powered transformer, solar panel or wired accessories to the system’s control board.
This specially designed wire is UV treated, PVC coated, and ready for direct burial.
Solar Panel Kits [FM122/FM123]
If your gate operator is more than 1000 ft. away from an AC power outlet, you can
choose to maintain the battery charge with the GTO Solar Panel Kit.
• 10 Watt Solar Panel Charging Kit [FM123]
• 5 Watt Solar Panel Charging Kit [FM122]
Additional/Replacement Battery [RB500]
For additional battery power or replacement.
“FROM VEHICLE” ENTRY AND EXIT ACCESSORIES
Transmitters [RB741/RB742/RB743]
Purchase an additional transmitter for each vehicle in your family. The Two-Button
Transmitter can be programmed to operate both your gate operator and a garage
door opener using the Universal Receiver. Or it can be programmed to open two
gate operator systems.
• Single Button Transmitter [RB741]
• Dual Button Transmitter [RB742]
• Three Button Transmitter [RB743]
Universal Receiver [RB709U-NB]
The Universal Antenna Receiver gives you the ability to use one remote to activate
your gate operator and your garage door opener. Connects to any brand garage
door opener. Up to 100 ft. range.
Digital Keypad [F310]
Allow friends access to your property using an identification code that you provide.
Program up to 25 entry codes for added security. Powered by three “AA”batteries
(not included).
2
3
1
ABC
DEF
5
6
4
JKL
MNO
GHI
8
9
7
TUV
WXY
PRS
0
GTO 4000XLS Instruction Manual © 01.10.12 27
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Residential Wireless Entry Intercom [F3100MBC]
Designed for added security to your automated gate with the ability to “speak to”
and “screen”visitors safely from inside your home. Ideal for securing gate entrances
while providing controlled access.
ER
W
PO
ypad
e
K
B
a
t
t
L
o
w
Grant
rmission
e
P
Answer
D
Gooseneck Pedestal [F100/F110]
V
9V
Designed to mount digital keypads, wireless intercom systems, and other access
control devices for your gate automation system.
“HANDS FREE” ENTRY & EXIT ACCESSORIES
Driveway Vehicle Sensor [FM139]
Automatically activates gate operator “Hands-Free”when a vehicle exits the
property. Electromagnetic sensor detects vehicles in motion.
• 50 ft. [FM139]
• 100 ft. [FM140]
• 150 ft. [FM141]
• 250 ft. [FM141-250]
Wireless Vehicle Sensor [R4500]
Automatically activates gate operator “Hands-Free”when a vehicle exits the
property. 100 ft. range between transmitter and receiver. Easy installation.
LOCKING & SECURITY ACCESSORIES
Automatic Gate Lock [FM144/FM142]
The #1 Accessory For Swing Gate Operators! Designed for added security in
conjunction with GTO Automatic Gate Operators. The gate lock unlocks and locks
automatically when the gate opens and closes. The perfect solution for high wind
conditions.
C
I
T
A
®
M
K
O
C
T
O
U
L
A
E
OCK
T
A
G
ELECTRONIC SECURITY
L
Bulldog Pedestrian Gate Lock [FM145]
1
2
3
Designed to mount on horizontal swing “walk through”wood, chain link, and metal
pedestrian gates opening in or out. Ideal for securing pools, condominiums, schools
and any pedestrian gate.
ABC
DEF
4
5
6
GHI
JKL
MNO
®
7
8
9
PRS
TUV
WXY
0
,
In
c.
S
E
C
U
R
IT
Y
G
A
T
E
L
O
C
K
Wireless Driveway Alarm [R4450].
This device alerts you of vehicles entering your driveway (with or without an
automated gate). The indoor base station signals you with a door chime when a
vehicle passes the driveway sensor.
28 GTO 4000XLS Instruction Manual © 01.10.12
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ADDITIONAL ACCESSORIES
Photo Beams [R4222]
Primary “through beam”photo beam device. Provides “non-contact”entrapment
protection.
Pin Lock [FM345]
Use as a substitute for the clevis pin at the front mount of the PRO-SW4000XLS to
prevent theft of the operator.
• Pin Lock 10-pack: ten Pin Locks keyed alike [FM345KA].
Push Button Control [RB101]
Wire this unlit push button directly to your gate operator for simple open/close/stop
operation from up to 1000 ft. away. Use 16 gauge low-voltage wire.
Replacement Transformer [RB570]
Standard 18 volt, 2200 mA AC transformer included with the 4000XLS to maintain
battery charge.
Gate Grounding Kit [R4196]
The purpose of the grounding kit is to REDUCE THE RISK of damage to electronic
equipment from lightning strikes. There is no protection or grounding system that
can completely eliminate this risk.
HARDWARE ACCESSORIES
Push To Open Bracket [R4KPTO]
Required when the 4000XLS must push a gate open (arm extends to open), such as
away from a sloping driveway or where space prevents gate from opening into the
property (pull to open). Order two brackets for a dual swing gate installation.
Column Mount Lock Receiver [433IH]
For use with the Automatic Gate Lock or Bulldog Pedestrian Gate Lock when
mounting on brick columns or applications with limited space.
GTO 4000XLS Instruction Manual © 01.10.12 29
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ACCESS
SYSTEMS
PROFESSIONAL RESIDENTIAL
3121 Hartsfield Road • Tallahassee, Florida, USA 32303
(850) 575-0176 • Fax (850) 575-8912
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