Pro Unit
Owner/Operator Manual
Models
988100 - GR1336FX
988101 - GR1536FX
988102 - GR1548FX
988103 - GR1548FL
988104 - GE1748FL
988110 - GR1332FX
988112 - GR1544FX
988114 - GR1336FXP
988115 - GR1548FXP
988118 - GR1332FXP
988119 - GR1544FXP
988313 - GR1332FXPCE
ENGLISH
FRANÇAIS
ESPAÑOL
04941300 7/03
Printed in USA
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Stated Sound Power Levels are established following Annex VIII “Full Quality Assurance” of directive 2000/14/EC.
Les déclarations de niveau de puissance acoustique sont établies conformément à l’Article VIII « Assurance
qualité totale » de la directive 2000/14/EC.
Die angegebenen Geräuschpegel wurden gemäß Anhang VIII „Totales Qualitäts-Management“ der EU-Richtlinie
2000/14/EC.
Gespecificeerde geluidssterkteniveaus zijn vastgesteld aan de hand van Annex VIII “Full Quality Assurance”
(Volledige kwaliteitsborging) van richtlijn 2000/14/EG.
I livelli di potenza sonora dichiarati sono rilevati in base all’Appendice VIII del “Controllo qualità totale” della direttiva
CE/2000/14.
Los niveles de potencia acústica se establecen siguiendo el Anexo VIII “Garantía de calidad total” de la directiva
2000/14/EC.
De anførte lydstyrkeniveauer er fastlagte efter tillæg VIII “Fuld kvalitets sikring” i direktiv 2000/14/EF.
Lydeffektnivåene er fastsatt etter tillegg VIII ”Full kvalitetssikring” i direktivet 2000/14/EF.
Fastställda ljudnivåer har etablerats enligt bilaga VIII “Full kvalitetssäkring” i direktiv 2000/14/EC.
Notified Body –
SNCH/TUV Rheinland
11, Route de Luxembourg
L-5230 Sandweiler
Entité notifiée – Benachrichtigte Körperschaft –
Certificeringsinstantie –Organismo notificato –
Cuerpo notificado – Bekendtgjort til – Kunngjøring til –
Underrättad myndighet –
Keeper of Technical File- Philip J. Smucker
Dépositaire du fichier technique - Verwalter der
technischen Dokumente - Houder technische
gegevens - Depositario del file tecnico -
Depositario del archivo técnico - Ansvarlig for
teknisk data - Ansvarlig for teknisk
dokumentasjon - Innehavare of teknisk fil -
Signature/Unterschrift/
Handtekening/Firma/
Underskrift/Underskrift
Handlekening/Under-
6/11/03
Date/Datum/Dat
a/Fecha/Dato/P
äiväys
Philip J. Smucker
Manager of Product Conformance
Position/Qualité/Functie/Qualifica/Puesto/Stilling/Titel/Arvo
skrift/Allekirjoitus
Ariens Company
WARNING
The engine exhaust from this product
contains chemicals known to the State
of California to cause cancer, birth
defects or other reproductive harm.
3
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CONTROLS AND FEATURES
13
8
7
3
9
3
18
7
17
10
12
18
11
4
5
OG1765
1
OG1730
7
14
13
6
12
2
8
7
9
3
16
11
5
15
3
14
10
4
1
OG0742
Figure 1
OG1720
ENGLISH
1. Shift Lever
17. Pivot Bar (988114,115,
118, 119, 313)
18. Control Stop Lock Lever
(988114,115, 118, 119,
313)
de transmission
11. Guidon
12. Commande du starter
(988101, 102, 103, 104,
112, 115, 119)
13. Compteur horaire
(988104)
14. Voyant de l’huile (988104)
15. Batterie (988104)
16. Garant du silencieux
(988313)
17. Barre de pivot
(988114,115, 118, 119,
313)
18. Levier de verrouillage de
butée de commande
(988114,115, 118, 119,
313)
4. Palanca del acelerador
(988101, 102, 103, 104,
112, 115, 119)
Palanca del acelerador-
estrangulador (988100,
110, 114, 118, 313)
5. Interruptor de encendido
6. Palanca de la TDF
7. Controles de presencia del
operador
8. Tapón del combustible
9. Manilla de arranque de
retroceso
10. Protección de la correa de
tracción
2. Steering Lever Latches
(988100, 101, 102, 103,
104, 110, 112)
3. Steering Levers (988100,
101, 102, 103, 104, 110,
112)
FRANÇAIS
1. Levier de vitesses
2. Verrous de la poignée
de direction (988100, 101,
102, 103, 104, 110, 112)
3. Poignées de direction
(988100, 101, 102, 103,
104, 110, 112)
Control Levers
(988114,115, 118, 119,
313)
4. Throttle Lever (988101,
102, 103, 104, 112, 115,
119)
Leviers de commande
(988114,115, 118, 119,
313)
Throttle-Choke Lever
(988100, 114, 110, 118,
313)
11. Manillar
12. Control de
4. Manette des gaz (988101,
102, 103, 104, 112, 115,
119)
estrangulamiento(988101,
102, 103, 104, 112, 115,
119)
5. Ignition Switch
6. PTO Switch
7. Operator Presence
Controls
ESPAÑOL
Manette des gaz – Starter
(988100, 114, 110, 118,
313)
1. Palanca de cambios
2. Trabas de las palancas de
la dirección (988100, 101,
102, 103, 104, 110, 112)
3. Palancas de dirección
(988100, 101, 102, 103,
104, 110, 112)
13. Horómetro (988104)
14. Luz del aceite (988104)
15. Batería (988104)
16. Protector del silenciador
(988313)
17. Barra de pivote
(988114,115, 118, 119,
313)
8. Fuel Cap
9. Recoil Starter Handle
10. Traction Belt Guard
11. Handlebar
12. Choke Control (988101,
102, 103, 104, 112, 115,
119)
5. Clé de contact
6. PdF
7. Commandes de présence
de l’opérateur
8. Bouchon du réservoir
de carburant
9. Poignée du démarreur
à cordon
10. Garant de courroie
Palancas de control
(988114,115, 118, 119,
313)
18. Palanca de control de
traba por tope
13. Hour Meter
14. Oil Light (988104)
15. Battery (988104)
16. Muffler Guard (988313)
(988114,115, 118, 119,
313)
4
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TABLE OF CONTENTS
Storage. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25
Service Parts . . . . . . . . . . . . . . . . . . . . . . . . . . . . 26
Specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . 27
Warranty. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29
Operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10
Maintenance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17
Service and Adjustments . . . . . . . . . . . . . . . . . . 18
INTRODUCTION
THE MANUAL
PRODUCT REGISTRATION
Before operation of unit, carefully and completely read
your manuals. The contents will provide you with an
The Gravely dealer must register the product at the time
of purchase. Registering the product will help the
understanding of safety instructions and controls during company process warranty claims or contact you with
normal operation and maintenance.
the latest service information. All claims meeting
requirements during the limited warranty period will be
honored, whether or not the product registration card is
returned. Keep a proof of purchase if you do not register
your unit.
All reference to left, right, front, or rear are given from
operator standing in operation position and facing the
direction of forward travel.
MODEL AND SERIAL NUMBERS
Customer Note: If Dealer does not register your
product, please fill out, sign and return the product
registration card to Gravely.
When ordering replacement parts or
Transfer
model & serial
number label
from product
registration
here.
making service inquiries, know the
Model and Serial numbers of your
unit and engine.
UNAUTHORIZED REPLACEMENT PARTS
Use only Gravely replacement parts. The replacement
of any part on this vehicle with anything other than a
Gravely authorized replacement part may adversely
affect the performance, durability, or safety of this unit
and may void the warranty. Gravely disclaims liability for
any claims or damages, whether warranty, property
damage, personal injury or death arising out of the use
of unauthorized replacement parts. To locate your
nearest Gravely Dealer, call 1-800-472-8359 or go to
Numbers are located on the product
registration form in the unit literature
package. They are printed on a
serial number label, located on the
frame of your unit.
Serial
Number
Label
DISCLAIMER
Gravely reserves the right to discontinue, make
changes to, and add improvements upon its products at
any time without public notice or obligation.The
descriptions and specifications contained in this manual
were in effect at printing. Equipment described within
this manual may be optional. Some illustrations may not
be applicable to your unit.
OG1400
Figure 2
•
Record Engine Model and Serial numbers here.
DEALER DELIVERY
Dealer should:
1. Check all controls for proper function.
2. Check the safety interlock system to make sure
3. Fill out Original Purchaser Registration Card and
return the card to Gravely.
4. Explain Limited Warranty Policy.
© Copyright 2003 Ariens Company
GB - 5
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5. Explain recommended lubrication and
6. Instruct customer on controls and operation of
unit. Discuss and emphasize the Safety
maintenance. Advise customer on adjustments.
Precautions. Give customer Owner/Operator,
Parts, and Engine Manuals. Advise customer to
thoroughly read and understand them.
SAFETY
NOTATIONS
NOTE: General reference information for proper
operation and maintenance practices.
WARNING: This cutting machine is capable
of amputating hands and feet and throwing
objects. Failure to observe the safety
IMPORTANT: Specific procedures or information
required to prevent damage to unit or attachment.
instructions in the manuals and on decals
could result in serious injury or death.
Slopes are a major factor related to
loss-of-control and tip-over accidents.
Operation on all slopes requires extra
caution.
PRACTICES AND LAWS
Practice usual and customary safe working
precautions, for the benefit of yourself and others.
Understand and follow all safety messages. Be alert to
unsafe conditions and the possibility of minor,
moderate, or serious injury or death. Learn applicable
rules and laws in your area, including those that may
restrict the age of the operator.
Tragic accidents can occur if the operator is
not alert to the presence of children. Never
assume that children will remain where you
last saw them.
Gasoline is extremely flammable and the
vapors are explosive, handle with care.
REQUIRED OPERATOR TRAINING
Disengage attachment, stop unit and engine,
remove key, engage parking brake, and allow
moving parts to stop before leaving operator’s
position.
Original purchaser of this unit was instructed by the
seller on safe and proper operation. If unit is to be used
by someone other than original purchaser; loaned,
rented or sold, ALWAYS provide this manual and any
needed safety training before operation.
SAFETY ALERTS
Look for these symbols to point out
important safety precautions. They mean:
SAFETY DECALS AND LOCATIONS
ALWAYS replace missing or damaged Safety Decals.
Refer to figures below for Safety Decal locations.
Attention!
TO AVOID SERIOUS INJURY OR DEATH:
manual. Keep children and others away from unit while
operating. Never direct discharge toward other people.
Thrown objects can cause injury. Keep safety devices
(guards, switches, etc.) in place and working. Check
interlock system per manual before use. Never allow
operation by untrained persons.
When parking on slope always
engage parking brake. Disengage le frein de stationnement.
•
Read the operator's
•
Maintenez toujours en place tous les
•
Mantenga artefactos de seguridad (guardas, interruptores, etc.) en su lugar Verifique en el manual el sistema
de engranar antes de usar. Mo permitir que personal sin la necesaria formación use la máquina. Cuando se estacione en una
Desactivar la TDF detener la unidad, apagar el motor, accionar el
quitar la llave antes de realizar cualquier inspección, reparación, etc.
y
trabajando.
•
DANGER
/
PELIGRO
•
elements de sécurité (garants, interupteurs,
•
•
•
etc.).
•
Controler le bon fonctionnement du
pendiente, activar siempre el freno de estacionamiento.
•
,
Personal Safety Is Involved!
Become Alert!
•
système de sécurité avant utilisation tel
qu'indiqué dans le manuel d'utilisation. Ne
freno de estacionamiento
y
•
•
•
jamais permettre l'utilisation par des personnes
En
n'ayant pas reçu la formation nécessaire.
cas de stationnement en pente, toujours serrer
Désenclencher la
•
•
a
•
•
PTO, stop unit and engine, set
parking brake and remove key
before making any inspections,
repairs, etc.
PdF
,
arrêter la machine et le moteur, serrer le
1
frein de stationnement et enlever la clé de
contact avant de commencer toute vérification,
réparation, etc.
05356500C
Obey The Message!
The safety alert symbols above and signal words below
are used on decals and in this manual.
2
DANGER/PELIGRO
Read and understand all safety messages.
4
DANGER/PELIGRO
Stay clear of rotating parts.
07731400D
Rester
à
l’écart des pièces
en rotation.
Mantenerse alejado de las
piezas giratorias.
05236900A
DANGER: IMMINENTLY HAZARDOUS
SITUATION! If not avoided, WILL RESULT in
death or serious injury.
2
DANGER/PELIGRO
07731400D
WARNING: POTENTIALLY HAZARDOUS
SITUATION! If not avoided, COULD
RESULT in death or serious injury.
3
WARNING/AVERTISSEMENT/ADVERTENCIA
Do not operate mower Ne jamais utiliser No operar segadora
unless guards are in la tondeuse sans menos que las defensas
operating position or protecteur sur le esten en posicion de
bagger is attached. canal d'ejection ou operacion el
sans le bac monte. recogedor este fijo.
a
o
07742300B
Figure 3
OG1490
CAUTION: POTENTIALLY HAZARDOUS
SITUATION! If not avoided, MAY RESULT in
minor or moderate injury. It may also be
used to alert against unsafe practices.
GB - 6
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2. Danger! Rotating Blades
TO AVOID SERIOUS INJURY OR DEATH:
operator's manual. Keep children and others away from unit
while operating. Never direct discharge toward other people.
Thrown objects can cause injury. Keep safety devices (guards,
shields, switches, etc.) in place and working. Check interlock
system per manual before use. Never allow operation by
untrained persons. When parking on slope always engage
parking brake.
•
Read the
•
DANGER / PELIGRO
1
•
•
•
•
•
a
•
Disengage PTO, stop unit and engine, set
parking brake and remove key before making any inspections,
repairs, etc.
ROTATING BLADE! Keep hands and
feet away.
.80
x
1.36
DANGER
PELIGRO
•
Maintenez toujours en place tous les elements de sécurité (garants, interupteurs, etc.).
fonctionnement du système de sécurité avant utilisation tel qu'indiqué dans le manuel d'utilisation.
jamais permettre l'utilisation par des personnes n'ayant pas reçu la formation nécessaire. En cas de
arrêter la machine
•
Controler le bon
•
Mantenga artefactos de seguridad (guardas, interruptores, etc.) en su lugar
manual el sistema de engranar antes de usar. Mo permitir que personal sin la necesaria formación use la
máquina. Cuando se estacione en una pendiente, activar siempre el freno de estacionamiento. Desactivar
la TDF detener la unidad, apagar el motor, accionar el freno de estacionamiento quitar la llave antes de
realizar cualquier inspección, reparación, etc.
y
trabajando.
•
Verifique en el
•
Ne
•
•
•
•
stationnement en pente, toujours serrer le frein de stationnement.
•
Désenclencher la PdF
,
,
y
et le moteur, serrer le frein de stationnement et enlever la clé de contact avant de commencer toute
vérification, réparation, etc.
05357800A
OL3030
2
DANGER/PELIGRO
Always stand clear of discharge area.
DO NOT direct discharge toward other
people. Remove objects that could be
thrown by the blade. DO NOT operate
mower over gravel and hard surfaces.
07731400D
4
DANGER/PELIGRO
Stay clear of rotating parts.
Rester
à
l’écart des pièces
en rotation.
OL0910
Mantenerse alejado de las
piezas giratorias.
05236900A
2
Keep people and pets away when
operating unit. Keep children out of the
work area and under the watchful care
of a responsible adult.
DANGER/PELIGRO
07731400D
OL4370
3
Shut off engine, remove key, read
manual before you unplug, adjust or
repair unit.
WARNING/AVERTISSEMENT/ADVERTENCIA
Do not operate mower Ne jamais utiliser No operar segadora
unless guards are in la tondeuse sans menos que las defensas
operating position or protecteur sur le esten en posicion de
bagger is attached. canal d'ejection ou operacion el
sans le bac monte. recogedor este fijo.
a
o
07742300B
OL4010
Figure 4
OG1497
NO STEP! Always keep feet away from
rotating parts.
1. Danger! To avoid serious injury or death
Read the operator’s manual.
OL4420
3. Warning!
OL1801
Always stand clear of discharge.
Keep children and others away from unit
while operating.
OL0910
OL4370
DO NOT operate mower unless guards
are in operating position or bagger is
attached.
Never direct discharge toward other
people. Thrown objects can cause injury.
OL3320
OL0910
4. Danger!
•
•
Keep safety devices (guards, shields,
switches, etc.) in place and working.
Stay clear of rotating parts.
Check interlock system per manual before
use.
•
•
Never allow operation by untrained persons.
OL5100
When parking on a slope always chock or
block the wheels.
SAFETY RULES
•
Disengage PTO, stop unit and engine, set
parking brake and remove key before making
any inspections, repairs, etc.
Read, understand and follow all safety practices in
Owner/Operator Manual before beginning assembly.
Failure to follow instructions could result in personal
injury and/or damage to unit.
ALWAYS remove key (if equipped) and disconnect wire
from spark plug before assembly. Unintentional engine
start up can cause death or serious injury.
GB - 7
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Complete a walk around inspection of unit and work
area to understand:
ALWAYS keep hands and feet away from all rotating
parts during operation. Rotating parts can cut off body
parts.
•
•
•
Work area
ALWAYS keep hands away from all pinch points.
Your unit
DO NOT touch unit parts which might be hot from
operation. Allow parts to cool before attempting to
maintain, adjust or service.
All safety decals
ALWAYS check overhead and side clearances carefully
before operation.
NEVER place your hands or any part of your body or
clothing inside or near any moving part while unit is
running.
ALWAYS be aware of traffic when operating along
streets or curbs.
Keep children and people away.
DO NOT wear loose clothing or jewelry. Tie back hair
that may get caught in rotating parts.
Keep children out of work area and under watchful care
of a responsible adult.
Keep children and people away from unit during
operation.
Keep area of operation clear of all toys, pets, and
debris. Thrown objects can cause injury.
Fumes from engine exhaust can cause injury or death.
Check for weak spots on docks, ramps or floors. Avoid
uneven work areas and rough terrain.
DO NOT run engine in an enclosed area. Always
provide good ventilation.
ALWAYS be sure of your footing. Keep a firm hold on
handlebar. Walk, NEVER run.
Thrown objects can cause injury and property damage.
DO NOT point discharge at anyone or discharge
directly onto paved or gravel surfaces.
DO NOT operate on wet grass.
Dust, smoke, fog, etc. can reduce vision and cause an
accident. Operate unit only when there is good visibility
and light.
Always stand clear of the discharge area when
operating this unit.
Read, understand, and follow all instructions in the
manual and on the machine before starting.
Understand:
Read the entire Owner/Operator manual and other
training material. If the operator or the mechanic
cannot read the manual, it is the owner’s responsibility
to explain it to them. Only the user can prevent and is
responsible for accidents or injuries occurring to
themselves, other people or property.
•
•
•
•
•
How to operate all controls
The functions of all controls
How to STOP in an Emergency
Braking and steering characteristics
Turning radius and clearance
•
•
Only trained adults may operate or service unit
Training includes actual operation
NEVER allow children to operate or play on or near
unit.
ALWAYS keep protective structures, guards, and
panels in good repair, in place and securely fastened.
Be alert and shut off unit if children enter area.
Never carry passengers.
NEVER modify or remove safety devices.
ALWAYS keep discharge cover or complete grass
catcher in place and in proper working condition.
NEVER operate unit after or during the use of
medication, drugs or alcohol. Safe operation requires
your complete and unimpaired attention at all times.
Check steering control operation frequently. Adjust and
service as required.
NEVER allow anyone to operate this unit when their
alertness or coordination is impaired.
Safety Interlock System must function properly. DO
NOT operate unit if operator presence control is
damaged or disabled.
Wear adequate safety gear, protective gloves and
footwear.
If you strike an object, or if equipment vibrates
NEVER wear open sandals or canvas shoes during
operation.
abnormally, stop engine at once, disengage PTO, wait
for all moving parts to stop, and remove key. Check for
any damage or loose parts. Repair before restart.
Protect eyes, face and head from objects that may be
thrown from unit. Wear appropriate hearing protection.
Before starting engine: disengage PTO and place unit
in neutral.
Sharp edges can cut. Moving parts can cut off fingers
or a hand. Wrap blade(s), wear sturdy gloves and use
extreme caution when servicing. On multi-blade
mowers, rotation of one blade will cause all blades to
rotate.
DO NOT operate at too fast a rate. DO NOT change
engine governor settings or over-speed engine. Slow
down and turn corners slowly.
GB - 8
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Disengage PTO when attachment is not in use. DO
NOT raise deck with blades running. ALWAYS turn off
power to attachment when travelling, crossing
driveways, etc.
NEVER fill fuel tank when engine is running or hot from
operation.
NEVER fill or drain fuel tank indoors.
Replace fuel cap securely and clean up spilled fuel.
Avoid uneven and rough terrain. DO NOT operate near
drop offs, ditches, or embankments. Unit can suddenly
turn over if a wheel is over the edge of a cliff or ditch, or
if an edge caves in.
Never fill containers inside a vehicle or on a truck or
trailer bed with a plastic liner. Always place containers
on the ground away from your vehicle before filling.
When practical, remove gas-powered equipment from
the truck or trailer and refuel it on the ground. If this is
not possible, then refuel such equipment on a trailer
with a portable container, rather than from a gasoline
dispenser nozzle.
DO NOT try to stabilize unit by putting foot on ground
when operating with applicable riding attachments.
When engine is running and speed control lever is
forward, holding only one steering lever will cause unit
to circle around one drive wheel.
Keep the nozzle in contact with the rim of the fuel tank
or container opening at all times until fueling is
complete. Do not use a nozzle lock-open device.
Use care when approaching blind corners, shrubs,
trees or other objects that may obscure view.
ALWAYS disengage PTO, stop unit and engine,
remove key and allow moving parts to stop before
clearing clogs or cleaning unit.
If fuel is spilled on clothing, change clothing
immediately.
NEVER store fuel inside where there is an open flame,
such as a water heater.
Never leave a running unit unattended. ALWAYS shut
off engine before leaving unit.
Avoid Electric Shock. Objects contacting both battery
terminals at the same time may result in injury and unit
damage. DO NOT reverse battery connections.
ALWAYS remove key to prevent unauthorized use.
DO NOT operate in reverse unless absolutely
necessary. ALWAYS backup slowly. ALWAYS look
down and behind, before and while backing.
Reverse connections may result in sparks which can
cause serious injury. Always connect positive (+) lead
of charger to positive (+) terminal, and negative (-) lead
to negative (-) terminal.
DO NOT operate on steep slopes. DO NOT operate on
slopes of more than 10°. Operate across the face of
slopes, not up and down.
ALWAYS disconnect negative (-) cable FIRST and
positive (+) cable SECOND. ALWAYS connect positive
(+) cable FIRST, and negative (-) cable SECOND.
Turf conditions can affect the unit’s stability.
Keep all movement on slopes slow and gradual. DO
NOT make sudden changes in speed or direction. Use
a slow speed to avoid stopping or shifting on slopes.
Avoid starting or stopping on a slope.
Explosive Gases from battery can cause death or
serious injury. Poisonous battery fluid contains sulfuric
acid and its contact with skin, eyes or clothing can
cause severe chemical burns.
DO NOT park unit on a slope unless absolutely
necessary. When parking on a slope always chock or
block wheels.
No flames, No sparks, No smoking near battery.
ALWAYS wear safety glasses and protective gear near
battery. Use insulated tools.
Use extra care when loading or unloading unit onto
trailer or truck.
DO NOT TIP battery beyond a 45˚ angle in any
direction.
Secure unit chassis to transport vehicle. NEVER
secure from rods or linkages that could be damaged.
ALWAYS keep batteries out of reach of children.
DO NOT transport machine while engine is running.
Battery posts, terminals and related accessories
contain lead and lead compounds, chemicals known to
the State of California to cause cancer and
Keep unit free of grass, leaves, or other debris. Clean
up oil or fuel spills.
reproductive harm. Wash hands after handling.
This product is equipped with an internal combustion
engine. DO NOT use on or near any unimproved, forest
covered or brush covered land unless the exhaust
system is equipped with a spark arrester meeting
applicable local, state or federal laws. A spark arrester,
if used, must be maintained in effective working order
by the operator.
Reverse connections may cause sparks which may
result in injury. ALWAYS connect/disconnect cables in
proper order.
Poisonous battery fluid contains sulfuric acid and its
contact with skin, eyes, or clothing can cause severe
burns.
Explosive Gases! No flames, No sparks, No smoking
near battery.
Fuel is highly flammable and its vapors are explosive.
Handle with care. Use an approved fuel container.
ALWAYS wear safety glasses and protective gear near
battery.
No smoking, No sparks, No flames. ALWAYS allow
engine to cool before servicing.
GB - 9
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DO NOT TIP battery beyond a 45° angle in any
direction.
Maintain or replace safety and instruction labels, as
necessary.
For unit storage or extended storage:
ALWAYS keep batteries out of reach of children.
•
NEVER store with fuel in fuel tank, inside a
building where any ignition sources are present.
Before making any inspections, repairs, etc.:
disengage PTO, stop unit and engine, remove key,
allow moving parts to stop.
•
Allow engine to cool completely.
Allow hot parts to cool.
Use only attachments or accessories designed for your
unit and that can be used safely on your terrain.
ALWAYS block wheels, engage parking brake and
know all jack stands are strong, secure and will hold
weight of unit during maintenance.
Check attachment components frequently for wear,
damage or deterioration. Replace with manufacturer’s
recommended parts for safety.
An extension spring, when extended, stores energy
and can be dangerous. Always use tools specifically
designed for installing or removing an extension spring.
Always compress or extend springs slowly.
To reduce fire hazard and overheating, keep equipment
free of grass, leaves, debris or excessive lubricants.
Use extra care with grass catchers and other
attachments.These can change the stability of the unit.
Use only approved hitch points.
ALWAYS maintain unit in safe operating condition.
Damaged or worn out muffler can cause fire or
explosion.
ALWAYS be aware of attachments when turning.
ALWAYS allow adequate clearance between
attachments, personnel, and other objects.
Keep hardware, especially blade attachment bolts,
tight.
ASSEMBLY
5. Check engine oil level. See engine manual.
WARNING: AVOID INJURY. Read and
understand the entire Safety section before
proceeding.
6. Add clean fuel to the fuel tank. See engine
manual for type and grade.
7. Check for loose hardware.
8. Be sure that safety interlock system operates
1. Remove the unit from shipping container.
2. Adjust tire pressure to 8 to 16 psi (55 to 110 kPa).
9. Be sure that unit tracks straight.
Unit must not pull sharply to the left or right when
4. Check the adjustments outlined in Service &
Adjustments.
OPERATION
Operator Presence Control (988100, 101, 102,
103, 104, 110, 112)
The operator presence control lever must be
depressed to operate the PTO or traction drive. When
the shift lever or PTO is engaged, releasing the
operator presence control lever stops the engine.
WARNING: AVOID INJURY. Read and
understand the entire Safety section before
proceeding.
CONTROLS AND FEATURES
Safety Interlock System
Operator Presence Control
(988114, 115, 118, 119, 313)
DANGER: SAFETY INTERLOCK SYSTEM
FAILURE and improper operation of unit can
result in death or serious injury. ALWAYS
know the safety interlock system is operating
on page 17 for testing instructions.
The operator presence control levers must be
depressed to operate the PTO. When the PTO is
engaged, releasing the operator presence control
levers stops the mower blades.
CAUTION: AVOID INJURY. Operate only
when operator presence control is
instructions.
The engine will only start with the PTO disengaged.
Pistol grip models must have the shift lever in neutral
for engine to start.
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Steering Levers (988100, 101, 102, 103, 104,
110, 112)
Throttle Lever
(988101, 102, 103, 104, 112, 115, 119)
The throttle lever changes the speed of the
1
WARNING: AVOID INJURY. When the
engine is running and the shift lever is
engaged, releasing only one steering latch
causes the unit to circle around one drive
wheel.
engine. Move the throttle lever to Fast (1) to
increase engine speed. Move the lever to
Slow (2) to decrease engine speed.
2
OG1180
ALWAYS hold both steering levers in the
neutral position when releasing the steering
lever latches.
Throttle/Choke Lever
(988100, 110, 114, 118, 313)
ALWAYS release levers slowly.
The Throttle/Choke lever changes the speed
The steering levers are used to steer, operate in
forward and reverse, and stop the unit. When held in
neutral, the brakes are engaged.
1
2
of the engine and chokes the engine for cold
starts. Place the lever in Choke (1) to start a
cold engine. Move the lever to Fast (2) to
increase engine speed. Move the lever to
Slow (3) to decrease engine speed.
Steering Lever Latches (988100, 101, 102, 103,
104, 110, 112)
The steering lever latches hold the steering levers in
neutral and apply the brakes.
3
OG1061
Control Levers (988114, 115, 118, 119, 313)
Choke Control
(988101, 102, 103, 104, 112, 115, 119)
WARNING: AVOID INJURY. When the
engine is running and the shift lever is
engaged, moving only one lever causes the
unit to circle around one drive wheel.
Use the choke control to start a cold
engine. Pull the control out to choke the
engine. Push the control in when the
engine gets warm.
OG1190
ALWAYS move levers slowly.
The control levers are used to steer, operate in forward
and reverse, and stop the unit. Push forward to move
forward. Shift into reverse and pull up on the lower
control levers to move in reverse. When held in neutral,
the brakes are engaged.
Shift Lever
The shift lever sets the direction and speed of the unit.
R = reverse
N = neutral
1 = the slowest forward speed
5 = the fastest forward speed.
Ignition Switch (988104)
Operate the ignition switch with the
removable key. The switch has three
1
2
R
N
positions: Off (1), On (2) and Start (3). To
3
1
2
3
4
start the engine, turn the key to Start, then
release to On. To stop the engine, turn the
OF1210
key to Off.
5
Ignition Switch (988100, 101, 102, 103, 110,
112, 114, 115, 118, 119, 313)
Operate the ignition switch with the
removable key. The switch uses two
1
2
OG1040
positions: Off (1) and On (2). To start the
engine, turn the key to On (2) and pull the
recoil handle. To stop the engine, turn the
PTO Clutch (988100, 101, 102, 103, 104, 110,
112)
OF1212
Pull the PTO (power take off) switch On
key to Off (1).
1
(1) to engage the mower blades. Push
the PTO switch Off (2) to disengage the
mower blades.
2
OE0260
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PTO Clutch (988114, 115, 118, 119, 313)
FILL FUEL TANK
WARNING: Fuel is highly flammable and its
vapors are explosive. Handle with care. Use
1
an approved fuel container.
NO smoking, NO sparks, NO flames.
ALWAYS allow engine to cool before
servicing.
2
OE0261
3
NEVER fill fuel tank when engine is running
or hot from operation.
NEVER fill or drain fuel tank indoors.
Replace fuel cap securely and clean up
spilled fuel.
Pull the PTO (power take off) switch past On (1) to
Reset (2) to engage the mower blades. Push the PTO
switch Off (3) to disengage the mower blades.
NOTE: Pull PTO switch to Reset (2) to engage mower
blades after operator presence control has been
released.
Add fuel to the fuel tank as needed. See engine
manual for type and grade of fuel.
To add fuel to the fuel tank:
1. Put the unit in an open area.
2. Stop the engine.
Parking Brake (988114, 115, 118, 119, 313)
The pivot bar can hold the
tractor in position when not in
use.
3. Allow engine to cool.
To engage brake, loosen pivot
bar (1).
4. Clean the fuel cap and the area around the fuel
cap to prevent dirt from entering the fuel tank.
1
Pull pivot bar back against the
steering levers and lock in
position (2).
5. Remove the cap from the fuel tank.
6. Fill the fuel tank. Be careful not to spill.
7. Install the cap on the fuel tank and tighten.
2
8. Clean up any spilled fuel before starting the
engine.
TO STOP IN AN EMERGENCY
1. Release operator presence control(s).
2. Turn the ignition key Off.
Recoil Starter Handle
Pull the recoil starter handle to start the engine.
3. Allow engine to stop completely.
Hour Meter
4. Lock steering levers in neutral (988100, 101, 102,
103, 104, 110, 112).
Electric Start: The hour meter measures
0
0
0
0
0
0
the number of hours that the key is in the
run position and operator presence control
is engaged.
HOURS 1/10
STARTING AND SHUT OFF
Before Each Use
Check each item in Each Use in the Maintenance
Schedule.
OG0620
Recoil Start: The hour meter measures the number of
hours the engine is running.
Oil Pressure Light (988104)
NOTE: On 988100, 101, 102, 103, 104, 110, 112 the
engine will not start unless the shift lever is in neutral
and the Power Take Off (PTO) is Off. On 988114, 115,
118, 119, 313 the engine will not start unless the Power
Take Off (PTO) is off.
The red light near this symbol comes on
when the engine is running and engine oil
pressure is low. Check oil level and add if
OG0600
necessary. See Engine Manual.
Recoil Start (988100, 101, 102, 103, 110, 112)
1. Lock the steering lever latches in neutral.
2. Put the shift lever in neutral.
3. Move PTO switch to Off.
4. Set throttle to the proper starting position. If the
engine is cold, choke the engine.
5. Turn ignition switch to On.
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6. Grasp recoil starter handle and pull rope out
slowly until it pulls harder.This is the compression
stroke.
8. After engine starts, adjust choke as needed.
Allow engine to warm and run smoothly before
operating unit.
7. Let the rope rewind slowly.
Shut Off
8. Pull rope with rapid continuous full arm stroke to
start engine. Allow rope to rewind slowly.
1. Lock steering levers in neutral (988100, 101, 102,
103, 104, 110, 112) .
IMPORTANT: DO NOT let starter handle snap against
engine.
Bring control levers to neutral (988114, 115, 118,
119, 313).
9. Repeat until engine starts. (If engine does not
start, refer to Engine Manual.)
2. Move the throttle lever to Slow.
3. Put the shift lever in neutral.
4. Turn the ignition key Off.
10. After engine starts, adjust choke as needed.
Allow engine to warm and run smoothly before
operating unit.
5. Allow engine to stop completely.
Recoil Start (988114, 115, 118, 119, 313)
1. Engage the parking brake.
TO OPERATE UNIT
Operate the unit only in the operator’s position directly
2. Bring control levers to neutral.
3. Put the shift lever in neutral.
4. Move PTO switch to Off.
behind the handlebars.
WARNING: AVOID INJURY. When the
engine is running and the speed control
lever is engaged, holding only one steering
lever in neutral causes the unit to circle
sharply around one drive wheel.
5. Set throttle to the proper starting position. If the
engine is cold, choke the engine.
6. Turn ignition switch to On.
7. Grasp recoil starter handle and pull rope out
slowly until it pulls harder.This is the compression
stroke.
988100, 101, 102, 103, 104, 110, 112
To shift unit:
8. Let the rope rewind slowly.
1. Stop unit movement by pulling both steering
levers all the way up.
9. Pull rope with rapid continuous full arm stroke to
start engine. Allow rope to rewind slowly.
2. You can move the shift lever one of two ways:
IMPORTANT: DO NOT let starter handle snap against
engine.
•
Continue to hold up both steering levers and use
your knee to move the shift lever to the desired
position.
10. Repeat until engine starts. (If engine does not
start, refer to Engine Manual.)
•
Lock both steering levers. Move the shift lever to
the desired position. Hold the steering levers up
as you unlock them.
11. After engine starts, adjust choke as needed.
Allow engine to warm and run smoothly before
operating unit.
3. Release both steering levers slowly.
To operate:
Electric Start (988104)
To start the engine:
1. Lock the steering lever latches in neutral.
2. Put the shift lever in neutral.
3. Move PTO switch to Off.
2. Move the throttle lever to the Fast position.
3. Engage the operator presence control and move
shift lever to desired direction and speed.
4. If the engine is cold, choke the engine.
5. Move the throttle to Fast.
4. Hold steering levers in neutral and release
steering latch levers.
6. Put the ignition key in the switch and turn it to
Start.
IMPORTANT: DO NOT operate starter motor more
than 15 seconds per minute, as overheating and
damage can occur. If engine will not start, refer to
Troubleshooting or Engine Manual.
7. When the engine starts, release the key to Run
position.
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WARNING: AVOID INJURY. When the
engine is running and the shift lever is
engaged, releasing only one steering latch
causes the unit to circle around one drive
wheel.
WARNING: Uncontrolled reverse travel can
result in serious injury.
Do not put shift lever into the reverse
position unless you are prepared to operate
in reverse.
ALWAYS hold both steering levers in the
neutral position when releasing the steering
lever latches.
To mow:
1. Lock steering levers in neutral.
ALWAYS release levers slowly.
2. Put the shift lever in neutral.
3. Move the throttle lever to the fast position.
4. Engage the operator presence control lever.
5. Move the PTO switch to On to engage mower.
•
To move straight forward; slowly release both
steering levers to the full outward position.
IMPORTANT: NEVER engage the PTO if the mower is
plugged with grass or other material. This will damage
the PTO belt.
OG1410
6. Move the shift lever to set a slow ground speed.
•
•
To stop unit in neutral, hold levers in the neutral
position.
7. Hold steering levers in neutral and release
latches.
8. Release steering levers slowly.
When you know how to operate the unit, select a speed
appropriate to your mowing conditions.
OG1420
To lock unit in neutral, engage both steering
latches.
To stop mowing:
1. Lock the steering levers in neutral.
2. Keep one hand on the operator presence control
and move the shift lever to the neutral position.
3. Move the throttle lever to 1/2 speed.
4. Turn off PTO switch.
OG1430
988114, 115, 118, 119, 313
To shift unit:
•
•
To turn to the left, pull the left hand lever up.
1. Stop unit movement by bringing control levers to
neutral.
2. With control levers in neutral, use your knee or
hand to move the shift lever to the desired
position.
OG1440
To turn to the right, pull the right hand lever up.
3. Push both control levers forward slowly to move
in selected direction.
To operate:
OG1450
2. Move the throttle lever to the Fast position.
3. Move shift lever to desired direction and speed.
4. Engage operator presence control.
To move in reverse:
1. Place steering levers in neutral.
2. Engage steering lever latches.
WARNING: AVOID INJURY. When the
engine is running and the shift lever is
engaged, using one steering control lever
causes the unit to circle around one drive
wheel.
3. Engage the operator presence control and move
shift lever to Reverse.
4. Hold steering levers in neutral and release
latches.
5. Release steering levers slowly.
ALWAYS hold both steering levers when
operating unit and move levers slowly.
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•
•
To move straight forward, slowly push control
levers forward.
NOTE: Operator presence control must remain
engaged.
4. Move the PTO switch to On to engage mower.
IMPORTANT: NEVER engage the PTO if the mower is
plugged with grass or other material. This will damage
the PTO belt.
OG1600
5. Push control levers forward slowly.
When you know how to operate the unit, select a speed
appropriate to your mowing conditions.
To stop unit motion, allow control levers to return
to neutral.
To stop mowing:
1. Allow control levers to return to neutral.
2. Move the throttle lever to 1/2 speed.
3. Turn off PTO switch.
4. Move shift lever to the neutral position.
OG1610
•
To turn to the left, push the right hand control
lever forward.
CUTTING HEIGHT ADJUSTMENT
Fixed Decks (988100, 101, 102, 110, 112, 114,
115, 118, 119, 313)
"To stop mowing."
2. Lift deck by handle until mower lock pins can be
pulled out of holes.
OG1630
3. Turn latches slightly so they can’t snap back into
•
To turn to the right, push the left hand control
lever forward.
place.
4. Set deck to desired cutting height (Figure 5).
5. Place mower lock pins into desired hole.
IMPORTANT: Make sure lock pins are fully engaged.
6. Repeat adjustment for other side of deck.
OG1640
Fixed Deck Cutting Heights
To move in reverse:
1. Allow control levers to return to neutral.
2. Move shift lever to Reverse.
Inches (mm)
1 (25)
(38) 1.5
2 (51)
3. Pull up slowly on the lower control levers.
(64) 2.5
3 (76)
(90) 3.5
4 (102)
OG1660
Figure 5
OG1380
WARNING: Uncontrolled reverse travel can
result in serious injury.
Floating Decks (988103, 104)
"To stop mowing."
Do not put shift lever into the reverse
position unless you are prepared to operate
in reverse.
2. Lift deck by handle until hair pins can be removed
from height adjustment rods.
3. Set deck to desired cutting height (Figure 6).
To mow:
4. Insert hair pins into appropriate holes on height
adjusting rods.
1. Move the shift lever to set a slow ground speed.
2. Move the throttle lever to the fast position.
3. Engage operator presence control(s).
5. Repeat adjustment for other side of deck.
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NOTE: It may be necessary to adjust cutting height in
steps to keep deck from binding.
TO PUSH UNIT BY HAND
988100, 101, 102, 103, 104, 110, 112
To move the unit without the engine running:
1. Put the shift lever in neutral.
Floating Deck Cutting Heights
2. Hold steering levers in neutral and disengage
latches. Release steering levers. The brake is
disengaged when the steering levers are
released.
1 (25)
1.5 (38)
2 (51)
2.5 (64)
3 (76)
3. Push unit to desired location.
IMPORTANT: Towing the unit will damage
transmission.
Inches
(mm)
3.5 (90)
4 (102)
988114, 115, 118, 119, 313
To move the unit without the engine running:
Figure 6
OG1385
1. Put the shift lever in neutral.
2. Push the control levers all the way forward to
release the brakes.
LAWN STRIPER ADJUSTMENT (44" and
48" decks; optional on 32" and 36" decks)
3. Push unit to desired location.
The striper drags behind the deck and shapes grass as
you mow.
IMPORTANT: Towing the unit will damage the
transmission.
Adjust the striper to match cutting height.
Short grass (deck low): mount from bottom holes.
Tall grass (deck high): mount from top holes.
TO TRANSPORT UNIT
ALWAYS shut off engine, remove key and drain fuel
when transporting unit on a truck or trailer. Use extra
care when loading or unloading unit.
PARKING
Lock both steering lever latches in neutral to engage
the brakes, or lock pivot bar against control levers.
988100, 101, 102, 103, 104, 110, 112
Secure unit chassis to transport vehicle. NEVER
secure from rods or linkages that could be damaged.
"To stop mowing."
2. Remove the key.
DO NOT transport machine while engine is running.
3. Lock both steering lever latches in neutral to
engage the brakes.
4. Chock or block the wheels if parked on a slope.
988114, 115, 118, 119, 313
"To stop mowing."
2. Remove the key.
3. Lock pivot bar against control levers.
4. Chock or block the wheels if parked on a slope.
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MAINTENANCE
3. Disengage PTO.
WARNING: AVOID INJURY. Read and
understand the entire Safety section before
proceeding.
The engine MUST stop whenever the operator
removes both hands from controls while the PTO or
transmission is engaged. To test:
1. Start engine and engage PTO.
2. Release operator presence control lever(s).
Engine must stop.
MAINTENANCE SCHEDULE
Each
25
50
100
Use
3. Disengage PTO.
Check Safety Interlock
System
•
4. Restart engine.
5. Place shift lever in Forward.
Check Air Cleaner
Check Engine Oil
Check Engine Cooling
Check Fasteners
•
•
•
•
•
6. Release operator presence control lever. Engine
must stop.
988114, 115, 118, 119, 313
Blades must not rotate unless the operator presence
control levers and PTO are engaged. To Test:
1. With engine on, release operator presence
controls and engage PTO.
Check Tire Pressure
Check Battery and Battery
Fluid
2. Blades must not rotate.
3. Disengage PTO.
•
•
•
•
Check All Belts
Mower Blades
The blades MUST stop whenever the operator
removes both hands from controls while the PTO is
engaged. To test:
Clean Air Cleaner Foam
Element
1. Start engine and engage PTO.
2. Release operator presence control lever(s).
Blades must stop.
General Lubrication
Change Engine Oil
Check Fuel Filter
Check Spark Plug
Check Muffler
•
NOTE: All motion must stop whenever operator
releases control levers.
*•
•
CHECK AIR CLEANER
Check the air cleaner element before each use. See
engine manual for detailed instructions.
•
•
Clean Air Cleaner Paper
Element
CHECK ENGINE OIL
Check the engine oil level before each use. Never
operate the engine when the oil level is low. See engine
manual for detailed instructions.
•
* Change oil after first 8 hours of operation and every
100 hours thereafter.
CHECK SAFETY INTERLOCK SYSTEM
CHECK ENGINE COOLING
Test the safety interlock system at each operation. If
the system does not function properly, do not operate
the unit until repairs are made.
Check the engine air cooling system before each use.
See engine manual for detailed instructions.
CHECK FASTENERS
Check all nuts, bolts, and other fasteners before each
use. Replace missing or damaged fasteners.
988100, 101, 102, 103, 104, 110, 112
Engine must not start unless PTO is disengaged and
the shift lever is in neutral. To test:
1. With engine off, engage PTO.
CHECK TIRE PRESSURE
Check tires for proper inflation, excessive wear or
damage before each use. The correct air pressure is
8 to 16 psi (55 to 110 kPa).
2. Turn electric start model ignition switch to Start.
Engine must not crank.
Turn recoil start model ignition switch to On. Pull
recoil start handle. Engine must not start.
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CHECK BATTERY (988104)
GENERAL LUBRICATION
Apply a small amount of oil to the pivot points as
required for smooth operation (Figure 7).
WARNING: AVOID INJURY. Read and
understand the entire Safety section before
proceeding.
Apply high quality lithium based grease to all lube
fittings every 50 hours of operation.
NOTE: The mower spindle assembly is maintenance
free.
WARNING: Battery posts, terminals and
related accessories contain lead and lead
compounds, chemicals known to the State of
California to cause cancer and reproductive
harm. Wash hands after handling.
2
Terminals
Inspect battery and terminals every 25 hours.
1
To clean terminals:
1. Remove battery cover.
2. Remove battery cables from terminals.
OG1485
3. Clean or service battery away from unit. Remove
corrosion from battery terminals and cable
connections with wire brush, then wash with a
weak baking soda solution.
2
1. Half Shafts
2. Wheel Bearings
4. Apply a thin coat of dielectric grease or petroleum
jelly to terminals and cable ends to retard
corrosion.
Figure 7
5. Replace battery and secure with battery cover.
CHANGE ENGINE OIL
Open the petcock to drain oil through oil drain hole on
left side of engine. See engine manual for additional
instructions.
CHECK ALL BELTS
Check all belts for wear or damage every 25 hours. If
belts slip, check for damaged belts or tensioner.
CHECK FUEL FILTER
See engine manual for detailed instructions.
MOWER BLADES
Check mower blades for wear every 25 hours of
operation. Ensure blade hardware is tightened to
115-125 lbf-ft (156-169.5 N•m) of torque.
CHECK SPARK PLUG
See engine manual for detailed instructions.
CLEAN AIR CLEANER FOAM ELEMENT
See engine manual for detailed instructions.
CHECK MUFFLER
Check muffler for damage or wear. Replace if
necessary.
CLEAN AIR CLEANER PAPER ELEMENT
See engine manual for detailed instructions.
SERVICE AND ADJUSTMENTS
2. Shift into a forward gear and slowly release both
steering levers to the full outward position
(988100, 101, 102, 103, 104, 110, 112).
WARNING: AVOID INJURY. Read and
understand the entire Safety section before
proceeding.
Shift into a forward gear and slowly push both
control levers against the pivot bar (988114, 115,
118, 119, 313).
ADJUSTING THE UNIT TO TRACK
STRAIGHT
3. Note which direction, if any, the unit pulls.
4. Stop unit and engine.
Check Forward Tracking
1. Start engine and run unit at full throttle.
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5. Adjust tracking if needed.
6. Reinstall the clevis pin and hair pin.
7. Repeat for other steering lever.
Try each of the following steps until the unit tracks
straight. It may not be necessary to perform all the
steps.
If unit turns to the right:
1. Reduce the air pressure in the left tire.
2. Increase the air pressure in the right tire.
3. Check for brake binding on right wheel and adjust
as needed.
5
2-1/2 - 3"
(6.35 - 7.6 cm)
4
If unit turns to the left:
1
1. Reduce the air pressure in the right tire.
3
2. Increase the air pressure in the left tire.
2
3. Check for brake binding on left wheel and adjust
as needed.
Check Reverse Tracking
2. Move shift lever into Reverse and slowly pull up
on the lower control levers.
2-1/2 - 3"
(6.35 - 7.6 cm)
3. Note which direction, if any, the unit pulls.
4. Stop unit and engine.
7
6
5. Adjust tracking if needed.
If unit turns to the right:
1. Reduce the air pressure in the left tire.
2. Increase the air pressure in the right tire.
3. Check reverse tracking and adjust as needed.
If unit turns to the left:
8
OG0752
1. Hair Pin
2. Clevis Pin
3. Clevis
5. Steering Control Rod
6. Pivot Bar
1. Reduce the air pressure in the right tire.
2. Increase the air pressure in the left tire.
3. Check reverse tracking and adjust as needed.
7. Control Lever
4. Steering Lever
8. Control Stop Lock
Lever
Figure 8
ADJUST STEERING LEVERS
For each lever:
ADJUST BRAKES
NOTE: The traction belt must disengage as the brake
starts to engage.
1. Turn off the engine, remove the key and allow unit
to cool.
1. Turn off the engine, remove the key and allow unit
to cool.
2. Release steering or control levers (Figure 8).
3. Shift transmission into neutral. Operate steering
or control lever several times. Do not move unit.
2. If brakes do not disengage fully when traction belt
is engaged, the brakes are too tight. Loosen the
wing nut (Figure 9).
4. Remove hair pin and clevis pin from the clevis on
the steering control rod.
3. If brakes do not engage fully when traction belt is
disengaged, the brakes are too loose.Tighten the
wing nut.
5. 988100, 101, 102, 103, 104, 110, 112: Adjust the
clevis on the steering control rod until the gap
between the ends of the steering lever and
handlebar grip is 2-1/2 to 3 in. (6.35-7.6 cm).
4. Start engine and test in low gear for proper brake
engagement.
988114, 115, 118, 119, 313: Set pivot bar all the
way forward, and then adjust the clevis on the
steering control rod until the gap between the
ends of the control lever and pivot bar is 2-1/2 to
3 in. (6.35 - 7.6 cm).
GB - 19
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Note: 988100 Shown.
988114, 115, 118, 119, 313
Similar.
1
2
Wing Nut
Brake Rod
3
4
5
Brake Band
7
6
8
Note: Some components removed
for clarity.
9
OG0751
Figure 9
1. Handlebar
6. Transmission Shaft
Pulley
7. Clutch Idler Pulley
Spring
8. Traction Belt
9. Drive Wheel
OG1350
2. Steering Lever
3. Steering Control Rod
4. Wheel Clutch Arm
Weldment
REPLACE TRACTION BELTS
1. Turn off the engine, remove the key and allow unit
to cool.
5. Brake Rod
2. Release the steering levers (988100, 101, 102,
103, 104, 110, 112).
Figure 10
7. While slowly turning the drive wheel, work the
traction belt off the transmission shaft pulley and
drive wheel.
3. Raise the rear of the unit so that the drive wheels
are off the ground.
4. Remove traction belt guard.
8. Install new traction belt.
5. Remove clutch idler pulley spring (Figure 10).
9. Connect steering control rod to wheel clutch arm
weldment with clevis pin and hair pin.
WARNING: AVOID INJURY. An extension
spring, when extended, stores energy and
can be dangerous. Always use tools
specifically designed for installing or
removing an extension spring. Always
compress or extend springs slowly.
10. Replace clutch idler pulley spring.
11. Replace traction belt guard.
12. Lower the unit.
6. Remove hair pin and clevis pin holding steering
control rod to wheel clutch arm weldment.
GB - 20
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ADJUST SHIFT LEVER LINKAGE
The transmission shift lever is attached to the
transmission shift arm with two 5/16-18 bolts
WARNING: AVOID INJURY. An extension
spring, when extended, stores energy and
can be dangerous. Always use tools
specifically designed for installing or
removing an extension spring. Always
compress or extend springs slowly.
2
4. Loosen one and remove one front engine bolt.
Save the hardware.
5. Turn the clutch bracket away from the clutch.
6. Remove old transmission belt from mower clutch
sheave and transmission sheave.
1
3
7. Install new transmission belt in the top groove of
the clutch hub and on the transmission sheave.
8. Install transmission belt idler spring to tension
belt.
9. Reposition clutch bracket, replace engine bolt,
and torque both engine bolts to 17 lbf-ft (23 N•m).
OG1230
1. Transmission
2. Shift Lever
3. 5/16-18 Bolts
5
Figure 11
To adjust:
7
1. Stop the engine. Remove ignition key. Put PTO
lever in the "OFF" position. Put the shift lever in
neutral.
2
1
2. Loosen two 5/16-18 bolts in shift lever.
6
3. Center shift lever vertically in forward slot, just
touching the reverse stop (Figure 12).
4
3
1. Mower Drive Belt
2. Mower Clutch
Sheave
4. Engine Bolt
5. Clutch Bracket
6. Transmission Belt
Reverse Stop
3. Transmission Belt
Idler Spring
7. Transmission
Sheave
Center in Slot
Figure 13
OG0792
OG1240
10. Reinstall mower drive belt on mower clutch
sheave.
Shift Lever
Figure 12
CLUTCH ADJUSTMENT
4. Tighten bolts securely.
If clutch fails to engage or disengage properly or
begins to make abnormal noise, check the air gap
adjustment at the three inspection slots.
NOTE: You should not be able to shift into reverse with-
out pushing down on the shift lever.
REPLACE TRANSMISSION BELT
To check:
1. Stop the engine. Remove ignition key. Put PTO
lever in the "OFF" position. Put the shift lever in
neutral.
1. Stop engine, remove key and wait for all hot parts
to cool.
2. Measure the air gap between the armature and
the rotor.
2. Remove mower drive belt from mower clutch
sheave. Refer to Belt Replacement for your deck.
Minimum: A .005" feeler gauge should slide
between armature and rotor with slight contact.
3. Remove transmission belt idler spring
Maximum: A .023" feeler gauge should slide
between armature and rotor with slight contact.
GB - 21
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3. Repeat for each inspection slot.
To adjust:
IMPORTANT: DO NOT fast charge. Charging at a
higher rate will damage or destroy battery.
IMPORTANT: ONLY use an automatic charger
designed for use with your battery. ALWAYS follow
information provided on battery and battery charger.
Contact battery and charger manufacturers for detailed
instructions.
1. If necessary, loosen gap adjustment nuts until a
.005" feeler gauge fits between armature and
rotor.
2. Slide a .012" feeler gauge between armature and
rotor.
1. Remove battery cover.
3. Tighten gap adjustment nut until there is slight
contact on feeler gauge.
2. Disconnect negative (–) cable first, then positive
(+) cable (Figure 15).
4. Repeat steps 1 – 3 at each inspection slot.
NOTE: Adjust air gap as evenly as possible.
5. Start unit, engage and disengage PTO.
6. Shut off unit.
3. Remove battery.
4. Place battery on bench or other well-ventilated
area.
5. Connect positive (+) lead of charger to
positive (+) terminal, and negative (–) lead to
negative (–) terminal.
7. Recheck air gap and adjust if needed.
6. Charge battery according to charger and battery
manufacturers’ instructions.
7. Reinstall battery on unit and connect positive (+)
cable first, then negative (–) cable.
4
1
3
2
4
1
3
2
1. Armature
2. Rotor
3. Inspection Slot
4. GapAdjustment
Nut
Figure 14
OG1500
BATTERY (988104)
Unit comes equipped with a maintenance-free battery
that requires no regular maintenance except cleaning
OF1670
1. Positive terminal
2. Negative terminal
3. Battery
WARNING: AVOID INJURY. Read and
understand the entire Safety section before
proceeding.
Figure 15
It may be possible to recharge the battery by jump
starting the unit and allowing the engine to run.
Charge Battery
Jump Start
The unit used for jump starting should have a 12-volt
battery with at least 500 cold cranking amperes, and a
negatively grounded system.
WARNING: FROZEN BATTERIES CAN
EXPLODE and result in death or serious
injury.
1. Ensure battery is not frozen. If the fluid is frozen,
remove battery from unit and allow it to thaw
before charging.
DO NOT charge a frozen battery. Let the
battery thaw before charging.
Battery Electrolyte First Aid
2. Connect the positive (+) jumper cable to the
positive terminal of the discharged battery.
•
External Contact: Flush with water.
3. Connect the other end of the same jumper cable
to the positive (+) terminal of the booster battery.
•
Eyes: Flush with water for at least 15 minutes
and get medical attention immediately!
4. Connect one end of the second jumper cable to
•
Internal Contact: Drink large quantities of water.
Follow with Milk of Magnesia, beaten egg or
vegetable oil. Get medical attention immediately!
DO NOT induce vomiting!
the negative (–) terminal of the booster battery.
GB - 22
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5. Make the final jumper cable connection to the
engine block or the furthest ground point away
from the discharged battery.
44"AND 48" BELT REPLACEMENT
Mower Drive Belt
1. Stop engine, remove key and wait for all hot parts
to cool.
WARNING: Make sure cables are clear of
any moving engine parts before starting
engine.
2. Set deck to the fourth cutting height.
3. Remove deck cover.
4. Remove mower drive belt idler spring (Figure 17).
12). If engine will not start after several tries, unit
or battery may need service.
5. Remove mower drive belt from deck sheaves and
mower clutch sheave.
6. Install new mower drive belt on deck sheaves and
mower clutch sheave.
7. After engine starts, leave cables connected for
one to two minutes.
7. Replace mower drive belt idler spring to tension
belt.
8. Disconnect cables in reverse order.
9. Operate unit normally to charge battery.
8. Replace deck cover and secure.
NOTE: Make sure wing knobs do not interfere with cut-
ting height adjustments.
32" AND 36" BELT REPLACEMENT
Deck Belt
NOTE: Mower drive belt must be removed before
removing the deck belt.
3
6
4
3
2
2
5
2
5
1
OG1390
4
1. Idler Spring
2. Deck Pulley
3. Mower Clutch
Sheave
4. Belt
1
5
Figure 16
7
OG1395
8
1. Stop engine, remove key and wait for all hot parts
to cool.
1. Mower Drive Belt
Idler Spring
2. Mower Drive Belt
Idler
3. Mower Drive Belt
4. Deck Belt
5. Deck Sheave
6. Mower Clutch
Sheave
2. Set deck to the fourth cutting height.
3. Remove deck cover.
7. Deck Belt Idler
Spring
8. Deck Belt Idler
4. Remove deck idler spring.
5. Remove belt from deck pulleys and mower clutch
sheave.
Figure 17
6. Install new belt.
1. Stop engine, remove key and wait for all hot parts
to cool.
7. Replace idler spring.
8. Replace deck cover and secure.
2. Remove the deck belt idler spring from the spring
anchor.
NOTE: Make sure the wing knobs do not interfere with
cutting height adjustments.
3. Remove deck belt from deck sheaves.
4. Install new deck belt.
5. Replace deck idler spring to tension belt.
6. Replace mower drive belt.
7. Replace deck cover.
GB - 23
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Replace
MOWER BLADES
1. Put the blades, flat washers, lock washers, and
NOTE: If mower is used under sandy soil conditions,
replace blades when air lifts become eroded through at
the bolts back on the spindle shafts.
2. Tighten the bolts to a torque of 115-125 lbf-ft
(156-169.5 N•m).
DO NOT sharpen to this pattern
3. Replace ignition wire on spark plugs.
Sharpen the Mower Blades
CAUTION: DO NOT sharpen mower blades
while on unit. An unbalanced mower blade
will cause excessive vibration and eventual
damage to unit. Check mower blade balance
before reinstalling blades.
NEVER weld or straighten bent blades.
Sharpen to this pattern
1
1. Remove mower blade from unit.
Discard mower blade if:
•
•
•
More than 1/2 in. (1.27 cm) of metal is removed.
Air lifts become eroded.
Blade is bent or broken.
2. Sharpen mower blade by removing an equal
amount of material from each end of mower
blade. DO NOT change angle of cutting edge or
round the corner of the mower blade.
OT0792
DISCARD if more
than 1/2 in. (1.27 cm)
2
3. Check mower blade balance.
Slide mower blade on an unthreaded bolt. A
balanced blade should remain in a horizontal
position. If either end of mower blade moves
downward, sharpen the heavy end until blade is
balanced.
1. Cutting Edge
2. Air Lift Erosion
Figure 18
Remove
CAUTION: Use sturdy gloves or padding to
protect hands when working with mower
blades.
1. Turn the engine off. Remove the ignition key.
Remove the ignition wire from the spark plugs.
2. Remove the bolts, lock washer, flat washers, and
blades from the spindle shafts.
GB - 24
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STORAGE
NOTE: Clean unit thoroughly with mild soap and low
WARNING: AVOID INJURY. Read and
understand the entire Safety section before
proceeding.
pressure water and lubricate (see Maintenance).Touch
up all scratched painted surfaces. Do not allow gaso-
line or oil to remain on any decals.
Engine
Storage – Two Months or More
Refer to the engine manual to prepare the engine for
storage.
17, but do not add gasoline.
Battery
Clean the unit. Touch up all scratched painted surfaces.
Remove battery and store in a cool, dry place.
IMPORTANT: Never spray unit with high-pressure
water or store unit outdoors. Store unit in a cool, dry,
protected location.
TROUBLESHOOTING
PROBLEM
PROBABLE CAUSE
CORRECTION
Engine will not
start
1. Safety Interlock System is
preventing start.
1. The engine will not start unless the shift lever
is in neutral, the key is in the On position and
the Power Take Off (PTO) is Off (988100, 101,
102, 103, 104, 110, 112).
The engine will not start unless the key is in
the On position , and the Power Take Off
(PTO) is Off (988114, 115, 118, 119, 313) .
2. Add fuel. If necessary, replace the fuel with
clean, fresh fuel.
2. Fuel tank is empty or fuel is
contaminated.
3. Clean or replace the filter element. See engine
3. Air cleaner is clogged or
damaged.
manual.
4. See your Dealer for repairs.
5. See Engine Manual.
4. Safety Interlock System out of
adjustment or defective.
5. Dirty or damaged spark plug.
Unit will not
1. Transmission belt or mower
belt is broken, worn, or off the
pulleys.
1. Check belts for wear, damage and correct
position on pulleys. Replace belts if worn or
move or mow
when the engine
is running
Changes in the
sound or
vibrations of the
unit
1. Loose or missing fasteners.
2. Mower blade problem.
1. Check all the fasteners. Replace if necessary.
3. Worn or damaged clutch.
3. See your Dealer for repairs.
GB - 25
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PROBLEM
PROBABLE CAUSE
CORRECTION
Unit pulls
1. Steering levers out of
adjustment.
sharply to the
left or right when
the speed
control levers
are quickly
moved all the
way forward
Unit does not
straighten
immediately
when the
steering levers
are released
Unit loses power
1. Binding in the steering or brake
linkage.
1. Check linkage for debris or damage. Repair if
your Dealer for repairs.
2. Steering levers out of
adjustment.
3. Worn or damaged traction
belts.
3. Check belts for wear or damage. Replace if
4. Transmission shaft pulley
worn.
4. If pulley shows excessive wear, replace it. See
your Dealer for repairs.
ACCESSORIES
Description
SERVICE PARTS
Qty Description
Part No.
Part No.
78804700
78803300
78805300
78803400
78803700
78805400
78803800
78804500
78803600
78804800
78804000
78804100
78804200
78804300
78804400
78805000
78805100
32" Mulching Kit
21538000
21538100
21538200
21538300
21538400
21535800
21533600
04919100
1
1
1
1
1
1
2
1
Paper Element (13 HP, 15 HP)
36" Mulching Kit
Foam Precleaner (13 HP, 15 HP)
Paper Element (17 HP)
Foam Precleaner (17 HP)
Fuel Filter
44" Mulching Kit
48" Mulching Kit
36" Bahia/Tall Grass Baffle Kit
44" Bahia/Tall Grass Baffle Kit
48" Bahia/Tall Grass Baffle Kit
32" Lawn Striping Kit
36" Lawn Striping Kit
32" Double Blade Kit
36" Double Blade Kit
44" and 48" Double Blade Kit
Hour Meter Kit (988100, 101, 102, 103, 110)
Grass Catcher
Oil Filter
Spark Plug
Mower Blade - 16.25" (988102, 103,
104, 110, 112, 113, 115, 118, 119)
04916400
1
Mower Blade - 18.00" (988100,
101,114 )
04936000
07240000
07240100
07240300
07240200
07202900
07243100
07239600
1
1
1
1
1
1
1
2
Mower Blade - 16.25" (988313)
Mower Drive Belt - 32" Deck
Mower Drive Belt - 36" Deck
Mower Drive Belt - 44" Deck
Mower Drive Belt - 48" Deck
Mower Deck Belt - 44" and 48" Deck
Transmission Belt
Leaf Collector**
Single Wheel Sulky**
Two Wheel Sulky**
Traction Drive Belt
** NOT approved for 52-inch models. DO NOT use on
52-inch models due to hillside parking limits.
GB - 26
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SPECIFICATIONS
Model Number
Description
988100
988101
988102
988103
988104
988110
GR1336FX
GR1536FX
GR1548FX
73.5 (186.7)
GR1548FL
GE1748FL
GR1332FX
79.75 (202.5)
Length – in (cm)
Height – in (cm)
Width – in (cm)
Actual Weight – lbs (kg)
Battery
79.75 (202.5)
77 (195.6)
42 (106.7)
50.58 (128.47)
560 (254.5)
38.12 (96.8)
511 (232.3)
35.3 (89.7)
500 (226.8)
N/A
627 (285)
N/A
12V 255 CCA
Brakes
6" Band
Turning Radius – in. (cm)
Tire Size
0
16x6.5, 4-ply Rating
Engine – Manufacturer
Kawasaki
Kawasaki
Kawasaki
Kawasaki
FH381V-BS04
FH430V-BS06
FH500V-BS35 FH381V-BS04
Cycle
4
Horsepower – HP (Kw) @
3600 RPM
13 (9.7)
15 (11.2)
17 (12.7)
Electric
13 (9.7)
Recoil
Starting System
Fuel Tank Capacity Gal. (L)
Fuel
Recoil
6.6 (25)
See Engine Manual
3500 50
Governed R.P.M. (max.)
Crank Case Cap.
Air Cleaner
See Engine Manual
Paper Element, Foam Precleaner
Peerless 5 Speed + Reverse
Transmission
Speed–
Forward Max. – mph
(km/hr)
2.6 – 6.7 (4.3 – 11.2)
Reverse Max. – mph
Reverse Assist
(km/hr)
Tire Pressure – psi (kPa)
Deck
8-16 (55-110)
Cutting Width in. (cm)
Cutting Height in. (cm)
Deck Construction
Discharge
35.25 (89.5)
47.25 (120)
31.75 (80.6)
1–4 (2.54–10)
7-gauge steel with 7-gauge spindle reinforcement
Right Side
CE Sound and Vibration
Oper. Ear Sound Pressure
(L ) in dB
N/A
pa
A
2
Vibration Measure (m/s )
@ Operator Hands
X
Y
Z
N/A
N/A
N/A
GB - 27
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SPECIFICATIONS
Model Number
Description
988112
988114
988115
988118
988119
988313
GR1544FX
GR1336FXP GR1548FXP GR1332FXP GR1544FXP GR1332FXPCE
Length – in (cm)
Height – in (cm)
Width – in (cm)
75.5 (191.8) 80.25 (203.8) 77.5 (196.9) 80.25 (203.8) 76.0 (193.0) 80.25 (203.8)
42 (106.7)
43.5 (110.5)
35.3 (89.7)
47.0 (119.38)
38.2 (97.0)
530 (240.9)
50.58
(128.47)
47.0 (119.38)
579 (263.2)
35.3 (89.7)
519 (235.4)
Actual Weight – lbs (kg)
Battery
560 (254.5)
579 (263.2)
519 (235.4)
N/A
Brakes
6" Band
Turning Radius – in. (cm)
Tire Size
0
16x6.5, 4-ply Rating
Engine – Manufacturer
Kawasaki
Kawasaki
Kawasaki
Kawasaki
Kawasaki
Kawasaki
FH430V-BS06 FH381V-BS04 FH430V-BS06 FH381V-BS04 FH430V-BS06 FH381V-BS04
Cycle
4
Horsepower – HP (Kw) @
15 (11.2)
13 (9.7)
15 (11.2)
13 (9.7)
15 (11.2)
13 (9.7)
3600 RPM
Starting System
Fuel Tank Capacity - gal (L)
Fuel
Recoil
6.6 (25)
See Engine Manual
3500 50
Governed R.P.M. (max.)
Crank Case Cap.
Air Cleaner
2900 50
See Engine Manual
Paper Element, Foam Precleaner
Peerless 5 Speed + Reverse
Transmission
Speed–
Forward Max. – mph
(km/hr)
2.1 – 6.3
(3.5 – 10.5)
2.6 – 6.7 (4.3 – 11.2)
Reverse Max. – mph
Reverse Assist
(km/hr)
Tire Pressure - psi (kPa)
Deck
8-16 (55-110)
Cutting Width in. (cm)
Cutting Height in. (cm)
Deck Construction
Discharge
44.0 (111.8)
35.25 (89.5)
47.25 (120)
31.75 (80.6)
44.0 (111.8)
31.75 (80.6)
1–4 (2.54–10)
7-gauge steel with 7-gauge spindle reinforcement
Right Side
CE Sound and Vibration
Oper. Ear Sound Pressure
(L ) in dB
N/A
87
pa
A
2
Vibration Measure (m/s )
@ Operator Hands
X
Y
Z
N/A
N/A
N/A
<2.5
<2.5
<2.5
GB - 28
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2-Year Limited Warranty
Gravely Division of Ariens Company (Gravely) hereby warrants to the
original consumer purchaser that all Gravely Two-Wheel,
Professional G, Pro, and ProMaster products will be free from defects
in material and workmanship for a period of two (2) years from the date
of purchase or 1000 hours, whichever comes first.
Gravely Division of Ariens Company
655 West Ryan Street
P.O. Box 157
Brillion, WI 54110-0157
920-756-2141
Fax 920-756-2407
Protection Plan
Gravely will repair or replace any part found upon examination by
Gravely to be defective. Such repair or replacement will be free of
charge to the purchaser (labor and parts), except as noted below.
This warranty is subject to the following exceptions, conditions, and limitations:
Usage Requirement
The duration of this warranty shall be ninety days or 1000 hours, whichever comes first, if the product is rented or leased.
Purchaser’s Responsibilities
Exclusions (No Warranty)
• The purchaser must perform maintenance and minor
adjustments per the operator’s manual.
• The purchaser must notify Gravely or an authorized Gravely
service representative of the need for warranty service.
• The purchaser must transport the product to and from the place
of warranty repair.
• Normal maintenance, services, and normal replacement items,
such as spark plugs, oil, oil filters, air filters, mufflers, belts,
tires, shoes, runners, scraper blades, shear bolts, mower blades,
mower vanes, headlights, light bulbs, knives, etc. are not covered
by this warranty.
• Any equipment which has been altered, misused, misassembled,
improperly adjusted, neglected, or damaged by accident is not
covered by this warranty.
Product Registration
• Returning the product registration card to Gravely will enable
the company to contact the registrant with repair or replacement
part information.
• Service completed by someone other than an authorized
Gravely dealer is not covered by this warranty.
• Any attachment not approved by Gravely nor any parts that
are not genuine Gravely service parts are not covered by this
warranty.
• Engines and engine accessories are covered only by the
warranty made by the engine manufacturer, and are not covered
by this warranty.
• If the product is equipped with a Hydro-Gear transmission
and/or Hydro-Gear drive components, the Hydro-Gear
transmission and/or drive components are covered only by the
warranty made by Hydro-Gear, and are not covered by this
warranty.
• This warranty applies only to products purchased in the United
States (including Puerto Rico) and Canada. In all other
countries, contact place of purchase.
Service Parts and Accessories
• Service parts and accessories not purchased with the product
covered by this warranty are warranted to be free of defects
for a period of ninety (90) days following the date of purchase,
and will be replaced free of charge (except for labor).
Service
• Warranty service must be done by an authorized Gravely dealer.
To find an authorized Gravely service representative, contact
Gravely at the website, number or address above.
Battery Warranty Prorated
• One to three months - Free replacement
• Four to twelve months - Prorated over 12 months
Gravely may from time to time change the design of its products. Nothing contained in this warranty shall be construed as obligating
Gravely to incorporate such design changes into previously manufactured products, nor shall such changes be construed as an admission
that previous designs were defective.
LIMITATION OF REMEDY AND DAMAGES
Gravely’s liability under this express warranty, and under any implied
Gravely makes no warranty other than what is
warranty that may exist, is limited to repair or replacement of any
DISCLAIMER OF FURTHER WARRANTY
expressly made in this warranty. If the law of your
defective part. In no event shall Gravely be liable for incidental,
state provides that an implied warranty of
merchantability, or an implied warranty of fitness
for a particular purpose, applies to Gravely, any
such implied warranty is limited to the duration of
this express warranty.
special, or consequential damages (including lost profits). This
warranty gives you specific legal rights.You may also have other
rights which vary from state to state. Some states do not allow the
exclusion of incidental or consequential damages, or limitations on
how long an implied warranty lasts, so the above limitations and
exclusions may not apply to you.
Form: GLW2-122002
GB - 29
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GRAVELY
A Division of Ariens Company
655 West Ryan Street
P.O. Box 157
Brillion, WI 54110-0157
920-756-2141
Fax 920-756-2407
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